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Complex Tool Design in simple steps
Proven example illustrate in simple diagrams.
Self-explained, No lengthy theory.
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Complex Tool in Simple Steps
Copyright @2003 . WiseTool™ All Rights Reserved
To use this manual, you are agreed to our Terms & Conditions.
Notice of Liability
The information in this manual is distribute in an “as is“ basis, without express or implied warranty and hereby disclaimed.
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Content
Description Page
1. Product specification 4
2. Strip layout 5
3. Bottom Die assembly 6
4. Assembly side view 7
5. Design Detail
a. Emboss Insert & Punch 8
b. Lancing and Bend up 9
c. Cutting Profile 10
d. Edges Coining 11
e. Barrel Tooth Form 12
f. Ear Pre-form 13
g. Forming Sequence 14
h. 1st Barrel Pre-form 15
i. 2nd Barrel Pre-form 16
j. 3rd Barrel pre-form 17
k. Ear Close Form 18
l. Barrel Close Form 19
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PRODUCT SPECIFICATION
Material 430 stainless steel
Thickness 0.40 mm
DIMENSIONS IN MM
Material : Copper Beryllium
Feed pitch : 5.0 mm
Running speed : 550 spm
PRODUCT SPECIFICATION
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Progression Layout
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Red hidden lines
indicate material
guide
Material Material lifter
stopper
Bottom Die assembly
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Assembly Side View
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Punch & Die assembly
Punch Die Insert
Emboss Punch & Insert
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Lancing and Bend Up
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Lifter
Punch
Die Insert
Profile cutting
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½ material thickness
Lifter
Chamfer all over
Well Polished
Edges Coining
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Pilot guide
both sides
Stripper
Die Insert
Compression
Spring
Bend Up here
Barrel Tooth Forming
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1st Pre- form
2nd pre- form
3rd pre-form
Close form
Forming Sequence
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Form Punch
Die Insert
Ear Pre - Form
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Punch
Insert
1st Barrel Pre- Form
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Punch
Before
After
Die Insert
2nd Barrel Pre-form
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Punch
3rd Barrel Pre-form
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Ear Close Form
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Barrel Close Form
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Note
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