SEARS / CRAFTSMAN. INSTRUCTIONS FOR ASSEMBLY AND OPERATION OF YOUR ROUTER TABLE MODEL NO. 171.25444 2 Scld’ by SBARS, ROEBUCK AND CO., Chicago, IL 60684 U.S.A. we ea MAQEINULS. & Pet No e9Le2 Comeee 7 general safety instructions for router table ALWAYS USE EYE PROTECTION. The cpe‘atiza of any power too! can result in torexgn abjects being thrown info the eyes, which can ‘esuil in severe eye damage. Always wear salety goggles betore commencing power 1001 opmration, Safety goggles are available st Sears retail or catalog stores. 2. KEEP HANDS CLEAR OF BITS AND WORKING AREA. 3. KEEP ROUTER CLEAN. Alter overy use, clean saw dust off the Router 4, ALWAYS FEED AGAINST THE ROTATION OF THE CUTTER WHEN ROUTING ON THE ROUTER TABLE. 5. NEVER PUT YOUR FINGERS UNDER THE GUARD. 8, ALWAYS LOOK UNDER THE TABLE AT THE SWITCH WHEN TURNING THE ROUTER OFF AND TOUCH NOTHING BUT THE SWITCH 7. WARNING: SOME ROUTERS WHEN USED IN AN UPSIDE DOWN POSITION (SUCH AS ON A ROUTER TABLE) Wiut FALL (OA DROP) OUT OF THE ROUTER BASE WHEN THE BAGE CLAMP If LOOSENED. IT 18 THERE. FORE ABSOLUTELY NECESSARY TO SUPPORT THE ROUTER MOTOR FROM BELOW WHEN THE BASE CLAMP IS LOOSENED TO MAKE ADJUSTMENTS, OR FOR ANY OTHER REASON. NOTE: Motors uses on wood-working teols are particularly susceptible to the accumulation of sawcust and wood chips and should be Dinwn oul af ' vacuumed” frequently 10 prevent interference with normal motor ventilation WARNING: FAILURE TO HEED ALL GAFETY AND OPERATING INSTRUCTIONS AND WARNINGS REGARDING UEE| SP Tis PROOUGT CAN RESULT IN SERIOUS BODILY INJURY. GENERAL SAFETY INSTRUCTIONS FOR POWER TOOLS 1. KNOW YOUR POWER TOOL 12, USE SAFETY GOGGLES (Head Protection) FReao tne owner's manus careruny. Learn ts appticar ‘wear Eatery gogaiee imus! comely with aNS 287 1) fiom and limrators as weil'az the Specie power" n'a times Rigo. use ace or Gust mask if cutong hazards peculiar to this (ool ‘poration it dusty, and adr protectors (plugs or mulls} ‘dhrag extended periods of operasion 2. GROUND ALL TOOLS (UNLESS BOUBLE INSULATED) 13. SECURE WORK 120) 8 aquipped with an approved 3-conductor cord Use ciamps or a vise to hold work wren practical dad 22 prong gronacingtype plug. tshsuid be plugged Iee'saler'an using your hard. frees bath hands to into Pre holy eaccwcmplcle acapte’ eu parate toch We aan Se anacnsd to enaan grand: (asus hs 14, DONT OVERREACH Screw securing fecaplacie cove’ ple). Never remove Keep proper footing ane balance at ai times hind prong. Never connect qraoa ground wire 7 8 terminal 15. MAINTAIN TOOLS WITH CARE 3. KEEP GUARDS IN PLACE. in working order, and 6 proper adjustment ang espe tools sharp and clean for best and satest pare Tormance. Follow Instructions tar lusricalng and changing accessores " DISCONNECT TOOLS 4. REMOVE ADJUSTING KEYS: belore servicing: when changing accessories such as ABV Se SRR Fein Nato ety te hl ngs an at IQUE SEATR Ea TNA ee Shits 17. AVOID ACCIDENTAL STARTING we Sere TA Non tae sho 5. KEEP WORK AREA.CLEAN cee EN CAEN note acacens ocr 18 USE RECOMMENDED ACCESSORIES a Tacs area ae SSE AEGoMnre mans fo recurenzas eh aera 6. AVOID DANGEROUS ENVIRONMENT Salta” CF bape Eat Siete ee one wg te cr me NE SE So oat NES wat ted $20 hee ocean soa” | 19, NEVER STAND OW Toot Meee Slee creed tll tes 1. MEEP CHILDREN AWAY SERUAU aD et ad Sra =e stance om werk recor acre nat ae a Basi ReSAN AS fee MAKE WORKSHOP KID-PROOF 20. CHECK OAMAGED PARTS ce ee ee cP serter or oy rarowns Seer ae Mans, ao ne ear roe Be anno edi ec 8. DONT FORCE TOOL Bean ttn Beate Hea le ea RES IRE ina ae ane tr wien SENG 8 ths Sot tae set Tae " Bebitg a by"she? Seale Tei ta ae tr 10. use RIGHT Toot Bal Te ed let SEs 21. DIRECTION OF FEED Fen Or Cte cuw gn rector 11, WEAR RIONT APPAREL! SES Re BE omy ten. pon scans own Se gal “ ey 22. NEVER LEAVE TOOL RUNNING: ‘chught in moving pars. sommendeg_ waar protect te contain long hair Roll tong sleeves We the Bow UNATTENDED Turn power off Don't leave sol until it comes to 8 completa stop.packing list ‘The bag contains paris which you must use Please check the contents in the bag with this list to (#10381 Long tt voy nose nn a wana — QA? head Mach. Screws . (used to mount Router Moa gph (18) #1022x te Jong Pan No. 315-1790 & 3915-17400) head Mach, Screw - (1) Pivot Shatt (5) Table inserts O (2) %e"1D.4" OD. Washer © ©) ()©) © so wetsem thee ©) Woodtence race (A @ win mw op.warner (©) @ Ww 20 x 134" Long Finished Hox Bolt (18) #10 Lock was WARNING. FAILURE TO COMPLY WITH THE SAFETY RULES PRINTED IN THIS INSTAUCTION MANUAL AND THOSE WHICH APPEAR IN THE INSTRUCTION MANUAL FOR YOUR ROUTER, COULD RESULT IN SEVERE PERSONAL INJURY AND/OR PROPERTY DAMAGE. IF YOU DO NOT HAVE THE INSTRUCTION MANUAL FOR YOUR ROUTER, CONTACT THE STORE WHERE YOU BOUGHT THE ROUTER (OR THE MANUFACTURER OF THE ROUTER) AND OBTAIN A COPY. THEN READ ANO UNDERSTAND THE INSTRUCTIONS COMPLETELY BEFORE ATTEMPTING TO OPERATE THE ROUTER/AQUTER TABLE COMBINATION. + ASSEMBLY OF TABLE Tum the table upside down, Place one of the table legs in ona comer of table'as shown in Figure (1), Inaert tha #10-32 x 4 long screws into the holes in the table and the leg. Place 2 lock washer and nut on ‘each screw. Finger tighten the nuis. Repeat for th remaining three legs. Turn the table right side up and securely tighten all the screws and nuts with a screw: driver and wrench, Figure (1) ASSEMBLY OF QUARD Assomble Guard to table as shown in Figure (2). Silda {the pivot shaft Into the holes In the legs of guara untit the shait overhangs guard equal distance on both sides, Lower shaft into slot on table. Place #10-82 x 4” long screws through washers and hole. Screw nuts on Screw and tighten. Pivot Guard Back and forth to $68 that it swings freely. Hex. Meh, Screw Nut #7032 Figure (2)INCE ASSEMBLY TO TABLE ‘Secure the two wooden fences to the two mela! fences. using four #10 wood screws, as shown in Figure (3) Assemble fence to table, as shown in Figure (3), Place ¥"-20% 134" long hex bolt thru hole in table 30 hex head fits in hexagon recess under table. Bolt will ex- tend thru slat in fance. Hold finger over bolt head 10 Prevent falling oul. Place washer over boll. Screw wing ‘out on boll. Ropoat above oparation for ather fance. Figure (3} FENCE ALIGNMENT A) Tighten wing nut of left hand fence. Measure dis: tance from each end of wood fence lacing "C' to edge of miter bar slot “E” as shown in Figure (4). If both ‘Sistances are Ihe same, the fence is parallel to miter bar slot. If the distance from this slot to the fence facing 16 not the same at each end of he wood, you must put & small cardd0acd or wood spacer between the wood and melal part ol the fence al the end which ts further {rom the miter bar stot, This will space the wood fence facing out to be parallel with the miter bar sol ee, ney, Prous) © am OM 8.) Lay scate against lalt waod fence facing as shown in Figure (S). Adjust nght hand fence uni! 1 toucnes ‘Seale, Tighten wing rut, It right hand fence is parallel Ao lett hand fence, it is also parallel to the miter bar slat, I not, you must put a smali cardboard or wood spacer bolwean the wood and metal part of the fence, at the end which is further trom the ater bar slot. This. Will space the wooden fence facing out to be parallel ‘with the miter bar slot as done on the lell hand fence. - aoe [ (Dezel Feep wren GAvoe TW BIRECTION: SHOWN Figure (5) ARB ATTACHMENT ROUTER TO TABLE A) To assemble roulors (with 3 equaly spaced base holes) to table, as shown in Figure (6): Remove “Sub Base” or "Base Plate” from router. Turn table on ils side as shown in Figure (6), Hoid router in one hand land place within ring “D”. Still holding router in one hand, place #10-32 x %47 long screw through hole in able, Shit rouler position until hole in table Hines up. with hole in router base. Screw the #10-32 x 38” tong Jat head screw in router base. Repeat procedure until all § 410-32 x 34” Jong flat head screws are in place. Tighten ali screws securely with screwdriver. Figure (6)ASSEMBLY OF MITER GAUGE 1. Assemble protractor head to mitre bar as shown in Figure (7) Knob) #10 Flat Washer Protas Hetg, ae 910-02 x Mi Pan Head Se = Pointer Mitre Bar Sy 10-24 x %* Carriage Bolt #1002 Hex Nut yee Figure (7) SELECTING AND INSTALLING TABLE INSERTS With the cesired bit in the router, select a table ingert which as a center nele sightly iarger than the ol- ameter of the router bil NOTE: For bite larger than approximately 128" ameter, do not use any insert, ‘The table inserts were designed lo be snapped into the router table. Slide the large tang under the edge of the hole in the router table as shown in Figure (8). Using your thumb, press down on the snser? until the smallar fang snaps ito position. To remove the insert, place the point of a screw driver into the slot (with the smaller tang), and pry the insert out of the router table USE SCREW ORIVER ‘TO REMOVE TABLE INSERT SE THUMB PRESsuRE 19 SNAP TABLE INSERT {NTO POSITION : TABLE INSERT 7 Figure (8) | WARNING FAILURE TO COMPLY WITH THE SAFETY RULES PRINTED IN THIS INSTRUCTION MANUAL AND THOSE. WHICH, APPEAR IN THE INSTRUCTION MANUAL FOR YOUR ROUTER, COULD RESULT IN SEVERE PER- SONAL INJURY AND/OR PROPERTY DAMAGE. IF YOU DO NOT HAVE THE INSTRUCTION MANUAL FOR YOUR ROUTER, CONTACT THE STORE WHERE YOU BOUGHT THE ROUTER (OR THE MANUFACTURER OF THE ROUTER) AND OBTAIN A COPY, THEN READ AND UNDERSTAND THE INSTRUCTIONS COM- PLETELY BEFORE ATTEMPTING TO OPERATE THE ROUTEA/ROUTER TABLE COMBINATION. OPERATION — ROUTING WHEN ROUTING, ALWAYS FEEO AGAINST THE RO- TATION OF THE CUTTER To use router as @ jointer, set up.as shown in Figure (9) Loosen wing nut of felt fence, Lay scale parallel with wood fence facing. Slide tence and scala until scale touches outside diameter of router bit, as shown in Figure (9) . Tighten wing nut of left hand fence. For depth ot cut, loosen wing nut on right tence. ‘Meagute trom straight edge 12 wood lence facing the amount of material you want lo remove, Slide fonce {nto position, and ratightan wing out_an right hand tence, Feed irom right to left. BE SURE THAT GUARD IS IN POSITION COVERING THE ROUTER GIT BE- FORE TURNING ROUTER ON. {Guard not shawn for clarity.) FEEO wren cause IW) DIRECTION’ Sriows Br ARROW, Figure (8) For beading and other edge cutting, set up as shown in Figure (10). Loosen both wing nuts. Position one fence at cepth of cut desired and ratighten wing nut Lay a straight edge against he fance and set tne second fence ven with the first tance as shown in Figure (10) FEED wren cause IN oRECTION SHOWN Figure (10) N, DIRECT CAUTION ALWAYS FEED AGAINST ROTATION. 1 pilots (or plloted type Bits) are Being used to control the depth of cul, mow the once back ony enough 1 earm the pilot to control the depih of cut, Keoping the fences Up &s close ae possibte wilt help 10 prevent accidents and sible personal injury Do not work withoul using th fences a Tne guide, of as a back-up if you are Using & pilot type bit.PARTS LIST FOR CRAFTSMAN ROUTER TABLE = MODEL NO. 171.25444 Be partno, __Dascrtion van, | No PartNo. Detedipton ousn aeasr Router Table Top 7 “a 2OA-806-TE Washer %a LD. XM OD. 2 “2 sn429 Table Leg 4 115 29A-252-10 Wing Nut z “3 29A242-2 Hex Meh Scrow Nut #1092 2t Ye SILAS Pivot Shall 1 “a 29A-264-7 Pan Hd. Mch. Screw #10-32x% 18 17 204Ks Guard 1 3 enk-cse witer Bar a [een a0 Praatio tree s 6 ‘31-498 = Pointer - 1 1 454-207 | (Seif Adhesive 1 7 20A-264-6 Pan Nd. Moh. Borew #1024 x He ¥20_2BA206-19 Flat Hd, Mon. Scrow (10-92%) 3 @ 200183 Grooved Pin Hiadia.x™ Type D 1 ‘Wood Fence Facing 2 8 3ilaa Protracior Head 1 ‘Tapping Screw #10-¥471 4 Tia 20308-18 Washer Yin 1D. x & OD. 3 #10 Lock Washer 8 Fi S186 1] 24 P8AB10-5 Carriage Bolt (F10-24 x HY . a aaa 2 25 POARAZ5 Hox Nut (#1028) 7 13 one Fence 2 _ ‘Thig shee! is intended for inatruclisn and Fe “Hardware tem — may be purehi How arts and va not 6 packing sip) to QRDER Repair Parts’ THE MODEL NUMBER WILL BE FOYND ON LABEL (SELF ADHESIVE) KEY NO. 18 WHEN CORRESPONDING, ALWAYS GIVE THE FOLLOWING INFORMA. TION 1. 2. a 4 ‘AS SHOWN IN THIS LIST. . The PART NUMBER: . . Tho PART DESCRIPTION The MODEL NUMBER 171.25444 The NAME OF ITEM— ROUTER TABLE