Sample Internship Report
Sample Internship Report
By
Mr. Student Name
(Exam Seat No. T190…..)
CERTIFICATE
This is to certify that Mr. Name of Student, has successfully completed the
Internship Work entitled “Title” under my supervision, in the partial
fulfillment of Bachelor of Engineering - Mechanical Engineering, of
Savitribai Phule Pune University.
Date:
Place: Nashik
Prof.
[Class Teacher] [ EXAMINER]
Seal
Internship Place Details
Supervisor Details
ii
CONTENTS
Sr. No. Title Page No.
Certificate i
Internship Place Details ii
Index iii
List of figures v
List Table vi
Nomenclature vii
1 Introduction 1
1.1 What is Floating Solar PV 1
1.2 Advantages 3
1.3 Disadvantages 4
2 Problem statement 5
3 Objectives 7
4 Scope 8
5 Methodology 9
5.1 Pontoon 9
5.2 Floats 9
5.3 Mooring System 10
6 Case Study 12
Photovoltaic Fundamentals: 14
6.1.1 PV Effect 14
6.1.2 PV Terminology 14
6.1.3 Open Circuit Voltage (Voc) 14
6.1.4 Short Circuit Current (Isc) 15
6.1.5 Peak power Pmax (PV) 15
6.1.6 Maximum Power Point (MPP) 15
6.1.7 PV Cell Type 15
7 Analysis 17
iii
7.1 No land occupancy 17
7.2 Installation and decommissioning 17
7.3 Water saving and water quality 17
7.4 Cooling 17
7.5 Tracking 17
7.6 Storage opportunity 18
7.7 Environment control 18
7.8 Efficiency improvement 18
7.9 Meteorological data 18
7.10 Water quality information 18
7.11Simulation 19
7.12 Bathymetry/Hydrography and Soil Testing 19
7.13 Strength (internal, positive factors) 21
7.14 Weakness (Internal, Negative factors) 22
7.15 Environmental effects of floating solar 22
8 Conclusion 23
Suggestions / Recommendations for improvement to industry if
9 24
any
10 Attendance Record 25
11 Acknowledgement 29
12 List of reference 30
Appendix 31
iv
LIST OF FIGURES
5.1 Pontoon 9
6.1 PV Cell 14
A flow chart of steps in floating solar PV project
7.1 20
design
v
LIST OF TABLES
vi
NOMENCLATURE
vii
Savitribai Phule Pune University
1. INTRODUCTION
The use of photovoltaic (PV) has increased very rapidly in recent years. In 2015, the PV
market had achieved a massive expansion on a world scale with an installed capacity of
230GW, where its development began to move from Europe to Asia and the USA. This is
certainly not without reason. With the massive movement in the use of clean and
environmentally friendly energy, solar power has the highest attractiveness from society
because of the abundant and endless energy resource. Easy installation, semiconductor
technology as a basis for growing PV technology, and policy intensives are the main
reasons why PV is increasingly favored by the public. PV converts solar radiation into
electrical energy without polluting the environment. PV performance itself depends on
climatic conditions, electrical operation parameters, and design parameters such as
temperature, solar irradiance, etc. In general, PV can convert 4- 17% of solar radiation
into electrical energy, depending on the factors above. The higher the intensity of solar
radiation will increase the module temperature and will reduce PV cell efficiency. Solar
energy is energy produced by the sun created through a thermonuclear process and this
process creates heat and electromagnetic radiation. These electromagnetic radiations have
the energy that reaches the earth. As solar energy is an indirect source of energy, we need
two components: one the collector and other the storage device initially. The collector
will collect the radiation coming from the sun and convert it in the form of electrical
energy. One the other hand we require storage unit since the radiations keeps varying
throughout the day and during night hours there will be no radiations.
Now let us discuss the types of collectors. These are of three types-
1) Flat-plate collectors
2) Focusing collectors
3) Passive collectors
Most of the time we use flat- plate panels which is a combination of array of solar cells
arranged in a simple plane. The output of these panels depends upon the size of panel,
intensity of radiation and the cleanness of the panel. Now with the concept of floating
solar we are enchasing the availability of water bodies in different regions. Since with
this idea we do not have to utilize a large area, the problem of land for the solar plant can
be easily solved. Also, keeping in mind the fact that land acquisition in India is not an
easy task, this sort of an idea keep itself away from disputes.
A solar cell or PV cell converts solar energy into electrical energy by the photo voltaic
effect. When the sunlight is incident upon a material surface, the electrons present in the
valence band absorb energy and, being excited, jump to the conduction band and become
free. These highly excited, non-thermal electrons diffuse, and some reach a junction
where they are accelerated into a different material by a built-in potential (Galvani
potential). This generates an electromotive force, and thus the light energy is converted
into electric energy. An Array of solar panels are used to generate electricity. The output
of solar panels is of DC (Direct current) nature. The output of each solar panel is
combined through the combiner who has two input ports and two output ports and has
connected with the lightening arresters and store in the storage device. The output of the
combiner is attached to an inverter which converts DC into 3-phase AC. The 3 phase AC
power is then given to meet the load demand or fed to grid. Now introducing the concept
of floating to the above previous theory is what we aim to do. With this, the basic idea is
that we float the solar panels over the water bodies. With this not only we can solve the
problem of land as we have discussed earlier but there are many other environmental
benefits that we can accomplish. We all know that during summers canals face the threat
of drying up due to which irrigation problems arise. With floating solar, around 70% of
the evaporation could be prevented which would in turn help in the retaining enough
waters in the canals and small river bodies.
1.2ADVANTAGES:
1.3 DISADVANTAGES:
• Floating Power Plant as a problem with end-user power demand and supply not
being synchronized.
• The access to the installations is critical when working offshore.
• Infrastructure is costly when working offshore.
2. PROBLEM STATMENT
Shading on panels due to water- Solar shading is the dirty phrase of the solar industry.
Due to waves created in the water, sometimes water come on the surface of the panels.
So, due to this the PV cells acts as a load and the efficiency reduces, also the power out
decreases. Because without getting the heat, electrons whole pairs cannot form in the
solar cells and the energy cannot be generated. So, to eliminate this effect panels tilted by
some angle so, water can easily remove. As compared to land mounted system the energy
generation decreases only 2-3% of total energy that of in land mounted it decrease 50%
of total.
Effect of flood in rainy season- As it is known in rainy season more water come into the
reservoir with more kinetic energy. So, due this more waves created in the reservoir and
system gets displaced & some time it gets damaged. Mostly system is installed in the
man-made pond. So, there is no such causing. But if the system installed in river, so it
must protect and eliminate this effect. So, to eliminate this and to save the system,
mooring system must be strong enough to with stand and more weights are connected to
system.
How to transfer energy from panel to battery- Cables used for this system should be
robust and mechanically strong. High temperature resistance and excellent
weatherproofing characteristics provide a long service life to the cables used. The
connectors with high current capacity and easy mode of assembly are to be used for the
connections of the power plant cables. With this cables power can be transfer to the
battery, which is installed in battery room.
The floating solar power plant or FSPP or FSPV is designed to be a project that can
function in the daytime that is when the sunlight shines on the panels, the electricity is
generated which is then directly transmitted to the electricity grid or to any source to
power up. In the case of using, it with electricity grid, the DC or Direct Current electricity
that is generated by the solar panels is first converted to AC or Alternating Current with
the help of a inverter and then it is stepped up with the help of a step up transformer
according to the desired voltages by the user.
3 OBJECTIVES
4. SCOPE
5. METHODOLOGY
5.1 PONTOON:
Pontoon is a floating device made up of Polymer and has enough buoyancy to
float on water with heavy load placed on it. The platform is design to hold
suitable number of modules in series parallel combination according to the
requirement and space availability.
5) Buoyancy anchor
6) Floater
7) Weight
8) Under water cable
6. CASE STUDY
India’s largest floating Solar Energy Plant at Kerala, capacity of 100 kWp SELECT
Energy Systems Ltd (a leading Manufacturer of Solar PV Modules & Integrator of High-
Quality Solar PV Power Systems) has successfully built and commissioned India’s
largest Floating Solar Energy plant at Rajiv Gandhi Combined cycle power plant
(RGCCPP in Kayamkulam, Kerala) for NTPC. The floating structure was commissioned
in a short span of 22 days. This plant was constructed under campaign of 'Made in India'.
To reduce the cost of the system, a collaborative indigenous floater development project
has been taken up by NETRA with Central Institute for Plastic Engineering and
Technology (CIPET), Chennai. NETRA, NTPC and SWELECT Energy Systems Ltd
worked jointly on this program. And the system has 25 years of continues working life.
Features:
1) Indigenously developed floaters:
• Cost effective (compared to commercially available floating PV system).
• India’s largest installation of its kind at NTPC.
• A good display of Make in India initiative.
2) Benefits:
• No land required (no land cost/availability/acquisition issues/no uprooting of
trees).
• Reduction of evaporation of water and algae growth in water bodies.
• Expected increased generation because of cooling effect on PV panels (water is at
cool temperature when the atmospheric air is hot – per day generating around 5.7
kWh / kWp).
• Reduced installation time when compared to land.
• PV modules stay free from dust to a large extent – resulting in low maintenance
on cleaning.
3) PV Modules:
• The CEA specifies design qualifications and quality standards for both crystalline
and thin film modules. In addition, the MNRE also specifies standards through the
National Solar Mission. These standards are IEC 61215 for crystalline silicon PV
modules.
• IEC 61730, that provides requirements for construction of the module, testing and
safety qualification. IEC 61701 specifies the salt mist corrosion testing for
modules that are used in coastal corrosive atmospheres. The IEC standards apply
to all modules, used in Indian solar PV projects, either manufactured in India or
imported into India. They, however, consider the environmental effects of the
Indian weather conditions into their quality check process.
6.1.1 PV Effect: Solar photovoltaic systems use the PV effect to convert solar energy into
electricity. Simply stated, the PV effect is the generation of a current under exposure to light.
PV cells absorbs direct normal irradiance (DNI) and diffuse horizontal irradiance (DHI).
When a photon from solar light contacts a PV material, the photon can be transmitted,
absorbed, or reflected. In the case of absorption (Figure 6), an electron can be released and
removed if the energy of the photon is higher than the band gap of the semiconductor. This
physical effect is done through the P-N junction of the PV cell, which basically acts like a
diode, and thus creating an electric direct current, as free electrons are flowing between the
N-type and the P-type semi-conductors.
6.1.2 PV Terminology:
PV parameters used by the manufacturers are defined and explained shortly. This
terminology is common to the global PV market, and thus will be used extensively in this
project.
6.1.3 Open Circuit Voltage (Voc): Open-circuited voltage of the PV module, at rated
irradiance and temperature.
variation. TF cells are separated in amorphous silicon (a-Si), cadmium telluride (CdTe)
and Copper Indium Gallium Selenide (CIGS).
TF cells are produced by arranging atoms in a thin homogeneous layer, since they absorb
light more effectively than crystalline silicon. TF cells have lower manufacturing costs
and are usually less affected by temperature.
Moreover, a Si and CIGS cells offer flexibility, which can be useful for certain
applications. However, they operate with lower efficiencies, approximately 7%-9% for a-
Si, 10%-12% for CdTe and CIGS. For a couple of decades, multi junctions PV cells have
also started to join the market, providing very high efficiency (up to 50% in 4 junctions)
thanks to lower spectral and resistive losses. However, their very high manufacturing
costs are a critical barrier for large-scale applications.
7. ANALYSIS
Upon receiving the clearance from ESIA, designing of FSPV plants can begin. For the
sake of simplicity, the entire project design needs the following three components:
properties of water (PH, turbidity, salinity, dissolved oxygen (DO), total dissolved solids
(TDS) level, temperature of water, etc., and must follow ISI:10500 2012.
7.11Simulation –
Simulation software like PVsyst, HelioScope, ANSYS, OrcaFlex, CFD, etc., can be used
in designing the layout, angle of tilt, plot size, designing of anchoring and mooring lines,
placement of inverters, plant capacity, balance of system (BOS), estimates of energy
generations for the entire project life, etc.
7.12 Bathymetry/Hydrography and Soil Testing:
A bathymetric survey is a method to estimate the depth of a water body, and it also helps
in understanding the underwater geography of a particular water body. There are several
methods available for carrying out bathymetric surveys such as multibeam, single beam,
sub-bottom profilers, Eco Mapper Autonomous Under Vehicle (EAUV), and acoustic
doppler current profiler (ADCP). A hydrography survey deals with providing physical
features such as understanding underwater navigations, accurate positions, depictions of
hills, etc., of water bodies. Both bathymetric and/or hydrographic surveys are useful in
understanding the topography of waterbed such as locating any bed-rock outcrops,
obstacles at bed level if any, and optimum locations for placing anchors and mooring for
the floating platform.
Recommended that the solar PV panels, supporting structure and other balance of
systems such as inverters, cables, etc., are chosen wisely. Some activities involved in
installation and commissioning are likely to generate air and noise emissions. Such
emissions and waste generated could have an adverse impact on local biodiversity.
SWOT Analysis is the most renowned tool for analysis of the overall business and its
environment. SWOT is an acronym for Strengths, Weaknesses, Opportunities and
Threats. Strengths (S) and Weaknesses (W) are internal factors over some measure of
control exist. Opportunities (O) and Threats (T) are external factors over which
essentially no control exists. SWOT Analysis is a useful technique for understanding the
Strengths and Weaknesses, and for identifying both the Opportunities open and the
Threats faced. SWOT analysis is the foundation for evaluating the probable opportunities
and threats from the external environment and the internal potential and the changing
trends. It views all positive and negative factors inside and outside the project that affect
the success. It helps in the decision-making process and helps in forecasting/predicting
the success of the project. The strength, weakness, opportunities and threats of Floating
solar plants are highlighted in the following section.
8.CONCLUSION:
The floating solar concept seems simple enough, but there are major technological
hurdles. Floating solar application with challenges and opportunities has been discussed.
1) The SWOT analysis presented in this paper can be utilized as tool for future
development of floating photovoltaic systems.
2) To revolutionize floating solar, threats identified need to be tracked appropriately.
However, the future seems bright for the floating solar technology.
3) In the near future, the surface of the water bodies associated with hydroelectric dams,
pumped storage installations, and cooling ponds of electric power plant locations that
typically have existing power grid connections will be totally covered with the floating
system.
4) Floating Solar system is technically feasible and economically viable. A brief
commercial viability analysis was performed based on the material costs of the structural
system fabricated with different materials. It found that the structural system fabricated
with FRP is the most cost effective due to the light weight of the material. For the
commercialization of a large-scale floating PV
generation systems using FRP members, it may be necessary to develop appropriate
elemental techniques, construction skills, mooring systems, etc. Therefore, the design and
construction techniques developed in the 1 MW class floating PV generation complexes
may be positive examples for the construction of large-scale floating PV generation
complexes in the future.
11.ACKNOWLEDGEMENT
With all respect and gratitude, I would like to thank all people who have helped me
directly or indirectly for the completion of this Internship work.
With a deep sense of gratitude, I thank our Principal Dr. D. P. Patil and Management of
the Sandip Foundation for providing all necessary facilities and their constant
encouragement and support.
I am very much thankful to Mr. Industrial Guide Name and the Management of
Company Name for providing all guidance and necessary resources required to complete
the task.
Finally, thanks to all the Teaching & Non-teaching staff members of Mechanical
Engineering Department for providing necessary information and required resources.
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APPENDIX
• Additional photograph (photograph of student while working in company)
• Table
• Images