Scribd
Upload
83 views41 pages

MRP Planning and Order Management Guide

The document provides an overview of key topics covered in MRP (Materials Requirements Planning) Part 3, including planning results, planned orders, planning evaluation, stock/requirement lists, MRP lists, traffic lights, material trees, navigation profiles, exception messages, and lot size procedures. It also includes examples and assignments related to planned orders, requirements from safety stock and forecast-based planning, converting planned orders, characteristics of planned orders, collective displays, navigation profiles, exception messages, lot size calculation methods, lot size rounding, and minimum and maximum lot sizes.

Uploaded by

JAKSJ
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
83 views41 pages

MRP Planning and Order Management Guide

The document provides an overview of key topics covered in MRP (Materials Requirements Planning) Part 3, including planning results, planned orders, planning evaluation, stock/requirement lists, MRP lists, traffic lights, material trees, navigation profiles, exception messages, and lot size procedures. It also includes examples and assignments related to planned orders, requirements from safety stock and forecast-based planning, converting planned orders, characteristics of planned orders, collective displays, navigation profiles, exception messages, lot size calculation methods, lot size rounding, and minimum and maximum lot sizes.

Uploaded by

JAKSJ
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

MRP

(Part -3)

Trainer : Email : Ph : (Australia)


Gurjeet Singh info@studynest.org +61413159465
Planning Result
Planned Orders
Planning Evaluation
Stock/requirement List
MRP List
Topics Traffic Lights
Covered Material Tree
Navigation Profile
Exception Messages
Lot Size Procedures
Lot Size Rounding Profile
Minimum and Maximum Lot Sizes
Planning
Result
Procurement
Proposal
Planned
Order
A planned order is an internal
document used by the MRP
What Controller, specifying how much of
is a a material is needed and when.
Planned A planned order is only used
Order? within the company and it is not
binding.
Example 1
Requirements from
Safety Stock
Requirements
from Safety
Stock
Example 2
Requirements from
Forecast Based
Planning
Forecast
Model
Converting a
Planned Order
Converting
a
Planned
Order

Individual Conversion – MD14.


Collective Conversion – MD15.
It is a procurement proposal in MRP for
requirement coverage. It is not binding so
does not trigger procurement directly, just
Characte help the planning.
-ristics It can be changed or deleted any time.
It is still undecided as to whether the
of a material is later procured with in-house
Planned production or external procurement.
Order? For in-house production, it can be used in
capacity planning.
For in-house produced materials, it
determines the basic dates for production.
Planning
Evaluation
Stock-
Requirement List
& MRP List
Stock
Requirement
List and
MRP List
Stock-Requirement List – MD04
MRP List – MD05
COLLECTIVE
DISPLAY
for Stock
Requirement
List and MRP
List
Collective Stock-Requirement List – MD07
Collective MRP List – MD06
Material
Tree
Material
Tree
Navigation
Profile
Navigation
Profile
Exception
Messages
Exception
Messages

SPRO Consumption Based Planning


Evaluation Exception Messages Define
and Group exception messages
Traffic
Lights
Traffic
Lights
Lot Size
Calculation
Lot Size
Static
Lot Size
Periodic
Lot Size
Optimum
Lot
Sizing
Procedure
Dynamic
Lot
Sizing
Procedure
Lot Size
Rounding
Lot Size
Rounding

SPRO Consumption Based Planning Lot-


Size Calculation Maintain Rounding Profile
Minimum and
Maximum Lot Size
Minimum
and
Maximum
Lot Size
Assignment
Create a new material by copying existing
material ABC123.
Check Planning File Entry (MD21), what flags are
set up there?
Run single level, single item MRP (MD03) for your
newly created code.
Assignment What flags are visible now in planning file entry
and why?
1 Add safety stock for your newly created material.
What difference can you see now in planning file
enter and why?
What is the planning horizon for plant 1200?
Is there any planning horizon assigned to the
MRP controller (in your material master).
Which planning horizon will take preference
among above two?
Add some safety stock for the newly
created material and run MRP on this
material –
Did system create a planned order?
Where can you see this planned order?
Assignment Can you change the qty of this planned
order?
2 Can you see the change in MD04 and
MD06?
 How can you firm this planned order?
Change the MRP data and MRP type as per
below table for your material master ONE BY
ONE and after each change run MRP and
notice the difference in the MRP result.

Assignment
3
How can you make sure that the lot size
takes the best possible advantage of the
following price/quantity scale in the MRP run?

Assignment
4
a

You might also like