-\+ STARVAL TRUNNION MOUNTED BALL VALVE API 608 Specification2\+ STARVAL StarVal® valves built to meet API 608 For more than 25 years StarVal® has supplied various types of valves around the world for a wide variety of applications where drop tight shutoff is an absolute requirement. Our B21 Trunnion mounted ball valves have been designed to meet the specifications of API 608 in order to suit the requirements of refineries, petrochemical and chemical plants. We also produce the B10 floating ball valves that meet API 608. The StarVal® ball valves have been used on some of their most corrosive and difficult services because they offer the durability and reliability required of these industries, B21 Trunnion mounted ball valves Chevron packing Ving packing offers secure dynamic sealing with ow torque. High strength stem Shafts designed to meet the torsional strength requirements of AP 608 Rugged heavy-Duty Body Weffraifetime quarante on our castings if the valves are used Easy to mount an actuator without within our design parameters, disassembling valve Seat Material High molded pure araphite seat sealing ensues tight shutof. High Flow Capacity Full bore opening offers higher Cy values and ensures lower pressure drops, hence reducing energy costs. Solid ball Has precisely machined surface, Cored cavity bal is also avalable(option) Flanges ASME(ANSH C1:150/300/600 flanges are standard, (Other end connections are also available. Trunnion Lower ball trunnion absorb all the pressure load on the ball NACE Requirements (On request 821 Series ball valves can be supplied Wide Materials Selection WEB, LCB, Stainless steel high alloys are available, in accordance with NACE MRO103,B21 Features & Benefits Self relieving seat design Upstream lin pressure forces the seat ontothe ballin order to ‘create a postive seal. At low upstream pressures(below 150 ps the seat compression is provided by the seat springs. Coll springs are utilized onal models, Relief of Cavity Overpressure With our singe piston seat design ifthe pressurein the body cavity, exceeds the spring pressure, the seats are able to relieve the excess, pressure tothe downstream side by forcing the seat ring away from the ll Ths cavity relieving mechanism ensures thatthe valve will not be subjected to dangerous internal overpressure even without a body relief valve. Double Piston Design ‘The double piston design allows us to maintain a tight line seal. When the body cavity is greater than the davnstream pressure the second piston ill come into effect as te line pressure wll push the second piston ‘against the bal. The pressure X1 will exceed X2. The net pressure difference wil cause the seal to be maintained. With the double piston seat design we recommend that a safety reli valve be installed Double Block and Bleed function(DBB) \With the double block and bleed design f the valves inthe closed position the body cavity pressure can be drained to zero by opening the bleed valve and draining the fuid between the seat. Wit cavity pressure relieved, it will be possible to verify that both seats are holding tightly Emergency Sealant fittings Sealant can be injected tothe seats and stem for emergency seal (Optional. [Link] Bleed Cavity sei Block2\+ STARVAL Fire-safe Design 821 valves fre-safe design incorporates precisely machined spherical fit between the ball surface and the metal lip of the body in order to control through-line leakage in the event of a fire. This model uses Graphite stem sealing components that will withstand the extreme temperatures caused by an industrial fire. 821 valves fre-safe valves are tested in-house to the requirements of API 607. Test results fully comply with the limits ofthese specifications. B21 with fugitive emission stem sealing 821 valves are available with special VOC fugitive emission packing, This stem incorporates 2 types of packing: braided carbon packing, and cup and cone die-formed rings. The chemically Inert material set expands radially when the landis tightened to create positive stem OD seal as wellas stuffing boxID seal This design allows these valves to meet the fugitive emissions requirements of TALuft and EPA Method 21. Asa result, these valves have been successfully used on various hazardous applications. ‘As wel, B21 ball valves are ideal for applications where valves must be insulated as the high neck ofthe valve allows the actuator or manual operator to be clear ofthe insulation. The B21 ball valves are available in langed size 1/2"(1S mm) to 24"(600 mm). Each valve incorporates an ISO 5211 mounting pad which allows convenient interchangeability ofthe actuation. Gland tange Yo T 2 ster HEE — omen ‘View of Fire safe testing VOC Packing ‘Stem assembly Braided carbon packing ‘cup and cone packing[Link] Surface Verification StarVal® uses state-of-the-art procedures to verify the surface finish of the machined faces in order to ensure perfect ball rounciness. Surface grinding Dimensional check by 6-axts Ball roundness check CMM system by CMM system Any parts that are out of compliance according to the digital monitoring system ate rejected. 0.02 um Surface roughness check Soreen display Display of ball roundness resut Automated Systems StarVal®is able to supply complete on-off or modulating valve packages to meet specific customer requirements, StarVal* ball valves offer consistent low torques which allows them to be easily packaged with different type of actuators including rack and pinion, Scotch yoke, and electric. In addition we are able to equip our automated packages with a comprehensive line of accessories such as solenoid valves limit switches and positioners with a comprehensive line of accessories such as solenoid valves, limit switches and positioners. C1.180-18" with Heavy duty actuator /Gear override C1160-12" with Electric actuator2\+ STARVAL B21T 3-Way valves Syke Port arrangement to 12°(300 mm) to the specifications of ASME Cl 7A Tei Tae 150 and 300. B2IT valves are full bore with RF flanges. They are available with L-port or F port. Like the B21 they can be produced in a wide variety cof materials including high alloys B10 Floating ball valves — AP! 608 Specification StarVal® valves also offers the B10 floating ball valves that are built to API 608 specifications. For complete information on this product, see bulletin YB-16-D. Heavy Duty Stem fal point of stems above packing raximam2X torsional load Actuator Mounting Pad /1SO 5211 Easy to mountan actuator without disassembling valve. Available in sizes VW2"(15 mm) to 8"(200 mm) Anti-Static device Ensure electrical conductivity | stopper | Locking hoe Seat testing to full P {Travel stop Independent travel stop “eave stopsare independent ofthe gland hence reducing stress on the gland and ensuring longer packing lif Locking mechanism s option.[Link] Seats for B21 and B10 valves Both 821 and B10 valves can be equipped with wide range of soft seats and metal seats. Options in soft seats include PTFE, RTFE, PEEK and our wide variety of Starill filled fluorapolymers. Wide range of metal seats Scraping seats Standard ‘Our metal seats are available in wide range of alloys. Our Our metal seats have scraper edges that allow the ball to be highly polished wide seat sealing surfaces minimize frictional wiped clean each time thatthe valve is stroked. wear and ensure a high level of seat integrity. Pressure &Temperature B10/ RTFE "s I te Metal seated P-T curves Pressurelza) 8 Pressure(oarg) 4 Temperature2\+ STARVAL B21 Trunnion Mounted Ball valves Exploded view Size 2"(50mm) to 12"(300mm) Packing Size 14"(350mm) to 24"(600mm)[Link] Bill of materials B21 Trunnion Mounted Ball valves Eee Boy A216 WCB ASS Ge CFS A351 Gr. CFM cLosURE ‘AzI6 Gr WCB [ASS Ge CFB [A361 Gr FON BODY GASKET, PTFE Noe) stu sour ‘A105 Gr BF “ANG GB oy HEXNUT AAts4 Gr 24 mere ia BALL BSI Gr CFB ‘A361 Gr CFO Note) sTeM A Fo08 AMDFHE I ‘STEM THRUST BEARING PTFE ‘SEAT RETAINER ‘S51 Gr CF [A551 Gr CFO Note) SEAT SPRING: Inconel 3-750 BALL BEARING DO Set hinest ‘ORINGBODY Fro even) + CORINGSEAT FIO (en) t ORINGTRUNNION Fron) + GLAND ‘A351 Gr. CFB ARI CFB GLAND SCREW! ‘A169. 87 A189 88 I Note) NUT GLAND ‘Ato# Ge 24 ‘Ate4 Gr8 Note) ‘GLAND GASKET PTE Note) ‘TRUNNION PIN Ane Gr WCB SIG ‘A251 Ge CEM ‘TRUNNION SCREW ‘A165; 87 “A189 6 88 wote 2) NUT TRUNNION ‘A194 Gr 24 Attar Note) “TRUNNION GASKET PTFE Note) "ADAPTOR PLATE SCREW ‘A195;6. 87 103 88 Note) ANCHOR PI ‘Stele steal DRAIN PLUG ‘Stel 58004 oo VENT PLUG Stel Sst 6an6 SQUARE KEY Stet + Other materials avatebie on request Note 1) Fite safe ~ Spiral Wound Gasket with graphite 2) Botting materia according to NACE MRO103 ie 3) Seat material -PTFE, Starll-A, Startl-8,StarfLC, Starl-D, StarfLE, DevonV, PEEK others, lable on request 4) B01 Up 196": Sol "above; Cored cay (Solid as an option)2\+ STARVAL Outline Dimensions B21 Trunnion Mounted ball valve Size 2° (80 mm) to 4" (100 mm) Size 4” (100 mm) to-24” (600 mm) Class 150 / 300 - (50mm) to 24”( 600mm) Inchmm) 41100) | 8020225) : 1201905), : zens) | 118100) | sasizs0) | 1455168) | 103877) 6150) | 155105) | a7sets7) | iseraos) | sreeaer) | 153560) | 1e6sGoD) | r2ens20 | sesarrs) | 4Si.9(205) 3200) | rrsaasr) | zosneen | tereqoa) | zosis2n | russ | z2oseeo) | rarrseo) | s9s.atz70) | 6e8.s10) vo so) | aoseass) | 22010555) | zeances) | z20us89) | 1easw9s) | 2205560) | 14171960) | se2qa05) | r1e54(50) 1zs00) | 2aoxeio) | 2500(635) | 255x618) | 2s0qess) | zoanseo | 20560) | 1417360) | 128071885) | 17196700) “was, | 2acase) | sooorme2) | so0oe2) | snooze) | 2xanesa | a20sseo) | tarma6o) | 177471805) | 24033000) 1400) | snocaa) | s200(ese) | szoaese) | szsqeas) | 2esne7s | 2795710) | 71335) | 255801070) | apsa.ci4e0) eso) | s40a@6%) | ssa6(o14) | ss0xo) | ssoneia) | soourss) | 2705710 | i7ia438) | 27e0Q 1270) | sTiA.scie8s) 20,600) | sssee14) | saaqoor) | seoneer) | seazean) | sease7s | a1sojeom) | 2067s28) | a07e6(res0) | sotaec200) 2265) | 40an(10%e) | azexro82) | a2sqtoaa) | «290(1082) | sba1985) | 15600) | 2067505) | S4013;2450) | 49.3880) 2ay600) | az0wios7) | asooct4s) | Boras) | esoacrts) | s830(075 | s1so;e00) | 2067/25) | ToIO-7;sTe0) | 7esa7(9810) RF Raised Foce Flange WE: Weliing End Reduced bore avaliable Class 600 - 2”(50mm) to 12” (250mm) Inch(mm) 2 (50) 1.50282) 7204185) 1575400) - : 75004) 2172065) 12.8330) 749180) re.14a60) | - z sr) 3 (e0) 4.026356) 9371256) 78.1460) : = 145 5105) 100) 01432) on TaN) 9.84250) 776375) 254.4120) 5 150) 22011656) [65009 ‘260(320) na7047s) 508.3075) 8 (a0) 725 (660) 2.05560) 14 96(580) 2165150) 264510) 0 (250) so) = [econ 7.72480) 3085) 17871800) 2 (20) 2.001888) 2TOHTIO) 90980) 71888) Bear tito RF: Raised Face Fiange WE: Welding End Reduced bore avatable[Link] Outline Dimensions B21T 3-way LJ Inch(mm) 1205) 73720) san) sa) 737100) 24300) 25) 420) aariass) 202 53338) aria) 282) oan) 728) earar) owas) sania) sare) sa) wait) za 30430) wore anim ro) 7328) 70362) 760 ‘11909 200) Tae 1575400 a7 Tra) Bae) 22880) 157560) 72298) ver waaay 72576 380) aa7e7 60) Fea) ‘ee 718865) 078) 4 (100) ‘17.724450), 19,69(500) 10.09(255), 39.37(1000), 217.6(96) [ara e180 2120 7azise0 vseacea) | ssoetsoo | [Link] seat Oe) HATE) B71) REE) 3 S51) as7370 10 (250) +31.10(790), 32.68(830) 27.95(710) 1212.6(850) | ia779(@25) How to specify speoty | 621 | For aeciiso | ReRFriG.| Arsnes | Aue ces vwertee | ov Bae Sam] 29 Fire Sate you size | e217 | ReReaiead | aecizoa | Ferric. | xznLon | Abecea speeTee — | te weenen | Ve Vacuum Servoe ero cacieoo | teats | miscre | Asecrom 22 Gear aut | asecrs | ATeCraM = Atater = CFeMt Example :24821FARATASIV2N :24°B21 Series Ball Valve, Full bore, ASME Class 150, RF Flanged End, WCB Body, CF8 all DDevion-V inserted seat, Gear Operator, NACE 1) LorT-portarrangement according to page 6 '# Other materials available on requestApplicable Standards StarVal® ball valves are generally in accordance with API, ANSI, JIS and BS requirements. ‘The following list contains the most important applicable standards for StarVal* ball valves. StarVal® valves may be designed, manufactured and tested in accordance with other international standards on request. _ oes pon comma Sls ee a. RPL ES sito fe Bs = 85159 se &, BS 85351 he woe I ‘ss3.00.01 BSL, @D Foe (sd) Head Office: starVal, Seoul, Korea URL: — [Link] TEL +1931 252 1349 (USA) E-mail (sales): sales@[Link] +82 2519 3542, 3548, 3545 (KOREA) FAX +82 2519 1485 (KOREA) Distributed by: INNOVATION THROUGH TECHNOLOGY This catalogue is subject to change without notice.