REV.

DATE DESCRIPTION DRAWN CHKD

0 05-13-2019 ISSUED FOR APPROVAL ABG BJK

ØJ E*

K A

* - DISASSEMBLY/MAINTENANCE CLEARANCE
APPROXIMATE
A E F J K WEIGHT

in 7.75 5.6 17.5 10.4 7.6 49 lbs

mm 197 142 445 264 193 22 kg

NOTE: DIMENSIONS ARE CERTIFIED CORRECT PER ASSOCIATED SPECIFICATION SHEET. END CONNECTIONS AND
SCALING MAY NOT BE ACTUAL. FOR ACCESSORY INFORMATION, SEE ASSOCIATED SPECIFICATION SHEET.

MODEL ACTUATOR
VALTEK GS 253 A CERTIFIED DIMENSIONAL DRAWING
SIZE AIR TO DRAWN CHECKED CUSTOMER ITEM
1.00 INCH OPEN ABG BJK VFUELS-HOUSTONTX -
RATING FF STD FAIL DATE VALVE TAG SHEET
300 S75.08.01 CLOSE 05-13-2019 TCV-491 1 of 1
END CONNECTION SPRING THIRD ANGLE PROJECTION P.O. NUMBER REVISION
ANSI B16.5 FORM RF 253 A 29-70 642 0
TRIM TYPE TRIM# CV PROJECT SERIAL NUMBER

UNBALANCED 8A 1.8 383728 383728.001

 REV. DATE DESCRIPTION DRAWN CHKD
0 05-13-2019 ISSUED FOR APPROVAL ABG BJK

ØJ E*

K A

* - DISASSEMBLY/MAINTENANCE CLEARANCE
APPROXIMATE
A E F J K WEIGHT

in 7.75 5.6 17.5 10.4 7.6 49 lbs

mm 197 142 445 264 193 22 kg

NOTE: DIMENSIONS ARE CERTIFIED CORRECT PER ASSOCIATED SPECIFICATION SHEET. END CONNECTIONS AND
SCALING MAY NOT BE ACTUAL. FOR ACCESSORY INFORMATION, SEE ASSOCIATED SPECIFICATION SHEET.

MODEL ACTUATOR
VALTEK GS 253 A CERTIFIED DIMENSIONAL DRAWING
SIZE AIR TO DRAWN CHECKED CUSTOMER ITEM
1.00 INCH OPEN ABG BJK VFUELS-HOUSTONTX -
RATING FF STD FAIL DATE VALVE TAG SHEET
300 S75.08.01 CLOSE 05-13-2019 TCV-495 1 of 1
END CONNECTION SPRING THIRD ANGLE PROJECTION P.O. NUMBER REVISION
ANSI B16.5 FORM RF 253 A 29-70 642 0
TRIM TYPE TRIM# CV PROJECT SERIAL NUMBER

UNBALANCED 8A 1.8 383728 383728.002

 REV. DATE DESCRIPTION DRAWN CHKD
0 05-13-2019 ISSUED FOR APPROVAL ABG BJK

ØJ E*

K A

* - DISASSEMBLY/MAINTENANCE CLEARANCE
APPROXIMATE
A E F J K WEIGHT

in 11.75 9.0 26.2 13.9 7.6 159 lbs

mm 298 229 668 353 193 72 kg

NOTE: DIMENSIONS ARE CERTIFIED CORRECT PER ASSOCIATED SPECIFICATION SHEET. END CONNECTIONS AND
SCALING MAY NOT BE ACTUAL. FOR ACCESSORY INFORMATION, SEE ASSOCIATED SPECIFICATION SHEET.

MODEL ACTUATOR
VALTEK GS 503 B CERTIFIED DIMENSIONAL DRAWING
SIZE AIR TO DRAWN CHECKED CUSTOMER ITEM
3.00 INCH OPEN ABG BJK VFUELS-HOUSTONTX -
RATING FF STD FAIL DATE VALVE TAG SHEET
150 S75.08.01 CLOSE 05-13-2019 LCV-501 1 of 1
END CONNECTION SPRING THIRD ANGLE PROJECTION P.O. NUMBER REVISION
ANSI B16.5 FORM RF 503 B 29-70 642 0
TRIM TYPE TRIM# CV PROJECT SERIAL NUMBER

UNBALANCED 53A 73 383728 383728.003

 REV. DATE DESCRIPTION DRAWN CHKD
0 05-13-2019 ISSUED FOR APPROVAL ABG BJK

ØJ E*

K A

* - DISASSEMBLY/MAINTENANCE CLEARANCE
APPROXIMATE
A E F J K WEIGHT

in 11.75 9.0 26.2 13.9 7.6 159 lbs

mm 298 229 668 353 193 72 kg

NOTE: DIMENSIONS ARE CERTIFIED CORRECT PER ASSOCIATED SPECIFICATION SHEET. END CONNECTIONS AND
SCALING MAY NOT BE ACTUAL. FOR ACCESSORY INFORMATION, SEE ASSOCIATED SPECIFICATION SHEET.

MODEL ACTUATOR
VALTEK GS 503 B CERTIFIED DIMENSIONAL DRAWING
SIZE AIR TO DRAWN CHECKED CUSTOMER ITEM
3.00 INCH OPEN ABG BJK VFUELS-HOUSTONTX -
RATING FF STD FAIL DATE VALVE TAG SHEET
150 S75.08.01 CLOSE 05-13-2019 LCV-520 1 of 1
END CONNECTION SPRING THIRD ANGLE PROJECTION P.O. NUMBER REVISION
ANSI B16.5 FORM RF 503 B 29-70 642 0
TRIM TYPE TRIM# CV PROJECT SERIAL NUMBER

UNBALANCED 53A 73 383728 383728.004

 REV. DATE DESCRIPTION DRAWN CHKD
0 05-13-2019 ISSUED FOR APPROVAL ABG BJK

ØJ E*

K A

* - DISASSEMBLY/MAINTENANCE CLEARANCE
APPROXIMATE
A E F J K WEIGHT

in 7.75 5.6 17.5 10.4 7.6 49 lbs

mm 197 142 445 264 193 22 kg

NOTE: DIMENSIONS ARE CERTIFIED CORRECT PER ASSOCIATED SPECIFICATION SHEET. END CONNECTIONS AND
SCALING MAY NOT BE ACTUAL. FOR ACCESSORY INFORMATION, SEE ASSOCIATED SPECIFICATION SHEET.

MODEL ACTUATOR
VALTEK GS 253 A CERTIFIED DIMENSIONAL DRAWING
SIZE AIR TO DRAWN CHECKED CUSTOMER ITEM
1.00 INCH OPEN ABG BJK VFUELS-HOUSTONTX -
RATING FF STD FAIL DATE VALVE TAG SHEET
300 S75.08.01 CLOSE 05-13-2019 FCV-653 1 of 1
END CONNECTION SPRING THIRD ANGLE PROJECTION P.O. NUMBER REVISION
ANSI B16.5 FORM RF 253 A 29-70 642 0
TRIM TYPE TRIM# CV PROJECT SERIAL NUMBER

UNBALANCED 10A 2.9 383728 383728.005

 REV. DATE DESCRIPTION DRAWN CHKD
0 05-14-2019 ISSUED FOR APPROVAL ABG BJK

ØJ E*

K A

* - DISASSEMBLY/MAINTENANCE CLEARANCE
APPROXIMATE
A E F J K WEIGHT

in 8.75 5.6 18.7 10.4 7.6 71 lbs

mm 222 142 475 264 193 32 kg

NOTE: DIMENSIONS ARE CERTIFIED CORRECT PER ASSOCIATED SPECIFICATION SHEET. END CONNECTIONS AND
SCALING MAY NOT BE ACTUAL. FOR ACCESSORY INFORMATION, SEE ASSOCIATED SPECIFICATION SHEET.

MODEL ACTUATOR
VALTEK GS 253 A CERTIFIED DIMENSIONAL DRAWING
SIZE AIR TO DRAWN CHECKED CUSTOMER ITEM
1.50 INCH OPEN ABG BJK V FUELS -
RATING FF STD FAIL DATE VALVE TAG SHEET
150 S75.08.01 CLOSE 05-14-2019 FCV-135 1 of 1
END CONNECTION SPRING THIRD ANGLE PROJECTION P.O. NUMBER REVISION
ANSI B16.5 FORM RF 253 A 29-70 634 0
TRIM TYPE TRIM# CV PROJECT SERIAL NUMBER

UNBALANCED 25A 18.5 PO 634 8027862.001

 REV. DATE DESCRIPTION DRAWN CHKD
0 05-14-2019 ISSUED FOR APPROVAL ABG BJK

ØJ E*

K A

* - DISASSEMBLY/MAINTENANCE CLEARANCE
APPROXIMATE
A E F J K WEIGHT

in 11.75 9.0 26.2 13.9 7.6 159 lbs

mm 298 229 665 353 193 72 kg

NOTE: DIMENSIONS ARE CERTIFIED CORRECT PER ASSOCIATED SPECIFICATION SHEET. END CONNECTIONS AND
SCALING MAY NOT BE ACTUAL. FOR ACCESSORY INFORMATION, SEE ASSOCIATED SPECIFICATION SHEET.

MODEL ACTUATOR
VALTEK GS 503 B CERTIFIED DIMENSIONAL DRAWING
SIZE AIR TO DRAWN CHECKED CUSTOMER ITEM
3.00 INCH OPEN ABG BJK V FUELS -
RATING FF STD FAIL DATE VALVE TAG SHEET
150 S75.08.01 CLOSE 05-14-2019 FCV-142 1 of 1
END CONNECTION SPRING THIRD ANGLE PROJECTION P.O. NUMBER REVISION
ANSI B16.5 FORM RF 503 B 29-70 634 0
TRIM TYPE TRIM# CV PROJECT SERIAL NUMBER

UNBALANCED 67A 116 PO 634 8027862.002

 REV. DATE DESCRIPTION DRAWN CHKD
0 05-14-2019 ISSUED FOR APPROVAL ABG BJK

ØJ E*

K A
* - DISASSEMBLY/MAINTENANCE CLEARANCE
APPROXIMATE
A E F J K WEIGHT

in 12.50 9.0 29.5 13.9 9.2 176 lbs

mm 318 229 749 353 234 80 kg

NOTE: DIMENSIONS ARE CERTIFIED CORRECT PER ASSOCIATED SPECIFICATION SHEET. END CONNECTIONS AND
SCALING MAY NOT BE ACTUAL. FOR ACCESSORY INFORMATION, SEE ASSOCIATED SPECIFICATION SHEET.

MODEL ACTUATOR
VALTEK GS 503 B CERTIFIED DIMENSIONAL DRAWING
SIZE AIR TO DRAWN CHECKED CUSTOMER ITEM
3.00 INCH OPEN ABG BJK V FUELS -
RATING FF STD FAIL DATE VALVE TAG SHEET
300 S75.08.01 CLOSE 05-14-2019 FCV-162 1 of 1
END CONNECTION SPRING THIRD ANGLE PROJECTION P.O. NUMBER REVISION
ANSI B16.5 FORM RF 503 B 29-70 634 0
TRIM TYPE TRIM# CV PROJECT SERIAL NUMBER

UNBALANCED 80B 145 PO 634 8027862.003

 REV. DATE DESCRIPTION DRAWN CHKD
0 05-15-2019 ISSUED FOR APPROVAL ABG BJK

ØJ E*

K A
* - DISASSEMBLY/MAINTENANCE CLEARANCE
APPROXIMATE
A E F J K WEIGHT

in 12.50 9.0 29.5 13.9 9.2 176 lbs

mm 318 229 749 353 234 80 kg

NOTE: DIMENSIONS ARE CERTIFIED CORRECT PER ASSOCIATED SPECIFICATION SHEET. END CONNECTIONS AND
SCALING MAY NOT BE ACTUAL. FOR ACCESSORY INFORMATION, SEE ASSOCIATED SPECIFICATION SHEET.

MODEL ACTUATOR
VALTEK GS 503 B CERTIFIED DIMENSIONAL DRAWING
SIZE AIR TO DRAWN CHECKED CUSTOMER ITEM
3.00 INCH OPEN ABG BJK V FUELS -
RATING FF STD FAIL DATE VALVE TAG SHEET
300 S75.08.01 CLOSE 05-15-2019 LCV-200 1 of 1
END CONNECTION SPRING THIRD ANGLE PROJECTION P.O. NUMBER REVISION
ANSI B16.5 FORM RF 503 B 29-70 634 0
TRIM TYPE TRIM# CV PROJECT SERIAL NUMBER

UNBALANCED 67A 116 PO 634 8027862.004

 REV. DATE DESCRIPTION DRAWN CHKD
0 05-14-2019 ISSUED FOR APPROVAL ABG BJK

ØJ E*

K A

* - DISASSEMBLY/MAINTENANCE CLEARANCE
APPROXIMATE
A E F J K WEIGHT

in 10.50 8.0 18.9 10.4 7.6 78 lbs

mm 267 203 480 264 193 35 kg

NOTE: DIMENSIONS ARE CERTIFIED CORRECT PER ASSOCIATED SPECIFICATION SHEET. END CONNECTIONS AND
SCALING MAY NOT BE ACTUAL. FOR ACCESSORY INFORMATION, SEE ASSOCIATED SPECIFICATION SHEET.

MODEL ACTUATOR
VALTEK GS 253 A CERTIFIED DIMENSIONAL DRAWING
SIZE AIR TO DRAWN CHECKED CUSTOMER ITEM
2.00 INCH OPEN ABG BJK V FUELS -
RATING FF STD FAIL DATE VALVE TAG SHEET
300 S75.08.01 CLOSE 05-14-2019 LCV-222 1 of 1
END CONNECTION SPRING THIRD ANGLE PROJECTION P.O. NUMBER REVISION
ANSI B16.5 FORM RF 253 A 29-70 634 0
TRIM TYPE TRIM# CV PROJECT SERIAL NUMBER

UNBALANCED 50B 55 PO 634 8027862.005

 REV. DATE DESCRIPTION DRAWN CHKD
0 05-14-2019 ISSUED FOR APPROVAL ABG BJK

ØJ E*

K A

* - DISASSEMBLY/MAINTENANCE CLEARANCE
APPROXIMATE
A E F J K WEIGHT

in 14.50 9.0 29.5 13.9 7.6 220 lbs

mm 368 229 749 353 193 100 kg

NOTE: DIMENSIONS ARE CERTIFIED CORRECT PER ASSOCIATED SPECIFICATION SHEET. END CONNECTIONS AND
SCALING MAY NOT BE ACTUAL. FOR ACCESSORY INFORMATION, SEE ASSOCIATED SPECIFICATION SHEET.

MODEL ACTUATOR
VALTEK GS 503 B CERTIFIED DIMENSIONAL DRAWING
SIZE AIR TO DRAWN CHECKED CUSTOMER ITEM
4.00 INCH OPEN ABG BJK V FUELS -
RATING FF STD FAIL DATE VALVE TAG SHEET
300 S75.08.01 CLOSE 05-14-2019 LCV-230 1 of 1
END CONNECTION SPRING THIRD ANGLE PROJECTION P.O. NUMBER REVISION
ANSI B16.5 FORM RF 503 B 29-70 634 0
TRIM TYPE TRIM# CV PROJECT SERIAL NUMBER

UNBALANCED 100B 208 PO 634 8027862.006

 REV. DATE DESCRIPTION DRAWN CHKD
0 05-14-2019 ISSUED FOR APPROVAL ABG BJK

ØJ E*

K A

* - DISASSEMBLY/MAINTENANCE CLEARANCE
APPROXIMATE
A E F J K WEIGHT

in 10.50 8.0 21.9 10.4 7.6 85 lbs

mm 267 203 556 264 193 39 kg

NOTE: DIMENSIONS ARE CERTIFIED CORRECT PER ASSOCIATED SPECIFICATION SHEET. END CONNECTIONS AND
SCALING MAY NOT BE ACTUAL. FOR ACCESSORY INFORMATION, SEE ASSOCIATED SPECIFICATION SHEET.

MODEL ACTUATOR
VALTEK GS 253 A CERTIFIED DIMENSIONAL DRAWING
SIZE AIR TO DRAWN CHECKED CUSTOMER ITEM
2.00 INCH OPEN ABG BJK V FUELS -
RATING FF STD FAIL DATE VALVE TAG SHEET
300 S75.08.01 CLOSE 05-14-2019 FCV-236 1 of 1
END CONNECTION SPRING THIRD ANGLE PROJECTION P.O. NUMBER REVISION
ANSI B16.5 FORM RF 253 A 29-70 634 0
TRIM TYPE TRIM# CV PROJECT SERIAL NUMBER

UNBALANCED 34A 29 PO 634 8027862.007

 REV. DATE DESCRIPTION DRAWN CHKD
0 05-15-2019 ISSUED FOR APPROVAL ABG BJK

ØJ E*

K A

* - DISASSEMBLY/MAINTENANCE CLEARANCE
APPROXIMATE
A E F J K WEIGHT

in 10.50 8.0 21.9 10.4 7.6 85 lbs

mm 267 203 556 264 193 39 kg

NOTE: DIMENSIONS ARE CERTIFIED CORRECT PER ASSOCIATED SPECIFICATION SHEET. END CONNECTIONS AND
SCALING MAY NOT BE ACTUAL. FOR ACCESSORY INFORMATION, SEE ASSOCIATED SPECIFICATION SHEET.

MODEL ACTUATOR
VALTEK GS 253 A CERTIFIED DIMENSIONAL DRAWING
SIZE AIR TO DRAWN CHECKED CUSTOMER ITEM
2.00 INCH OPEN ABG BJK V FUELS -
RATING FF STD FAIL DATE VALVE TAG SHEET
300 S75.08.01 CLOSE 05-15-2019 TCV-238 1 of 1
END CONNECTION SPRING THIRD ANGLE PROJECTION P.O. NUMBER REVISION
ANSI B16.5 FORM RF 253 A 29-70 634 0
TRIM TYPE TRIM# CV PROJECT SERIAL NUMBER

UNBALANCED 42A 46 PO 634 8027862.008

 REV. DATE DESCRIPTION DRAWN CHKD
0 05-15-2019 ISSUED FOR APPROVAL ABG BJK

ØJ E*

K A

* - DISASSEMBLY/MAINTENANCE CLEARANCE
APPROXIMATE
A E F J K WEIGHT

in 11.75 9.0 26.2 13.9 7.6 159 lbs

mm 298 229 665 353 193 72 kg

NOTE: DIMENSIONS ARE CERTIFIED CORRECT PER ASSOCIATED SPECIFICATION SHEET. END CONNECTIONS AND
SCALING MAY NOT BE ACTUAL. FOR ACCESSORY INFORMATION, SEE ASSOCIATED SPECIFICATION SHEET.

MODEL ACTUATOR
VALTEK GS 503 B CERTIFIED DIMENSIONAL DRAWING
SIZE AIR TO DRAWN CHECKED CUSTOMER ITEM
3.00 INCH OPEN ABG BJK V FUELS -
RATING FF STD FAIL DATE VALVE TAG SHEET
150 S75.08.01 CLOSE 05-15-2019 TCV-199 1 of 1
END CONNECTION SPRING THIRD ANGLE PROJECTION P.O. NUMBER REVISION
ANSI B16.5 FORM RF 503 B 29-70 634 0
TRIM TYPE TRIM# CV PROJECT SERIAL NUMBER

UNBALANCED 67A 116 PO 634 8027862.009

 REV. DATE DESCRIPTION DRAWN CHKD
0 05-14-2019 ISSUED FOR APPROVAL ABG BJK

ØJ E*

K A
* - DISASSEMBLY/MAINTENANCE CLEARANCE
APPROXIMATE
A E F J K WEIGHT

in 7.25 5.0 17.5 10.4 8.1 47 lbs

mm 184 127 445 264 206 21 kg

NOTE: DIMENSIONS ARE CERTIFIED CORRECT PER ASSOCIATED SPECIFICATION SHEET. END CONNECTIONS AND
SCALING MAY NOT BE ACTUAL. FOR ACCESSORY INFORMATION, SEE ASSOCIATED SPECIFICATION SHEET.

MODEL ACTUATOR
VALTEK GS 253 A CERTIFIED DIMENSIONAL DRAWING
SIZE AIR TO DRAWN CHECKED CUSTOMER ITEM
.75 INCH CLOSE ABG BJK V FUELS -
RATING FF STD FAIL DATE VALVE TAG SHEET
150 S75.08.01 OPEN 05-14-2019 LCV-252 1 of 1
END CONNECTION SPRING THIRD ANGLE PROJECTION P.O. NUMBER REVISION
ANSI B16.5 FORM RF 253 A 3-15 634 0
TRIM TYPE TRIM# CV PROJECT SERIAL NUMBER

UNBALANCED 20C 9.2 PO 634 8027862.010

 REV. DATE DESCRIPTION DRAWN CHKD
0 05-14-2019 ISSUED FOR APPROVAL ABG BJK

ØJ E*

K A

* - DISASSEMBLY/MAINTENANCE CLEARANCE

APPROXIMATE
A E F J K WEIGHT

in 7.25 5.6 17.5 10.4 7.6 49 lbs

mm 184 142 445 264 193 22 kg
NOTE: DIMENSIONS ARE CERTIFIED CORRECT PER ASSOCIATED SPECIFICATION SHEET. END CONNECTIONS AND
SCALING MAY NOT BE ACTUAL. FOR ACCESSORY INFORMATION, SEE ASSOCIATED SPECIFICATION SHEET.

MODEL ACTUATOR
VALTEK GS 253 A CERTIFIED DIMENSIONAL DRAWING
SIZE AIR TO DRAWN CHECKED CUSTOMER ITEM
1.00 INCH OPEN ABG BJK V FUELS -
RATING FF STD FAIL DATE VALVE TAG SHEET
150 S75.08.01 CLOSE 05-14-2019 LCV-254 1 of 1
END CONNECTION SPRING THIRD ANGLE PROJECTION P.O. NUMBER REVISION
ANSI B16.5 FORM RF 253 A 29-70 634 0
TRIM TYPE TRIM# CV PROJECT SERIAL NUMBER

UNBALANCED 25B 16.2 PO 634 8027862.011

 REV. DATE DESCRIPTION DRAWN CHKD
0 05-15-2019 ISSUED FOR APPROVAL ABG BJK

ØJ E*

K A

* - DISASSEMBLY/MAINTENANCE CLEARANCE
APPROXIMATE
A E F J K WEIGHT

in 8.75 5.6 18.7 10.4 7.6 71 lbs

mm 222 142 475 264 193 32 kg

NOTE: DIMENSIONS ARE CERTIFIED CORRECT PER ASSOCIATED SPECIFICATION SHEET. END CONNECTIONS AND
SCALING MAY NOT BE ACTUAL. FOR ACCESSORY INFORMATION, SEE ASSOCIATED SPECIFICATION SHEET.

MODEL ACTUATOR
VALTEK GS 253 A CERTIFIED DIMENSIONAL DRAWING
SIZE AIR TO DRAWN CHECKED CUSTOMER ITEM
1.50 INCH OPEN ABG BJK V FUELS -
RATING FF STD FAIL DATE VALVE TAG SHEET
150 S75.08.01 CLOSE 05-15-2019 PCV-257 1 of 1
END CONNECTION SPRING THIRD ANGLE PROJECTION P.O. NUMBER REVISION
ANSI B16.5 FORM RF 253 A 29-70 634 0
TRIM TYPE TRIM# CV PROJECT SERIAL NUMBER

UNBALANCED 20A 11.6 PO 634 8027862.012

R SERVE Flow Control Division Final inspection Checklist
Valtek Valve Certification SPP-817
Rev. 31
Linear and Rotary Valves

Procedure SPP Date Emp. No. Sales Order Number

Body Sub Assembled Vaive Tag Number: ,.

Actuator Seal 2 Customer P.O.:
Actuator to Body Sub Revision Assembled To Qty: of

Accessories 817 ) Check valve against factory copy of work order and all change orders attached for

Tubing and Fittings 2138 2. All following

the Ives: featums:

Bench Set PSi 2092 Upper 1. Identification, quantity, and customer tag requirements.
(Diaphragms Only) Lower (Multiple valves require individual serial plates.)

Functional 842 1 2. Body - Style, Size, Mati., Markings

stamped) (size, mati., pressure rating cast or

Calibration 899 3. Body face-to-face length, face finish, and no damage to gasket surfaces.

Vai Di o t Te tt 2035 . Hydro

metal "H" stamp.
bellows Bodies,and
housings, weld fabricated
rotary extendedbonnets, external sleeves
bonnets.

PMI 8004 g( 5. Bonnet style and material. Purge required. Purge plug installed.

Final inspection 817 6. Correct grade and engagement of body bolting.

Customer inspection O 7. Separable flange identification. (Size, Mati., Pressure class)

Additional Equip Tag 817 (Collars for 6-12 inch Maxflo flangless valves)
Signing and datIng of "Final Inspection s vermeation that vattek Products meet or exceed Flowserve 8. Packing requirements.
ouality standarcis 9. Air action and flow direction marking. (Common port marked on 3-way
valves)

Clas Flu d SPP Date Emp. No. 10, Actuator size, spring, tubing and fitting requirements. Orientations match
* 433 2-t Type 11drawings (if applicable).

Required Pressure: Allowable Leakage: O 11. Handwheel requirements and orientation.

Actual Pressure: Actual Leakage: ta .Actuator stickers=Valtek, air pressuralimit and safety stickers. Air filter

Actual Pressure: Actual Leakage: 13. Correct instaliation of cylinder retaining ring.
Gauge Serial No: Calibration Due Date: 2 - 14. Positioner type and calibration-Correct gauges- All Linkage fasteners are

Minimum Actuator Pressure tight.

Customer Witness by: Date: 15. Tightness
16. Accessories.of bolting,
( Accessory
tube serial
fittings,plates match
gauges, order description)
brackets, accessories.

O 17. Certified Traveler required. (Completed to correct operation)

Class ( Fluid SPP Date Emp. No. Cl 8. All required tests completed and signed.
4012 T9. Air and electrical connections accessible for field insta#ation. Make sure

Required Time: . Actual Time all open, threaded electrical and air connections are properly plugged.
Required Pressure: Actual Pressure: 090. Valve Diagnostic testing completed. Documentation distributed as

Gauge Serial No: Calibration Due Date: 21 Additional

re uired. features and testing.

Customer Witness by: Date: E(92.

Linear Valves
Trim requirements,
only: installation of seat retainer. Markings on plug stem.

Class Fluid SPP Date Emp. No. CF23. Bonnet fiange material.
O 24. Correct installation of rubber stem boot.

Required Time: Actual Time O

Rotary25.Valves
Disk/ball/piug
only: pins or wedge secured. Stop alignment.

Required Pressure: Actual Pressure: O 26. Bearing and packing requirements.

Gauge Serial No: Calibration Due Date: O 27. Disk/Ball/Plug specifications. (Plated, matl., Pressure cL) No damage.

Customer Witness by: Date: O 28. Seat specifications. (metal, soft, firesafe) No damage
O 29. End Plug, Pivot Screw, Post secured.

Test SPP Date | Emp No. O 30. Bug Screen installed in transfer case.

Cleaning
Packaged usir 03 or SPP-

Stroke Speed Open Time: Close Time: Packaged by: Date:

Valve Qty: Box Oty Box Size:

Torque Wrench Calibration

SPP 8012 Date Torque Value Serial No. Due Date Loose items Packaged O w th valve O separately

Pre- yab e) Gross Lbs. PPC QA Docs O MCD

ue C/S: • •
ROWSERVE Sheet 1 of 1
%,,,,,,, Customer : V Fuels Project : PO 634 Valve Tag # : FCV-135
Contro1Valve Specification PO #: 634 Proj Num : Page #: 1
Prepared By : Serial #: 8027862.001 Quote ID : bkbroussard_LJGS5657PNXTP&lD :
Rev/By : 1.0 / sthacker Alternate Line :
Application : Date / Ver : 09-Nov-2018 / 12.7230
1 Pipe Size, Up/Down 2.000 / 2.000 _I51 Actuator Type FlowAct / Multifunction yoke
2 Pipe Sch, Up/Down 40 / 40 _|52 Size/Stroke Code / 253 A
3 Allow Noise/Add Attn/Type 90 / 0 / _I53 i Strk/Strk Limitation 20 mm /
4 Process Fluid Kerosene 154 Spr Set/Range 253 A 29-70
5 Design PressfTemp. 40.00 / 70.00 psi (g) / 100.00 / 140.00 °F .'o 55 Fail/Air-To Close / Open
6 Driving Cond. Cond1 Cond2 Cond3 Cond4 8 _ 56 Avail Air 87.0 psi (g)
7 Temperature (°F) 120.000 120.000 57 Tubing/Fittings / / /
8 Inlet Press (psi(g)) 55.000 55.000 58 Handwheel
9 Outlet Press (psi(g)) 50.000 50.000 59 Act. Color White
10 Liq Flow Rate (U.S.bbl/d) 385.000 500.000 60
u 11 Gas Flow Rate (1000 SCFF) 0 0 61 Stroke Time
12 Viscosity (cP) 0.000 0.000 62 Model Logix 400 Series
a 13 Vapor Press (psi(g)) -14.700 -14.700 63 Model # 420-14-W1D-10
14 SG-MW | 0.8 0.8 64 Comm/Diag HART / Standard /
15 Max Shutoff / Shutoff Class 5.000 psi / Class IV $ 65 Housing/Shaft Aluminum, White / Linear-D Shaft
- 16 Available Air Supply 87.000 psi (g) § _ 66 Seals Static:Buna-N Dynamic:Flurosilicone
17 Valve Function Throttling j _ 67 Connections M:5/16;P:1/4N;C:1/2N;V:1/4N
18 Driving Cond. Cond1 Cond2 Cond3 Cond4 c- _ 68 Positioner Display Solid Cover, No LCD
5 19 Flow Coeff. (Cv) 4.496 5.841 69 Positioner Mounting Direct Mounted
20 Est Stroke (% Lift) 52.000 61.000 70
21 Pressure Drop (psi) 5.000_ 5.000 .. 71 Positioner Tag
22 Choke Drop (psi) 5.000 5.000 72 Gauges Nickel:Brass (psi,bar/kPa)
23 Noise [lEC] (dBA) <70 <70 73 Model
5 24 Valve Vel (ft/s) 2.040 2.649 74

25 Pipe Vel (ft/s) | 1.074 1.395 75

26 Valve Model /Type/Design Valtek GS / Globe / Three-Flange u 76
27 Size/Pressure Rating 1.50 / CL 150 5 77
28 Trim # - Cv / Characteristic 25A Cv:18.5 / Mod =% 8 78
29 Flow Direction Flow Under °- 79
130 Body Matl / Bonnet Matl A216-WCC (CS) / Carbon Steel 80
31 End Connection Type Integral Flange 81
132 End Conn Type/Face to Face ANSI B16.5 Form RF / ISA S75.08.01 82 Model/Qty /
133 Flange Finish 125 - 250 Ra -o 83 Cv-Kv/De-en /
34 Bonnet Type Standard 8 84 Volt/Watt /
E 35 Trim Type / Guiding Unbalanced / Double Stem Guided 85 Body/Housing Mtl /
36 Plug Matl / Facing 316 SS / O 86 Body/Elect Conn /
37 87 Port Size/Mtg /
38 Seat Ring Matl / Facing 316 SS / 88 Taq/Reset-Override / / /
a 39 Soft Seat Material 89 Air Filter/Mnting /
40 Rangeability 50:1 90 1 Filter-Reg/Mnting 67CFR / Nipple Mtd
41 Low Noise Trim / Stages None / 91 Flow Booster /
42 Packing Matl / Style TA-Luft PTFE / Single , 92 Booster Config
.43 Packing - Live-Loaded Live Loaded j 93 Quick Exhaust
44 Bonnet Port Type ö 94 Supply Tubing
45 Bellows Type / Material 95 Lockup/Mnting /
46 Severe Service Material 96 Plate ID
47 Body Bolting Material Carbon Steel _ 97_ Plate Type
48 Gaskets Graphite 98 Packaging
49 Packing Follower Material Stainless Steel 99 Positioner Interface
50 00 Wiring Conn. Type .

T1 01 Material Regulation
T2 02 Drawings
T3 03 Seat Leak Test
T4 04 Final test certificates
01 Certification/Approvat Type / / 05 PMI Test/Weld Req. / ASME BPVC Section IX
hl 02 Class or Gas Group No Cert Req g 06 Doc. / Cleaning /
uŸ 03 Division or Zone No Cert Req of 07 Hydrotest /
5 04 Group No Cert Req 08 CMTR/Mat Cert. /
E 05 Ingress / Temperature NEMA 4,4X / g 09 Paint
5 06 NACE NA o 10 Diagnostic Test Lvl 1 Accept. Test
Ö 07 SIL Vlv-Act / Pos NA / NA 11
08 Nuclear 12
13 Cust Furnish None
S1
S2
S3

--
Line
- # : -
Remarks : Uuantity: 1
DB Rev - 480 : 05-Nov-2018 : ID = bkbroussard_LJGS5657PNXT_57
R WSERVE Flow
Valtek Control
Valve Division
Certification Final
SPP-817 Inspection
Linear Checklist
and Rotary Valves
Rev. 31

Procedure SPP Date Emp. No. Sales Order Number: e

Body Sub Assembled -/d Valve Tag Number: F / - / FL

Actuator Seal Customer P.O.:
Actuator to Body Sub Revision Assembled To: Qty: of

Accessories 817 (Vf Check valve against factory copy of work order and all change orders attached for

Tubing and Fittings 2138 2. he following features:

Bench Set PSI 2092 Upper dentification, quantity, and customer tag requirements.
(Diaphragms Only) Lower (Multiple valves require individual serial plates.)

Functional 842 .
Body - Style, Size, Matt,
stamped) Markings (size, mati., pressure rating cast or

Calibration 899 3. Body face-to-face length, face finish, and no damage to gasket surfaces.

bellows housings, and rotary extended bonnets.

Un DDi s c Te 2035 C 4. metal
Hydro "H" stamp. Bodies, weid fabricated bonnets, externai sleeves

PMI 8004 onnet style and material. Purge required. Purge plug installed.

Finai inspection 817 - [ Correct grade and engagement of body bolting.

Customer inspection Q 7. Separable flange identification. (Size, Matl., Pressure class)

Additional Equip Tag 817 (Collars for 6-12 inch Maxflo flangless valves)
Signing and dating of "Final inspection" la verification that Valtek Products mest or exceed Flowserve 8. Packing requirements.
ouality standards @ 9. Air action
valves)
and flow direction marking. (Common pórt marked on 3-way

Class Fluid SPP Date Emp. No. 3/1~0. Actuator size, spring, tubing and fitting requirements. Orientettons match
r 433 Ê$/ Type 11drawings (if applicable).

Required Pressure: Allowable Leakage: 5 0 11. Handwheel requirements and orientation.

Actual Pressure: Actual Leakage: ta .Actuator stickers= Valtek, air pressuralimit and safety stickers. Air filter

Actual Pressure: Actual Leakage: 13. Correct installation of cylinder retaining ring.

Gauge Seriai No: Calibration Due Date: 4. Positioner type and calibration-Correct gauges- All Linkage fasteners are

Minimum Actuator Pressure tight.

Customer Witness by: Date: 6.Accessories.
5. ( Accessory
Tightness of botting, tube serial
fittings,plates match
gauges, order description)
brackets, accessories.

Q 17. Certified Traveler required. (Completed to correct operation)

Class Fluid SPP Date Emp. No. 18. All required tests completed and signed.
4012 19. Air and electrical connections accessible for field instaifation. Make sure

Required Time: . Actual Time all open, threaded electrical and air connections are properly plugged.

Required Pressure: Actual Pressure: 0. Valve Diagnostic testing completed. Documentation distributed as

Gauge Serial No: Calibration Due Date: 21. Additional

required. features and testing.

Customer Witness by: Date: L near22.Valves only:

Trim requirements. Installation of seat retainer. Markings on plug stem.

Class Fluid SPP Date Emp. No. . Bonnet fiange material

O 24. Correct installation of rubber stem boot.

Rotary25.Valves
Q Disk/ball/piug pins or wedge secured. Stop alignment.
Required Time: Actual Time only:

Required ibressure: Actual Pressure: O 26. Bearing and packing requirements.

Gauge Serial No: Calibration Due Date: Q 27. Disk/Bail/Plug specifications. (Plated, matl., Pressure ci.) No damage.

Customer Witness by: Date: O 28, Seat specifications. (metal, soft, firesafe) No damage
Q 29. End Plug, Pivot Screw, Post secured.

Test SPP Date Emp No. Q 30. Bug Screen installed in transfer case,

Cleaning
Packaged using SPP-701/703 or SPP- . .

Stroke Speed Open Time: Close Time: Packaged by: Date:

Valve Qty: Box Qty:

Torque Wrench Calibration

SPP 8012 Date Torque Value Serial No. Due Date Loose items Packa th valve O separately
s. IPPC O QA Docs O MCD D

Q.AD-148A

Torque C/S
 FLOWSERVE Sheet 1 of 1
, Customer : V Fuels Project : PO 634 Valve Tag #: FCV-142
Control Valve Specification PO # : 634 Proj Num : Page #: 2
Prepared By : Serial # : 8027862.002 Quote ID : bkbroussard_LJGS5657PNXTP&lD :
Rev/By : 1.0 / sthacker Alternate : Line :
Application : Diesel Date / Ver : 09-Nov-2018 / 12.7230
1 Pipe Size, Up/Down 3.000 / 3.000 _ 51 Actuator Type FlowAct / Multifunction yoke
2 Pipe Sch, Up/Down 40 / 40 _ 52 Size/Stroke Code / 503 B
3 Allow Noise/Add Attn/Type 90 / 0 / , _ 53 Strk/Strk Limitation 40 mm /
4 Process Fluid Diesel _ 54 Spr Set/Range 503 B 29-70
5 Design PresslTemp. 40.00 / 70.00 psi (g) / 100.00 / 140.00 °F s _ 55 Fail/Air-To Close / Open
6 Driving Cond. Cond1 Cond2 Cond3 Cond4 56 Avail Air 87.0 psi (g)
- 7 Temperature (°F) 120.000 120.000 57 Tubing/Fittings / / /
8 Inlet Press (psi (g)) 55.000 55.000 _ 58 Handwheel
9 Outlet Press (psi (g)) 50.000 50.000 _ 59 Act. Color White
10 Liq Flow Rate (U.S.bbl/d) |1951.000 2500.000 _ 60
u 11 Gas Flow Rate (1000 SCFE ) 0 0 61 Stroke Time
S 12 Viscosity (cP) 0.000 0.000 62 Model Logix 400 Series
13 VaporPress (psi(g)) -14.700 -14.700 63 Model# 420-14-W1D-10
14 ,$G-MW 0.83 0.83 64 Comm/Diag HART / Standard /
8 15 Max Shutoff / Shutoff Class 5.000 psi / Class IV _ 65 Housing/Shaft Aluminum, White / Linear-D Shaft
16 Available Air Supply 87.000 psi (g) 8 66 Seals Static:Buna-N Dynamic:Flurosilicone
17 . Valve Function Throttling 67 Connections M:5/16;P:1/4N;C:1/2N;V:1/4N
18 ; Driving Cond. Cond1 Cond2 Cond3 Cond4 0- 68 Positioner Display Solid Cover, No LCD
19 | Flow Coeff. (Cv) 23.187 29.712 69 Positioner Mounting Direct Mounted
20 | Est Stroke (% Lift) 46.000 54.000 70
21 Pressure Drop (psi) 5.000 5.000 71 Positioner Tag
16 22 lChoke Drop (psi) 5.000 5.000 72 Gauges Nickel:Brass (psi,bar/kPa)
23 |Noise [lEC] (dBA) <70 <70 __]__73 Model
m 1 24 |Valve Vel (ft/s) 2.584 3.312 74 |
25 Pipe Vel (ft/s) 2.471 | 3.167 75
26 Valve Model /Type/Design Valtek GS / Globe / Three-Flange 76
27 . Size/Pressure Rating 3.00 / CL 150 77 I
28 | Trim # - Cv / Characteristic 67A Cv:116 / Mod =% o 78 |
29 Flow Direction Flow Under 79
30 Body Matl / Bonnet Matl A216-WCC (CS) / Carbon Steel 80
31 End Connection Type Integral Flange 81
32 End Conn Type/Face to Face ANSI B16.5 Forrn RF / ISA S75.08.01 _ 82 Model/Qty /
33 Flange Finish 125 - 250 Ra u 83 Cv-Kv/De-en /
34 Bonnet Type Standard 84 Volt/Watt /
E 35 Trim Type / Guiding Unbalanced / Double Stem Guided _ 85 Body/Housing Mtl /
36 Plug Matl / Facing 316 SS / w _ 86 Body/Elect Conn /
< 37 87 Port Size/Mtg /
38 Seat Ring Matl / Facing 316 SS / 88 Taq/Reset-Override / / /
co 39 Soft Seat Material 89 Air Filter/Mnting /
40_ _ Rangeability 50:1 _ 90 1 Filter-Reg/Mnting 67CFR / Nipple Mtd
41 Low Noise Trim / Stages None / _ 91 Flow Booster /
42 Packing Matl / Style TA-Luft PTFE / Single _ 92 Booster Config
43 Packing - Live-Loaded Live Loaded 93 Quick Exhaust
44 Bonnet Port Type 94 Supply Tubing
45 Bellows Type / Material 95 Lockup/Mnting /
46 Severe Service Material 96 Plate ID
47 Body Bolting Material Carbon Steel 97 Plate Type
48 Gaskets Graphite 98 Packaging
49 Packing Follower Material Stainless Steel 99 Positioner Interface
50 00 Wiring Conn. Type
_ __
_T_1__ 01 Material Regulation
T2 02 Drawings
T3 03 Seat Leak Test
T4 _ 04 Final test certificates
01 Certification/Approval Type / / 05 PMI Test/Weld Req. / ASME BPVC Section IX
_ 02___ Class or Gas Group No Cert Req g _ 06 Doc. / Cleaning /
uŸ 03 Division or Zone No Cert Req 07 Hydrotest /
04 Group No Cert Req m _ 08 CMTR/Mat Cert. /
E 05 Ingress / Temperature NEMA 4,4X / 09 Paint /
06 NACE NA w 10 Diagnostic Test Lvl 1 Accept. Test
o 07 SIL Viv-Act / Pos NA / NA 11
08 Nuclear 12
_ 13 Cust Furnish None
_ S1
_ S2
S3

Line # : Remarks :
Quantity: 1
DB Rev - 480 : 05-Nov-2018 : ID = bkbroussard LJGS5657PNXT 58
 Flow Control Division Final Inspection Checklist
FLOWSERVE
Valtek Valve Certification SPP-817 Linear and Rotary Valves
Rev. 31

Procedure SPP Date Emp. No. Sales Order Number:

Body Sub Assembled o ph Ø57 Valve Tag Number:

Actuator Seal -- Customer P.O.:

Actuator to Body Sub NS »H /3 CO
Revision Assembled To: Qty: of
Accessories 817 Check valve against factory copy of work order and all change orders attached for
Tubing and Fittings 2138 the following features:
All Valves:
Bench Set PSI 2092 Upper 1. Identification, quantity, and customer tag requirements.
(Diaphragms Only) Lower (Multiple valves require individual serial plates.)

Functional 842 4 Ç> 2. Body - Style, Size, Matl., Markings (size, matl., pressure rating cast or
stamped)
Calibration 899
3. Body face-to-face length, face finish, and no damage to gasket surfaces.
a Dia t 2035 w u 4. Hydro "H" stamp. Bodies, weld fabricated bonnets, extemal sleeves
metal bellows housings, and rotary extended bonnets.
PMI 8004 5. Bonnet style and material. Purge required. Purge plug installed.

Final Inspection 817 6. Correct grade and engagement of body bolting.

Customer Inspection O 7. Separable flange identification. (Size, Matl., Pressure class)

Additional Equip Tag 817 (Collars for 6-12 inch Maxflo flangless valves)
Signing and dating of "Final Inspection" is v(rification that Valtek Products rneet or exceed Flowserve 8. Packing requirements.
Quality Standards 9. Air action and flow direction marking. (Common port marked on 3-way
valves)

Class Fluid SPP Date Emp. No. 10. Actuator size, spring, tubing and fitting requirements. Orientations match
433 f3@)†y pa Type 11drawings (if applicable).

Required Pressure: 3 Allowable Leakage: 94 0 11. Handwheel requirements and orientation.

Actual Pressure: 3 Actual Leakage: sFN ta .Actuator stickers - Valtek, air pressure limit and safety stickers. Air filter

Actual Pressure: Actual Leakage: 13. Correct installation of cylinder retaining ring.
Gauge Serial No: Calibration Due Date 1Ÿ 14. Positioner type and calibration-Correct gauges- All Linkage fasteners are
Minimum Actuator Pressure tight.

Customer Witness by: Date: -E 15. Accessories. ( Accessory serial plates match order description)
16. Tightness of bolting, tube fittings, gauges, brackets, accessories.
O 17. Certified Traveler required. (Completed to correct operation)
Class Fluid SPP Date Em . No. 18. All required tests completed and signed.

4012 19. Air and electrical connections accessible for field installation. Make sure
Required Time: Actual Time all open, threaded electrical and air connections are properly plugged.

Required Pressure: Actual Pressure: 20. Valve Diagnostic testing completed. Documentation distributed as
Gauge Serial No: Calibration Due Date: required.
21. Additional features and testing.
Customer Witness by: Date: LI r Valves only:
2. Trim requirements. Installation of seat retainer. Markings on plug stem.
Class Fluid SPP Date Em . No. 23. Bonnet flange material.

O 24. Correct installation of rubber stem boot.

Required Time: Actual Time Rotary Valves only:
O 25. Disk/ball/plug pins or wedge secured. Stop alignment.
Required Pressure: Actual Pressure:
O 26. Bearing and packing requirements.
Gauge Serial No: Calibration Due Date: O 27. Disk/Ball/Plug specifications. (Plated, matl., Pressure cl.) No damage.

Customer Witness by: Date: O 28. Seat specifications. (metal, soft, firesafe) No damage

O 29. End Plug, Pivot Screw, Post secured.

Test SPP Date Em No. O 30. Bug Screen installed in transfer case.

Cleaning

Packaged using SPP 3 or SPP-

Stroke Speed Open Time: Close Time: Packaged by: Date:

Valve Qty: Box Qty: Box :

Torque Wrench Calibration
SPP 8012 Date Torque Value Serial No. Due Date Loose Items Packaged: with valve paratel

Gross Lbs. IPPC A Docs [ ] MCD

Final C/S:

QAD-148A
 Sheet 1 of 1
TLOWSE!!VE
..f Customer : V Fuels Project : PO 634 Valve Tag # : FCV-162
Control Valve Specification PO # : 634 Proj Num : Page # : 3

Prepared By : Serial# : 8027862.003 Quote ID : bkbroussard_LJGS5657PNXT_P&lD :

.. Rev/By : 1.0 / sthacker Alternate : Line :
Application : Crude Date / Ver : 09-Nov-2018 / 12.7230
c 1 Pipe Size, Up/Down 3.000 / 3.000 51 _lActuator Type FlowAct / Multifunction yoke
2 Pipe Sch, Up/Down 40 / 40 52 Size/Stroke Code / 503 B
12 3 Allow Noise/Add Attn/Type 90 /0 / 53 Strk/Strk Limitation 40 mm /
4 Process Fluid Crude Oil 54 Spr Set/Range 503 B 29-70
5 Design Press./Temp, 80.00 / 110.00 psi (g) / 400.00 / 500.00 °F 55 Fail/Air-To Close / Open
6 Driving Cond. Cond1 Cond2 Cond3 Cond4 56 Avail Air 87.0 psi (g)
7 Temperature (°F) 465.000 465.000 57 Tubing/Fittings / / /
8 Inlet Press (psi (9)) 94.000 94.000 58 Handwheel
9 Outlet Press (psi (g)) 84.000 84.000 59 Act. Color White
10 Liq Flow Rate (U.S.bbl/d) 6173.000 7500,000 60
u° 11 Gas Flow Rate (1000 SCFH) 0 0 61 Stroke Time
12 Viscosity (cP) .0.000 0.000 62 Model Logix 400 Series
0 13 Vapor Press (psi (g)) -14.700 -14.700 63 #
Model 420-14-W1D-10

14 SG-MW 0.716 0.716 _ 64_ __ Comm/Diag HART / Standard /

15 Max Shutoff / Shutoff Class 10.000 psi / Class IV 65 Housing/Shaft Aluminum, White / Linear-D Shaft
16 Available Air Supply 87.000 psV(g) 66 Seals Static:Buna-N Dynamic:Flurosilicore
17 Valve Function Throttling 8 67 Connections M:5/16;P:1/4N;C:1/2N;V:1/4N
18 Driving Cond. Cond1 Cond2 Cond3 Cond4 68 Positioner Display Solid Cover, No LCD
5 19 Flow Coeff. (Cv) 48.185 58.544 69 Positioner Mounting Direct Mounted
20 Est Stroke (% utt) 63.000 69.000 70
21 Pressure Drop (psi) 10.000 10.000 71 Positioner Tag
22 Choke Drop (psi) 10.000 10.000 72 Gauges Nickel:Brass (psi,bar/kPa)
23 Noise [lEC] (dBA) <70 <70 73 Model
24 Valve Vel (ft/s) 8.177 9 935 74
25 Pipe Vel (ft/s) 7.819 9.500 l 75
26 Valve Model /Type/Design Valtek GS / Globe / Three-Flange 76
_j27 Size/Pressure Rating 3.00 / CL 300 - 77
28 Trim # CV / Characteristic
- 80B Cv:145 / Mod =% o 78
29 Flow Direction Flow Under °- 79
30 Body Mati / Bonnet Matl A216-WCC (CS) / Carbon Steel 80
31 End Connection Type Integral Flange 81
32 End Conn Type/Face to Face ANSI B16.5 Form RF / ISA S75.08,01 82 . Model/Qty /
33 Flange Finish 125 250 Ra
- u 83 Cv-Kv/De-en /
34 Bonnet Type Extended 8 84 Volt/Watt /
E 35 Trim Type / Guiding Unbalanced / Double Stem Guided 85 Body/Housing Mtl /
36 Plug Matl / Facing 316 SS / w 86 Body/Elect Conn /
37 | 87 Port Size/Mtg /
38 Seat Ring Matl / Facing 316 SS / 88 Taq/Reset-Override / / /
39 Soft Seat Material |89 Air Filter/Mnting /
40 Rangeability 50:1 90 1 Filter-Reg/Mnting 67CFR / Nipple Mtd
41 Low Noise Trim / Stages None / 91 Flow Booster /
42 Packing Mati / Style TA-Luft Graphite / Single , 92 Booster Config
43 Packing - Live-Loaded Live Loaded b 93 Quick Exhaust
44 Bonnet Port Type ( 94 Supply Tubing
45 Bellows Type / Material / 95 Lockup/Mnting /
_ 46 Severe Service Material _ 96_ _ Plate ID
47 Body Bolting Material Carbon Steel 97 Plate Type
48 Gaskets Graphite 98 Packaging
49 Packing Follower Material Stainless Steel 99 Positioner Interface
50 00 Wiring Conn. Type
T1 01 Material Regulation
T2 02 Drawings
T3 03 Seat Leak Test
T4 04 Final test certificates
01 Certification/Approval Type / / 05 PMI Test/Weld Req / ASME BPVC Section IX
02 Ciass or Gas Group No Cert Req g 06 Doc. / Cleaning /
w 03 Division or Zone No Cert Req § 07 Hydrotest /
04 Group No Cert Req m 08 CMTR/Mat Cert. /
E 05 Ingress / Temperature NEMA 4,4X / ( 09 Paint
06 NACE NA w 10 Diagnostic Test Lvl 1 Accept. Test
o 07 SIL Vlv-Act / Pos NA / NA 11
08 Nuclear 12
13 Cust Furnish None
S1

Line # : Remarks :

DB Rev - 484 : 07-Dec-2018 : ID = bkbroussard_LJGS5657PNXT 60 uuantity: 1

 R ISERVE Flow
Valtek Control
Valve Division
Certification Final
SPP-817 Inspection
Linear Checklist
and Rotary Valves
Rev, 31

Procedure SPP Date Emp. No. Sales Order Number

Body Sub Assembled Valve Tag Number:

Actuator Seal Customer P.O.:

. Actuator to Body Sub Revision Assembled To: Qty: of

Accessor\es 817 Z Check valve against factory copy of work order and all change orders attached for

Tubing and Fittings 2138 All

the Valves:
following features:

Bench Set PS) 2092 Upper 1. Identification, quantity, and customer tag requirements.
(Diaphragms Only) Lower (Multiple valves require individual serial plates.)

Functional 842 2.
stamped)
Body - Style, Size, Matl., Markings (size, matt., pressure rating cast or

Calibration , 899 3. Body face-to-face length, face finish, and no damage to gasket surfaces.
a D nos es 2035 .Hydro
metal "H" stamp.
bellows Bodies,and
housings, weld fabricated
rotary extendedbonnets, external sleeves
bonnets.

PMI 8004 6 Bonnet style and material. Purge required. Purge plug installed.

Final inspection 817 2 6. Correct grade and engagement of body botting.

Customer inspection Q 7. Separable fiange identification. (Size, Matl., Pressure class)

Additional Equip Tag } 817 (Coilars for 6-12 inch Maxtlo flangless valves)

S}gning and dating of "Einal inspectlan la verification that va tek Products mest or exceed Flowserve 8. Packing requirements.
ouarty standards 9. Air action and flow direction marking. (Common
valves) part marked on 3-way

Class Fluid ) SPP Date Emp. No. O.Actuator size, spring, tubing and fitting requirements. Orientations match
433 / (ad$ 2 Type 11drawings (if applicable).

Required Pressure: Allowable Leakage://. 5d a 11. Handwheei requirements and orientation.

Actual Pressure: Actual Leakage: ta .Actuator stickers= Valtek, air pressure Jimit and safety stickers. Air filter

Actual Pressure: Actual Leakage: Q 13. Correct installation of cylinder retaining ring.
Gauge Serial No: Calibration Due Date: Ii 14. Positioner type and calibration-Correct gauges- All Linkage fasteners are

Minimum Actuator Pressure tight.

Customer Witness by: Date: a 16.Accessories.
V15. Tightness of bolting, tube fittings,
( Accessory gauges,
serial plates brackets,
match accessories.
order description)
O 17. Certified Traveler required. (Completed to correct operation)

Class Fluid SPP Date Emp. No. 8. All required tests completed and signed.
4012 19. Air and electrical connections accessible for field installation. Make sure

Required Time: . ' Actual Time all open, threaded electrical and air connections are property plugged.

Required Pressure: Actual Pressure: 20. Valve Diagnostic testing completed. Documentation distributed as
21. Additional features and testing.
Gauge Serial No: Calibration Due Date: required.

Customer Witness by: Date: Linear22.Valves

Trim requirements.
only: Installation of seat retainer. Markings on plug stem.

Class [ Fluid SPP Date Emp. No. VT3.

D Bonnet fiange
24. Correct material.
instaliation of rubber stem boot.

O 25. Diskiballiplug pins or wedge secured. Stop alignment.

Required Time: Actual Time Rotary Valves only:

Required Pressure: Actual Pressure: O 26. Bearing and packing requirements.

Gauge Serial No: Calibration Due Date: O 27. Disk/Bali/Plug specifications. (Plated, mati., Pressure cL) No damage.

Customer Witness by: Date: O 28. Seat specifications. (metal, soft, firesafe) No damage
Q 29, End Plug, Pivot Screw, Post secured.

Test SPP Date Emp No. Q 30. Bug Screen nstalled in transfer case.

Cleaning Packaged usi 0 or SPP-

Stroke Speed Open Time: Close Time: Packaged by: Date:

Valve Qty: Box Qty Box Size:

Torque Wrench Calibration

SPP 8012 Date Torque Value Serial No. Due Date Loose items Packaged O with valve O separately
Gross Lbs. iPPC QA Docs O MCD

QAD448A

or ue C/S
 FLOWSERVE Sheet 1 of 1
,,/ Customer : V Fuels Project : PO 634 Valve Tag # : LCV-222
Control Valve Specification PO # : 634 Proj Num : Page # : 5
Prepared By : Senal #: 8027862.005 Quote ID : bkbroussard_LJGS5657PNXTP&lD :
Rev/By : 1.0 / sthacker Alternate : Line :
Application : Kerosene Date / Ver : 09-Nov-2018 / 12.7230

1 Pipe Size, Up/Down 3.000 / 3.000 51 Actuator Type FlowAct / Multifunction yoke
2 Pipe Sch, Up/Down 40 / 40 52 Size/Stroke Code / 253 A
3 Allow Noise/Add Attn/Type 90 / 0 / 53 Strk/Strk Limitation 20 mm /
4 Process Fluid Kerosene 54 Spr Set/Range 253 A 29-70
5 Design Press./Temp. 10.00 / 14.00 psi (g) / 400.00 / 420.00 °F 55 Fail/Air-To Close / Open
6 Driving Cond. Cond1 Cond2 Cond3 Cond4 56 Avail Air 87.0 psi (g)
7 Temperature (°F) 408.000 408.000 57 Tubing/Fittings / / /
8 Inlet Press (psi(g)) 12.000 12.000 58 Handwheel
o ,9 Outlet Press (psi (g)) 11.500 11.500 59 Act. Color White
10 Liq Flow Rate (U.S.bbl/d) 456.000 600.000 60
u° 11 Gas Flow Rate (1000 SCFF ) 0 0 61 Stroke Time
S 12 Viscosity (cP) 0.000 0.000 62 Model Logix 400 Series
a 13 Vapor Press (psi (g)) -14.700 -14.700 63 Model # 420-14-W1D-10
14 SG-MW 0.8 0.8 6_4_ Comm/Diag HART / Standard /
15 Max Shutoff / Shutoff Class 0.500 psi / Class IV 65 Housing/Shaft Aluminum, White / Linear-D Shaft
16 Available Air Supply 87.000 psi (g) . 66 Seals Static:Buna-N Dynamic:Flurosilicone
17 Valve Function Throttling 67 Connections M:5/16;P:1/4N;C:1/2N;V:1/4N
18 Driving Cond. Cond1 Cond2 Cond3 Cond4 o- 68 Positioner Display Solid Cover, No LCD
S 19 Flow Coeff. (Cv) 16.908 22.327 69 Positioner Mounting Direct Mounted
a 20 Est Stroke (% Uft) 60.000 69.000 70
21 Pressure Drop (psi) 0.500 0.500 71 Positioner Tag
16 22 Choke Drop (psi) 0.500 0.500 72 Gauges Nickel:Brass (psi,bar/kPa)
8 23 Noise {lEC] (dBA) <70 <70 I 173 Model
24 . Valve Vel (ft/s) 1.359 1.788 74
25 Pipe Vel (ft/s) 0.578 | 0.760 75
26 Valve Model /Type/Design Valtek GS / Globe / Three-Flange u _ _7_6_
27 Size/Pressure Rating 2.00 / CL 300 .5 77
28 Trim # Cv / Characteristic
- 508 Cv:55 / Mod =% o 78
29 Flow Direction Flow Under * 79
30 Body Matl / Bonnet Matl A216-WCC (CS) / Carbon Steel 80
31 End Connection Type Integral Flange 81
32 End Conn Type/Face to Face ANSI B16.5 Form RF / ISA S75.08.01 82 Model/Qty /
33 Flange Finish 125 - 250 Ra u 83 |Cv-Kv/De-en /
34 Bonnet Type Standard 8 84 Volt/Watt /
E 35 Trim Type / Guiding Unbalanced / Double Stem Guided 85 Body/Housing Mtl /
36 Plug Matl / Facing 316 SS / O 86 Body/Elect Conn /
37 87 Port Size/Mtg /
38 Seat Ring Mati / Facing 316 SS / 88 Tag/Reset-Override / / /
ca 39 Soft Seat Material 89 Air Filter/Mnting /
40 Rangeability 50:1 90 1 Filter-Reg/Mnting 67CFR / Nipple Mtd
41 Low Noise Trim / Stages None / 91 Flow Booster /
42 Packing Matl / Style TA-Luft PTFE / Single 92 Booster Config
43 Packing - Live-Loaded Live Loaded a 93 .Quick Exhaust
44 Bonnet Port Type 94 Supply Tubing
45 Bellows Type / Material 95 Lockup/Mnting /
46 Severe Service Material 96 Plate ID
47 Body Bolting Material Carbon Steel 97 Plate Type
48 Gaskets Graphite 98 Packaging
49 Packing Follower Material Stainless Steel 99 Positioner Interface
50 00 Wirina Conn. Type
T1 01 Material Regulation
T2 02 Drawings
T3 03 Seat Leak Test
T4 04 Final test certificates
01 Certification/Approval Type / / 05 PMI Test/Weld Req. / ASME BPVC Section IX
02 Class or Gas Group No Cert Req g 06 Doc. / Cleaning /
w 03 Division or Zone No Cert Req of 07 Hydrotest /
04 Group No Cert Req y 08 CMTR/Mat Cert. /
E 05 Ingress / Temperature NEMA 4,4X / g 09 Paint
06 NACE NA o 10 Diagnostic Test Lvl 1 Accept. Test
o 07 SIL Viv-Act / Pos NA / NA 11
08 Nuclear 12
13 Cust Furnish None
S1
S2
S3 _ _ _ _ _ _ _ _ _ _ _

Uuantity: -1
Line # : Remarks :

DB Rev - 480 : 05-Nov-2018 : ID = bkbroussard LJGS5657PNXT_62

 Flow Control Division Final inspection Checklist
ROWSERVE Valtek Valve Certification SPP-817 Linear and Rotary Valves
Rev. 31

Procedure SPP Date Emp. No. Sales Order Number: 01 2 • C Of

Body Sub Assembled 1 Vaive Tag Number:

Actuator Seal Customer P,0.:

Actuator to Body Sub Revision Assembled To Qty of

Accessories 817 Check valve against factory copy of work order and all change orders attached for

Tubing and Fittings 2138 the Valves.

AII following features:

Bench Set PSi 2092 Upper 1. identification, quantity, and customer tag requirements.
(Diaphragms Only) Lower (Multiple valves require individual serial plates.)

Functional 842 2. Body -

stamped) Style, Size, Mati., Markings (size, mati., pressure rating cast or

Calibration 899 GF 3. Body face-to-face length, face finish, and no damage to gasket surfaces.

Val e Di nos c T t 2035 4. Hydro "H" stamp. Bodies, weid fabricated bonnets, external sleeves
metal bellows housings, and rotary extended bonnets.

PMI 8004 5. Bonnet style and material. Purge required. Purge plug installed.

Final Inspection 817 6. Correct grade and engagement of body bolting.

Customer inspection i O 7. Separable flange identification. (Size, Matt., Pressure class)

Additional Equip Tag 817 (Collars for 6-12 inch Maxfio flangless valves)
SignIng and datIng of "Final inspection" is verification that Valtek Products meet or exceed Flowserve 3AÍ Packing requirements.
Quakty Standards 2' 9. Air action and flow direction marking. (Common port marked on 3-way
valves)

Class Fluid SPP Date Emp. No V10. Actuator size, spring, tubing and fitting requirements. Orientations match
433 / L Type il drawings (if applicable).

Required Pressure: Allowable Leakage: 0 11. Handwheel requirements and orientation.

Actual Pressure: Actual Leakage: 9''12, tag.Actuator stickers= Valtek, air pressura limit and safety stickers. Air filter

Actual Pressure: Actual Leakage: O 13. Correct installation of cylinder retaining ring.

Gauge Serial No: Calibration Due Date . 9- 14. Positioner type and calibration-Correct gauges- Ali Linkage fasteners are

Minimum Actuator Pressure tight.

Customer Witness by: Date: dt"'15.
B/16. Accessories. ( Accessory
Tightness of boit'ng, serial plates
tube fittings, match
gauges, order description)
brackets, accessories.

O 17. Certified Traveler required. (Completed to correct operation)

Class Fluid SPP j Date Emp. No' G-18. All required tests completed and signed.
4012 T9. Air and electrical connections accessible for field installation. Make sure

Required Time: . Actual Time all open, threaded electrical and air connections are properly plugged.
Required Pressure: Actual Pressure: t'ZO. Vaive Diagnostic testing completed. Documentation distributed as

Gauge Serial No: Calibration Due Date: required.

21. Additional features and testing.

Customer Witness by: Date: Linear

2.Valves only:
Trim requirements. Installation of seat retainer. Markings on plug stem.
•
Class Fluid SPP Date Emp.No. FT. Bonnet flange material.
Q 24. Correct installation of rubber stem boot.

Required Time: 1 Actual Time Rotary25.Valves

O Disk/bail/piug
only: pins or wedge secured. Stop alignment.

Required Pressure: Actual Pressure: . Q 26. Bearing and packing requirements.

Gauge Serial No: Calibration Due Date: O 27. Disk/Ball/Plug specifications. (Plated, matl., Pressure ci,) No damage.

Customer Witness by: Date: O 28. Seat specifications. (metal, soft, firesafe) No damage
Q 29. End Plug, Pivot Screw, Post secured.

Test SPP Date Emp No. O 30. Bug Screen installed in transfer case.

Cleaning
Packaged using SPP-701/703 or SPP-

Stroke Speed Open Time: Close Time: Packaged by

Valve Qty: Box Q Box Size:
·
Torque Wrench Calibration
SPP 8012 Date Torque Value Serial No. Due Date Loose items ged: O with valve O separately
ss Lbs. IPPC D QA Docs O MCD O

Toroue C/S: $* QAD 48A

 FLOWSERVE Sheet 1 of 1
Customer : V Fuels Project : PO 634 Valve Tag #: TCV-199
Control Valve Specification PO # : 634 Proj Num : Page #: 9
Prepared By : Serial #: 8027862.009 Quote ID : bkbroussard_LJGS5657PNXTP&lD :
Rev/By : 1.0 / sthacker Alternate : Line :
Application : Naphtha Reflux Date / Ver : 09-Nov-2018 / 12.7230
c 1 Pipe Size, Up/Down 3.000 / 3.000 _ 51 Actuator Type FlowAct / Multifunction yoke
2 Pipe Sch, Up/Down 40 / 40 _ 52 Size/Stroke Code / 503 B
3 Allow Noise/Add Attn/Type 90 / 0 / _ 53 Strk/Strk Limitation 40 mm /
4 Process Fluid Naphtha _ 54 |Spr Set/Range 503 B 29-70
5 Design Press]Temp. 50.00 / 90.00 psi (g) / 100.00 / 140.00 °F j5, _ 55 Fail/Air-To Close / Open
6 Driving Cond. Cond1 Cond2 Cond3 Cond4 s _ 56 |Avail Air 87.0 psi (g)
.. 7 Temperature (°F) 120.000 120.000 %_ 57 (Tubing/Fittings / / /
8 Inlet Press (psi(g)) 70.000 70.000 58 |Handwheel
9 Outlet Press (psi (g)) 63.000 63.000 _ 59 ]Act. Color White
10 Liq Flow Rate (U.S.bbl/d) 2891.000 3300.000 60
u 11 Gas Flow Rate (1000 SCFF) 0 0 61 Stroke Time
12 Viscosity (cP) 0.000 0.000 _ 62 Model Logix 400 Series
a 13 Vapor Press (psi (g)) -14.700 -14.700 63 Model # 420-14-W1D-10
14 SG-MW 0.736 0.736 64 Comm/Diag HART / Standard /
15 Max Shutoff / Shutoff Class 7.000 psi / Class IV $ _ 65 Housing/Shaft Aluminum, White / Linear-D Shaft
- 16 Available Air Supply 87.000 psi (g) .8 _ 66 Seals Static:Buna-N Dynamic:Flurosilicone
17 Valve Function Throttling j _ 67 Connections M:5/16;P:1/4N;C:1/2N;V:1/4N
I 118 | |Driving Cond. Cond1 Cond2 Cond3 Cond4 0- 68 Positioner Display Solid Cover, No LCD
3 19 |Flow Coeff. (Cv) 27.345 31.214 69 Positioner Mounting Direct Mounted
20 i Est Stroke (% Lift) 51.000 55.000 70
21 | |Pressure Drop (psi) 7.000 7.000 _ 71 Positioner Tag
16 22 | |Choke Drop (psi) 7.000 7.000 72 Gauges Nickel:Brass (psi,bar/kPa)
23 I |Noise [lEC) (dBA) <70 <70 _ 73 Model
24 i Valve Vel (ft/s) 3.830 4.371 _ 74
25 Pipe Vel (fvs) 3.662 |4.180 | j _ 75
26 Valve Model /Type/Design Valtek GS / Globe / Three-Flange u _ 76
27 Size/Pressure Rating 3.00 / CL 150 -E _ 77
28 Trim # - Cv / Characteristic 67A Cv:116 / Mod =% $ 78 '
29 Flow Direction Flow Under 79
30 Body Matl / Bonnet Matl A216-WCC (CS) / Carbon Steel _ 80
31 End Connection Type Integral Flange 81
32 End Conn Type/Face to Face ANSI B16.5 Form RF / ISA S75.08.01 _ 82 Model/Qty /
33 Flange Finish 125 - 250 Ra o _ 83 Cv-Kv/De-en /
34 Bonnet Type Standard å _ 84 Volt/Watt /
E 35 Trim Type / Guiding Unbalanced / Double Stem Guided _ 85 Body/Housing Mtl /
36 Plug Matl / Facing 316 SS / O _ 86 Body/Elect Conn /
37 _ 87 Port Size/Mtg /
38 Seat Ring Mati / Facing 316 SS / 88 Taq/Reset-Override / / /
ca 39 Soft Seat Material 89 Air Filter/Mnting /
40 Rangeability 50:1 _ 90 1 Filter-Reg/Mnting 67CFR / Nipple Mtd
41 Low Noise Trim / Stages None / _ 91 Flow Booster /
42 Packing Matl / Style TA-Luft PTFE / Single , _92 Booster Config
43 Packing - Live-Loaded Live Loaded j _93 Quick Exhaust
44 Bonnet Port Type g _94 Supply Tubing
45 Bellows Type / Material / _ 95 Lockup/Mnting /
46 Severe Service Material 96 Plate ID
47 Body Bolting Material Carbon Steel _ 97 Plate Type
48 Gaskets Graphite _ 98 Packaging
49 Packing Follower Material Stainless Steel _ 99 Positioner Interface
50 00 Wiring Conn. Type
T1 _ 01 Material Regulation
T2 02 Drawings
T3 03 Seat Leak Test
T4 _ 04 Final test certificates
01 Certification/Approval Type / / _ 05 PMI Test/Weld Req. / ASME BPVC Section IX
02 Class or Gas Group No Cert Req g _ 06 Doc. / Cleaning /
03 Division or Zone No Cert Req a:_ 07 Hydrotest /
r 04 Group No Cert Req 15_ 08 CMTR/Mat Cert. /
05 Ingress / Temperature NEMA 4,4X / ( _ 09 Paint
06 NACE NA w 10 Diagnostic Test Lvl 1 Accept. Test
o 07 SlL Vlv-Act / Pos NA / NA 11
08 Nuclear _ 1213 Cust Furnish None
S1
S2
S3

Line # : Remarks : Uuantity: l

DB Rev - 480 : 05-Nov-2018 : ID = bkbroussard LJGS5657PNXT 66

 Flow Control Division Final inspection Checklist
ROWSERVE Valtek Valve Certification SPP-817 Linear and Rotary Valves
Rev. 31

Procedure SPP Date Emp No Sales Order Number:

Body Sub Assembled Valve Tag Number:

Actuator Seal 5 Customer P.O.:

Actuator to Body Sub Revision Assembled To: Qty: of

Accessories 817 Check valve against factory copy of work order and all change orders attached for

Tubing and Fittings 2138 the following features:

All Va ves:
Bench Set PSI 2092 Upper 1. Identification, quantity, and customer tag requirements.
(Diaphragms Only) Lower (Multiple valves require individual serial plates.)

Functional 842 .Body - Style, Size, Matl., Markings (size, mati.4 pressure rating cast or
stamped)
Calibration 899 C 3. Body face-to-face length, face finish, and no damage to gasket surfaces.

nive Dia os c Tes 2035 4. Hydro

metal "H" stamp.
bellows Bodies,and
housings, weld fabricated
rotary extendedbonnets,
bonnets.external sleeves

PMI 8004 5. Bonnet style and material. Purge required. Purge plug installed.

Final inspection 817 C 6. Correct grade and engagement of body bolting.

Customer inspection O 7. Separable flange identification. (Size, Mati., Pressure class)

Additional Equip Tag 817 (Collars for 6-12 inch Maxflo flangless valves)
SIgning and dating of "Final Inspection" Is var fication that Valtek Products meet or exceed Flowserve $ 8. Packing requirements.
Quality Standards 9. Air action and flow direction marking. (Common part marked on 3-way
valves)

Class Fluid SPP Date ) Emp. No. C TO. Actuator size, spring, tubing and fitting requirements. Orientations match
Type il drawings (if applicable).

Required Pressure: Allowable Leakage: andwheel requirements and orientation.

Actual Pressure: Actual Leakage: Actuator stickers= Valtek, air pressure limit and safety stickers. Air filter

Actual Pressure: Actual Leakage: Q 13. Correct installation of cylinder retaining ring.
Gauge Serial No: Calibration Due Date: 14. Positioner type and calibration-Correct gauges- All Linkage fasteners are

Minimum Actuator Pressure tight.

Customer Witness by: Date: CP "T5. Accessories. ( Accessory serial plates match order description)
16. Tightness of bolting, tube fittings, gauges, brackets, accessories.
17. Certified Traveler required. (Completed to correct operation)

Class ! Fluid SPP Date Emp. No. 18. All required tests completed and signed.
4012 9. Air and electrical connections accessible for field installation. Make sure
Required Time: . Actual Time all open, threaded electrical and air connections are properly plugged.

Required Pressure: Actual Pressure: Vaive Diagnostic testing completed. Documentation distributed as

Gauge Serial No: Calibration Due Date: required.

1. Additional features and testing.
Customer Witness by: Date: Linear Velves only:
2. Trim requirements. Installation of seat retainer. Markings on plug stem.

Class Fluid SPP , Date Emp. No. 3. Bonnet flange material.

O 24. Correct installation of rubber stem boot.

Required Time: Actual Time Rotary Valves only:

O 25. Disk/ball/plug pins or wedge secured. Stop alignment.

Required Pressure: Actual Pressure: O 26. Bearing and packing requirements.

Gauge Serial No: Calibration Due Date: O 27: Disk/Ball/Plug specifications. (Plated, matl., Pressure cl.) No damage.
Customer Witness by: Date: O 28. Seat specifications. (metal, soft, firesafe) No damage
Q 29. End Plug, Pivot Screw, Post secured.

Test SPP Date Emp No. Q 30. Bug Screen installed in transfer case.

Cleaning

Packaged using SPP-701/703 or SPP-

Stroke Speed Open Time: Close Time: Packaged by:

Valve Qty: Box Qt Box Size:

•
Torque Wrench CaHbration
SPP 8012 Date Torque Value Serial No. Due Date Loose items P ed: O with valve O separately

s Lbs. IPPC D QA Docs O MCD D

Torque C/S:
QAD-148A
 FLOWSERVE Sheet 1 of 1
,.,c . Customer : V Fuels Project : PO 634 Valve Tag #: LCV-252
Control Valve Specification PO #: 634 Proj Num : Page #: 10
Prepared By : Serial #: 8027862.010 Quote ID : bkbroussard_LJGS5657PNXTP&lD :
Rev/By : 1.0 / sthacker Alternate : Line :
Application : Naphtha ' Date / Ver : 09-Nov-2018 / 12.7230
c' 1 Pipe Size, Up/Down 1.500 / 1.500 _ 51 Actuator Type FlowAct / Multifunction yoke
2 Pipe Sch, Up/Down 40 / 40 52 Size/Stroke Code / 253 A
3 Allow Noise/Add Attn/Type 90 / 0 / 53 Strk/Strk Limitation 20 mm /
o 4 Process Fluid Naphtha 54 Spr Set/Range 253 A 3-15
5 Design PressfTemp. 50.00 / 90.00 psi (g) / 100.00 / 140.00 °F o 55 Fail/Air-To Open / Close
6 Driving Cond. Cond1 Cond2 Cond3 Cond4 56 Avail Air 87.0 psi (g)
7 Temperature (°F) 120.000 120.000 57 Tubing/Fittings 1/4" / 316 SS / 316 SS / Bi-Lok
8 Inlet Press (psi(g)) 70.000 70.000 58 Handwheel
o 9 Outlet Press (psi (g)) 63.000 63.000 59 Act. Color White
10 Liq Flow Rate (U.S.bbl/d) 250.000 500.000 60
u- 11 Gas Flow Rate (1000 SCFF ) 0 0 61 Stroke Time
3 12 Viscosity (cP) 0.000 0.000 62 Model Logix 400 Series
S 13 Vapor Press (psi (g)) -14.700 -14.700 63 Model # 420-14-W1D-10

s 14 SG-MW 1 1 64 Comm/Diag HART / Standard /

8 15 Max Shutoff / Shutoff Class 7.000 psi / Class IV g _ 65 Housing/Shaft Aluminum, White / Linear-D Shaft
-° 16 Available Air Supply 87.000 psi (g) _ 66 Seals Static:Buna-N Dynamic:Flurosilicone
17 Valve Function Throttling 8 _ 67 Connections M:5/16;P:1/4N;C:1/2N;V:1/4N
18 | Driving Cond. Cond1 Cond2 Cond3 Cond4 _ 68 Positioner Display Solid Cover, No LCD
3 19 Flow Coeff. (Cv) 2.791 5.808 _ 69 Positioner Mounting Direct Mounted
20 Est Stroke (% Lift) 52.000 76.000 _ 70
21 Pressure Drop (psi) 7.000 7.000 _ 71 Positioner Tag
16 ( 22 Choke Drop (psi) 7.000 7.000 72 Gauges Nickel:Brass (psi,bar/kPa)
I 23 Noise [lEC] (dBA) <70 <70 _ 73 Model
24 Valve Vel (ft/s) 5.299 10.597 74
25 Pipe Vel (ft/s) ] 1.150 2.300 75
26 Valve Model /Type/Design Valtek GS / Globe / Three-Flange 76
27 Size/Pressure Rating .75 / CL 150 77
28 Trim # - Cv / Characteristic 20C Cv:9.2 / Mod =% o 78
29 Flow Direction Flow Under 79
30 Body Matl / Bonnet Matl A216-WCC (CS) / Carbon Steel _ 80
31 End Connection Type Integral Flange 81 _..

32 End Conn Type/Face to Face ANSI B16.5 Form RF / ISA S75.08.01 _ 82 Model/Qty /
33 Flange Finish 125 - 250 Ra o _ 83 Cv-Kv/De-en /
34 Bonnet Type Standard 8 _ 84 Volt/Watt /
E 35 Trim Type / Guiding Unbalanced / Double Stem Guided _ 85 Body/Housing Mtl /
36 Plug Matl / Facing 316 SS / O _ 86 Body/Elect Conn /
37 _ 87 Port Size/Mtg /
38 Seat Ring Matl / Facing 316 SS / 88 .Taq/Reset-Override / / /
_ 3JL _ Soft Seat Material _ 89 Air Filter/Mnting /
40 Rangeability 50:1 _ 90 1 Filter-Reg/Mnting 67CFR / Nipple Mtd
41 Low Noise Trim / Stages None / _ 91 Flow Booster /
42 Packing Matl / Style TA-Luft PTFE / Single ø _ 92 Booster Config
43 Packing Live-Loaded Live Loaded li) 93 Quick Exhaust
§]
-

44 Bonnet Port Type 94 Supply Tubing

45 Bellows Type / Material / _ 95 Lockup/Mnting /
46 Severe Service Material 96 Plate ID
47 Body Bolting Material Carbon Steel _ 97 Plate Type
48 Gaskets Graphite _ 98 Packaging
49 Packing Follower Material Stainless Steel _ 99 Positioner Interface
50 00 Wirina Conn. Type
T1 _ 01 Material Regulation
T2 02 Drawings
T3_ _ 03 Seat Leak Test
T4 04 Final test certificates
01 Certification/Approval Type / / _ 05 PMI Test/Weld Req. / ASME BPVC Section IX
02 Class or Gas Group No Cert Req g 06 Doc. / Cleaning /
03 Division or Zone No Cert Req § _ 07 Hydrotest /
04 Group No Cert Req . 08 CMTR/Mat Cert. /
05 Ingress / Temperature NEMA 4,4X / ( 09 Paint /
06 NACE NA w 10 Diagnostic Test Lvl 1 Accept. Test
o 07 SIL Vlv-Act / Pos NA / NA 11

08 Nuclear _ 12
13 Cust Fumish None
S1
S2
S3

Line # : Remarks :

ùuantity: 1
DB Rev - 480 : 05-Nov-2018 : ID = bkbroussard_LJGS5657PNXT_67
 Flow Control Division Fina|'lns ection Checklist
ROWSERVE Valtek Valve Certification SPP-817 Linear and Rotary Valves
Rev. 31

Procedure SPP ate Emp. No. Sales Order Number:

Body Sub Assembled 0/ Valve Tag Number k V - 7
Actuator Seal p Customer P.O.: ( T 4.
Actuator to Body Sub Revision Assembled To: Qty: / of f
Accessories 817 y ( i f Check valve against factory copy of work order and aII change orders attached for
Tubing and Fittings 2138 the following features:
AII Valves:
Bench Set PSI 2092 Upper 1. Identification, quantity, and customer tag requirements.
(Diaphragms Only) Lower (Multiple valves require individual serial plates.)

Functional 842 p amped)Style, Size, Matl, Markings (size, matl., pressure rating cast or

Calibration 899 r 3. Body face-to-face length, face finish, and no damage to gasket surfaces.

Uni DDia sti 2035 4. Hydro "H" stamp. Bodies, weld fabricated bonnets, external sleeves
. metal bellows housings, and rotary extended bonnets.
PMI 8004 5. Bonnet style and material. Purge required. Purge plug installed.

Final Inspection 817 6. Correct grade and engagement of body bolting.

Customer Inspection O 7. Separable flange identification. (Size, Matl., Pressure class)

Additional Equip Tag 817 (Collars for 6-12 inch Maxflo flangless valves)
Signing and dating of "Final Inspection s verification that Valtek Products meet or exceed Flowserve 8. Packing requirements.
Quality standards 9. Air action and flow direction marking. (Common port marked on 3-way
valves)
Class Fluid SPP Date Emp. No. 10. Actuator size, spring, tubing and fitting requirements. Orientations match
433 / Type 11drawings (if applicable).

Required Pressure: Allowable Leakage: 0 11. Handwheel requirements and orientation.

Actual Pressure: Actual Leakage: (12. Actuator stickers - Valtek, air pressure limit and safety stickers. Air filter
tag.
Actuai Pressure: Actual Leakage: 0 13. Correct installation of cylinder retaining ring.

Gauge Serial No: p Calibration Due Date 4. Positioner type and calibration-Correct gauges- All Linkage fasteners are

Minimum Actuator Pressure tight.

Customer Witness by: Date: 15. Accessories. ( Accessory serial plates match order description)
- - 16. Tightness of bolting, tube fittings, gauges, brackets, accessories.
17. Certified Traveler required. (Completed to correct operation)
Class Fluid SPP Date Emp. No. 18. All required tests completed and signed.

4012 19. Air and electrical connections accessible for field installation. Make sure

Required Time: Actual Time all open, threaded electrical and air connections are properly plugged.

Required Pressure: Actual Pressure: 20. Valve Diagnostic testing completed. Documentation distributed as

Gauge Serial No: Calibration Due Date: - required.

21. Additional features and testing.
Customer Witness by: Date: Linear Valves only:
22. Trim requirements. Installation of seat retainer. Markings on plug stem.

Class Fluid SPP Date Emp. No. V 23. Bonnet flange material.
O 24. Correct installation of rubber stem boot.

Required Time: Actual Time Rotary Valves only:

O 25. Disk/ball/plug pins or wedge secured. Stop alignment.
Required Pressure: Actual Pressure: O 26. Bearing and oacking requirements.
Gauge Serial No: Calibration Due Date: O 27. Disk/Ball/Plug specifications. (Plated, matl., Pressure cL) No damage.

Customer Witness by: Date: O 28. Seat specifications. (metal, soft, firesafe) No damage
Q 29. End Plug, Pivot Screw, Post secured.
Test SPP Date Em No. O 30. Bug Screen installed in transfer case.

Cleaning

Packaged using SPP-701/703 or SPP-

Stroke Speed Open Time: Close Time: Packaged by:

Valve Qty: Bo . Box Size:

Torque Wrench Calibration
SPP 8012 Date Torque Value Serial No. Due Date Loose ite ckaged: O with valve O separately

pp be , s ross Lbs. IPPC O QA Docs O MCD

Toraue / ff C/S:
QAD-148
 FLOWSERVE Sheet 1 of 1
,,,,, Customer : V Fuels Project : PO 634 Valve Tag # : LCV-254
Control Valve Specification PO #: 634 Proj Num : Page #: 11
Prepared..By : Serial #: 8027862.011 Quote ID : bkbroussard_LJGS5657PNXTP&lD :
Rev/By : 1.0 / sthacker Alternate : Line :
Application : Water Date / Ver : 09-Nov-2018 / 12.7230
1 Pipe Size, Up/Down 1.000 / 1.000 51 Actuator Type FlowAct / Multifunction yoke
2 Pipe Sch, Up/Down 40 / 40 52 Size/Stroke Code / 253 A
3 Allow Noise/Add Attn/Type 90 / 0 / 53 Strk/Strk Limitation 20 mm /
4 Process Fluid WATER 54 Spr Set/Range 253 A 29-70
5 Design Press3Temp. 4.00 / 6.00 psi (g) / 100.00 / 140.00 °F 55 |__ Fail/Air-To Close / Open
6 Driving Cond. Cond1 Cond2 Cond3 Cond4 _56_ _ Avail Air 87.0 psi (g)
7 Temperature (°F) 120.000 120.000 57 Tubing/Fittings / / /
8 Inlet Press (psí (g)) 5.000 5.000 58 Handwheel
o 9 Outlet Press (psi(g)) 1.000 1.000 59 Act. Color White
10 Liq Flow Rate (U.S.bbl/d) 250.000 250.000 60
u° 11 Gas Flow Rate (1000 SCFF) 0 0 61 i Stroke
Time
5 12 Viscosity (cP) 0.000 0.000 62 Model Logix 400 Series
a 13 Vapor Press (psi (g)) | -13.008 -13.008 63 i Model # 420-14-W1D-10
14 l SG-MW | 0.987 0.987 6_4__. Comm/Diag HART / Standard /
15 Max Shutoff / Shutoff Class 4.000 psi / Class IV 65 Housing/Shaft Aluminum, White / Linear-D Shaft
- 16 i Available Air Supply 87.000 psi (g) 66 Seals Static:Buna-N Dynamic:Flurosilicone
17 Valve Function Throttling 67 Connections M:5/16;P:1/4N;C:1/2N;V:1/4N
18 l Driving Cond. Cond1 Cond2 Cond3 Cond4 o- 68 Positioner Display Solid Cover, No LCD
S 19 | Flow Coeff. (Cv) 3.623 3.623 69 Positioner Mounting Direct Mounted
20 ; Est Stroke (% Lift) 50.000 50.000 70
21 ' Pressure Drop (psi) 4.000 4.000 71 Positioner Tag
22 ; Choke Drop (psi) 15.981 15.981 72 Gauges Nickel:Brass (psi,bar/kPa)
8 23 ' Noise {lEC] (dBA) <70 <70 73 Model
24 Valve Vel (ft/s) 2.981 2.981 74
25 Pipe Vel (fvs) 2.709 | 2.709 75
26 Valve Model /Type/Design Valtek GS / Globe / Three-Flange 76
27 Size/Pressure Rating 1.00 / CL 150 77
28 Trim # - Cv / Characteristic 25B Cv:16.2 / Mod =% o 78
29 Flow Direction Flow Under 79
30 Body Matl / Bonnet Matl A216-WCC (CS) / Carbon Steel 80
3_L_ End Connection Type Integral Flange 81
32 End Conn Type/Face to Face ANSI B16.5 Form RF / ISA S75.08.01 82 Model/Qty /
33 Flange Finish 125 - 250 Ra p 83 Cv-Kv/De-en /
34 Bonnet Type Standard 8 84 Volt/Watt /
E 35 Trim Type / Guiding Unbalanced / Double Stem Guided 85 Body/Housing Mtl /
36 Plug Matl / Facing 316 SS / 86 Body/Elect Conn /
C 37 87 Port Size/Mtg /
Seat Ring Matl / Facing 316 SS / 88 Taq/Reset-Override / / /
c 39 Soft Seat Material 89 Air Filter/Mnting /
40 Rangeability 50:1 90 1 Filter-Reg/Mnting 67CFR / Nipple Mtd
41 Low Noise Trim / Stages None / 91 Flow Booster /
42 Packing Mati / Style TA-Luft PTFE / Single 92 Booster Config
43 Packing - Live-Loaded Live Loaded e 93 Quick Exhaust
44 Bonnet Port Type 94 Supply Tubing
45 Bellows Type / Material / 95 Lockup/Mnting /
46 Severe Service Material 96 Plate ID
47 Body Bolting Material Carbon Steel 97 Plate Type
48 Gaskets Graphite 98 Packaging
49 Packing Follower Material Stainless Steel 99 Positioner Interface
50 00 Wiring Conn. Type
T1 01 Material Regulation
T2 02 Drawings
T3 03 Seat Leak Test
T4 04 Final test certificates
01 Certification/Approval Type / / 05 PMI Test/Weld Req. / ASME BPVC Section IX
8 02 Class or Gas Group No Cert Req g 06 Doc. / Cleaning /
u 03 Division or Zone No Cert Req ¶ 07 Hydrotest /
04 Group No Cert Req Æ 08 CMTR/Mat Cert. /
05 Ingress / Temperature NEMA 4,4X / ( 09 Paint
06 NACE NA w 10 Diagnostic Test Lvl 1 Accept. Test
o 07 SIL Vlv-Act / Pos NA / NA 11
08 Nuclear 12
13 Cust Furnish None
S1
S2

.. .. S3

Line # : Remarks : Quantity: 1

DB Rev - 480 : 05-Nov-2018 : ID = bkbroussard_LJGS5657PNXT_68

 Flow Control Division Final inspection Checklist .
ROWSERVE Valtek Valve Certification SPP-817 Linear and Rotary Valves
Rev. 31

Procedure SPP Date Emp. No. Sales Order Number

Body Sub Assembled S r Valve Tag Number: 2

Actuator Seal - P Customer P.O.: (p 3
Actuator to Body Sub f Revision Assembled To: Qty: / of /
Accessories 817 i ) 6 Check valve against factory copy of work order and all change orders attached for

Tubing and Fittings 2138 the Valves:

All following features:

Bench Set PSI 2092 Upper 1. Identification, quantity, and customer tag requirements.
(Diaphragms Only) Lower (Multiple valves require individual serial plates.)

Functional 842 . aBody Style, Size, Matl., Markings (size, matl., pressure rating cast or

Calibration 899 3. Body face-to-face length, face finish, and no damage to gasket sudaces.

Vai Di s 2035 4. Hydro

metal
"H" stamp. Bodies, weld fabricated
bellows housings,
bonnets, external sleeves
and rotary extended bonnets.

PMI 8004 5. Bonnet style and material. Purge required. Purge plug installed.

Final inspection 817 (( 6. Correct grade and engagement of body bolting.

Customer inspection O 7. Separabie flange

(Collars for 6-12 identification.
inch Maxflo (Size, Matl.,
flangless Pressure
valves) class)

Additional Equip Tag 817

Signing and dating of "Einal Inspection" is verification that Valtak Products meet or exceed Flowserve 8. Packing requirements.
Quality Standards 9. Air action and flow direction marking. (Common port marked on 3-way
valves)

Class Fluid SPP Date ) Emp. No. 10. Actuator size, spring, tubing and fitting requirements. Orientations match
33 Type li drawings (if applicable).

Required Pressure Allowable Leakage: Q 11. Handwheel requirements and orientation.

Actual Prešsure Actuai Leakage: ta .Actuator stickers= Valtek,. air pressura limit and safety stickers. Air filter

Actual Pressure: Actual Leakage: Q 13. Correct installation of cylinder retaining ring.

Gauge Serial No: p Calibration Due Date: Y 14. Positioner type and calibration-Correct gauges- All Linkage fasteners are

Minimum Actuator Pressure tight.

Customer Witness by: Date: 15.
16.Tightness ( Accessory
Accessories.of botting, serial plates
tube fittings, match
gauges, order description)
brackets, accessories.
17. Certified Traveler required. (Completed to correct operation)

Class Fluid SPP Date Emp. No. 18. All required tests completed and signed.
4012 19. Air and electrical connections accessible for field installation. Make sure

Required Time: . Actual Time all open, threaded electrical and air connections are properly plugged.

Required Pressure: Actual Pressure: 20. Valve Diagnostic testing completed. Documentation distributed as

Gauge Serial No: Calibration Due Date: Q 21. Additional

required. features and testing.

Customer Witness by: Date: Línear

Gl 22.Valves only:
Trim requirements. Installation of seat retainer. Markings on plug stem.

Class Fluid SPP 1 Date } Emp. No. f23. Bonnet fiange material.
Q 24. Correct instaliation of rubber stem boot.

Required Time: Actual Time Rotary25.Valves

Q Disk/bail/piug
only: pins or wedge secured. Stop alignment.

Required Pressure: Actual Pressure: Q 26. Bearing and packing requirements.

Gauge Serial No: Calibration Due Date: O 27. Disk/Ball/Plug specifications. (Plated, mati., Pressure cl.) No damage.
Customer Witness by: Date: O 28. Seat specifications. (metal, soft, firesafe) No damage
Q 29. End Plug, Pivot Screw, Post secured.

Test SPP Date Emp No. Q 30. Bug Screen installed in transfer case.

Cleaning
Packaged using SPP-701/703 or SPP-

Stroke Speed Open Time: Close Time: Packaged by: Date:

Valve Qty: Box Qty: Box Size:

Torque Wrench Calibration

SPP 8012 Date Torque Value Serial No. Due Date Loose items Packaged: O with valve O separately
Gross Lbs. IPPC QA Docs O MCD D

Toraue C/S: __ QAD-148A

. .
 ROWSERVE
. ... Customer : V Fuels Project : PO 634 Valve Tag #: PCV-257
Sheet 1 of 1

Control Valve Specification PO #: 634 Proj Num : Page #: 12

Prepared By : Serial # : 8027862.012 Quote ID : bkbroussard_LJGS5657PNXTP&lD :
Rev/By : 1.0 / sthacker Alternate : Line :
Application : Off-Gas Date / Ver : 09-Nov-2018 / 12.7230
1 Pipe Size, Up/Down 3.000 / 3.000 | 151 Actuator Type FlowAct / Multifunction yok
2 Pipe Sch, Up/Down 40 / 40 ;_ 52 Size/Stroke Code / 253 A
3 Allow Noise/Add Attn/Type 90 / 0 / _ 53 Strk/Strk Limitation 20 mm /
4 Process Fluid D-110 Overhead _ 54 Spr Set/Range 253 A 29-70
5 Design PressfTemp. 4.50 / 5.50 psi (g) / 100.00 / 140.00 °F j|ž _ 55 Fail/Air-To Close / Open
6 Driving Cond. Cond1 Cond2 Cond3 Cond4 s _ 56 Avail Air 87.0 psi (g)
7 Temperature (°F) 120.000 120.000 57 Tubing/Fittings / / /
8 Inlet Press (psi(g)) 5.000 5.000 _ 58 Handwheel
o 9 Outlet Press (psi (g)) 4.500 4.500 . 59 Act. Color White
10 Liq Flow Rate (gaius/min) 0 0 60
u 11 Gas Flow Rate (1000 SCFF ) 0.250 0.300 61 Stroke Time
S 12 Viscosity (cP) 0.000 0.000 62 Model Logix 400 Series
13 Vapor Press (psí (g)) -14.700 -14.700 63 Model # 420-14-W1D-10
14 SG-MW | 48.590 48.590 64 Comm/Diag HART / Standard /
15 Max Shutoff / Shutoff Class 0.500 psi / Class IV 65 Housing/Shaft Aluminum, White / Linear-D Shaft
- 16 Available Air Supply 87.000 psi (g) .9 66 Seals Static:Buna-N Dynamic:Flurosilicone
17 Valve Function Throttling 67 Connections M:5/16;P:1/4N;C:1/2N;V:1/4N
18 Driving Cond. Cond1 Cond2 Cond3 Cond4 a.. 68 Positioner Display Solid Cover, No LCD
19 Flow Coeff. (Cv) 1.847 2.217 69 Positioner Mounting Direct Mounted
20 Est Stroke (% Lift) 38.000 44.000 70
21 Pressure Drop (psi) 0.500 0.500 71 Positioner Tag
16 22 Choke Drop (psi) 15.987 15.871 72 Gauges Nickel:Brass (psi,bar/kPa)
23 Noise (IEC) (dBA) <70 <70 73 Model
24 Valve Vel (mach#) 0.005 0.006 74
25 Pipe Vel (mach#) _ 0.001 |0.001 75
26 Valve Model /Type/Design Valtek GS / Globe / Three-Flange a 76
27 Size/Pressure Rating 1.50 / CL 150 77
28 Trim # Cv / Characteristic
- 20A Cv:11.6 / Mod =% $ 78
29 Flow Direction Flow Under 79
30 Body Matl / Bonnet Matl A216-WCC (CS) / Carbon Steel 80
31 End Connection Type Integral Flange 81
32. __ End Conn Type/Face to Face ANSI B16.5 Form RF / ISA S75.08.01 82 Model/Qty /
33 Flange Finish 125 - 250 Ra o 83 Cv-Kv/De-en /
34 Bonnet Type Standard 8 84 Volt/Watt /
E 35 Trim Type / Guiding Unbalanced / Double Stem Guided 85 Body/Housing Mtl /
36 Plug Matl / Facing 316 SS / 0 86 Body/Eiect Conn /
C 37 87 Port Size/Mtg /
38 Seat Ring Matl / Facing 316 SS / 88 Taq/Reset-Override / / / .

39 Soft Seat Material 89 Air Filter/Mnting /

40 Rangeability 50:1 90 1 Filter-Reg/Mnting 67CFR / Nipple Mtd
41 Low Noise Trim / Stages None / 91 Flow Booster /
42 Packing Matl / Style TA-Luft PTFE / Single 92 Booster Config
43 Packing - Live-Loaded Live Loaded o 93 Quick Exhaust
44 Bonnet Port Type 94 Supply Tubing
45_ __ Bellows Type / Material / 95 Lockup/Mnting /
46 Severe Service Material 96 Plate ID
_47__ __Body Bolting Material Carbon Steel 97 Plate Type
48 Gaskets Graphite 98 Packaging
49 Packing Follower Material Stainless Steel 99 Positioner Interface
50 00 Wirina Conn. Type
T1 __ 01 Material Regulation
T2 02 Drawings
T3 03 Seat Leak Test
T4 04 Final test certificates
01 Certification/Approval Type / / 05 PMI Test/Weld Req. / ASME BPVC Section IX
02 Class or Gas Group No Cert Req 06 Doc. / Cleaning /
03 Division or Zone No Cert Req 07 Hydrotest /
04 Group No Cert Req 08 CMTR/Mat Cert. /
05 Ingress / Temperature NEMA 4,4X / 09 Paint /
06 NACE NA 0 10 Diagnostic Test Lvl 1 Accept. Test
o 07 SIL VIv-Act / Pos NA / NA 11
08 Nuclear 12
13 Cust Furnish None
S1
S2
S3 l .

Line # : Remarks : Quahtity: 4

DB Rev - 480 : 05-Nov-2018 : ID = bkbroussard_LJGS5657PNXT_69

 USER INSTRUCTIONS
Valtek GS Installation
General Service Control Valve Operation
FCD VLENIM0300-00-AQ 08/14
Maintenance

TUV Certified IOM

Experience in Motion
 Valtek GS General Service Valve FCD VLENIM0300-00-AQ 08/14

General Service Control Valve - Valtek GS

The Valtek GS product line is low cost, compact and light-weight. Yet, it is rug-
ged and can be used safely and confidently in a wide range of general service
applications plant-wide. Its modular design provides trim and material options to
suit most service situations. Simplicity of design reduces maintenance and parts
inventory costs. It is ideally suited for flow and pressure control of liquid and gas
media in oil and gas, power, chemical and petrochemical processing and related in-
dustries. The Valtek GS control valve package provides flow rates, control accuracy
and reliability at levels comparable to special engineered service control valves, but
at a significantly lower cost. The Valtek GS is manufactured to ISO 9001 standards.

The following instructions are designed to assist in unpacking, installing and per-
forming maintenance as required on Flowserve Valtek GS control valves. This in-
struction manual does not include specific product design data. Such data can be
found on the valve’s serial plate or specification documents; additionally, dimen-
sional information can be found in the Valtek GS technical bulletin. Procure needed
documents as necessary before you begin any work on the valve.

User Instructions cannot deal with all possible situations and installation options.
It is required that only trained and qualified technicians are authorized to adjust,
repair or work on control valves, actuators, positioners and other accessories.
Review this bulletin prior to installing, operating or performing any maintenance on Figure 1: Valtek GS with Standard /
Extended Bonnet
the valve. Additional Installation, Operation, and Maintenance Instructions (IOMs)
cover other features (such as special trim, actuators, handwheels, packing and
positioners).

To avoid possible injury to personnel or damage to valve parts, WARNING and

NOTICE indicators must be strictly followed. Modifying this product, substituting
non-factory parts or using maintenance procedures other than outlined could
drastically affect performance and be hazardous to personnel and equipment and
may void existing warranties. This manual should be used in conjunction with
applicable local and national laws. Failure to comply with User Instructions will
render the manufacturer’s guarantee and liability null and void. Unless otherwise
agreed, the manufacturer’s general terms and conditions of sale shall apply.

Read the user instructions carefully before use.

Keep for future reference.

Contents
1 Scope of Manual 3 10 Valve Quick-Check 7-8
2 Intended Use 3 11 Valve Maintenance 8 - 10
3 Product Identification 3 12 Troubleshooting 10 - 11
4 Valtek GS Modification 3-4 13 Disassembly and Reassembly 12 - 19
5 Safety 4 14 Torque Requirements 20
6 Packaging and Transport 4 15 Lubricants 20
7 Storage 4 16 Special Tools 21
8 Unpacking 4-5 17 Parts List 22
Figure 2: Valtek GS with Bellows Seal Bonnet
9 Installation 5-7 18 Disposal 23
2
 Valtek GS General Service Valve FCD VLENIM0300-00-AQ 08/14

1 Scope of Manual -40°F to 158°F (-40°C to +70°C), air humidity up to 93% non-
condensing, air pollution up to 300 µg/m3, unless restricted
by the accessories.
The following user information covers the Valtek GS general
service control valve:
The product offering may include optional ancillary equip-
ment, such as positioners, air-filter regulators, solenoid
• Metric DIN Units - PN 16 / 40, DN 15 - 150
valves, limit switches or boosters. Digital, I/P, or pneumatic
• English ASME Units - Class 150 / 300, NPS ½ - 6 positioners can be mounted directly, with a mounting bracket
or according to NAMUR standards. Refer to the relevant man-
• Assembled with a pneumatic or electric linear actuator ufacturer‘s user instructions for information regarding other
ancillary equipment.
• Comes with or without ancillary equipment

2 Intended Use 3 Product Identification

Control valves are pressure ves- Each Valtek GS control valve comes with an attached serial
WARNING sels designed and rated for spe- plate which includes key information specifically for each con-
trol valve:
cific application conditions. Before installation, check the
serial number and / or the tag number to ensure that the
valve and actuator being installed are correct for the in-
tended application. Do not use the valve outside of its rated
design limits. Exceeding the design limits may cause haz-
ardous conditions including leakage of the process media
or rupture of the pressure boundary resulting in possible
process loss, equipment or environmental damage, or seri-
Figure 3: Serial Plate (WW-design, WorldWide)
ous personal injury or death.
Kennzeichnung
Tag.No.

Fabrikations Nr. Druecke sind Ueberdruecke

The specific product design data can be found on the valve’s

R

Made in Villach - Austria Serial No. Pressures are gauge pressures

Typ Gehaeuse / Atteste Kegel Sitz Innenteile Antrieb

serial plate, data sheet and the calculation sheet (in acc. to the
Type DN PN/Class Body / Certificate Plug Seat Kvs / Cv Trim S
Actuator

IEC 60534-7:2010). Betriebstemperatur

Working Temperature
Betriebsdruck
max.

max.
Kennlinie / Hub
Characteristic / Stroke
dp fuer Antrieb
Zuluft
Supply
min. / max.

Federlaufbereich
Working Pressure for Actuator Spring Range
Umgebungstemperatur min. max. Einbaulage Sicherheitsstellung
Ambient Temperature Arrangement < 30° Failure Position

The Valtek GS handles a wide variety of general service ap-

Besonderheiten
Specialities

plications, while offering high flow capacity. All sizes come

standard with unbalanced trim; for high pressure drop appli- Figure 4: Serial Plate (EU-design, European Union)
cations optional pressure balanced trim is available for NPS
sizes 3 to 6 (DIN size 80 to 150). The same serial number shown on the plate will appear on all
Valtek GS data sheets, dimensional drawings, bills of material,
The Valtek GS consists of the body, bonnet, trim, and actuator. and spare parts lists. Other information located on the serial
The valve is designed with a high level of interchangeability al- plate is self-explanatory for the Valtek GS control valve.
lowing the user to assemble the greatest possible number of
variations from a minimum number of components to match You can download .pdf versions of the Valtek GS documenta-
each application. There are two bonnet designs, standard / tion including a sales brochure, technical bulletin and user
extended bonnets and bellows seal bonnets. See Figure 1 and instructions at www.flowserve.com. It is the user’s respon-
Figure 2. sibility to keep this and related documentation on file and ac-
cessible for the Valtek GS product.
The Valtek GS is designed in compliance with EN 1349:2009
- Industrial Process Control Valves (DIN EN 1349 and VDE
0409-1349). 4 Valtek GS Modification
The Valtek GS is designed for use in MODERATE and WORLD- Valtek GS control valves are generally delivered as tested and
WIDE environmental conditions, ambient temperature range assembled units, with factory-mounted actuators.
3

flowserve.com
 Valtek GS General Service Valve FCD VLENIM0300-00-AQ 08/14

follow HPE standards. (Nonreturnable packaging may contain

Unauthorized modification of the Valtek GS con- up to 90% recyclable materials.)
trol valve voids the product test certification and
product warranties, could drastically affect prod-
uct performance, and could be hazardous to per- 7 Storage
sonnel and equipment.
Maximum storage time for control valves is
Before Valtek GS re-use, all necessary 6 months.
NOTICE tests must be repeated and recorded
in compliance with all test routines, guidelines and
The packing box begins to break down after
engineering standards. NOTICE 6 months. Leakage may develop.

Upon arrival on site, store the Valtek GS on a solid base in a

5 Safety cool, dry closed room. Until its installation, the valve must be
protected from the weather, dirt and other potentially harmful
Safety terms - WARNING and NOTICE - are used to highlight influences.
specific dangers and / or provide additional information
that may not be readily apparent in the User Instructions. Do not remove the protective covers from the body flanges of
WARNING directions must be strictly followed. the control valve or from the instrument ports of the actuator
and accessories until the valve is ready for installation at the
site.
WARNING indicates that
WARNING or severe personal injury,
death and substantial property damage can occur if proper
precautions are not taken. 8 Unpacking

NOTICE indicates practices or provides Hoisting and lifting are inherently dangerous
NOTICE additional technical information. activities and require safe rigging and proper
training to mitigate hazards. Use standard in-
dustry safety practices, personal protection,
Grey fields indicate safety-related informations.
and warranted lifting devises.

Crushing hazard ! Arrange rig-

6 Packaging and Transport WARNING ging to prevent tipping of the con-
trol valve. Do not allow the valve assembly to rotate during
removal. Do not stand under suspended loads. Failure to do
Pay close attention to shipping marks and
so can cause serious personal injury and damage the valve
transport pictograms. or nearby equipment.

Careful packing, loading and transport arrangements are Be aware that the center of gravity may be
required to prevent products from being damaged during NOTICE above the lifting point. Do not allow the sling
transport. Standard packaging includes a cardboard box, with
to touch the stem, travel indicator or peripheral equipment.
or without a wooden pallet base as needed. Special packaging
may include a wooden box. Packaging may use cardboard, Observe the maximum permitted carrying capacity.
plastic wrap, foam, or paper as packing material. Filling
material may be a carton type or paper. 1. Check the packing list against materials received to
ensure all components and accessories are present.
Shipping marks display product and package dimensions and
weight (for further information see Packaging and Sending 2. Place a sling around the valve bonnet just beneath the
4 Instructions, Form L 002). Packing guidelines for export yoke.
 Valtek GS General Service Valve FCD VLENIM0300-00-AQ 08/14

3. You can alternatively hook a tri- • Promptly touch up any damage to the corrosion pro-
ple-leg sling into the lifting rings tection.
mounted on the actuator (Actua-
tor sizes 500 and 700 cm2). • Contact your shipper immediately to report any
damage.

• Call your Flowserve representative if you experience

any problems.

Figure 5: Triple-leg sling • Do not remove the protective covers from the body
flanges of the control valve or from the instrument
4. Upon removing the control valve from the packaging, ports of the actuator and accessories until the valve
we recommend that you: is ready for installation at the site.

9 Installation
The control valve must be installed and commis-
sioned by qualified staff - personnel who are fa-
miliar with the installation, commissioning and
operation of this product and possess the rele-
vant qualifications in their field of activity.

Prior to installation of the valve, we require, that you check the following conditions to reduce the risk of malfunction and
safety related incidents.

No. Check Possible malfunction or safety related incident

1 Confirm that the nominal / operational data on the An operational mismatch can cause considerable damage to
serial plate matches the operational data of the the valve or may lead to a failure at the facility.
facility.

2 Confirm that the line is clear of dirt, welding slag, The risk of control valve damage due to foreign particles will be
chips, scale or other foreign material. reduced if a suitable strainer is installed upstream of the valve.
(Suggested mesh size of 0.004 inch (0,1 mm)

3 Confirm the piping flanges are coaxial, parallel, and Incompatible sizing may result in excessive tension, valve
correspond with the face-to-face dimension of the malfunction or flange connection leakage.
valve.

4 Confirm the piping is routed correctly and the valve is Incorrect routing may result in leakage and / or potential valve
free of additional piping forces. failure.

5 Confirm that the control valve can be installed in an Non-upright positioning may increase wear in the packing,
upright position whenever possible. resulting in leakage and premature wear.

Table 1: Basic safety massages for installing the valve (continued on next page 6) 5

flowserve.com
 Valtek GS General Service Valve FCD VLENIM0300-00-AQ 08/14

No. Check Possible malfunction or safety related incident

6 Confirm the actuator has enough overhead clearance ≈R

to disassemble the plug from the valve body.

Removal space

for actuator
actuator
Height of
Removal Space ≈R

Height of

valve
Actuator
Code mm inch mm inch
253 260 10.2
503 180 7.1 290 11.4 Face to fac
e

701 330 13.0 dimensions

Table 2: Overhead clearance dimensions Figure 6: Overhead clearance drawing

7 Confirm there are suitable piping lengths upstream Absence of suitable piping lengths can create critical operating
and downstream of the valve installation site in order conditions and cause unacceptable levels of noise and
to minimize a sudden pressure surge in the flow. vibration.

8 Confirm removal of all hazards and ensure appropriate none

protective measures are in place.

9 Confirm flow direction to ensure the correct valve Improper flow direction causes critical changes to operating
installation. Flow direction is indicated by the arrow on conditions that may damage the control valve.
the valve body.

10 Confirm that the air supply and instrument signal At a minimum, the instrument air must conform to ISA- 7.0.01-
lines are dry and clear of dirt and oil. 1996 (ISO 8573-1 Compressed Air - Class 2) requirement or
those of the accessory manufacturer.

11 Confirm the valve is grounded in order to prevent an Noncompliance may result in electrical discharges.
electrical discharge.

12 Throttling control valves are typically equipped with The air supply must be limited to less than 87 psig (6 bar)
a pneumatic actuator and valve positioner. Refer to per the actuator serial plate. An air filter regulator should be
the appropriate positioner manual for connections installed to ensure that the supply pressure to the pneumatic
and maximum air supplies. actuator does not exceed the air supply pressure indicated on
the EU serial plate.

Table 1: Basic safety massages for installing the valve

6 After these requirements are confirmed the valve can be installed and connected in the piping.
 Valtek GS General Service Valve FCD VLENIM0300-00-AQ 08/14

1. Remove the protective flange covers and coating from 3. Install and connect the control valve to the pipeline.
the control valve; clean the flange gasket surface. Locate gaskets in the center of the body flanges and
secure nuts and bolts.
Unsuitable cleaning agents can dam-
NOTICE age and cause leakage in PTFE and
4. Connect the power supply and instrument signal lines.

graphite gaskets. Consult a current chemical resis- • For pneumatic actuators, connect the air supply and
tance list before applying. instrument signal lines.

• For electric actuators, connect the power supply

2. Install the control valve in an upright position whenever using the wiring diagram located on removable
possible. Vertical installation permits easier valve actuator cover or in the manufacturer‘s actuator
maintenance. documentation.

10 Valve Quick-Check
Apply appropriate personal protective equip- Do not over-tighten packing.
ment when working on the control valve to
prevent hazards arising from the operation. Sudden exposure of the control valve to full
Protect yourself against freezing, burns and working pressure and temperature may cause
cuts by wearing appropriate protective cloth- stress cracks.
ing, gloves and eye protection.

Prior to valve operation, we require, that you check the following conditions to reduce the risk of malfunction and safety
related incidents.

No. Important information Possible malfunction or safety related incident

1 Avoid critical operating conditions where excessive noise Impermissible continuous operation of a control valves
or vibration levels might occur. under critical conditions can damage the valve.
2 Avoid frequent system start-ups and shutdowns. Critical operating conditions, which can damage the
control valve, may be encountered during system start-up
or shut down.
3 Keep the operating medium free of foreign particles. Installing a suitable strainer upstream of the control valve
can prevent foreign particles from damaging the valve.
4 Instrument air must conform to ISA 7.0.01-1996 (with a dew Contaminated instrument air can damage the accessories
point at least 18°F (10°C) below ambient temperature, par- and control valve or cause them to fail.
ticle size below 1 µm and oil content not to exceed 1 ppm)
5 Do not touch the body and bonnet ! The tempera- Excessive hot surface temperatures can put you at risk for
ture of the operating medium is transferred to the burns.
surface of the control valve. Frigid surface temperatures can put you at risk for
freezing.
6 Critical operating conditions can cause exces- Impermissible levels of vibration can cause hearing
sive or hazardous levels of vibration or noise. loss, vascular and nerve damage and damage to joints
and bones. Use hearing protection when noise levels
exceed 80 dB(A).
7 Incorrect maintenance can result in the emission Incorrect maintenance can put you at risk for heat
of hot, cryogenic, and / or toxic operating media. related burns, freezing, acid burns or poisoning.

Table 3: Basic safety massages for operating the valve 7

flowserve.com
 Valtek GS General Service Valve FCD VLENIM0300-00-AQ 08/14

Due to risk of crushing hazard, do 4. Continuously increase load until operation parameters
WARNING not work between the yoke legs are reached.
while the valve is in operation.
5. Minor relaxation of the flange bolting is possible after
initial assembly. Retorque the bonnet flange bolting
Prior to start-up, we strongly recommend that you: if necessary before installation or following an initial
temperature excursion to ensure the bonnet gaskets
1. Stroke the valve and compare the plug position do not leak (See Table 4).
indicator on the stem clamp to the stroke indicator
plate. The plug should change position in a smooth, Pressure PN 40 Class 150 Class 300
linear fashion. Size Nm ft lb Nm ft lb Nm ft lb
Graphite packing commonly creates 15 1/2“
NOTICE more friction than other materials, 20 3/4“ 12,5 9.2 7,3 5.4 9,2 6.8
such as PTFE. If over tightened, excessive friction may 25 1“
impair smooth control. 32 - - - - -
26 19.2
40 1 1/2“ 17 12.5 21 15.5
2. Adjust instrument signals to ensure a full stroke. 50 2“ 19 14.0 22 16.2 27 19.9
65 - - - - -
3. Check the packing box bolting to ensure the correct 51 37.6
80 3“ 26 19.2 43 31.7
adjustment (See Section 11: Valve Maintenance).
100 4“ 78 57.5 46 33.9 76 56.0
Over tightening can cause excessive 125 - 110 81.1 - - - -
NOTICE packing wear and high stem friction 150 6“ 140 103.3 76 56.0 146 107.7
that may impede plug movement. Table 4: Recommended Body Bolt Torque Values

11 Valve Maintenance
Maintenance intervals and service life of a valve can only be mend a site survey followed by establishing a documented
determined empirically on site. The intervals specified in the procedure for performing the maintenance work. Maintenance
User Instructions are recommendations and serve only as a personnel should perform and log the work accordingly. The
guide. Under problematic operating conditions, maintenance data collected can be used as a basis for dynamically deter-
intervals may be significantly reduced. We strongly recom- mining the maintenance intervals and activities.

Recommended Maintenance Actions

Inter- Valve Condition
No. Service
val Good Adequate Inadequate
1 Visual inspection of Bi- No action Clean valve stem with a soft Overhaul or replace valve after product
the valve weekly cloth lifecycle
2 Visual inspection of Bi- No action Retighten leaky packing box Replace leaky packing box immedi-
the packing weekly ately
Preventive change of Dependent upon results of previous maintenance (see numbers 1 and 2 above) or a
the PTFE-packing minimum of once every 24 months
Preventive change of Dependent upon results of previous maintenance (see numbers 1 and 2 above) or a
the Graphite-packing minimum of once every 18 months
3 Visual inspection of Yearly No action Retighten body bolting if Remove from service and replace body
body bolting bonnet gasket leaks. bolting immediately if gasket leakage
persists or if bolting is damaged
4 Visual inspection of Bi- No action Clean actuator stem with a Overhaul or replace actuator after prod-
the actuator weekly soft cloth uct lifecycle
Electric gear actuator No action; gear is lubricated for lifetime; overhaul or replace gear / actuator after
8 product lifecycle
 Valtek GS General Service Valve FCD VLENIM0300-00-AQ 08/14

Inter- Valve Condition

No. Service
val Good Adequate Inadequate
5 Preventive overhaul of Dependent upon results of previous maintenance (see numbers 1 to 4 above) or a
the valve minimum once every 60 months
6 Operation test No action Perform 3 full strokes if packing and / or bonnet tightening is
modified; check for leakage
Recommended maintenance actions using the Logix digital positioner with ValveSight diagnostic solution software
7 Visual inspection of Weekly No action - Take action per warning Overhaul or replace required part per
diagnostic interface valve is healthy alarm
8 Check health parameter Warn- No action - Replace packing box compo- Overhaul or replace valve after alarm
of valve ing valve is healthy nents per warning
9 Check health parameter Warn- No action - Check and retighten air Overhaul or replace actuator after
of actuator ing actuator is supply alarm
healthy
10 Check health parameter Warn- No action - Overhaul or replace valve; trim and bonnet components must be
of control ing control is checked and / or repaired after alarm
healthy
11 Check health parameter Warn- No action - Start step test Overhaul or replace positioner after
of positioner ing positioner is alarm
healthy
Table 5: Service activities check list

Prior to valve maintenance, we require, that you check the following conditions to reduce the risk of malfunction and safety
related incidents.

No. Check Possible malfunction or safety related incident

1 Check the packing follower for proper tightness. The packing follower is spring loaded and factory adjusted.
If leakage is detected around the packing follower tighten it
clockwise using a wrench in quarter turn intervals until the
leakage stops.

Wrench Size Adjustment Interval Maximum Adjustment

SW 24 ~ 15/16 AF one,
SW 32 ~ 11/4 AF quarter turn three-quarter turn
SW 46 ~ 113/16 AF one complete turn

Table 7: Packing Adjustment

Do not overtighten packing.

Overtightened packing can cause excessive packing wear and

high stem friction that may impede plug movement.

If leakage cannot be stopped, the packing must be replaced.

2 Check for signs of gasket leakage through the bonnet Tighten the bonnet bolting nuts. See Section 13: Disassembly
and end flanges. and Reassembly for instructions. Also see Table 4 in Section 10.
3 Check if all nuts and bolts are securely fastened. Avoid critical operating conditions if excess noise or
vibration levels occur during operation.
4 Check valve for smooth, full-stroke operation. Un- Internal valve failure requires an immediate overhaul or control
steady stem movement could indicate an internal valve replacement by qualified stuff.
valve problem.
Table 6: Basic safety massages for maintenance the valve 9

flowserve.com
 Valtek GS General Service Valve FCD VLENIM0300-00-AQ 08/14

After these requirements are confirmed proceed with valve 5. Make sure all nuts and bolts are securely fastened.
maintenance.
6. If possible, stroke the valve and check for smooth,
Crushing hazard ! Failure to keep full-stroke operation. Unsteady stem movement could
WARNING hands, hair, and clothing away indicate an internal valve problem.
from all moving parts when operating the control valve can
7. Make sure all accessory brackets and bolting are
cause serious injury.
securely fastened.

1. Clear all dirt and / or foreign material from the plug 8. Check control valve health parameters:
stem and control valve.
• Characteristic curves of the valve with flow
2. If leakage is detected, retighten the packing follower by
• Upstream pressure
one full turn clockwise (See Table 7: Packing Adjust-
ment). • Downstream pressure

3. If retightening packing does not stop the leakage, into the control room.
overhaul the control valve and replace the packing
(See Section 13: Disassembly and Reassembly).
Monitor trim and bonnet compo-
4. If leakage is detected, retighten bonnet and flange
NOTICE nents. If nominal and actual values
bolting. differ by more than 5%, an overhaul may be required.

12 Troubleshooting
Contact customer service department or contract partner for any fault or defect found, otherwise
the manufacturer‘s guarantee shall be rendered null and void and the manufacturer released from
any responsibility. If the user performs the repairs, these User Instructions must be adhered to and
carried out in a competent manner. Original Equipment Manufacturer spare parts must be used to
make the repair.

Defect No. Possible Causes Remedy

Stem does not move 1.1 • No auxiliary energy supply • Pneumatic actuators:
(pneumatic air or electrical power) Check supply for leaks
to actuator and accessories Check air pressure (usually 87 psig; 6 bar)
(positioner, air filter regulator, • Electrical actuators:
solenoid valve, limit switch, and/ Check power supply (connections, circuit
or special accessories) breakers, voltage)
1.2 • Mounted accessories do not work • See User Instructions for accessory manufacturer
1.3 • Pneumatic actuator is defective • Contact customer service department or contract
partner
1.4 • Electric actuator is defective • See user instructions of the actuator manufacturer
1.5 • Excessive tightening of the pack- • Loosen packing follower until valve operates
ing box properly
NOTICE ! Make sure there are no leaks.
1.6 • Valve trim worn or stuck • Contact customer service department or contract
partner
Jerky stem movement 2.1 • Damaged stem • Contact customer service department or contract
partner
10
 Valtek GS General Service Valve FCD VLENIM0300-00-AQ 08/14

Defect No. Possible Causes Remedy

Jerky stem movement 2.2 • Electric actuator is defective • Clean stem with suitable cleaning agent
2.3 • Actuator not powerful enough • Compare actuator specifications on the serial
plate with operation specifications of the facility. If
incompatible, contact customer service department
or contract partner
Stem travel less than full stroke 3.1 • Air supply pressure too low • Provide air at the pressure stated on the serial plate
(0 to 100 %) (European production only).
3.2 • Pneumatic actuators: • Move handwheel to limit position , otherwise
Improper handwheel position contact factory for information.
3.3 • Electric actuators: • Readjust limit switch to actuator manufacturer‘s
Limit switches are out of adjustment specification
3.4 • Improperly adjusted or defective • Readjust positioner to positioner manufacturer‘s
positioner specification
3.5 • Foreign particles in valve seat or • Contact customer service department or contract
damaged trim partner
Excessive valve seat leakage 4.1 • Damaged sealing surfaces on • Contact customer service department or contract
valve seat or plug partner
4.2 • Foreign particles in seat area • Contact customer service department or contract
partner
4.3 • Plug does not close fully • Refer to No. 3.1 to 3.5

Leaking packing box system 5.1 • Compression force on packing box • Slightly retighten packing box
too low
NOTICE ! Make sure stem can still move.
5.2 • Worn packing • Slightly retighten packing box

NOTICE ! Make sure stem can still move.

If the packing does not stop leaking, contact

customer service department or contract partner
5.3 • Dirty stem • Clean stem with suitable cleaning agent
5.4 • Damaged stem • Contact customer service department or contract
partner
Leaking bonnet gasket 6.1 • Gasket compression is too low • Properly retighten bonnet bolting nuts crosswise
6.2 • Gasket defective • Contact customer service department or contract
partner
6.3 • Corrosion • Contact customer service department or contract
partner
Leaking body 7.1 • Corrosion or high velocity related • Contact customer service department or contract
damage partner
No limit switch signal 8.1 • Power supply to limit switch • Check power supply
interrupted (connections, circuit breakers, voltage)
8.2 • Limit switch out of adjustment • Readjust limit switch operating distance; see limit
switch data sheet
Unstable positioner 9.1 • Defective positioner • See user instruction of the positioner manufacturer

Table 8: Trouble-shooting
11

flowserve.com
 Valtek GS General Service Valve FCD VLENIM0300-00-AQ 08/14

13 Disassembly and Reassembly When performing repairs, personnel are to follow these
instructions using only original equipment manufacturer
(OEM) spare parts and recommended special tools to ensure
the reliability of the Valtek GS control valve.
The Valtek GS control valve is allowed to be
disassembled and reassembled only by qual- Only Flowserve trained and authorized personnel are allowed
ified staff - personnel who are familiar with to repair (disassemble and reassemble) the Valtek GS in
disassembling, reassembling, installation hazard areas.
and commissioning of this product, and pos- Valves are provided for oil and grease-less service or oxygen
sess the relevant qualifications in their field service may only disassembled and reassembled in clean
of activity. rooms (ISO 14644- ISO 8, US FED STD 209 E - M 6.5, or
equivalent).

Control valves are pressure vessels.

WARNING Improper opening of the valve or actuator can result in bodily injury.

Prior to disassemble and reassemble, we require, that you check the following conditions to reduce the risk of malfunction
and safety related incidents.

No. Important information Possible malfunction or safety related incident

1 Disregarding these instructions may bring serious or Failure to comply with these user instructions will render
harmful consequences. the manufacturer‘s guarantee and liability null and void.
Unless otherwise agreed, the manufacturer‘s general
terms and conditions of sale shall apply.
2 Always observe system safety instructions Potential hazards and their sources are under the operator‘s
when preparing for and performing the repair influence. The operator must observe national and interna-
procedure. tional environmental regulations for control valve removal
from the pipe and cleaning. Permissible exposure limits
must be maintained, appropriate personal protective equip-
ment must be used and service personnel must be properly
instructed in performing the repair procedure.
3 Make sure the pipeline is depressurized an in Remove the Valtek GS from the pipeline in a depressur-
ambient state, also a suitable rigging (e.g. ized and ambient state. Failure to do so can cause serious
Endless Sling) and securing devices (e.g. Vee Trough personal injury.
with Stands / Vise) are readily available. The control valve is not equipped with integral stands,
therefore guard against the valve from tipping over. Bodily
injuries can be the result. Use appropriate clamps, block-
ing or other stabilizing support. Attachment to overhead
crane can ensure stability.
4 Confirm that you have the required spare parts at the site. Not having the full complement of parts, accessories and
tools can slow or stop repair work.
5 Confirm that you have the required tools avail- Improper tools and / or improper use of tools can result
able to manage the disassembly and reassembly in personal injury or damage to the parts.
(See Section 16: Special Tools).
6 Review the serial plate information to identify the valve. A serial plate used for product identification is attached
The serial number and the part numbers needed are re- on every control valve (See Section 3: Product Identifica-
quired when ordering spare parts. tion).
7 Do not damage any valve surfaces during repair. Damaging the stem surface and / or packing area may
lead to premature leakages in the packing area.
8 Check all parts for damage such as scoring, deformities, If in doubt, replace faulty parts.
corrosion or overexpansion. Never reuse gaskets.

12 Table 9: Basic safety massages for repairing the control valve

 Valtek GS General Service Valve FCD VLENIM0300-00-AQ 08/14

After these requirements are confirmed the control valve can be maintained and repaired.

Description of the Procedure O-ring

1. Disconnect the air supply from the actuator and / or

assembled accessories.
Positioner
2. Disassemble the positioner from the valve as neces-
sary (See Figure 7: Remove the positioner).
Socket screw
3. Move the actuator to the open (retracted) position.

4. Turn the lock nut (113) clockwise to loosen. Keep up-

per coupling (249) from turning by securing with a
wrench (See Figure 8: Remove the actuator).

5. Turn the cap screws (240) counter clockwise to loosen.

6. Turn the yoke lock nut (76) counter clockwise to

loosen.

7. Lift off and store the actuator safely. Figure 7: Remove the positioner

8. Place the valve body assembly on a table for disas-
sembly.

Disassembly instructions of the valve body
assembly (standard or extended bonnet design).
240
1. Turn the bonnet nuts (114) counter clockwise to loosen
(See Figure 9: Disassemble / Reassemble the valve).
249 345
2. Turn the packing follower (80) counter clockwise to
loosen.
76
3. Remove the Belleville springs (109).

4. Remove the upper stem guide (87).
113

5. Place the Ring Nut Tool (See Section 16: Special Tools)
on the stem (50) and turn slowly.
Crushing hazard ! Lifting
WARNING the bonnet and plug from
the control valve involves personal physical risk by
falling parts.

Please exercise caution.

Figure 8: Remove the actuator
Exercise care with a pressure bal-
NOTICE anced plug design. While removing Item
Part
Item
Part
the pressure balanced plug the cage may stick to the WW 1)
EU 2)
WW EU
plug head then become detached while lifting the plug 76 5.10 Yoke lock nut 249 5.3 Upper coupling
and stem out of the valve. Secure the cage as you re- 113 5.2 Lock nut 345 5.1 Lower coupling
240 5.5 Cap screw Table 10: Coupling parts identification
move the plug and stem.
1)
WorldWide 2)
European Union 13

flowserve.com
 Valtek GS General Service Valve FCD VLENIM0300-00-AQ 08/14

6. Remove the bonnet gasket (58).

7. Insert the Seat Change Tool (See Section 16: Special
80
Tools) into the body of the valve until the pin clicks
into place. Use a suitable torque wrench to remove the
seat ring.
109
8. Remove the seat ring (20) and profile ring (55).

9. Remove the plug (50) from the bonnet (40). 87

10. Use the Packing Driver Tool (See Section 16: Special
Tools) to remove the packing (88) and the packing box 88
ring (93).

11. Use a standard brass scraper or other suitable tool to

93
remove all old gasket material; then clean the gasket
surfaces.
Examine the valve trim and bon-
NOTICE net components. If the nominal and
114

actual values differ by more than 5% a control valve

overhaul may be required (See Point 8, Page 9).
40

12. Check stressed surface areas for damage such as

scoring and deformities. 50

13. Use a standard brass scraper or other suitable tool to
clean bolting. Check for corrosion or any other damage.
58

Reassembly instructions of the valve body

20
assembly (standard or extended bonnet design).

14. Lubricate all bolt and screw threads and bearing sur- 55
faces (stem, underside of the nuts) with a suitable, ap-
proved lubricant (See Section 15: Lubricants).
Never allow lubricants to come in contact
NOTICE with the bonnet or sealing surfaces.
108

15. Install and finger tighten a new profile ring (55) and 1
seat ring (20).
Figure 9: Disassemble / Reassemble the valve
16. Insert the Seat Change Tool (See Section 16: Special
Tools) into the body of the valve and turn clockwise
using a suitable torque wrench (See Section 14:
Required Torque, for screwed seat rings).
Item Part Item Part

17. Lower the plug (50) into the body and place it into 1 Body 87 Upper stem guide
the seat ring (See page 18 for pressure balanced and 20 Seat ring 88 Packing
MultiStream trim). 40 Bonnet 93 Packing box ring
50 Plug 108 Stud bolt
18. Install the new bonnet gasket (58). 55 Bonnet gasket 109 Belleville spring
58 Bonnet gasket 114 Hex nut
14 19. Carefully lower the bonnet (40) onto the plug in the 80 Packing follower Table 11: Valve parts
 Valtek GS General Service Valve FCD VLENIM0300-00-AQ 08/14

body of the valve. 2. Turn the packing follower (80) counter clockwise to
loosen.
20. Install and finger tighten the bonnet nuts (114) to the
bonnet bolts (108). 3. Remove the Belleville springs (109).

21. Install the packing box ring (93) and the new packing (88). 4. Remove the upper stem guide (87).
Install and push two packing rings
NOTICE consecutively using the Tamping 5. Place the Ring Nut Tool (See Section 16: Special Tools)
on the stem (50) and turn slowly.
Tool and pre-tighten it using the Compression Tool.
Crushing hazard ! Lifting
Repeat the procedure with remaining rings. Rotate WARNING the bonnet and plug from
each ring 180° from the overlapping point. Make sure
each ring is clean. Dirty rings result in stem leakage. the control valve involves personal physical risk by
falling parts.
(See Table 18, Page 23)
Please exercise caution.
22. Install the upper stem guide (87), Belleville springs
Exercise care with a pressure bal-
(109), and the packing follower (80). Tighten the pack- NOTICE anced plug design. While removing
ing follower with your fingers clockwise until resis-
tance can be felt. the pressure balanced plug the cage may stick to the
plug head then become detached while lifting the plug
The belleville springs (109) must be
NOTICE stacked in series.
and stem out of the valve. Secure the cage as you re-
move the plug and stem.

23. Tighten the bonnet nuts (114) in four steps - 30%,

60%, 100%, and all around 100% - using a crosswise 6. Remove the bonnet gasket (58).
pattern (See Section 14: Torque Requirements).
7. Insert the Seat Change Tool (See Section 16: Special
Check the plug’s freedom of movement
NOTICE by lifting it approximately ~10 mm (0.4
Tools) into the body of the valve until the pin clicks
into place. Use a suitable torque wrench to remove the
inch) between tightenings. Loosen the bolted connection seat ring.
and start again if it proves difficult to move the plug.
8. Remove the seat ring (20) and profile ring (55).
24. Finish packing follower tightening with a wrench (See
Table 7, Page 9). 9. Turn the bonnet nuts (110) counter clockwise to loosen.
Do not over tighten the packing.
NOTICE Over tightened packing may produce
10. Remove the head (7) and upper bonnet gasket (59).
There are two different bellows seal
higher friction and reduce product service life. NOTICE designs.

25. Replace the pneumatic diaphragm or multi-turn actua-

tor and accessories (See page 19). Twist lock between Connection between
Type Size
plug and stem bellows and bonnet
A 15 - 50 1/2“ - 2“ Lock bushing Clamped
26. After reinstalling the control valve in the pipeline,
B 65 - 150 3“ - 6“ Lock pushing Screwed
perform 3 full strokes and check the tightening of the
packing follower and bonnet bolting. Table 12: Bellows seal bonnet types

27. Log the maintenance interval and the work performed. 11. Disassembling each type of Bellows Seal Assembly:

Type A Bellows Seal Assembly:

Disassembly of the valve with a Bellows Seal
Lower the plug (50) into a three jaw-chuck with soft
Bonnet Assembly. brackets and turn the plug from the stem and bonnet
(6 / 40) counter clockwise to loosen then move the
1. Turn the bonnet nuts (114) counter clockwise to loosen
bellows seal assembly up and out.
(See Figure 10: Disassemble / Reassemble the valve
with bellows seal bonnet type A).
Type B Bellows Seal Assembly: 15

flowserve.com
 Valtek GS General Service Valve FCD VLENIM0300-00-AQ 08/14

Turn the hex nut (113) from the bellows seal assembly 80
(6) counter clockwise to loosen, remove the seal car-
rier (91) and profile ring (60) then move the bellows 109
seal assembly down and out.
87
The bolting between plug and stem
NOTICE are secured against twisting. Type A 88

and B bellows seal assemblies are secured with a lock 93

bushing (8).

12. Use the Packing Driver Tool (See Section 16: Special Tools) 7
to remove the packing (88) and the packing box ring (93).
110

13. Use a standard brass scraper or other suitable tool to 48

remove all old gasket material; then clean the gasket
surfaces. 42

Examine the valve trim and bon-

NOTICE net components. If the nominal and
59

actual values differ by more than 5% a control valve

overhaul may be required. 6

59
14. Check stressed surface areas for damage such as
scoring or deformities.

15. Use a standard brass scraper or other suitable tool

to clean all bolting. Check for corrosion or any other
106
damage.
114

40

Reassembly of the valve with a Bellows Seal

Bonnet Assembly:
8
16. Lubricate all bolt and screw threads and bearing sur-
faces (stem, plug, underside of the nuts) with a suit- 50
able, approved lubricant (See Section 15: Lubricants).
Never allow lubricants to come in
NOTICE contact with the bonnet or sealing
surfaces.
58

17. Install and finger tighten a new profile ring (55) and 20
seat ring (20).
55

18. Insert the Seat Change Tool (See Section 16: Special
Tools) into the body of the valve and turn clockwise
using a suitable torque wrench (See Section 14: Re- 108
quired Torque, for screwed seats).
1

19. Lower the plug (50) into a three jaw-chuck with soft
brackets and install a new lock bushing (8) into the
plug (Type A and B).
The cone of the lock bushing must
16
NOTICE open to the top.
Figure 10: Disassemble / Reassemble the valve with bellows seal assembly
for type A designs (Valve parts see Table 13, Page 17)
 Valtek GS General Service Valve FCD VLENIM0300-00-AQ 08/14

Reassembling Type A bellows: 113

Carefully lower the bonnet (40) onto the plug. Install

91
a new head gasket (59) and insert the bellows seal
assembly (6) from the top of the bonnet (40). Finger
tighten the stem (6) clockwise onto the plug (50). 60

Tighten the stem (6) using a suitable torque wrench.

106
Reassembling Type B bellows:

Install the bellows seal assembly (6) clockwise onto

40
the plug (50). Tighten the stem (6) using a suitable
torque wrench.

Insert the bellows seal assembly (6) type B through

the underside of the bonnet (40), install a new profile
ring (60) and seal carrier (91) on top. Turn hex nut (60)
clockwise and finger tighten.
(See Section 14: Required Torques, for plug and stem)

20. Install the new bonnet gasket (58).

21. Carefully lower the pre-assembled bonnet in the body

6
of the valve (See page 18 for pressure balanced and
MultiStream trim).

22. Install and finger tighten the bonnet nuts (114) to the
bonnet bolts (108).

23. Install the new flat gasket (59).

24. Carefully lower the head (7) onto the stem and bonnet.

25. Install and finger tighten the nuts (110) to the studs (106).

26. Install the packing box ring (93) and the new packing (88). 8
Install and push two packing rings
NOTICE consecutively using the Tamping
Tool and pre-tighten it using the Compression Tool.
Repeat the procedure with remaining rings. Rotate
each ring 180° from the overlapping point. Make sure
each ring is clean. Dirty rings result in stem leakage. 50

(See Table 18, Page 23) Figure 11: Disassemble / Reassemble the valve with bellows seal assembly for
type B design
27. Install the upper stem guide (87), Belleville springs
(109), and the packing follower (80). Tighten the Item Part Item Part Item Part
packing follower with your fingers clockwise until 1 Body 50 Plug 91 Seal carrier
resistance can be felt. 6 Stem 55 Profile ring 93 Packing box ring
7 Head 58 Bonnet gasket 106 Stud bolt
The Belleville springs (109) must be
NOTICE stacked in series.
8
20
Lock bushing
Seat ring
59
60
Head gasket
Profile ring
108
109
Stud bolt
Belleville spring
40 Bonnet 80 Packing follower 110 Hex nut
28. Tighten the bonnet nuts (114) in four steps - 30%, 42 Plug screw 87 Upper stem guide 113 Hex nut
60%, 100%, and all around 100% - using a crosswise 48 Plug gasket 88 Packing 114 Hex nut
pattern (See Section 14: Torque Requirements). Table 13: Valve parts with bellows seal 17

flowserve.com
 Valtek GS General Service Valve FCD VLENIM0300-00-AQ 08/14

29. Tighten the nuts (110) in four steps - 30%, 60%, 100%, Extended bonnet version with a pressure
and all around 100% - using a crosswise pattern (See
Section 14: Torque Requirements). balanced or MultiStream trim:
Check the plug’s freedom of movement
NOTICE by pushing / lifting it approximately 1. Reassembling for the pressure balanced V-ring, a new
driving band (66) and a new sealing ring (65).
~10 mm (0.4 inch) between tightenings. Loosen the
bolted connection and start again if it proves difficult to
Reassembling for the pressure balanced Piston-ring,
move the plug.
two new sealing rings (65).
Install rings consecutively.
30. Finish packing follower tightening with a wrench (See NOTICE
Table 7, Page 9).
Do not over tighten the packing.
NOTICE Over tightened packing may produce 2. Lower the multiple orifice cylinder (30) and cage (31)
into the body and place it onto the seat.
higher friction and reduce product service life.

3. Install the new cage gasket (56).

31. Replace the pneumatic diaphragm or multi-turn actua-
tor and accessories (See page 19).
4. Lower the plug (50) into the body and place it into the
seat.
32. After reinstalling the control valve in the pipeline,
perform 3 full strokes and check the tightening of the
packing follower and bonnet bolting. 5. Continue with the standard prozedure in the corre-
sponding chapter.
33. Log the maintenance interval and the work performed.

50

65
Extended plug version with MultiStream
noise reduction trim: 65
66*

1. Lower the multiple orifice cylinder (30) and spring

56
(133) into the body and place it onto the seat.
31
2. Lower the plug (50) into the body and place it into the
seat.

3. Continue with the standard prozedure in the corre-

sponding chapter. 30

133 Figure 13: Extended bonnet trim for pressure balanced designs

Item Part Item Part

30 30 Multiple orifice cylinder 56 Cage gasket
31 Cage 65 Sealing ring
Figure 12: Extended bonnet trim for MultiStream 50 Plug 66 Driving band

Table 14: Valve parts extended bonnet trim equipment - balancing and MultiStream
Item Part Item Part
30 Multiple orifice cylinder 133 Spring * Type V-ring pressure balanced design with one driving
band (65) and one sealing ring (66).
Table 14: Valve parts extended bonnet trim with MultiStream
Type Piston-ring pressure balanced design with two
sealing rings (65).
18
 Valtek GS General Service Valve FCD VLENIM0300-00-AQ 08/14

Reassemble the actuator and positioner

onto the valve: O-ring

1. Mount the pneumatic diaphragm or multi-turn actuator

Positioner
onto the bonnet and tighten the yoke lock nut (76)
clockwise (See Section 14: Required Torques).

Socket screw
The legs of the yoke should be parallel
NOTICE to the flow direction.

2. Move the actuator to the open position.

3. Screw in the lower coupling (345) three turns and

move the actuator into the closed position.

The plug must be aligned onto the

NOTICE seat. The cushioning effect of the bel-
lows can be prevented by tightening the packing follower. Figure 14: Remove the positioner

4. Move the actuator back into the open position and

adjust the distance between the lower coupling (345)
and upper coupling (249) by adjusting the stroke
length.

Size Stroke
240
15 - 50 1/2“ - 2“ 20 + 0,5 mm 0.787 + 0.02 in.
65 - 100 3“ - 4“ 40 + 0,5 mm 1.574 + 0.02 in.
249 345
125 - 150 6“ 60 + 0,8 mm 2.362 + 0.03 in.

Table 15: Stroke adjustment length

76

5. Move the actuator to the close position and install the

cap screws (240).
113

6. Lock the lock nut (113). Keep upper coupling (249)

from turning by securing with a wrench.

7. Reassemble the positioner on the valve as necessary

(See relevant accessory User Instruction).

8. Connect the valve into the pipeline (See Section 9:

Installation). Figure 15: Remove the actuator

9. After reinstalling the control valve into the pipeline, Item Item
Part Part
perform three full strokes and check the tightness of WW 1)
EU 2)
WW EU
the packing follower and bonnet bolting (See Section 76 5.10 Yoke lock nut 249 5.3 Upper coupling
10: Valve Quick-Check). 113 5.2 Lock nut 345 5.1 Lower coupling
240 5.5 Cap screw Table 16: Coupling parts identification
10. Log the maintenance interval and the work performed. 1)
WorldWide 2)
European Union
19

flowserve.com
 Valtek GS General Service Valve FCD VLENIM0300-00-AQ 08/14

14 Torque Requirements
Valtek GS Torque Requirements for BONNET NUTs (58) per nominal diameter
Presssure 15 20 25 32 40 50 65 80 100 125 150
Class 1/2“ 3/4“ 1“ - 1 1/2“ 2“ - 3“ 4“ - 6“
PN 16 / 40 12,5 26 19 51 78 110 140
Class 150 Nm 7,3 17 22 26 46 76
- - -
Class 300 9,2 21 27 43 76 146
PN 16 / 40 9.2 19.2 14.0 38 58 81 103
Class 150 ft lb 5.4 12.5 16.2 19.2 34 56
- - -
Class 300 6.8 15.5 19.9 32 56 108

Valtek GS Torque Requirements for SEAT RINGs (20) per nominal diameter
Presssure 15 20 25 32 40 50 65 80 100 125 150
Class 1/2“ 3/4“ 1“ - 1 1/2“ 2“ - 3“ 4“ - 6“
PN 16 / 40
Nm 40 100 162 457 841 1046 1653
Class 150 / 300
PN 16 / 40
ft lb 30 74 120 337 620 772 1219
Class 150 / 300

Valtek GS Torque Requirements for HEAD NUTs (110) per nominal diameter
Presssure 15 20 25 32 40 50 65 80 100 125 150
Class 1/2“ 3/4“ 1“ - 1 1/2“ 2“ - 3“ 4“ - 6“
PN 16 / 40 22 44
13
Class 150 Nm 14 30 24
- - -
Class 300 10 12 25 46
PN 16 / 40 16.2
9.6
Class 150 ft lb 10.3 22 17.7
- - -
Class 300 7.4 8.9 18.4 34

Valtek GS Torque Requirements for PLUG and STEM (50, 6) per nominal diameter
Presssure 15 20 25 32 40 50 65 80 100 125 150
Class 1/2“ 3/4“ 1“ - 1 1/2“ 2“ - 3“ 4“ - 6“
PN 16 / 40
Nm 40 80 170
Class 150 / 300
PN 16 / 40
ft lb 30 59 125
Class 150 / 300

15 Lubricants
Lubricant / Antiseize
Use
WW (World Wide) EU (European Union)
Threads of the Seat-Ring (20, 1), Stem (6, 50) and Bonnet-Bolting
Klüber HEL 46-450
Standard, Guide of the Plug (50), V-Ring / Piston-Ring Balancing (65) and Twist-Lock of the Stem (6) Fastorq A/G
from -40°F to +752°F Threads of the Packing-Follower (80), Coupling (113, 345, 249, 240) and Yoke Locknut (76) Klüberpaste 46 MR 401
-40°C to +400°C Actuator O-Ring‘s (272, 271, 275, 278) DOW Molykote 55 O-Ring Klüber Unisilikon L 250 L
Threads of the Actuator Casing-Bolting (211, 335, 336) and Guide (254) Fastorq A/G Klüberpaste 46 MR 401
Threads of the Seat-Ring (20, 1), Stem (6, 50) and Bonnet-Bolting
Low temperature, Guide of the Plug (50), V-Ring Balancing (65) and Twist-Lock of the Stem (6) Alcohol 96%
from -76°F to -40°F Threads of the Packing-Follower (80), Coupling (113, 345, 249, 240) and Yoke Locknut (76)
-60°C to -41°C Actuator O-Ring‘s (272, 271, 275, 278) DOW Molykote 55 O-Ring Klüber Unisilikon L 250 L
Threads of the Actuator Casing-Bolting (211, 335, 336) and Guide (254) Fastorq A/G Klüberpaste 46 MR 401
Threads of the Seat-Ring (20, 1), Stem (6, 50) and Bonnet-Bolting
Oxygen, Guide of the Plug (50), V-Ring Balancing (65) and Twist-Lock of the Stem (6) DuPont Krytox GPL 206 Klüberalfa YV 93-1202
from -40°F to +320°F Threads of the Packing-Follower (80), Coupling (113, 345, 249, 240) and Yoke Locknut (76)
-40°C to +160°C Actuator O-Ring‘s (272, 271, 275, 278) DOW Molykote 55 O-Ring Klüber Unisilikon L 250 L
20 Threads of the Actuator Casing-Bolting (211, 335, 336) and Guide (254) Fastorq A/G Klüberpaste 46 MR 401
 Valtek GS General Service Valve FCD VLENIM0300-00-AQ 08/14

16 Special Tools
Special Tool Use

Seat Change Tool

Recommended tool for disassembling and reassembling.

Part N° See spare parts catalog

Torque wrench cannot afford such needed high torques. Use therefore an mechanical force
multiplier - for example JUWEL Type 01 RS or Type 03L or equivalent.

Packing Tamping Tool

Packing Packing
Recommended tool for assembling.
Centering Tamping
Tool Tool
Part N° See spare parts catalog

Packing Packing Compression Tool

Compression
Tool Recommended tool for assembling.

Part N° See spare parts catalog

PCT PCT
Sleeve Sleeve
Long Short

Ring Nut Tool

Recommended tool for disassembling and reassembling.

Part N° See spare parts catalog

Packing Driver Tool

Recommended tool for disassembling.

Part N° See spare parts catalog

Stem Tightening Tool

Recommended tool for disassembling and reassembling.

Part N° See spare parts catalog

Alternatively, one can use also an automatic stud driver.

21

flowserve.com
 Valtek GS General Service Valve FCD VLENIM0300-00-AQ 08/14

17 Parts List 1)
see page 17, 2) and 3) see page 18
80

Spare Parts
Item
Part Available Materials 109
WW1) EU2)
87
1 1.1 Body 1.0619 A216 WCC 1.4408 A351 CF8M
88
6 2.4 Bellows seal Unit 316 SS

7 3.15 Head 1.0460 A105 1.4404 316 L 93

or or or or
1.0619 A216 WCC 1.4408 A351 CF8M 7

8 2.3 Lock Bushing 316 SS 110

20 2.1 Seat Ring 316 SS S

30 2.26 Multi. Cylinder 3)

1.4571 K
48
31 2.9 Cage 2)
A351 CF8M
59
40 3.1 Standard Bonnet 1.0460 A105 1.4404 316 L
Extension Bonnet or or or or 42
Bellows Seal Bonnet 1.0619 A216 WCC 1.4408 A351 CF8M

42 3.14 Plug Screw A2

48 3.13 Gasket Pure Graphite D 6

50 2.2 Contoured Plug

316 SS (Alloy 6) K
Quick Open

55 2.5 Profile Ring Pure Graphite S

56 2.10 Cage Gasket 2)

Pure Graphite
59
58 1.2 Bonnet Gasket Pure Graphite on Support Plate from 1.4401
106
59 2.15 Head Gasket Pure Graphite D
40
60 2.8 Profile Ring 1) Pure Graphite

65 2.12 Sealing Ring 2) PTFE-Rings

66 2.21 Driving Band 2)

PTFE 8
80 3.4 Packing Follower 316 SS
50
83 3.1.1 Lower Stem Guide 316 SS (nitrided)
114
87 3.6 Upper Stem Guide 316 SS

88 3.3 Packing PTFE-Rings

D
Graphite-Rings

91 2.7 Seal Carrier 1) 316 SS

93 3.2 Packing box ring 316 SS

58
106 3.17 Stud Bolt KG A193 A2-70 A193
20
108 1.3 Stud Bolt KG A193 A2-70 A193

109 3.7 Belleville Spring 1.4310 55

110 3.16 Hex Nut KG A194 A2-70 A194 108

113 2.6 Hex Nut 1)
316 SS
1
114 1.4 Hex Nut KG A194 A2-70 A194

133 2.28 Spring 3) 1.4568

22 1)
WorldWide 2)
European Union K = Plug Kit, S = Seat Kit, D = Gasket Kit Figure 16: Complete valve parts
 Valtek GS General Service Valve FCD VLENIM0300-00-AQ 08/14

Parts List - Packing Details

Part Detail

PTFE Packing (88)

This consists of:

1 Pc. Anti Extrusion Ring

4 Pcs. Packing Rings

1 Pc. Anti Extrusion Ring

Rotate each ring 180° from the overlapping point.

Graphite Packing (88)

This consists of:

5 Pcs. Packing Rings

Rotate each ring 180° from the overlapping point.

Belleville Springs (109)

The two Belleville springs must stacked in series !

Table 17: Packing Details

18 Disposal
Up to 95 % of the Valtek GS control valve is metal. The re- The valve should be professionally disassembled and reas-
maining materials are synthetic, rubber, polytetrafluoroethyl- sembled. Metal parts should be scrapped, with the remaining
ene (PTFE), graphite, paint, and lubricants. materials disposed of according the national conditions.

Potential hazards and their sources are un- Peripheral units (accessories) should be recycled according
NOTICE der the operator‘s influence. The operator the relevant manufacturer‘s User Instructions.
must observe national and international environmental condi-
tions for control valve removal from the pipeline and cleaning.
Permissible limit values must be maintained to ensure suit-
able protective measures; service personnel must be prop-
erly instructed in performing the disassembly and reassembly
procedure.
23

flowserve.com
 USA
Flowserve Flow Control Division
1350 N. Mt. Springs Parkway
Springville, UT 84663
USA
Phone: +1 801 489 8611
Fax: +1 801 489 3719

Austria
Flowserve Control Valves GmbH
Kasernengasse 6
9500 Villach
AUSTRIA
Phone: +43 (0) 4242 41181 - 0
Fax: +43 (0) 4242 41181 - 50

France
Flowserve France S.A.S
PB 60 63307 Thiers Cedex
FRANCE
Phone: +33 4738 04266
Fax: +33 4738 01424

India
Flowserve India Controls Pvt Ltd.
Plot # 4, 1A, Road #8 EPIP White-
field Bangalore, Karnataka, 560066
INDIA
Phone: 91 80 40146200
Fax: 91 80 28410286

China
FCD VLENIM0300-00-AQ Printed in USA. August 2014 Flowserve Fluid Motion and
Control (Suzhou) Co., Ltd.
No. 35, Baiyu Road,
To find your local Flowserve representative
Suzhou Industrial Park,
or for more information about Flowserve Corporation, visit
Suzhou Jiangsu Province,
www.flowserve.com.
P.R. 215021 CHINA
Phone: 86 512 6288 8790
Fax: 86 512 6288 8736

Singapore
Flowserve Pte. Ltd.
12 Tuas Avenue 20
Republic of Singapore 638824
SINGAPORE
Phone: +65 6879 8900
Flowserve Corporation has established industry leadership in the design and manufacture of its products. When properly selected, this Flowserve product is designed to perform Fax: +65 6862 4940
its intended function safely during its useful life. However, the purchaser or user of Flowserve products should be aware that Flowserve products might be used in numerous
applications under a wide variety of industrial service conditions. Although Flowserve can (and often does) provide general guidelines, it cannot provide specific data and warnings
for all possible applications. The purchaser/user must therefore assume the ultimate responsibility for the proper sizing and selection, installation, operation, and maintenance of
Flowserve products. The purchaser/user should read and understand the Installation Operation Maintenance (IOM) instructions included with the product, and train its employees Saudi Arabia
and contractors in the safe use of Flowserve products in connection with the specific application.
Flowserve Abahsain Flow Control Co.,
While the information and specifications contained in this literature are believed to be accurate, they are supplied for informative purposes only and should not be considered
certified or as a guarantee of satisfactory results by reliance thereon. Nothing contained herein is to be construed as a warranty or guarantee, express or implied, regarding any
Ltd.
matter with respect to this product. Because Flowserve is continually improving and upgrading its product design, the specifications, dimensions and information contained Makkah Road, Phase 4
herein are subject to change without notice. Should any question arise concerning these provisions, the purchaser/user should contact Flowserve Corporation at any one of its
worldwide operations or offices. Plot 10 & 12, 2nd Industrial City
© 2014 Flowserve Corporation, Irving, Texas, USA. Flowserve is a registered trademark of Flowserve Corporation. Damman, Kingdom of Saudi Arabia
Phone: +966 3 857 3150 X 243
Fax: +966 3 857 4243
 TECHNICAL BULLETIN
Valtek GS
General Service Control Valve
FCD VLENTB0300A4 03/14
 Valtek GS General Service Control Valve FCD VLENTB0300A4 03/14

Valtek GS - “General Service Control Valve”

The Valtek GS product line is low cost, compact and light-weight. Yet, it is rugged and can be used safely and confidently in a
wide range of general service applications plant-wide. Its modularity provides trim and material options to suit most service
situations. Simplicity of design reduces maintenance and parts inventory costs.

Ideally suited for flow and pressure control of liquid and gas media in oil and gas, power, chemical and petrochemical processing
and related industries, the Valtek GS package provides flow rates, control accuracy and reliability at levels comparable to special
engineered service control valves, but at a significantly lower total cost.

Housing Mounting location

rib design - results in direct mounted
lighter weight positioner - no tubing

Packing
standard live loaded Packing follower
TA-Luft / ISO 15848-1 fits ASME and DIN
wrench
Bonnet
available in
standard- Actuator mounting
extended- easy and versatile
bellows seal-
-designs

Flow capacity Guiding

High Cv gallery double guided

Seat leakage
Standard
Class IV shut-off Contour
Precisely machined

Tight Seal
Profile ring designed for
zero-leakage between Characteristic
seat and body Excellent flow rate

Specifications
Style Globe, ASME and DIN Trim material 316 stainless steel
Sizes ½ to 6 inch / 15 to 150 mm Trim types standard, pressure balanced
Pressure Classes ASME 150 and 300 / PN 16 and PN 40 Plug & seat facing standard, seat surface Alloy 6
End Connection Flanged Characteristic = %, linear, quick open
Body Materials A216WCC / 1.0619 and Low noise and
MultiStream 1-stage
A351CF8M / 1.4408 anti-cavitation
Face to Face ISA 75.08.06 / EN 558-1 basic series 1 Leakage rates Class IV, V and VI (with optional soft seat)
Bonnet standard, extended, bellows seal Actuator pneumatic diaphragm spring actuator
2 Packing PTFE and Graphite spring loaded TA-Luft Standard
Logix 420, direct mounted without tubing
& ISO 15848-1 positioner
 Valtek GS General Service Control Valve FCD VLENTB0300A4 03/14

Body Design - “Integral Flange”

Body Design Type ( Body ) / Size Body Material Bonnet Design Packing Design Trim Design

PN 16
40

DN 15
20 Unbalanced
25 Standard Bonnet Contoured Plug
32 1.0619
Bellow Seal Bonnet Standard
40 1.4408
Extended Bonnet Partial Hard Facing
50
65 Contour Hard Facing
80 V-Ring pressure balanced Soft Seated
spring loaded
100 Standard Bonnet
125 Teflon TA-Luft
Bellow Seal Bonnet Quick Open
Integral flange 150 Graphite TA-Luft Standard
Extended Bonnet
Soft Seated
Class 150 see page 6
Piston-Ring pressure bal-
300 anced Anti-noise Equipment
Bellow Seal Bonnet MultiStream 1-stage
NPS 1/2
3/4 Extended Bonnet
A216 WCC see page 7
1
1 1/2 A351 CF8M
see page 4 - 6
2
3
4
6

Body Connecting Design - “Detail”

Body Design Face to Face End Connections

Form B1 - raised-face
EN 558-1:2012-03 according to
Ra = 3,2 - 12,5 μm
Basic Range 1 EN 1092-1
Integral flange Raised Face Form F - recess

according to Ra = 3,2 - 6,3 μm

ASME / ISA 75.08.01-2002 Raised-face RF
ASME B16.5 125 - 250 μin.

Body Pressure - Temperature Ratings

PN Body Ma- Maximum Allowable Service Temperature in OC
Class terial Working Pressure - 60 - 46 - 29 - 10 50 100 150 200 250 300 350 400
1.0619 12,0 16,0 16,0 13,7 13,3 12,4 11,3 10,2 9,6 9,1
16
1.4408 16,0 16,0 16,0 16,0 16,0 15,1 13,7 12,7 11,9 11,0 10,5 10,2
1.0619 30,0 40,0 40,0 34,2 33,3 31,0 28,3 25,7 24,1 22,8
40
1.4408 40,0 40,0 40,0 40,0 40,0 37,9 34,4 31,8 29,9 27,6 26,4 25,7
bar
A216 WCC 19,6 19,6 19,2 17,7 15,8 13,8 12,1 10,2 8,4 6,5
150
A351 CF8M 19,0 19,0 19,0 19,0 18,4 16,2 14,8 13,7 12,1 10,2 8,4 6,5
A216 WCC 51,1 51,1 51,1 46,6 45,1 43,8 41,9 39,8 37,6 34,7
300
A351 CF8M 49,6 49,6 49,6 49,6 48,1 42,2 38,5 35,7 33,4 31,6 30,3 29,4
Service Temperature in OF
Class
- 76 - 51 - 20 14 122 212 302 392 482 572 662 752
A216 WCC 284 284 278 257 229 200 176 148 122 94
150
A315 CF8M 276 276 276 276 267 235 215 199 176 148 122 94
psig
A216 WCC 741 741 741 676 654 635 608 577 545 503
300 3
A351 CF8M 719 719 719 719 698 612 558 518 484 458 439 426

flowserve.com
 Valtek GS General Service Control Valve FCD VLENTB0300A4 03/14

Working Temperature Range dependent on Body / Bonnet / Trim / Packing

Packing Material
Trim Material
Body Material Bonnet Design Teflon - TA-Luft Graphite - TA-Luft
MAWT 1)
°C °F °C °F
Standard Bonnet - 29 to + 250 - 20 to + 482 - -
Bellows Seal Bonnet - 29 to + 300 - 20 to + 572 + 300 to + 400 + 572 to + 752
Extended Bonnet + 250 to + 300 + 482 to + 572 + 300 to + 400 + 572 to + 752

1.0619 Standard Bonnet V-Ring pressure balanced - 29 to + 250 - 20 to + 482 - -

A216 WCC Bellows Seal Bonnet V-Ring pressure balanced - 29 to + 250 - 20 to + 482 - -
Extended Bonnet V-Ring pressure balanced - 29 to + 250 - 20 to + 482 - -
Bellows Seal Bonnet Piston-Ring pressure balanced + 250 to + 300 + 482 to + 572 + 300 to + 400 + 572 to + 752
Extended Bonnet Piston-Ring pressure balanced + 250 to + 300 + 482 to + 572 + 300 to + 400 + 572 to + 752
316 SS
Standard Bonnet - 46 to + 250 - 51 to + 482 - -
Bellows Seal Bonnet - 60 to + 300 - 76 to + 572 + 300 to + 400 + 572 to + 752
Extended Bonnet + 250 to + 300 + 482 to + 572 + 300 to + 400 + 572 to + 752

1.4408 Standard Bonnet V-Ring pressure balanced - 46 to + 250 - 51 to + 482 - -

A351 CF8M Bellows Seal Bonnet V-Ring pressure balanced - 60 to + 250 - 76 to + 482 - -
Extended Bonnet V-Ring pressure balanced - 60 to + 250 - 76 to + 482 - -
Bellows Seal Bonnet Piston-Ring pressure balanced + 250 to + 300 + 482 to + 572 + 300 to + 400 + 572 to + 752
Extended Bonnet Piston-Ring pressure balanced + 250 to + 300 + 482 to + 572 + 300 to + 400 + 572 to + 752

1)
Maximal Allowable Working Temperature with PTFE soft seat = - 60 to + 250 °C / - 76 to + 482 °F only !

Bonnet Design - “Unbalanced” for DN 15 to 150 / NPS ½ to 6

Bonnet Design Type ( Bonnet ) Body / Bonnet Material Temperature Range 1) Application Packing Design

dependent on body
material
- 29 to + 250 °C
1.0619 / 1.0460 - 20 to + 482 °F
spring loaded
Standard A216 WCC / A216 WCC
Universal use Teflon TA-Luft
Bonnet dependent on body
material see page 6
- 46 to + 250 °C
1.4408 / 1.4408 - 51 to + 482 °F

A351 CF8M / A351 CF8M

Unbalanced + 250 to + 300 °C spring loaded

dependent on body
material + 482 to + 572 °F Teflon TA-Luft
1.0619 / 1.0619
+ 301 to + 400 °C spring loaded
A216 WCC / A216 WCC + 573 to + 752 °F
Universal use Graphite TA-Luft
Extended
dependent on
Bonnet temperature
- 60 to + 300 °C spring loaded
dependent on body
material - 76 to + 572 °F Teflon TA-Luft
1.4408 / 1.4408
+ 301 to + 400 °C spring loaded
4 A351 CF8M / A351 CF8M + 573 to + 752 °F Graphite TA-Luft

1)
see also Working Temperature Range on Page 4
 Valtek GS General Service Control Valve FCD VLENTB0300A4 03/14

Bonnet Design - “Unbalanced” for DN 15 to 150 / NPS ½ to 6

Bonnet Design Type ( Bonnet ) Body / Bonnet Material Temperature Range Application Packing Design

dependent on body
material
- 29 to + 300 °C
1.0619 / 1.0619 - 20 to + 572 °F
spring loaded
A216 WCC / A216 WCC
Teflon TA-Luft
dependent on body
material see page 6
- 60 to + 300 °C Use for
Bellows Seal 1.4408 / 1.4408 - 76 to + 572 °F hazardous,
Unbalanced
Bonnet costly media
A351 CF8M / A351 CF8M or vacuum
dependent on body
material spring loaded
1.0619 / 1.0619 + 300 to + 400 °C
Graphite TA-Luft
1.4408 / 1.4408 + 572 to + 752 °F
A216 WCC / A216 WCC see page 6
A351 CF8M / A351 CF8M

Bonnet Design - “Pressure balanced” for DN 80 to 150 / NPS 3 to 6

Bonnet Design Type ( Bonnet ) Body / Bonnet Material Temperature Range Application Packing Design

dependent on body
material
- 29 to + 250 °C
1.0619 / 1.0619 - 20 to + 482 °F

Standard A216 WCC / A216 WCC

Universal use
Bonnet dependent on body
material
- 46 to + 250 °C
1.4408 / 1.4408 - 51 to + 482 °F

A351 CF8M / A351 CF8M

dependent on body
material
- 29 to + 250 °C
1.0619 / 1.0619 - 20 to + 482 °F

A216 WCC / A216 WCC

Use for
Bellows Seal hazardous, spring loaded
V-Ring Bonnet costly media
pressure or vacuum Teflon TA-Luft
balanced
see page 6

dependent on body
material
- 60 to + 250 °C
1.4408 / 1.4408 - 76 to + 482 °F

A351 CF8M / A351 CF8M

Extended Universal use
dependent on
Bonnet temperature

flowserve.com
 Valtek GS General Service Control Valve FCD VLENTB0300A4 03/14

Bonnet Design - “Pressure balanced” for DN 80 to 150 / NPS 3 to 6

Bonnet Design Type ( Bonnet ) Body / Bonnet Material Temperature Range Application Packing Design

Use for
Bellows Seal hazardous,
Bonnet costly media
or vacuum

dependent on body
+ 250 to + 400 °C
material
+ 482 to + 752 °F spring loaded
Piston-Ring
1.0619 / 1.0619
pressure see also Graphite TA-Luft
1.4408 / 1.4408
balanced Working Temperature
Range see page 6
A216 WCC / A216 WCC
on Page 4
A351 CF8M / A351 CF8M

Extended Universal use

dependent on
Bonnet temperature

Packing Design - “Detail”

Packing Design Type ( Packing ) Material Temperature Range Application Approvals

Packing Rings - 60 to + 300 °C TA-Luft

Braided PTFE-Yarn - 76 to + 572 °F
impregnated with ISO 15848-1
Teflon Universal chemical
PTFE-Dispersion see also ( 10-4 mg * s-1 * m-1 )
“TA-Luft” resistance.
Working Temperature
Chamber Washers Range Tightness class −> B
PTFE-Carbon on Page 4 Endurance class −> CC1

spring loaded

301 to + 400 °C TA-Luft

Packing Rings
573 to + 752 °F Universal chemical
Braided Graphite ISO 15848-1
resistance.
Graphite made out of expanded
see also ( 10-2 mg * s-1 * m-1 )
“TA-Luft” pure Graphite-Yarn
Working Temperature Not suitable for oxidi-
lubricated with a Tightness class −> C
Range zing medium !
slip additive Endurance class −> CC1
on Page 7

6
 Valtek GS General Service Control Valve FCD VLENTB0300A4 03/14

Trim Design - “Standard”

max. allowable
Noise
Type ( Trim ) / Material Medium Flow Differential Pressure
Reduction
in bar 1)

standard ∆pI < xFZ·(p1-pV)

316 SS ∆pC < xT·p1

partial hard
facing
( seat
surface ) ∆pI < (xFZ+0,10)·(p1-pV)

316 SS ∆pC < xT·p1

Contoured Plug from seat Ø

Characteristic: 12 mm
mod. equal per.
or full hard
linear facing

( contour ) ∆pI < (xFZ+0,15)·(p1-pV)

316 SS ∆pC < xT·p1

up to seat Ø none
10 mm gases,
-
vapors
Noise Insulating
and
provided by cus-
liquids
• clean tomer
soft seated
∆pI < xFZ·(p1-pV)
316 SS • marginally
+ contaminated Flow direc- ∆pC < xT·p1
PTFE tion
with particles
under
the plug
• low clogging
potential for
dirty service

standard
316 SS

Quick Open with

Throttle Lip
∆p < MAWP
Characteristic:
On / Off
soft seated
316 SS
+
PTFE

Gases
Type: standard
and max. - 13 dB(A)
∆pC < xT·p1
Vapors

Type: standard
Contoured Plug all soft seated
with Standard ∆pI < xFZ·(p1-pV)
MultiStream Trim
Liquids Type: partial hard facing max. - 4 dB(A)
∆pI < (xFZ+0,10)·(p1-pV)

Type: full hard facing

∆pI < (xFZ+0,15)·(p1-pV)

Characteristic values of incompressible fluids ∆pI −> xFZ −> 0,79 - 0,24 respectively compressible fluids ∆pC −> xT −> 0,82 - 0,61 7
1)
Formulas works only with SI - values ( bar = psi / 14.5038 ) !

flowserve.com
 Valtek GS General Service Control Valve FCD VLENTB0300A4 03/14

Valve Characteristic
Type (Trim) Application

G Modified equal percentage Flow Characteristic

• The equal percentage characteristic is used for highly changeable
differential pressure.
• A “soft” inlet characteristic alleviates pressure impulses for short closing
times.
• The equal percentage characteristic relates equal increments of travel to
equal percentage increments of the corresponding Cv / Kv-value.
• The equal percentage characteristic is recommended for a pressure ratio of
∆p0 / ∆p100 > 2
•
L Linear Flow Characteristic
• The linear characteristic is used for constant differential pressure under
different loads.
• The linear characteristic relates equal increments of travel to equal
increments of the Cv / Kv-value.
• The linear characteristic is recommended for a pressure ratio of
∆p0 / ∆p100 >1 < 2

A On / Off Flow Characteristic with Throttle Lip

• On / Off characteristic is mainly used for closing operations.
• The stroke of the On / Off characteristic shows an approximate linear run up
to a 1/4 of the seat diameter and furthermore enables the full flow area
when open.

Contoured Plug
Characteristic: modified - equal percentage resp. linear
Possible seat diameter depends on nominal size
Material / Design
15 20 25 40 50 80 100 150
cv kvs Seat Balanc- 32 65 125
(gpm) (m3/h) Ø ing 316 SS 1/2“ 3/4“ 1“ 1 1/2“ 2“ 3“ 4“ 6“
partial hard full hard soft
standard
facing facing seated 1) Stroke = 20 mm / 0.787 in. 40 mm / 1.574 in. 60 mm / 2.362 in.
0.46 0,40 4 • • • • • •
0.73 0,63 6 • • • • • •
1.16 1,0 8 • • • • • •
1.8 1,6 8 • • • • • •
2.9 2,5 10 • • • • • •
4.6 4,0 12 • • • • • •
6.5 5,6 16 • • • •
7.3 6,3 16 • • • • •
9.2 8,0 20 • • • •
11.6 10 20 • • • • • •
16.2 14 25 • • • •
18.5 16 25 • • • • • •
- 22,4 34 • • • •
29 25 34 • • • • •
36 31,5 40 • • • •
46 40 42 • • • • • •
55 47,5 50 • • • •
73 63 53 • • • • • •
- 80 67 • • • •
116 100 67 • • • • • • • •
145 125 80 • • • • •
185 160 84 • • • • • • •
208 180 100 • • • • •

8 289 250 105 • • • • • •

410 355 130 • • • • •
1)
Maximal Allowable Working Temperature with PTFE soft seat = - 60 to + 250 °C / - 76 to + 482 °F only !
 Valtek GS General Service Control Valve FCD VLENTB0300A4 03/14

Contoured Plug linked to MultiStream

Characteristic: modified - equal percentage resp. linear
Possible seat diameter depends on nominal size
Material / Design
15 20 25 40 50 80 100 150
cv kvs Seat Balanc- 32 65 125
(gpm) (m3/h) Ø ing 316 SS 1/2“ 3/4“ 1“ 1 1/2“ 2“ 3“ 4“ 6“
partial soft
standard
hard facing seated 1) Stroke = 20 mm / 0.787 in. 40 mm / 1.574 in. 60 mm / 2.362 in.

4.6 4,0 16 • • • •
5.8 5,0 16 • • • •
6.5 5,6 16 • • • •
7.3 6,3 20 • • • •
9.2 8,0 20 • • • •
10.4 9,0 20 • • • • •
11.6 10 25 • • • •
- 12,5 25 • • • •
16.2 14 25 • • • • •
- 16 34 • • • •
23 20 34 • • • •
26 22,4 34 • • • •
29 25 40 • • • •
36 31,5 42 • • • •
41 35,5 42 • • • • •
41 35,5 50 • • • •
- 50 53 • • • •
65 56 53 • • • • •
- 63 67 • • • • •
92 80 67 • • • • • •
104 90 67 • • • • • •
104 90 80 • • • • •
145 125 84 • • • • •
162 140 84 • • • • • •
162 140 100 • • • • •
- 180 105 • • • • •
231 200 105 • • • • •
324 280 130 • • • • •
1)
Maximal Allowable Working Temperature with PTFE soft seat = - 60 to + 250 °C / - 76 to + 482 °F only !

Quick Open
Characteristic: on / off
Material / Possible seat diameter depends on nominal size
Design 15 20 25 40 50 80 100 150
cv kvs Seat 32 65 125
(gpm) (m3/h) Ø 316 SS 1/2“ 3/4“ 1“ 1 1/2“ 2“ 3“ 4“ 6“
soft
standard seated 1) Stroke = 20 mm / 0.787 in. 40 mm / 1.574 in. 60 mm / 2.362 in.
7.3 6,3 16 • • •
10.4 9,0 20 • • •
18.5 16 25 • • •
- 25 34 • • •
41 35,5 40 • • •
61 53 50 • • •
- 90 67 • • •
162 140 80 • • •
231 200 100 • • •
- 285 105 • • •
462 400 130 • • •
9
1)
Maximal Allowable Working Temperature with PTFE soft seat = - 60 to + 250 °C / - 76 to + 482 °F only !

flowserve.com
 Valtek GS General Service Control Valve FCD VLENTB0300A4 03/14

Seat Leakage 2)
1)
Ø d = Seat Ø
LF = Leakage Factor −> see IEC 60534-4 Remark 2

acc. Standard Balancing Plug design Leakage Class Test Medium Test Pressure max. Seat Leakage Leakage Code
0,000 1 · kvs
Liquid Working Pressure IV L 2
0.000 1 · cv
metal to metal seated IV
Working Pressure, max. 3,5 bar 0,000 1 · kvs
Gas IV G 1
Working Pressure, max. 50.7 psi 0.000 1 · cv
Without metal to metal seated, Liquid Working Pressure 0,000 018 · ∆p · Ø d 1)
VL2
lapped seat, V Working Pressure, max. 3,5 bar
increased seal force Gas 0,000 010 8 · Ø d VG1
Working Pressure, max. 50.7 psi
Working Pressure, max. 3,5 bar
soft seated VI Gas 0,3 · ∆p · LF 2) VI G 1
Working Pressure, max. 50.7 psi
IEC 60534-4:2006-06 0,000 1 · kvs
resp. Liquid Working Pressure IV L 2
ASME / FCI 70-2 0.000 1 · cv
metal to metal seated IV
Working Pressure, max. 3,5 bar 0,000 1 · kvs
Gas IV G 1
Working Pressure, max. 50.7 psi 0.000 1 · cv
V-Ring metal to metal seated, Liquid Working Pressure 0,000 018 · ∆p · Ø d VL2
lapped seat, V Working Pressure, max. 3,5 bar
increased seal force Gas 0,000 010 8 · Ø d VG1
Working Pressure, max. 50.7 psi
Working Pressure, max. 3,5 bar
soft seated VI Gas 0,3 · ∆p · LF VI G 1
Working Pressure, max. 50.7 psi
Piston- 0,000 1 · kvs
metal to metal seated IV Liquid Working Pressure IV L 2
Ring 0.000 1 · cv
metal to metal seated Liquid Working Pressure · 1,1
metal to metal seated, Working Pressure, max. 6 bar
EN 12266-1:2003-06 Without lapped seat A Working Pressure, max. 87.0 psi no leakage viewable -
Gas
Working Pressure, max. 6 bar
soft seated
Working Pressure, max. 87.0 psi

Max. allowable control - differential pressure

∆ p ( bar / psi )
15 20 25 40 50 80 100 150
32 65 125
Seat 1/2“ 3/4“ 1“ 1 1/2“ 2“ 3“ 4“ 6“
Ø Stroke 20 mm / 0.787 in. 40 mm / 1.574 in. 60 mm / 2.362 in.
Stem Ø 12 mm / 0.472 in. Stem Ø 16 mm / 0.630 in. Stem Ø 20 mm / 0.787 in. Stem Ø 24 mm / 0.945 in.
max. Force 13 500 N / 3035 lbf max. Force 23 000 N / 5171 lbf max. Force 39 000 N / 8768 lbf m. F. 56 000 N / 12 590 lbf
4 51 740 51 740 51 740
6 51 740 51 740 51 740
8 51 740 51 740 51 740
10 51 740 51 740 51 740
12 51 740 51 740 51 740
16 51 740 51 740 51 740
20 51 740 51 740 51 740 51 740
25 51 740 51 740 51 740 51 740
unbalanced

34 51 740 51 740 51 740

40 48 696
42 44 638 51 740 51 740
50 32 464
53 32 464 32 464 32 464
67 20 290 20 290 20 290 24 348 24 348
80 15 218
84 13 189 15 218 15 218
100 10 145
105 10 145 10 145
130 7 102
67 51 740 51 740 51 740 51 740
pressure balanced

80 51 740
84 51 740 51 740 51 740
100 51 740
10 105 51 740 51 740
130 51 740
 Valtek GS General Service Control Valve FCD VLENTB0300A4 03/14

Parts List Bellows Seal Bonnet

Materials of Construction
80
Item
Part Available Materials 109
WW EU
1 1.1 Body 1.0619 A216 WCC 1.4408 A351 CF8M
58
58 1.2 Bonnet Gasket Pure Graphite on Support Plate from 1.4401
108 1.3 Stud Bolt KG A193 A2-70 A193 88
114 1.4 Hex Nut KG A194 A2-70 A194
20 2.1 Seat Ring 316 SS 93
50 2.2 Contoured Plug
316 SS 7
Quick Open
8 2.3 Lock Bushing 316 SS
110
6 2.4 Bellows seal Unit 316 SS
55 2.5 Profile Ring Pure Graphite
113 2.6 Hex Nut 1) 316 SS
91 2.7 Seal Carrier 1) 316 SS Standard / Extended Bonnet 48
60 2.8 Profile Ring 1) Pure Graphite
31 2.9 Cage 2) A351 CF8M 59
56 2.10 Cage Gasket 1) Pure Graphite
42
65 2.12 Sealing Ring 1) PTFE-Rings
59 2.15 Head Gasket Pure Graphite
66 2.21 Driving Band 1) PTFE
30 2.26 Multi. Cylinder 1) 1.4571 6
133 2.28 Spring 1) 1.4568
40 3.1 Standard Bonnet 1.0460 A105 1.4404 316 L
Extension Bonnet or or or or
Bellows Seal Bonnet 1.0619 A216 WCC 1.4408 A351 CF8M
83 3.1.1 Lower Stem Guide 316 SS (tenifer treated)
93 3.2 Bottom Ring 316 SS
88 3.3 Packing PTFE-Rings 59
Graphite-Rings
80 3.4 Packing Follower 316 SS 106
87 3.6 Upper Stem Guide 316 SS (tenifer treated)
109 3.7 Belleville Spring 1.4310 40
48 3.13 Gasket Pure Graphite
42 3.14 Plug Screw A2
7 3.15 Head 1.0460 A105 1.4404 316 L
or or or or 8
1.0619 A216 WCC 1.4408 A351 CF8M
110 3.16 Hex Nut KG A194 A2-70 A194 50
106 3.17 Stud Bolt KG A193 A2-70 A193
1)
Parts not illustrated, see User Manual ! 114

58

20

55

108

11

flowserve.com
 Valtek GS General Service Control Valve FCD VLENTB0300A4 03/14

Dimensional Drawing

ØD

ØD

~HR
~HN

BL BL

Valve with Standard Bonnet and Pneumatic Actuator Valve with Extension Bonnet and Pneumatic Actuator

ØD
DH
DS
~HB

Ø DS L DH + Weight
Size
mm inch mm inch mm inch kg lbs
IG 253 200 7.87 250 9.84 160 6.30 5,5 12.1
IG 503 200 7.87
350 13.78 550 21.65 18 39.7
IG 701 230 9.06

Actuator with side-mounted Handwheel

BL

Valve with Bellows Seal Bonnet and Pneumatic Actuator

12
 Valtek GS General Service Control Valve FCD VLENTB0300A4 03/14

Dimensions and Weights

Description Nominal Size
Actuator 15 20 25 32 40 50 65 80 100 125 150
DIN - Valves (mm resp. kg) Size ØD Stroke 20 mm / 0.787 in. 40 mm / 1.574 in. 60 mm / 2.362 in.
BL Face to Face Dimension according to EN 558 130 150 160 180 200 230 290 310 350 400 480
~ HN for Standard Bonnet and Actuator (mm) IG 253 265 445 445 445 475 475 480
IG 503 352 565 565 565 600 600 600 665 665 670
IG 701 390 640 640 640 710 710 710 805 805
~ HB for Bellows Seal Bonnet and Actuator (mm) IG 253 265 610 610 610 615 615 615
IG 503 352 730 730 730 735 735 735 925 925 925
IG 701 390 775 775 775 965 965 965 1230 1235
~ HR for Extension Bonnet and Actuator (mm) IG 253 265 520 520 520 540 540 540
IG 503 352 640 640 640 660 660 660 750 750 750
IG 701 390 700 700 700 790 790 790 935 940
~ Weight in kg for Standard Bonnet and Actuator IG 253 16,5 17,5 18,0 23 24 29
IG 503 27 28 28 33 34 39 55 59 75
IG 701 44 45 50 66 70 86 109 141
~ Weight in kg for Bellows Seal Bonnet and Actuator IG 253 20 21 21 25 26 30
IG 503 30 31 31 35 36 40 61 63 78
IG 701 46 47 51 72 74 89 125 156
~ Weight in kg for Extension Bonnet and Actuator IG 253 17,5 18,0 19,0 24 25 30
IG 503 28 28 29 34 35 40 57 61 75
IG 701 45 46 51 68 72 86 112 145
Flanges drilled and dimensioned according to EN 1092-1, Form B1
Actuator 1/2“ 3/4“ 1“ - 1 1/2“ 2“ - 3“ 4“ - 6“
ASME - Valves (mm resp. kg) Size ØD Stroke 20 mm / 0.787 in. 40 mm / 1.574 in. 60 mm / 2.362 in.
BL Face to Face Dimension acc. to Class 150 RF 184 184 184 - 222 254 - 298 352 - 451
ASME/ISA 75.08.01 Class 300 RF 190 194 197 - 235 267 - 318 368 - 473
~ HN,, HB, HR for Bonnets and Actuators see DIN - Valves
~ Weight in kg for Standard Bonnet and Actuator IG 253 17,0 18,0 19,0 - 29 32
IG 503 27 28 29 - 39 42 - 69 94
IG 701 - 50 53 - 80 105 - 165
~ Weight in kg for Bellows Seal Bonnet and Actuator IG 253 20 22 22 - 30 33
IG 503 30 32 32 - 40 43 - 74 96
IG 701 - 51 54 - 85 107 - 180
~ Weight in kg for Extension Bonnet and Actuator IG 253 18,0 19,0 20 - 29 32
IG 503 28 29 30 - 40 43 - 71 95
IG 701 - 50 53 - 82 106 - 171
Flanges drilled and dimensioned according to ASME B16.5, Raised Face
BL Face to Face Dimension acc. to Class 150 RF 7.25 7.25 7.25 - 8.75 10.00 - 11.75 13.88 - 17.75
ASME/ISA 75.08.01 (inch) Class 300 RF 7.50 7.62 7.75 - 9.25 10.50 - 12.50 14.50 - 18.62
~ HN for Standard Bonnet and Actuator (inch) IG 253 10.4 17.5 17.5 17.5 - 18.7 18.9
IG 503 13.9 22.2 22.2 22.2 - 23.6 23.6 - 26.2 26.4
IG 701 15.4 - 25.2 25.2 - 28.0 28.0 - 31.7
~ HB for Bellows Seal Bonnet and Actuator (inch) IG 253 10.4 24.0 24.0 24.0 - 24.2 24.2
IG 503 13.9 28.7 28.7 28.7 - 28.9 28.9 - 36.4 36.4
IG 701 15.4 - 30.5 30.5 - 38.0 38.0 - 48.6
~ HR for Extension Bonnet and Actuator (inch) IG 253 10.4 20.5 20.5 20.5 - 21.3 21.3
IG 503 13.9 25.2 25.2 25.2 - 26.0 26.0 - 29.5 29.5
IG 701 15.4 - 27.6 27.6 - 31.1 31.1 - 37.0
~ Weight in lbs for Standard Bonnet and Actuator IG 253 37.5 39.7 41.9 - 63.9 70.5
IG 503 59.5 61.7 63.9 - 86.0 92.6 - 152 207
IG 701 - 110 117 - 176 231 - 363
~ Weight in lbs for Bellows Seal Bonnet and Actuator IG 253 44.1 48.5 48.5 - 66.1 72.8
IG 503 66.1 70.5 70.5 - 88.2 94.8 - 163 212
IG 701 - 112 120 - 187 235 - 396
~ Weight in lbs for Extension Bonnet and Actuator IG 253 39.7 41.9 44.1 - 63.9 70.5
IG 503 61.7 63.9 66.1 - 88.2 94.8 - 157 209 13
IG 701 - 110 117 - 180 233 - 376

flowserve.com
 Valtek GS General Service Control Valve FCD VLENTB0300A4 03/14

General Service Control Valve - GS order code

Type Size PN Body material / Certificate Plug Seat kvs Trim
Valtek GS
V701 D K V N U 50 40 1.0619 O O A O P O N P 1 G G 42 40 316 SS
Body design globe, flanged end D
Flange connection Form B1 K
according to EN 1092-1
Form F Y
ASME B16.5 RF F
Balancing without V
V-ring O
Piston-ring K
Bonnet Standard bonnet N
Bellows seal bonnet B
Extended bonnet R
Stuffing box PTFE standard, TA-Luft U
packing Graphite standard, TA-Luft V
Nominal Size 15 - 20 - 25 - 32 - 40 - 50 - 65 - 80 - 100 - 125 - 150 15 - 150
1/2“ - 3/4“ - 1“ - 1 1/2“ - 2“ - 3“ - 4“ - 6“ 1/2“ - 6“
Nominal pressure 16
PN
40
150
Class
300
Body material 1.0619
DIN
1.4408
A216WCC
ASME
A351CF8M
Regulation for without N
material PED O
PED & AD 2000 A
Material certificate without O
2.2 Z
EN 10204 3.1 with list of certificates ( without CMTR ) B
3.1 with copy of certificates ( CMTR of body & bonnet & bolting E
Regulation for final test EN 1349 IEC 534 / FCI 70-2 A
Final test certificate without O
2.2 Z
EN 10204 3.1 B
3.1 A
Plug type Contoured plug control service P
Quick Open on - off service T
Trim equipment without additional trim equipment O
One-stage for liquid and gas service MultiStream D
Plug and seat standard N
design Seat surface - Alloy 6 D
Full contour - Alloy 6 K
Soft seat W
Seat leakage Test medium Water P
Class IV IEC / FCI
Gas D
Water S
Class V IEC / FCI
Gas F
Class VI IEC / FCI Gas T
Water A
LR A EN 12 266
Gas B
Plug guiding Double stem guided / Cage guided with pressure balanced design 1
Characteristic Modified equal percentage G
Linear L
Quick Open ( on - off ) A
Flow direction Flow under the plug G
Seat diameter 4 - 130
kvs - value ( m3/h ) 0,4 - 355

14 cv - value ( gpm ) 0.46 - 410

Trim material 316 SS 316 SS
 Valtek GS General Service Control Valve FCD VLENTB0300A4 03/14

Pneumatic multi spring actuator - FlowAct order code

Order code
FlowAct
I G 503 B FY O Z B
Actuator design internal air supply I
Yoke design Multi-function yoke for GS only G
Actuator size 250 38.75 Stroke ( mm / inch ) 20 0.79 253
( cm2 / inch2 ) 500 77.50 20, 40 0.79, 1.57 503
700 108.50 20, 40, 60 0.79, 1.57, 2.36 701
Color white, powder coated B
Actuator size 253 503 701
Spring range 0,2 - 1,0 2.9 - 14.5 Actuator force ( N / lbs ) 500 112 1 000 225 1 400 315 AD
( bar / psi ) 0,5 - 1,9 7.3 - 27.6 1 250 281 2 500 562 3 500 787 BL
1,0 - 2,4 14.5 - 34.8 2 500 562 5 000 1 124 7 000 1 574 DY
1,5 - 2,7 1) 21.8 - 39.2 3 750 843 7 500 1 686 10 500 2 360 VC
1,5 - 3,8 21.8 - 55.1 3 750 843 7 500 1 686 10 500 2 360 VI
2,0 - 4,8 29.0 - 69.6 5 000 1 124 10 000 2 248 14 000 3 147 FY
2,3 - 3,4 2) 33.4 - 49.3 - - - - 16 100 3 619 TD
Handwheel without O
side-mounted S
Safety position at spring to open A
air failure spring to close Z
Stroke ( mm / inch ) 20 0.79 A
40 1.57 B
60 2.36 C
1)
Stroke 20, 40 mm / 0.79, 1.57 inch only !
2)
Stroke 20 mm / 0.79 inch only !

Electrical linear actuator - PSL order code

Order code
PSL Automation
A G 202 Z P O 15 A
Actuator design A
Yoke design Pillar yoke for GS only G
Actuator size PSL 201 Stroke 20, 40 0.79, 1.57 Actuator 1 000 225 201
( mm / force
PSL 202 / 202.1 20, 40 0.79, 1.57 2 000 450 202
inch ) ( N / lbs )
PSL 204 20, 40 0.79, 1.57 4 500 1 012 204
PSL 208 20, 40 0.79, 1.57 8 000 1 798 208
PSL 210 20, 40 0.79, 1.57 10 000 2 248 210
PSL 214 20, 40, 60 0.79, 1.57, 2.36 14 000 3 147 214
Voltage AC 220 - 240 V 50 Hz Z
AC 110 - 115 V 50 Hz ( not with PSL 202.1 ) Y
AC 24 V 50 Hz F
Transmitter without O
two additional position switches 2WE E
potentiometer 1000 Ω PD 210 P
tandem - poti 1000 Ω PD2 210 D
transmitter ( mA ), two-wire PSPT02 M
potentiometer 1000 Ω with two position switches Q
transmitter ( mA ) with two position switches N
Positioner without O
positioner 0 (4) - 20 mA, standard version PSAP 2A M
Positioning 15 0.59 ( PSL 201 / 202.1 ) 15
speed
27 1.06 ( PSL 210 / 214 ) 27
( mm / min )
( inch / min ) 30 1.18 ( PSL 202 / 204 / 208 ) 30
Stroke 20 0.79 A
( mm / inch )
40 1.57 B
15
60 2.36 C

flowserve.com
 USA
Flowserve Flow Control Division
1350 N. Mt. Springs Parkway
Springville, UT 84663
USA
Phone: +1 801 489 8611
Fax: +1 801 489 3719

Austria
Flowserve Control Valves GmbH
Kasernengasse 6
9500 Villach
AUSTRIA
Phone: +43 (0) 4242 41181 - 0
Fax: +43 (0) 4242 41181 - 50

France
Flowserve France S.A.S
PB 60 63307 Thiers Cedex
FRANCE
Phone: +33 4738 04266
Fax: +33 4738 01424

India
Flowserve India Controls Pvt Ltd.
Plot # 4, 1A, Road #8 EPIP White-
field Bangalore, Karnataka, 560066
INDIA
Phone: 91 80 40146200
Fax: 91 80 28410286
FCD VLENTB0300A4 03/14 Printed in Europe
China
Flowserve Fluid Motion and
To find your local Flowserve representative Control (Suzhou) Co., Ltd.
or for more information about Flowserve Corporation, No. 35, Baiyu Road,
visit www.flowserve.com or call USA 1 800 225 6989 Suzhou Industrial Park, Suzhou
Jiangsu Province, P.R. 215021
CHINA
Phone: 86 512 6288 8790
Fax: 86 512 6288 8736

Singapore
Flowserve Pte. Ltd.
12 Tuas Avenue 20
Republic of Singapore 638824
Flowserve Corporation has established industry leadership in the design and manufacture of its products. When properly selected, this Flowserve Corporation product is
designed to perform its intended function safely during its useful life. However, the purchaser or user of Flowserve Corporation products should be aware that Flowserve
SINGAPORE
Corporation products might be used in numerous applications under a wide variety of industrial service conditions. Although Flowserve Corporation can (and often does) Phone: +65 6879 8900
provide general guidelines, it cannot provide specific data and warnings for all possible applications. The purchaser/user must therefore assume the ultimate responsibility for
the proper sizing and selection, installation, operation, and maintenance of Flowserve Corporation products. The purchaser/user should read and understand the Installation Fax: +65 6862 4940
Operation Maintenance (IOM) instructions included with the product, and train its employees and contractors in the safe use of Flowserve Corporation products in connection
with the specific application.

While the information and specifications contained in this literature are believed to be accurate, they are supplied for informative purposes only and should not be considered Saudi Arabia
certified or as a guarantee of satisfactory results by reliance thereon. Nothing contained herein is to be construed as a warranty or guarantee, express or implied, regarding
any matter with respect to this product. Because Flowserve Corporation is continually improving and upgrading its product design, the specifications, dimensions and
Flowserve Abahsain Flow Control
information contained herein are subject to change without notice. Should any question arise concerning these provisions, the purchaser/user should contact Flowserve Co.,
Corporation at any one of its worldwide operations or offices.
Ltd.
© 2013 Flowserve Control Valves GmbH, Villach, Austria, Europe. Flowserve is a registered trademark of Flowserve Corporation.
Makkah Road, Phase 4
Plot 10 & 12, 2nd Industrial City
Damman, Kingdom of Saudi Arabia
Phone: +966 3 857 3150 X 243
Fax: +966 3 857 4243