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Electric Vehicle Wiring Guide

This document provides a diagram and description of the electrical system for a vehicle powered by a 144V battery system. It shows the various components connected by wiring, including the traction batteries, DC/DC converter, controller, charger, motors, contactors, relays, fuses and switches. Key components are labeled with their ratings, such as the 30A and 5A fuses protecting different circuits. The diagram provides the electrical connections between the battery, motors, charger and control systems that deliver power for driving the vehicle.

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Ursula Johnson
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© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
1K views1 page

Electric Vehicle Wiring Guide

This document provides a diagram and description of the electrical system for a vehicle powered by a 144V battery system. It shows the various components connected by wiring, including the traction batteries, DC/DC converter, controller, charger, motors, contactors, relays, fuses and switches. Key components are labeled with their ratings, such as the 30A and 5A fuses protecting different circuits. The diagram provides the electrical connections between the battery, motors, charger and control systems that deliver power for driving the vehicle.

Uploaded by

Ursula Johnson
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

DC/DC LV Fuse A 30A

Battery +

Auxiliary Battery (12V)

Power Distribution Center


Vacuum Switch (Built-in Relay)

PDC #11 30A Ignition Switch 1: Start 2: Run 0: Off 3: Acc

VP Fuse 30A

Vacuum Pump

FB #15 20A

FB #16 10A

FB #10 15A

Fuse Block

FB #11 5A

FB #9 10A

Clutch Pedal Position Switch Charger Interlock A

Wiper

Radio

Air Bag

Daytime Lamp

Charger Inertia Interlock Switch B

A/C Comp

ABS Warn

Notes:

18 AWG
Controller Fan Main Contactor Coil

2/0 AWG 120 VAC Impedance Ctrl Signal Magnetic Connection Chassis Ground

New Starter Relay

Secondary Contactor Coil

Potbox Feedback Relay

NC

COM
Home Outlet

NO
KSI Relay

AM Fuse A 0.5A

S1

DC Motor

A1

Shunt Resistor

Ammeter DC/DC HV Fuse A 5A VM Fuse A 0.5A DC/DC LV Fuse B 30A

AM Fuse B 0.5A

MKSI

Controller

Charger Interlock Coil

B+

BCtrl Signal
Secondary Contactor

DC/DC HV Fuse B 5A VM Fuse B 0.5A Traction Battery Charger

DC/DC Converter

Voltmeter Main Contactor

Traction Battery Under Hood

BB Fuse 1 400A

Traction Battery Under Backseat

BB Fuse 2 400A

Traction Battery In the Trunk

BB Fuse 3 400A

(144V Batteries System)

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