Professional Documents
Culture Documents
FAVOURABLE WINDS
FOR PUMPED STORAGE
Top story (Page 05)
FOZ TUA
A new project in Portugal (Page 15)
MMC10
On site machining (Page 21)
www.andritz.com
Latest
News
Key Figures 2011
Norway, UK
and the Spanish utility company
Iberdrola. The company will operate
International technology Group under the name of ANDRITZ HYDRO
ANDRITZ increased its stake in H a m m e r f e s t i n t h e f u t u re a n d i s
Hammerfest Strøm AS from 33.3% a world market leader in technolo-
t o 5 5 . 4 % . T h e o t h e r m a j o r s h a re gies for energy generation from
ANDRITZ HYDRO was awarded a holders are the local Norwegian tidal currents occurring in coastal
contract from the Egyptian Ministries utility company Hammerfest Energi waters.
of Energy and Water Resources for the
supply and installation of four Bulb
turbines, generators, and the electrical
and hydromechanical equipment for
Costa Rica Russia
the rebuild of the Assiut barrage, the
oldest dam in the Egyptian section of ANDRITZ HYDRO was awarded a
the River Nile. contract by the Institute of Electricity
of Costa Rica for the supply and
supervision of the installation of four
Francis turbines, generators, and the
Brasil electrical and mechanical equipment
for the hydroelectric power project
At the end of 2011, AND ANDRITZ HYDRO Reventazón, the largest hydropower
Brazil was contracted by the clients plant ever built in the country.
AES and Votorantim to modernize
t h e t u r b i n e s o f t h e h y d ro e l e c t r i c RusHydro International has signed a
power plant Nova Avanhandava Memorandum of Understanding with
and Alecrim. Early in 2012, ANDRITZ ANDRITZ HYDRO for cooperation on
HYDRO Inepar do Brasil, was se- international projects. Both compa-
lected to refurbish the hydroelectric nies have agreed to commonly devel-
power plant Limoeiro (belonging also op and execute hydropower plants in
to the client AES) and Cachoeira different regions of the world. A first
Dourada, Matucana and Huinco (be- focus will be laid on Latin America
longing to the client Endesa). and Africa.
18
21
05
24
14 20 33
CONTENTS
02 LATEST NEWS 18 Tala, Bhutan
19 Degerforsen, Sweden
Cover:
04 INTRODUCTION 20 San Carlos, Colombia The 4-stage reversible pump turbine
Tierfehd (Switzerland) with its start-up
TOP STORY INSTALLATION Pelton turbine
Imprint
Publisher: ANDRITZ HYDRO GmbH, A-1141 Vienna, Penzinger Strasse 76, Austria, Phone: +43 (1) 89100
Responsible for the contents: Alexander Schwab Editorial team: Christian Dubois, Clemens Mann, Jens Päutz, Edwin Walch, Kurt Wolfartsberger
Copyright: © ANDRITZ HYDRO GmbH 2012, All rights reserved Graphic design: Layout / production: A3 Werbeservice
Circulation: 22,450 • Printed in German, English, French, Spanish, Portuguese and Russian language
T
he growth of the global hydro- by the new plants in Brazil as well as a
power market continued un- successes. One of the most active huge number of smaller hydropower
abated in 2011. This positive European markets for new pumped plants such as those in Panama.
development is clearly reflected storage plants is Portugal. ANDRITZ
in ANDRITZ HYDRO’s figures. HYDRO has been very successful in However, there were further high-
this market for many years. At the lights in 2011. After several years of
The status of hydropower in society moment, the new contract for the c o n s t r u c t i o n , t h e w o r l d ’s l a r g e s t
has changed significantly in recent Foz Tua pumped storage power plant tidal power plant Sihwa (10 x 26 MW
years. The increasing cost of fossil re p re s e n t s t h e c u l m i n a t i o n o f o u r Bulb turbines) in Korea, was officially
fuels worldwide, rising greenhouse gas work and is also the fourth major order opened for operation with a ceremony
emissions and the tragic accident in within four years. h e a d e d b y t h e K o re a n p re s i d e n t .
Fukushima, Japan have considerably Based on the flexible mechanisms of
accelerated the ongoing reevaluation ANDRITZ HYDRO has been operating the Kyoto Protocol, an Austrian pilot
of sustainable and renewable power successfully in Turkey for many years, project, the Tsankov Kamak hydro-
generation. a s d e m o n s t r a t e d b y l a r g e o rd e r s power plant, was inaugurated in
such as Çetin (total 500 MW), Tartar Bulgaria. A further special highlight
Hydropower is already a stable and reli- (133 MW) and Pembelik (132 MW) and was the commissioning of the next
able factor in the global energy market. orders for seven small hydropower generation of tidal current turbines,
The continuously rising peak power de- plants. HS 1000, by the Norwegian company
mand, network overloads and the ex- Hammerfest Strøm in which ANDRITZ
pansion of power generation from wind At the same time, a large number of HYDRO has held a 55.4 % share since
and solar energy necessitate continu- projects will be completed or success- 2010.
ous extensions of hydropower as an fully handed over to the customer, such
applicable short-term power reserve. as the Hacininoglu and Alkumru hydro- Due to the continuous development of
power plants. our technologies and the confidence
Also in the past year, more than 6,000 which our customers kindly placed in
highly qualified and motivated employ- For years, the markets in Central and us, we are also well prepared for future
ees have formed the basis for further South America have also demonstrat- challenges.
positive development. All divisions of ed an increasing demand for hydro-
ANDRITZ HYDRO as well as regions of power plants, impressively illustrated With sincere thanks
Favourable
winds for
pumped storage
On the other hand, days with strong
M
any countries in the world
have announced plans to winds and low demand will lead to
significantly increase elec- oversupply. Several technologies are
tricity generation from fluctuating likely to contribute to meet these future
sources like wind and photovolta- storage requirements. Currently, com-
ics. This development will lead to a pressed air energy storage (CAES),
signifi cant storage requirement for e-car battery clusters and electrolys-
electrical energy. ANDRITZ HYDRO is producing hydrogen are potential
supplies conventional pumped stor- contenders in addition to conventional
age plants and innovative decen- pumped storage. Due to the advan-
tralized solutions using variable tages in capacity, efficiency and overall
speed electrical machines, both of storage cost, large scale pumped stor-
which will play important roles in age will remain the most important
meeting future storage demands. storage technology. However, it can
hardly cover the expected demand
All electrical grids with a significant alone. Since other more expensive and
share of generation from volatile sourc- less matur e technologies will have to
es will be faced with storage problems. help in addressing the need for storage,
Germany, for example, aims 25% of pumped storage systems will be both, a
generation from renewables by 2020, technical necessity and an attractive
meaning that around 150 TWh is ex- investment in years to come.
pected to come from fluctuating sourc-
es. A large share of non-dispatchable Long history of pumped storage
and highly intermittent generation will technology
lead to a need for significant storage As early as 1890, the town of Zurich,
capacity, which will also have to cope Switzerland connected the local river to
with frequent high and fast load chang- a nearby lake with a small pumped stor-
es. By 2050, Germany will need over age plant. In delivering this unit, Escher
100 times the storage volume of 2008 Wyss, now part of ANDRITZ HYDRO,
in order to be able to bridge a 10-day arguably supplied the world’s first stor-
period of low wind. age pump. The company has continued
to provide groundbreaking pumped
▼ Pump turbine Lang Yashan CAD model
storage technology: the storage pumps ▲ Pump turbine and generator of Hintermuhr, Austria
runner
velocity Flow calculations using unsteady com-
high
© edp
wicket gate putational fluid dynamics (CFD) as well
as model measurements taken from
velocity
one of the company’s three pump tur-
low draft tube bine test rigs are essential for the de-
velopment of a modern pump turbine
technology prepared to fulfill chang-
ing requests. Today’s grid regulation
requires fast and frequent changes
▲ Pump turbine Vianden M11: streamlines in the between pumping and generating
draft tube in turbine operation
modes as well as extended operation ▲ Artist’s impression of the power stations
Baixo Sabor Montante...
in off-design conditions. Understanding
unsteady phenomena is crucial in
developing pump turbines that can be
© edp
operated with as few restrictions as
possible.
Turkey
Number one market for ANDRITZ HYDRO
T
urkey is a fast-developing of hydro power plants in the neigh-
country and, consequently, its when credit lines could not be obtained. boring country of Georgia. Turkey has
energy supply must be in- The state may now try to find a new been a major key market for ANDRITZ
creased ahead of this rapid devel- privatizationmodel for distribution. The HYDRO over decades. It has been and
opment. Turkey has the highest in- Hamitabat gas-fired thermal power remains the key supplier of hydrome-
crease in energy demand among plant tender did not go ahead, as there chanical and electromechanical equip-
the OECD countries, and the second were not enough interested companies ment to Turkish hydropower plants.
worldwide after China. Already in to bid. Turkey’s first nuclear power plant Of the 17,000 MW of installed hydro
2011, direct energy investments will be built in Akkuyu Mersin by the capacity in Turkey, ANDRITZ HYDRO
were over 3.5 billion USD. Russian state company Atomstroyex- has supplied 245 turbine units totalling
port with four blocks having 4,800 MW 13,662 MW (80%); 99 generators
The table below compares electricity in total. Engineering work has already totalling 5,686 MVA (33%); 34,000 tons
figures from 2010 and 2011. As can be commenced. Civil works are expected of penstocks and gates for 53 units.
seen, the state still has a 47% share of to start in 2013. Commissioning of the ANDRITZ HYDRO Ltd. Sti., a fully
the total electricity supply. This is still first block is scheduled in 2019. owned company of ANDRITZ HYDRO
an important factor in determination of in Turkey, was established in 1991. In
free market prices. The Turkish electric- Since 2006, the wind and hydro mar- late 2007 and early 2008, the first
ity market is in a transition period. In kets are virtually privatized with the new localization concepts were developed
2012, is the country plans to privatize investments, except four to five special and implemented. These are mainly
18 thermal and 28 hydropower plants. It projects of about 1,100 MW which will based on local manufacturing of
is expected that by the end of this de- be built by DSI (the State Hydraulic mechanical welded components for
cade Turkey will have a fully liberated Works). It is expected that 20,000 MW Large and Compact hydro projects.
market. However, the privatization of of hydro power and 15,000 MW of wind From 1 January 2009, ANDRITZ HYDRO
the nations distribution and generation power will be developed by the private Ltd. Sti. became a fully consolidated
facilities did not particularely well in sector in the coming years, although “A”-daughter company of ANDRITZ
2011. The distribution tenders were not the license applications reveal much Group to meet rising local market de-
completed, as the companies who were higher levels. Turkish investors are also mand.
invited to sign contracts after success- very much involved in the development
Presence and strength of local ANDRITZ
HYDRO set-up:
2010 2011 Increase ■ Fabrication of turbine and generator
Year
MW % MW % %
mechanical welded components for
Total installed capacity 49,524 100 53,050 100 7.1
Thermal total 32,373 65.5 34,163 64 5.5 Large and Compact units
Renewable total 17,151 34.5 18,887 36 10.1 ■ Local sourcing and contracting for
HYDRO 15,831 92 1) 17,081 90 1) 7.9
Wind 1,320 8 1) 1,692 9 1) 28.2 electrical power systems for Large
Geothermal 114 1 1)
TWh
Hydro plants (full system range, sys-
TWh
Electricity supply 211 228 8.1
Private sector electricity 50% 53%
1)
% of Renewable total
tem engineering remains in COC‘s) between the upstream Pervari and the
■ Turnkey electrical power systems and downstream Alkumru power plants and
Automation systems for Compact consists of two plants. Çetin Main will
hydropower plants including design have a 145 m high asphalt-concrete
and system engineering core rockfi ll dam, a spillway with four
■ Installation and erection supervision radial gates and a power house which
of Large and Compact hydropower will be equipped with three Francis ma-
plants (mechanical and electrical). chines having a total capacity of ap-
Based upon this strong local presence proximately 405 MW. Çetin Lower has a
and setup with key-component 40 m high concrete dam with a gated
supplies from the mother company, spillway, integrated intake and a power-
A N D R I T Z H Y D R O h a s p ro v e d i t s house which will feature two Kaplan ▲ View of dam site during construction at Boyabat
Ten years
ANDRITZ HYDRO
in Colombia
▲ Dam and upper reservoir of Bajo Anchicaya power plant
Hydro and Service & Rehab, giving x 7.5 MW) by AGUAS DE LA CABAÑA;
A
NDRITZ HYDRO Colombia
was founded in Bogotá, continuous technical and commercial Amaime (2 FH x 10 MW), Alto Tulua
Colombia in September support and playing a key role in the (2 FH x 10 MW), Bajo Tulua (2 FH x
2001. Historically it follows over development of new projects. Through- 10 MW) and Cucuana (2 PHD x 28
50 years experience in the Colom- out these years, high stand- MW) owned by EPSA E.S.P., Montañi-
bian hydroelectric market, start- ards in terms of products, services tas (2 PV 13 MW) by COLINVER-
ing under recognized names such and highly qualified staff have led SIONES; Caruquia (1 FH x 10 MW),
as SULZER HYDRO and VA TECH the Company to trade with the most Guanaquitas (1 FH x 10 MW) owned
HYDRO. Over time, the company important companies in Colombia’s by HMV and in the last months Provi-
represented for the ESCHER electricity sector such as ISAGEN, dencia I (1 PH 1.8 MW) and Provi-
WYSS, GE HYDRO, HYDRO VEVEY, EMGESA (Endesa-ENEL), EPSA, HMV, dencia III (2 FH x 5 MW) by MINEROS
K VA E R N E R , C H A R M I L L E S a n d EPM, COLINVERSIONES and AES DE ANTIOQUIA and El Popal (2 FH x
VOEST brands. Totally more than CHIVOR, amongst others. Concerning 10 MW) by HMV.
50% of the total hydro capacity Service & Rehab projects, ANDRITZ
installed in Colombia uses equip- HYDRO has participated in the mod- S u p p l y f o r C o m p a c t H y d ro p l a n t s
ment supplied by ANDRITZ HYDRO. er nization of the main and largest consists of Automation and governing
hydropower plants in Colombia. equipment and electrical power sys-
Starting with seven people in 2001, tems. In support, the main, turbine
ANDRITZ HYDRO Ltda. today has Amongst these projects are San Carlos and generators are supplied by
more than 50 employees. Since then, of ISAGEN (8 PV x 155 MW) with new ANDRITZ HYDRO sister companies
the product portfolio and services Pelton runners and turbine governors; in France and Spain. Importantly
have grown to keep pace with the de- CHEC’s La Insula and San Francisco ANDRITZ HYDRO Ltda. does not only
velopment of the market. Today it in- (3 FV x 53 MW), with new Francis run- provide support for projects in Colom-
cludes the design and supply of control ners and turbine governors respective- bia, but also for projects in Peru and
and electrical equipment for new and ly; AES’ Chivor (8 PV x 125 MW) with Ecuador such as San Carlos and
existing plants, repair of Pelton and excitation systems and turbine gover- Carhuaquero IV. Colombia’s confidence
Francis runners (in the workshop and nors; and EMGESA’s Guavio (5 PV x in ANDRITZ HYDRO Ltda. was demon-
on-site), installation supervision for tur- 230 MW) with turbine governors. strated by winning the largest units to
bines and generators, and sometimes During the past five years the Compact be supplied for the Sogamoso hydro
even for the entire installation. Impor- Hydro division has won most of the power plant. ISAGEN S.A’s ambitious
tantly the Company is involved in three important projects such as AGUAS project will feature cylindrical valves,
businessareas: Large Hydro, Compact DE LA CABAÑA’s Agua Fresca (1 PV three turbines (3 FV x 279 MW), gover-
Bassi
A Success Story of Service and Rehabilitation in India
A
NDRITZ HYDRO India has suc- runners, governing system, nozzles and
cessfully renovated and up- operation with increased contrac- deflectors, bearings, main inlet valve,
rated two units at the Bassi tual efficiency and stable, vibration shaft, new stator core and windings,
hydropower plant from 15 MW to free, operation. pole coils, generator bearings, new
16.5 MW. The renovation of the ma- static excitation system, protection and
chines, which were originally built The Bassi generating units had vibration control system, cooling water system,
by other manufacturers, has been levels above acceptable limits and were drainage and dewatering system and
achieved with a high level of perfor- also unable to generate rated output other auxiliaries. With no drawings or
mance and customer satisfaction. and had low efficiencies. The major documents available to manage the
The renovated units were handed scope of supply and services included hydraulic engineering and mechanical
design of the turbine and generator
▲ Model testing
components, a comprehensive study
was carried out after component dis-
mantling. Reverse engineering for pro-
ducing component drawings, strength
calculations and shaft line analysis were
the vital part of this process. A model
test was carried out at the Vevey hydro
turbine laboratory in Switzerland. The
water discharge required for the uprat-
ed output was less than predicted by
the laboratory forecast. This shows im-
proved runner efficiency with the exist-
ing distributor size. The achieved effi -
ciency was better than the contractual
fi gures. Modifi cations were carried out
Tillari
ANDRITZ HYDRO Pvt. Ltd. India
won its fi rst-ever contract for a
66 MW HIWELD™ Pelton runner
for the Tillari hydropower plant
in September 2011.
▲ Nozzle and deflector assembly ▲ Erection activities at service bay ANDRITZ HYDRO India is a key
member of the Pelton runner club
able improvement in the uprated units. within ANDRITZ HYDRO. This con-
The state of the art dam level measure- tract has arrived fortuitously be-
ment system, using communication cause the management has decid-
with plant SCADA through an RF link, ed to develop the HIWELD™ Pelton
has been successfully implemented. runner manufacturing technology in
This technology removed using long the Indian workshop. India is a key
route fiber optical cables and facilitated market for Pelton turbines. The Tillari
the installation and O & M efforts. hydropower plant is located in the
western part of India housing one
▲ Runner installation The successful completion of the unit in an underground powerhouse.
Bassi renovation was appreciated by The original turbine was supplied
to the shaft and bearing top brackets in the customer. The two units were by CKD Blansko and the generator
order to bring the vibrating frequency taken over by the customer for com- by the former Elin-Union which is
away from the natural frequency. mercial operation on commissioning now ANDRITZ HYDRO. The custom-
day. The successful renovation and er wants to procure this uprated run-
Major modifi cations were done on the uprating of the Bassi units has joined ner for capacity enhancement of their
turbine bearing support to increase its the growing number of ANDRITZ unit from 60 MW to 66 MW, which
stability giving reduced vibrations from HYDRO’s successful projects in the means an increase of 10%. The exis-
the previous level of 300 microns to Service & Rehab segment. ting generator seems to be capable
30 microns with a safe, stable and of achieving the output. Initially the
smooth operation This was a remark- Joshi Brijendra customer’s choice was to go for an
Phone: +91 (1275) 288 508 integrally cast Pelton runner. But
▼ Control room
joshi.brijendra@andritz.com ANDRITZ HYDRO convinced them to
select a HIWELD™ runner due to its
TECHNICAL DATA superior mechanical and structural
Output: 4 x 16.5 MW / 18.33 MVA properties compared with an integral
Voltage: 11 kV cast runner. The Pelton runner will
Head: 332 m be manufactured in the ANDRITZ
HYDRO workshop in Prithla, India,
Speed: 500 rpm
under the supervision and technical
Runner diameter: 1,422.4 mm
support of the CoE Pelton turbine in
Stator diameter: 3,480 mm
Kriens. Supply, installation, testing
and commissioning of this runner is
to be completed within 18 months.
Coating center in India The runner weight will be approxi-
Most rivers in the Himalaya have a mately 7 tons.
high concentration of hard particles
like quartz in their water. These parti- Devashish Sarmacharjee
cles damage the turbine parts and Phone: +91 (1275) 288344
lead to effi ciency losses, short times devashish.sarmacharjee@andritz.com
between overhauls and high repair-
TECHNICAL DATA
costs. Due to this, many turbines are ing demand in the Himalaya region,
Output: 1 x 66 MW
protected by a coating, which pro- ANDRITZ HYDRO has built coating
Head: 624.8 m
longs the time between two over- facilities in the workshop in Faridabad,
Speed: 500 rpm
hauls by a factor of 3 to 7. Already near Delhi. Since then, already numer-
Runner diameter: 2,020 mm
three years ago, due to the increas- ous parts have been coated.
Italy
of the Predazzo plant (Trentino) by
HDE; all are situated in the heart of
the Dolomites. The time schedule is
highly challenging: all three projects
must be concluded by the end of 2012.
The Green Certificate rules will become
less generous for projects executed
On the top of the Dolomites after the end of 2012. The scope of
supply is almost the same for each of
the three power plants, and includes
▲ Dolomites - Tre Cime di Lavaredo the replacement of turbines, generators,
step-up transformers, inlet valves, auxil-
iary and governor parts and the com-
T
he Dolomites are some of the
most spectacular mountains plete automation of the electrical power
in the world. This is what system, including rehab of some parts
people say, who have been in front of the HV station.
of these gigantic rock formations.
Compared to other mountains, the Luca Dalla Pozza
dolomites are brighter, more color- Phone: +39 (0445) 678242
ful, more monumental, and seem to luca.dallapozza@andritz.com
be architecturally inspired.
▲ Lappago
mountain region in 1864. While the have been transferred to the “Hydro
landscape of the Dolomites has re- Dolomiti ENEL”, a joint venture bet- TECHNICAL DATA Molini di Tures
mained unchanged for millennia, the ween ENEL and the company “Dolomiti Output: 8.19 MW / 10 MVA
Italian customer landscape has chang- Energia”, controlled by the province Voltage: 10 kV
ed a good deal in the past years, and of Trento. This took place in 2009 and Speed: 500 rpm
it is still changing. At a time when in- 2010, during the renewal of water use Frequency: 50 Hz
vestment forecasting is very uncertain rights, with the aim of transferring Power Factor: 0.85
and difficult because of the economic water use ownership to the local admin-
crisis and the reduction of incentives, istrations. A consquence of this pro- TECHNICAL DATA Lappago
ANDRITZ HYDRO has acquired many cess is the obligation to modernize the Output: 14.9 MW / 17.5 MVA
Italian projects with several clients. The plants. Voltage: 10 kV
most significant examples of changes
Speed: 600 rpm
Therefore, SE Hydropower and HDE
▼ Molini di Tures Frequency: 50 Hz
are two of the most promising clients
Power Factor: 0.85
in Italy in terms of investment potential
– and this potential had already a re-
TECHNICAL DATA Predazzo
ality in spring 2011. The two new com-
Output: 10.2 MW / 12 MVA
panies decided to launch the first mod-
ernization projects, which would also Voltage: 6.3 kV
FozTua
The fourth major order for ANDRITZ HYDRO
in Portugal
▲ Contract signature
E
lectricidade de Portugal (EDP)
is currently implementing an ern Europe, with a capacity of 193 MW Portugal include ten units of different
ambitious program to replace and a runner diameter of 6 m. Since type and sizes.
old thermal power plants with re- November 2011 it has supplied environ-
newable energy sources. This pro- mentally friendly power to the Portu- Generally, the focus in Portugal is on
gram focuses on both wind turbines guese grid. low pressure pump turbines, where
- and hydropower plants, which are ANDRITZ HYDRO has gained exten-
used primarily to generate elec- The order for the newly constructed sive experience, also boosted by the
tricity when it is needed (see also Foz Tua pumped storage power plant projects in Portugal.
Hydro News 19). includes two reversible pump turbines,
motor generators, governors and con- Peter Magauer
In November 2011, EDP awarded an- trol systems, the hydraulic steel works Phone: +49 (751) 29511 400
other large order to ANDRITZ HYDRO and a comprehensive package of auxil- peter.magauer@andritz.com
within the last four years. The Foz Tua iary equipment. The pumped storage
TECHNICAL DATA
project is the eighth of EDP’s current plant will be built on the river Tua, a
Output: 2 x 127 MW
expansion program in Portugal, and the tributary of the river Douro in the north
Head: 96 m
fourth for which ANDRITZ HYDRO re- of Portugal. It will provide a significant
ceived the order for delivery and instal- contribution to the increasingly impor- Speed: 187.5 rpm
lation of the electromechanical equip- tant storage of electrical power. A cru- Runner diameter: 4,850 mm
ment. The reasons for this decision cial success factor was the intense in-
▼ CAD model of spiral casing
were the proposed technical solution, volvement of two important Portuguese
the competitive price and the positive companies to achieve a high local con-
experience in the execution of the pre- tent, despite of the diffi cult economic
viously ordered Bemposta, Baixo Sabor situation in Portugal. The project is
and Ribeiradio. In 2008, ANDRITZ executed under the leadership of
HYDRO received an order from EDP to ANDRITZ HYDRO in Ravensburg, to-
deliver a Francis turbine for the exten- g e t h e r w i t h t h e G ro u p c o m p a n i e s
sion of the Bemposta hydropower plant, Vienna, Linz and Weiz as well as two
Belo Monte
The largest Brazilian hydropower plant under construction
A
fter 30 years of studies, the The Belo Monte hydropower plant
B e l o M o n t e H y d ro e l e c t r i c Pará in the Norther n part of Brazil will be equipped with 18 Francis
Complex will become a re- in Xingu River’s big bend, Belo Monte turbines with a total capacity of
ality. With an installed capacity Hydroelectric Complex consists of two 1 1 , 1 6 0 M W. P i m e n t a l h y d ro p o w e r
of 11,400 MW, it will be the largest dams and 28 dikes with 32 million plant will be equipped with six Bulb
Brazilian hydropower plant and cubic meters of landfill: turbines with a total installed capa-
the 3rd largest in the world. ■ Belo Monte dam city of approximately 240 MW.
(90 m height; 3,545 m length)
The Belo Monte Hydroelectric Com- ■ Pimental dam Companies involved
plexis being developed by the Brazilian (36 m height; 6,248 m length). As one of the largest projects ever
Norte Energia SA, consisting of Eletro- to be built in Brazil, many important
norte, Eletrobras, Chesf, and 15 addi- Several minor barrages and one large local companies are involved in the
tional parties. Norte Energia SA won intake channel 20 km in length and project. The equipment to be supplied
the competitive auction called by 200 m in width (average) allow ex- for Belo Monte, Pimental and their 20
ANEEL (National Electric Power Agency) ploitation through two powerhouses. spillway gates represents thousands
of tons.
▼ The two locations of the Belo Monte and Pimental sites
Jamil Sallum
Phone: +55 (11) 4133 1281
jamil.sallum@andritz.co
Tala
Success with Pelton runners for Bhutan
I
n December 2011, ANDRITZ
HYDRO won an important contract over previous years generation. The ex- weigh about 18 tons. Two of the four
for the supply of MicroGuss™ hard port of hydropower is one of the primary runners will be supplied in 19.5 months,
coated Pelton runners for the Tala sources of revenue for the government and the remaining two in 25.5 months.
hydropower plant in Bhutan. of Bhutan. But the abrasive water in All runners will be supplied by the
many rivers, mainly during the mon- ANDRITZ HYDRO Kriens workshop in
Druk Green Power Corporation (DGPC), soon period, dramatically reduces the Switzerland. The scope of supply also
owner of the Bhutan power plants, lifetime of the runners. Therefore, the includes conducting and proving the
selected ANDRITZ HYDRO due to fully customer initially decided to use silt performance guarantee parameters
meeting the pre-qualification require- erosion resistive coatings for the Tala of the coated runners through field
ments with MicroGuss TM technology runners to maximize their availability for effi ciency tests. Recently, the custom-
proven runners and having more than generation. After beeing convinced that er has also decided that two of the run-
300 worldwide references without ANDRITZ HYDRO has been developing ners from the contract of 2009 should
accident. At the pre-bid stage ANDRITZ be hard coated with the SXH70™ coat-
HYDRO was able to convince the cus- ing.
tomer that he should not use unreliable
integral cast runners. Through open competition ANDRITZ
HYDRO has secured another contract
The Tala underground power plant is from the same customer in Bhutan to
currently the largest hydropower plant supply a 12.53 MW Pelton runner
in Bhutan housing six units. The plant, for the Basochhu hydropower plant.
which is located near Tala village, was Winning all these contracts has further
commissioned in 2007. It utilizes the consolidated ANDRITZ HYDRO’s posi-
water from the Wangchu river and is ▲ Jumolhari lake and montains
tion in Bhutan, which has emerged
located downstream from the Chukkha with hydro potential of over 10,000 MW
hydropower plant with a capacity of high-quality coatings since 1986 - initi- projected for the coming ten years.
500 MW. Now the customer plans to ated by projects in the Swiss Alps
phase out all old integral cast runners with hydro-abrasive problems related Devashish Sarmacharjee
with new reliable runners. It is im- to glacial silt – and after experiencing Phone: +91 (1275) 288344
portant to note that all operational the proven protection in the Indian devashish.sarmacharjee@andritz.com
power plants in Bhutan are owned by Himalayan region’s silty water, the
TECHNICAL DATA
DGPC which is responsible for their op- customer selected the SXH70™ coat-
eration, maintenance and upgrade. Output: 6 x 170 MW
ing: a TC-CoCr coating applied using a
DGPC is also developing new hydro- programmed robot in a High Velocity Head: 819 m
power projects in the country. During Oxygen Fuel (HVOF) process. Under Speed: 375 rpm
2010, DGPC plants generated 7.3 TWh this new contract each hard coated Runner diameter: 3,908 mm
Degerforsen
Upgrade of an aging power plant in Sweden
I
n October 2011, ANDRITZ HYDRO E.on Vattenkraft AB owns 80 power workshop in Vaplan. The delivery in-
was awarded a contract by E.on plants in Sweden, with a installed pro- cludes a model test, one new oil-free
Vattenkraft Sweden for the supply duction capacity of 1,700 MW. In the self-lubricated Kaplan runner with six
of one vertical Kaplan refurbish- future E.on is planning to refurbish four blades, new bearings, new guide vanes
ment runner. The power plant is to five power plants each year. Deger- and a new high pressure oil unit. The
equipped with two Kaplan units forsen was constructed in 1966 and the power plant is scheduled to be taken
and the delivery includes an option machines were built by Maier. It is lo- into operation in autumn 2013.
for the second unit. The reasons for cated in the center of Sweden, just
the upgrade are an oil leakage on outside the small village of Junsele, lo- The fabrication of all new parts will be
the old runner and cracks on the cated on the river Ångermanälven only performed on the ANDRITZ HYDRO
Kaplan blades. 170 km from the ANDRITZ HYDRO workshop in Vaplan, Sweden, and the
model test will be done in the ANDRITZ
▼ Main machine hall
HYDRO test rig in Tampere, Finland.
The Degerforsen project also includes
contracts with other contractors, new
automation equipment, refurbishment
of the generator with new cores and
windings, overhaul of intake gates and
one new spillway gate.
Stefan Olsson
Phone: +46 (640) 177 26
stefan.olsson@andritz.com
TECHNICAL DATA
Output: 39.1 MW
Head: 24.9 m
Speed: 136 rpm
Runner diameter: 4,700 mm
San Carlos
Colombia’s largest hydropower plant receives new Pelton runners
partment of Antioquia, 150 km east factured using the state of the art
A
NDRITZ HYDRO was the suc-
cessful winner in the public from Medellín, within The San Carlos manufacturing technology of Micro-
b i d d i n g p ro c e s s i n i t i a t e d municipality, near the El Jordán rural Guss™, and are successfully in opera-
by the Colombian ISAGEN for the district. With more than 20 years of tion to the complete satisfaction of
engineering and manufacturing of commercial operation, it is still the larg- customers around the world. Due to the
eight Pelton runners for the San est power plant in the country, with strategic importance of the San Carlos
Carlos hydropower plant in Decem- eight Pelton units and the infrastructure hydropower plant to ISAGEN’s electri-
ber 2010. The purchase order was necessary to install two more units. city generation, the mentioned aspects
signed in October 2011. ANDRITZ HYDRO is the original equip- of operational safety and reliability are
ment manufacturer for the turbine units. priorities in this project. The contract
ISAGEN owns and operates five gener- also integrates a service package
ating power plants, located in the de- Pelton runners are generally subjected including regular inspections for the
partments of Antioquia, Santander and to extreme loads. Centrifugal force and eight Pelton runners over the entire
Caldas. The company has an installed pulsating jet force as well as material extended warranty period. In addition
capacity of 2,132 MW, equivalent to properties regarding fatigue represent the superior mechanical features, the
16% of the national interconnected the most important criteria to be taken new to runners will benefit from the
system’s total capacity, divided into into account in ensuring safety and reli- latest hydraulic developments, increas-
1,832 MW hydro and 300 MW thermal. ability. ing their performance significantly.
ISAGEN is the third largest generator
in Colombia, and therefore is a funda- During its service life, a runner must The runners will be supplied in pairs
mental agent in the country’s develop- absorb a high number of load cycles. In at four-month intervals from May 2013
ment of its energy industry. The San order to archieve the highest level of to May 2014.
Carlos power plant is located in the de- reliability and operational safety on
Pelton runners the ANDRITZ HYDRO Matthias Krause
▼ Underground cavern
MicroGuss™ manufacturing technology Phone: +41 (21) 9257766
guarantees safe operation and a longer matthias.krause@andritz.com
life time for the runner. Fewer inspec-
TECHNICAL DATA
tions and less repair and maintenance
work decrease costs and increase Output: 8 x 160 MW
the reliability and availability of power Head: 554 m
plants. Since 1991 around 500 runners Speed: 300 rpm
(up to 1,980 m net head) were manu- Runner diameter: 4,068 m
MMC10
The world’s largest mobile CNC machining center
T
he customers of ANDRITZ The most remarkable advantages of
HYDRO attach great impor- the MMC10 are:
tance to high quality and ra- ■ shorter installation time since, no
▲ Powerhouse Feldsee
T
he pump turbines, including
auxiliary equipment, for the maintenance butterfly valve, hydrau- to bring water from the Wurten re-
Feldsee 1 and Feldsee 2 lic and digital speed governors as servoir up to the Feldsee reservoir by
hydropower plants were designed, well as additional auxiliary equip- pumping the water up to 520 m.
fabricated and delivered by ment such as ventilation system,
ANDRITZ HYDRO in Linz. The model shaft seal compressed air supply This water can be used for power gen-
test was executed in Zurich. The and other relevant components. eration during turbine operation to
scope of delivery included two cover peak demands. In addition to the
high pressure, the speed and the enor-
▼ Section through the pump turbine mous speed rise by load shedding
were also technical challenges.
TECHNICAL DATA
Output pump: 2 x 64 MW
Output turbine: 2 x 68.89 MW
Head: 520 m
Speed: 1,000 rpm
Runner diameter: 1,936.6 mm
Pirrís
pressure 100 bar), two generators,
powerhouse crane (140 / 30 tons), main
transformers (two blocks with three
single phase pieces, 3 x 26.7 / 30)
and the complete powerhouse control
system including excitation, protection
and station auxiliaries. According to
Power plant handed over in Costa Rica contractual requirements the plant
was handed over to ICE for commer-
cial operation on 26 September 2011
▲ Inside powerhouse after commissioning and a successful
60-day trial run.
T
he government utility Instituto
de Electricidad Costarricense Alois Zeuner
(ICE) awarded a contract for Phone: +43 (732) 6986 9454
the design, fabrication, supply, in- alois.zeuner@andritz.com
stallation and commissioning of
electromechanical equipment on TECHNICAL DATA
21 December 2007 (see Hydro News Output: 2 x 69 MW / 89.4 MVA
No.13 /2008). The hydropower Voltage: 13.8 kV / 60 Hz
plant Pirris will contribute to Costa Head: 890 m
Rica’s grid stability and will help Speed: 600 rpm
to meet future power demands. Runner diameter: 1,980 mm
▲ View from powerhouse to exposed penstock
Stator diameter: 5,400 mm
The penstock contract was executed
at site with its own personnel and, very challenging. The steel liner and
Steel liner and exposed penstock:
therefore, it was an additionally impor- the penstock with guard valve and ac-
Length: 2,390 m
tant experience for on-site fabrication cessories (aeration valves, hydraulic
Diameter: 2,300 / 2,000 mm
and installation. Moreover, the specific and water unit, earthquake measure-
Bifurcator: 2,100 / 1,400 / 1,400 mm
design of the exposed penstock (un- ment instrumentation) was finished
foreseen expansion joints between and handed over to ICE in July, 2010. Material: S690QL
concrete saddles) and the high grade The scope for the E&M contract com- Spherical guard valve:
material (S690QL) made the works prises two 5-jet Pelton turbines with Inside diameter 1,400 mm, 80 bar
Tsankov
many Bulgarian companies and em-
ployees in the fields of manufacturing
and installation, thus creating many
jobs and providing income in Bulgaria.
Tsankov Kamak stands for ecological
solutions considering environmental
Kamak
issues such as:
T
he contract was signed on Meanwhile Bulgaria entered the Euro- karl.freilinger@andritz.com
1 October 2003. The com- pean Community and underwent enor-
mencement date was 1 July mous changes. The customer’s chief
2004, when the brilliant financing executive director changed five times PROJECT HIGHLIGHTS
structure was established which and only one person on the customer’s Location: Bulgaria, Vacha river in the
included the Austrian Kontrollbank, project team remained until the end. In Rhodopi mountains at the border to Greece
Bank Austria and, additionally, sev- the final stage of the Tsankov Kamak Main units: two vertical Francis turbines
eral Export Credit Agencies and hydropower plant ANDRITZ HYDRO with 43.2 MW each, with turbine governors,
several commercial banks from five was able to shorten the implementation main inlet valves, two generators with
European states. The sales agree- period by 2.5 months. Consequently, it 50 MVA each
ment between the Bulgarian and was possible to fulfill the wish of the Auxiliary unit: one horizontal Compact
Austrian Governments concerning Buler, Natsionalna Electricheska Kom- Francis turbine with 1.29 MW, one gen-
CO 2 certificates generated by the pania EAD (NEK), to begin commercial erator with 1.6 kVA and 0.9 power factor
Tsankov Kamak hydropower plant operation in December 2010, shortly
Hydromechanical equipment:
made the finance structure really before Christmas. This early start was
Dam: four sets spillway radial gates,
outstanding in scale and creativity. only possible through the excellent
8 x 6.15 m, one set spillway stop logs
work of supervisors and commissioning
with lifting beam, 8 x 6.2 m
The extreme geological conditions of engineers. Due to them, NEK was able
Bottom outlet: two sets upstream
the Vacha valley caused many delays to realize power generation with a value
trash racks, 3 x 6.3 m, two sets bottom
during the construction of the dam and of about one million EUR. The various
performance tests and fine tuning of outlet conduits, diameter 2.25 to 1.35 m,
concreting of the river bed. The dam,
with a height of 130 m, is the highest the plant were done in 2011. 22.75 m length, two sets bottom outlet
double curve arch dam in Easter n slide gates, tandem gate high pressure
Europe and was built by the Austrian The Tsankov Kamak hydropower plant type, with hydraulic hoist and control
company Alpine Bau GmbH. Planning is a very important part of a cascade system
was done by the Austrian company system situated on the Vacha river Power intake: two sets intake trash rack
Pöyry. The various delays finally resulted because it serves to optimize the panels, 6.0 x 9.24 m, with supporting
in six amendments to the contract cov- water flow in the chain of seven power beams, one set intake stop logs, 5.5 x
ering an extension of time and costs of plants. It covers the energy need at 6.5 m with rope hoist, one set intake gate,
about three years and, leading to a total peak times and thus provides the most fixed wheel type, with hydraulic hoist and
project duration of about six years. valuable energy. It should work over control system, one set flow measuring
Kraftwerke
Hinterrhein
Total renovation of a cascade of power plants in Switzerland
W
ithin a larger project com- similarly equipped regarding the main
prising the complete reno- machines and have four vertical Francis during the main project phase. Work
vation of the Kraftwerke turbines each. In addition to replacing has already begun at the Sils and Bären-
Hinterrhein AG (KHR), headquar- the runners with a modern hydraulic burg power plants with the dismantling
tered in Thusis, ANDRITZ HYDRO profile, the renovation work will include of ten valves in October 2011. Within
plays an essential role as main the complete revision of the turbines. this complete renewal ANDRITZ HYDRO
partner for the mechanical lots. The revision will be carried out accord- will modernize two more Pelton turbin-
In addition to major overhauls in- ing to a condition analysis in which the es at the Sils power plant. These turbines
cluding the replacement of runners individual components are tested inten- serve mainly for the generation of 16.7 Hz
in Bärenburg and Sils (four units sively at the ANDRITZ HYDRO work- of power for the Rhaetian Railway.
each), ANDRITZ HYDRO received shop in Kriens and optimized together
an order for the general revision of with KHR within the scope of refurbish- Martin Haas
all 13 spherical valves, as well as ment. Furthermore, all hydraulic turbine Phone: +41 (41) 329 5354
the overhaul of two railway power governors must be replaced. martin.haas@andritz.com
machines for Sils.
Work on the two plants is staggered. TECHNICAL DATA Bärenburg
The KHR power plants were commis- Each summer and winter one machine Output: 4 x 55 MW
sioned in 1963 and use the hydropower will be overhauled, starting with the first Head: 338 m
of the river Hinterrhein in three stages turbine at Bärenburg in early summer Speed: 500 rpm
(Ferrera, Bärenburg, Sils), with a total in- 2012 and ending with the last one in
Runner diameter: 2,300 mm
stalled capacity of 650 MW. After about Sils in April 2016. In addition to the tur-
TECHNICAL DATA Sils
45 years of operation all components of bine modernizations, ANDRITZ HYDRO
Output: 4 x 60 MW
the plants need major investment for has been awarded the revision of all 13
Head: 387 m
renovation and renewal. This applies to spherical valves of the entire cascade of
Speed: 600 rpm
the water flow tunnel as well as to the power plants. The three spherical valves
Runner diameter: 2,070 mm
electromechanical and control systems, of Ferrera, the four of Bärenburg and
TECHNICAL DATA Sils Bahn
which do not meet the latest technolo- the six of Sils will be overhauled at the
gies. Therefore, the KHR has launched ANDRITZ HYDRO workshop in Kriens Output: 2 x 3.5 MW
a comprehensive total renovation, last- and at the factory of the partner com- Head: 387 m
ing from 2011 to 2017. The two lower pany OEMB. After reassembly, these Speed: 500 rpm
power plants, Sils and Bärenburg, are valves will serve as reliable shut-off Runner diameter: 1,945 mm
Karebbe
Inauguration of a hydropower plant in Indonesia
T
he official inauguration was on 20 September 2011. The complete the contract for the upgrade of Larona
held at Karebbe on 11 Octo- installation of the power plant, which including the supply of two new genera-
ber 2011. It was attended by included generator stacking and wind- tors which are currently under installa-
o ff i c i a l s f ro m P T I n t e r n a t i o n a l ing in the Powerhouse, was executed tion. ANDRITZ HYDRO has again prov-
Nickel Indonesia Tbk. (PTI), Vale by ANDRITZ HYDRO. More than 300 ed to be a reliable partner and has
Canada, Vale Brazil and the Indone- employees were engaged at site during strengthened its leading position in the
sian government. the peak time. Indonesian Large Hydro market.
TECHNICAL DATA
Output: 9 x 22,000 kW
Head: 86.5 m
Speed: 360 rpm
Runner diameter: 1,800 mm
28 HYDRONEWS Highlights
- Austria necting pipes, inlet valves and Johnbach 2 began power generation
Königsbach and hydraulic aggregates for govern- for ENVESTA with a 5-nozzle verti-
Mödringbach ing. cal Pelton unit made by ANDRITZ
The power stations are located at HYDRO.
an altitude of 1,180 m within the high-
alpine area and are fed from sources in Edwin Walch
different valleys. Water is caught for the Phone: +43 (732) 6986 3473
run-of-river power plants by means of edwin.walch@andritz.com
Tyrolian weir types and via a desilter
and penstocks made from ductile TECHNICAL DATA Königsbach
cast iron supplied to the turbines. The Output: 501 kW
energy of the turbine-driven genera- Head: 227.7 m
tors (400 V) will be fed over the trans- Speed: 1,000 rpm
formers and switch gear to the nearby Runner diameter: 600 mm
30 kV grid. Power plants in such high TECHNICAL DATA Mödringbach
At the beginning of December alpine regions are characterized by
Output: 639 kW
2011 ANDRITZ HYDRO received a very large flow range. After deduc-
Head: 138.9 m
orders from ENVESTA, the public tion of the ecological flow, the turbines
Speed: 750 rpm
utility of the Benedictine Abbey will have less than 5% of the rated unit
Runner diameter: 640 mm
of Admont, for the supply, instal- discharge during winter alone. This is
TECHNICAL DATA Johnbach 2
lation and commissioning of a the reason for the use of multi-nozzle
Output: 575 kW
3-nozzle (Königsbach) and a vertical Pelton turbines, whereby the
Head: 78.2 m
4-nozzle (Mödringbach) vertical technology used is based on model
Peltonturbine, including synchro- testing. Start-up is scheduled for the Speed: 500 rpm
nous generators, penstock con- end of summer 2012. In summer 2011 Runner diameter: 705 mm
Italy Switzerland
San Giovanni Bianco Löbbia / Castasegna
The Zurich 04 Municipal Electric
Utility has charged ANDRITZ HYDRO
with revision of the Löbbia and
Castasegna power plants.
With the joint revision and moderniza-
tion order the two major power plants
will meet the future needs of the power
market. ANDRITZ HYDRO’s scope efficiency increase of more than 1% is
of delivery covers the revision and achieved. All runners are coated with
renovation of unit 3 in Löbbia, the de- the new SXH TM7X method, through
livery of four new Pelton runners with which a significant edge on life exten-
SXHTM7X coating and a pump runner. sion can be achieved. The delivery
The modernization of the combined will take place between October 2012
In February 2011, ANDRITZ set of units leads to an increased and April 2013.
HYDRO was awarded a contract output of approximately 5% while im-
to supply the water to wire equip- proving the optimum efficiency by more Christoph Bütikofer
ment for the San Giovanni Bianco than 2%. Key criteria for awarding the Phone: +41 (41) 329 53 72
hydropower plant from SMI Group, contract to ANDRITZ HYDRO were not christoph.buetikofer@andritz.com
an Italian company leader in pack- only the economic improvement of the
aging machines production. power plant, but also the longstanding TECHN. DATA Löbbia M3
San Giovanni Bianco is located in Val know-how of ANDRITZ HYDRO in the Output: 8.83 MW Pelton / 37 MW
Brembana, North Italy, near the town field of rebuilding and modernizing Output: 7.36 MW pump
of San Pellegrino, well known for its of hydropower plants. Due to the TECHN. DATA Löbbia M3 / Castasegna
thermal and mineral waters. After exchange of the Pelton runners, an Output: 37 MW / 2 x 26 MW Doublepelton
almost a century of operation the
three existing Francis open flume
units will be replaced with one verti-
cal CAT turbine. The close collabora- Poland
tion between ANDRITZ HYDRO and Januszkowice
the customer’s technical advisors
allowed for smooth and efficient
integration of the new unit inside
the existing building. On the invest-
ment side, the proposed solution F O T O
has maximized production while
minimizing civil costs. The scope
of supply of ANDRITZ HYDRO com-
prises one vertical double regulated
CAT turbine, oil hydraulic unit, cool- Rehabilitation of a Kaplan turbine petence of ANDRITZ HYDRO and
ing system, including installation and after a bearing failure. the client’s satisfaction is that the
commissioning of the supply and ef- ANDRITZ HYDRO in Ravensburg rehabilitation and moder nization
ficiency tests. Start-up is scheduled received an order from the Polska of the second unit is expected in
for November 2012. Grupa Energetyczna for the reha- 2012.
bilitation and modernization of a
Stefano Rizzi Kaplan turbine for the Polish Janusz- Jürgen Dietrich
Phone: +39 (445) 678247 kowice power plant. The relevant Phone: + 49 (751) 29511 613
stefano.rizzi@andritz.com criteria for receipt of the order were juergen.dietrich@andritz.com
our professional appearance and
TECHNICAL DATA TECHNICAL DATA
the successful rehabilitation of two
Output: 1,300 kW Output: 2 x 700 kW
bevel gear Bulb turbines after flood
Head: 9.5 m Head: 2.6 m
damage, which has been realized
Speed: 333 rpm to the client’s satisfaction. Addition- Speed: 428.6 rpm
Runner diameter: 1,600 mm al evidence for the technical com- Runner diameter: 2,360 mm
India Turkey
Automation in India Protection solution
Within the past few months,
ANDRITZ HYDRO Automation has
successfully increased its lead
in the field of electrical protection
solutions for small hydropower
plants.
2011 has been an excellent year Especially for the booming Turkish
for ANDRITZ HYDRO in India re- market, electrical protection solutions
ceiving a number of Automation for 15 hydropower plants were deliv-
orders from this highly competitive ered. The delivered systems consist
market. of DRS protection devices for gen-
The year began with an order for two erator, transformer and wire protec-
static excitation systems for the Ghat- tion. The advantage of these solutions
aprabha power plant in Karnataka. The is based on the high degree of stand-
most important contract, for supply of ardization in small hydropower plant
four static excitation systems for four of applications. Due to the simple opera-
Neyveli Lignite Corporation’s 210 MW tion of the systems, extremely short Turkish market and is well prepared
lignite based thermal power was won delivery times are achieved, which are for future projects.
against fierce competition in July 2011. a significant cost factor in their reali-
This power plant is located in the zation. By providing these solutions, Bernhard Mayrhofer
southern part of India. By executing ANDRITZ HYDRO is continuously ex- Phone: +43 (1) 811 95 6940
successfully this contract, ANDRITZ tending its business activities in the berhard.mayrhofer@andritz.com
HYDRO will further consolidate its
position in the automation market. In
winning a July 2011 contract from
NTPC-Sail Power Corporation Ltd. for Peru Santa Teresa is situated in the region
the supply of digital static excitation Santa Teresa / Machu Picchu and has a total ca-
systems for two 60 MW units at Cerro del Aguila pacity of 98 MW. For both plants the
Durgapur, ANDRITZ HYDRO made in- famous NEPTUN concept is used,
roads with two key customers: National After the successful commission- containing the power plant control
Thermal Power Corporation (NTPC), ing of the Peruvian power plant system, electrical protection for gen-
the biggest thermal power utility in Chacayes, ANDRITZ HYDRO Auto- erators and wires, excitation sys-
India and Steel Authority of India Ltd. mation again secured major con- tems, control station system and a
(SAIL), the largest steel producing tracts for the control equipment Voice-over-IP system. Thanks to pre-
company in the government sector. of two hydropower plants. viously completed projects, ANDRITZ
Therefore, this project will serve as a End of 2011, ANDRITZ HYDRO Auto- HYDRO was able to re-qualify for
key reference for other projects in mation received orders for the con- both projects and to increase its
future. ANDRITZ HYDRO also receiv- trol equipment of the hydropower presence in South America success-
ed an or der from MSPGCL for two plants Santa Teresa and Cerro del fully.
210 MW units for the Nasik thermal Aguila in Peru. The power plant
power plant. We have already supplied Cerro del Aguila will be built as an Clemens Mann
previous contracts to this customer subterranean caver n power plant Phone: +43 (1) 811 94 6884
and convinced them of our successful with three 134 MW Francis turbines. clemens.mann@andritz.com
performance. Apart from the above,
there were also some smaller orders
received for Automation products.
Engineering, assembly and testing of
Automation products for all of these
contracts will be carried out in the
ANDRITZ HYDRO workshop in India.
Adesh Mehra
Phone: +91 (7480) 400483
adesh.mehra@andritz.com
Jürgen Dietrich
Phone: + 49 (751) 29511 613
juergen.dietrich@andritz.com
TECHNICAL DATA
Output turbine: 4 x 63 MW
Head: 290 m
Speed: 428.6 rpm
Runner diameter: 2,340 mm
France turing of six new Pelton runners of 21 net head power plant are remarkable:
La Bâthie tons each, and the rehabilitation of power output increases of 18% (from
twelve injectors, including a reengi- 496 MW up to 618 MW in total) and
EDF has awarded ANDRITZ HYDRO neered design. Over the next six years, efficiency increases of 1.6%. This
an order for six new Pelton runners these new runners will be manufactured project is another important success
for the La Bâthie hydropower plant using two technologies: MicroGuss TM
in the French Alps. within ANDRITZ HYDRO Switzerland for
The commissioning of Roselend- the first unit, which will enable short
La Bâthie took place in 1961, making delivery time, and with HIWELD TM XL
this year its 50th anniversary. During within ANDRITZ HYDRO Mexico for the
this important milestone, ANDRITZ next units, in response to the opening
HYDRO will provide EDF, under its of EDF to non-European manufactur-
scope of work, with a model test, en- ing. The technical achievements offer-
gineering, procurement and manufac- ed to EDF for this impressive 1,112 m
with EDF and we are optimistic re-
garding our continuing and positive
future collaboration.
Quentin Seringe
Phone: +41 (21) 925 77 23
quentin.seringe@andritz.com
Groundbreaking in Linz
New assembly hall for large turbogenerators
T
he official groundbreaking
for the construction of the stone for the future strategic orientation
new assembly hall took place of the turbogenerator division in order
on 7 November 2011 by Members to expand its portfolio in terms of high-
of the Board of ANDRITZ HYDRO er outputs.
( Wo l f g a n g S e m p e r a n d H a r a l d
Heber) and the heads of turbogen- Jürgen Holzer
erators (Jürgen Holzer and Karl Phone: +43 (3172) 606 3416
Schlögelbauer), as well as the juergen.holzer@andritz.com
directors of the company Felber-
mayr. KEY DATA:
▲ Director Felbermayr at opening speech Product range:
After concluding a contract for supply - large turbogenerators up to 600 MVA
of heavy hydrogen-cooled turbogen- The assembly hall will be used for stator Assembly hall:
erators it was necessary to build a stacking, winding and final assembly of - size: 80 m x 40 m x 20 m
new assembly hall. Due to weight and the new heavy generators. In addition, a - total area: 3,208 m²
dimensions, transport of such genera- test field for prototype tests will be in- - crane capacity: 300 tons
tors from the Austrian manufacturing stalled. The electrical key components (extendable to 600 tons)
site at Weiz is not possible. The new (laminations, high voltage insulation) - additional two cranes at 20 tons each
hall is located near ANDRITZ HYDRO and the complete rotor will be manufac- - crane hook height in assembly hall: 14 m
in Linz, with dedicated access to the tured in the Weiz workshop. Completion - testfield: 5.5 MW
Traun / Danube heavy load port in the of the hall is planned for late August
former VOEST area. 2012, and delivery of the first generator
▼ A turbogenerator ready for transportation
▼ View of the new assembly hall
Renewable
Energy
World Asia
epublic
Oct. 17-19,
Important event for
hR
ANDRITZ HYDRO in
01
ec
2
1• z Malaysia
Prague / C
A
NDRITZ HYDRO participated
successfully in Renewable
E n e r g y Wo r l d A s i a a v e r y
important event in South-East Asia.
A
utumn is trade fair season
and from 17 - 19 October
2011, the „HYDRO 2011“ in-
ternational conference and exhibi-
tion took place in Prague, Czech
Republic. More than 1,200 partici-
pants from 77 countries participat-
ed. As usual, the conference focus-
ed strongly on the needs, priori-
ties and plans of the developing
countries of Africa, Asia and Latin turbines as well as electrical simulation
America. results. The white-blue cubic booth
design offered excellent opportunities
ANDRITZ HYDRO participated with six for information exchange between all
technical paper presentations and a visitors and ANDRITZ HYDRO. Monitor
booth, highly frequented every day. presentations and HD-movies supported
Technical papers of ANDRITZ HYDRO the technical discussions.
covered topics of Pelton and pump
Presentation of a new 3D simulation
tool, used for research and develop-
ment, was a special highlight at the
booth. As in previous years, HYDRO
2011 was an important and very suc-
cessful event for ANDRITZ HYDRO,
underlining the position as one of the
leading suppliers of hydropower equip-
ment worldwide.
Jens Päutz
Phone: +43 (1) 89100 2675
jens.paeutz@andritz.com
/ Brazil
Sept. 20-22
Booth 204
iro
ne
20
,
11 Ja
• Rio d e
HydroVision
renewable energy sources. Co-located
with POWERGEN Asia at the KLCC
Convention Centre in the heart of Kuala
Lumpur, Malaysia, more than 7,000
power and renewable industry profes-
sionals visited the event. Brazil 2011
ANDRITZ HYDRO participated with
two technical paper presentations
Successful participation of ANDRITZ HYDRO
and a booth. The Managing Director of at the first HydroVision in Brazil
ANDRITZ HYDRO Malysia, Mr. Michael
Moggie, took part in a podium session,
discussing chances and opportunities
H
y d ro Vi s i o n t o o k p l a c e f o r equipment, this event was a good op-
for renewable energy in Asia. It was a the very first time in Brazil. portunity to demonstrate ANDRITZ
good opportunity to present ANDRITZ Because of the strong market HYDRO’s strong position in the Brazilian
HYDRO as one of the leading suppliers position in Brazil ANDRITZ HYDRO market.
of hydropower equipment in South- participated successfully with tech-
East Asia, especially in Malaysia. nical papers and a booth. Jens Päutz
Phone: +43 (1) 89100 2675
Jens Päutz HydroVision BRAZIL is designed to in- jens.paeutz@andritz.com
Phone: +43 (1) 89100 2675 t ro d u c e h y d ro p o w e r d e v e l o p m e n t
jens.paeutz@andritz.com opportunities within Brazil and Latin
America to the rest of the world, as well
as to serve the needs of the hydroelec-
EVENTS:
tric power and dams/civil structure Hydroenergia
sectors in Brazil and Latin America. 23 – 26 May 2012
More than 650 attendees representing Wrocław, Poland
33 countries took part in this first event.
Powertage Zurich
ANDRITZ HYDRO participated with two 12 – 14 June 2012
technical paper presentations and a Zurich, Switzerland
booth. Mr. Sergio Parada, President of
ANDRITZ HYDRO Brazil, worked on HydroVision USA
the organizational committee and co- 17 – 20 July 2012
chaired a session on “Evaluating and Louisville, USA
Making Hydropower Projects Feasible”.
Based on the global layout concept of HydroVision Brazil
ANDRITZ HYDRO, the booth design 25 – 27 September 2012
plus large scale HD video monitors, Rio de Janeiro, Brazil
touch monitors for individual presenta-
tions, and a model of a Bulb turbine of- HYDRO 2012
fered perfect opportunities for commu- 29 – 31 October 2012
nication and new contacts. As one of Bilbao, Spain
the leading suppliers of hydropower
The pumped storage power plant Lang turbines / generating units and a total
HP.HN21.6,600.en.o4.12
Yashan is located about 300 km west- installed capacity of more than 650 MW
wards of Shanghai in Anhui province and supplies electricity during peak
in China. The large underground power times.
sta tion is one of the largest instal- We focus on the best solution – from
lations in the region with four pump water to wire.