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Hi-Fi System: Service Manual

SM

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100% found this document useful (1 vote)
4K views93 pages

Hi-Fi System: Service Manual

SM

Uploaded by

boroda2410
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
  • GENERAL
  • CABINET & MAIN CHASSIS
  • ELECTRICAL
  • MECHANISM (DM19DD)

CONFIDENTIAL

SERVICE MANUAL
HI-FI SYSTEM
SERVICE MANUAL

MODEL: OL100
MODEL: OL100

CAUTION
BEFORE SERVICING THE UNIT, READ THE “SAFETY PRECAUTIONS”
IN THIS MANUAL.

P/NO : AFN79116923 MAY, 2019

Copyright © 2019 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
CONTENTS

SECTION 1 ........ GENERAL


SECTION 2 ........ CABINET & MAIN CHASSIS
SECTION 3 ........ ELECTRICAL
SECTION 4 ........ MECHANISM (DM19DD)

1-1 Copyright © 2019 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
SECTION 1
SUMMARY

CONTENTS

SERVICING PRECAUTIONS ............................................................................................................................ 1-3

ESD PRECAUTIONS ......................................................................................................................................... 1-5

HIDDEN KEY MODE ......................................................................................................................................... 1-6

PROGRAM DOWNLOAD GUIDE...................................................................................................................... 1-7


1. SUB MCS PROGRAM (SUB MCS CHIP)
2. MAIN MCS PROGRAM (MAIN MCS CHIP)
3. MICOM PROGRAM
4. OPTION, EQ & DEMO PROGRAM

FOTA UPDATE STEP USING BT APP .......................................................................................................... 1-11

SPECIFICATIONS ........................................................................................................................................... 1-13

1-2 Copyright © 2019 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
SERVICING PRECAUTIONS
NOTES REGARDING HANDLING OF THE PICK-UP
1. Notes for transport and storage
1) The pick-up should always be left in its conductive bag until immediately prior to use.
2) The pick-up should never be subjected to external pressure or impact.

Storage in conductive bag Drop impact

2. Repair notes
1) The pick-up incorporates a strong magnet, and so should never be brought close to magnetic materials.
2) The pick-up should always be handled correctly and carefully, taking care to avoid external pressure and
impact. If it is subjected to strong pressure or impact, the result may be an operational malfunction and/or
damage to the printed-circuit board.
3) Each and every pick-up is already individually adjusted to a high degree of precision, and for that reason
the adjustment point and installation screws should absolutely never be touched.
4) Laser beams may damage the eyes!
Absolutely never permit laser beams to enter the eyes!
Also NEVER switch ON the power to the laser output part (lens, etc.) of the pick-up if it is damaged.

NEVER look directly at the laser beam, and don’t allow


contact with fingers or other exposed skin.

5) Cleaning the lens surface


If there is dust on the lens surface, the dust should be cleaned away by using an air bush (such as used
for camera lens). The lens is held by a delicate spring. When cleaning the lens surface, therefore, a cot-
ton swab should be used, taking care not to distort lens.

Pressure
Magnet
Pressure

How to hold the pick-up


Cotton swab

Conductive Sheet

6) Never attempt to disassemble the pick-up.


Spring has excess pressure. If the lens is extremely dirty, apply isopropyl alcohol to the cotton swab.
(Do not use any other liquid cleaners, because they will damage the lens.) Take care not to use too much
of this alcohol on the swab, and do not allow the alcohol to get inside the pick-up.

1-3 Copyright © 2019 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
NOTES REGARDING COMPACT DISC PLAYER REPAIRS
1. Preparations
1) Compact disc players incorporate a great many ICs as well as the pick-up (laser diode). These components
are sensitive to, and easily affected by, static electricity. If such static electricity is high voltage, components
can be damaged, and for that reason components should be handled with care.
2) The pick-up is composed of many optical components and other high-precision components. Care must be
taken, therefore, to avoid repair or storage where the temperature or humidity is high, where strong magne-
tism is present, or where there is excessive dust.
2. Notes for repair
1) Before replacing a component part, first disconnect the power supply lead wire from the unit
2) All equipment, measuring instruments and tools must be grounded.
3) The workbench should be covered with a conductive sheet and grounded.
When removing the laser pick-up from its conductive bag, do not place the pick-up on the bag. (This is
because there is the possibility of damage by static electricity.)
4) To prevent AC leakage, the metal part of the soldering iron should be grounded.
5) Workers should be grounded by an armband (1 M)
6) Care should be taken not to permit the laser pick-up to come in contact with clothing, in order to prevent
static electricity changes in the clothing to escape from the armband.
7) The laser beam from the pick-up should NEVER be directly facing the eyes or bare skin.

Armband

Resistor
(1 M)
Resistor
Conductive
(1 M)
Sheet

1-4 Copyright © 2019 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
ESD PRECAUTIONS
Electrostatically Sensitive Devices (ESD)
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components
commonly are called Electrostatically Sensitive Devices (ESD). Examples of typical ESD devices are integrated
circuits and some field-effect transistors and semiconductor chip components. The following techniques should
be used to help reduce the incidence of component damage caused by static electricity.
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off
any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a
commercially available discharging wrist strap device, which should be removed for potential shock reasons
prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ESD devices, place the assembly on a conductive surface
such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ESD devices.
4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static" can
generate electrical charges sufficient to damage ESD devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ESD
devices.
6. Do not remove a replacement ESD device from its protective package until immediately before you are
ready to install it. (Most replacement ESD devices are packaged with leads electrically shorted together by
conductive foam, aluminum foil or comparable conductive materials).
7. Immediately before removing the protective material from the leads of a replacement ESD device, touch the
protective material to the chassis or circuit assembly into which the device will by installed.

CAUTION : BE SURE NO POWER IS APPLIED TO THE CHASSIS OR CIRCUIT, AND OBSERVE ALL OTHER
SAFETY PRECAUTIONS.

8. Minimize bodily motions when handing unpackaged replacement ESD devices. (Otherwise harmless motion
such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate
static electricity sufficient to damage an ESD device).

CAUTION. GRAPHIC SYMBOLS

THE LIGHTNING FLASH WITH APROWHEAD SYMBOL. WITHIN AN EQUILATERAL TRIANGLE, IS


INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF UNINSULATED
“DANGEROUS VOLTAGE” THAT MAY BE OF SUFFICIENT MAGNITUDE TO CONSTITUTE A RISK OF
ELECTRIC SHOCK.

THE EXCLAMATION POINT WITHIN AN EQUILATERAL TRIANGLE IS INTENDED TO ALERT THE


SERVICE PERSONNEL TO THE PRESENCE OF IMPORTANT SAFETY INFORMATION IN SERVICE
LITERATURE.

1-5 Copyright © 2019 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
HIDDEN KEY MODE
HIDDEN MODE ENTRANCE KEY(Audio) EXIT KEY
Front ‘Stop’ 
Version Check Remote Control Key ‘Play’ / for 1.5s
+ Remote Control Key ‘Play’ / for 5s
Front ‘Stop’ 
EEPROM INITIAL Auto exit
+ Remote Control Key ‘ ‘ for 5s

1-6 Copyright © 2019 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
PROGRAM DOWNLOAD GUIDE
1. SUB MCS PROGRAM (SUB MCS CHIP)
Download program file name must be SUB_OL100_HAC_YYMMDDX.bin
If security program(Water Wall) is activated on PC, you must save the file to the USB storage device
and disable the security software, then download the file to your set.
Downloading file proceeds at USB2 function.

Caution: When downloading the file, you should neither unplug the USB device, change to the other function,
nor power off the device. USB device must be unplugged when the downloading process is completed.

ON VFD DISPLAY SCREEN

1) (Fast) Format USB device.


2) Copy Firmware file to USB device.

NO USB

 Insert USB device into USB2 Port at USB2 function


SEARCH


SUB FIRMWARE


FINISH


Auto POWER OFF

1-7 Copyright © 2019 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
2. MAIN MCS PROGRAM (MAIN MCS CHIP)
Download program file name must be MAIN_OL100_HAC_YYMMDDX.bin
If security program(Water Wall) is activated on PC, you must save the file to the USB storage device
and disable the security software, then download the file to your set.
Downloading file proceeds at USB1 function.

Caution: When downloading the file, you should neither unplug the USB device, change to the other function,
nor power off the device. USB device must be unplugged when the downloading process is completed.

ON VFD DISPLAY SCREEN

1) (Fast) Format USB device.


2) Copy Firmware file to USB device.

NO USB

 Insert USB device into Record Port at USB1 function.


Front ‘STOP’ + Remote control ‘6’ push same timing during 5s.

SEARCH


MAIN FIRMWARE


FINISH


Auto POWER OFF

1-8 Copyright © 2019 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
3. MICOM PROGRAM
Download program file name must be MICOM_OL100_HAC_YYMMDDX.HEX
If security program(Water Wall) is activated on PC, you must save the file to the USB storage device
and disable the security software, then download the file to your set.
Downloading file proceeds at USB2 function.

Caution: When downloading the file, you should neither unplug the USB device, change to the other function,
nor power off the device. USB device must be unplugged when the downloading process is completed.

ON VFD DISPLAY SCREEN

1) (Fast) Format USB device.


2) Copy Firmware file to USB device.

NO USB

 Insert USB device into USB2 Port at USB2 function


SEARCH


MICOM UP


FINISH


Auto POWER OFF

1-9 Copyright © 2019 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
4. OPTION, EQ & DEMO PROGRAM
Download program file name must be OPTEQ_DEMO_OL100_HAC_XXXX.BIN
If security program(Water Wall) is activated on PC, you must save the file to the USB storage device
and disable the security software, then download the file to your set.
Downloading file proceeds at USB1 function.

Caution: When downloading the file, you should neither unplug the USB device, change to the other function,
nor power off the device. USB device must be unplugged when the downloading process is completed.

ON VFD DISPLAY SCREEN

1) (Fast) Format USB device.


2) Copy Firmware file to USB device.

NO USB

 Insert USB device into Record Port at USB1 function.


Front ‘STOP’ + Remote control ‘6’ push same timing during 5s.

SEARCH


OPT UP


EQDEMOUP


FINISH


Auto POWER OFF

1-10 Copyright © 2019 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
FOTA UPDATE STEP USING BT APP
Step1 : App connecting
Step2 : Device version info
(Check FW version)

After connecting the BT App with SET, When touch the “Device Version info” button,
the user could find the “Device Version info” on user could find the current and latest SET
Setting tab. version on pop-up menu.

Step3 : Select update button Step4 : Confirm update

When touch the “Update” button, user could Select the OK button on the caution message.
update the SET firmware using FOTA.

1-11 Copyright © 2019 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
Step5 : Download from CDN server Step6 : Transfer FW

1st step is download from CDN server to After completed the download from server,
smart phone. The progress bar is displayed smart phone start to transfer the firmware to the
on BT App. SET. The progress bar is displayed on BT App.

Step7 : FW Flash Writing Step8 : FOTA complete

After completed the download from the smart When finishing the flash memory writing, pop-up
phone, the SET overwrite the firmware to flash message about finish is displayed and the SET
memory. auto power off.

1-12 Copyright © 2019 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
SPECIFICATIONS
 GENERAL
Power requirements Refer to the main label on the unit.
Power consumption 170 W
Dimensions (W x H x D) Approx. 430 mm x 1,054 mm x 400 mm
Operating temperature 5 °C to 35 °C
Operating humidity 60 %

 INPUTS
Digital audio in (OPTICAL IN) 3.3 V (p-p), Optical jack x 1
Analog audio in (AUX IN) 2.0 Vrms (1 kHz, 0 dB), 600 Ω, RCA jack (L, R)
Portable in (PORT. IN) 1.0 Vrms (3.5 mm stereo jack) x 1
Microphone (MIC 1/2) Sensitivity 20 mV (1 kHz), 6.3 mm jack x 2

 TUNER
FM Tuning Range 87.5 to 108.0 MHz or 87.50 to 108.00 MHz

 SYSTEM
Frequency Response 40 to 20,000 Hz
Signal-to-noise ratio More than 75 dB
Dynamic range More than 80 dB
Bus Power Supply (USB) 5V 500 mA
Available Digital Input Audio Sampling Frequency 32 kHz, 44.1 kHz, 48 kHz, 88.2 kHz, 96 kHz

 AMPLIFIER (RMS Output power)


Total output 2,000 W RMS
HIGH 550 W RMS × 2 (6 Ω at 1 kHz, 25 % THD)
LOW 900 W RMS (12 Ω at 200 Hz, 15 % THD)

 Design and specifications are subject to change without notice.

1-13 Copyright © 2019 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
1-14 Copyright © 2019 LG Electronics Inc. All rights reserved.
Only for training and service purposes.
SECTION 2
CABINET & MAIN CHASSIS

CONTENTS

DISASSEMBLY INSTRUCTIONS ..................................................................................................................... 2-2

MD FFC INSERTION GUIDE............................................................................................................................. 2-8

EXPLODED VIEWS ........................................................................................................................................... 2-9


1. CABINET AND MAIN FRAME SECTION ................................................................................................. 2-9
2. PACKING ACCESSORY SECTION ....................................................................................................... 2-13

2-1 Copyright © 2019 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
DISASSEMBLY INSTRUCTIONS
1) Remove the 6 screws.

Figure 1. Panel Side L/R disassembly - 1

2) Disassemble each of the two screws located inside the handle.

Figure 2. Panel Side L/R disassembly - 2

2-2 Copyright © 2019 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
3) Pull out Cover Side Assembly L/R in the backward direction.

Figure 3. Panel Side L/R disassembly - 3

4) Remove the 4 screws.

Figure 4. Panel Top disassembly - 1

2-3 Copyright © 2019 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
5) Remove the two screws on the left and right sides.

Figure 5. Panel Top disassembly - 2

6) As shown in the figure, remove the Panel Top by pushing the front part and lifting the rear part.

Figure 6. Panel Top disassembly - 3

2-4 Copyright © 2019 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
7) Remove the 9 screws on the Panel Rear.

Figure 7. Panel Rear disassembly

8) Bracket MD + Frame Main Screw 4 EA Disassembly

Figure 8. Main Set disassembly - 1

2-5 Copyright © 2019 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
9) Remove the Set LED Connector / Speaker LED Connector / Speaker Network cable.

Figure 9. Main Set disassembly - 2

10) Power Cable Disconnection

Figure 10. Main Set disassembly - 3

2-6 Copyright © 2019 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
11) Grasp both sides and pull upward to remove the assembly.

Figure 11. Main Set disassembly - 4

12) Complete removal of the Main Set.

Figure 12. After detaching the Main Set

2-7 Copyright © 2019 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
MD FFC INSERTION GUIDE
1. Insert FFC Cable_Pick Up into Connector_Pick Up until it is no longer inserted vertically.
(Also, insert FFC Cable_Loading into Connector_Pick Up with the same disinfection.)

2. Insert as shown in 1 and check the FFC Cable Line level of A based on B.
(A and B do not always match. )

FFC Cable_Pick UP

FFC Cable_Loading

Connector_ Loading

A : FFC Cable Line

B : Connector

Connector_Pick Up

))&/LQH ))&/LQH
))&/LQH ))&/LQH

&RQQHFWRU &RQQHFWRU &RQQHFWRU &RQQHFWRU


Case 1 : OK Case 2 : NG

2-8 Copyright © 2019 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
EXPLODED VIEWS
1. CABINET AND MAIN FRAME SECTION

D B
CABLE7
CABLE2
CABLE8 266

Q
RMC 270 267
A42 A41
277
BT Q
A51
A45 I Y
P P
J
CABLE8 S 269
K
A30 A52 H
CABLE3 MAIN
L

L
257 A
G
B
276 259
F
C E
256 D H
258
258 A46
268

261 F
258 E

A44 R
R

A61 CABLE4
CABLE9
A54
I
S SMPS N G
A58 M
A47 A31
J
CN3V2 CABLE12 K C
N
Y
CABLE5
M
CABLE13
V
W
W
CABLE10 T 251 X A57 521 A60
X A00
251
V
272
A
T CABLE11 274 521
U 273
U
272
A56 521
272
A55

2-9 2-10 Copyright © 2019 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
• Cabinet and main frame parts list

S AL LOCA. NO. PART NO. DESCRIPTION SPECIFICATION REMARKS S AL LOCA. NO. PART NO. DESCRIPTION SPECIFICATION REMARKS
ASSEMBLY PARTS CABLES
A00 EAZ62761499 Deck Assembly,DVD DECK/MECHA [D3CM7]-DM19DD Spec CABLE2 EAD63947302 Harness,Single HS-LG16-022 12005H00-08PL 1200
A30 ACQ90302505 Cover Assembly HOME OL100 Cover Side L Assy CABLE3 EAD62130037 Cable,FFC 10P010D-H2-1F00A-T-200-0-0-0-0
A31 ACQ90240805 Cover Assembly HOME OL100 Cover Side R Assy CABLE4 6631R-G007J Harness,Single HS-LG16-019 A3963H02-6P A3963H
A41 EBR85315801 PCB Assembly OK75 JACK PCB Total Ass'y - CABLE5 EAD63925702 Harness,Single HS-LG16-018 12504H00-12PL-HF 1
A42 EBR87886801 PCB Assembly OL100 X-Flash Left LED PCB TOT CABLE7 EAD64767302 Harness,Single CAV-17-55 12507HS-12L to 12507
A44 AGL76832502 Panel Assembly,Audio HOME OL100_FB.DPERLLK TOP CABLE8 EAD64489802 Harness,Single CAV-17-27 SMH200-05 SMH200-05
A45 EBR85881203 PCB Assembly OL100 Sparkle LED PCB TOTAL AS CABLE8 EAD64489802 Harness,Single CAV-17-27 SMH200-05 SMH200-05
A46 EBR87541410 Option Code Assembly 11 51 65 06 05 00 00 4F 4C 31 CABLE9 EAD63933602 Harness,Single CAV-17-78_12507HS-10L to 12507
A47 EBR87520701 PCB Assembly,Power OL100/OK99 WIDE(110V-240V) ST CABLE10 EAD43523208 Cable,FFC AT12540280D01 280MM 1.25MM 40P
A51 EAT62833604 Module,Bluetooth MB8811C1TN CSR8811 Argentina H CABLE11 EAD61048311 Cable,FFC AT12516060C02 60MM 1.25MM 16P
A52 EBR87943401 PCB Assembly OL100 X-Flash_Right LED PCB TO CABLE12 EAD65405201 Harness,Single CAV-18-15 SMH200-20C to SMH200
A54 EBR87110901 PCB Assembly OL100 REAR LIGHTING PCB TOTAL CABLE13 EAD63947203 Harness,Single CAV-17-01 SMH200-04 SMH200-04
A55 EBR87090001 PCB Assembly OL100 TOP WHEEL LEFT PCB TOTAL CN3V2 EAD64166301 Harness,Single HS-LG16-056 12005HOO-04PL-K 22
A56 EBR87110701 PCB Assembly OL100 TOP WHEEL RIGHT PCB TOTA
A57 EBR87089601 PCB Assembly OL100 TOP VFD RIGHT PCB TOTAL
A58 EBR87147501 PCB Assembly OL100 TOP VFD LEFT PCB TOATL A
A60 TCG37088004 Speaker System Total [OL100 SVC ASSEMBLY regulation
A61 AFD74330502 Lens Assembly HOME OL100 BACK LIGHTING ASSY
INDIVISUAL PARTS
251 MGJ66041101 Plate PRESS SUS301 0.2 OK99 PRESS Pl
256 AEZ75273305 Knob Assembly HOME OK99 Knob DJ L Assy EAW
257 AEZ75293305 Knob Assembly HOME OK99 Knob DJ R Assy
258 MEY64574403 Knob MOLD ABS HOME OK Model MOLD VO
259 AEZ75253301 Knob Assembly HOME OK75 Knob Thruster Assy
261 AGL77152604 Panel Assembly,Front HOME OL100 WW Panel Front Set
266 MCK69996207 Cover MOLD ABS HOME OL100 MOLD JACK
267 MCK70055301 Cover MOLD ABS HOME OK99 MOLD Cover
268 ACQ91268102 Cover Assembly HOME OK99 NORMAL SUFFIX COVER
269 EAL60700910 Fan Module 2D82EB1H0010 4KRPM DC 12V 230m
270 MGC65638903 Panel,Rear PRESS SECC 0.8T HOME OL100-FB.
272 MCQ68386802 Damper CUTTING BUTHYL 25 DECK/MECHA a
273 MEG65020201 Holder MOLD HIPS HOME OJ98 MOLD Holde
274 MEG65020301 Holder MOLD HIPS HOME OJ98 MOLD Holde
276 MEY64913701 Knob MOLD ABS HOME OL100 MOLD KNOB
277 MEG65502501 Holder MOLD ABS HOME OK99 MOLD Holder
521 353-100AAAD Screw,Customized 353100AAAC BWH + 3mM 8mM SWCH1

2-11 2-12 Copyright © 2019 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
2. PACKING ACCESSORY SECTION

300 Power Cord 825 FM Wire Antenna

826 Filter, Ferrite Core 900 Remote Control

AN
AN
T

R/
C
PO
WE
RC
O/ OR
M D

2-13 Copyright © 2019 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
• Packing accessory parts list

S AL LOCA. NO. PART NO. DESCRIPTION SPECIFICATION REMARKS


w 300 EAD61891001 Power Cord DE-2P-A-N-P-S-1550-N-00-BK-EU/
825 EAA56671906 Antenna,T SN150184 SINGLE 0DB 0OHM 0 2M
826 6210VH0004C Filter,Ferrite Core 6210VH0004C(PE bag) 100OHM 30m
900 AKB74955361 Remote Controller Assembly MA2 CL9/8/6, OL10/5/4, CK9/5,

2-14 Copyright © 2019 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
SECTION 3 ELECTRICAL

CONTENTS

ONE POINT REPAIR GUIDE ............................................................................................................................ 3-2


1. NO POWER ............................................................................................................................................ 3-2
2. NO BOOTING WHEN POWER ON THE SET........................................................................................ 3-4
3. VFD IS NOT DISPLAYED WHEN POWER ON THE SET ..................................................................... 3-5
4. NO BOOTING IN CD/USB FUNCTION .................................................................................................. 3-6
5. NO OPERATION OF MD ...................................................................................................................... 3-10
6. NO SOUND IN THE USB FUNCTION.................................................................................................. 3-15
7. AUDIO OUTPUT IS SMALL OR NO AUDIO OUTPUT ........................................................................ 3-16
8. NO POWER ON (VFD DISPLAY D-PROTECTION AND POWER OFF)............................................. 3-17
9. SPEAKER NO AUDIO .......................................................................................................................... 3-18
10. NO SOUND ........................................................................................................................................... 3-19

ELECTRICAL TROUBLESHOOTING GUIDE................................................................................................. 3-24


1. POWER SUPPLY ON SMPS BOARD .................................................................................................. 3-24
2. SYSTEM PART ..................................................................................................................................... 3-27
3. NO AUDIO CHECK ............................................................................................................................... 3-28
4. NO LIGHTING ....................................................................................................................................... 3-33

WAVEFORMS OF MAJOR CHECK POINT.................................................................................................... 3-35


1. DSP (IC305 / IC308) ............................................................................................................................. 3-35
2. PWM (IC601) ........................................................................................................................................ 3-36
3. SERVO (IC502)..................................................................................................................................... 3-37
4. MOTOR DRIVER (IC501) ..................................................................................................................... 3-38
5. ADC (IC402).......................................................................................................................................... 3-39
6. USB ....................................................................................................................................................... 3-39
7. BLUETOOTH ........................................................................................................................................ 3-40

WIRING DIAGRAMS ....................................................................................................................................... 3-41


1. OVERALL WIRING DIAGRAM ............................................................................................................. 3-41
2. LIGHTING PART WIRING DIAGRAM .................................................................................................. 3-43

BLOCK DIAGRAMS ........................................................................................................................................ 3-45


1. SYSTEM BLOCK DIAGRAM ................................................................................................................ 3-45
2. SMPS BLOCK DIAGRAM ..................................................................................................................... 3-47
3. POWER BLOCK DIAGRAM ................................................................................................................. 3-49

CIRCUIT VOLTAGE CHART ........................................................................................................................... 3-51


1. IC VOLTAGE......................................................................................................................................... 3-51
2. CAPACITOR VOLTAGE ....................................................................................................................... 3-52
3. CONNECTOR VOLTAGE ..................................................................................................................... 3-53

PRINTED CIRCUIT BOARD DIAGRAMS ....................................................................................................... 3-57


1. SMPS P.C.BOARD DIAGRAM ............................................................................................................. 3-57
2. MAIN P.C.BOARD DIAGRAM .............................................................................................................. 3-61
3. VFD LEFT P.C.BOARD DIAGRAM ...................................................................................................... 3-65
4. VFD RIGHT P.C.BOARD DIAGRAM .................................................................................................... 3-67
5. TOP WHEEL LEFT P.C.BOARD DIAGRAM ........................................................................................ 3-69
6. TOP WHEEL RIGHT P.C.BOARD DIAGRAM ...................................................................................... 3-73
7. SPARKLE LED P.C.BOARD DIAGRAM ............................................................................................... 3-75
8. REAR LIGHTING P.C.BOARD DIAGRAM ........................................................................................... 3-75
9. SPEAKER LED P.C.BOARD DIAGRAM .............................................................................................. 3-77
10. X-FLASH RED LED (LEFT) P.C.BOARD DIAGRAM ........................................................................... 3-77
11. X-FLASH GREEN LED (RIGHT) P.C.BOARD DIAGRAM.................................................................... 3-77

3-1 Copyright © 2019 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
ONE POINT REPAIR GUIDE
1. NO POWER
If the unit doesn’t work by no power problem, repair the set according to the following guide.

1-1. FUSE/ THERMISTOR/ BRIDGE DIODE


1-1-1. Solution
Please check and replace F901, TH900 ~ TH903, BD901 on SMPS board.

1-1-2. How to troubleshoot (Countermeasure)


1) Check if the fuse F901 is open or short-circuit.
2) Check if the NTC thermistor TH900 ~ TH903 is normal or open.
3) Check if the bridge diode BD901 is short-circuit by over current with a digital multi-meter.

1-1-3. Service hint (Any picture / Remark)

0 33u / 5
CM903
R:EAE6

0.22uF/275V
R901 R902 R903
HS906
1M
TP13
1M
TP14
1M
50X15
DC_LINK

R904 R905 R906


1

3
2

!
TP16 L903
TP15
1M 1M 1M TS10K60-01 1
130uH
10
R9E1 R9E2 R9E3 BD901

1 u F /550V
C9 0 6
600V/10A 2
TP12 TP20
1M 1M 1M No winding

3
5ohm

5ohm

5ohm
5ohm

R-PART:EBG61545701

7
TH900

TH901

TH902

TH903

P.GND
6
Slave
L905
1 12
VR900 P.GND W1
FH902

2 11

3 10
FNR-14K681T 4 9
1
F901

W2
T12AH/250V

P.GND
2

5 8
(12A 250V)

6 7
LF901
FH901

CJ_CL98_Slave
2

2
J903

J904
2

2
2
J901

J902

!
1

1
1
1

GP390-02P-TS

PN901

BL BR

< F901 >


< TH900 ~ TH903 > < BD901 >
If F901 is not short-circuit,
If TH900~TH903 is open, If BD901 is short-circuit,
replace it with a same
replace it with a new one. replace it with a new one.
specifications one.

3-2 Copyright © 2019 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
ONE POINT REPAIR GUIDE
NO POWER
If the unit doesn’t work by no ±PVDD problem, repair the set according to the following guide.

1-2. FUSE/ FET


1-2-1. Solution
Please check and replace F911, Q905~Q906 on SMPS board.

1-2-2. How to troubleshoot (Countermeasure)


1) Check if the fuse F911 is open or short-circuit.
2) Check the Drain-Source or Drain-Gate, Gate-Source Resistance of Q905~Q906 with a digital multi-meter.
 If it is short condition, it’s destroyed. Replace it with a new one.
(Please replace 2 FET at the same time although several FET is OK).

1-2-3. Service hint (Any picture / Remark)

2 2 PFC_PTC_SMD LTV-817-BN 0
FH912 R-PART:LTV-817B
2
F911
FH911
R-PART:BPC-817B GND !
PFC_OUT 2 1
395V T904
102PF

102PF

R9A6

4
C979

C978

T8AL/250V
1M

20
2

1 HS904 P1
ON/OFF:11.3~12.7V
2

or T8AH/250V
BZX84-C16

50X15
C960 1uF

TP63

W2
Ivcc:5.8mA
ZD904

19
C932

W3
C933
10nF

READY
R945

P.GND P.GND
1M
2

3 18
2

3
2

4
TP65

102PF
4 17

C972
R944

P.GND
1M

TP64 P2 5 16
C935 TP87 R987 P.GND
TP85

220PF/1KV
6 15

W1
R9A3

BC911

W4
1M

TP86 470nF /50V 3.3 R986 TP46

C992
TP84 100 UBW2012-121F 7 14
SS1040FL

READY

W5
R988 TP60 D932

ZD912
D934
R942

Q905 13
1M

7
6
5

4.7 8

R990

10K
SS1040FL
R992
IPA60R190E6
GND
VCC
IC902

HG

ON/OFF:11.3~12.7V
LG

Ivcc:5.8mA 3.3 12
T902

W6
P.GND
SS1040FL

ICE1HS01G-1
11
D935

CM9720 PULSE
10

CJ98/CL98
130uH:62uH
W1
W3

IPA60R190E6
FMIN 1

26T/8T:2T
CS 2

FB 3

VINS 4

P.GND
Q906
W2

VCSL:0.8V

220PF/1KV
1

VCSH:1.63V R9B7 BC915

C993
FBH:4.5V OVERLOAD TP47
Fixed Blanking Time:20ms 100 UBW2012-121F
READY
ZD917

R9B8 TP61 D926


C934
4.7
R9B9

SS1040FL
0.022uF/1250V
10K

TP93 R949

TP92 22
C996
0.022uF/1250V
47nF
R941

C943
24K

READY

22k VINS :285V


0OHM
R927

R971

R950

10K
Z02W10-Y

24k VINS :260V


10nF

P.GND
C940

D922
10nF
ZD915

C938
C925

R999 R9A7
100nF

TP82 TP81
C942

R9A8

0OHM 150 100P/1KV


R9C4
R951

120

1SS355
22nF
12K

150
C946
READY

1W
56nF
C939

C997

C982
D921 READY !
P.GND 1SS355

< F911 > < Q905~Q906 >


If F911 is not short-circuit, If Q905~Q906 is short-circuit,
replace it with a same specifications one. replace it with a new one.

3-3 Copyright © 2019 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
ONE POINT REPAIR GUIDE
2. NO BOOTING WHEN POWER ON THE SET
The set doesn’t work when press the power button on the top board or the remote control.

2-1. IC305
2-1-1. Solution
Replace MAIN board.

2-1-2. How to troubleshoot (Countermeasure)


1) Check the 5.1 VA (CN103) and 3.3 VA (IC111) in standby mode.
 If there is no 5.1 VA, check the SMPS and if doesn’t appear 3.3 VA, check the IC111.
2) Check +12V, DVCC_5V and DVCC_3.3V when power on the set.
 If the set doesn’t work regardless of what the SW3V04 changes high to low while pressing the power
button. X301 and X302 work normally but, if you can not power on the set, replace the MAIN board.

2-1-3. Service hint (Any picture / Remark)


C622 C61
C624 C61
C620
C623

C621

C569 R318 C367

C625 R592 R591


C402
X301
R195

C626
IC305 C385

(24 MHz)

R397
C389

R406 C388
R400
X301 C340
C394 R401
R196 C382 C379

C390
Should be applied

R384
IC111

R414
R315
X501
conformal coating C344

C343
R385
R583
R585

FL133

D304

R387
C229

L113

C 3 9 1C 3 8 7
R588

X302
R408
R587 C401 R410 IC305
R581 R584 R582

C327
C485
C234

R412 R411
C592
C591

(32.768 kHz)

X302
FL506
R
R418 P
R416 N
C231
C230
C292

M
R417 L

IC305
FL505 C233 R415 K
J
C598 C232 H
R215

AR408
F
CN502

E
D
C597 C
R216

AR407
A
CA202 9 11 13 15 17 7 5 3 1
AR405

8 10 12 14 16 6 4 2
C611

R378
C334 R380
C333

R376
R382
R391
AR406 R390
R388
R389
CA208 D303
FL513

C375
C374
C381
C610

C587 C589
C
FL127
FL107
FL132

FL301
C331

C330 C323 C322


R310
R319

R309

C329
FL123 C283
R321 IC303
C287
R112

C284
C285
R282

C286
CN30
D108
R281
D113

C173
R280

C288 R109
L106
C295

IC116
C119 R110

C174 R155 C171

OL100 MAIN
R199

C247 C181
R113
L304 R307
L305 R308

C246
L107 C177

EAX68313201 Ver.1.4
L108 C172
R 1 6 1R 1 4 9
C188R152

IC105
R 1 0 4L 1 0 4
IC114

R102 R103
IC104
R303

L307

L306

C184
C179

FR4-2L 1.6T
R302
R301

C257
C321 C248
C261
C180
C182

L 1 1 0C 1 7 5 R164 C176 C187


C301

290X197
C118
R207
R208
L303

C252 C 1 8 3L 1 0 9
R206

2018.12.28
C270
C269
C268
C267

C303
FL136
C255
C253
C254

C302

CN305 CN106

< MAIN board top view >

3-4 Copyright © 2019 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
ONE POINT REPAIR GUIDE
3. VFD IS NOT DISPLAYED WHEN POWER ON THE SET
When power on the set, any icons or characters on VFD are not displayed.

3-1. VFD (VFD3V1)


3-1-1. Solution
Check MAIN board and VFD LEFT board, and then replace two kind of board.

3-1-2. How to troubleshoot (Countermeasure)


1) Check if FL+, VKK are output from WHEEL to VFD via the VFD LEFT board.
 Check IC105, IC104 and replace MAIN board.
2) Check if the IC305 outputs VFD_CLK, VFD_RST, VFD_STB, and VFD_DO to the TOP board (CN3V1).
 And replace MAIN board.

3-1-3. Service hint (Any picture / Remark)

From Wheel
C3V33
100pF
CN3V1 DGND
KEY3_AD FL+ VKK
KEY3_AD 1 KEY3_AD
FL+
FL+ 2
FL+ 3
VKK
VKK 4
VKK 5
VFD_RST
VFD_RST 6
VFD_STBY
VFD_STBY 7
VFD_CLK
VFD_CLK 8
VFD_DO
VFD_DO 9
DGND
DGND 10
M_VOL_A
MASTER_VOL_A 11
M_VOL_B
MASTER_VOL_B 12
B_TEMPO_A
B_TEMPO_A 13
B_TEMPO_B
B_TEMPO_B 14
MIC_VOL_A
MIC_VOL_A 15
MIC_VOL_B
MIC_VOL_B 16

DGND

< CN3V1 >

3-5 Copyright © 2019 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
ONE POINT REPAIR GUIDE
4. NO BOOTING IN CD/USB FUNCTION
After you turn on power key and displayed message in the following order (HELLO  VOL XX  CD
or USB) on VFD, it will not display other message on VFD, and it will not boot-up normally.

4-1. NO DVCC_3.3V, 1.2 VA


4-1-1. Solution
Please replace MAIN board.

4-1-2. How to troubleshoot (Countermeasure)


1) Check voltage of IC114 and IC115 pin4 on MAIN board.
 If IC114, IC115 pin4 (about 5.1 V) input 5.1 VA doesn’t come out, check 5.1 VA from SMPS board.
2) If IC114, IC115 pin4 (about 5.1 V) is normal, check the PWR_CTRL (IC114 pin3) is high (about 3.3 V)
 If PWR_CTRL isn’t high, check pin D11 of IC305.
3) If PWR_CTRL is high, check R394, R212, R199,R200 and if there’s no defective component then check
IC114 pin3 short with GND.
4) If 3.3 V (DVCC_3.3V) is normal, check 1.2 VA output (C256, C259, C263, C260) voltage of IC115.
 If 1.2 VA of IC115 doesn’t come out, then replace MAIN board.

4-1-3. Service hint (Any picture / Remark)


C488 C501 C496 C502

R673
Should be applied
IC111

R414

C504 C503
R315

C495 C489 C494 C490


conformal coating

C498
C497
C500
C499
FL133 C156
C229

L113
C 3 9 1C 3 8 7

FL402
C C774 C
C485

C777
C234

C133 R683
R412 R411
X302

L200
R418
L401

CN601
R416
C231
C230
C292

R417
C233 R415
C505 IC401 C281
C232
R220
R215

R518 FL116
FL140

IC115
C487
C493
R216

AR407

CA202
C168 FL135
C280
R204
AR405

R205
C334
C249
C333

IC115

AR406
R
CA208
C250 C700 R738
CN109
R211
FL301

FL403

R210
L114
C331

C330
C329 C691
C256
R209
R321 IC303 R730

R729
R617
D609
D608

C258 R616
C262
C664

C663
D113

C259
C173

R689

CN308 C686
C263
C295

R625 R624
R626
R629

C260

IC114
C174
R199

C247 C181 C670 R633


R641
R638

C669 C
L304 R307
L305 R308

C246 C716
R693

L107 R636

r.1.4
L108
IC105 C678 C676
R
IC114
R303

L307

L306

C184
C179
R302
R301

C727 R762
C257
C248
C261
C180
C182

L 1 1 0C
C717 R753
R207
R208

C252 C 1 8 3L 1 0 9
L609 R757
R206
R756
C270
C269
C268
C267
FL136

D630
R696
C255
C253
C254

D615
D614
R698

R766

CN305 C688
C740

< MAIN board top view >

3-6 Copyright © 2019 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
ONE POINT REPAIR GUIDE
NO BOOTING IN CD/USB FUNCTION
After you turn on power key and displayed message in the following order (HELLO  VOL XX  CD
or USB) on VFD, it will not display other message on VFD, and it will not boot-up normally.

4-2. CRYSTAL (X301)


4-2-1. Solution
Replace MAIN board.

4-2-2. How to troubleshoot (Countermeasure)


1) If 3.3 V & 1.2 V is normal, check reset ‘High’ of IC305 pin T12 on MAIN board.
 If CHIP_RESET isn’t high, check the IC305.
2) If CHIP_RESET is high, check the soldering status of 24 MHz crystal (X301).
3) If the crystal (X301) doesn’t oscillate, check R385, R387, C379, C382 around crystal (X301).
 If there’s no defective component, then replace MAIN board.

4-2-3. Service hint (Any picture / Remark)


C569 R318 C367
C402
X301
IC305 C385

R397
C389

R406 C388
R400
X301 C340
C394 R401
C382 C379

C390
uld be applied

R384
R414
R315
formal coating C344

C343
R385

XI R3
R3

D304

R387
C 3 9 1C 3 8 7
R408 R34
C401 R410 IC305 R33

C327
C485
U R34

R412 R411
T R34

X302
R418
R R3
P R3
R416 N R3
M
R417 L R3
R3

IC305
R415 K
R3
J
H R3
R215

XO
G

AR408
F
E
D
C
R216

B
AR407

A
9 11 13 15 17 7 5 3 1 R35
AR405

R35
8 10 12 14 16 6 4 2
R35

R378
C334 R380 R3
C333

R3

R376
R382
R391
R390

AR406
R388
R389

R372
R370

R367 R368
D303

C375
C374
C381
C376
FL301
C331

C330 C323 C322


10
19

09

C329

X301
< MAIN board top view >
< Signal waveform >

3-7 Copyright © 2019 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
ONE POINT REPAIR GUIDE
NO BOOTING IN CD/USB FUNCTION
After you turn on power key and displayed message in the following order (HELLO  VOL XX  CD
or USB) on VFD, it will not display other message on VFD, and it will not boot-up normally.

4-3. SERIAL FLASH (IC303)


4-3-1. Solution
Please replace MAIN board.

4-3-2. How to troubleshoot (Countermeasure)


1) If the crystal (X301) does oscillate, check Serial Flash(IC303) on MAIN board.
 Check 8pin(VCC),6pin(SCLK), 1pin(CS), 2pin(SO), 5pin(SI) of below waveform.
2) If 8, 6, 1, 2, 5pin doesn’t come out, check damping resistor (R388, R389, R390, R391) of IC303.
 If damping resistor of IC303 is OK, then replace IC303. (it need to download program)
3) After change IC303, if It is still not below waveform, check IC301(DSP IC).

4-3-3. Service hint (Any picture / Remark)


R408
D3

R3
C 3 9 1C 3

C401 R410 IC305


C327
C485

VCC
U
R412 R411

T
X302

R
8 P
6 N
M CS#
7 L

IC305
15
SCLK
K
J
H
G
AR408

E
F
SO
D
C
B
AR407

IC303
9 11 13 15 17 7 5 3 1
AR405

8 10 12 14 16 6 4 2
R378

C334 R380
C333

R376
R382
R391
R390

AR406
R388
R389

R372

D303
C375
C374
C381

C3
FL301
C331

C330 C323 C322


R310
R319

R309

C329
R321 IC303
12

< MAIN board top view > < Signal waveform >

3-8 Copyright © 2019 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
ONE POINT REPAIR GUIDE
NO BOOTING IN CD/USB FUNCTION
After you turn on power key and displayed message in the following order (HELLO  VOL XX  CD
or USB) on VFD, it will not display other message on VFD, and it will not boot-up normally.

4-4. SDRAM (IC301)


4-4-1. Solution
Please replace MAIN board.

4-4-2. How to troubleshoot (Countermeasure)


1) Check below waveform & soldering status of SDRAM (IC301) on MAIN board.
 If 17(#CAS),18(#RAS),19(#CS), 38pin(CLK), 29pin(address), 2pin(DQ) doesn’t come out,
check damping resistor (R417, R416, R418, RB104, R5B98).
2) If resistor is OK, then replace IC301 (SDRAM).
3) After change IC301, if It is still not below waveform, replace MAIN board.

4-4-3. Service hint (Any picture / Remark)

V CC
Reset
a ddress
C368

C404

C358 FL304
R407 da ta
C400
FL306

R403
R381
R386

C378 R409
R317
FL305
C377

R316
FL307 C356
R371

C364
FL309

IC301
C365
C339
R377
R363
C373

C352
C346
R366 C350
FL302

R424
C228
C359

R374 C353 C341


44
C357

R340
32
C345

R338
13 R423

IC301
C349

R355
C338

54
R361 R362
C332
C348

C354 C355
C337

C325 R359
R420
R422

R421

C397 R383
C360
C347
/ CS
C351

R404

FL308
C336 C335

C395
R AS
R419

C398 R392
C393

R395
C328
R396
R399

C392
R393

R394
R398

R402
R405

C403
/WE
C380

C396

R324
R322

R320
R323
IC304
C AS

< MAIN board bottom view > < Signal waveform >

3-9 Copyright © 2019 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
ONE POINT REPAIR GUIDE
5. NO OPERATION OF MD
When no sound output in the CD function, you can not listen to music reading data from a CD disc
if the servo motors in MD don’t work. This step is for checking the spindle motor among them.

5-1. SPINDLE MOTOR


5-1-1. Solution
Replace MAIN board or MD.

5-1-2. How to troubleshoot (Countermeasure)


1) Check the SPDO signal from pin16 of IC502.
 If no signal, check DVCC_3.3V(RF) and X501.
2) Check the SP- & SP+ from IC501 to CN502 for driving SPINDLE motor. It is about 3.6 Vp-p.
 If no signal, check DVCC_5V for IC501.
3) Check if the FFC cable is solidly connected between CN501 and MD.
4) Check the MD.
 If the spindle motor is short-circuit or has any trouble, it can not rotate CD discs.
Please check the function after changing another MD.

5-1-3. Service hint (Any picture / Remark)

C229
R588 L113

R
R
R587

R581 R584 R582

C234
SP-
C592
C591
FL506

CN502 pin8 to CN502

C231
C230
C292
FL505 C233
C598 C23
CN502

C597
zwR SP+ CA202

pin6 to CN502
C611

CA208
FL513

zw T
C610

C587 C589
FL127
FL107
FL132

FL123 C283
C287 C284
C285
82

C286

< Waveform of SP- & SP+


< MAIN board top view >
for driving SPINDLE motor >
TP505
IC502
C608
TP504
TP503
C616

IC502
TP501
TP502
C618

R590
C627

FL503
FL515
TP530

TP528
C579

FL501
R193 FL517
64 C235 D501
65 TP303
39
R589
C617
C609
C236

R194
R192
FL302

IC501

FL516
IC501
TP525 TP526
C5

TP523

< MAIN board bottom view >

3-10 Copyright © 2019 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
ONE POINT REPAIR GUIDE
NO OPERATION OF MD
When no sound output in the CD function, you can not listen to music reading data from a CD disc
if the servo motors in MD don’t work. This step is for checking the sled motor among them.

5-2. SLED MOTOR


5-2-1. Solution
Replace MAIN board or MD.

5-2-2. How to troubleshoot (Countermeasure)


1) Check the SLDO signal from pin15 of IC502.
 If no signal, check DVCC_3.3V(RF) and X501.
2) Check the SLED+ & SLED- from IC501 to CN502 for driving SPINDLE motor. It is about 2.9 Vp-p.
 If no signal, check DVCC_5V for IC400.
3) Check if the FFC cable is solidly connected between CN501 and MD.
4) Check the MD.
 If the sled motor is sort-circuit or has any trouble, it can not move the pick-up module.
Please check the function after changing another MD.

5-2-3. Service hint (Any picture / Remark)

C229
R588 L113

R
R
R587

R581 R584 R582

C234
SL-
C592
C591
FL506

zsR CN502 pin9 to CN502

C231
C230
C292
FL505 C233
C598 C23
CN502

C597

SL+ CA202

zs T pin7 to CN502
C611

CA208
FL513
C610

C587 C589
FL127
FL107
FL132

FL123 C283
C287 C284
C285
82

C286

< Waveform of SLED- & SLED+


for driving SLED motor > < MAIN board top view >
TP505
IC502
C608
TP504
TP503
C616

IC502
TP501
TP502
C618

R590
C627

FL503
FL515
TP530

TP528
C579

FL501
R193 FL517
64 C235 D501
65 TP303
39
R589
C617
C609
C236

R194
R192
FL302

IC501

FL516
IC501
TP525 TP526
C5

TP523

< MAIN board bottom view >

3-11 Copyright © 2019 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
ONE POINT REPAIR GUIDE
NO OPERATION OF MD
When no sound output in the CD function, you can not listen to music reading data from a CD disc
if the servo motors in MD don’t work. This step is for checking the tray open/close motor among them.

5-3. TRAY OPEN/ CLOSE MOTOR


5-3-1. Solution
Replace MAIN board or MD.

5-3-2. How to troubleshoot (Countermeasure)


1) Check MOT_OPEN & MOT_CLOSE signals from pin P5 & L4 of IC301 to IC501.
 If no signal, check DVCC_5V for IC501.
2) Check LOAD± from IC501 to CN502 for driving the tray open/close motor. It is about 3.85 Vp-p.
 If no signal, check DVCC_3.3V to IC501. If it has any trouble, replace it with a new one.
3) Check if the FFC cable is solidly connected between CN501 and MD.
4) Check the MD.
 If the tray motor is short-circuit or has any trouble, it can not open or close the tray.
Please check the function after changing another MD.

5-3-3. Service hint (Any picture / Remark)

C229
R588 L113

R
R
R587

R581 R584 R582

C234
C592
C591
FL506

CN502

C231
C230
C292
FL505 C233
C23

LO+
C598

sv T
CN502

pin4 to CN502
C597

svROylkP CA202

C611

LO- CA208
tv{†vwlu FL513

pin2 to CN502
C610

C587 C589

tv{†jsvzl
FL127
FL107
FL132

FL123 C283
C287 C284
C285
82

C286

< Waveform for driving TRAY open/close motor > < MAIN board top view >
TP505
IC502
C608
TP504
TP503
C616

IC502
TP501
TP502
C618

R590
C627

FL503
FL515
TP530

TP528
C579

FL501
R193 FL517
64 C235 D501
65 TP303
39
R589
C617
C609
C236

R194
R192
FL302

IC501

FL516
IC501
TP525 TP526
C5

TP523

< MAIN board bottom view >

3-12 Copyright © 2019 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
ONE POINT REPAIR GUIDE
NO OPERATION OF MD
When no sound output in the CD function, you can not listen to music reading data from a CD disc
if the pickup module in MD doesn’t work. This step is for checking the laser tracking actuator.

5-4. LASER TRACKING ACTUATOR


5-4-1. Solution
Replace MAIN board or MD.

5-4-2. How to troubleshoot (Countermeasure)


The tracking actuator makes the laser beam be positioned in the center of a track on CD disc.
1) Check the TRD signal from pin 14 of IC502.
 If no signal, check DVCC_3.3V(RF) and X501.
2) Check TR- & TR+ from IC501 to CN501 for driving the tracking actuator.
 If no signal, check DVCC_5V for IC501.
3) Check if the FFC cable is solidly connected between CN501 and MD.
4) Check the MD.
 If the pickup module has any trouble, it can not move the laser beam on the left or right side.
Please check the function after changing another MD.

5-4-3. Service hint (Any picture / Remark)

CN501
CA502 CA204
C265
C245
C244
R203 R201 C24
CN501 R202 C243

R571 TR-
C628

IC113
pin17 to CN501
20

C595

TR+
15

C2

CA503

R200
pin16 to CN501 C2
10

D112
CA501

C580
5

{yT ›–Gju\WX
{yRG›–Gju\WX CA504
C594
C593

C605 C599 C601


632
04

C606

< Waveform of T±
< MAIN board top view >
for driving TRACKING actuator >

3-13 Copyright © 2019 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
ONE POINT REPAIR GUIDE
NO OPERATION OF MD
When no sound output in the CD function, you can not listen to music reading data from a CD disc
if the pickup module in MD doesn’t work. This step is for checking the laser focusing actuator.

5-5. LASER FOCUSING ACTUATOR


5-5-1. Solution
Replace MAIN board or MD.

5-5-2. How to troubleshoot (Countermeasure)


The focusing actuator makes the laser beam keep a regular interval with the surface of a CD disc.
1) Check the FDO signal from pin13 of IC502.
 If no signal, check 3.3V(RF) and X501
2) Check F- & F+ from IC502 to CN501 for driving the focusing actuator.
 If no signal, check DVCC_5V for IC501.
3) Check if the FFC cable is solidly connected between CN501 and MD.
4) Check the MD.
 If the pick-up module has any trouble, it can not move the laser beam on the top or bottom side.
Please check the function after changing another MD.

5-5-3. Service hint (Any picture / Remark)

CN501
CA502 CA204
C265
C245
C244
R203 R201 C24
CN501 R202 C243

R571 F-
C628

IC113
pin18 of CN501
20

C595

F+
15

C2

CA503

R200
pin15 of CN501 C2
10

D112
CA501

C580
mRG›–Gju[W[
5

mT ›–Gju[W[ CA504
C594
C593

C605 C599 C601


632
04

C606

< Waveform of F±
< MAIN board top view >
for driving FOCUSING actuator >

3-14 Copyright © 2019 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
ONE POINT REPAIR GUIDE
6. NO SOUND IN THE USB FUNCTION
There is no sound output in the USB function, repair the set according to the following guide.

6-1. USB FUNCTION


6-1-1. Solution
Replace MAIN board.

6-1-2. How to troubleshoot (Countermeasure)


1) Check USB1_5V and USB2_5V to VFD LEFT board.
 If +5.1VA to pin5 of IC106 and IC107 (Analog Switch ) doesn’t come out, check pin8 & 9 of CN103.
 If +5.1VA is normal & IC106 and IC107 pin4 is high, IC106 and IC107 pin1 doesn’t come out 5 V,
then check the USB_5V short with GND.
2) Check “Digital audio AMP block”.

6-1-3. Service hint (Any picture / Remark)

[+5.1VA TO USB_5V]
+5.1VA USB_5V
IC106
C192 FROM IN TO GND
CLOSE TO THE IC PIN
SY6288C3 D+
C189 C190 C191 C192
1uF 10uF 10uF 100nF 5 IN OUT 1
R166
GND 2 10K
DGND C193
DRV_VBUS2.0_1
R165
4.7K
R167
47K
4 EN/ENB OCB 3 DGND CA205
220uF 100nF
D-
RLIM = 2000mA FIX DGND
DGND

[+5.1VA TO USB_5V]
+5.1VA
USB2_5V
C197 FROM IN TO GND
IC107
CLOSE TO THE IC PIN
SY6288C3
C194 C195 C196 C197
1uF 10uF 10uF 100nF 5 IN OUT 1
R169
GND 2 10K
DGND C198
4 EN/ENB OCB 3 DGND CA206
220uF
DRV_VBUS2.0 100nF
R168 R170
4.7K 47K

RLIM = 2000mA FIX DGND


DGND

USB D-/D+ (CN105 pin4, 5, 8, 9, 12,13)


< USB schematic > < Waveform of USB D± signal >

3-15 Copyright © 2019 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
ONE POINT REPAIR GUIDE
7. AUDIO OUTPUT IS SMALL OR NO AUDIO OUTPUT
Audio signal output is small or not. when you power on the Middle Power One-Body System.

7-1. AMP IC (IC604 ~ IC607)


7-1-1. Solution
Replace MAIN board.

7-1-2. How to troubleshoot (Countermeasure)


1) Please check if this system is on bass blast mode.
 FL/FR, SW1, SW2 make sound only on bass blast mode.
2) Check the IC604, IC605, IC606, IC607 on your eyes.
3) Check the audio signal output check (pin13 of IC604 ~ IC607).
First, check the PWM Data input (pin3 of IC604 ~ IC607).
4) If the audio signal output has no output on the speaker, try to change IC which has no output.
5) Lastly, check Speaker Terminal (CN102)

7-1-3. Service hint (Any picture / Remark)


R711
R712
R147

D602

2
R719

C736 R734
D601

R639
Q601
C 7 4 3 C 7 1 8C 7 3 8 C 7 4 1

R643
C704 R713
C735

R727 L606
R779

IC606
R725
D617
D618

CA603

R714
C747
C651
C652

C640 Q602
C649 C643
C656

R771
C639
C657

R774

C750 IC606
R782

C751 R733
C742 R737
C658 CA601 R709
R786

C642 C637
C653 C641 L608
R657
C758

C636 R656
D624

R660

L601 C646 C765 R669


D623

L603
IC607
C647 C644 Q614
X601

C769 C761C766 C767

C648 C757 R658


C764

C638
R666 R667

IC607
R665
D627
D628

R513 R512 R515 R514


R517
R510

R511
R509

R655
C776

Q615
R672
C488 C501 C496 C502
R673

C504 C503
C495 C489 C494 C490
R679

CA602
C498
C497
C500
C499

C156
FL402

C774 C768
C133 C777 R683 R678
R682
L200
L401

CN601
L607

C505 IC401 C281


R518 R220
FL116
FL140

C487
C493

C168 FL135
C280
R204 CA605
R718
R205
C249
IC115

Q605
C693

R720
B

R721
D605

R731

C250 C700 R738 L604


D604

CN109
R211 IC604
FL403

R210
L114

C691 R722
C699
C256
R209

R730 C702 R736 Q606

IC604
R729

C701
R617
D609
D608

C258 R616
C695 R723
C715

C262
C664

C663

R741
C708

C259
R689

CN308 C686
C263 R625 R624
R748
R626
R629

C260 CA604
R747
C670 R633 R749
R641
R638

C669 C716 C707


C719
R693

R636
R750
C678 C676 Q607
D611

R752 R751
R759

C727 R762
D610

IC605
C731 C722 C728 C729

C717 R753
C726

L609 R757 Q608


R760

IC605
R756
D630
R696

R754
C739

B
D615
D614

R765
R698

R766

C688 R772
R773

C740 L605

< MAIN board top view >

3-16 Copyright © 2019 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
ONE POINT REPAIR GUIDE
8. NO POWER ON (VFD DISPLAY D-PROTECTION AND POWER OFF)
It doesn’t turn on, and blinks standby LED(Red).

8-1. AMP FETs


8-1-1. Solution
Replace MAIN board.

8-1-2. How to troubleshoot (Countermeasure)


1) This symptom occurs, when DC protection is detected. Main reasons are like below.
- When some of AMP FETs dead.
AMP FET : IRF6775
8-1-3. Service hint (Any picture / Remark)
< MAIN board top view >
R711
R712
R147

D602
AMP FETs
2

R719
C736 R734

D601
R639
Q601
C 7 4 3 C 7 1 8C 7 3 8 C 7 4 1

R643
C704 R713

Q601
C735
R727 L606
R779
R725
D617
D618

CA603

R714
C747
C651
C652

C640 Q602
C649 C643
C656

R771
C639
C657

Q602
R774

C750 IC606
R782

C751 R733
C742 R737
C658 CA601 R709
R786

C642 C637
C653 C641 L608
R657
C758

C636 R656
D624

R660

L601 C646 C765 R669


D623

L603
IC607
C647 C644 Q614
X601

C769 C761C766 C767

C648 C757 R658

Q614
C764

C638
R666 R667
R665
D627
D628

R513 R512 R515 R514


R517
R510

R511
R509

R655
C776

Q615
R672

Q615
C488 C501 C496 C502
R673

C504 C503
C495 C489 C494 C490
R679

CA602
C498
C497
C500
C499

C156
FL402

C774 C768
C133 C777 R683 R678
R682
L200
L401

CN601
L607

C505 IC401 C281


R518 R220
FL116
FL140

C487
C493

C168 FL135
C280
R204 CA605
R718
R205
C249
IC115

Q605
C693

R720
B
R721
D605

Q605
R731

C250 C700 R738 L604


D604

CN109
R211 IC604
FL403

R210
L114

C691 R722
C699
C256
R209

R730 C702 R736 Q606


R729

Q606
C701
R617
D609
D608

C258 R616
C695 R723
C715

C262
C664

C663

R741
C708

C259
R689

CN308 C686
C263 R625 R624
R748
R626
R629

C260 CA604
R747
C670 R633 R749
R641
R638

C669 C716 C707


C719
R693

R636
R750
C678 C676 Q607
D611

R752 R751
R759

C727 R762
Q607
D610

IC605
C731 C722 C728 C729

C717 R753
C726

L609 R757 Q608


R760
R756

Q608
D630
R696

R754
C739

B
D615
D614

R765
R698

R766

C688 R772
R773

C740 L605

* You can see FET after removing heatsink.


* Notice for Service
Before repair Main Assy, you need to discharge SMPS.
Notice for FET service After then, open the connector.
- In case of RF6775, Metal case, FET Drain, You should try to change both of +/- FET and Driver IC
has electric potential. So be careful when you as a pair.
deal with it.

3-17 Copyright © 2019 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
ONE POINT REPAIR GUIDE
9. SPEAKER NO AUDIO
Speaker No Audio

9-1. AMP IC (IC604~IC607)


9-1-1. Solution
Replace MAIN board.

9-1-2. How to troubleshoot (Countermeasure)


1) Check supply voltage of AMP(CN101) & PWM signal.
Normal supply voltage and signal  Check AMP IC.
Poor supply voltage  Check SMPS Assy.
Poor signal  Check PWM IC601.
2) Check CSD of FET driver IC (IRS2092 : EAN60778301).
CSD has about 5V on normal state.
When AMP has problem, CSD[AMP_DET] is LOW state or keep change LOW to HIGH.

9-1-3. Service hint (Any picture / Remark)

CN107
CN101 CN101
SMPS to Main(Harness)
pin1, 2 : +66 V +B(66V)

pin3, 4 : PGND
-B(-66V) MAIN<->SMPS
CN101
TW101

pin5, 6 : -66 V
1 +B
C103
100nF 2 +B
AMP_POWER
3 PGND
B

TW106
4 PGND

5 -B
TW102
6 -B
C752

C102 6P WAFER
100nF
AMP_POWER
R783
R784

PGND

AMP_GND
R776
R778

< MAIN board top view > < MAIN - Connector circuit >
16
15
14
13

12

11
10

9
COM
CSH

VCC
HO
VB

VS

LO

DT
C705

R710
IC606
IC606
R711 R737
2.2K 2.2K
OCSET

R711
COMP

+5V_AMP
VREF

R712
GND

CSD
VAA

VSS
D602

-5V
IN-
R719

R715
C736 R734
1
2

3
4

6
7

10
D601

639 R733
100nF
2.2nF C742

Q60 C714 C718 R786


C 7 4 3 C 7 1 8C 7 3 8 C 7 4 1

643 C712
10uF 100nF 4.7K 10
C738

C704 R713 1nF


R725
C743
C735

R727 C705 220(2) 10uF


2.2nF

R779
C741

NC C750 C751
R727 100nF 10uF
R725

R712 NC
D617

R774
D618

47K 100

R714
C747

PGND PGND
Q60
R771 D617 D618
R774

1N4148W 1N4148W

C750 IC606 R713 R734


R782

10K 1.8K
C751 R733 C704 C736
100pF 10uF
C742 R737
AMP_DET1

CA601 R709
IR_PDN
R786

L608
R657

pin5 of ICs  CSD


C758

R656
AMP_OSC
D624

IR_IN_SW1
R660

SW+

C765 R669
623

IC607
Q61

< MAIN board top view > < MAIN - AMP circuit >

3-18 Copyright © 2019 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
ONE POINT REPAIR GUIDE
10. NO SOUND
There is no sound output in the AUX function, repair the set according to the following guide.

10-1. AUX FUNCTION


10-1-1. Solution
Replace MAIN board.

10-1-2. How to troubleshoot (Countermeasure)


1) Check AUX_L/R signals to IC402(pin1, 2).
2) Check if MCS_BCK/LRCK/MCLK are entered from IC402 to IC305.
3) Check if ADC_DATA is entered from IC402 to IC305.
 If no signal, check DVCC_3.3V & AVCC_3.3V(ADC) for IC402. If is NG, replace it a new one.
4) Check the following I2S signal flow from IC305 to IC601.
 If there is any trouble, check the power for each IC. The power is normal but, if the signal waveform to
the IC is distorted or no signal, replace MAIN board.
5) Check if the digital audio AMP block is okay.
 If AMP is damaged, replace MAIN board.

10-1-3. Service hint (Any picture / Remark)

JK401 JK403

TP405
C155

TP404

TP182
TP412
TP402

TP413
612

MCS_MCLK(R537)
C661

TP403
MCS_LRCK(R536)
C565
R544
R628

MCS_BCK(R535)
L420
C564
R543

C567 C509 R522


71 C508
C566 R523
R645

ADC_DATA_IN(R530)
R278
L419

C520 C521
C150 C524
C138

C 5 1 0C 5 1 1

80
C519 C518
C506
R276

C525
AUX_L/R C507
AUX
C528

R524
IC402
IC402
R526

TP409
TP410
R525
R566
R615

R565
R614

MCS_MCLK ADC_DATA
R530
R527
684 C654
AR412

TP411
MCS_BCK AR410 C655
C682 IC402
IC601
TP414 TP416
IC305 MCS_LRCK L413 C512
IR AMP C515
MIX_DATA_OUT PWM C516 R536
TP415

C517
IC601 R537
TP603 TP602

TP605
R535
TP604

IC601
TP417
L602

C645

AR411

C264
C237

IC112
TP601

C239
FL134
R609 C238
R603
R602
R601
R604
R605
R217

C45
R456

TP607
R607

C650
C453

C486
C457
C413

TP606
C481
R606
R608

C482
R120 C469
R481 R469
C468

R121 C471 FL314


8

TP608 C470
TP609
R117 C435
C438

C492 FL401 R119


R516

R118
C466

R436
R508 R128 R498 C433
C437
C4
C
R
C

< AUX function signal flow > < MAIN board bottom view >

3-19 Copyright © 2019 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
ONE POINT REPAIR GUIDE
NO SOUND
There is no sound output in the PORT. IN function, repair the set according to the following guide.

10-2. PORT. IN FUNCTION


10-2-1. Solution
Replace MAIN board.

10-2-2. How to troubleshoot (Countermeasure)


1) Check PT_L/R signal from MAIN board.
2) Check if PT_LR is entered pin2 & 3 of JK403.
3) Check PT_L/R signals to IC402 (pin29, 30).
4) Check if MCS_BCK, MCS_LRCK, & MCS_MCLK are entered from IC305 to IC402.
5) Check if ADC_DATA is entered from IC402 to IC305.
 If no signal, check DVCC_3.3V & AVCC_3.3V(ADC) for IC402. If is NG, replace it a new one.
6) Check the following I2S signal flow from IC305 to IC601.
 If there is any trouble, check the power for each IC. The power is normal but, if the signal waveform to
the IC is distorted or no signal, replace MAIN board.
7) Check if the digital audio AMP block is okay. Refer to “Digital Audio AMP” guide.
 If AMP is damaged, replace MAIN board.

10-2-3. Service hint (Any picture / Remark)

JK401 JK403

TP405
C155

TP404

TP182
TP412
TP402

TP413
612
C661

TP403
C565
R544
R628

L420
C564
R543

C567 C509 R522


71 C508
C566 R523
R645

R278
L419

C520 C521
C150 C524
C138

C 5 1 0C 5 1 1

80
POT. IN C519 C518
T- PTB_L/R C506
R276

C525
IC402 C507
C528

R524

IC402
R526

TP409
TP410
R525
MCS_MCLK ADC_DATA R566
R615

R565
R614

R530
R527

MCS_BCK 684 C654


IC305 IC601 AR412 AR410 C655 TP411
MCS_LRCK IR AMP C682 IC402
TP414 TP416

PT_L to pin29
L413 C512
MIX_DATA_OUT PWM
C515
C516 R536

PT_R to pin30
TP415

C517
IC601 R537
TP603 TP602

TP605
R535
TP604

IC601
TP417
L602

C645

AR411

C264
C237

IC112
TP601

C239
FL134
R609 C238
R603
R602
R601
R604
R605
R217

C45
R456

TP607
R607

C650
C453

C486
C457
C413

TP606
C481
R606
R608

C482
R120 C469
R481 R46
C468

R121 C471 FL314


8

TP608 C470
TP609
R117 C435
C43

C492 FL401 R119


R

< PORT. IN function signal flow > < MAIN board bottom view >

3-20 Copyright © 2019 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
ONE POINT REPAIR GUIDE
NO SOUND
There is no sound output in the TUNER function, repair the set according to the following guide.

10-3. TUNER FUNCTION


10-3-1. Solution
Replace MAIN board.

10-3-2. How to troubleshoot (Countermeasure)


1) Check if TUNER_LR is entered from pin 13 &14 of IC403 to IC402(pin27,28).
 If no signals, check AVCC_3.3V for Tuner power.
 Check if the Tuner control signals (CLK, DAT, CE, RST) are entered from IC305 to IC403.
If it doesn’t work, replace MAIN board.
2) Check if DSPI_BCK, DSPI_LRCK, & DSPI_MCLK are entered from IC501 to IC301.
3) Check if ADC_DATA is entered from IC402 to IC305.
 If no signal, check DVCC_3.3V & AVCC_3.3V(ADC) for IC402. If is NG, replace MAIN board.
4) Check the following I2S audio signal flow from IC305 to IC601.
 If there is any trouble, check the power for each IC. The power is normal but, if the signal waveform to
the IC is distorted or no signal, replace MAIN board.
5) Check if the digital audio AMP block is okay. Refer to “Digital Audio AMP” guide.
 If AMP is damaged, replace MAIN board.

10-3-3. Service hint (Any picture / Remark)

CN401
JK402

R541
C561
R599
D401

R540
C134
C527 R539 L416

C560
C542

L415
L417
C541

C135
R561C575 L409
R534

C526 R538
L406
C539

R568

C574
R562

R567
U402

C559 R542
JK403

T- IC403 IC403

C562
L403
TUNER_L/R R595
IC403 C523 C522
IC402 TUNER
C535 C531
C532

D402

R597

R596
C538

TUNER_L to pin27
MCS_MCLK ADC_DATA
C141
R598
R545

C529

MCS_BCK
IC601 X401
R326

TUNER_R to pin13
IC305 MCS_LRCK IR AMP
C530
MIX_DATA_OUT PWM R532 R531
C362 CA401
C139
L404

C273

ering R275
R212

CN307

R198
R285
R273
R272

R197

X303
C461 C458 C296 R506
R468

R463 R505 R507


IC308
C462

R441 R504
R479

C484
R429
R467
R501

R457
R455

R449 R442
R437 R438
R447

< TUNER function signal flow > < MAIN board top view >

3-21 Copyright © 2019 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
ONE POINT REPAIR GUIDE
NO SOUND
There is no sound output in the MIC IN function, repair the set according to the following guide.

10-4. MIC IN FUNCTION


10-4-1. Solution
Replace MIC Jack board or MAIN board.

10-4-2. How to troubleshoot (Countermeasure)


1) Check MIC_S1 & MIC_S2 signal to pin6 & 8 of CN110.
 If no signal, check the signals to pin6 & 8 of CNA301 on the JACK board.
Check if the signal is entered from pin6 & 8 of CNA301 to CN110.
2) Check if the amplified signal comes out from pin3 & 12 of ICA301.
 If no signal output, check DVCC_3.3V for ICA301. If it has a problem, replace MIC Jack board.
3) Check if MCS_BCK, MCS_MLCK & MCS_LRCK is entered from IC305 to IC402.
4) Check if MIC_DATA is entered from IC402 to IC305
 If no signal, check DVCC_3.3V & AVCC_3.3V(ADC) for IC402.
If it is abnormal, change replace MAIN board.
5) Check the following I2S signal flow from IC305 to IC601.
 If there is any trouble, check the power for each IC. If the signals are abnormal, replace MAIN board.
6) Check if the digital audio AMP block is okay. Refer to “Digital Audio AMP” guide.
 If AMP is damaged, replace MAIN board.

10-4-3. Service hint (Any picture / Remark)


C368

C404

C358 FL304
R407
C400
FL306

R403
R381
R386

C378 R409
R317
FL305
C377

R316
FL307 C356
R371

C364
FL309

IC301
C365
C339
R377
R363
C373

T- MIC_S1,2 Mic C352


ICA301 C346
1,2
IC402 Preamp R366 C350

FL302
R424
C228
C359

R374 C353 C341


4
C357

R340
C345

MIC_DATA R338
MCS_MCLK 3 R423
C349

IC402
R355 C338
4
MCS_BCK R361 R362
C332

IC601
C348

C354
IC305 MCS_LRCK IR AMP C355
C337

C325 R359
R420
R422

R421

MIX_DATA_OUT PWM 397 R383


C360
C347
C351

R404

FL308
C336 C335

C395
R419

C398 R392
C393

R395
C328
R396
R399

C392
R393

R394
R398

R402
R405

C403
C380

C396

R324
R322

R320

MIC_S2 to pin4
IC304
R323

MIC_S1 to pin3

< MIC IN function signal flow > < MAIN board bottom view >

3-22 Copyright © 2019 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
ONE POINT REPAIR GUIDE
NO SOUND
There is no sound output in the Bluetooth function, repair the set according to the following guide.

10-5. BLUETOOTH FUNCTION


10-5-1. Solution
Replace MAIN board or B/T Module on the Front Panel.

10-5-2. How to troubleshoot (Countermeasure)


1) Check BT_RX, BT_TX signal to pin4, 6 of CN305.
 If no signal, Check the signal to pin4, 6 and pin10(3.3 VA) of on the Bluetooth module and cable
connection state.
 If there are no signal out from module, replace new module.
2) Check if BT_RX/TX is entered from pin4, 6 of CN305 to pin K1, L1 to IC305 (DSP).
3) Check if MCS_BCK, MCS_LRCK & MIX_DATAN is entered from IC305 to IC402.
 If no signal, check 1.2 VA for IC305. If it is abnormal, change replace MAIN board.
4) Check the following I2S signal flow from IC305 to IC402.
 If there is any trouble, check the power for each IC. If the signals are abnormal, replace MAIN board.
5) Check if the digital audio AMP block is okay. Refer to “Digital Audio AMP” guide
 If AMP is damaged, replace MAIN board.

10-5-3. Service hint (Any picture / Remark)


FL133

R5
R5

C229
R588 L113
R587

R581 R584 R582

C234
C592
C591

FL506

C231
C230
C292
FL505 C233
C598 C23
CN502

B/T Module C597

CA202

C611

BT_RX,
BT_TX FL513
CA208
C610

C587 C589

IC601
FL127

IC305
FL107
FL132

MCS_BCK FL123 C283


C287
MCS_LRCK PWM C284
C285
MIX_DATA_OUT
R282

C286

R281
R280

C288
IC116

OL100 MAIN C24


L304 R307
L305 R308

C24

IR AMP
EAX68313201
BT_SDA. pin 1
Ver.1.4
R303

L307

L306

FR4-2L
BT_SCL. 1.6T
R302
R301

pin 2 C321

C301
C2

290X197
BT_RX. pin 6
L303

C2
R2

2018.12.28
BT_TX. pin 4 C303

C302

CN305
CN305
< Bluetooth function signal flow > < MAIN board top view >

3-23 Copyright © 2019 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
ELECTRICAL TROUBLESHOOTING GUIDE
1. POWER SUPPLY ON SMPS BOARD

No output 5.1VA

NO
Is the F901 normal? Replace F901 (same fuse).

YES

NO
Is BD901 normal? Replace BD901.

YES

Is the VCC NO
(11 V ~ 25 V) supplied to IC901 Is D960/ D961 normal?
pin4?

YES

Power line of MAIN PCB is short. Replace SMPS board.

No 12 V

Is the NO
VCC 14 VA supplied to IC951 Replace SMPS board.
pin1?

YES

Is there NO Check PWR_CTRL


‘H’ signal at IC951
from DSP(IC305_D11).
pin4?

YES

Check and replace IC951. Or check


line of MAIN PCB is short or not.

3-24 Copyright © 2019 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
ELECTRICAL TROUBLESHOOTING GUIDE
POWER SUPPLY ON SMPS BOARD

No -5 V

Is the NO NO
VCC -7 VA supplied to IC953 Is the D967 normal? Replace SMPS board.
pin2?

YES YES

Check Q951.

Is there NO Check VFD_PWR_CTRL


‘H’ signal at Q953
Base? from DSP(IC305_C1).

YES

Check or replace Q953, Q957.


Or check line of MAIN PCB is
short or not.

No output AMP gate line

Is the VCC NO Is the NO


13 VA supplied to IC952 R9C7, R938 normal ? Replace SMPS board.
pin1 to pin3?

YES YES

Check and replace IC952.


Or check line of MAIN PCB is Check D952, D959.
short or not.

3-25 Copyright © 2019 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
ELECTRICAL TROUBLESHOOTING GUIDE
POWER SUPPLY ON SMPS BOARD

No AMP output

Is the NO Is the NO Check PWR_CTRL


C904 Voltage PFC_P-CTL OK?
about 390 V? from DSP (IC305).

YES YES

Is the NO
VCC 12 V supplied to Replace SMPS board.
IC904 pin16?

YES

Check IC904/ Q908/


Q910/ Q907/ Q909.

YES Is the NO Check AMP_PWR_CTRL


Is F911 normal? AMP_P-CTL OK? from DSP (IC305).

NO YES

Is the NO
Replace F911. VCC 12 V supplied to Replace SMPS board.
IC902 pin2?

NO
YES
Is Q905~Q906 OK?

NO

Check or replace IC902 and Check or replace D954~D955.


Replace SMPS board. Check Q905~Q906 gate(pin1) Check line of MAIN PCB is
Components (Resistors, Diodes). short or not.

3-26 Copyright © 2019 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
ELECTRICAL TROUBLESHOOTING GUIDE
2. SYSTEM PART

Power on.

“HELLO” NO CN106 NO
Display on FLD cable connection Check FFC cable.
OK? OK?

YES YES

Are the powers NO Check power supplied from


SMPS or Main PCBA.
related VFD OK? (3.3 VA, VKK, FL±).

YES

Are the signals NO Check the signal related VFD


(VFD_CLK, VFD_DO,
related VFD OK? VFD_RST, VFD_STBY).

YES

Replace VFD LEFT board

Is it power off NO
Check IR receiver (RCM301).
by remote controller?

YES

RMC board OK.

3-27 Copyright © 2019 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
ELECTRICAL TROUBLESHOOTING GUIDE
3. NO AUDIO CHECK

CD FUNCTION

Can NO NO Is Motor_open/ close OK?


LOAD +, - OK?
disc insert? (IC501 pin6, 7)

YES
YES YES

Check IC305.

Is motor impedance NO
Check loading motor.
about 12 Ω?

Check IC501.

NO

NO OPU driving NO Focusing/


Disc reading OK? Tracking/ Sled signal
(Focusing & Tracking) OK? OK?

YES YES

Check OPU. NO MON_MPD(CN501 pin22)


(Pick-up module) About 180mV?

NO IC502 NO Check FFC cable


IC502 pin34, 35, 36 RF & Servo signal
I2S output signal OK? OK? to CN501, CN502.

YES YES

IC305 pin N1, N2, N4 NO


I2S input signal OK? Replace MAIN board.

YES

3-28 Copyright © 2019 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
ELECTRICAL TROUBLESHOOTING GUIDE
NO AUDIO CHECK

USB play

When insert USB, NO IC106 NO


IC305 pin U7, U8, A7, A8 USB Power USB_5V Check DRV_VBUS2.0_1 signal.
USB_D signal OK? OK?

YES YES

AUX IN 2

IC402 NO
pin1, 2 AUX input signal Check audio jack.
OK?

YES

IC402 NO
pin15, 16, 17 I2S input signal Check IC305.
OK?

YES

IC402 NO
pin18 ADC_data output signal Replace MAIN board.
OK?

YES

3-29 Copyright © 2019 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
ELECTRICAL TROUBLESHOOTING GUIDE
NO AUDIO CHECK

AUX IN 1 (POT. IN)

IC402 NO
pin29, 30 PT_L/R input signal Check portable jack.
OK?

YES

IC402 NO
pin15, 16, 17 I2S input signal Check IC305.
OK?

YES

IC402 NO
pin18 ADC_data output signal Replace MAIN board.
OK?

YES

TUNER

IC402 NO IC403 pin5, 6, 7, 8 TUNER NO Check Control signal


pin27, 28 TUNER_L/R input
signal OK? control input signal OK? from IC305 to IC403.

YES

IC402 NO Check Control signal


pin15, 16, 17 I2S input
signal OK? from IC305 to IC402.

YES

IC402 pin18 NO
ADC_data output signal Replace MAIN board.
OK?

YES

3-30 Copyright © 2019 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
ELECTRICAL TROUBLESHOOTING GUIDE
NO AUDIO CHECK

OPTICAL IN

Is the NO IC404 pin9, 10, 17, 18, 32 NO Check Control signal


DVCC 3.3V supplied to from IC305.
IC404 pin3? optical control input signal OK?

YES

JK402 NO Check VCC 3.3 VA


pin1 input signal
OK? & optical jack.

YES

IC404
pin27, 28, 29, 31 data NO
output signal Replace MAIN board.
OK?

YES

YES

IC305 NO
pin D1, E1 I2S clock signal Check IC305.
OK?

YES

IC305 NO
pin E2 I2S data signal Check IC305.
OK?

YES

IC601 NO
PWM data output signal Replace MAIN board.
OK?

YES

3-31 Copyright © 2019 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
ELECTRICAL TROUBLESHOOTING GUIDE
NO AUDIO CHECK

Pin47, 48, NO NO Pin45, 46 of IC601,


49, 50 of IC601,FL/FR±
signal OK? SW+/- signal OK?

YES YES
Check IC601. Check IC601.

IC602 NO NO
IC603 SW+/-
FL/FR audio signal audio signal OK?
OK?

YES YES
Check IC601, IC602. Check IC601, IC603.

Pin13 of NO NO Pin13 of
IC604, IC605 FL/FR audio IC606, IC607 SW+/- audio
signal OK? signal OK?

YES YES
Check IC604, IC605. Check IC606, IC607.

NO NO
±66 V, -B+12V, ±5 V ±66 V, -B+12V, ±5 V
power voltage OK? power voltage OK?

YES YES
Check SMPS. Check SMPS.

Q705, NO NO Q614,
Q706, Q707, Q708 Q615, Q601, Q602
OK? OK?

YES Check Check YES


Q705, Q706, Q707, Q708. Q614, Q615, Q601, Q602.

Check speaker cable connection.

OK

3-32 Copyright © 2019 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
ELECTRICAL TROUBLESHOOTING GUIDE
4. NO LIGHTING (Speaker LED)

Power on

Push the “LIGHTING” button.

YES

Trun on the LED?

NO

IC110 LED_5V NO
Check IC110.
OK?

YES

YES

Check NO
Q701, Q703~Q707 Replace MAIN board.
LED_5V.

YES

Check speaker LED assy.

NO LIGHTING (Sparkle & X-Flash LED)

YES

Check NO
Q702, Q708~Q738 Replace MAIN board.
LED_5V.

YES

Check Sparkle & X-Flash LED assy.

3-33 Copyright © 2019 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
ELECTRICAL TROUBLESHOOTING GUIDE
NO LIGHTING (Rear Lighting LED)

Power on

Push the “LIGHTING” button.

YES

Trun on the LED?

NO

IC109 NO
Check IC109.
5.1V_BACK OK?

YES
Check NO
Rear LED board Replace Rear Lighting LED board.
Q701~703, Q706~708
LED_5V.

YES

Check Rear LED assy.

3-34 Copyright © 2019 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
WAVEFORMS OF MAJOR CHECK POINT
1. DSP (IC305 / IC308)

XI XI
1 3

XO XO
4
2

Fig 1-1. Crystal of RTC 32.768 MHz Fig 1-2. Crystal of system 24 MHz
(Both ends of R411) (Main DSP : R385, R387 / Sub DSP : R463, R468)
X302 X301 / X303

PXO
PXI

3 4
R387
1.5K
R385
1M
INPUT/OUTPUT
2 FLOAT 1
3 INPUT/OUTPUTFLOAT 4

C379 24MHz
X301 C382
10pF
10pF

DGND
XO
XI

1 R411
10M
2
R412
330K
X302

32.768KHZ

C387 C391
18pF 18pF

DGND
PXO_2

3 4
R468
1.5K
R463
1M
FLOAT
2 INPUT/OUTPUT 1
3 INPUT/OUTPUT 4
FLOAT
24MHz
X303

C458 C461
10pF 10pF

DGND

3-35 Copyright © 2019 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
2. PWM (IC601)

5 XI 7

6
XO 9

Fig 2-1. Crystal 24.576 MHz Fig 2-2. DSP to PWM I2S
(IC601 pin4, 5) X601 IC601 pin19 ~ 23

C654 10uF

C655 10uF
34 C656 100nF
VIN33_REG1
33 C657 100nF
TOCAP_REG1
XOUT

32
VSS
XIN

31
SSDIN3 TP605
5 6 SSDIN2
30
29
SSDIN1 TP604
R601 28
0 R602 SSDIN0 TP603
1M
27
SLRCK

X601
R603 IC601 SBCK
26
2.2K 25 C658 100nF
2 FLOATINPUT/OUTPUT 1
VDD_CORE
3 INPUT/OUTPUTFLOAT 4 24
MSDIN3 TP602
C638
8pF
24.576MHz C648
8pF MSDIN2
23 9
SSDIN2
22 TP601
MSDIN1 SSDIN1
MSDIN0
21 7 SSDIN0
20
MLRCK SLRCK
DGND 19 R609 33
MBCK MCS_BCK
18
VSS
8

3-36 Copyright © 2019 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
3. SERVO (IC502)

XI

10

12
XO

11

Fig 3-1. Crystal 16.9344 MHz Fig 3-2. CD_16M


(X501) (IC502 pin31)
TP504

TP503
TP502

TP501
TP505

SERVO_3.3V
C612 C615
100nF 100nF RFGND
C608
680pF
11 R592 C625
220 15pF
59
58
57

56

55
54
53
52
51

50
49
64
63
62
61
60

DGND

DGND
DVDD

DVDD
EQO

TEST_OUT
ANA_MONI1

ANA_MONI0
AD_MONI1

AD_MONI0

XO
TEST6
TEST5

TEST4

TEST_IN
RFI

10 R591
1M
X501

49 SM, 16.9344MHz
1 48
ADDC1 XI
2 47 C626
AC DVDD 15pF
3 46 C620
BD FLAG3 100nF RFGND
4 45 RFGND
VBIAS FLAG2
5 44
AGND1 FLAG1
6 43
E FLAG0
7 42
F DGND
8 41
PD TEST3 RFGND
9
LD
IC502 TEST2
40
10 39
ASY TEST1
11 38 C619
PCO TEST0
12 37 100nF
FCO VDD_CORE
13 36 CD_BCK
FDOUT DCK
14 35 CD_LRCK
TDOUT LRCK
15 34 CD_DATA
SDOUT DOUTA
16 33 C621
CLVOUT DVDD
26 VDD_CORE
19 DIN/DOUT

23 SUBDATA

100nF
22 SUBSYQ

30 RESETB
24 SUBCK

31 XBUFO

RFGND C622 C624 C627


29 CLK88
25 WFCK

27 DGND

32 DGND
17 DVDD

21 BUSY

22pF 22pF 22pF


18 MCK

20 R/W

28 CLK

CLOSE BY IC502

RFGND

SERVO_3.3V DVCC_3.3V
100nF
10uF

C631
10uF

C607 12 330pF
FL514
CD_DIN_OUT

CD_SUBSYQ

100nF R590 220(1)


C616 RFGND
CD_BUSY

C629
CD_MCK

C613

33
C6 1 4
CD_RW

100nF
RFGND
RFGND C632 C623
330pF 10uF
/6.3V

RFGND RFGND
CD_RESB
C618
22pF

CD_16M RFGND

3-37 Copyright © 2019 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
4. MOTOR DRIVER (IC501)

17
13
14 18

15
16

Fig 4-1. LO- & LO+ / MOT_OPEN & MOT_CLOSE


Fig 4-2. SL- & SL+ for Driving SLED Motor
for Driving TRAY Motor
(IC501 pin11, 12)
(IC501 pin6, 7, 9, 10)

19

20

Fig 4-3. SP- & SP+ for Driving SPINDLE Motor


(IC501 pin17, 18)

IC501 NEAR
IC501

R582
FDO 27K 1 28 MOT_MUTE
VINFC MUTE
2 27 VREF
TRB_1 BIAS
3 26 R583
47K TRD
R584 R581 REGO 2 VINTK
SLDO 33K 10K 4 25
VINSL+ TRB_2
16 5
REGO 1 RESET
24

MOT_CLOSE 6 23 R585 SPDO


FWD VINLD 15K
MOT_OPEN 7 22
REV GND
C597 C598
22pF 22pF IC501 NEAR
14 15 8 21
MGND

Vcc1 VCTL
LOAD+ MGND 9 20 R587 R588
VOTR- VCCD
LOAD- 17 10
VOTR+ Vcc2
19
15K 5.6K
20
SLED+ 11 18 MGND SPIN-
VOSL+ VOLD-
SLED-
F-
13 12

13
VOSL- VOLD+
17

16
SPIN+
TR+
VOFC- VOTK-
C596
18 47nF
14
VOFC+ VOTK+
15
19 TR-

F+

3-38 Copyright © 2019 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
5. ADC (IC402) 6. USB

21 24
25
22
26
23
27

Fig 5. ADC I2S Fig 6. USB D+/ D-


(IC402 pin15, 16, 17) (CN105 pin1, 2, 7, 8)

C526 R538
10uF 5.6K
PT_R
C522 R567
1nF
100K
C523 C527 R539 CN105
PTGND 1nF 10uF 5.6K PTGND
TP133 3.3VA
PT_L 1

IC402 C524 R528


R568
100K TP131
24 2 DGND

10uF 2.7K 3 DGND


VINR3/VIN3P 30 PTGND TP130
TUNER_R 4 USB1_2.0_D1+
VINL3/VIN4P 29 C520 R569 TP129
1nF 100K 5 USB1_2.0_D1-
VINR4/VIN3M 28
C521
AGND 1nF
C525
10uF
R529
2.7K AGND
26 6 USB2_5V
VINL4/VIN4M 27 7 DGND

MD0 26
R524
10K
DVCC_3.3V R570
TUNER_L
25 8 USB2_1.1_D2+
100K 9 USB2_1.1_D2-
MS/AD 25
A MC/SCL 24 R526 100 TP409 AGND 10 USB1_5V
D BT_ADC_CLK
11 DGND
MOSI/SDA 23
MISO/GPIO0 22
R525 100 TP410
ADC_DIR_DAT 27 2.0_D1+ TP731
TP732
12 USB3_2.0_D1+

13 USB3_2.0_D1-
GPIO1/IntA/DMIN 21 2.0_D1-
14 USB3_5V
TP136
GPIO2/IntB/DMCLK 20
15 DGND
TP135 TP143
GPIO3/IntC 19 R527 33 TP411 A_TEMPO_B
MIC_DATA_IN 16 A_TEMPO_B
DOUT 18 R530 33 TP414 23 ADC_DATA_IN A_TEMPO_A
TP146
17 A_TEMPO_A

BCK 17

LRCK 16
R535 33 22 TP415
MCS_BCK
HP_VOL_B

HP_VOL_A
TP147
18
19
HP_VOL_B

HP_VOL_A
TP148
TP416 20 DGND
R536 33
MCS_LRCK
DGND TP417 MCS_MCLK DGND
R537 33

21

3-39 Copyright © 2019 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
7. BLUETOOTH

28 B T_TXBT_TX
BT_TX

29 BT_RX
BT_RX

BT_RST
30
BT_RST

Fig 7. BT_TX / BT_RX / BT_RST


(CN305 pin4, 6, 9)

3.3VA
BT Module<-> Main R307 4.7K
R308 4.7K
CN305
TP312 L304
SDA 1 BT_DAT

28 SCL 2
TP313
TP314
L305
C308
BT_ADC_CLK
GND 3 C306 33pF
TXD
GND
4
TP315
TP302
33pF NC L306
29 BT_TX
5 3.3VA
TP316 L307
DGND
RXD 6 BT_RX
TP317 4.7K
RTS R301
7
TP318 R302 4.7K
CTS 8
TP319 R303 0OHM
RESET 9 BT_RST
VDD 10
100nF

100pF
100pF
100pF

100pF

TP320
3.3VA
30
C303 10uF
C302100nF
C301 10uF
C321 10uF

C305

C310
C307
C304

L303
C309

DGND

3-40 Copyright © 2019 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
WIRING DIAGRAMS
1. OVERALL WIRING DIAGRAM

L5 REAR PCB Harness Cable (9ea)


Output (Optical/FM/AUX1/AUX2)
(X FLASH LED) (Rear) FFC Cable (5ea)
FAN
T2 12Pin
M1
TOP PCB
12Pin
(USB 1,2,3 * AMP POWER
S1
16Pin
SMPS PCB
VFD VKK,F+) 6Pin

Speaker Unit
System
Sub
3Pin Woofe
(VCC50) r
23Pin
P/UP 4Pin
Front L/
L
L/RR

L4
M
4Pin
Spk. LED PCB
15Pin
* S/W Center position
4Pin
DECK 10Pin
MECHANISM 11Pin L1/2/3

12Pin S_Lighting PCB


* Lower Lighting

L1/2/3

S_Lighitng PCB
10Pin * Upper Lighting
40Pin 8Pin 12Pin
* System Power Speaker Lighting
B/T
* S_Lighting : Sparkle + X -flash
T2 TOP PCB T1 R1 S1
TOP PCB SUB PCB
(VFD, Vol, 23Pin SMPS PCB
(Slide SW, LED, Key etc) (RMC, MIC)
Key etc) (Front)
3-41 3-42 Copyright © 2019 LG Electronics Inc. All rights reserved.
Only for training and service purposes.
2. LIGHTING PART WIRING DIAGRAM

Harness CABLE(6ea) FFC CABLE(4ea)

REAR Lighting LED


Main
SPK LED signal 12 12

15 12 110*15
12pin
15pin 12pin 300mm X-flash
X-flash
1200mm 300mm Harness White LED(14EA) Red , Blue
Red , Blue
Harness Harness LED_PCB 3 X-F_PCB 2
X-F_PCB 1
EAXxxxx 12

EAXxxxx

40X21 5pin 5pin 285*30 5pin 5pin 40X21


4pin ,400mm
Harness

4P

‘12inch W/F
SPK LED
11P

X-flash X-flash
Red , Blue White LED(14EA) Red , Blue
X-F_PCB 2 LED_PCB 3 X-F_PCB 1
EAXxxxx

EAXxxxx
12

40X21 285*30 40X21


5pin 5pin 5pin 5pin

3-43 3-44 Copyright © 2019 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
BLOCK DIAGRAMS
1. SYSTEM BLOCK DIAGRAM
TOP Block
USB
REC USB1 USB2
OPTICAL USB Play
(+3.3V_CD, VCC1.2) DRM_WEN/CAS/
16.9344MHz IN File copy(USB to USB) RAS/SEL/CLK/CKE 32MB(256Mb )
CD_RESB_16M_SUBSYQ SDRAM
(VCC50)
_DIN OUT_BUSY 24.576MHz M00_15
USB S/W #1 USB S/W #2
AC,BD,E,F,PD,CD_LD SERVO TS3USB221 TS3USB221 A00_16
P/UP MLC3730S
BU9546 CD_RW/MCK/LRCK/BCK
, 4MB(32Mb )
(Quadruple speed) CD_DATA DIR 1.1D2 +/ -
Sub. DSP
S/Flash
SF_DI/DO
SPDO/SLDO CS8422 USB1.1
SF_CS/SCK
/ FDO/TRD

DSPI_MCLK/LRCK/
2.0D2 +/ - USB2.0 FAN

2.0_D1 +/-
AM5890

ADC_DIR_DAT

DIR_INT/RST/
M LOAD± ,SLED± , MOT_MUT/,CLOSE/OPEN

CSD/TEMP

BCK/ADATA
SPIN± ,TR± ,F± To MICOM
Motor Drive AUX IN 1
PTB
DECK OP_SW,CL_SW PTB_L/R
MECHANISM 24MHz

DRM_WEN/CAS/
USB S/W #3
TS3USB221 AUX
RAS/SEL/CLK/CKE AUX_L/R

1.1 D +/ -
(+3.3V_CD, VCC1.2)
MD 32MB
SDRAM
M00_15,A00_16 32.768MHz
AUX IN 2
ADC
Block SF_MOSI/MISO
MCS_RX/TX
PCM1865 TUNER_L/R
SI4705 FM TUNER
16MB SF_CS/SCK (FM/)
ADC_DATA
Flash ADC_DATA (for AUX)
SF_MOSI/MISO
MLC3730ST For MIC MIC 1
MIC
8MB SF2_CS/SCK Main DSP DRV603 MIC 2
MCS_MCLK/LRCK/BCK
, BT_ADC_SCL
S/Flash
For RCU
24.576MHz
BT_TX_RX IR Receiver
BT_ADC_SCL AMP_OSC (to IRS2092*4ea)

(± 66.5V) FRONT Block


MAIN V_A/B, MIC V_A/B,
HP V_A/B (SUB) ,Party Thruster IR_IN_FL FET
DRIVER FRONT_L(SE)
(+3.3VA,5V,+12V) MCS_LRCK/BCK FL_OUT_P/N IRF6775 550W
IRS2092
H/P_DATA X2
VFD VFD_STB/CLK/DO
OP AMP
NJM4580
2.0DIG301
1.1 KEY 1/2/3/4 , CROSS FADER
PWM_SCL/DAT
PS9860 FR_OUT_P/N
FET
PWM_RST/MUTE IR_IN_FR DRIVER FRONT_R(SE)
PWM IRF6775 550W
MIX_DATA0/2_OUT IRS2092
X2

Volume/
SUB_MCS_CS/RX/TX IR_IN_SW FET SW+ (BTL)
Key/switch DRIVER
IRF6775
LED_EXP/LAT SW_OUT_P/N OP AMP IRS2092
Micom X2
Party /CLK/DAT NJM4580
R5F100GE
Thruster ( 48Pin ) IR_IN_SW- FET SW- (BTL)
Multi DRIVER 900W
Sparkle X-Flash IRF6775
CROSS TLC5928
Rear
Speaker IRS2092
X2
Lighting Lighting Lighting HP_OUT_P/N
Lighting
FADER PWR
Search / Scratch [LED PWM + AMP Block
AMP
Drive IC] TPA6132A2
Lighting [OL100 : Total 2000W]
OUT1~16 WOOFER : 900W X 1CH
TOP Block FRONT : 550W X 2CH

3-45 3-46 Copyright © 2019 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
2. SMPS BLOCK DIAGRAM
Ǹ
MAIN SMPS
+ IC Ǹ 14VA VFD
Ǹ
(STR-2A153D)
Flyback
MAIN - 5V OPAMP
Vcc TRANS
u-com / BT
PFC Out Ǹ
5.1VA USB / MPEG
PFC IC (385V) Motor Dirve
Ǹ
(R2A20112A) FET 12V FAN/LED/Mic
Totem 10.3A
pole 600V + On/Off
Interleaved
4EA PFC
DCM Gate
On/Off Ǹ
P-CTRL
Drive
On/Off

AMP
AC Line On/Off Ǹ P-CTRL
Filter Block
(Varistor, Vcc R_ L
X-Cap
Line Filter R_R
Thermistor)
Half GATE
Half Bridge F_L
FET Bridge Digital
LLC Pulse 20A
Resonant IC Trans 600V
LLC +PVDD Power
TRANS (66V) F_R
(ICE1HS01G) 2EA AMP
Gate (AMP)
Drive -PVDD SW
AC (-66V)

2.1CH 2000W

3-47 3-48 Copyright © 2019 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
3. POWER BLOCK DIAGRAM
IC502 IC601 IC306 IC307
MICOM IC404
RF IC PWM FLASH SDRAM
R5F100GAFB CS8422
BU9546 PS9860 4MB 32MB
IC114 DVCC3.3V 50mA 10mA 12mA 20mA 15mA
80mA IC112
+5.1VA LDO(1A) MCS_3.3V
DCDC
TJ4310 PWR_CTRL MCS_3.3V 80mA LR1148G- AD
1.2VA PWR_CTRL
IC115 IC305 IC308
150mA 150mA
DCDC MAIN DSP SUB DSP
SN1501019 IC301 IC303 IC304 IC302 MLC3730ST MLC3730S VFD Expander
DVCC_1.2V
SDRAM FLASH FLASH Chip Reset RMC DIG301 TLC5928
W9825G6 16MB 8MB KIC73D293M
+3.3VA 15mA 20mA 3mA 20mA RTC3.0 5mA
IC111 20mA 2mA 20mA
SN1501019
IC402 ICA301 IC401 0.5mA 38mA
HP AMP TUNER
ADC IC MIC AMP
SMPS +4.8VA
PCM1865 DRV603 TPA6132A2 SI4705
Optical In Bluetooth
IC113 35mA 20mA 3.2mA 25mA
AVCC3.3V_Analog
LDO(1A)
TJ4310 PWR_CTRL IC602~ 3 IC604~ 7
OP AMP * 2 IRS2092 * 4
NJM4580 AMP IC
IC108 AMP_5V 27mA 88mA
SY6288C3 AMP_P_CTRL

+5V / 500mA VFD_PWR_CTRL


IC106 VFD F+
SY6288C3 +5V / 500mA MP2315GJ
VFD_39V
+5V / 500mA TPS61175 VFD VKK
IC107
DRV_VBUS2.0 VFD_PWR_CTRL
SY6288C3 FAN X Flash LED SPK 3color
150mA Sparkle LED
LED*8 LED*2
+12V 130mA
IC110 5.1V, 2.3A 1.2A 120mA 840mA
MP2315GJ DCDC_LED5V_CTRL
DCDC 3(A)
1.0A 5.1V, 2.1A
+14VA IC109
MP2315GJ 350mA
80mA 350mA 950mA
DCDC 3(A) 27mA IC602~ 3
- 5V IC604~ 7 IC501
PICK UP TOP LED REAR LED
OP AMP * 2 IRS2092 * 4 AM5890
- B+12V NJM4580 AMP IC
88mA
200mA
- PVDD [OL100 : Total 2000W]
IRF6775M * 8
+PVDD FET WOOFER: 900W X 1CH
FRONT : 550W X 2CH
3-49 3-50 Copyright © 2019 LG Electronics Inc. All rights reserved.
Only for training and service purposes.
CIRCUIT VOLTAGE CHART
1. IC VOLTAGE 2. CAPACITOR VOLTAGE
SYMBOL SPEC. (V, mV) Voltage Measured Voltage 110 V -10 % 240 V/ 50 Hz +10 %
Location Value Capacitor (uF) Voltage_Spec
IC106 Vin : 5.1 V Vin : 5.12 V Measured voltage Measured voltage
VIN : 4.5V TO 5 V
Limit Switch Vout : 5.0 V Vout : 5.12 V
SMPS Board
IC107 Vin : 5.1 VA, Vin : 5.11 VA
VIN : 4.5 V TO 5 V C904 330 uF 450 V 395 V 395 V
Limit Switch Vout : 5 V Vout : 5.11 V
C911 100 uF 50 V 13.5 V 13.8 V
IC108 Vin : 5.1 VA, Vin : 5.12 VA
VIN : 4.5 V TO 5 V C930 68 uF 450 V 138 V 336 V
Limit Switch Vout : 5 V Vout : 5.12 V
IC109 Vin : 14 VA, Vin : 12.98 VA, C936 1000 uF 16 V 5.1 V 5.1 V
VIN : 4.5 V TO 24 V
DC, DC Converter Vout : 5 V Vout : 4.93 V C954 100 nF 50 V -5 V -5 V
IC111 Vin : 5.1 VA, Vin : 5.11 VA C957 220 uF 25 V 13.5 V 13.4 V
VIN : 4.5 V TO 17 V
DC-DC Converter Vout : 3.3 VA Vout : 3.3 V
C958 100 uF 16 V 12 V 12 V
IC113 Vin : 5.1 VA, Vin : 4.41 VA,
VIN : 2.5 V TO 5.5 V C964 220 uF 25 V 11.99 V 11.98 V
LDO Vout : 3.3 V Vout : 3.35 V
IC114 Vin : 5.1 VA, Vin : 4.28 VA C966 2200 uF 80 V 66.5 V 66.5 V
VIN : 2.5 V TO 5.5 V
LDO Vout : 3.3 V Vout : 3.3 V C968 2200 uF 80 V 66.5 V 66.5 V
IC115 Vin : 5.1 VA, Vin : 5.12 VA,
VIN : 4.5 V TO 17 V
DC-DC Converter Vout : 1.2 VA Vout : 1.27 V
IC301 SYMBOL CAPACITY DESCRIPTION VOLTAGE (V)
VDD : 3.0 ~ 3.6 V VCC : 3.3 V VCC : 3.25 V
SDRAM C288 220 uF DVCC_5V 5.11
IC302 C640 22 0uF VDD_CORE 1.20
VIN: 1.1 ~ 5.5 V Vin : 3.1 ~ 3.3 VA Vin : 3.29 VA
Voltage Detector
CA201 22 0uF MCS_RTC_3.0A 3.16
IC303
VDD : 3.0 ~ 3.6 V VCC : 3.3 V VCC : 3.25 V CA202 220 uF 3.3VA 3.23
Serial Flash Memory
IC304 CA204 22 uF AVCC_3.3V 3.23
VDD : 3.0 ~ 3.6 V VCC : 3.3 V VCC : 3.25 V
Serial Flash Memory CA205 220 uF USB_5V 5.09
IC305 VDD33 : 3.3 VA VDD : 3.25 VA CA206 220 uF USB2_5V 5.09
Digital Power 3.3 V or 1.2 V
IC, Digital Signal Processors VDD12 : 1.2 VA VDD : 1.19 VA
CA207 220 uF `+5V_AMP 5.09
IC306
VDD : 3.0 ~ 3.6 V VCC : 3.3 V VCC : 3.25 V CA502 47 uF DVCC_3.3V 3.23
Serial Flash Memory
CA602 2200 uF +B +66V 65.90
IC307
VDD : 3.0 ~ 3.6 V VCC : 3.3 V VCC : 3.25 V CA603 2200 uF -B -66V 65.90
SDRAM
IC308 VDD33 : 3.3 VA VDD : 3.25 VA CE3L1 47 uF 5.1V_TOP 5.09
Digital Power 3.3 V or 1.2 V
IC, Digital Signal Processors VDD12 : 1.2 VA VDD : 1.19 VA CE3L2 47 uF DVCC_3.3V 3.23
IC401 CE3V1 100 uF USB1_5V 5.09
VDD: 2.3 ~ 5.5 V VDD : 3.3 V VDD : 3.31 V
AUDIO AMPLIFIER
CE3V2 100 uF USB2_5V 5.09
IC402 AVDD : 3.3 V AVDD : 3.33 V
VIN : -0.3V to 3.9V CE3V3 100 uF USB3_5V 5.09
4ch Audio ADC DVDD : 3.3 V DVDD : 3.26 V
IC403
VDD:2.7~35.5V VDD: 3.3 V VDD: 3.31 V
TUNER
IC501 VCC1 : 4.3 ~ 13.2 V VCC1 : 5.0 V VCC1 : 4.92 V
Motor Driver VCC2 : 4.3 ~ VCC1 VCC2 : 5.0 V VCC2 : 4.92 V
IC502
VDD1 : 2.7 ~ 3.6 V (Analog)
Digital servo signal VCC : 3.3 V VCC : 3.25 V
VDD_CORE : 1.4 ~ 1.6 5 V
processing
IC601
VCC : 2.97 V TO 3.63 V VDD : 3.3 V VDD : 3.23 V
Sound/Audio Processor
IC602,IC603 +VA : 5.0 V +VA : 5.09 V
VCC: -18 V ~ 18 V
OP Amplifier -VA : -5.0 V -VA : -4.93 V
VA : 5.0 V VA : 4.99 V
IC604~IC607
VCC : 0 V To 200 V -VA : -5.0 V -VA :-4.85 V
AUDIO AMPLIFIER
B+ : -54.0 V B+ : -54.7 V
IC701
VDD : -0.5 ~ +6.5 V VDD : 3.1 ~ 3.3 V VDD : 3.24 V
IC, Microcontrollers

3-51 3-52 Copyright © 2019 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
3. CONNECTOR VOLTAGE
Voltage (V) Voltage (V)
Con No. Connector Name Pin No. Pin Name Con No. Con No. Connector Name Pin No. Pin Name Con No.
Vin Vout Vin Vout
1 SW+ 0.00 1 DVCC_3.3V 3.36 3.36
2 OPEN 0.00 2 DGND 0.00 0.00
3 SW- 0.00 3 FL+ 6.82 6.82
4 OPEN 0.00 4 FL+ 6.82 6.82
CN102 MAIN  SPK SPK
5 FL+ 0.00 5 DGND 0.00 0.00
6 GND 0.00 6 DGND 0.00 0.00
7 FR+ 0.00 7 +3.3VA 3.32 3.32
8 GND 0.00 8 DGND 0.00 0.00
1 GATE -54.50 -54.50 9 KEY3_AD 3.32 3.32
2 -B -66.50 -66.50 10 GND 0.00 0.00
3 GND 0.00 0.00 11 VKK 38.60 38.60
4 +12V 12.10 12.10 12 VKK 38.60 38.60
5 +14VA 13.32 13.32 13 GND 0.00 0.00
6 PWR_CTRL 3.28 3.28 14 VFD_RST 3.26 3.26
CN103 MAIN  SMPS SMPS
7 VFD_PWR_CTRL 3.30 3.30 15 VFD_STBY 3.31 3.31
8 +5.1VA 5.16 5.16 16 VFD_CLK 3.32 3.32
9 +5.1VA(1.7A) 5.16 5.16 17 VFD_DO 0.00 3.32
10 DGND 0.00 0.00 18 MASTER_VOL_A 3.32 3.32
11 -5V(0.1A) -4.93 -4.93 19 MASTER_VOL_B 3.31 3.31
12 DGND 0.00 0.00 20 B_TEMPO_A 3.34 3.34
CN106 MAIN  WHEEL_LEFT CN3L1
1 GND 0.00 0.00 21 B_TEMPO_B 3.36 3.36
2 LED_5V 5.07 5.07 22 MIC_VOL_A 3.36 3.36
3 LED_5V 5.07 5.07 23 MIC_VOL_B 3.36 3.36
4 GND 0.00 0.00 24 KEY2_AD 3.32 3.32
5 GND 0.00 0.00 REAR 25 key4_AD 3.32 3.32
CN104 MAIN  REAR LIGHT
6 BACK_FLASH_BLUE 0~3.56 0~3.56 LED 26 A_SEARCH_A 0.20 0.20
7 GND 0.00 0.00 27 A_SEARCH_B 0.19 0.19
8 BACK_FLASH_GREEN 0~3.56 0~3.56 28 LANDING GEAR 3.32 3.32
9 GND 0.00 0.00 29 CUE_LED_R 3.20 3.20
10 BACK_FLASH_RED 0~3.56 0~3.56 30 CUE_LED_L 3.20 3.20
1 3.3VA 3.30 3.30 31 EXP_LAT 0.00 0.00
2 DGND 0.00 0.00 32 EXP_CLK 0.02 0.02
3 DGND 0.00 0.00 33 EXP_DAT 3.35 3.35
4 USB1_2.0_D1+ 0.00 0.00 34 CROSSFACDER_AD 3.32 3.32
5 USB1_2.0_D1- 0.00 0.00 35 LGND 0.03 0.03
6 USB2_5V 5.09 5.09 36 LGND 0.02 0.02
7 DGND 0.00 0.00 37 5.1V_TOP 4.91 4.87
8 USB2_1.1_D2+ 0.01 0.01 38 KEY1_AD 3.32 3.32
9 USB2_1.1_D2- 0.01 0.01 39 B_SEARCH_A 0.20 0.20
10 USB1_5V 5.11 5.11 40 B_SEARCH_B 0.21 0.20
CN105 MAIN  VFD_LEFT CN3V1
11 DGND 0.00 0.00 1 VCC 12.00 12.00
12 USB3_2.0_D1+ 0.01 0.01 2 GND 0.00 0.00
CN107 MAIN  FAN MODULE FAN
13 USB3_2.0_D1- 0.01 0.01 3 FG 0.00 0.00
14 USB3_5V 5.13 5.13 4 PWM 0.74 0.74
15 DGND 0.01 0.01 1 HP_SENS 3.25 3.25
16 A_TEMPO_B 3.34 3.34 2 HP_LCH 0.00 0.00
CN109 MAIN  VFD_LEFT(H/P) CN3V2
17 A_TEMPO_A 3.34 3.34 3 HP_GND 0.00 0.00
18 HP_VOL_B 3.34 3.34 4 HP_RCH 0.00 0.00
19 HP_VOL_A 0.03 0.03
20 DGND 0.01 0.01

3-53 3-54 Copyright © 2019 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
CONNECTOR VOLTAGE
Voltage (V) Voltage (V)
Con No. Connector Name Pin No. Pin Name Con No. Con No. Connector Name Pin No. Pin Name Con No.
Vin Vout Vin Vout
1 RMC3.3VA 3.32 3.32 1 FLASH_RED_UP_R 0~4.78 0~4.78
2 RMC 3.20 3.20 2 FLASH_BLUE_UP_L 0~4.38 0~4.38
3 DGND 0.00 0.00 3 FLASH_RED_UP_L 0~4.85 0~4.85
4 MIC_3.3V 3.32 3.32 4 GND 0.00 0.00
CN110 MAIN  MIC CNA301
5 MIC_DET 3.31 3.31 5 SPRK_UP3 0~4.85 0~4.85
6 MIC_S1 0.00 0.00 MAIN  SPARKLING 6 SPRK_UP2 0~4.91 0~4.91 SPARKLING
CN702 LIGHTING(UP)
7 MIC_GND 0.00 0.00 7 GND 0.00 0.00 LED(UP)
1.25 MM
8 MIC_S2 0.00 0.00 8 SPRK_UP5 0~4.91 0~4.91
1 SDA 0.00 0.00 9 SPRK_UP4 0~4.91 0~4.91
2 SCL 3.30 3.30 10 GND 0.00 0.00
3 GND 0.00 0.00 11 FLASH_BLUE_UP_R 0~4.38 0~4.38
4 TXD 3.30 3.30 12 GND 0.00 0.00
5 GND 0.00 0.00 BT 1 MULTI_LED_B 0~4.91 0~4.91
CN305 MAIN  BT Moudle
6 RXD 3.30 3.30 Module 2 MULTI_LED_G 0~4.91 0~4.91
7 RTS 3.30 3.30 3 MULTI_LED_R 0~4.91 0~4.91
8 CTS 0.08 0.08 4 GND 0.00 0.00
9 RESET 3.33 3.33 5 FLASH_RED_DN_R 0~4.72 0~4.72
10 VDD 3.33 3.33 6 FLASH_BLUE_DN_L 0~4.38 0~4.38
1 NC/FHM-VCC 4.91 MAIN  SPARKLING 7 FLASH_RED_DN_L 0~4.78 0~4.78
SPARKLING
2 RF 1.45 CN703 LIGHTING(DN) 8 GND 0.00 0.00
LED(DOWN)
3 DVD_LD 0.00 1.25 MM 9 SPK_DN3 0~4.91 0~4.91
4 MON(COM)/5V 0.02 10 SPK_DN2 0~4.91 0~4.91
5 DVD_VR 0.00 11 GND 0.00 0.00
6 GND 0.00 12 SPK_DN5 0~4.78 0~4.78
7 VREF/VC 1.67 13 SPK_DN4 0~4.78 0~4.78
8 VCC 4.91 14 GND 0.00 0.00
9 F 1.67 15 FLASH_BLUE_DN_R 0~4.45 0~4.45
10 E 1.65
11 A 1.67
CN501 MAIN  MD 12 D 1.67 MD
13 C 1.67
14 B 1.67
15 F(+) 3.45
16 T(+) 2.39
17 T(-) 2.39
18 F(-) 3.45
19 SW_PDIC 4.56
20 GND 0.00
21 CD_LD 0.00
22 MON_MPD 0.00
23 CD_VR 0.00
1 OPEN_SW 3.35
2 LO- 0.00
3 CLOSE_SW 3.35
4 LO+ 0.00
5 GND 0.00
CN502 MAIN  MD MD
6 SP+ 2.39
7 SL+ 2.39
8 SP- 2.39
9 SL- 2.39
10 NC 0.09

3-55 3-56 Copyright © 2019 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
PRINTED CIRCUIT BOARD DIAGRAMS
1. SMPS P.C.BOARD DIAGRAM
(TOP VIEW)

3-57 3-58 Copyright © 2019 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
SMPS P.C.BOARD DIAGRAM
(BOTTOM VIEW)
NOTE) Warning
Parts that are critical with respect to risk
of fire or electrical shock.

3-59 3-60 Copyright © 2019 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
2. MAIN P.C.BOARD DIAGRAM
(TOP VIEW)

CN401
JK401

JK402

R541
C561
R599
CA205

C191
FL119

C190

C127 C 2 9 4
R288

D401
CN104 C124

C128
R540

R286
C192

FL120
C134
C527 R539 L416
C126

B
C560
C542
C125

L415
C189
L417 C576

R287
FL113
C123
C541 C137

C135
R561C575

L410
C568
L407 L409

R534

C526 R538
L406
C557

C539
C161 FL114 C570

R568
C574

R167
R166
C193 IC106 R165 R562

R567
D103

U402
C140

C551
CN107

C549

R277
C559 R542

JK403
IC403

C562
L403
C571

R554

C705
R555
C546
R595

R147 R148
R710
C523 C522
IC404 CN101

C535 C531
C532

C513
D402
R711
R557 R712

R597

R596

D602
L412

C538

C514
R556

R719
C573 C736 R734

D601
X402
R558

R548
R639

R547

C141
R598

R545

C529
CN105 FL330

R270 F L 1 0 2
R559 Q601

C 7 4 3 C 7 1 8C 7 3 8 C 7 4 1
X401 R643

R326
R560 C704 R713
C530
D101

C735
R532 R531 R727 L606
R271

C159 C362 CA401 R779


D107

R520
C547

R521

R725
FL111

D617
D618
CA603

R279
C139
L404

L402
C162C163

C572
C558
R553

B
C550
R549
R552

L421
D302 R714

C747
C651
C652
C640 Q602

C649 C643
C656
C157
R771

C639
C657
C158

R774
C271
C273 C750

C752
IC606

R782
C751
IC101
Part Soldering R275 CA601
C742
R733
R737
R709
C658

R786
C642 C637

R783
R784
FL110 C653 L608
C641
R657

C758
C636 R656

D624

R660
C196
C195

R212
C194

R218 L601 C646

R776
R778
CA206 C765 R669
C197

CN307

D623
R170

L603

R219
C198 IC607
C647 C644 Q614

X601

C769 C761C766 C767


R169

R198
C648 C757 R658

R285
R273
R272

C764
C638

R197
R666 R667 C749

D603
D616
R168 X303

R665
IC107 C296

D627
C461 C458

D628
R506 R513 R512 R515 R514

R468
R505 R507

R517
R463

R510

R511
R509
R655
IC308

C462

C776
R441 R504

R479
C484 Q615

R429
R467
R501

R457
R455
R449 R442 R672 R781
R437 R438 C488 C501 C496 C502

R673
CA502 CA204 R447 R440
R448 C504 C503 C748
CN102

R485
R483
R486
R435 C495 C489 C494 C490

R679
C265 R443 CA602

C498
C497
Should be applied R850 R434

C500
C499
C245 C156
D308 R451

D625
D626
C244 IC308

FL402
CN501
R203 R201 C242 conformal coating U
R450 C774
C777 R683
C768
R678
R202 C243 T C133

C450
C449
R R682

L200
R492

L308

L310

L401
P CN601
R571 R490 N
L607 R680
R491 M

C770
R674
R671
C628

R675
R681
IC113

L
R489

C775
C281
K
C505 IC401

C451
J
20

H R446 R518 R220

FL116
R445

FL140
AR404
G
F R444
C487 C778

L309
E

C493
FL317
C595

D
C
C168 FL135 C713
15

C240 B R439 C280

AR403
A R433 R204 CA605
R427 R428 R718
CA503 R205
R200

9 11 13 15 17 7 5 3 1
R426

AR401

C709
R740
R690
R744
6 4 2
C241
8 10 12 14 16 C483 C249

IC115

C710
R452

C430
Q605

R461 R466
C460 R699

C454
10

C693
R720

B
R454 R721

D605
D1
D112

FL318
R700

R731
R473 R453 C250 C700 L604
CA501

AR402 R472 R738


C455

D604
CN109

C291
C290
C426 IC604
R470 R211

FL313
C580 IC306

FL403
R210

L114
R465
R462
R471
5

C691 R722

R503
R502

C699
C256
C417

R209
R730 C702 Q606

D606
D607
R430
C415
R460 R736
CA504

R729
R432

R459
FL310
C701
C416 R617

D609
D608
R431 C258

R458
R616
C695 R723

C715
C459 C262

C664

C663
R741

C708
C259
C594

C474
C593

C605 C599

R689
C601
R124
CN308
C263
C686
B C733
R625 R624
C632

R748
R626
R629
C604

C260 CA604
C603 C606 R747 R764
CN306 R633
D111

C670 R749
CA201

FL512

R641
R638
C607 C669 C716 C707

C719
FL514

C629

R693
C612 C363

D612
D613
R636

R125
R126
C613 R750 R767
C678 C676 Q607

D611
C631
C622 C619

R752
C624 C614

C615 CN302 IC302 R751

R759
R768
C620

C727 R762
C623

C621

D610
C569 R318 C367
IC605

C731 C722 C728 C729


C402
C625 R592 R591 C717 R753
R195

IC305

C726
C626 C385 L609 R757 Q608
R397

R701

C737
C389
R406 C388

R760

R702
R400

X301 C340 C734

R756
C394 R401
R196 C382 C379

D630
R696
R754
C390

C739
Should be applied
R384
IC111

R414

B
R315

D615
D614
X501 R765

R698
conformal coating C344
C343

R766
R385
R583
R585

R375 CA701
FL133 R373 R379 C688 R772

R773
D304

R387
C229

L113
C 3 9 1C 3 8 7

R588
R408 R348 R369 C740 L605
R587 C401 R410 IC305 R333 R364
R581 R584 R582

C327
C485

R346 R349
C234

U CA207
R412 R411

C730
C592

R345 R347

CN703
R691
C591

T
R777
X302

FL506 R418
R R341 R343
P R331 R342
R416 N R330 R339
D629
C231
C230
C292

M
R417 L R336 R337
R335
FL505 C233 R415 K
R334 R360
C282

C816
J

Q725

Q728
C814

R813

L714
R814
C598 C232 H R312 R313
R215

G
AR408

R311

R172
R314

IC108
CN502

C815

Q729
R815
R816
Q726

C817
L715
D
C597 C
R216

R353
C372
C371

R171
AR407

A
CA202 9 11 13 15 17 7 5 3 1 R352 R173

C807
AR405

R356

Q733

Q736
L719
R842
R843
8 10 12 14 16 6 4 2 C202
C611 R351 R350
C199
R378

C334 R380 R358 C370 C149


C333

C822
R357 C369

Q722

C813
Q737
L721
R838
R839
C201
R376
R382
R391
R390

AR406 CN304
R388
R389

R372
R370

R367 R368

C200
L302 R365

CA208 D303
FL513

Q705
C791

C794
Q701
R817
R822

L702
C375
C374
C381
C610

C587 C589
C376

C223
C224
C227

C226
R108
FL127
FL107
FL132

FL301
C331

C330 C323 C322

R818
Q703

Q706
C792

R819

C795
L703
R310
R319

R309

C329
FL123 C283
IC303

CN702
R321
C287 FL152
R112

C214 FL126
FL128

Q718 Q707
R821
C819 C793

R805 R820
C284

Q715 Q704

C803 C796
L708 L704
C285
R282

C384
C286 C383

FL153

C215

C212
C211

R806
C213

C225
R188

L112
CN301
D108

R187
R281
D113

R831

Q719
C173

Q716
C820

R807

C804
R808

L709
R280

C288 R109 C142 R830


L106
C295

C220
D306

C789
C790

TP733
C783

TP701
IC116
C119 R110

MES

TP703
FL124 C143 R832
C174 R155 C171 C218
L111

Q711 Q730
C788

C799 C805
R835 R824
Q708 Q702
R834 R823

L710 L705
OL100 MAIN

AR706
AR707
R199

C181 C144
C247 AR708

R179
R113

R111

R833
CN303 IC110 C217
L304 R307
L305 R308

C246 D307 AR709


R101

L107 C177 C104

R178
C277 C145

C222
R189 C216

EAX68313201 Ver.1.4
C210 R182 R176
L108

R174
C172 C105

FL130
C166 R186
R 1 6 1R 1 4 9
C188R152

IC105 C164 R190


R 1 0 4L 1 0 4

C110 C146
IC114

C131
IC701

D104
R102 R103

C111

C148
IC104
R303

L307

R180
L306

C184
C179

C106 R829

FR4-2L 1.6T
R302
R301

FL125
FL131
R105
R106
R107

C147
L102

C257 L101 C107 AR705


C321 C248 R177 R828
FL121

C261 C121 C165 IC109


C180
C182

L 1 1 0C 1 7 5

C206
R164 C176 C187

C205
C204
C109

C117
C116
C301 C120

290X197
C118 C167

R827
C122 C108 AR704
C784
R207
R208
L303

C252 C 1 8 3L 1 0 9 R181
AR703

C114
C152
R206

C115
C154
C153
2018.12.28
C270
C269
C268
C267

C303
FL136

TP702
C255
C253
C254

C302 AR701 AR702

CN305 CN106 CN110 CN103 CN701

3-61 3-62 Copyright © 2019 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
MAIN P.C.BOARD DIAGRAM
(BOTTOM VIEW)

JK401 JK403

TP405

C155
U103 TP404

FL109

TP408
TP108

TP107
TP109

TP401
TP104
TP102

TP140

TP174

TP175
TP182
TP412
TP402
CN401 JK402

TP413
R612

C661
R613

TP403
C662 R623

C565
R544
R628
R620
R634

TP136
TP731
TP130 TP132 TP137 TP147
TW102 C537

TP131
R621
L420 C536 TP406 TP143

C564
R543
C567 C509 R522
C671 C508 C534

C102
R706
R705
C566 R523

R644

C533
R645
R630
C666 R278 TP419

C672
R637

C555 L405
L419

C520 C521
R717 C150 C524 R528

C138

C 5 1 0C 5 1 1
C680 R563

C674
R715 C519 C518 TP418
C677 C506 R569 R564

C553
C720 C714 R214

R276
TW101 R529 TP407
CA603 C525 C548

C556
IC603
C507
R704
C712
CN105
C103
R570
R703

C732

C528
R524

C554
R526 TP133 TP129 TP135 TP732 TP146 TP148

C361
TP409
TP410
R716 R525 L411
R566 R325
R724

R615
R565

R614

R530
R527
C684 C654 C552

R735
CN101

AR412

TP411
R728
AR410 C655 TP103
C682 IC402

FL101
TP414 TP416
R647
L413 C512

1
R775

R546
R550
R551
TW106 C515
L606 C516 R536

2
C745
IC103

C744
C746

TP415
C517
IC601 R537

TP603 TP602
TP605

3
7
R800

R533
TW604 R535
R796

TP604

4
8
TP417

L602

C645
D620

AR411
IC102

C264
C237
R662
D619 IC112

TP601
R659 C239
C762
Q603

C760 FL134
R609 C238

R664
C763
C759 R603

C414 R500
R602
R661 R601

R487
R604
R605
R217
C456 C821
R668

R464
R456
R790 R793

FL504
R572

R670
C755
CA602 TP607
R488 R579
R780

R607
R787 C650
L607 C463 C630

C453

C486
C457
C413
TP610 TP606
FL511

R676

FL315
C481

R606
R608
TW603 C482
IC307

C421
R120 C469

R484
R481 R469
Q501

C468

C590
R121 C471 FL314 C431 C588
C470 FL502

C771
C772
TP608
R797

C773
TP609 C428

FL320

R495
R117

C436
C435

C438

R580
FL401 R119 C577
C492

R516
R118

C466
TW107 R436
R508 R128 R498 C433
R677

C464

TP516 TP513
C444
R494 C578 TP519
C437

C432
C467
R493 FL510

R122
C478

C448
C452
R116

C442
C472

R283
C465 C427

C422
C491

FL117
R497

C443 C445
CN102

R496

TP520
R127
FL115
R114 TP517

TP177
TP323

R123
TP101

C170

C418
TW108 C479 C447

C420
C440 TP518
C480
CA605 C477 C446 TP515

R477
R115 FL319

C423
FL509

C473
C169 TP512

1
C439

C419
TP514

C251
C434 TP510

C692 C706

R739 C698
R726 TP181 TP511
TW103 TP508

C424
C685 R692 R474 C441 TP509
C781
TP178 R476 R475 TP507

C586
FL312
R480 R478 FL311 TP522

C584
R732

C779

FL316
R482
TW601 U101 C425
R745

C696
C697

R632
R687 C694

C659

C660
R785 TP521

R610
R611
R688
TW104 L604 C583

R586
TP506

C429
R652

R707

R622
R619

R618
R627
C665 R578

C602

R577

R576
R575
R574
R573
R746
TW105 R631 C667

R642
R640
C673
C668
R635
R684
TP505
R663

C405
TP331 IC502

C608
TP504
C675 C679

C406
R425

TP503
R649 TP325

C616

TP501
IC602
D622

D621

C407 TP328
R651
R758

R755
R763 C725
C703 C711

TP502
R789

R648 C408

C618
TW602 C782 TP330
CA604

D305
C687

C410
C409 TP327

C368
C780 C721 C683 R590
L605

C627
R769 C681 TW302 TP329
C723
C724
R650

C404
R742

C411
R761 TP324
C753

R646
R795 C358 FL304
R743 R407 FL503

C400
R791

FL306
R708
R788 R403

R381
R386
C378 FL515

TP530
R409

TP528
TP730 R317

C579
R794

FL305
C342

C377
Q604 C412 FL303 FL501

Q617
TP326 R316

R770
R193

FL307 C356
TP721 FL517

R371
C364 C235 D501
R792

FL309
C756

IC301 TP303
TP722 R686 Q610 C365
Q609 Q611 R685 R697 C339

R589
C617
TP720

R377

C609
C236
R799

R363
C373
R798 Q613 R194
C352 R192
R654

R694 Q616
R653

Q612 C346
R366 C350

FL302

IC501
R424

TP321
C399

C228
C359
R374 C353 C341

C319
TP725 R344

C357
R340
C203 R332 R338

C345
TP726
R413 R355 R423

C349

C338
TP307 R354 FL516
R361 R362

C326

C332
C348
C354

C324
C355
3
Q727
R840
C818

Q738
L717

R841

TP719 R305

C320

C337
C325 R359

R420
R422

R421
TP304 C397 R383 C347
C360 TP525 TP526
C809

C596
Q723

Q720
R809
R810

TP523
L711
C811 C812 C808

C351

R404
TP301 L301 FL308 R594

C336 C335
C395
L502

R419
C398 R392

R593
Q721 Q734
C810
Q724 Q735

R811 R844
R812 R845

C393
L712 L720

TP723 R395 L501


TP724

C328
R396
R399
TP531
TP716 C392 C635

R393

R394
TP529

R398

R402
R405
TP322
TP524

C311
TP717

C136
TP305 C403
TP718 C312 TP527

C380

C396
R304 D106 R324

R322
TP705 R320 IC304
C314 R323

C581
FL507

C582
FL508
TP311 C313 TP309
C802
L718
Q717

TP712
R837

Q714
R836

C317

TW301
C316
TP310

TP308
TP728 C315
Q712 Q713 Q732
R802 R804 R826
L706 L707

C797 C798
C800 C801

R801
Q709 Q710

U106

C221 R185

TP704
R803 R825

TP727

C275
C276
C274
R183
TP306
R191

C318

TP706 R184

FL122
C219

TP707
Q731
L713
C806

TP709 R153 R154


C209 R230 C178
TP710 R150 C185 U102
R156 R163 R151R162

C186
C272

R158
R159
R157
C207

R175 C545

TP314
C208

L701

C304
C785

C305
TP119

C307
C309
C308
C306
C310
TP165
TP167
TP169

TP163
TP161
TP159
TP157
TP714

TP153
TP155

TP149
TP151
C540 U104
C112

C786
TP173
TP171
TP118
TP114

C787
TP113

TP116
TP115
TP112

TP125
TP111
TP110

TP117

TP126

CN106
CN103

C543
L418

TP183
TP121

TP319

TP302
TP315

TP317
TP312
TP708

U105
C113

TP122
TP123
TP120
TP711

TP124

TP729
L716

TP320
TP313

TP318
TP316
TP715

TP713

TP170 TP168 TP164 TP160 TP156 TP152 TP180 TP176 TP144


TP172 TP138 TP166 TP162 TP158 TP154 TP150 TP142 TP139

3-63 3-64 Copyright © 2019 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
(TOP VIEW)

(BOTTOM VIEW)
HP_VOL_B
HP_VOL_A DGND MIC_VOL_A MIC_VOL_A DGND
MIC_VOL_B A_TEMPO_A A_TEMPO_A MIC_VOL_B
A_TEMPO_B DGND DGND A_TEMPO_B

TP3V39
USB3_5V USB3_2.0_D1- USB3_2.0_D1- USB3_5V
USB3_2.0_D1+ DGND DGND USB3_2.0_D1+

A_TEMPO_A
USB1_1.1_D21 USB1_5V

W210
USB1_5V USB1_1.1_D21

TP3V38
W268
CN3V3

CN3V3
DNGD USB1_1.1_D2+

CN3V3
USB1_1.1_D2+ DNGD

CN3V3
USB2_5V USB2_2.0_D1- USB2_2.0_D1- USB2_5V

A_TEMPO_B
TP3V22

TP3V37

USB3_5V
USB2_2.0_D1+ DGND DGND USB2_2.0_D1+
W268

DGND 3.3VA 3.3VA DGND


W210

D2+
2018.12.28
TP3V19

OL100 VFD
CE3V2

CE3V2

W206
W177
W206

D2-
W177

USB1_5V
TP3V16
W184
W184
TP3V18

USB2_5V
FL3V06

D1+
D1-
EAX68313301 VER 1.4
3.3V

C3V14
8

4
FL3V06
VR3V1
HP_VOL

VR3V1
W273 W273

PCB SIZE:292X79 FR-1[1.6T]

2
6

TP3V23
C3V14

1
5
C3V15 W180 W180
W110 C3V15
W110
W270
W270
C3V36 W274 W274
W271 W271 W261 C3V36
W249
C3V27
W204

SW3V03
SW3V03
W261 W249 C3V27

H/P MODE
W258 W250 W258

W204
W250 C3V29
W183
3. VFD LEFT P.C.BOARD DIAGRAM

C3V29
W183 C3V28
C3V28 R3V14
R3V14
W262 W262
W269 W269
W230
W259 W259

C3V17
C3V16
C3V16
C3V17

W230
W227 C3V30
W194
C3V30 W108 W227 W194

SW3V04
SW3V04

W107 W108 W107


POWER

W111
W111 FL3V02
W185 C3V24
R3V13

R3V13

SW3V02
W185
FL3V02 C3V24

W203 W203
R3V15

R3V15
R3V16
SW3V02

R3V16
WIRELESS

W202
W275
W248
W202 W275
W248

C3V39
C3V39

FL3V13
FL3V13

W229

W229
W109
W109

FL3V01
SW3V05
SW3V05
FL3V01

FUNCTION

W212 C3V31
C3V31
SW3V01
PRO DJ

W212 R3V35
R3V35 C3V40

R3V12
R3V12

SW3V01
C3V25 C3V40

ZD3V02
W112 ZD3V03 ZD3V03 W112
ZD3V02 C3V25
W247 W247

W253

JK3V01
W253
JK3V01

W254
FL3V07

W254

FL3V07
W255 HP_SENS
FL3V12
FL3V12 W255
HP_LCH
W256
TP3V32 HP_GND
W256
TP3V31
HP_RCH

FL3V11

TP3V14
FL3V11

TP3V27 CN3V2

C3V37
R3V33
R3V33
C3V37

TP3V26 HP_SENS
R3V34
CE3V1

CE3V1
CN3V4 FL3V09
HP_LCH R3V34
CN3V4

FL3V09

TP3V13
HP_GND
C3V38
ZD3V05

CN3V2

3-65
TP3V33
HP_RCH
VFD3V1

C3V38
TP3V25
TP3V24
ZD3V04

R3V01

C3V02
C3V01
W223

W232 W215 W232


W223 W215

TP3V20
ZD3V05
ZD3V04

C3V03
R3V01
C3V02

C3V01

C3V03
W213

VFD3V1
C3V04 W213 C3V04
C3V06
W104

VR3V2

W251 C3V06
W104

W251
C3V05 C3V05
R3V03
W234 R3V02

TP3V01
TP3V02
R3V03 W199 W234
R3V02 C3V07
C3V33
KEY3_AD

W199
C3V07 W236
W181

C3V33 R3V04
W236
VR3V2

W252

TP3V03
TP3V04
R3V04
TEMPO_A

W252
TP3V05
W181

W216
TP3V06
TP3V07
W233 W216
TP3V08
TP3V09 ZD3V01 W217 W233
CN3V1

ZD3V01
R3V05
R3V06
W100

W217
W100

W173 R3V05

3-66
W173 C3V08
TP3V10

W174 R3V06

W174 C3V11
R3V07
TP3V11

W175
CN3V1

W175 R3V08 C3V10


W176
W176 C3V09
C3V08 R3V07 B
R3V08 W214
C3V11 W214
MIC_VOL_A
MIC_VOL_B

C3V10 W224
C3V09
W224
W264
W197

W264
FL+
VKK
W197
VR3V3
VR3V3

VFD_RST
M_VOL

W182
VFD_STBY
VFD_CLK W182
W228 VFD_DO
R3V09 DGND R3V09
C3V19
C3V19 M_VOL_A
M_VOL_B W228
D3V01

R3V10 W220 R3V10


D3V01

B_TEMPO_A
R3V30 B_TEMPO_B R3V30
W220
R3V29 W218 R3V29
C3V18

R3V28 R3V28
D3V02
D3V02

W218
R3V27 W225
R3V27
C3V18

C3V21
R3V26 W225 R3V26
W186
W186
R3V25 C3V21 R3V25
D3V03

D3V03

W221

R3V32 R3V32
W219 W221
C3V20
FL3V03

FL3V03

R3V31 R3V31
W219
R3V24 C3V20 R3V24

R3V23 R3V23
W103

W103

W209
W209 W178
W178
OL100 VFD
EAX68313301 VER 1.4
2018.12.28
PCB SIZE:292X79 FR-1 [1.6T]

R3V22 R3V22
VR3V4

R3V21 R3V21
W257
R3V11 R3V11
W226
VR3V4

W257
TP3V43

C3V12 C3V12
TP3V42

TP3V12
TEMPO_B

W242 W226
DGND

W205 W205 C3V13


W242
KEY3_AD

C3V13
MIC_VOL_B
CN3V7

DMIC_VOL_A

TP3V34

TP3V35

C3V32 C3V26
CN3V7

C3V26 C3V32
TP3V40

FL3V08
TP3V41

TP3V15
FL3V08
CE3V3
CE3V3

CN3V5
TP3V36

CN3V5
TP3V29

TP3V21
TP3V28
TP3V17
C3V34

C3V34
FL3V10

CN3V6
MIC_VOL_B
KEY3_AD
DMIC_VOL_A

DGND

CN3V6
TP3V30

FL3V10

Only for training and service purposes.


Copyright © 2019 LG Electronics Inc. All rights reserved.
4. VFD RIGHT P.C.BOARD DIAGRAM
(TOP VIEW) (BOTTOM VIEW)

OL100 VFD RIGHT


EAX68385701 VER 1.4
2018.12.28
PCB SIZE:115.5X79
FR-1[1.6T] OL100 VFD RIGHT
EAX68385701 VER 1.4
2018.12.28

VR3VR1
PCB SIZE:115.5X79 FR-1[1.6T]

VR3VR1
USB REC MIC
DEMO ECHO

SW3VR05
SW3VR04
MIC VOL

C3VR01
C3VR02

C3VR01

C3VR02
SW3VR05
SW3VR04
R3VR09

C3VR03
C3VR03

R3VR09
W241
W241
W276

W275

W275

W276
DGND CN3VR01
MIC_VOL_B KEY3_AD TP3VR4
MIC_VOL_A MIC_VOL_A
KEY3_AD MIC_VOL_B TP3VR3
DGND
TP3VR2

TP3VR1
SW3VR01 SW3VR02 R3VR08 SW3VR03
R3VR08
CN3VR01 SW3VR02 SW3VR01
R3VR06 R3VR07 R3VR06
R3VR07
SW3VR03

VOCAL VOICE KEY


EFFECT

3-67 3-68 Copyright © 2019 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
5. TOP WHEEL LEFT P.C.BOARD DIAGRAM
(TOP VIEW)

C3L26
SW3L05 SW3L04
SW3L06 A_RW A_PLAY SW3L03
A_STOP A_FF CN3L2
R3L06

R3L05 R3L03

C3L20

C3L19

C3L18

C3L17
W100
R3L04

R3L02

W99
R3L23

R3L24

W49

FB3L5
W24

W101
W118
R3L01 C3L22 W97 SW3L18
SW3L02

Q3L1

C3L21
A_SEARCH

W46
W116
R3L28

W28
W98
SW3L01

C3L23
A_OK

W58

W57
W117

C3L02
LED3L17 W105

W108

W109

W103
R3L07

SW3L07
A_CUE

W26

W23
LED3L11

FB3L1

FB3L2
W102
LED3L10

W122
LED3L12

W44
LED3L13 LED3L09

W30

W104
W113

W92

W91
LED3L08

W63
LED3L14 W34

W54
CN3L3

W52
LED3L15 LED3L07

FB3L4
W18

R3L09
W17 W50

R3L08

C3L04
W110

R3L11
R3L10 W29
LED3L16 LED3L06
CE3L1

C3L05

A
W45 W27

S
C3L07

E
3L
W61

3
SE
W48
C3L14

W114

W11
W19
3L
SW3L13

B 4
PARTY
LED3L01 LED3L05
CN3L1 ACCELERATOR
W67

W47

W2 C3L15
ZD3L01

W112 C3L16

LED3L02 LED3L04

W32

W33

R3L22
LED3L03

W62
W31

W73

W83
W71

W72
W56

C3L25

C3L24
W74
C3L08
SW3L10 R3L19 C3L11
C3L09
C3L03
FIX SOUND R3L20 C3L12

W1
SW3L09

C3L13
C3L10
W86
W70
R3L21

R3L14
A_DJ LOOP

W84
W76

W106
R3L15
C3L27

W89

W88

W87
SW3L16 SW3L15
SW3L08 CLUB CE3L2 SW3L14
DRUM
USER_EQ R3L12 USER

W85
W82

W93
W80

W81
R3L13

C3L01
W78 FB3L3
W79

W96
W95 R3L16 W119

W94
SW3L12
PARTY STARTER

L( ) C3L06 R3L18
W107

AUTO SYNC
SW3L11

R3L17
OL100 TOP WHEEL LEFT
SW3L17

W64
EAX68258501 REV1.4
FR1-1L 1.6T
229.5X235.0 2018.12.28

3-69 3-70 Copyright © 2019 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
TOP WHEEL LEFT P.C.BOARD DIAGRAM
(BOTTOM VIEW)

TP3L48
1 2 3 4

TP3L52

VKK_
TP3L53
TP3L56
CN3L2

TP3L58 TP3L57
5 6 7 8

TP3L60 TP3L61

TP3L47
TP3L54

C3L26
A_RW

TP3L55
TP3L62 A_FF A_STOP
A_PLAY

TP3L59
SW3L05
SW3L03 SW3L04 SW3L06

R3L03 R3L04 R3L05 R3L06


R3L23

C3L17

C3L18

C3L19

C3L20

W100

R3L24
W99

W49
W24
Q3L1

W101

W118
C3L22 R3L28
W97

C3L21

W46

W28
SW3L18 R3L01

R3L02

W116
W98

C3L23
LED3L17

FB3L5

W57

W58
SW3L01 W117 SW3L02
A_OK A_SEARCH
C3L02
W105

W108 LED3L11

W103
R3L07
W109
LED3L10 LED3L12

SW3L07

W23

W26
A_CUE

FB3L1
FB3L2
CN3L3
W102

W122
TP3L63 LED3L09 LED3L13

W104
DGND

W91
CUE_LED_R
KEY2_AD_WHEELRIGHT
B_SEARCH_A
OL100 TOP WHEEL LEFT
EAX68258501 REV1.4

W92
B_SEARCH_B
KEY1_AD_WHEELRIGHT W30
LGND_
WHEEL1 FR1-1L 1.6T W44
W113
LED3L14
WHEEL3 LED3L08
229.5X235.0 2018.12.28

W63
W54
WHEEL2
WHEEL5

W52
WHEEL4
WHEEL6

W34
W H E E L 8W H E E L 7

LED3L07 LED3L15

W110
FB3L4

R3L09
W50 W18

R3L11
C3L04

R3L08
W17
R3L10
W29
LED3L06 LED3L16

CE3L1

C3L05
A
W27
W61 W45

3
C3L07

3L
E
B

S
W48
PARTY ACCELERATOR

4
3L
W11

W19

SW3L13

SE
W114

IC3L1

C3L14
LED3L05 LED3L01

W47

W67

D
T
ZD3L01

V
W2

C
3L
C3L15

C
T

_3
65
P
3L

.3
T

V
W112

07

+3 P3 L0
P
3L

T
.3 L0 2
T
P

09
C3L16

V 1
T

T
3L
T

A
P

P
P

3L
11

3
LED3L04 LED3L02
W73

T
3L
W83

W72

W71

06
R3L22

13
FIX SOUND

3L
T
3L
T

08
P

15

3L
LED3L03

T
3L
SW3L10

10
C

17

3L
U

3L
W62

T
E
W56

12
C3L24

C3L25

P
19
_L
R3L19

3L
E

T
E
X

P
R3L20

14
D
P

3L
T
_R
W89 W33

W32

_L
E

16
X

3L
A

_
P

T
T
W74

_D

18
C
W86

3L
W87

W88

W31

U
T

20
E
_L
W84

E
X

E
P
C3L03

D
C3L11 C3L08

_C
T

1
_L
P
C3L12 C3L09

3L
LK
A_DJ LOOP

3L
W106
R3L14

23
LG

N
C3L13

SW3L09
C3L10

R3L21

C
N
R3L15

D
USER_EQ

3L
C3L27

24
P
3L
SW3L08

25
W1

USER CLUB
SW3L14 SW3L16
W70

CE3L2 R3L12
SW3L15
C3L01

R3L13
W76

W96 FB3L3
DRUM
TP3L26

LED_5.1V
W80
W93

R3L16
W82

W81

L( )
W94

W85

W119
W95 PARTY STARTER
SW3L12
W79
W78
W107

R3L17
W64

R3L18 C3L06
SW3L17
SW3L11
AUTO SYNC

3-71 3-72 Copyright © 2019 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
6. TOP WHEEL RIGHT P.C.BOARD DIAGRAM
(TOP VIEW) (BOTTOM VIEW)

OL100 TOP WHEEL RIGHT


R3R17 R3R17
EAX68404201 REV1.4
R3 R0 7 R3 R0 8
C3R04
FR1-1L 1.6T C3R04
R3R08 R3R07
152.5X212.0 2018.12.28
SW3R03
SW3R05
B_STOP
S W3 R 0 3 S W3 R 0 4 SW3R05 W83 SW3R06 W66 SW3R06 B_PLAY SW3R04
B _ S T OP B_ RW B_ P L AY B_ F F W66 B_FF B_RW
W87
W87
W60

W65
W65
W59

R3R16
W83

R3R16

W86
W61

1 2 3 4

R3R19

W86

W75
5 6 7 8

W74

W73
W73 W74 W75
W76 W77 W77 W76
TP3R16 R3R19
W94

S W3 R 0 1 S W3 R 0 2 LED3R17

C3R09
B _ S E A R CH B _ OK

C3R09
SW3R01
SW3R02

W93

W92
W92

W93
B_SEARCH
W58

B_OK

W58
LED3R17
W78

W78

W94
R3R18
R3R18

W90

W91
W91

W90

W60
R3R15 R3R15

W59
R3R14
R3R14

W61
W88
W88
LED3R05 LED3R05
Q3R01 LED3R08 TP3R01
Q3R01 SW3R07 LED3R06
SW3R07
CN3R1 LED3R08 LED3R06
B_CUE
W80 B_CUE
W81 W56 W89 W81
LED3R07 W80
W56 LED3R07
TP3R02
W70 W89
TP3R17

W70
TP3R04

R3R09
R3R09
LED3R03
W71 TP3R05

W72

W71
W63

CN3R1
LED3R03 TP3R06
W63 TP3R07
TP3R03
LED3R10 TP3R08
W72 OL100 TOP WHEEL RIGHT TP3R09
TP3R10
EAX68404201 REV1.4 TP3R11
FR1-1L 1.6T TP3R12
LED3R10 TP3R13
152.5X212.0 2018.12.28 TP3R14
LED3R04 TP3R15
LED3R04

A
LED3R09 R3R01 C3R02

R3R02
SE3R1 C3R02 R3R01
R3R02

LED3R09

C3R07
LED3R01 LED3R01 SE3R1
R3R04
SE C3R07 SE3R2 W67
3R

A
2
W67
R3R03
R3R04
LED3R12 C3R03 R3R03
C3R03 LED3R12
B

C3R08
C3R08

B
LED3R02
LED3R02

LED3R11 LED3R15 LED3R15 LED3R11


W64

LED3R14 LED3R16 LED3R14


W46 W46 LED3R16

LED3R13 SPECIAL_EQ
W45 W45 LED3R13
/BASS BLAST
W44 SW3R10
SW3R10
W44
SPECIAL_EQ W64

CE3R1

C3R01
CE3R1
C3R01

/BASS BLAST
FL3R2

FL3R2
R3R12
R3R05 R3R05
R3R12
DJ LOOP
R3R06 SW3R09
R3R06 LIGHTING
SW3R09 SW3R08
DJ LOOP

R( )
SW3R08

R( )
R3R11 LIGHTING

C3R06
FL3R3
R3R10
C3R06

FL3R3

R3R11

R3R10 C3R05

C3R05

2
R3R13
OPEN/CLOSE
SW3R12

SW3R12

OPEN/CLOSE
2 R3R13

SW3R11 SW3R11
MIX MIX

3-73 3-74 Copyright © 2019 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
7. SPARKLE LED P.C.BOARD DIAGRAM
(TOP VIEW)

LED121

LED131
LED128

LED132
LED126

LED125

LED124

LED123

LED122

LED127

LED129

LED130
OL100 SPARKLE LED BOARD
FR4-2L 1.6T (255X28)
EAX67915702 VER1.4 2018.12.28

(BOTTOM VIEW)

CF 2 0 3
FLASH_BLUE_R_UP

CNF 1 1 2
RF 2 0 1 RF 2 0 2

RF 2 0 3

RF 2 0 7
RF 2 1 7

CF 2 0 2
FLASH_RED_R_UP

RF 2 0 8
FLASH_RED_L_UP
CNF 1 1 3

RF 2 0 4

RF 2 0 6
RF 2 0 5

RF 2 1 5
DGND2 DGND1

CF 2 0 6

CF 2 0 5
FLASH_BLUE_L_UP

RF 2 1 1
TP104 TP107
RF 2 1 8

RF 2 0 9

RF 2 1 0

RF 2 1 2

RF 2 1 3

RF 2 1 4

RF 2 1 6
CF 2 0 1
TP110 TP102 TP105 TP106 TP109 TP108 TP111

CF 2 0 4
TP103 TP101

CNF111

8. REAR LIGHTING P.C.BOARD DIAGRAM


(TOP VIEW) (BOTTOM VIEW)

R7 1 6 R 7 1 5 R 7 1 3 R 7 1 4 R 7 1 8 R7 1 7 TP703 TP706 R720 TP708

TP712
GREEN RED BLUE TP709 TP702 R 7 2 1R 7 2 2 R 7 1 9
R731 R732
LD702 LD701 LD703 R727 R729 D703 CN701

TP701
C708 D702
C702

C703
L703 L701 C706 C707

D701
Q708 R706

L702
TP707

R704
R724

R702
Q706
R723
OL100 REAR LIGHTING PCB R703

C701
R701 Q702
EAX68290401 Ver.1.5 FR-4 2L 1.6T R726 R725 R705 Q703
Q701
R730 R728 Q707
2018.12.28 SIZE:89x14

3-75 3-76 Copyright © 2019 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
9. SPEAKER LED P.C.BOARD DIAGRAM
(TOP VIEW) (BOTTOM VIEW)

RS303 RS301
4.GND

RS310
TP304

RS312
RS307
3.SPKLED_R
2.SPKLED_G
RS302 1,SPKLED_B

RS311
RS306

RS308
LEDS01
RS305
LEDS03
RS304
LEDS02 RS309

CS301
CS302

TP302

ZDS301
EAX67856504 VER1.4

CS303
CNS301

TP301
OL100 SPK LED FR4-2L
35X20[1.6T]
2018.12.28 TP303

10. X-FLASH RED LED (LEFT) P.C.BOARD DIAGRAM


(TOP VIEW) (BOTTOM VIEW)

RF110 RF112 RF114 RF102 RF104 RF106 RF108


RF109 RF111 RF113 RF101 RF103 RF105 RF107

OL100 X-FLASH RED-LED-UL


LED101

EAX67892002 Ver1.4
CF111
LED102

RED BLUE
2018.12.28 (48X27.5) 1.6T
ZD111
ZD112

XF_BLUE
CF112

CNF101
XF_RED

L DGND

11. X-FLASH GREEN LED (RIGHT) P.C.BOARD DIAGRAM


(TOP VIEW) (BOTTOM VIEW)

RF121 RF123 RF125 RF127 RF129 RF131 RF133


RF122 RF124 RF126 RF128 RF130 RF132 RF134
LED103

LED104

BLUE
RED

CNF102
OL100 X-FLASH GREEN-LED-UR
ZD122

ZD121 CF121 EAX67871502 Ver1.4

R
2018.12.28 (27.5X48) 1.6T
DGND

CF120

R XF_RED
XF_BLUE

3-77 3-78 Copyright © 2019 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
3-79 3-80 Copyright © 2019 LG Electronics Inc. All rights reserved.
Only for training and service purposes.
SECTION 4
MECHANISM (DM19DD)

CONTENTS
DECK MECHANISM PARTS LOCATIONS
• Top View ................................................................................................................................................... 4-2
• Top View(without Tray Disc) ..................................................................................................................... 4-2
• Bottom View .............................................................................................................................................. 4-2

DECK MECHANISM PARTS LOCATIONS


1. Main Base ............................................................................................................................................... 4-3
1-1. Clamp Assembly Disc ........................................................................................................................ 4-3
1-1-1. Plate Clamp .................................................................................................................................. 4-3
1-1-2. Magnet Clamp .............................................................................................................................. 4-3
1-1-3. Clamp Upper................................................................................................................................. 4-3
2. Tray Disc ................................................................................................................................................. 4-3

3. Base Assembly Sled ............................................................................................................................... 4-4


3-1. Gear Feed .......................................................................................................................................... 4-4
3-2. Gear Middle ....................................................................................................................................... 4-4
3-3. Gear Rack .......................................................................................................................................... 4-4

4. Rubber Rear............................................................................................................................................ 4-4


5. Frame Assembly Up/Down ..................................................................................................................... 4-5
6. Belt Loading ............................................................................................................................................ 4-5
7. Gear Pulley ............................................................................................................................................. 4-5
8. Gear Loading .......................................................................................................................................... 4-5
9. Guide Up/Down ....................................................................................................................................... 4-5
10. PWB Assembly Loading.......................................................................................................................... 4-5
11. Base Main ............................................................................................................................................... 4-5

4-1 Copyright © 2019 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
DECK MECHANISM PARTS LOCATIONS
• Top View Procedure
Parts Fixing Type Disassembly Fig.
Starting No.
1 Main Base 4-1

1 2 Clamp Assembly 4-1


Disc
1, 2 3 Plate Clamp 4-1
1, 2, 3 4 Magnet Clamp 4-1
1, 2, 3, 4 5 Clamp Upper 4-1
1 6 Tray Disc 4-2
1, 6 7 Base Assembly Sled 4-3
4 Screws,
1, 2, 6 8 Gear Feed 1 Connector 4-3
1 Locking Tabs
1, 2, 6, 8 9 Gear 4-3
Middle
• Top View(without Tray Disc)
1, 2, 6, 8, 9 10 Gear Rack 1 Screw 4-3

1, 2, 7 11 Rubber Rear 4-3


1, 2, 7 12 Frame Assembly 1 Screw Bottom 4-4
Up/Down
1, 2 13 Belt Loading 1 Locking Tab 4-4
1, 2 ,13 14 Gear Pulley 4-4
1, 2, 13, 14 15 Gear Loading 1 Locking Tab 4-4
1, 2, 7, 12, 13, 14 16 Guide Up/Down 4-4
1, 2, 13 17 PWB Assembly 1 Locking Tab Bottom 4-4
Loading 1 Hook
2 Screw
1, 2, 7, 12, 13, 18 Base Main 2 Locking Tabs 4-4
14, 15, 16, 17

• Bottom View

Note
When reassembling, perform the procedure in
reverse order.
The “Bottom” on Disassembly column of above
Table indicates the part should be disassembled
at the Bottom side.

4-2 Copyright © 2019 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
DECK MECHANISM DISASSEMBLY

TRAY DISC

MAIN BASE

PLATE CLAMP

MAGNET CLAMP
DISC CLAMP BASE MAIN
CLAMP UPPER ASSEMBLY
(Fig. A)

HOLDER

LEVER

BASE MAIN
BOTTOM SIDE VIEW
BASE MAIN

Fig. 4-1 Fig. 4-2

1. Main Base (Fig. 4-1) 2. Tray Disc (Fig. 4-2)


1-1. Clamp Assembly Disc 1) Insert and push a Driver in the emergency eject
1) Place the Clamp Assembly Disc as Fig. (A) hole(A) at the right side, or put the Driver on the
Lever(B) of the Gear Emergency and pull the
2) Lift up the Clamp Assembly Disc in direction of
Lever(B) in direction of arrow so that the Tray
arrow(A).
Disc is ejected about 15~20mm.
3) Separate the Clamp Assembly Disc from the
2) Pull the Tray Disc until it is separated from the
Holder Clamp.
Base Main completely.
1-1-1. Plate Clamp
1) Turn the Plate Clamp to counterclockwise
direction and then lift up the Plate Clamp.
1-1-2. Magnet Clamp
1-1-3. Clamp Upper

4-3 Copyright © 2019 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
RUBBER DAMPER
Distinguish upper and
(S2) lower sides
(Assemble with care)

(S2) RUBBER DAMPER


Distinguish upper and
(S2) lower sides
RUBBER DAMPER (Assemble with care)

BASE PU

(S2)

RUBBER DAMPER

GENERAL PICK UP ASSEMBLY

GEAR RACK

SPINDLE MOTOR ASSEMBLY

Fig. 4-3

3. Base Assembly Sled (Fig. 4-3) 4. Rubber Rear (Fig. 4-3)


1) Release 4 Screw(S2).
2) Disconnect the FFC Connector(C1)
3-1. Gear Feed
3-2. Gear Middle
3-3. Gear Rack

4-4 Copyright © 2019 LG Electronics Inc. All rights reserved.


Only for training and service purposes.
BASE MAIN UP/DOWN FRAME ASSEMBLY

(A)
(A)
(B)
(L5)
GUIDE UP/DOWN FIG. (A)
(A)
GUIDE UP/DOWN

GUIDE UP/DOWN (B)


(C)

GEAR LOADING
(B)

GEAR PULLEY

(L4)

BASE MAIN
BELT LOADING

PWB ASSEMBLY LOADING (C2)

(S5)
Fig. 4-4

5. Frame Assembly Up/Down (Fig. 4-4) 8. Gear Loading (Fig. 4-4)


Note
9. Guide Up/Down (Fig. 4-4)
Put the Base Main face down(Bottom Side) 1) Move the Guide Up/Down in direction of arrow(A) as
1) Release the screw(S4) Fig.(A)
2) Unlock the Locking Tab(L3) in direction of arrow 2) Push the Locking Tab(L5) down and then lift up the
and then lift up the Frame Assembly Up/Down Guide Up/Down to separate it from the Base Main.
to separate it from the Base Main. Note
Note When reassembling place the Guide Up/Down as Fig.(C)
• When reassembling move the Guide Up/Down and move it in direction arrow(B) until it is locked by the
in direction of arrow(C) until it is positioned as Locking Tab(L5). And confirm the Guide Up/Down as
Fig.(C). Fig.(A)
• When reassembling insert (A) portion of the 10. PWB Assembly Loading(Fig. 4-4)
Frame Assembly Up/Down in the (B) portion of
the Guide Up/Down as Fig.(B) Note
Put the Base Main face down(Bottom Side)
6. Belt Loading(Fig. 4-4) 1) Release 1 Screws(S5)
Note 2) Unlock the Loading Motor (C2) from the Hook (H1) on
Put the Base Main on original position(Top Side) the Base Main.
3) Unlock 2 Locking Tabs(L6) and separate the PWB
7. Gear pulley (Fig. 4-4) Assembly Loading from the Base Main.
1) Unlock the Locking Tab(L4) in direction of arrow(B) and
then separate the Gear Pulley from the Base Main. 11. Base Main(Fig. 4-4)
4-5 Copyright © 2019 LG Electronics Inc. All rights reserved.
Only for training and service purposes.
4-6 Copyright © 2019 LG Electronics Inc. All rights reserved.
Only for training and service purposes.

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