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Selection Chart For Welding and Brazing Rods - Weldclass - 2021.08

This document provides a selection chart for rods used for oxy brazing and TIG welding of various metals. It lists the metal composition of different rod types and their common applications. Rods include bronze, nickel bronze, silver brazing alloys, and filler rods for steel, stainless steel, and aluminum TIG welding. The chart specifies the material compatibility and melting ranges for each rod to help select the appropriate type.

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velan73
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0% found this document useful (0 votes)
1K views2 pages

Selection Chart For Welding and Brazing Rods - Weldclass - 2021.08

This document provides a selection chart for rods used for oxy brazing and TIG welding of various metals. It lists the metal composition of different rod types and their common applications. Rods include bronze, nickel bronze, silver brazing alloys, and filler rods for steel, stainless steel, and aluminum TIG welding. The chart specifies the material compatibility and melting ranges for each rod to help select the appropriate type.

Uploaded by

velan73
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
  • Rods for Oxy Brazing & TIG: Presents a selection chart detailing types of rods for Oxy Brazing and TIG with descriptions, part numbers, attributes, and common uses.
  • Stick Welding Electrodes: Provides a selection chart for stick welding electrodes including types, specifications, typical applications, and operating comments.

Selection Chart Rods for Oxy Brazing & TIG

Nickel Alloys

Aluminium
Cast Iron

Stainless

Copper

Bronze
Product

Brass
Type Attributes / Comments Common Uses

Steel
Description Part No. Fe SS Cu CuZn CuSn Ni Al
Manganese-Bronze
2.4mm Bare Pk10 P2-FRMB24B/10 General purpose. Can be used in place of

✓ ✓ ✓ ✓ ✓
Tobin Bronze for many [Link] Joining & repair of most ferrous
Bronze
2.4mm Flux-Coated Pk10 P2-FRMB24F/10 x x x suitable for copper pipes carrying hot water and copper-based metals
Brazing 3.2mm Bare Pk10 P2-FRMB32B/10 or salt water. Melting range 870-900°C.

3.2mm Flux-Coated Pk10 P2-FRMB32F/10


Nickel Bronze (Nickel Silver)

✓ ✓ ✓ ✓ ✓ ✓
Nickel alloys. Build-up of ferrous
High-strength, good wear resistance. Melting
2.4mm Flux-Coated Pk10 P2-FRNS24F/10 x x range 920-940°C.
components, eg.; repairing gear
teeth.
3.2mm Flux-Coated Pk8 P2-FRNS32F/8

45% Silver
1.6mm Bare Pk2 P2-SB4516B/2
1.6mm Bare Pk5 P2-SB4516B/5

✓ ✓ ✓ ✓ ✓ ✓
General purpose, high-strength. High fluidity
Parts with close fit up. HVAC,
1.6mm Bare 0.5kg WC-00209 x x & rapid capillary flow, Good corrosion
refrigeration, marine, etc.
Silver resistance. Melting range 640-680°C.
1.6mm Flux-Coated Pk2 P2-SB4516F/2
Brazing
1.6mm Flux-Coated Pk5 P2-SB4516F/5
1.6mm Flux-Coated 0.5kg WC-00210
Joins copper-to-copper without flux, and Copper pipe, plumbing fittings,
✓ ✓
15% Silver ("Phos Copper")
brass-to-brass (flux required). Excellent for hot water tanks, etc.
x x x x x x gap-filling where close fit-up does not exist. Joints subject to thermal
2.4mm Bare Pk5 WC-06078 Melting range 645-800°C. expansion and service vibration
Economic option. Joins copper to copper
✓ ✓
2% Silver ("Phos Copper")
(with or without flux) & copper to low-zinc Copper pipe, plumbing fittings,
x x x x x x brass (flux required). Melting range hot water tanks
2.4mm Bare Pk5 WC-06357 645-820°C.
Steel S6


General purpose TIG welding of
Good for poor fit-up and/or where impurities
1.6mm 1.0kg WC-03782 x x x x x x x such as rust and scale are present.
steel (or Oxy/Acetylene fusion
welding)
TIG & 2.4mm 1.0kg WC-03783
Oxy* Stainless-Steel 316L
Welding 1.6mm 1.0kg WC-02373 x x ✓ x x x x x TIG welding common 300 series stainless steels
2.4mm 1.0kg WC-02452
Aluminium 5356
TIG welding wide range of aluminium alloys


1.6mm 0.5kg WC-01535
x x x x x x x *Oxy “welding” of steel / stainless / Aluminium is possible, although MIG &/or TIG are typically
2.4mm 0.5kg WC-02308 the best & most convenient/successful methods. Use Oxy-Acetylene (not Oxy/LPG) and suitable
flux. Weldclass does not supply flux products.
3.2mm 0.5kg WC-02309

Click on the icons This information is presented as “typical” and an indicative guide only, without guarantee or warranty, and Weldclass expressly disclaims any liability incurred from any reliance thereon. No data is to be
construed as an official recommendation for any welding condition or technique by Weldclass. The correct product(s), settings and techniques will vary in each application and users should conduct their
to view more info own research to determine the correct product and method to use in their situation. E.&O.E.
Selection Chart Stick Welding Electrodes
Type Ø Pack Size Part No. Amps Typical Application(s) Operating Comments
Platinum 12V
Very popular due to exceptional
2.0mm 25 Rod Blister P2-E12V/20HP 40-60A
user appeal.
14 Rod Blister P2-E12V/26HP Mild & galvanised steel. Very smooth
Suitable for use with most welding
Steel - General 2.6mm 50-90A arc, easy re-striking & self-releasing slag.
2.5kg Bulk Pack 2-E12V/26 machines.
Tolerant to dirty materials & poor fit-up.
Purpose 9 Rod Blister P2-E12V/32HP
Use in all positions, including
3.2mm 90-130A vertical down.
5.0kg Bulk Pack 2-E12V/32
Promax GP Suitable for use with most welding
2.0mm WC-06296 40-60A Mild & galvanised steel. Smooth arc, easy
machines.
re-striking & self-releasing slag. Tolerant
2.6mm 1kg Reusable Pack WC-06297 50-90A Use in all positions, including
to dirty materials & poor fit-up.
vertical down.
3.2mm WC-06298 90-130A
Steel - High Platinum 16XT “Low Hydrogen” Should be used on machines with
Where higher strength is required, eg OCV* of DC 55V or AC 65V &
Strength 2.6mm WC-03974 60-110A
highly restrained joints or components above.
3.2mm 2kg Vacuum Pack WC-03975 90-140A subject to higher load stress. Use in all positions, except vertical
4.0mm WC-03976 130-190A down.
Platinum 316L
2.0mm 1kg Reusable Pack WC-06453 30-50A Welding of matching 316, 316L &
Suitable for use with most welding
10 Rod Blister P2-316L26 common 300 series stainless steels,
machines.
Stainless-Steel 2.6mm 50-75A including; 301, 302, 304, 304L, 3Cr12,
1kg Reusable Pack WC-06454 Use in all positions, except vertical
etc. Good resistance to pitting, acids &
down.
8 Rod Blister P2-316L32 general corrosion.
3.2mm 75-110A
1kg Reusable Pack WC-06455
Platinum 309MoL Strong & corrosion-resistant welding of; Should be used on machines with
Stainless to mild or low alloy steels, OCV* of 70V & above.
2.6mm WC-06446 45-75A Matching 309 & 309L stainless, CrNi &
Use in all positions, except vertical
1kg Reusable Pack CrNiMo stainless, Hard to weld steels,
3.2mm WC-06447 75-100A Cladding & buffer layers. down.
Platinum 312 High strength welding of almost any
Suitable for use with most welding
Universal 10 Rod Blister P2-31226 steel or stainless-steel. Ideal for;
2.6mm 50-75A machines.
Unknown steels, Dissimilar steels (eg
1kg Reusable Pack WC-06294 Use in all positions, except vertical
steel to stainless), Die or tool steel,
8 Rod Blister P2-31232 down.
etc. Also used for buffer layer prior to
3.2mm 75-110A Not recommended for cast iron.
1kg Reusable Pack WC-06295 hardfacing.

Cast Iron Platinum NiFe High strength, cold welding of; cast iron Suitable for use with most welding
(incl. grey / malleable, nodular & SG
9 Rod Blister P2-NCI32 iron) & cast iron to steel. Machineable
machines.
3.2mm 60-110A Use in horizontal/flat position only.
1kg Reusable Pack WC-06299 weld deposit.
Promax 700 General use on ground-engaging Hardness 53-56 HRC.
implements & similar; augers, points, Suitable for use with most welding
3.2mm WC-06444 90-130A
Hard Facing 1kg Reusable Pack tynes, blades. Ideal for parts subject to machines.
4.0mm WC-06476 140-180A flexing. Use in horizontal/flat position only.
Platinum 943 High-performance for long wear life. Hardness 60-65 HRC.
Exceptional abrasion resistance & good Should be used on machines with
3.2mm WC-06445 115-140A impact strength. Bucket lips, screws, OCV* of 55V & above.
1kg Reusable Pack
4.0mm WC-06477 140-185A hammers, teeth, crushers, etc. Use in horizontal/flat position only.
*OCV = Open Circuit Voltage. Typical OCV ratings; Most inverter machines = 55V+. Most professional / higher-end inverter machines have OCV of 70V+. Some older non-inverter machines = less than 50V.
OCV rating is usually indicated on welding machine data plate, sometimes with the symbol “Uo”.

Click on the icons This information is presented as “typical” and an indicative guide only, without guarantee or warranty, and Weldclass expressly disclaims any liability incurred from any reliance thereon. No data is to be
construed as an official recommendation for any welding condition or technique by Weldclass. The correct product(s), settings and techniques will vary in each application and users should conduct their
to view more info own research to determine the correct product and method to use in their situation. E.&O.E.

Selection Chart         Rods for Oxy Brazing & TIG
This information is presented as “typical” and an indicative guide only, w
Selection Chart         Stick Welding Electrodes
Type
Ø
Pack Size
Part No.
Amps
Typical Application(s)
Operating Comments
Pla

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