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Quarter Panel (CUT)

1. The document provides instructions for replacing body panels on a vehicle. It identifies various cut and join locations where parts need to be cut and joined. 2. Before temporarily installing new parts, body sealer should be applied to the wheel arch about 5mm from the flange. New parts should then be temporarily installed to check the fit of rear doors and hatches. 3. After fitting is confirmed, foamed material should be applied to the areas indicated before final installation of the new body panels.

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Hakim Njr
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385 views2 pages

Quarter Panel (CUT)

1. The document provides instructions for replacing body panels on a vehicle. It identifies various cut and join locations where parts need to be cut and joined. 2. Before temporarily installing new parts, body sealer should be applied to the wheel arch about 5mm from the flange. New parts should then be temporarily installed to check the fit of rear doors and hatches. 3. After fitting is confirmed, foamed material should be applied to the areas indicated before final installation of the new body panels.

Uploaded by

Hakim Njr
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

RE-28 BODY PANEL REPLACEMENT

QUARTER PANEL (CUT)


REMOVAL
Cut and Join Location
Cut and Join Location

250 mm 150 mm

— 22 [Cut and Join Location]


—1

— 31
Cut and Join
Location
(Cut Location for
Supply Parts)

— 26

— 14

—8

[Cut and Join Locations]

—7
—3

—1

—1
—1

—3

1. Cut and join the parts at the locations as shown


above. mm in.
150 5.91
250 9.84
BODY PANEL REPLACEMENT RE-29

INSTALLATION Butt Weld


Butt Weld

—3

—8 Foamed Material
—1 — 15 Application Area

— 17

— 12

—5 A
— 34
A–A
—8
—8
Body Sealer
—8

Butt Weld

—7
—3
—1

Body Sealer

about 5 mm —1
—1

mm in.
—3
5 0.20

1. Before temporarily installing the new parts, 2. Temporarily install the new parts and check
apply body sealer to the wheel arch. the fit of the rear door, back door, tail gate or
HINT: back door and rear combination light.
1) Apply body sealer about 5 mm (0.20 in.) from 3. After installing the new parts, apply foamed
the flange, avoiding any oozing. materials.
2) Apply sealer evenly, about 3 – 4 mm (0.12 –
0.16 in.) in diameter.
3) For other sealing points, refer to section AR.

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