IAB Proj
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IAB Proj
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IAB_Proj
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1 Overview of Project 'IAB_Proj'
1.1 IAB Software Information:
Processor Checks:
The Processor Chassis Checkers check the processor and any associated I/O and devices. The
checker examines power consumption of all chassis, estimates memory requirements for the
processor(s), and counts connections for the Processor and any local communication modules
necessary to handle the network bandwidth. Any device that is "owned" by this processor will be
accounted for when performing the check.
Productivity
Improve PRODUCTIVITY with better asset utilization and system
performance.
o Develop a standard set of engineering objects you can use across
all of your applications
o Merge the production floor with the enterprise system to improve
data flow and make faster, more informed business decisions
o Improve uptime, increase speed and simplify integration using
intelligent devices
o Take advantage of a single network infrastructure
Innovation
Cultivate INNOVATION with increased system flexibility and technical risk
mitigation.
o Invest less time in development so that you can spend more time
creating new intellectual property
o Quickly make production changes to better meet market demands
o Mix industrial, business and commercial technologies to solve
business challenges in new ways
o Share best practices
Globalization
Promote GLOBALIZATION with easy access to actionable, plantwide
information.
o Easily extract, share and use information across your enterprise
and around the world directly from manufacturing assets like your
controllers
o Track your manufacturing assets on a global basis
o Take advantage of a single, global standard
Sustainability
Support SUSTAINABILITY with extended product lifecycles and better
asset utilization.
o Reduce waste by specifying a system in a footprint that meets your
needs
o Reduce energy costs by eliminating the need to "over-design"
o Streamline required assets and simultaneously reduce storage,
energy costs, and waste materials
How does the Integrated Architecture system accomplish this? By leveraging
exceptional, industry-leading features that include:
Micro800 Control Systems are easy to install and maintain. One software
package applies to the entire family. These systems offer just enough control for
your lower-cost, stand-alone machines. You can buy only the functionality you
need, and use plug-in modules to personalize your system for specific application
needs.
Controller Options
Micro810
With a nano-sized footprint, the Micro810 Programmable Controller functions as
a smart relay with high-current relay outputs, but with the programming
capabilities of a micro-PLC. As part of the Micro800 family, the Micro810
controller shares a common software and accessories.
Micro830
Micro830 Programmable Controllers are designed for stand-alone machine
control applications that require flexible communications and I/O capabilities.
Select from different controllers that share common software and accessories.
Visualization: To get to most out of your production assets,, you need the right
information, in the right place, at the right time, and in the right format. From
simple pushbuttons or indicators to plant or enterprise-wide production
information, the actions you take are based on the available information.
Premier integration into Integrated Architecture gives you visibility into your
operations, which can lead to business success and performance when and
where you need it.
The Allen-Bradley® PowerFlex family of drives offers a broad range of control modes to
fit virtually any motor control requirement. With the combination of features, options and
packaging for application versatility as well as helping meet safety requirements, ease
programming and configuration, the PowerFlex family has a solution to meet your
application demands.
PowerFlex 4-Class drives deliver a simple and cost effective solution for machine level,
stand alone control applications or simple system integration. Designed for ease of use,
this general purpose class of drives provides a compact package to optimize panel
space and application versatility.
When you choose a PowerFlex drive, you are receiving industry-leading motor control
and protection, plus the advanced system-wide communication capabilities of the
Rockwell Automation Integrated Architecture™. This Premier Integration allows you to
save configuration and troubleshooting time by seamlessly integrating PowerFlex drives
and Logix programmable automation controllers. This is the essence of Intelligent Motor
Control.
Core to the Intelligent Motor Control portfolio is the access to information. Valuable
information that allows you to maximize your asset availability, improve time to market,
enable an energy management strategy, and protect your personnel and assets.
EtherNet/IP offers the broadest industrial solutions and is proven in the most
demanding applications. Our leading adoption and expertise in EtherNet/IP for
industrial applications is why Rockwell Automation is a Strategic Alliance Partner
with Cisco, working together to provide products, solutions, services, education
and standards development to aid the convergence of IT and manufacturing
around EtherNet/IP.
EtherNet/IP Features
Portability across different data links (Ethernet and WiFi) and IP routability
throughout the plant-wide network infrastructure and across WANs
Seamless bridging and routing requires no additional assets such as
proxies or store-and-forward devices
Flexible and secure system implementation allows IT and manufacturing
to collaborate easily to deploy and maintain security, reliability, and quality
of service across the enterprise
Scalable, future-ready network architecture using open standards,
enabling you to quickly and efficiently deploy new technologies and
capabilities
Tested and validated design and implementation guidance, as well as best
practices for a converged Industrial/IT network architecture
Your project has errors and/or warnings. This means that your system may or may not
work as expected. You need to review and resolve these issues to your satisfaction by
going to the Project Checker tab of the Project Completeness Wizard and the
Errors/Warnings tab of the Communications Details dialog to see the errors and/or
warnings.
Total: $ 58,717.48
EtherNet/IP001 : Switch001
N/A Generic 4-port Generic 4-port Unmanaged Switch N/A N/A
Unmanaged Switch
1 1585J-M4TBJM-2 Patchcord: RJ45 Male / RJ45 Male, 4-Conductor, 56.31 56.31
Teal TPE, Flex Rated, 2 meters (6.56 feet)
1 2711R-T7T (Device001) PanelView 800 7-Inch HMI Terminal, In Hardware**
Touch Screen TFT, with Serial and Ethernet ports
2 1585J-M4TBJM-2 Patchcord: RJ45 Male / RJ45 Male, 4-Conductor, 56.31 56.31
Teal TPE, Flex Rated, 2 meters (6.56 feet)
2 2080-LC50-24AWB (MICRO800_SS.1_850) Controller, 14 120V AC In Hardware**
Inputs, 10 Relay Output, 24 DC Input Power,
Embedded USB Programming Port, Ethernet Port
and Non-Isolated RS232/485 Serial Port, 3 Plug-In
Ports, supports upto 4 Expansion Modules.
3 1585J-M8UBJM-2 Patchcord: RJ45 Male / RJ45 Male, 8-Conductor, 73.35 73.35
Teal Robotic PUR, Flex Rated, Shielded, 2 meters
(6.56 feet)
3 20G14GE099JN0N PowerFlex 755 AC Drive, with Embedded In Hardware**
NNNN Ethernet/IP, Standard Protection, Forced Air, DC
Input with Precharge, Type 12 / IP54, 99 Amps,
100HP ND, 75HP HD, 600 VAC, 3PH, , Filtered, CM
Jumper Installed, None, Blank (No HIM)
4 1585J-M8UBJM-2 Patchcord: RJ45 Male / RJ45 Male, 8-Conductor, 73.35 73.35
Teal Robotic PUR, Flex Rated, Shielded, 2 meters
(6.56 feet)
4 20G14GE099JN0N PowerFlex 755 AC Drive, with Embedded In Hardware**
NNNN Ethernet/IP, Standard Protection, Forced Air, DC
Input with Precharge, Type 12 / IP54, 99 Amps,
100HP ND, 75HP HD, 600 VAC, 3PH, , Filtered, CM
Jumper Installed, None, Blank (No HIM)
Subtotal: $ 259.32
Hardware
MICRO800_SS.1_850
N/A 2080-PS120- 120/240V AC to 24V DC Power Supply for 72.32 72.32
240VAC Micro800(38 W).
N/A 2080-LC50-24AWB Controller, 14 120V AC Inputs, 10 Relay Output, 24 655.72 655.72
DC Input Power, Embedded USB Programming Port,
Ethernet Port and Non-Isolated RS232/485 Serial
Port, 3 Plug-In Ports, supports upto 4 Expansion
Modules.
1 2085-OA8 Output Module, Digital, 8 Point, 120/240 VAC, Triac 207.10 207.10
2 2085-OA8 Output Module, Digital, 8 Point, 120/240 VAC, Triac 207.10 207.10
3 2085-IF8 Input Module, Analog, Voltage/Current, 8 Channels, 566.17 566.17
Bipolar, +-10V, 0-20mA
4 2085-OF4 Output Module, Analog, Voltage/Current, 4 Channels, 328.14 328.14
Bipolar, +-10V, 0-20mA
N/A 2085-ECR Expansion I/O End Caps / Terminator 22.46 22.46
Subtotal: $ 2,059.01
Device001
N/A 2711R-T7T PanelView 800 7-Inch HMI Terminal, Touch Screen 1,109.57 1,109.57
TFT, with Serial and Ethernet ports
Selected Accessories
N/A 1761-CBL-PM02 6.5' (2m) RS-232 Operating Cable for PanelView 117.20 117.20
Component Terminals to MicroLogix (9-pin D-Shell to
8-pin Mini DIN)
N/A 2711P-RY2032 Battery for Real Time Clock (RTC) 88.25 88.25
N/A 2711P-CBL-EX04 Ethernet crossover CAT5 cable 4.3 m (14 ft) 78.89 78.89
Subtotal: $ 1,393.91
Device002
N/A 20G14GE099JN0N PowerFlex 755 AC Drive, with Embedded 24,500.83 24,500.83
NNNN Ethernet/IP, Standard Protection, Forced Air, DC
Input with Precharge, Type 12 / IP54, 99 Amps,
100HP ND, 75HP HD, 600 VAC, 3PH, , Filtered, CM
Jumper Installed, None, Blank (No HIM)
Subtotal: $ 24,500.83
Device002 (Copy 1)
N/A 20G14GE099JN0N PowerFlex 755 AC Drive, with Embedded 24,500.83 24,500.83
NNNN Ethernet/IP, Standard Protection, Forced Air, DC
Input with Precharge, Type 12 / IP54, 99 Amps,
100HP ND, 75HP HD, 600 VAC, 3PH, , Filtered, CM
Jumper Installed, None, Blank (No HIM)
Subtotal: $ 24,500.83
CYA
Input Devices
N/A 800T-A1D1 30.5mm Type 4/13 Mom. Contact PB, Non-Illum., 71.10 142.20
Green, Flush Hd, 1 NO
N/A 800T-X547 Accessory item 8.39 16.78
N/A 800T-B6D2 30.5mm Type 4/13 Mom. Contact PB, Non-Illum., 71.10 142.20
Red, Extended Hd, 1 NC
N/A 800T-X550 Accessory item 8.39 16.78
N/A 800T-J2A 30.5mm Type 4/13 3 Pos. Sel. Switch-Non-Illum., 114.12 228.24
Std. Knob Maint. with White Insert, 1NO - 1 NC
N/A 800TC-FXT6A1S 30.5mm Type 4/13 2 Pos. PB-Non-Illum., Push-Pull / 265.93 265.93
Twist to Release, Red, 1 NCLB-1 NO Self Mon.,
Finger Safe Guards
Subtotal: $ 812.13
Output Devices
N/A 855E-10TL3 Control Tower Stack Light, 120V AC Full Voltage, 182.70 182.70
Green Steady LED (socket mount)
N/A 855E-BCBC Accessory item 63.65 63.65
N/A 855E-10TL5 Control Tower Stack Light, 120V AC Full Voltage, 182.70 182.70
Amber Steady LED (socket mount)
N/A 855E-BCBC Accessory item 63.65 63.65
N/A 855E-10TL4 Control Tower Stack Light, 120V AC Full Voltage, 182.70 182.70
Red Steady LED (socket mount)
N/A 855E-BCBC Accessory item 63.65 63.65
N/A 855BS-S45SL4 Round 90 mm Beacon, Surface Mount, Standard, 437.68 875.36
120/240V AC/DC Full Voltage, LED Single Color
Selectable Steady/Flash, Red
N/A 855P-B10SH22 855P Panel Mount Sounder, Black Housing, 120V 81.55 81.55
AC, 30 mm Small Enclosed Alarm, 80 dB output, 22.5
mm Mounting Hole
N/A 700-HLT1U1 INTERFACE MODULE, 110VAC &125VDC, 50/60HZ 33.91 271.28
N/A 800T-QH2R 30.5mm Type 4/13 Mom. Contact PB, Non-Illum., 189.62 568.86
Red, Flush Hd, 1 NO
N/A 800T-QH2G 30.5mm Type 4/13 Mom. Contact PB, Non-Illum., 189.62 379.24
Green, Flush Hd, 1 NO
N/A 800T-QH2A 30.5mm Type 4/13 Mom. Contact PB, Non-Illum., 189.62 189.62
Amber, Extended Hd, 1 NC
Subtotal: $ 3,104.96
Protection Solutions
N/A 1489-M1C040 Bulletin 1489 Miniature Circuit Breaker, Standard 109.32 546.60
configuration, AC, 1 Pole Configuration, Trip Curve C,
4A
N/A 1489-M1C300 Bulletin 1489 Miniature Circuit Breaker, Standard 125.06 500.24
configuration, AC, 1 Pole Configuration, Trip Curve C,
30A
N/A 1489-M1C060 Bulletin 1489 Miniature Circuit Breaker, Standard 109.32 109.32
configuration, AC, 1 Pole Configuration, Trip Curve C,
6A
N/A 1489-A2D060 UL489/CSA 22.2 No 5.1 Circuit Breaker, 2 Pole, Trip N/A N/A
Curve D, 6 Amp, 480Y/277 VAC
N/A 1489-A1C150 UL489/CSA 22.2 No 5.1 Circuit Breaker, 1 Pole, Trip N/A N/A
Curve C, 15 Amp, 277 VAC
Subtotal: $ 1,156.16
Power Solutions
N/A 1497-G-BASX-0-N 1497 - CCT Standard Transformer, 500VA, 240/480V 287.04 287.04
60Hz / 220/440V 50Hz Primary, 110V 50Hz / 120V
60Hz Secondary, 0 Pri - 0 Sec Fuse Blocks, No
Cover/ No Sec. Fuse
N/A 1491-R171 Fuse Block, Class CC, 0-30A, 3 Poles, 600V 89.11 267.33
Subtotal: $ 554.37
Total: $ 58,717.48
EtherNet/IP001 : Switch001
1 Generic 4-port Generic 4-port Unmanaged Switch N/A N/A
Unmanaged Switch
2 1585J-M4TBJM-2 Patchcord: RJ45 Male / RJ45 Male, 4-Conductor, Teal TPE, 56.31 112.62
Flex Rated, 2 meters (6.56 feet)
1 2711R-T7T (Device001) PanelView 800 7-Inch HMI Terminal, Touch In Hardware**
Screen TFT, with Serial and Ethernet ports
1 2080-LC50-24AWB (MICRO800_SS.1_850) Controller, 14 120V AC Inputs, 10 In Hardware**
Relay Output, 24 DC Input Power, Embedded USB
Programming Port, Ethernet Port and Non-Isolated
RS232/485 Serial Port, 3 Plug-In Ports, supports upto 4
Expansion Modules.
2 1585J-M8UBJM-2 Patchcord: RJ45 Male / RJ45 Male, 8-Conductor, Teal 73.35 146.70
Robotic PUR, Flex Rated, Shielded, 2 meters (6.56 feet)
2 20G14GE099JN0N PowerFlex 755 AC Drive, with Embedded Ethernet/IP, In Hardware**
NNNN Standard Protection, Forced Air, DC Input with Precharge,
Type 12 / IP54, 99 Amps, 100HP ND, 75HP HD, 600 VAC,
3PH, , Filtered, CM Jumper Installed, None, Blank (No HIM)
Subtotal: $ 259.32
Hardware
MICRO800_SS.1_850
1 2080-PS120- 120/240V AC to 24V DC Power Supply for Micro800(38 W). 72.32 72.32
240VAC
1 2080-LC50-24AWB Controller, 14 120V AC Inputs, 10 Relay Output, 24 DC 655.72 655.72
Input Power, Embedded USB Programming Port, Ethernet
Port and Non-Isolated RS232/485 Serial Port, 3 Plug-In
Ports, supports upto 4 Expansion Modules.
2 2085-OA8 Output Module, Digital, 8 Point, 120/240 VAC, Triac 207.10 414.20
1 2085-IF8 Input Module, Analog, Voltage/Current, 8 Channels, Bipolar, 566.17 566.17
+-10V, 0-20mA
1 2085-OF4 Output Module, Analog, Voltage/Current, 4 Channels, 328.14 328.14
Bipolar, +-10V, 0-20mA
1 2085-ECR Expansion I/O End Caps / Terminator 22.46 22.46
Subtotal: $ 2,059.01
Device001
1 2711R-T7T PanelView 800 7-Inch HMI Terminal, Touch Screen TFT, 1,109.57 1,109.57
with Serial and Ethernet ports
1 1761-CBL-PM02 6.5' (2m) RS-232 Operating Cable for PanelView 117.20 117.20
Component Terminals to MicroLogix (9-pin D-Shell to 8-pin
Mini DIN)
1 2711P-RY2032 Battery for Real Time Clock (RTC) 88.25 88.25
1 2711P-CBL-EX04 Ethernet crossover CAT5 cable 4.3 m (14 ft) 78.89 78.89
Subtotal: $ 1,393.91
Device002
1 20G14GE099JN0N PowerFlex 755 AC Drive, with Embedded Ethernet/IP, 24,500.83 24,500.83
NNNN Standard Protection, Forced Air, DC Input with Precharge,
Type 12 / IP54, 99 Amps, 100HP ND, 75HP HD, 600 VAC,
3PH, , Filtered, CM Jumper Installed, None, Blank (No HIM)
Subtotal: $ 24,500.83
Device002 (Copy 1)
1 20G14GE099JN0N PowerFlex 755 AC Drive, with Embedded Ethernet/IP, 24,500.83 24,500.83
NNNN Standard Protection, Forced Air, DC Input with Precharge,
Type 12 / IP54, 99 Amps, 100HP ND, 75HP HD, 600 VAC,
3PH, , Filtered, CM Jumper Installed, None, Blank (No HIM)
Subtotal: $ 24,500.83
CYA
Input Devices
2 800T-A1D1 30.5mm Type 4/13 Mom. Contact PB, Non-Illum., Green, 71.10 142.20
Flush Hd, 1 NO
2 800T-X547 Accessory item 8.39 16.78
2 800T-B6D2 30.5mm Type 4/13 Mom. Contact PB, Non-Illum., Red, 71.10 142.20
Extended Hd, 1 NC
2 800T-X550 Accessory item 8.39 16.78
2 800T-J2A 30.5mm Type 4/13 3 Pos. Sel. Switch-Non-Illum., Std. Knob 114.12 228.24
Maint. with White Insert, 1NO - 1 NC
1 800TC-FXT6A1S 30.5mm Type 4/13 2 Pos. PB-Non-Illum., Push-Pull / Twist 265.93 265.93
to Release, Red, 1 NCLB-1 NO Self Mon., Finger Safe
Guards
Subtotal: $ 812.13
Output Devices
1 855E-10TL3 Control Tower Stack Light, 120V AC Full Voltage, Green 182.70 182.70
Steady LED (socket mount)
3 855E-BCBC Accessory item 63.65 190.95
1 855E-10TL5 Control Tower Stack Light, 120V AC Full Voltage, Amber 182.70 182.70
Steady LED (socket mount)
1 855E-10TL4 Control Tower Stack Light, 120V AC Full Voltage, Red 182.70 182.70
Steady LED (socket mount)
2 855BS-S45SL4 Round 90 mm Beacon, Surface Mount, Standard, 120/240V 437.68 875.36
AC/DC Full Voltage, LED Single Color Selectable
Steady/Flash, Red
1 855P-B10SH22 855P Panel Mount Sounder, Black Housing, 120V AC, 30 81.55 81.55
mm Small Enclosed Alarm, 80 dB output, 22.5 mm
Mounting Hole
8 700-HLT1U1 INTERFACE MODULE, 110VAC &125VDC, 50/60HZ 33.91 271.28
3 800T-QH2R 30.5mm Type 4/13 Mom. Contact PB, Non-Illum., Red, 189.62 568.86
Flush Hd, 1 NO
2 800T-QH2G 30.5mm Type 4/13 Mom. Contact PB, Non-Illum., Green, 189.62 379.24
Flush Hd, 1 NO
1 800T-QH2A 30.5mm Type 4/13 Mom. Contact PB, Non-Illum., Amber, 189.62 189.62
Extended Hd, 1 NC
Subtotal: $ 3,104.96
Protection Solutions
5 1489-M1C040 Bulletin 1489 Miniature Circuit Breaker, Standard 109.32 546.60
configuration, AC, 1 Pole Configuration, Trip Curve C, 4A
4 1489-M1C300 Bulletin 1489 Miniature Circuit Breaker, Standard 125.06 500.24
configuration, AC, 1 Pole Configuration, Trip Curve C, 30A
1 1489-M1C060 Bulletin 1489 Miniature Circuit Breaker, Standard 109.32 109.32
configuration, AC, 1 Pole Configuration, Trip Curve C, 6A
4 1489-A2D060 UL489/CSA 22.2 No 5.1 Circuit Breaker, 2 Pole, Trip Curve N/A N/A
D, 6 Amp, 480Y/277 VAC
4 1489-A1C150 UL489/CSA 22.2 No 5.1 Circuit Breaker, 1 Pole, Trip Curve N/A N/A
C, 15 Amp, 277 VAC
Subtotal: $ 1,156.16
Power Solutions
1 1497-G-BASX-0-N 1497 - CCT Standard Transformer, 500VA, 240/480V 287.04 287.04
60Hz / 220/440V 50Hz Primary, 110V 50Hz / 120V 60Hz
Secondary, 0 Pri - 0 Sec Fuse Blocks, No Cover/ No Sec.
Fuse
3 1491-R171 Fuse Block, Class CC, 0-30A, 3 Poles, 600V 89.11 267.33
Subtotal: $ 554.37
Total: $ 58,717.48
3 Network Details
3.1.2 Graphics:
Zone: Network
4.1.1 Graphics:
Network Connectivity
2080-LC50-24AWB Connected to
EtherNet/IP001/Switch001
4.2.1 Graphics:
Network Connectivity
2711R-T7T Connected to
EtherNet/IP001/Switch001
4.3.1 Graphics:
Network Connectivity
20G14GE099JN0NNNNN Connected to
EtherNet/IP001/Switch001
4.4.1 Graphics:
Network Connectivity
20G14GE099JN0NNNNN Connected to
EtherNet/IP001/Switch001
Controllers
Communication Modules
Adapters
Networks
EtherNet/IP001
Highest Ethernet Media
0.0%
Utilization:
5.2 I/O
Sl Communication Module Safet
Catalog Number Controller Assignment RPI Security Connection Type
ot Assignment y
Motion Chassis: Device002 [10.0.2.6] CUR Motion Group Net Upd
20G14GE099JN0NN
0 < none > < Must select controller > n/a n/a n/a
NNN
Motion Chassis: Device002 (Copy 1) [10.0.2.7] CUR Motion Group Net Upd
20G14GE099JN0NN
0 < none > < Must select controller > n/a n/a n/a
NNN
5.3 HMI
C # CIP # of Tags # of Tags Scan
Catalog
on Controller Assignment Comm Module Assignment Security Connecti (Standar (String) Rate (ms)
Number
n ons d)
HMI Device: Device001 [10.0.2.5]
1 2711R-T7T < none > < Must select controller > n/a n/a n/a n/a
5.4 Produced/Consumed Tags
Siz R
e PI Securit Safe
Producing Controller Producer Comm Assignment Consuming Controller Consumer Comm Assignment
(byt (m y ty
es) s)
5.5 Motion
5.6 Logic
5.7 Warnings
I/O Devices
Slo
Chassis Catalog Number Issue Description
t
Device002 0 20G14GE099JN0NNNNN Missing or incomplete assignment
HMI Devices
Slo
Chassis Catalog Number Issue Description
t
Device001 0 2711R-T7T Missing or incomplete assignment
Produced/ConsumedTags
<no warnings>
Networks
<no warnings>
6 Appendix: