Cech alts (https:/hwww.inpaspages.com/) QUALITY sySTEM stem!) paspages. comlcategory/environment-health-and-safety-system/) ESMS (hitos:/wwingaspages,com/caleqory/ood-safely-management-system/) ‘EnMS (httns://wwwinnaspages,com/category/energy-management-system/) 180 17025 (nipuiwiww.innasrages.com/categorylisa-t7025)) Q Blog Home (htesvimmwinpaspages.com) » Quay Taos (tps iAwinadvanced product quality planning for new product development 2 ont (tps wainnaspages.comfauthortbmand0.2) — Qual Toks (ts: /wwinespages cam/ategorylauath February 8, 2019 - tools) APQP (advanced product quality planning) for new product development. - Step by step procedure for implementation and process management by advanced planning tool What is purpose of APQP? APP (advanced product quality planning) for new product development. ~ Step by step procedure for implementation and process management by advanced planning tool Where to implement APQP? This is applicable to all products/ manufacturing process development activities & revisions in existing products/ manufacturing processes (e.g. Changes in product specification requirements, raw material to be use, product out of current manufacturing range etc.). What will be inputs of it? Customer requirements of product. Manufacturing feasibility, previous product/ process development experience, similar application products being manufacture etc. Step by Step guide for implement APQP in organization Activity of APQP + The Activity of APQP is carry out for any special customer requirements receive. Where entire manufacturing process cycle Search I Popular Posts Gauge R&R (Gauge Bi ity an Reproducibility) Stuey (otto: coducbiliy-study/) Internal Audit check (btips:/wunw inpaspages.com/int ‘emal-auditchecktisy) ‘hiins:wwwwingaspages,comlad roduct-qualiy = roduct-development) cof service twalization procedure example {hiins:wwwwinpaspages,com/ola anning-of-service-realization- procedure-example/) ‘Quality assurance report template for excel {https Jwwwingaspages.comiqu alty-assurance-report-template- for-exoel) Preventive Actions for Provent Potential Failures - Procedures {hllpsivwvwinpaspages com/or tive-aetions-for-nrevent- potontial-falures-procadures!) Customer Feedback {hilps vwnwingaspages.comlcu stomer-feedback/ ‘System improvements, enhance he resources reliability and system value {hitps:vwnwingaspages.comisyneed to be establish. APQP is carry out through different stemImprovements-enhance: phases system-valu + After receiving the inquiry for development of new products, stow te Conta immediately following actions are to be initiate. inerunmats? + Across functional team generally comprising of personnel from (https: inpaspages.comiho yols-on-measurng production, QC, Purchase, Planning and marketing is form. One instruments) team leader is to be nominate, the team should define the scope Waste Management Plan considering customer need, expectations & requirements. Chea (https wwecin nanagement. spages.comiva Plan & Program In the first phase of plan & define program following outputs should be generate: + Defining customer requirements specific to product performance. Preliminary process flow charts for product manufacturing Preliminary listing of special product & process characteristics. + Initial risk evaluation is done to ensure that risks encounter are considerable, In the second phase of product design & development following outputs are to be generate. + Customer drawings / specifications review is complete resulting in finalize product drawing/ specifications. + Special product and process characteristics are document. Prototype control plan, if prototype is to be develop. (If speci by the customer) + New equipment, tooling, and facilities requirements are review. + Gauges / testing equipment requirements, if any are review. + Team feasibility review report shall be sign by all team members, on review as above i.e. once feasibility of product manufacturing is ensure, In the third phase of process design and development, the inputs from the second phase are to be taken in order to generate the following outputs. + Packing standards if specify by customer and different from existing packing+ Product / process quality system review is carry out. + Process flowchart if being different from existing process is prepare. Floor plan layout if existing floor plan needs some modification for manufacturing, new part family or new type of machine / equipment is to be made available, + PFMEA, if new PFMEA is to be prepare or existing PFMEA needs revision for new product development. Process instructions, if any new process is to be develop or product specific care is to be taken during manufacturing. + Measurement system analysis plan, if new measurement system is to be use.Preliminary process capability study, if applicable. Review all above mention activities to ensure management support. In the fourth phase of product and process validation, the inputs from the third phase is taken in order to generate following outputs Production trials run, + Measurement system evaluation, if new / non — evaluate measurement system is involve, Preliminary process capability study. + Production part approval. Sample performance test if require + Packing evaluation, if new packing is to be use. Quality planning sign- off and management support is ensure. + Manufacturing process conformance is ensure. Process specifications as refer in control plan (e.g. draw bench speed, Annealing temperatures etc.) are finalize once process sign off is over, In the fifth phase of feedback, assessment and corrective action, the inputs from the fourth phase are to be taken in order to generate the following outputs: + Reduce variation through appropriate SPC tools to demonstrate stable process, where applicable. Customer satisfaction through approvals from customers & regular supplies. + The progress of APQP will be review in the management review meetingWhat is output of this process? Product & manufacturing processes validate with respect to customer requirements, List of documents are use in APQP are: APAP time schedule - Preliminary flow chart . Initial risk evaluation checklist . Design information checklist New equipment tooling and test equipment checklist . Team feasibility report . Product / process quality checklist Process flowchart checklist Floor plan checklist Seerngaapwon oa 10. process FMEA checklist 11, MSA Plan 12. SPC Plan 13, Product quality planning 14. MSA studies 15. SPC studies 16, Product quality planning summary and sign- off 17. Process sign off checklist 18. Special characteristics monitoring record {https://www.blogger.com/blogger.g?_ &blogID=8081465525434502044) (https://www, blogger.com/blogger.g? rinli=1 &pli=1&blogID=8081465525434502044) Here, one out of the above documents — Process Flow Chart Checklist format:pcs FLOW CHART CHECKLIST ®.ramanen — vestion ‘ves| No| Comment /Action Rewuired | q,feita,, | Oa (http:/www,inpaspages.com/advanced-product-quality-planning- for-new-product-development/apgp_process_flow_chart_checklist/ Process Flow Chart Checklist format © Previous Post Preventive Actions for Prevent Potential Failures — Procedures (https:/www,inpaspages.com/ paspag es.com/aut hot/ibman O*bitis @ expert in solutions of industrial problems 80-2) viz quality, production, planning, inspection etc. Orbit is writes about manufacturing's problems and its state solutions for quality lovers...> YOU MIGHT ALSO LIKE Training Layout Inspection Attendance & Plan Evaluation report (https:/www.inpa format ‘spages.comllayou (hitrsiww.inpa -—_‘tsinspection-plan/) spages.comitrai © ayet23,2014 ng-attendance. evaluation-report- form: © Apel 12,204 © October 17,2013, Copyright - Inoaspages.com, ‘The contents copyrighted to inpaspages.com and may nol be reproduced on other websites / any media