TB H4/CR2-3

TB H1/CR2-1 UENR1732-02
TB20/F6-GY
MAIN STATOR
TB22/F5-GY March 2018
9 8 7
T1 T1
TB24/F4-GY
6 5 4

T4 T4
3 2 1
+ + +
T6 T6
T5 DISCONNECT P3/J3 AND
T5 RECONNECT P3/J38 AND
P38/J3 FOR
T3 OPTIONAL LOADSHARE
T2

GND
GND
T1
T3
T2
T2
T2 MODULE.

CT-X1
CT-X2

12
13
11
700-HB32Z24-4

H1
H2
H3
H4
F1
F2

T0
T0
20
20

22
22

24
24
24V DC 246-2375
A 3 6 14

BROWN
BROWN
T3

BLACK
BLACK

F4
F5
F6
J3 P3
GREY

(Dimensions: 48 inches x 35 inches)

4 4 B 9 7

TRANSFORMER
DETAIL A
3 3 + + +

OPTIONAL
PM STATOR TO EMCP3

SHELF
2 2
GREEN/YELLOW 1
11 B A

N705-GY
N706-GY
1

E488-GY
E488-GY

E486-GY
E486-GY

E487-GY
E487-GY
E486-GY
E487-GY
E488-GY
F454-GY
F455-GY

F409-GY
TX1 TX2

BLACK/WHITE
BLACK/WHITE

UENR1732-02
200-GN/YN
200-GN/YN
TO EMCP3

ORANGE

ORANGE

N702-GY
N703-GY
N704-GY

J823-GY
J825-GY
J824-GY
12 13 249-3263

N709-GY
P38
4
3
249-5179
2 TO LOADSHARE MODULE
246-2361
GREY WHITE
CT-X1 CT-X1 1 249-1223
GREY GREY
CT-X2 CT-X2 247-8155
ABC
GREY BLACK
11 11
10A J38

PM3500 Power Module

GREY
ABC
BLACK GROUNDED ON
12 10A 12 GENSET 4
ABC
GREY BLACK
13 10A 13 3
GREY
PM FUSING 20 TO LOADSHARE MODULE
Electrical System
20 2
GREY GREY
20 20 TO BUSBAR T3 1
GREY GREY
22 22 TO BUSBAR T1
GREY
22 22 BPD1-UP
GREY GREY
24 24 TO BUSBAR T2 BLM250-UP
GREY
24 24 BNR3161-UP
ABC
GREY
F4 10A F4 246-2362 NBR1-UP
ABC
GREY TX1 249-5180
F5 10A F5 TO EMCP3 VOLTAGE SENSING TC81-UP
ABC 600V
GREY 243-6340
F6 10A F6 RED
GREY BLACK 243-6338
F1
F1 AC ANALOG F1 EXCITER LSM
GREY FUSING TERMINAL 480V
BLACK STATOR
F2 F2 F2 ORANGE T1
BROWN
H1 H1
BLACK

BATT+/CR2/741
P6 BLACK TO GEN T1 380V

D200/BATT
3 2 1 H2 H2
BLACK SPACE

36 Page,
LOW-GY
GREEN

D200-GY
D200-GY
HEATER

108-GY
H3 H3
6 5 4 BLACK BLACK/WHITE 240V

M757-CU

Y794-YW
R951-GY
R952-GY
R953-GY

Y795-GN
E565-GY
E505-GY

Y796-CU
F701-GY

F705-GY

F406-GY
F407-GY

F720-GY

F702-GY
F715-GY
F719-GY
H4 H4

998-GY
998-GY

838-RD

838-CU
893-GY
892-GY
838-BK
WHITE
T0 T0 LSM
BLACK
T0 T0 TERMINAL

T1 T1 ORANGE
P12 TO
T2
3 2 1 LOADSHARE T3 T3 ORANGE T2
MODULE BLACK/WHITE BLACK
6 5 4 T2 T2
T2 T2 BLACK/WHITE 240V
9 8 7
GND GND GROUNDED ON GENSET BLACK/WHITE WHITE
12 11 10 BLACK GREY LSM

BATT LOW
BATT+
BATT+
BATT+
BATT+
GND GND

BATT-
BATT-
BATT-
BATT-
CATERPILLAR
ITEM NUMBER: 235-5725 REV. **
BATT LOW BATT LOW TERMINAL 380V
GREY

MBUS-REF
E-STOP1

E-STOP2

MPU-SHD
DIN-RTN

DIN-RTN
S/N: *********

CAN1-SH

CAN1-SH

CAN2-SH
CAN1+
CAN1+

CAN2+
R01-NO

R04-NO

R04-NO

R08-NO

MBUS+

MBUS-
BATT- GREEN

ETHER

MPU+

CAN1-
CAN1-

CAN2-
BATT-

PWM

CDL+
MPU-

CDL-
CONTROL POWER INPUT: 18-30 VDC, 5 VA

DI1
DI2
DI7
DI7
1PHASE POWER INPUT: 100-264 VAC, 50-400HZ
3PHASE POWER INPUT:
SENSING INPUT:
80-264 VAC, 50-400HZ
90-600VAC NOM, 50/60HZ
BLACK 246-2376
PARALLELING INPUT:
ACC INPUT:
1 OR 3 PHASE, 0.5VA
5A AC, 50/60HZ, 0.2VA
-10 TO 10VDC, 0.0012VA
TERMINAL STRIP-AC BATT- BATT- T3 ORANGE 480V T3
OUTPUT: 63VDC, 12A; 125VDC, 10A

(246-2375) BLACK
R
FILE NO.
E97035
R

FILE NO.
LR 23131 BATT- BATT- BROWN
********* *********
PAT. NO. 5,294,879

BATT- BATT- 600V

3 2 1 P9 GREY
BATT+ BATT+ GREY RED
6 5 4 RED TO
BATT+ BATT+ TX2
EMCP3 UIP
9 8 7 RED
BATT+ BATT+ DETAIL A
J4 DIGITAL VOLTAGE REGULATOR BATT+ BATT+

M756-YW

M755-GN

M757-CU

Y794-YW

BATT/LOW
D998-GY

Y795-GN
NO

Y796-CU
F701-GY

F705-GY

F720-GY

F702-GY

F715-GY
F719-GY
NO

838-RD

838-CU
893-RD

101-RD
101-RD

202-BK
838-BK

892-BK

202-BK
202-BK
NC NC
COM COM
COPPER CONNECTION WIRE COLOR FOR CONNECTION TO
RO2-C RO2-C CAN2-SH CAN2-SH
GREEN H -PRIMARY FOR 600 VOLT GENSET USE RED BUS BAR MARKED T1
RO2-NO RO2-NO CAN2- CAN2-
37 YELLOW FOR 480 VOLT GENSET USE BROWN
RO3-C RO3-C CAN2+ CAN2+ FOR 380 VOLT GENSET USE GREEN
39 COPPER
RO3-NO RO3-NO CAN1-SH CAN1-SH FOR 240 VOLT GENSET USE WHITE
RO5-C RO5-C 40 CAN1-SH COPPER H -PRIMARY BLACK (COMMON) BUS BAR MARKED T2
CAN1-SH
RO5-NO RO5-NO 4 GREEN GREEN (FROM BOTH TOROIDAL TRANSFORMERS)
CAN1- CAN1- 243-6336 249-0617
RO6-C RO6-C H -PRIMARY FOR 600 VOLT GENSET USE RED BUS BAR MARKED T3
18 CAN1- CAN1-
FOR 480 VOLT GENSET USE BROWN
RO6-NO
RO7-C
RO6-NO
RO7-C
YELLOW
YELLOW
CAN1+ CAN1+ YELLOW
FOR 380 VOLT GENSET USE GREEN
FOR 240 VOLT GENSET USE WHITE
Harness And Wire Electrical Schematic Symbols
35 CAN1+ CAN1+
RO7-NC RO7-NC GREEN
RO7-NO RO7-NO
36
COPPER MBUS-REF MBUS-REF GREY X -SECONDARY USE ORANGE COLORED WIRE LSM TERMINAL
MARKED T1
246-2361 Symbols
38 MBUS- GREY
TO RO8-NC RO8-NC MBUS-
GREY X -SECONDARY USE BLACK AND WHITE (OF BOTH LSM TERMINAL 243-6340
EMCP3 MBUS+ MBUS+ TRANSFORMERS) MARKED T2
DI3 DI3
GREY 243-6338
14 CDL- CDL- GREY
DI4 DI4 X -SECONDARY USE ORANGE COLORED WIRE LSM TERMINAL
GREY GREY MARKED T3 T
DI5 DI5 13 CDL+ CDL+
DI6 DI6 COPPER MPU-SHD COPPER Pressure Temperature Level Flow Circuit Breaker
1 MPU-SHD
DETAIL A Symbol

G487-GY
G488-GY
G490-GY
R955-GY

N713-GY
N714-GY
N752-GY

N716-GY
N720-GY
N719-GY
N717-GY
N715-GY
N718-GY
Symbol Symbol Symbol Symbol

Y902-GY
Y903-GY
Y904-GY
Y905-GY
Y908-GY
Y909-GY
Y910-GY

Y912-GY
Y913-GY
Y914-GY
Y916-GY

P733-GY
P734-GY
P735-GY
P736-GY
P737-GY
P738-GY
F407-GY
F408-GY
Y911-GY

J904-GY
J905-GY
DI8 DI8 BLACK MPU- BLACK
2 MPU-
DO2 DO2 RED RED
CUSTOMER 3 MPU+ MPU+
AI1+ AI1+ CONNECTIONS
REMOTE
19
GREY
E-STOP2 E-STOP2 GREY Symbols and Definitions
AI1- AI1- GREY GREY
INTERFACE 17 E-STOP1 E-STOP1
AI2+ AI2+
PACKAGE GREY Fuse: A component in an electrical circuit that will open the circuit if too much current flows
21 PWM PWM
AI2- AI2-
GREY GREY
through it.
AI3+ AI3+ 15 DIN-RTN DIN-RTN
AI3- AI3- DIN-RTM DIN-RTN
GREY GREY Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
VDC-A VDC-A 9 ETHER ETHER circle indicates that the component has screw terminals and a wire can be disconnected from it.
GREY
VDC-B VDC-B DI7 DI7
ALM ALM

RO7NO
DI7 DI7 Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).

COM1
COM2
COM3
RO2-C

RO3-C

RO5-C

RO6-C

RO7-C
RO2-NO

RO3-NO

RO5-NO

RO6-NO

RO7-NC

RO8-NC

DO2

EX-DIS
AI1+

FRES
VDC-A

VDC-B

DS-50

V-RSE
V-LWR
AI2+

AI3+
GREY

ALM

FSD
AI1-
FSD FSD

DI3
DI4
DI5
DI6
DI8

AI2-

AI3-
No circle indicates that the wire cannot be disconnected from the component.

V/PF
DI2 DI2 246-2377
DS-50 DS-50 GREY
DI1 DI1
EX-DIS EX-DIS GREY GREY Ground (Wired): This indicates that the component is connected to a grounded wire. The
29 RO8-NO RO8-NO
V-LWR V-LWR GREY grounded wire is fastened to the machine.
RO4-NO RO4-NO
V-RSE V-RSE
GREY RO4-NO
V/PF V/PF RO4-NO
GREY GREY Ground (Case): This indicates that the component does not have a wire connected to ground.
FRES FRES 24 ROI-NO ROI-NO
It is grounded by being fastened to the machine.
COM1 COM1
COM2 COM2 40 PIN
TERMINAL STRIP-DC Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
COM3 COM3 CONNECTOR contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
(246-2376)
REMOTE INTERFACE TO SHUNT TRIP 243-6340
TERMINAL STRIP Sender: A component that is used with a temperature or pressure gauge. The sender
(246-2377) measures the temperature or pressure. Its resistance changes to give an indication to

LOW VOLTAGE WITH DVR, PM AND EMCP3

T
the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.

It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.
MAIN STATOR
T1 T1 Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.

DO1-COM

DO2-COM

DO3-COM

DO4-COM

DO5-COM

DO6-COM

DO7-COM

DO8-COM
T4 T4

DO1-A
DO1-B

DO3-A
DO3-B
DO2-A
DO2-B

DO4-A
DO4-B

DO5-A
DO5-B

DO6-A
DO6-B

DO7-A
DO7-B

DO8-A
DO8-B
DI-RTN

DI-RTN

DI-RTN

DI-RTN

DI-RTN

DI-RTN

DI-RTN

DI-RTN
DI01

DI10
T6

DI11
DI12
DI02
DI03
DI04
DI05
DI06
DI07
DI08
DI09
T6
Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
T5 T5
DISCONNECT P3/J3 AND activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
T2 T3 RECONNECT P3/J38 AND that make electromagnet when current flows through them. It also has an internal switch that places
T2
P38/J3 FOR the latch coil circuit open at the time the coil latches.
OPTIONAL LOADSHARE
MODULE.
Harness and Wire Symbols
YELLOW

YELLOW

YELLOW
BLACK

BLACK

BLACK

T3
BLUE

BLUE

BLUE
RED

RED

RED

246-8090 Wire, Cable, or Harness Harness Identification Letter(s):

G487-GY
G488-GY
G489-GY
G490-GY
G491-GY
G492-GY
G493-GY
G494-GY
E499-GY
E499-GY
E499-GY
E499-GY
DETAIL A

F405-GY
F406-GY
F407-GY
F408-GY

J728-GY
J729-GY
J730-GY
J731-GY
J732-GY
J733-GY
J734-GY
J735-GY
J736-GY
J737-GY
J738-GY
J739-GY
J740-GY
J741-GY
J742-GY
J743-GY
J744-GY
J745-GY
J746-GY
J747-GY
J748-GY
J749-GY
J750-GY
J751-GY
TRANSFORMER

Assembly Identification: Includes (A, B, C, ..., AA, AB, AC, ...)

J3 P3 Harness Identification Letters and
- - - 4 Harness Connector Serialization Code:
PM STATOR GREY 4 Harness Connector Serialization
SHELF

- - - The "C" stands for "Connector" and the

3 Codes (see sample).
TX1 TX2 TX3 11 3 number indicates which connector in the
2 2 TO EMCP3 AG-C4 L-C12 harness (C1, C2, C3, ...).
L-C12
GRN/YEL 1 1 111-7898 3E-5179 3E-5179
VIOLET

BLACK/WHITE

ORANGE

VIOLET

BLACK/WHITE

ORANGE

VIOLET

BLACK/WHITE

ORANGE

12 13 247-0683
Part Number: for Connector Plug 1
Part Number: for Connector Receptacle
TO EMCP3
2
P38 Plug Receptacle
4 Pin or Socket Number
5A
3 Deutsch connector: Typical representation
TO LOADSHARE MODULE
1 Component
GREY WHITE 2 of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
CT-X1 CT-X1
GREY 1
2 sockets and the receptacle contains all pins.
GREY
CT-X2 CT-X2
GREY ABC BLACK 325-AG135 PK-14
11 10A
11 GROUNDED ON 1 Sure-Seal connector: Typical representation Harness identification code:
GREY ABC BLACK J38
12 12 GENSET of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
GREY ABC
10A BLACK 4 2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
13 10A 13
GREY VIOLET 3
20 PM FUSING 20 9 8 7 © 2018 Caterpillar CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow”, and the POWER EDGE trade dress as well as
GREY 2 TO LOADSHARE MODULE
20 20 6 5 4 All Rights Reserved corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
GREY VIOLET 1
22 22 3 2 1

GREY
22 22
GREY

GND
GND
T1
T3
T2
T2
VIOLET

CT-X1
CT-X2
24 24

12
13
11
700-HB32Z24-4

H1
H2
H3
H4
F1
F2

T0
T0
20
20

22
22

24
24
24V DC

GREY A 3 6 14
24 24

F4
F5
F6
ABC
GREY
F4 10A F4 TO EMCP3 B 9 7
ABC
GREY VOLTAGE
F5 10A F5
ABC
GREY SENSING B A
F6 10A F6
GREY BLACK
F1 AC ANALOG F1 F1
GREY FUSING BLACK
F2 F2 F2
BLACK
H1 H1
P6 BLACK TO GEN
3 2 1 H2 H2
BLACK SPACE EXCITER
H3 H3 HEATER STATOR
6 5 4 BLACK
T3
T2
T1

H4 H4
ORANGE
YELLOW

YELLOW

YELLOW

T0 T0
BLACK

BLACK

BLACK
4160V

4160V

4160V
3300V

2400V

3300V

2400V

3300V

2400V
BLUE

BLUE

BLUE

T0 T0
RED

RED

RED

T1 T1
BLACK/WHITE
P12 TO
LOADSHARE T3 T3 BLACK/WHITE
3 2 1

BATT+

BATT+
BATT+
BATT+
MODULE BLACK/WHITE

BATT_LOW
BATT-
BATT-
BATT-
BATT-
T2 T2

CAN1+
CAN1+

CAN2+
MPU+
6 4
BLACK/WHITE

5
BLACK/WHITE

CAN2-
CAN1-
CAN1-
MPU-

MBUS-REF
MPU-SHD
BLACK/WHITE

E-STOP1

CAN2-SH
E-STOP2
DIN-RTN

DIN-RTN
R01-NO

CAN1-SH

CAN1-SH
ETHER
R04-NO

R04-NO

R08-NO

MBUS+
DI1
DI2
DI7
DI7

MBUS-
CDL+

CDL-
T2 T2
ORANGE

ORANGE

9 8 7
ORANGE

BLACK GREY
VIOLET

VIOLET

GND
VIOLET

GND GROUNDED ON GENSET BATT_LOW BATT_LOW

12 11 10
GND GND GREY
CATERPILLAR
ITEM NUMBER: 235-5725 REV. ** BATT- BATT-
S/N: *********
BLACK
CONTROL POWER INPUT:
1PHASE POWER INPUT:
18-30 VDC, 5 VA
100-264 VAC, 50-400HZ BATT- BATT-
3PHASE POWER INPUT: 80-264 VAC, 50-400HZ
TX1 TX2
T1
LSM TERMINAL

TX3
T3
LSM TERMINAL

BLACK
VOLTAGE
REGULATOR
TERMINAL

VOLTAGE
REGULATOR
TERMINAL

SENSING INPUT: 90-600VAC NOM, 50/60HZ

22

T2
LSM TERMINAL

20
T0

VOLTAGE
REGULATOR
TERMINAL

T0

TERMINAL STRIP-AC
24

1 OR 3 PHASE, 0.5VA
T0

BATT-
PARALLELING INPUT: 5A AC, 50/60HZ, 0.2VA
ACC INPUT:
OUTPUT:
-10 TO 10VDC, 0.0012VA
63VDC, 12A; 125VDC, 10A BATT-
FILE NO.
R

FILE NO.
(246-2375)
R

*********
E97035 LR 23131
********* BATT- BATT-
PAT. NO. 5,294,879
GREY
BATT+ BATT+ GREY
3 2 1 P9 RED TO
BATT+ BATT+ EMCP3 UIP
6 5 4 RED
BATT+ BATT+
DETAIL A
9 8 7 BATT+
BATT+
J4 DIGITAL VOLTAGE REGULATOR NO
CONNECTION WIRE COLOR FOR CONNECTION TO
NO
NC
H- PRIMARY FOR 4160 VOLT GENS USE RED BUS BAR MARKED T1
NC
FOR 3300 VOLT GENS USE YELLOW
COM COM FOR 2400 VOLT GENS USE BLUE
COPPER
CAN2-SH FOR 4160 VOLT GENS USE RED BUS BAR MARKED T2
RO7NO

CAN2-SH

COM1
COM2
COM3
RO2-C

RO3-C

RO5-C

RO6-C

RO7-C
RO2-NO

RO3-NO

RO5-NO

RO6-NO

RO7-NC

RO8-NC

PWM
DO2

EX-DIS
AI1+

FRES
VDC-A

VDC-B

DS-50

V-RSE
V-LWR
AI2+

AI3+

ALM

FSD
AI1-
DI3
DI4
DI5
DI6
DI8

AI2-

AI3-

V/PF
GREEN H -PRIMARY FOR 3300 VOLT GENS USE YELLOW
RO2-C RO2-C
37
CAN2- CAN2-
YELLOW FOR 2400 VOLT GENS USE BLUE Related Electrical Service Manuals
RO2-NO RO2-NO CAN2+ CAN2+
39 COPPER H -PRIMARY FOR 4160 VOLT GENS USE RED BUS BAR MARKED T3 Title Form Num ber
RO3-C RO3-C CAN1-SH CAN1-SH FOR 3300 VOLT GENS USE YELLOW
RO3-NO RO3-NO 40 COPPER FOR 2400 VOLT GENS USE BLUE Cro ss Reference fo r Electrical Co nnecto rs: REHS0970
CAN1-SH CAN1-SH
RO5-C RO5-C 4 GREEN CAN1-
GREEN
CAN1- G3500B Series Engines: RENR1242
RO5-NO RO5-NO FOR 240 VOLTS SENSING USE VIOLET TERMINAL MARKED 22
18 CAN1- CAN1-
RO6-C RO6-C YELLOW YELLOW G3500B and G3500C Series Engines: RENR7885
CAN1+ CAN1+ X -SECONDARY
RO6-NO RO6-NO YELLOW FOR 120 VOLTS SENSING USE BLACK/WHITE TERMINAL MARKED T1
35 CAN1+ CAN1+ Switchgear Modules: www.catswitchgear.com
RO7-C RO7-C GREEN
36 MBUS-REF GREY TERMINAL MARKED 24
RO7-NC RO7-NC COPPER MBUS-REF FOR 240 VOLTS SENSING USE VIOLET
38 MBUS-
GREY
RO7-NO RO7-NO MBUS-
TO X -SECONDARY TERMINAL MARKED T2
MBUS+ GREY FOR 120 VOLTS SENSING USE BLACK/WHITE
EMCP3 RO8-NC RO8-NC MBUS+
GREY GREY
DI3 DI3 14 CDL- CDL-
GREY GREY FOR 240 VOLTS SENSING USE VIOLET TERMINAL MARKED 20
DI4 DI4 13 CDL+ CDL+
DI5 DI5 COPPER COPPER X -SECONDARY
1 MPU-SHD MPU-SHD FOR 120 VOLTS SENSING USE BLACK/WHITE TERMINAL MARKED T3
DI6 DI6 BLACK BLACK
DO1-COM

DO2-COM

DO3-COM

DO4-COM

DO5-COM

DO6-COM

DO7-COM

DO8-COM
DO1-A
DO1-B

DO2-A
DO2-B

DO3-A
DO3-B

DO4-A
DO4-B

DO5-A
DO5-B

DO6-A
DO6-B

DO7-A
DO7-B

DO8-A
DO8-B
2 MPU-
DI-RTN

DI-RTN

DI-RTN

DI-RTN

DI-RTN

DI-RTN

DI-RTN

DI-RTN
DI01

DI10
DI11

MPU-
DI12
DI02
DI03
DI04
DI05
DI06
DI07
DI08
DI09

DI8 DI8 RED RED X -SECONDARY USE ORANGE COLOR WIRE FOR COMMON TERMINAL MARKED T0
3 MPU+ MPU+
DO2 DO2 GREY GREY
CUSTOMER 19 E-STOP2 E-STOP2
AI1+ AI1+ CONNECTIONS GREY E-STOP1 GREY
E-STOP1
AI1- AI1- REMOTE
INTERFACE
17
GREY DETAIL A
21 PWM PWM
AI2+ AI2+
PACKAGE GREY GREY
AI2- AI2- 15 DIN-RTN DIN-RTN

AI3+ AI3+ DIN-RTM DIN-RTN

GREY GREY
AI3- AI3- 9 ETHER ETHER
VDC-A VDC-A GREY
DI7 DI7
VDC-B VDC-B DI7
DI7
ALM ALM
DI2
GREY
DI2
FSD FSD GREY
DI1 DI1
DS-50 DS-50 GREY GREY
29 RO8-NO RO8-NO
EX-DIS EX-DIS GREY
V-LWR
V-RSE
V-LWR
V-RSE
GREY
GREY
RO4-NO
RO4-N0
RO4-NO
RO4-N0
GREY
NOTE: FOR USE WITH MEDIUM VOLTAGE
V/PF V/PF 24 ROI-NO ROI-NO
FRES
COM1
FRES
COM1
TERMINAL STRIP-DC
AND LOW VOLTAGE EXTENSION BOX.
COM2 COM2
COM3 COM3
(246-2376)

40 PIN TO SHUNT TRIP

REMOTE INTERFACE CONNECTOR
TERMINAL STRIP
(246-2377)

MEDIUM VOLTAGE WITH DVR, PM AND EMCP3 MOUNTING PANEL

 14 13 12 11 10 9 8 7 6 5 4 3 2 1

CDVR 6 PIN
CONN
J6 P6 ALT BRKR
200 GND 200
CHASSIS GND 6
N705 F1 N705 F1 + GENERATOR SMMS BRKR
(70A)
ECM BRKR AUX BRKR POWER DISTRIBUTION BOX PRELUBE_BRKR
EXCITER (+) 5 (40A) (20A) (20A) (40A)
ASR
EXCITER B479

104
J N706 F2 N706 J

A291
EXCITER (-) 4
F2 -

101

108
N702 10A N702
1 1 11 2

B479
200

055
(Dimensions: 48 inches x 35 inches)

PMG PHASE A 10A

N703 N703 T2 PRELUBE PUMP
PMG PHASE B 2 1 12 2 T1 AND CONTROL (OPTIONAL)

354
B A

122
10A N704 PMG SMMS1 SMMS2 R1
N704

BATT +
BATT -
PMG PHASE C 3 1 13 2

SOL
ECM
12 PIN C
UENR1732-02

CONN
J12 P12 SMMS2 SMMS1

200
N714 VDC B PPR1 PPR2 PPR1 ASR
+/- 10Vdc INPUT (B) 3 N
BATT -
N713 VDC A T3
+/- 10Vdc INPUT (A) 6
E486 22 E486
GEN VOLTAGE SENSING A 12 -
E487 24 E487
GEN VOLTAGE SENSING B 11
E488 20 E488

108
GEN VOLTAGE SENSING C 10

G229

H705
F708

F701

G705
C150

123
304

314

109

150

354
ESPB

108
248-2596
P29/J29 J29/P29 BATT + PRELUBE
F454 CT-X1 F454 DIM RTN PRESSURE SWITCH
PHASE B CURRENT SENSING (1) 1 998 7 7 998 R12 R11 F715 1 1 F715

108
B
998 8 8 998 L32 L31 F719 2 2 F719 PPM
F455 CT-X2 F455 PLS
I PHASE B CURRENT SENSING (2) 2
+
F405 9 9 F405 L12 L11 D200 3 3 D200 SWITCH I
L22 L21 (8D2676)
N752 ALM BATT + E560 10 10 E560 108 4 4 108
ALARM OUTPUT DRIVER 4 24V
NO4NO

108
E565 11 11 E565 R22 R21 108 5 5 108
J904 FSD - PANEL
FAULT SHUTDOWN DRIVER 5 LIGHTS
J905 DS-50 (7G-9730)
DRIVER SUPPLY 9

RO6(C)
L1 L2

RO7(C)

RO2(C)

RO5(C)

RO3(C)
EMCP 3.3 9 PIN J9 P9 A1
CONN D200
CR2 BATT -
N716 EX DIS A2
J20 P20
EXCITATION DISABLE 7

Y912

Y902

Y908

Y904

Y910

E560
F709

F405
108

108

108
N720 V-LWR GEN CONN
CONTACT SENSE - LOWER 4
36 Page,

P7/J7
N719 V-RSE H401 - E168
CONTACT SENSE - RAISE 5 \/ \/ \/ \/ \/ \/ \/ \/ \/ J20 BATT + 108 4 4
\/ \/ 108 H401 - E169 1
N718 COM1 2
CONTACT SENSE - COMMON 6 41 69 25 58 40 43 27 24 52 61 70 23 354
EMCP 3.3 A-C61
V/PF BATT + 113 18 18 3E3364
N717 227-5802 113

DI 1
DO 1
VAR/PF ENABLE 9
STR SPARE SPARE SPARE SPARE SPARE SPARE SMR
N715 FRES #4 #7 #2 #5 #3 #6 #8 #1 E-STOP 2 F719 F719
FAULT RESET

MPU (+)
8

MPU (-)
203-8977 AIR SHUTOFF

AI 1 +

AI 2 +

AI 3 +
AI 1 -

AI 2 -

AI 3 -
E-STOP 1 F715 F715

DO2
P3/J3

DI 5
DI 6
DI 8
DI 4
DI 3
DI 2
DI 7
B A (OPTIONAL)
31 F448 1 1 CT1-X1 F448
IA GEN IN 31 36 33 2 15 48 32 35 26 1 14 68 66 67 51 65 56 46 38 37 30 29 45 44 28 53 54 55 H401 - E170
H \/ \/ \/ \/ \/ \/ \/ \/ \/ \/ \/ \/ \/ \/ \/ \/ \/ \/ \/ \/ \/ \/ \/ \/ \/ \/ \/ 1 H

A
J20 H401 - E168
F453 2

G487
G488
G490
R955

D200
E565

Y914
Y913

Y903

Y909

Y905

Y916

P733
P734
P735
P736
P737
P738
F407

F705

F701

F408
F407
F406
838
838
Y911
C-C24
47 F450 2 2 CT2-X1 F450 3E3364
IB GEN IN 47
DI2

B
F453 DI7 RO4NO

AI2 +
AI2 -
AI3 +
AI3 -
AI1 +
AI1 -

DI4
DI5

DI8

DI3
DI6
P25

>

>
57 F452 3 3 CT3-X1 F452 AS1 AS2
IC GEN IN 57 1 2 J25

SPARE

SPARE
SPARE
SPARE
C

SPARE
39 F453 CT-X2 F453 BATTERY
I AC COMMON 39 CB LEFT RIGHT
DISCONNECT AIR SHUTOFF AIR SHUTOFF
SWITCH BATT -

CB AUXILLARY CONTACT

RO7(NO)

RO2(NO)

RO5(NO)

RO3(NO)

RO6(NO)
RO7(NC)

RO8(NC)
P7/J7

DO2
CB SHUNT TRIP
BATT -/LO D200 37 37 102
149-3403 REMOVABLEKEY
GND 838 1 1 838
MPU - 838 2 2 838
13 E486 22 .1A X1 H1 E486
SENSING VOLTAGE PHASE A 13 1 F4 2 MPU + 838 3 3 838
AUX
ST
RO 1 (NO) F701 24 24 F701
24 .1A RO 8 (NO) 29 29
11 E487 X2 H2 E487 F705 F705
SENSING VOLTAGE PHASE B 11 1 F5 2
START AID F720 9 9 F720 SCAC
G 3 4 P25
MANUAL START AID
COOLANT
LEVEL
G

>

>
.1A J25
9 E488 20 X3 H3 E488 OPTIONAL SWITCH 165-6634
SENSING VOLTAGE PHASE C 9 1 F6 2
9D-3721

GROUND
DIN RTN 998 15 15 998

ALARM
OPTIONAL MEDIUM
VOLTAGE PT F702 21 21 F702
7 E488 TO E488 PWM

+V
SENSING VOLTAGE NEUTRAL 7 BATT - BATT - D200 39 39 102
BATT -

A B C

H401 - E169
NOTE: CONNECT P38 TO J3

>
>
>

838
838
CONNECT J38 TO P3 FOR

G229
LOADSHARE OPTION

C150

C150

F702
F719

F715

F708

F720

F767
150

998

998
113
OUTPUT

CT3-X2 A B
.5 - 4.5 Vdc

8 9

Din Rtn
CT
C0
19 20

1 2 3 4 J38

PS1 PS1 PS2 PS2

1 2 3 4 P3

CT3-X1 A
+ -

J1/53

J1/52

J1/10

J1/28

J1/23
J1/13

J1/70
J1/20
J1/60

J1/66

J1/66

J1/56
PWM SERVICE

J1/7
ECM III

BUSBARS

J1/65

J1/63

J1/20
J1/10
ALT CONNECTOR
GND
GND

SM1 SM2

MPU
206-2710
B
CT2-X2 START AID
SHARING

102

102

102
MODULE

7
CT
B0

(OPTIONAL)
(optional)

CT2-X1
1 2 3 4

STARTER STARTER MOTOR

P38 1 2 3 4
6
LOAD

ESV1
MOTOR #2
CT1-X2 (IF REQUIRED)
5

#1
CT
A0

CT1-X1 252-7365 (189-5746)

4
100 - 240 VAC
POTENTIAL

ESV2
102
J3

H705
T3
50 - 400 Hz

Batt -
F F

102
X1 H1

102

102

102
15 16

A0 B0 C0
3
24 Vdc
-

10W
10W

T2 X2 H2
2

Batt +
T1
+

X3 H3 102 102
1

102
OPTIONAL LOW
VOLTAGE PT
T1 T2 T3 N POWER DISTRIBUTION BOX
OPTIONAL LSM

ON ENGINE 8T-9834
9x-1339
POWER CONN
DISTRIBUTION P7/J7 (174-0502)
P23

TERMINATING
(134-2540)
BOX

RESISTOR #3
101 101 4 4 108 BATT + CAN2 + Y794
AUX BATT + CDVR 120

A B C
A B C
P12 J12 SECONDARY
102 102 39 39 D200 BATT - 12-PIN CAN2 - Y795
E OHMS GENERATOR E

N
AUX BATT - CAN2 SH
BATT/LO CONN Y796
102 102 37 37 D200 SERVICE
AUX BATT - GND
CONN
150 150 (9W-1951)
ECM BATT + A BATT +
108 8
> 8 BATT +
ECM BATT -
229 229
B
BATT -
108
J11
SPACE HEATER
D200 7 > A BATT +
M757 CAN1 SH > 7 BATT - D200
C CR2 H1
> B BATT -
11 12

L1
893 CDL + Y796
D > C CAN2 SH 10 H1 H3
892 AMP
E CDL - CDL +
P9 J9 9-PIN > D CB1
M755 CAN1 - CONN
F > E CDL - H2

240V AC SUPPLY
M756 1 H2 H4

CUSTOMER
> 1 CAN1 +
M756 CAN1 + Y795
G > F CAN2 -
M755 2
> 2 CAN1 -

240
H Y794
> G CAN2 +
M757 3
I > 3 CAN1 SH > H
H3
J > I
CONN
(155-2264) RTD/THERMO > J
ENGINE MODULE
D CONN SERVICE P14 J14
21
CR2
22
D
TERMINATING

(174-0502) 108

L2
1 1 BATT +
RESISTOR

CONN
(134-2540)

H4
A B C
A B C

(9W-1951) Y794
120 CAN2 +
2 2
OHMS
Y795
3 3 CAN2 -
D200
4 4 BATT -
ECM III 229 Y796
J1 65 5 5 CAN2 SH
8T-9834
150 9x-1339 6 6
53
P7/J7
7 7
CAN1 + 50 M756 M756 35 35 M756 CAN1 +
8 8

CAN1 - M755 M755 36 36 M755 CAN1 -

34

M757 M757 38 38 M757 CAN1 SH

CAN1 SH 42

CAT DATA 893 893 13 13 893 CDL +

LINK + 8 PRIMARY CONN
GENERATOR (155-2264) DISCRETE
CAT DATA 892 892 14 14 892 CDL - SERVICE I/O MODULE
9 P14
C LINK - CONN 108
1
J14
1 BATT +
C
(9W-1951)
Y794
J10 2 2 CAN2 +
CR2 - RELAY COIL
108 Y795
TERMINATING S4 > A BATT + 3 3 CAN2 -
RESISTOR #1 D200 ALT - ALTERNATOR OPT - OPTIONAL
S3 > B BATT - D200
(134-2540) 4 4 BATT -
OHMS

M757 ASR - AIR SHUT-OFF RELAY PLS - PANEL LIGHT SWITCH

> C CAN1 SH Y796 - TERMINAL STRIP
120

5 5 CAN2 SH
893 AS1 - AIR SHUTOFF SOLENOID (RH) PMG - PERMENANT MAGNET GENERATOR
> D CDL +
6 6
892 AS2 - AIR SHUTOFF SOLENOID (LH) PPR - PRELUBE PUMP RELAY
> E CDL -
EMCP 3.3 A B C
CONN M755
7 7
AUX+ - AUXILLARY CONTACT + PPM - PRELUBE PUMP MOTOR - RELAY CONTACT NORMALLY OPEN
A B C (174-0502) > F CAN1 -
8 8
J20 P20 P21 BATT+ - BATTERY POWER +24V PS1 - PINION SOLENOID 1
M756
> G CAN1 +
BATT- - BATTERY POWER -24V PS2 - PINION SOLENOID 2
BATT - 65 <
65 D200 > H CB - CIRCUIT BREAKER R01 (NO) - RELAY OUTPUT #1 NORMALLY OPEN (STARTER MOTOR RELAY) SM1 - MOTOR
52 108 > I CDVR - CATERPILLAR DIGITAL VOLTAGE REGULATOR
BATT + 52 < R08 (NO) - RELAY OUTPUT #8 NORMALLY OPEN (PRELUBE) SYMBOL DESCRIPTION ABBREV COLOR (+) BATTERY
> J CONN CONN - CONNECTOR
50 CIRCUIT CONNECTED RD RED (-) BATTERY / SENSOR RETURN
CAN1 + M756 (155-2273) RTD/THERMO - RTD/THERMO COUPLE MODULE
50 < CR2 - CONTROL RELAY 2 (SHORE POWER)
- DIODE WH WHITE SENSOR / ACTUATOR SUPPLY
ANNUNCIATOR CIRCUIT NOT CONNECTED
SHDWN - SHUT DOWN
B CAN1 - 34 <
34 M755 P16 J16 #1 DIN RTN - DIGITAL INPUT RETURN ELECTRICAL CONNECTION TO
OR ORANGE CAT DATA LINK B
MACHINE STRUCTURE
108 ST+ - SHUNT TRIP+ YL YELLOW J1939 DATA LINK
42 1 1 BATT + DI 2 - DISCRETE INPUT#2 (REMOTE INITIATE) INTERNAL ELECTRICAL CONNECTION
M757 - NORMALLY CLOSED CONTACT TO SURFACE OF COMPONENT PK PINK
CAN1 SH 42 <
D200 D0 2 - DISCRETE OUTPUT#2 SMMS1/SMMS2 - STARTER MOTOR MAG SWITCH CONNECTOR BK BLACK
2 2 BATT -
DR SUP - DRIVER SUPPLY SM1 - STARTER MOTOR 1 H# CIRCUIT GROUPING DESIGNATION
GY GRAY
3 3 NC PU PURPLE
EMCP 3.3 - ELECTRONIC MODULAR CONTROL PANEL 3.3 - SWITCH CONTACT ATCH WIRE, CABLE, COMPONENT
Y796 SM2 - STARTER MOTOR 2 BR BROWN
TERMINATING 4 4 CAN2 SH
RESISTOR #2 ENA - ENABLE SPLICE
GN GREEN
5 (134-2540) Y795 SMR - STARTER MOTOR RELAY
R951 BLADE, SPADE, RING OR SCREW
MODBUS + 5 < MOD + 5 5 CAN2 - ESPB - EMERGENCY STOP PUSH BOTTON BU BLUE
OHMS

TERMINAL
Y794 SP - SPEED POTENTIOMETER
120

3 - NORMALLY OPEN CONTACT

R952 6 6 CAN2 +
MODBUS - 3 < MOD - ESV1 - START AID START VALVE 1
STC - SHUNT TRIP COIL
4 R953
MODBUS REF 4 < MOD REF ESV2 - START AID START VALVE 2
EXPANSION STR - SHUNT TRIP RELAY - EMERGENCY STOP PUSH BOTTON
DATA LINK A B C EX DIS - EXITATION DISABLE
(155-2273) CONN
V- - ADD CONTACT VOLTAGE LOWER
A B C (174-0502)
P22
OPTIONAL DATA LINK FAULT RESET
P18 J18 V+ - ADD CONTACT VOLTAGE HIGHER
GEN - GENERATOR
63 Y796 CAN2 SH CAN2 SH - CIRCUIT BREAKER
CAN2 SH 63 < > VAR/PF ENABLE - VAR/POWER FACTOR ENABLE
4 MPU - MAGNETIC PICKUP
64 Y795 CAN2 - CAN2 - V COM - CONTACT SENSE COMMON
CAN2 - 64 < > 5
62 Y794 CAN2 + CAN2 +
CAN2 + 62 < > 6 - RELAY CONTACT NORMALLY CLOSED
A A
BATT + BATT +
> 1
NOTE: REMOVE RESISTOR #3
BATT - BATT - TO EXTEND J1939 THIS SCHEMATIC IS FOR THE PM3500 POWER MODULE ELECTRICAL SYSTEM
> 2
TRUNK LINE.
MEDIA NUMBER: UENR1732-02
SCHEMATIC PART NUMBER: 249-0606, CHANGE: 05, VERSION: -
Components are shown installed on a fully operable power module in a non powered state.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

14 13 12 11 10 9 8 7 6 5 4 3 2 1