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The document provides information about 3M self-regulating heating cables for commercial buildings, including their construction, properties, advantages, and ordering information for different applications such as pipe freeze protection, roof and gutter snow and ice melting, and surface snow and ice melting.

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0% found this document useful (0 votes)

197 views52 pages

HT13

Uploaded by

yasseralwasabi2016

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Available Formats

Download as PDF, TXT or read online on Scribd

3M Self-Regulating

Heat Tracing Cables

for Commercial Buildings

Division des produits électriques

Compagnie 3M Canada
C.P. 5757
London, ON N6A 4T1
© 3M, 2014. Tous droits réservés. Imprimé au Canada.
3M TTS, HSX et KSR sont des marques de commerce de 3M,
utilisées sous licence au Canada.
1408-01605-F
PLEASE NOTE:
The diagrams and instructions outlined in this guide are for illustration purposes only. They are not necessarily
to scale and do not necessarily represent exact real-world heat tracing systems. In addition, they are not meant
or implied to be a replacement for a licensed professional. Any use of 3M Heat Tracing Cables must be in
accordance with all local regulations and/or building codes. Please consult your local authority.
Contents

3M™ Self-Regulating Heating Cables

Construction & Function:
Introduction............................................................................................................... 2
Properties.................................................................................................................. 2
Advantages................................................................................................................ 2
Construction.............................................................................................................. 3

3M™ Self-Regulating Heating Cables

Ordering Information & Materials Guide:
Pipe Freeze Protection Ordering Information (TTS Cable)............................................ 4
Pipe Freeze Protection Materials Guide (TTS Cable).................................................... 6
Roof & Gutter Snow & Ice Melting Ordering Information (TTS Cable)......................... 15
Roof & Gutter Snow & Ice Melting Materials Guide (TTS Cable)................................ 17
Surface Snow & Ice Melting Ordering Information (KSR Cable)................................. 25
Surface Snow & Ice Melting Materials Guide (KSR Cable)......................................... 27
Hot Water Temperature Maintenance Ordering Information (HSX Cable) ................... 36

Data Sheets:
TTS Pipe Freeze Protection DATA Sheet................................................................... 37
TTS Roof & Gutter Snow & Ice Melting DATA Sheet................................................. 40
KSR Surface Snow & Ice Melting DATA Sheet........................................................... 41
HSX Hot Water Temperature Maintenance DATA Sheet............................................. 42

Accessories.................................................................................................... 43
3M™
Self-Regulating
2 Construction & Function Heating Cables

Introduction:
3M Canada and Thermon Manufacturing Company have entered into a strategic
alliance to market the commercial line of heat tracing products manufactured by
Thermon. The alliance agreement provides 3M Canada exclusive rights within
Canada to sell and market three distinct products: TTS™, KSR™, and HSX™ heat
tracing cables and accessories.

Properties:
These heat tracing cables consist of a conductive-polymer heating matrix extruded
between two parallel copper bus conductors. Heat is generated in the conductive
polymer matrix when energized. The bus conductors provide uniform voltage
across the heating matrix by providing current down the entire length of the cable.
The conductive polymer matrix is irradiated with an electron beam to provide
cross-linking and “lock in” performance properties.
As the temperature increases, the electrical paths in the carbon-polymer heating
matrix become longer and the resistance of the heating element increases. This
causes the heat output of the cable to decrease. As the temperature of the
heating matrix increases, the resistance of the heating matrix increases. This is
a self-regulating effect.
Self-regulating heat tracing cables can adjust their output to the surrounding tem-
perature down the cable length. This adaptability to individual thermal
conditions provides more heat where needed and can also reduce energy
consumption as the ambient temperature increases, reducing heating costs.

Advantages:
• Self-regulating heat output at any point
• Cut-to-length at any point down the cable
• No overheating
• Can overlap heating cable
• Economical, simple installation
• Safe assembly due to simple handling
• Low investment
• Reliable, long term performance
3M™
Self-Regulating
Construction & Function Heating Cables

Construction:
3M™ Self-Regulating Heat Tracing The heating matrix provides an infinite Copper grounding braid serves as a
Cables consist of a conductive-polymer number of parallel resistances. This safety conductor and provides a
heating matrix between two parallel provides the ability of the heating cable continuous ground path.
bus conductors. Therefore the cable to respond to temperature conditions at
can be cut to any desired length without any point down its length and adjust its
changing its properties. heat output.

The outer protective jacket protects

against corrosion, chemicals, and
adverse environmental conditions.
TTS™
Self-Regulating Heating Cable
4 Ordering Information for Pipe Freeze Protection

Certifications / Approvals:
Canadian Standards Association
Ordinary (Non-Classified) Locationss
Hazardous (Classified) Locations
Class I, Division 2, Groups A, B, C and D
Class II, Division 2, Groups F and G
Meets or exceeds - IEEE 515, 515.1 - UL 1588
CSA 130.3
Description:
Cut-to-length TTS Self-Regulating heating cables are designed to provide freeze
protection to metallic and non-metallic piping. Whether the application is a small
project or a complex network, designing an electric heat trace system is easy with
TTS heating cable.
Please refer to the TTS materials guide for Pipe Freeze Protection on page 8 of
this catalogue for full details.

TTS heating cables are are approved for use in ordinary (non-classified) and
hazardous (classified) areas.

Areas of Application:
• Freeze protection or low temperature maintenance
• Metallic or non-metallic piping tanks and equipment
• Sewage pipes, intake and drain lines (external tracing only)
• Water meters and outside pipes/taps
• Water pipes in unheated areas
• Sprinkler systems
• Refrigeration
* For pipe freeze protection add thermal insulation for a complete installation

Ratings:
Available watt densities......................................................16, 26, 33 w/m @ 10° C
(5, 8, 10 w/ft @50° F)
Supply Voltages...................................................................110-120 or 208-240 Vac
Max. Maintenance temperature..........................................................65° C (150° F)
Max. Continuous exposure temperature
Power off............................................................................. 85° C (185° F)
Minimum installation temperature.....................................................-51° C (-60° F)
Minimum bend radius........................................................................ 32 mm (1.25")
T-rating..........................................................................................T6 85° C (185° F)
TTS™
Self-Regulating Heating Cable
Ordering Information for Pipe Freeze Protection

Basic Components:
A pipe freeze protection system that uses TTS heating cable will typically
include heating cable and components shown in the illustration and TTS ordering
information table below.
5
Ref # Part Number Description
Cable
4 1 TTS-5-1-OJ 5 W/FT @ 120V
6
1 TTS-8-1-OJ 8 W/FT @ 120V
1 TTS-10-1-OJ 10 W/FT @ 120V
1 TTS-5-2-OJ 5 W/FT @ 240V
1 TTS-8-2-OJ 8 W/FT @ 240V
1 TTS-10-2-OJ 10 W/FT @ 240V

Termination Kits
2 18-SXG-KIT Power Connection Gland Kit w/o Junction Box
1

7 2 ECA-1-SR-SP Metallic Power Connection Kit

9 with Junction Box
4 ECT-2-SR Metallic T-Splice Kit
with Junction Box
2 PCA-1-SR Non-metallic Power Connection Kit
with Junction Box
1
4 PCS-1-SR Non-metallic T-Splice Kit
with Splice Cover 1
8 HS-PBSK Inline Heat Shrink Splice Kit (Under Insulation)
4 HS-TBSK T-Splice Heat Shrink Kit (Under Insulation)
5 ET-6C End Termination Kit
T (Ordinary & Div 2 Approved)
3 8 Installation Accessories
6 BTape Binding / Attachment Tape (1/2" X 60 yds)
7 CL Caution Labels (25 Per Pack)
2 9 AL TAPE 3M™ Aluminum Tape (2" X 180') for
non-metallic pipe

Controls
3 R1-050-DP Indoor Thermostat
3 R3C-0120-DP Weatherproof Indoor / Outdoor Thermostat
1
Junction box appropriate for the application to be supplied by the installer.
TTS™
Self-Regulating Heating Cable
6 Materials Guide for Pipe Freeze Protection

Contents
Introduction...................................................................................................7
Creating a Materials List
Step 1: Establish Parameters...................................................................8
Step 2: Select the Proper TTS Heating Cable.........................................9
Step 3: Determine TTS Circuit Lengths...............................................11
Step 4: Choose TTS Installation Accessories.......................................12
Tips..............................................................................................................13
Thermostatic Control..................................................................................14
TTS™
Self-Regulating Heating Cable
Materials Guide for Pipe Freeze Protection

Safety Comes First: Introduction: If higher maintain temperatures are

required, contact 3M for additional
The safety and performance of electric While an insulated pipe can withstand
information.
heat tracing depends on how the cable cold temperatures longer than an
was selected, installed and eventually uninsulated pipe, the contents of the
maintained. Improper handling, pipe will cool to the temperature of
installation or maintenance of the the surrounding environment. When
cable could result in electrical shock, the ambient temperature is below
fire or cable failure. The information, freezing, the results can be both costly
instructions, testing procedures and and inconvenient. TTS self-regulating
warnings addressed in this guide are heating cable is designed to provide
important. To minimize these risks, read freeze protection of metallic and
this guide prior to starting any heating non-metallic pipes by replacing the
cable or component installation and heat lost through the thermal insulation
follow the instructions carefully. into the air.

The Canadian Electrical Code requires Whether the application is a small

that all heat tracing applications utilize project or a complex network of piping
ground-fault protection. This protection and equipment, designing an electric
requirement can be achieved through heat-traced freeze protection system
ground-fault branch circuit breakers is easy with TTS. The information
supplying power to the heating cable. contained in this materials guide will
take the reader through a step-by-step
procedure to make proper heating cable
selections based on:

• Minimum ambient temperature

• Heating cable start-up

temperature

• Pipe size

• Thermal insulation type

and thickness

• Available power supply

TTS™
Self-Regulating Heating Cable
8 Materials Guide for Pipe Freeze Protection

Creating a Materials other than the minimum outside air

temperature. Piping located inside of
List: unheated buildings or in unconditioned
The generally accepted maintenance attics may be subject to freezing but
temperature for freeze protection is may have different minimum ambients
5° C (40° F.) This design guide is
based on maintaining 5° C (40° F) Minimum Start-Up Temperature:
temperature and provides a safety This temperature differs from the
factor to protect the piping and the minimum expected ambient in that the
contents from freezing. heating cable will typically be energized
at a higher ambient temperature. This
To become familiar with the temperature will have an effect on the
requirements of a properly designed maximum circuit length and circuit
electric heat tracing freeze protection breaker sizing for a given application.
system, use the five design steps
detailed here and on the following pages. Insulation Material and Thickness:
The selection charts in this
Step 1: Establish Parameters guide are based on fiberglass
Collect information relative to the insulation. These charts may also be
following design parameters: used with Polyisocyanurate or Mineral
Wool insulations of the same thickness.
Application Information: If insulation materials other than
• Pipe sizes or tubing diameters these are used, contact your 3M
• Pipe lengths representative for a selection chart
• Pipe material (metallic or supplement that corresponds with the
nonmetallic) insulation material.
• Type and number of valves,
pumps or other equipment
• Type and number of pipe supports

Expected Minimum
Ambient Temperature:
Generally, this number is obtained from
weather data compiled for an area and
is based on recorded historical data.
There are times, however, when the
minimum ambient will be a number
Selection Chart 1.2.1 Metallic Piping
Supply Voltage:
TTS self-regulating cables are designed
Low Ambient Temperature
in two voltage groups: 110-120 Vac and Fiberglass*
NPS
-12° C -18° C -23° C -29° C -40° C
208-240 Vac. Determine what voltage(s) Pipe Size
(10° F) (0° F) (-10° F) (-20° F) (-40° F)
are available at a facility for use with heat 1/2"
tracing. 3/4"

Step 2: Select the Proper 1"

One Pass
TTS-5
9
TTS Heating Cable 1-1/4"

Using the pipe diameter, insulation 0.5" 1-1/2" 15

thickness and minimum expected ambient, 2"
OneOne
Pass TTS-8
Pass 8-TTS
find the recommended heating cable using 2-1/2"
1X TTS-10
Selection Chart 1.2.1 Metallic Piping, 3"
at right, or Selection Chart 1.2.2 Non- 4" 1X TTS-10
metallic Piping on page 10. If the pipe size 6" 1X TTS-10 Two Passes TTS-8 Contact 3M
or insulation information does not appear, 1"
contact your 3M representative. 1-1/4"
1-1/2"
1. Select the vertical column headed 2"
One Pass
TTS-5
by a low ambient temperature
2-1/2"
which is equal to or lower than that
expected in your area. 1"
3"
4"
2. Use the table section which 6" 1X TTS-10
corresponds to the insulation One Pass TTS-8
8" 1X TTS-10
thickness shown in the left-
10"
hand column. 1X TTS-10
12" 1X TTS-10 Two Passes
3. Based on the pipe diameter(s) of 14"
Two Passes TTS-8 TTS-10 Contact 3M
the application, read across the
table to the low ambient temperature 1"
and note the TTS cable recommended 1-1/4"
for that set of conditions. 1-1/2"
2" One Pass
4. Note that larger pipe sizes and lower TTS-5
2-1/2"
ambient temperatures may require
multiple passes of heating cable. 1.5"
3"
4"
5. On piping 1-1/4" in diameter and 6" 1X TTS-10
smaller, the insulation must be one One Pass TTS-8
8"
pipe size larger to accommodate the
10"
heating cable; i.e., use insulation
One Pass TTS-10
12"
sized for a 1" diameter pipe if the 14"
Two Passes TTS-8

pipe to be insulated is 3/4" diameter. 1X TTS-10 2X TTS-10

6. For pipe sizes larger than listed or 1"

for maintain temperatures other 1-1/4"
than 5° C (40° F), contact your local 1-1/2"

3M representative. 2"
2-1/2" One Pass
Note: Heat loss calculations are based on IEEE Std 515-1997, Equation TTS-5
A.1, with the following provisions: 3"
• Piping insulated with glass fiber in accordance with ASTM Std C547. 2"
4"
• Pipes located outdoors in the noted ambient with a 25 mph wind.
• A 10% safety factor has been included.
6"
Note: Chart may also be used with Polyisocyanuate or mineral wool of 8" 1X TTS-10
the same thickness.
10" One Pass TTS-8
12" 1X TTS-10
14" 1X TTS-10 Two Passes TTS-8
Selection Chart 1.2.2 Nonmetallic Piping

Additional Considerations for Low Ambient Temperature

NPS
Nonmetallic Piping: Fiberglass*
Pipe Size -12° C -18° C -23° C -29° C -40° C
For freeze protecting nonmetallic pipes, (10° F) (0° F) (-10° F) (-20° F) (-40° F)
10 TTS heating cable is to be installed with 1/2"
a continuous covering of 3M Aluminum 3/4"
Foil Tape foil tape. The data in Selection 1" One Pass TTS-5
Chart 1.2.2 is based on this installation 1-1/4"
method. 0.5" 1-1/2"

Heat loss characteristics are similar 2"

to metal pipes, but the TTS self- 2-1/2"

One Pass TTS-8
regulating cable output is lower because 3" 1X TTS-10
of the insulating properties of the pipewall 4" 1X TTS-10
material. Design Selection Chart 1.2.2 6" 1X TTS-10 Two Passes TTS-8
reflects these values. 1"
1-1/4"
Example: A 4" diameter metallic pipe that 1-1/2"
will be insulated with 1" fiberglass must One Pass TTS-5
2"
not freeze even with a minimum expected
ambient temperature of -12° C (10° F). 2-1/2"

Refer to chart 1.2.1. 1"

3"
4"
Using the column for the -12° C 6" 1X TTS-10
(10° F) ambient temperature, the section 8"
One Pass TTS-8
1X TTS-10
of the table that corresponds to 1" thick 10" 1X TTS-10
insulation and the row indicated for a 4" 12" Two Passes
diameter pipe in Chart 1.2.1 identifies 1 14" 1X TTS-10 Two Passes TTS-8
TTS-10
pass of TTS-5 as the proper cable to use
1"
Note: Chart may also be used with Polyisocyanuate or mineral wool
of the same thickness. 1-1/4"
1-1/2"
2" One Pass TTS-5
2-1/2"
3"
1.5"
4"
6"
8" 1X TTS-10
One Pass TTS-8
10"
12" 1X TTS-10
14" 1X TTS-10 Two Passes TTS-8

1"
1-1/4"
1-1/2"
2"
One Pass TTS-5
2-1/2"
3"
2"
4"
6"
8"
10" One Pass
12" One Pass TTS-8 TTS-10
14" 1X TTS-10 2 X TTS-8
TTS™
Self-Regulating Heating Cable
Materials Guide for Pipe Freeze Protection

Step 3: Determine TTS Cable Circuit supports. Use the following guidelines In Step 2 the proper TTS cable
Lengths to determine the amount of extra (5, 8 or 10) was selected from
Heat tracing circuit lengths are based cable required: Selection Chart 1.2.1 or 1.2.2. Using
on several conditions which must be voltage and cable selections plus
simultaneously taken into account • Valves and pumps: Use Table 1.3.2 or 1.3.3 the maximum
and include: allowances from Table 1.3.1. heating cable lengths and branch
• Miscellaneous equipment and pipe circuit breaker requirements can be
• Length of piping (including determined.
extra allowances) supports: use allowances from
• Operating voltage Table 1.3.1A • If a branch circuit breaker of a
• Available branch circuit To determine circuit lengths, a known amperage will be used,
breaker sizes voltage selection must be made from match this rating with the cable
• Expected start-up temperature the available voltages gathered as selection and the temperature at
• Maximum allowable circuit lengths part of Step 1. which the cable will be energized.
Every heat tracing circuit will • TTS cable intended for use on • If no circuit breaker sizing has been
require some additional heating 110-120 Vac will have a catalog established, find the maximum
cable to make the various splices number followed by a 1; circuit length that meets or exceeds
and terminations. i.e., TTS-X-1. the length of the appropriate TTS
cable at the start-up temperature of
• TTS cable intended for use on the cable and determine what
Additional cable will also be needed
208-240 Vac will have a catalog amperage branch circuit breaker
to provide extra heat at valves, pumps,
number followed by a 2; will be required.
miscellaneous equipment and pipe
i.e., TTS-X-2.
Remember the start-up temperature
does not necessarily match the expected
low ambient.
Table 1.3.1 Valve and Pump Allowances
Valve Alowance Pump Allowance
Pipe Size Screwed Flanged Welded Screwed Flanged Table 1.3.1 A Other Allowances
1/2" 6" 1' 0 1' 2'
3/4" 9" 1' 6" 0 1' 6" 3' Description Allowance
1" 1' 2' 1' 2' 4' 1 foot of TTS cable for each
Power Connections
1-1/4" 1' 6" 2' 1' 3' 4' 6" heating circuit
1-1/2" 1' 6" 2' 6" 1' 6" 3' 5' 2 feet of TTS cable for each splice kit /
Splices
2" 2' 2' 6" 2' 4' 5' 6" 3 feet of TTS cable for each TSplice kit
3" 2' 6" 3' 6" 2' 6" 5' 7' Insulated Pipe
Require no additional heating cable
4" 4' 5' 3' 8' 10' Supports
6" 7' 8' 3' 6" 14' 16' Allow 2 times the length of the pipe
8" 9' 6" 11' 4' 19' 22' Uninsulated Pipe support plus and additional foot of
Supports heating cable for each support
10" 12' 6" 14' 4' 25' 28'
12" 15' 16' 6" 5' 30' 33'
14" 18' 19' 6" 5' 6" 36' 39'
TTS™
Self-Regulating Heating Cable
12 Materials Guide for Pipe Freeze Protection

Example: Continuing with the first 1. TTS self-regulating heating cable 7. CL "Electric Heat Tracing" label
example from page 10, the 4" diameter (refer to Selection Charts 1.2.1 and (peel and stick label attaches to
metallic pipe is 60' long, has one 1.2.2 for proper cable). insulation vapor barrier on 10'
screwed valve and is supported by 6 intervals or as required by code or
metal pipe hangers. The heating cable 2. Power connection / circuit specification.
allowances for the circuit would be: fabrication kits.
8. Inline Splice Kit.
Pipe Length..................................60' 3. Thermostats.
1 power connection......................1' 9. Aluminum tape to hold down cable
4. T Splice kits. and disperse heat as required.
1 valve..........................................4'
6 pipe supports.............................4' 5. End termination kit
Notes:
(4" dia. x 2 = 8"/hanger) • All heat-traced lines must be thermally insulated.
Total circuit length.......................69' 6. BTape attachment tape (1/2" X • The 18-SXG-Kit does not include electrical junction boxes.
60 yds) secures cable to pipe; use on • 30 mA ground-fault equipment protection is to be used for
12" intervals or as required by code all heat tracing circuits.
Step 4: Choose TTS Cable
or specification. Use Table 1.5.1
Installation Accessories Attachment Tape Allowance on page
A TTS self-regulating freeze protection 14 to determine tape requirements.
heat tracing system will typically
include the following components:

Table 1.3.2 Table 1.3.3

MAXIMUM Circuit Length vs. Breaker Size - 120 Vac MAXIMUM Circuit Length vs. Breaker Size - 240 Vac
Service Voltage feet (meters) Service Voltage feet (meters)
Circuit Breaker Size Circuit Breaker Size
Cable Start-Up Cable Start-Up
Type Temp. Type Temp.
° C (° F) 15A 20A 30A 40A ° C (° F) 15A 20A 30A 40A

10 (50) 180 (55) 240 (73) 285 (87) 285 (87) 10 (50) 365 (111) 485 (148) 585 (178) 585 (178)
-18 (0) 155 (47) 205 (62) 285 (87) 285 (87) -18 (0) 295 (90) 395 (120) 585 (178) 585 (178)
TTS 5-1 TTS 5-2 -19 (-20) 260 (79) 350 (107) 525 (160) 585 (178)
-19 (-20) 140 (43) 185 (56) 275 (84) 285 (87)
-40 (-40) 125 (38) 165 (50) 250 (76) 265 (81) -40 (-40) 240 (73) 315 (96) 475 (145) 535 (163)

10 (50) 145 (44) 195 (59) 240 (73) 240 (73) 10 (50) 290 (88) 385 (117) 485 (148) 485 (148)
TTS 8-1 -18 (0) 115 (35) 150 (46) 225 (69) 240 (73) TTS 8-2 -18 (0) 215 (66) 285 (87) 430 (131) 485 (148)
-19 (-20) 100 (31) 135 (41) 200 (61) 240 (73) -19 (-20) 190 (58) 255 (78) 380 (116) 480 (147)
-40 (-40) 90 (27) 120 (37) 180 (55) 215 (66) -40 (-40) 170 (52) 230 (70) 345 (105) 480 (147)

10 (50) 120 (37) 160 (49) 200 (61) 200 (61) 10 (50) 240 (73) 320 (98) 405 (123) 405 (123)
-18 (0) 85 (26) 115 (35) 170 (52) 200 (61) TTS 10-2 -18 (0) 170 (52) 225 (69) 340 (104) 405 (123)
TTS 10-1 -19 (-20) 150 (46) 200 (61) 305 (93) 405 (123)
-19 (-20) 75 (23) 100 (30) 150 (46) 200 (61)
-40 (-40) 70 (21) 90 (27) 135 (41) 180 (56) -40 (-40) 135 (41) 180 (55) 275 (84) 365 (111)
TTS™
Self-Regulating Heating Cable
Materials Guide for Pipe Freeze Protection

Tips: 2. A
similar situation exists when an 3. Where a freeze protection application
above ground pipe goes underground. has a main line with a short branch
To ensure a properly operating heat While the pipe may eventually travel line connected to it, the heating
tracing system and avoid the common below the frost line and therefore be cable installed on the main line can
mistakes made by first-time users, the protected from freezing, the distance be looped (double passed) on the
following tips have been compiled: between the surface (grade) and the branch line. This eliminates the need
frost line must be protected. This to install a T-splice kit.
1. When a heat-traced pipe enters
can be accomplished by creating
a facility, the heating cable
a loop with the heating cable end
should extend into the building
terminated above the normal water
approximately 305 mm (12") to
line. If the application is temperature
ensure the pipe temperature is
maintenance, the above grade
maintained. This prevents
and below grade portions should
temperature drops due to air
be controlled as separate circuits
gaps or compression of the
due to the differing surrounding
thermal insulation.
environments.

4. All of the heating cable power

connection points should be secured
to the piping. Heating cable should
not pass through the air to travel to
an adjoining pipe. Instead, use
multiple circuit fabrication kits
interconnected with conduit and
field wiring as shown.
TTS™
Self-Regulating Heating Cable
14 Materials Guide for Pipe Freeze Protection

Thermostatic Control: a set of contacts close and energize the to accommodate the surrounding
heating cable(s). conditions, the most energy-efficient
While these five steps provide the method for controlling heat tracing is
considerations required to plan the Should the electrical load of the a pipewall sensing thermostat.
materials list and/or specify a TTS heating circuit exceed the rating of
self-regulating heat tracing system, the thermostat switch, a mechanical This is because a flowing pipe will
some type of control will typically be contactor can be used. An entire power typically not need any additional heat
needed. The type of control and level distribution panel, feeding dozens of to keep it at the proper temperature.
of sophistication needed will depend heat tracing circuits, can be energized Where a piping system has tees and
entirely on the application of the piping through an ambient sensing thermostat. therefore multiple flow paths, more
being heat-traced. Self-regulating than one thermostat may be required.
The primary application for ambient Situations where more than one
heating cables can, under some design
sensing control of electric heat tracing thermostat could be necessary include:
conditions, be operated without the use
is freeze protection (winterization) of
of any temperature control; however,
water and water-based solutions. A • Pipes of varying diameters or
some method of control is generally
benefit of ambient sensing control for insulation thicknesses.
used and the two most common
freeze protection is that pipes of varying
methods are ambient sensing and • Varying ambient conditions such
diameters and insulation thicknesses
pipewall sensing. Each method has its as above/below ground transitions
can be controlled as a single circuit.
own benefits, and various options are and indoor/outdoor transitions.
available within each method. By controlling heat tracing with ambient
sensing control, the status (flowing or • Flowing versus nonflowing
Ambient Sensing: An adjustable conditions within the
nonflowing) of the heated pipe needs
thermostat, designed for mounting in interconnected piping.
no consideration.
an exposed environment, senses the
outside air temperature. When this Pipewall Sensing: While a self- • Applications involving
temperature falls below the set point, regulating cable adjusts its heat output temperature-sensitive products.

Note: Pipewall sensing required for

non-metallic piping.

Table 1.5.1 Attachment Tape Allowance (BTape)

Pipe Size ½"-1" 1¼" 1½" 2" 3" 4" 6" 8" 10" 12" 14"
Feet ofPipe/Roll 360' 260' 220' 180' 150' 120' 90' 70' 60' 50' 40'
of Tape - 180' roll of tape
TTS™
Self-Regulating Heating Cable
Ordering Information for Roof & Gutter Snow & Ice Melting

Certifications / Approvals:
Canadian Standards Association
Ordinary (Non-Classified) Locations
Hazardous (Classified) Locations
Class I, Division 2, Groups A, B, C and D
Class II, Division 2, Groups F and G
Meets or exceeds - IEEE 515.1 - UL 1588
CSA 130.3
Description:
Cut-to-length TTS self-regulating heating cables are designed to provide snow
and ice melting for roof and gutter applications. Whether the application is a small
project or a complex network, designing an electric heat trace system is easy with
TTS heating cables. Please refer to the guide for Roof and Gutter on page 17 of
this catalogue for full details.

TTS heating cables are approved for use in ordinary (non-classified) and
hazardous (classified) areas

Areas of Application:
• Asphalt, shingle, or metal roof surfaces
• Metal or plastic gutters and downspouts

Ratings:
Heating Cable Output
In Snow and Ice....................................39 W/m @ 0°C (12 W/ft @ 32°F)
In Dry Air................................................20 W/m @ 0°C (6 W/ft @ 32°F)
Supply Voltages.......................................................................110-120 or 208-240 V
Minimum installation temperature.....................................................-51° C (-60° F)
Minimum bend radius........................................................................ 32 mm (1.25")
T-rating..........................................................................................T6 85° C (185° F)

Diagram shown above is for illustration purposes only, it is not to scale.

TTS™
Self-Regulating Heating Cable
16 Ordering Information for Roof & Gutter Snow & Ice Melting

Basic Components:
A TTS self-regulating roof and gutter snow and ice melting heat tracing
system will typically include heating cable and components shown in the
illustration and TTS cable ordering information below.

Ref # Part Number Description

Cable
4 1 TTS-8-1-OJ 8 W/FT @ 120V
1 TTS-8-2-OJ 8 W/FT @ 240V

2
Termination Kits
9 2 18-SXG-Kit1 Power Connection Gland Kit w/o Junction Box
8 ET-4S End Termination Kit
6 HS-PBSK Inline Splice with Heat Shrink
1
HS-TBSK T-Splice with Heat Shrink

Installation Accessories
3 AL TAPE 3M™ Aluminum Tape (2" X 180') in gutter
5
4 CL Caution Labels (25 Per Pack)
6 RG-CMC “P” Style Roof, Cable Mounting Clips (100/Bag)
5 RG-CRF Roof Clips, Cable Roof Fastener (25/Bag)
7 RG-DCH Downspout Cable Hanger

7 Controls
9 STC-DS2B Snow and Ice Sensor, Pole Mounted
9 STC-DS-8 Snow and Ice Sensor with a 10' Remote Lead Wire
9 RC3-0120-DP Weatherproof Indoor / Outdoor Thermostat
1
Junction box appropriate for the application to be supplied by the installer.

3 8
TTS™
Self-Regulating Heating Cable
Materials Guide for Roof & Gutter Snow & Ice Melting

Contents
Introduction ...............................................................................................18
Creating a Materials List.............................................................................18
Step 1. Determine Level of Protection..................................................18
Step 2. Select the Proper TTS Heating Cable.......................................18
Step 3. Specify Locations for Power Connections................................19
Step 4. Choose TTS Installation Accessories.......................................19
Step 5. Establish Control Method.........................................................19
Tips..............................................................................................................24
TTS™
Self-Regulating Heating Cable
18 Materials Guide for Roof & Gutter Snow & Ice Melting

Introduction: Creating a Materials If any variable falls into the heavy

This guide provides a basis for a List: category, plan the system for heavy
roof and gutter snow and ice melting accumulation to ensure adequate
system. The amount of heating cable The area that will require heat trac- protection for the building. Should
required and the performance of the ing is based somewhat on the size and weather conditions, the building’s
system is highly dependent upon the shape of the building. A building with design/orientation or the expected
following parameters: no overhangs, for example, may only usage of the facility dictate, increase
need gutter and downspout protection the amount of cable to be installed.
• Geographical location of project while an overhang covering a building
entrance that is subject to drifting may Step 2: Select Proper TTS Cable
• Orientation of building to need complete coverage. Typically the Based on:
prevailing wind and weather areas susceptible to snow and ice dams
Operating Voltage: TTS self-
consist of:
• Building and construction regulating cables are available in two
• Roof overhangs without gutters voltage groups: 110-120 Vac and
• Degree of protection required1 • Roof overhangs with gutters and 208-240 Vac. Determine what voltage
downspouts is available for use with heat tracing.
• Gutters and downspouts only
Branch Circuit Breakers: Use Table
Notes... Step 1: Identify the Area Requiring 2.1, Cable Selection, to match the
1. While entire roof areas can be electrically heat
TTS circuit length with the available
traced for snow and ice removal, this guide addresses Snow and Ice Melting and Determine
only roof overhangs, gutters and downspouts. Should your branch circuit breaker size. If a
application require more area to be protected, contact a Level of Protection Required
3M representative. known branch circuit breaker size is
Review the plans and/or design of the being used, match this value with the
facility to identify the areas that will corresponding TTS circuit length. If
require roof and gutter snow and ice breaker size will be dictated by heating
melting. To establish the level of cable requirements, determine the
protection necessary, decide if the optimal TTS circuit lengths based on
climate/installation conditions fall into the project size and cable layout.
the moderate or heavy levels based on
the variables below: Maximum Circuit Lengths: The
maximum circuit lengths shown in
Table 2.1 are based on TTS cable
start-up at an ambient temperature of
Snowfall Rate Moderate (≤1"/hr.) Heavy (1-2"/hr.) 7° C (20° F). Because the power output
Eave-to-Ridge Distance ≤20' 20-40' of TTS will vary to meet the needs
Size (width) of Gutter ≤6" 6-12" of the surrounding environment, the
operating load will vary.
TTS™
Self-Regulating Heating Cable
Materials Guide fora Roof & Gutter Snow & Ice Melting

Step 3: Cable Layout - Specify Power on the variables indicated. Be sure 1. Manual On/Off Switch
Connection Locations: to add sufficient extra cable to get with Timer—Economical and
from the heat-traced area back to the simple to install; requires diligence
1. The junction boxes used for power connection point. on the part of the operator.
connecting the heating cable to
power should, whenever possible, 2. Ambient Sensing Control—Turns
Step 4: Choose TTS
be located under a roof overhang or system on and off based on ambient
Installation Accessories
similar area to avoid direct exposure. temperature. Heating cable will
A TTS roof and gutter system will frequently be energized during non
Provide drip loops where the power
typically use the installation accessories required times.
feed and heating cable enter the
detailed on page 16. As a minimum,
junction box.
the heating cable must be terminated 3. Automatic Control—Roof or gutter-
2. On larger projects with multiple with an 18-SXG kit and ET-4S kit to mounted ice sensor turns system
circuits or where the design layout properly terminate the ends of the cable. on when moisture is detected
permits, locate the power connection and temperatures are in the range
points for two circuits in the same Step 5: Establish Control Method when freezing can occur on roof
location to reduce power feed Needed to Operate System overhangs or in gutters.
conduits.
All roof and gutter snow and ice
3. To aid in planning, TTS multipliers melting systems should be controlled
are given for the most common to turn the heating cable on and off
roofing material types. Use these as conditions warrant. There are three
Attention: The Canadian Electrical
multipliers, shown in Tables 2.2.1 basic means to activate a roof and Code requires Ground-fault protection
through 2.2.2, to determine the gutter system: of equipment to be provided for branch
circuits supplying fixed outdoor electric
footage of TTS cable required based snow-melting equipment.

Table 2.1 Cable Selection

Start up Temperature 20°F Start up Temperature 0°F

-7°C -18°C

Voltage Max Ckt Lngth (feet) Max Ckt Lngth (meters) Voltage Max Ckt Lngth (feet) Max Ckt Lngth (meters)

15A Breaker 120V 100 31 15A Breaker 120V 80 25

208V 185 57 208V 145 45
240V 190 58 240V 150 46

20A Breaker 120V 135 42 20A Breaker 120V 105 33

208V 245 75 208V 190 58
240V 250 77 240V 200 61

30A Breaker 120V 175 54 30A Breaker 120V 155 48

208V 350 107 208V 290 89
240V 350 107 240V 295 90

40A Breaker 120V 175 54 40A Breaker 120V 175 54

208V 350 107 208V 350 107
240V 350 107 240V 350 107
Notes: Due to its self-regulating feature, TTS cable will increase power when exposed to ice and snow.
When the cable has cleared the area, the power output will decrease, reducing energy consumption.
TTS™
Self-Regulating Heating Cable
20 Materials Guide for Roof & Gutter Snow & Ice Melting

TTS Cable Multipliers: To determine the layout pattern for TTS heating cable on metal roofs, use Table
2.2.1 in conjunction with measurements of the spacing of the seams, corrugations
Select a multiplier from the examples or ridges in the roofing material. This spacing, combined with the desired level of
shown based on the type of roofing protection, will determine what multiplier to use to determine the footage of cable
material utilized. If gutters and required. (Heating cable does not have to be installed on every seam, corrugation,
downspouts will also require etc.) Be sure to add sufficient extra cable to reach the power connection point for
protection, be sure to add the cable each circuit.
requirements (see Table 2.2.3) to the
roof overhang footages. To establish the amount of cable required, select the overhang distance that
fits the application and follow this row across to the spacing pitch column that
corresponds to the roofing material. The number where the row and column
Metal Roofs: intersect is the multiplier for that application. Multiply this number by the number
Metal roofing materials such as of linear feet of roof eave to be protected and add sufficient cable to reach the
standing seam or corrugated, as well power supply junction box plus any additional cable to allow for on-site variations.
as tile/concrete roofing materials that
have distinct ridges or grooves, must be Table 2.2.1 Metal Roofs
properly addressed when installing heat
tracing. Metal roofs in particular pose Overhang Spacing Pitch
an avalanche potential that could Distance 10" 12" 14" 16" 18" 20" 22" 24"
12" 4.2 3.7 3.3 3.0 2.8 2.6 2.5 2.4
TTS Cable

Roof
18" 5.4 4.7 4.2 3.8 3.5 3.2 3.0 2.9

RG-CMC
24" 6.6 5.7 5.0 4.5 4.1 3.8 3.6 3.4
30" 7.8 6.7 5.9 5.3 4.8 4.4 4.1 3.9

Gutter
36" 9.0 7.7 6.7 6.0 5.5 5.0 4.7 4.4
Section Detail

Heavy Condition Multipliers Moderate Condition Multipliers

damage the heating cable if it were
installed in a serpentine pattern. To How far up the roof the heating cable
combat this, the cable is installed should travel may be determined by
parallel to the standing seams or along measuring the distance as shown at left.
the length of a corrugation. The partial The heating cable should loop past the
Overhang Distance
sketch above depicts TTS cable as it point where an imaginary line extending
would be installed on a standing seam up from the inside wall would pass
metal roof. through the roof.
TTS™
Self-Regulating Heating Cable
Materials Guide for Roof & Gutter Snow & Ice Melting

Shingle Roofs: The heating cable may be attached roofs, use Table 2.2.2. Recommended
to the roof and fascia with cable moderate and heavy conditions
All shingle roofs (fiberglass, flat tile fasteners (Catalog No. RG-CRF) or multipliers have been shaded for each
or concrete shingle) can utilize heating similar devices held in place with overhang distance. Should conditions
cable installed in a serpentine pattern as suitable fasteners or adhesives. Care dictate a specific pitch, multipliers for
detailed in the partial sketch below. should be exercised to maintain the additional spacings have been included.
integrity of the roof. Be sure to add sufficient extra cable to
reach the power connection point for
To determine the layout pattern for each circuit.
TTS heating cable on shingle-style

Table 2.2.2 Shingle Roofs

Overhang Spacing Pitch

Distance 10" 16" 18" 20" 22" 24" 26" 28"
18" 3.3 3.0 2.7 2.4 2.3 2.1 NR NR
24" 4.2 3.7 3.3 3.0 2.8 2.6 2.4 2.3
To establish the amount of cable
required, select the row with the 30" 5.0 4.4 3.9 3.6 3.3 3.0 2.8 2.7
corresponding overhang distance
and follow across to the multiplier 36" 5.8 5.1 4.6 4.1 3.8 3.5 3.3 3.1
that matches the level of protection 42" 6.7 5.9 5.2 4.7 4.3 4.0 3.7 3.5
desired. After selecting a multiplier,
read the corresponding spacing pitch Heavy Condition Multipliers Moderate Condition Multipliers
value at the top of the column. Rate of Snow Fall 2"/hr Rate of Snow Fall 1"/hr

Multiply this number by the number of

linear feet of roof eave to be protected
and add sufficient cable to reach the
power supply junction box.

Attention: Where conditions dictate (heavy snow loads,

steep roof slopes, smooth roofing materials or long eave-to-
ridge distances), snow fences and/or snow brakes should be
considered to prevent/reduce the potential for damage to the
cable and/or facility.
TTS™
Self-Regulating Heating Cable
22 Materials Guide for Roof & Gutter Snow & Ice Melting

Gutters and A typical layout is shown below. heating cable end termination should
Downspouts: As stated in the IEEE Standard
not be located in the lowest portion of
the downspout.
TTS heating cable can be utilized in 515.1, it is recommended practice
gutters and downspouts regardless of for the testing, design, installation Select the level of protection required
whether heating cable has been installed and maintenance of electrical (based on the size of the gutter) from
on the roof. The amount of cable required resistance heat tracing for commercial Table 2.2.3. Choose the multiplier
is based on the width of the gutters, the applications that the use of in-line which corresponds to the application
level of protection desired and the linear splices and T-splices be avoided. and apply this multiplier to the footage
footage of gutters and downspouts. This will require that heating cable in of gutters and the number and footage
downspouts be looped (also an IEEE of downspouts to be heat traced. Add
515.1 recommendation) to eliminate sufficient heating cable (including a drip
splicing the cable. Additionally, the loop) to reach the power connection
junction box.

Table 2.2.3 Gutters and Downspouts

Gutter Gutter Downspout
Width Allowance Allowance
1X Gutter 2X Downspout
_ 6"
<
Length Length
2X Gutter 2X Downspout
6-12"
Length Length

Example: To determine the recommended amount of cable for a standing seam metal roof under a heavy snowfall rate with
12" seams and a 24" overhang use Table 2.2.1.

Using the column for 12" seams and the row for a 24" overhang indicates the application would require 5.7 feet of cable per
linear foot of roof. Therefore if the length of the roof was 100' x 5.7 = 570 of cable for the roof surface.
(Additional cable required for power connection, see complete calculations below.)

Continuing with the example, refer to table 2.2.3 to determine the amount of cable required for a 12" gutter with 3 downspouts
that are 15' in length.

Using the row for 12" gutter widths indicates that a 2X multiplier should be used for the total gutter length and downspout
length. Therefore the total length of roof 100' x 2 = 200' for the gutters. Additionally, each downspout, 15' in length would
require 15' x2 = 30' of cable. Multiply this total times three downspouts 30' x 3 = 90' for three downspouts.

Roof Length 100' x 5.7 = 570'

Gutter Length 100' x 2 = 200'
3 Downspouts 3 x (15' x 2) = 90'
3 Power connections 3 x 2' = 6'
866
TTS™
Self-Regulating Heating Cable
Materials Guide for Roof & Gutter Snow & Ice Melting

Installation Accessories:
1. 18-SXG-KIT & ET-4S circuit 4. RG-CRF cable roof fasteners attach 1
fabrication kits are designed to TTS heating cable to roof or fascia 2
terminate one circuit for both power materials. Can be secured with 7
connection and end termination. fasteners or adhesives compatible
Junction boxes supplied by installer. with roofing material.
3
2. CL “Electric Heat Tracing” 5. RG-DCH downspout cable hanger
caution labels peel and stick to secures heating cable at downspouts
4
junction boxes, breaker panels and to remove strain at lip of downspout/
control panel(s), or as required by gutter contact point.
code or specification. 5
6. AL-TAPE aluminum tape secures
3. RG-CMC cable mounting clips heating cable to bottom of clean
secure TTS heating cable to the roof gutter to keep cable in place
utilizing screws and a waterproof during rain.
cover material. 6
7. Snow Sensor / Controller

Ref # Part Number Description

Cable
1 KSR-2-OJ 208 - 240 Vac
Termination Kits
2 KSR-CFK1 Power Connection / End Termination Kit w/o
Junction Box
3 KSR-EJK Expansion Joint Kit
6 KSR-SK-DB Splice Kit

Installation Accessories
4 CL Caution Labels (25 Per Pack)
5 CT8BK50-C 3M™ Weather Resistant Cable Ties (100 per Pack)

Controls
7 STC-DS2B Snow and Ice Sensor, Pole Mounted

7 7 R3C-0120-DP Weatherproof Indoor / Outdoor Thermostat

2 1
Junction box appropriate for the application to be supplied by the installer.
4

6
KSR™
Self-Regulating Heating Cable
Materials Guide for Surface Snow & Ice Melting

Contents
Introduction............................................................................................... 28

Creating a Materials List

Step 1: Identify Area Requiring Snow & Ice Melting........................ 29

Step 2: Determine Level of Protection Required................................ 30
Step 3: Determine Length of Cable Required and Circuit Lengths.... 31
Step 4: Locate Power Connections and End Terminations;
Lay Out Cable............................................................................... 32
Step 5: Establish Control Method to Operate System.............................. 34
Cable Spacing Selection Guide................................................................. 35
KSR™
Self-Regulating Heating Cable
28 Materials Guide for Surface Snow & Ice Melting

Introduction:
Notes:
Snow melting systems have been 1. The examples and descriptions
steadily increasing in popularity during contained in this guide are based on
the last few years. This is due in part structurally sound, steel-reinforced
slab-on-grade concrete 4 to 6 inches
to the risk management demands thick. The amounts of heat provided
placed on building owners and in the design tables are for snow and
occupants to provide clear and safe ice melting at the rates indicated.
Prevention of accumulation from
access to the facilities even during drifting snow or runoff from other
inclement weather. The intent of this sources may require additional
guide is to simplify the design and heating cable. Should design
conditions vary from those shown,
installation of an electrical snow and please contact a 3M representative
ice melting system. for assistance.
2. The formulas, calculations, charts,
While there exists a multitude of tables and layout information
methods for determining the heating presented have been researched
for accuracy; however, the design
requirements of a snow and ice melting and selection of a snow and ice
system, the goal is to keep the protected melting system are ultimately the
area safe and accessible. The severity responsibility of the user.
of weather in which the system must
perform is of primary significance.
Therefore, it is important to establish
a performance level1 as the amount
of materials and power requirements
are directly related to the weather
conditions.

Establishing a proper sequence of

planning, procurement, installation and
performance expectations before each
function occurs will ensure successful
installation of a heat tracing system.
To facilitate this interaction, this guide2
has been assembled to assist engineers
and contractors.
KSR™
Self-Regulating Heating Cable
Materials Guide for Surface Snow & Ice Melting

Creating a Materials Step 1: Identify Area Requiring Example: The public/employee

List: Snow and Ice Melting entrance to a facility is exposed to
Determining the area that will require weather with only the area directly in
The following five steps outline the front of the entry doors covered by a
heat tracing is based somewhat on the
selection process for a a snow melting roof. The building is adjacent to the
traffic expected during snow and
system using KSR heating cable. concrete on two sides with the handicap
ice accumulation periods plus the
layout of the area and its location access ramp (which has a retaining
An example following each design step
relevant to prevailing winds and wall) located on the third side. Snow
will take the reader through the process
susceptibility to drifting. removal could only be accomplished
of evaluating, planning and specifying
at the curb and parking area, a choice
a snow melting system.
Identify the existence of electric snow found undesirable for various reasons.
While the example shown is small, the and ice melting heat tracing cable in
the Concrete Curbs, Walks and Paving To maintain a clear entrance, the
process would be the same regardless
portions of the project specification. landing, stairs, ramp and approach
of the area to be protected. The design
In addition, the project drawings (both area will require snow melting. The
example includes flat surfaces, stairs, a
electrical and site work) should include area in front of the doors will be heat
ramp, expansion joints in the concrete
reference to the existence of electric traced to prevent accumulation also from
and the need to bring power from a
heat tracing. drifting and tracking.
specific location.

Figure 3.1.1
KSR™
Self-Regulating Heating Cable
30 Materials Guide for Surface Snow & Ice Melting

Regardless of geographical location or Since the example shown is a Applications where safe access is
size of area to be protected, the heating public / employee entrance it would essential. Examples include hospital
requirements for snow melting are be considered a noncritical area emergency entrances, train loading
affected by four primary factors: (Table 3.2.1) where snow removal platforms and fire station driveways.
is convenient but not essential.
• Rate of snowfall Notes:
Additionally, if the example is located
• Ambient temperature in Vancouver, BC, where the snowfall 1. Additional heat may be needed if the area will be
subject to drifting or moisture runoff from another
• Wind velocity severity would fall into the “moderate” source. No allowance has been made for back or edge
loss. Both back and edge loss will occur to varying
• Humidity category of 1" per hour, the heating degrees on every application. The amount and extent of
loss is affected by soil types, frost line depth, shape and size
cable should be installed on 9" of the area, plus the location of the area as it relates to other
Establishing the level of protection center-to-center spacing. structures and wind.
required for a facility requires an 2. Spacing as shown in Table 3.2.1 will provide a completely
understanding of the type of service If the system is to meet ASHRAE melted surface for the concrete area under typical snowfall
weather conditions–ambient temperatures between -6° C (20°
the area will encounter and under what requirements, refer to the Cable F) and 1° C (34° F) with wind speeds of 5 to 15 mph. Should
the ambient temperature fall below -6° C (20° F) during the
type of weather conditions the snow Spacing Selection Guide on page XX. snowstorm, some snow accumulation could occur but will be
and ice melting system must perform1. Based on this data, for Vancouver, 9" melted at the rate of fall.

3M developed Table 3.2.1 KSR Cable center-to-center spacing of KSR cable

Spacing (using information from IEEE indicates that for approximately 84% of
Standard 515.1-1995 and ASHRAE) snowfall hours the surface will remain
to simplify the selection process for clear.
determining the level of protection
required. An additional table can be Applications where snow removal
found in the Cable Spacing Selection is a convenience but not essential.
Guide on page 35. Examples include building entrances,
loading docks and parking garage
ramps.

Table 3.2.1 KSR Cable Spacing2

Snowfall Severity KSR Cable Spacing
Category Rate of Snowfall Noncritical Critical
Light ½"/hour 12" O.C. 7½" O.C
Moderate 1"/hour 9" O.C. 6" O.C.
Heavy 2"/hour 6" O.C. 6" O.C.

O.C. = On Centre
KSR™
Self-Regulating Heating Cable
Materials Guide for Surface Snow & Ice Melting

Most snow melting applications will breaker size dependent on the supply voltage and
utilize a 208, 220, or 240 Vac power the total footage of cable which will
Estimating the amount of KSR
supply. To ensure maximum snow be energized. To determine the total
heating cable required, number of
melting potential, KSR cable is for operating load, use the following amps
circuits needed and the total power
208/240 Vac. Table 3.3.1, Cable per foot multipliers:
requirements can be accomplished
Selection, shows the circuit lengths
with Formulas 3.1 and 3.2. These KSR-2 @ 208-240 Vac draws
possible with KSR heating cable at
estimates will be useful for 0.12 amps/foot
each voltage. For a specific system,
coordinating the material and power
match the branch circuit breaker size to By inserting the appropriate values
requirements of the cable.
the KSR circuit length based on: into the following formula, the total
Dividing the total KSR cable estimate load of the snow and ice melting
• The maximum circuit length shown in
by the circuit length shown in Table system can be determined.
Table 3.3.1
3.3.1 will give an indication as to how
• The maximum circuit length required many circuits will be needed for a As the example facility will have 208
for a given heating cable layout given branch circuit breaker size. Vac, single-phase, four-wire available,
KSR-2 cable is selected. To optimize
• The maximum circuit length for The total operating load of a KSR the circuit length potential, the branch
a predetermined branch circuit snow and ice melting system is

Formula 3.2 Total Heat Output / Operating Load

Formula 3.1 Estimating Quantity of KSR Required
P1 = L1 x I1 x E
Where: P1 = Total heat output (in watts) for system
Total KSR cable required = Area in square feet x (12 ÷ S)
L1 = Total installed length of KSR heating cable
Where: S = KSR cable spacing in inches
I1 = Amps per foot multiplier for voltage used
E = Operating Voltage

Table 3.3.1 Cable Selection

Catalog Start-Up Operating Installation Maximum Circuit Length vs. Breaker Size
Number Temperature Voltage Method 15 Amp 20 Amp 30 Amp 40 Amp
KSR-2 -18° C (0° F) 208 Vac Direct Burial 24 m (80') 32 m (105') 49 m (160') 64 m (210')
KSR-2 -18° C (0° F) 240 Vac Direct Burial 26 m (85') 34 m (110') 52 m (170') 69 m (225')
KSR-2 -7° C (20° F) 208 Vac Direct Burial 26 m (85') 34 m (110') 50 m (165') 67 m (220')
KSR-2 -7° C (20° F) 240 Vac Direct Burial 27 m (90') 37 m (120') 55 m (180') 69 m (225')
KSR™
Self-Regulating Heating Cable
32 Materials Guide for Surface Snow & Ice Melting

circuit breakers will be sized to reflect Step 4: Specify Locations for • Use a scaled drawing or sketch
the layout of the cable (see Step 4 for Power Connections /End to simplify the process.
cable layout). Terminations and Lay Out • Base layout on center-to-center
Cable on Scaled Drawing spacing selected in Step 1.
Using Formula 3.1: • Do not exceed circuit lengths
Junction Boxes: KSR power
Total KSR cable required = shown in Table 3.3.1.
connection and end termination points
Area in ft2 x (12 ÷ S) • Locate cable 2" to 4" below
must be located inside suitable junction
finished concrete surface.
boxes located above the moisture line.
and substituting values for the design • For standard slab (4" to 6" thick),
Depending on the size of the junction
example: place KSR directly on top of
box, several power connections and/or
reinforcing steel.
Total KSR cable required = end terminations can be located within
• Attach to steel with nylon tie
600 ft2 x (12 ÷ 9) the same box.
wraps on 24" (minimum)
the total footage of cable can be • Protect heating cable with rigid intervals.
estimated: metallic conduit (one cable per
Expansion Joints: Unless the slab is of
conduit) between junction box and
Total KSR cable required = 800 linear monolithic construction, there will be
area being heated.
feet (plus allowance from Note 2) expansion or construction joints which
• Extend conduit (equipped with
must be taken into account to prevent
bushings on each end) a minimum
Using Formula 3.2: damage to the cable (Figure 3.4.2).
of 12" into slab.
Pt = Lt x If x E • Keep expansion joint kit use to a
A typical junction box and conduit
minimum by utilizing proper layout
and substituting values for the design assembly is shown in Figure 3.4.1.
techniques.
example:
• Mark drawings with locations of
Pt = 840 ft x 0.12 amps/ft x 208 Vac expansion and construction joints.

the total kilowatt demand for the • Allow an extra 3' of KSR cable
system can be estimated: for each expansion joint kit.

Pt = 21 kw
Notes:
[Link] calculating the amount of KSR heating cable required Figure 3.4.1 Junction Box/Conduit
based on the square footage of the area, allowances should be
included for making connections within junction boxes and for
any expansion joint kits necessary to complete the layout.
KSR Layout: When the location of the
junction boxes for power connections
and end terminations
has been established, lay out the
Figure 3.4.2 Expansion Joint Kit Section
heating cable.
KSR™
Self-Regulating Heating Cable
Materials Guide for Surface Snow & Ice Melting

Stair Steps: Because of the rugged yet Example: Determine a suitable When finished, the system layout
flexible nature of KSR cable and the location for the power connection will be as shown at right in Figure
center-to-center spacing typical to most and end termination junction boxes. 3.4.5. Note how the heating cable has
applications, difficult areas such as Considerations should be given to been routed to minimize the number
steps can be easily accommodated. aesthetics, obstructions, routing of of crossings at expansion joints.
power supply wiring and the space Additionally, all power connections
• Tie KSR cable to reinforcing steel in required for the junction boxes. and end terminations originate from the
same manner as open areas. same area. This minimizes the power
Several locations could be utilized in feed requirements and provides a clean
• Serpentine across each tread; route up the example shown. These include
riser to next tread. installation. The layout shows that
either side of the entrance doors, the three circuits are required on 240 Vac
• Concrete can be placed in single pour. building wall where it meets the planter to cover the area based on the spacing
or the wall along the handicap selected. Since each of the three
access ramp. circuits is less than the 40 amp branch
The area located to the right of the circuit breaker limit of 225 feet (refer
entrance doors was ultimately selected to Table 3.3.1), power distribution
because the room located behind it can be accomplished through three
would make an excellent location for 40 amp breakers with 30 mA ground-
the snow melting power distribution fault protection.
and control panel.
Figure 3.4.3 Detail at Steps

Figure 3.4.4 Figure 3.4.5

KSR™
Self-Regulating Heating Cable
34 Materials Guide for Surface Snow & Ice Melting

Step 5: Establish Control Method even though no precipitation is falling. that a dedicated power distribution and
Needed to Operate the System To properly deal with these conditions, contactor panel be utilized. By keeping
a custom designed control system is the snow melting circuit breakers in a
Energizing the Heating Cable: typically required and the designer dedicated panel, several design and
All snow melting systems should be should contact 3M for assistance. operation advantages will occur:
controlled to turn the heating cable on
and off as conditions warrant. There are Example: Because the facility • The panel can utilize a main
three basic means to activate a snow will be occupied during normal circuit breaker and contactor
melting system: weekday business hours, the system which permits a complete shut-
is to be controlled automatically. To down of the system for out-of-
A. Manual accomplish this, an STC-DS-2B snow season times as well as routine
and ice sensor will be utilized. maintenance checks.
• On/Off Switch–Simple to install
and economical to purchase; A power distribution and contactor • A dedicated snow melting panel
requires diligence on the part of panel would consist of a main 3 pole will reduce the potential of non-
the operator. breaker, a 3 pole contactor and three 40 authorized access.
amp branch circuit breakers equipped
B. Automatic • A dedicated snow melting panel
with 30 mA ground-fault protection.
• Ambient Sensing Control–Turns The panel would also be equipped with can be located close to the point
system on and off based on a hand/off/auto switch plus lights to of use and reduce power feed
ambient temperature. Heating indicate system status. wiring and conduit necessary to
cable will frequently be energized energize the system.
during non required times. Because the panel will be located
indoors, a NEMA 12 enclosure is • In critical snow melting
• Automatic Control–Turns suitable for the panel. If the panel was applications, the panel can be
system on when precipitation is to be installed outside, a NEMA 4 or equipped with a monitor and
detected and temperatures are in 4X enclosure would be required. alarm feature that will verify the
the range where snow or freezing integrity of the circuit and the
rain is likely. Providing Power Distribution and status of the ground-fault branch
Contactors: When a snow melting circuit breakers.
Some applications, such as truck system requires four or more heat
scales and loading zones, are subject to tracing circuits, it is recommended
freezing water or slush accumulation
KSR™
Self-Regulating Heating Cable
Materials Guide for Surface Snow & Ice Melting

Cable Spacing Selection The values presented in Table 1, Data for clear, is obtained when the watts/ft2
Guide: Determining Operating Characteristics is increased.
of Snow Melting Systems (ASHRAE
As an alternate to the KSR cable 1991 Applications Handbook, Chapter While it is necessary to have weather
spacing selection chart shown in Step 45), and detailed below show the data to establish values for temperature,
2, a snow and ice melting system can calculated percentage of snowfall wind, humidity and snowfall, ASHRAE
be designed using the information hours that a surface will remain clear cautions that a snow melting system
presented in Chapter 45 of the ASHRAE of snow when a predetermined level of should not be designed based on the
Applications Handbook. In their tutorial heat is installed. This method is very annual averages or worst weather
on snow and ice melting, ASHRAE useful when comparing what additional conditions encountered. Doing so will
compiled a list of 33 cities with weather benefit, in terms of keeping an area result in a system unnecessarily over
data for each. Using this information, designed for a majority of applications.
3M developed the table below
to show the effect of various power
Cable Spacing Selection Guide
(heat) outputs.

Calgary, Alberta

Edmonton, Alberta

Halifax, Nova Scotia

Montreal, Quebec

Ottawa, Ontario

Quebec City, Quebec

[Link] NFLD,

Sudbury, Ontario

Toronto, Ontario

Vancouver, B.C.

Winnipeg, Manitoba

40 45 50 55 60 65 70 75 80 85 90 95 100
Percentage of Snowfall Hours Surface Is Clear With KSR Heat Tracing Cable Spacing as Indicated
6" O.C. 9" O.C. 12" O.C.
HSX™
Self-Regulating Heating Cable
36 Ordering Information for Hot Water Temperature Maintenance

Certifications / Approvals:
Canadian Standards Association
Ordinary Locations
Meets or exceeds - IEEE 515.1 - UL 1588
CSA 130.3

Description:
HSX 2100 series cut-to-length self-regulating heating cables are specifically
designed to maintain hot water supply piping at desired nominal maintenance
temperatures. With 14 AWG bus wires, HSX 2100 series can reduce the number
of circuits required to install an electric heat-traced system. Simply match the
hot water maintenance temperature with the corresponding colour-coded cable
(Blue/Green/Red) and insulate.

Application:
• Energy efficient alternate to recirculation pipe systems
• Ideal for installations with multiple maintain temperatures
• Maintain hot water at three temperature levels:
• 40° C, ie Nursing Homes
• 50° C, ie Hotels
• 60° C, ie Kitchens

Ratings:
Maintain Temperatures.................................................................... 40, 50, or 60° C
(104, 122, 140° F)
Supply Voltages.............................................................................120, 208, 240 Vac
Minimum installation temperature.................................................... -50° C (-40° F)
Minimum bend radius.............................................................................13 mm (.5")

For more information about this cable and its applications, please contact your
3M representative.
TTS™
Self-Regulating Heating Cable
Data Sheet for Pipe Freeze Protection

Product Specifications
Construction 1

1 Nickel-Plated Copper Bus Wires (16 AWG) 2

2 Radiation Cross-Linked Semiconductive 3
Heating Matrix
4
3 Radiation Cross Linked Dielectric Insulation
5
4 Tinned Copper Braid (BC)
5 Polyolefin Overjacket

Ratings:
Available watt densities........................................................16, 26, 33 w/m @10° C
(5,8,10 w/ft @50° F)
Supply Voltages...................................................................110-120 or 208-240 Vac
Max. Maintenance temperature...........................................................65° C (150° F)
Max. Continuous exposure temperature
Power off......................................................................................85° C (185° F)
Minimum installation temperature.....................................................-51° C (-60° F)
Minimum bend radius.........................................................................32 mm (1.25")
T-rating1.........................................................................................T6 85° C (185° F)

Basic Accessories:
Power Connection: All TTS cables require an ECA, PCA or 18-SXG-KIT
power connection kit for terminating the circuit before connecting to power.

End-of-Circuit Termination: TTS cables require the ET-6C end cap

for terminating the end of the circuit.
Notes: 1. T-rating per the 1996 NEC, Tables 500-3(d), 505-10(b) and as verified
by Factory Mutual Research and the Canadian Standards Association.
TTS™
Self-Regulating Heating Cable
38 for Pipe Freeze Protection

Certifications / Approvals:
Canadian Standards Association
Ordinary (Non-Classified) Locations
Hazardous (Classified) Locations
Class I, Division 2, Groups A, B, C and D - Class II, Division 2, Groups F and G
Meets or exceeds - IEEE 515, IEEE 515.1 - UL 1588
CSA 130.3

Circuit Breaker Sizing: Maximum circuit lengths for various circuit breaker amperages are shown below. Circuit breaker
sizing should be based on the local or applicable code.

Ground fault protection equipment is required for each branch circuit supplying electrical heating equipment. Consult local
authority for ground fault circuit protection.

Table 1.3.2 Table 1.3.3

Product Specifications
Construction 1

1 Nickel-Plated Copper Bus Wires (16 AWG) 2

2 Radiation Cross-Linked Semiconductive 3
Heating Matrix
4
3 Radiation Cross Linked Dielectric Insulation
5
4 Tinned Copper Braid (BC)
5 Polyolefin Overjacket

Ratings:
Available watt densities.................................................................... 26 w/m @10° C
(8 w/ft @50° F)
Supply Voltages.....................................................................110-120 or 208-240 Vac
Minimum installation temperature...................................................... -51° C (-60° F)
Minimum bend radius..........................................................................32 mm (1.25")

Basic Accessories:
Power Connection: All TTS cables require an 18-SXG-KIT power
connection kit for terminating the circuit before connecting to power.

End-of-Circuit Termination: TTS cables require the ET-4S end cap

Circuit Breaker Sizing: Maximum Circuit lengths for various circuit breaker amperages are shown
below. Circuit breaker sizing should be based on the local or applicable code.

Ground fault protection equipment is required for each branch circuit supplying electrical heating
equipment. Consult local authority for ground fault circuit protection.

Cable Selection for Roof and Gutter:

Start up Temperature 20°F Start up Temperature 0°F

-7°C -18°C

Voltage Max Ckt Lngth (feet) Max Ckt Lngth (meters) Voltage Max Ckt Lngth (feet) Max Ckt Lngth (meters)

15A Breaker 120V 100 31 15A Breaker 120V 80 25

208V 185 57 208V 145 45
240V 190 58 240V 150 46

20A Breaker 120V 135 42 20A Breaker 120V 105 33

208V 245 75 208V 190 58
240V 250 77 240V 200 61

30A Breaker 120V 175 54 30A Breaker 120V 155 48

208V 350 107 208V 290 89
240V 350 107 240V 295 90

40A Breaker 120V 175 54 40A Breaker 120V 175 54

208V 350 107 208V 350 107
240V 350 107 240V 350 107

Notes: Due to its self-regulating feature, TTS cable will increase power when exposed to ice and snow.
When the cable has cleared the area, the power output will decrease, reducing energy consumption.
KSR™
Self-Regulating Heating Cable
Data Sheet for Surface Snow & Ice Melting

Construction:

Silicone Rubber Outer Jacket Fluoropolymer Insulation Nickel-Plated Copper Bus Wires

Tinned Copper Braid Semiconductive Heating Matrix

Ratings:
Bus wire........................................................................................................................................... 16 AWG nickel-plated copper
Heating Core...................................................................................................................................semiconductive heating matrix
Primary dielectric insulation........................................................................................................high performance fluoropolymer
Metallic braid............................................................................................................................................................. tinned copper
Outer jacket.............................................................................................................................................................. silicone rubber
Minimum bend radius...............................................................................................................................................32 mm (1.25")
Supply voltage.............................................................................................................................................................208-277 Vac
Circuit protection..............................................................................................................30 mA ground-fault protection required

Cable Selection:

Certifications / Approvals:
Note:
Canadian Standards Association Consult your local or applicable electrical code regarding ground
fault protection.
HSX™
Self-Regulating Heating Cable
42 for Hot Water Temperature Maintenance

Construction:
Polyolefin Outer Jacket Tinned Copper Braid Aluminum Foil Wrap Bus Wire

Radiation Cross-Linked Polyolefin Insulation Radiation Cross-Linked Heating Core

Ratings:
Bus wire............................................................................................................................................. 14AWG nickel-plated copper
Metallic braid....................................................................................................................14 AWG (equivalent size) tinned copper
Outer jacket............................................................................................................................... polyolefin; 1 mm (0.040") nominal
Minimum bend radius................................................................................................................................................. 13 mm (0.5")
Supply voltage..........................................................................................................................................................120 or 208 Vac
Circuit protection1..............................................................................................................30 mA ground-fault protection required

Cable Selection:

Catalog Outer Operating Nominal Maintain Ambient Maximum Circuit Length vs.
Number Jacket Voltage Temperature Range Breaker Size
15 Amp 20 Amp
HSX 2105-2 Blue 240 Vac 41° C (105° F) 24°-27° C (75°-80° F) 395 m (1296') 525 m(1952')
HSX 2120-2 Green 240 Vac 49° C (120° F) 22°-27° C (72°-80° F) 210 m (688') 280 m(918')
HSX 2140-2 Red 240 Vac 60° C (140° F) 22°-27° C (72°-80° F) 110 m (360') 150 m(492')
HSX 2105-1 Blue 120 Vac 41° C (105° F) 24°-27° C (75°-80° F) 155 m (510') 155 m(510')
HSX 2120-1 Green 120 Vac 49° C (120° F) 22°-27° C (72°-80° F) 110 m (360') 130 m(425')

Certifications / Approvals: Note: Consult your local or applicable electrical code regarding ground fault protection.

Canadian Standards Association

Termination Kits
Designed Specifically for
Accessories 3M™ Heating Cables

Product Specifications

18-SXG-KIT: N onhazardous ECA-1-SR-SP: Designed for con- ECT-2-SR: Designed for

power connection kit includes necting one or two heating cables connecting two heating cables to
rubber boot, RTV adhesive, to power or for splicing two cables power or for splicing three cables
grommet and gland connector. together. The ECA-1-SR KIT com- together. The ECT-2-SR KIT
Junction box not included. ponents include: components include:
• NEMA 7 junction box • NEMA 7 junction box
• Pipe-mounted expediter • Pipe-mounted expediter
• 2 stainless steel pipe • Third-cable entry assembly
attachment bands • 2 stainless steel pipe
• Heater cable grommet attachment bands
• 2 power connection boots • Heater cable grommets
(TBX-3L) • 3 power connection boots
• RTV adhesive (TBX-3L)
• Wire fasteners and grounding • RTV adhesive
splice lug • Wire fasteners and grounding
splice lug

ET-6C: End termination kits ET-4: End termination kits are HS-PBSK: Heat shrink inline
are designed to properly terminate designed specifically for Roof & splice kit designed to join two
the end (away from power) of Gutter applications. Each kit heater cables together. Kit
an SX heat tracing circuit. Each contains one U.V. resistant Heat components include a heat
kit includes two rubber end caps Shrink end cap. shrink sleeve, two silicone
plus RTV adhesive. sleeves, two butt connectors, and
a caution label. Used in ordinary
non-hazardous locations.
Termination Kits
Designed Specifically for
44 3M™ Heating Cables

HS-TBSK: Heat shrink Tee KSR-CFK: Circuit fabrication KSR-EJK: Expansion joint kit
splice kit designed to join three kit is designed to fabricate a KSR is designed to allow KSR cables
heater cables together. Kit circuit with one power connection to cross a concrete expansion or
components include one heat boot and one end cap. Both construction joint. When installed,
shrink tube, one heat shrink tee, power and end terminations the kit will allow normal expansion
two silicone tubes, two parallel must be made in UL listed or and contraction of the substrate
connectors, one butt connector, CSA Approved junction boxes. without straining or damaging the
one tie wrap, and one caution heating circuit. Easy to use kit
label. Used in ordinary non- includes reinforced flexible sleeve
hazardous locations. and RTV sealant.

KSR-SR-DB: Cable splice kit is PCA-1-SR: Designed for PCS-1-SR: Re-enterable in-line or
designed to fabricate an in-line connecting up to three heating T-splice kit is designed to fabricate
splice between two pieces of cables to power. The PCA-1-SR outside-the-insulation splices of
overjacketed cable. The kit allows may also be used as an in-line 3M TTS cables.
for field fabrication of heating or T- splice connection kit.
The PCS-1-SR kit
cable should the cable become
The PCA-1-SR kit components include:
damaged during installation.
components include: • NEMA 4X pipe-mounted
Easy-to-use kit includes splice
lugs, self-vulcanizing tape and • NEMA 4X junction box expediter with splice cover
heat shrink tubing. • Pipe-mounted expediter • 2 stainless steel pipe
• 2 stainless steel pipe attachment bands
attachment bands • Heater cable grommet
• Heater cable grommet • 3 power connection
• 3 power connection boots (TBX-3L)
boots (TBX-3L) • RTV adhesive
• RTV adhesive • Wire fasteners and
• Ground wire extension grounding splice lug
lead with lug
• Wire fasteners
Controls and Sensors
Designed to Compliment
Accessories 3M™ Heating Cables

Application:
Electric Heat Tracing Control

The R1 and R3, equipped with double-pole switches, are designed for use as adjustable
control thermostats for freeze protection and temperature maintenance applications
requiring pipewall or tankwall sensing.

The R1 thermostat is approved for indoor/protected use in ordinary (non-classified)

locations. The R3 is approved for indoor/outdoor use in ordinary (non-classified) locations.

Indoor Indoor / Outdoor

Thermostats:

R1-050-DP: This cost-effective R3C-0120-DP: A gasketed cast aluminum

thermostat, designed for use in indoor/ enclosure provides weatherproof protection
protected locations, utilizes a painted steel to the thermostat switch and internal
NEMA 1 enclosure to house the thermostat setpoint dial.
switch while permitting temperature
adjustments without removing any cover.

Sensors: Snow / Ice: Use Gutter, Snow / Ice:

in ordinary Use in ordinary
non-hazardous non-hazardous
locations. locations.

STC-DS-2B: Stand-alone snow and STC-DS-8: G utter snow and ice sensor/
ice sensor/controller. This compact unit controller. This unit includes remote sensor
provides an adjustable temperature trigger capabilities with a 10-foot lead wire, which
set point from 1° C to 7° C (34° F to 44° F) allows sensor placement directly in gutters or
with manual on/off, automatic and standby downspouts. Controller includes an adjustable
switching functions. The STC-DS-2B temperature trigger set point from 1° C to
operates on a 120 Vac or 208-240 Vac 7° C (34° F to 44° F) with manual on/off,
power source, providing a single 30 amp automatic and standby switching functions.
normally open load contact set rated to The STC-DS-8 operates on a 120 Vac or
277 Vac. Contactor may be required. Not 208-240 Vac power source, providing a single
included in kit. 30 amp normally open load contact set rated
to 277 Vac. Contactor may be required. Not
included in kit.
Controls and Sensors
Designed to Compliment
46 3M™ Heating Cables

Ratings/Specifications for R1 / R3:

Voltage rating................................................................................................. 240 Vac
Switch rating.................................................................................................. 25 amps
Switch type.........................................................................................................DPST
Electrical connection
R11 ...............................................................................screw terminals on switch R3C-0120-DP
R32 ................................................................................................. 12 AWG leads
Adjustable control range
R1........................................................................ 0° C to 50° C (32° F to 122° F)
R3...................................................................... 0° C to 120° C (32° F to 248° F)
Maximum control differential
R1....................................................................................................1.8° C (32° F)
R3...................................................................................................4.3° C (7.7° F)
Setpoint repeatability
R1................................................................................................ ±0.4° C (0.7° F)
R3................................................................................................ ±1.1° C (2.0° F) R1-050-DP
Maximum bulb exposure temperature
R1...................................................................................................68° C (154° F)
R3.................................................................................................200° C (392° F) Typical Wiring Diagram:
Bulb dimensions
R1................................................................................... 6 x 300 mm (1/4" x 12") L1
R3...............................................................................6 x 140 mm (1/4" x 5-1/2") L2/N Sensor
Bulb material.....................................................................................................copper
Capillary length....................................................................................... 300 cm (10')
Capillary material..............................................................................................copper
Heating Cable
Notes:
1. The R1 includes two ½" or ¾" conduit knockouts with an internal grounding terminal.
2. The R3 includes two ½" NPT conduit hubs with an internal grounding terminal.
Installation Accessories
Designed to Compliment
Accessories 3M™ Heating Cables

AL TAPE: Aluminum tape for BTape: Fibreglass cloth tape for

securing cable in the bottom of a circumferential banding cable to
gutter or on a non-metallic pipe. Tape piping every 30 cm (12") or as
is designed to hold cable in place and required by code or specification.
prevent movement. Allow one foot Tape is 13 mm (1/2") wide x
of tape for each foot of heating cable. 55 m (180') long.
Tape is Max. Exposure Temp 150° C (300° F)
51 mm (2") wide x 55 m (180') long. Min. Installation Temp 0° C (32° F)
Min. Operating Temp -40° C (-40° F)

B-9, B-21: Stainless steel CL: Caution labels are vinyl-based

attachment bands for securing peel and stick with black letters
Thermon metallic and nonmetallic on a yellow background and are
power connection and splice kits intended for direct exposure to
to pipes. Each kit includes two harsh environments. In accordance
B-9 bands. with the CEC (62-316), electrically
heated pipelines and vessels are to
B-9: For pipes up to 203 mm be “suitably marked.”
(8") diameter
Caution labels should be placed at
B-21: For pipes up to 530 mm 3 m (10') intervals or as required
(21") diameter by code or specification (25 labels
per pack).
Installation Accessories
Designed to Compliment
48 Accessories 3M™ Heating Cables

RG-CRF: Cable roof fastener (left) is B/G+, O/B+, R/Y+, T/R+ and T/Y+:
designed to hold heating cable in place 3M™ Performance+ Wire Connectors
and is suitable for most types of roof for use inside metallic or non-metallic
surfaces. The fastener can be secured to junction boxes.
the roof with screws (a waterproof cover
material is recommended) or adhesive.
(Screws, waterproofing and adhesive
are not included.) (25/bag)

RG-CMC: Cable mounting clip (center)

is designed to hold heating cable in place
on standing seam roof surfaces. The “P”
shaped fastener can be secured to the roof
with screws using a waterproof cover
material. (Screws and waterproofing are
not included.) (100/bag)

RG-DCH: Downspout cable hanger

(right) is designed to secure the cable
when entering long downspouts to prevent
abrasion of the cable by the edge of the
gutter/downspout. Hanger is to be secured
to the building fascia in a similar manner
to the gutters.
PLEASE NOTE:
The diagrams and instructions outlined in this guide are for illustration purposes only. They are not necessarily
to scale and do not necessarily represent exact real-world heat tracing systems. In addition, they are not meant
or implied to be a replacement for a licensed professional. Any use of 3M Heat Tracing Cables must be in
accordance with all local regulations and/or building codes. Please consult your local authority.
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HT13

Uploaded by

HT13

Uploaded by

3M Self-Regulating

Heat Tracing Cables

Division des produits électriques

3M™ Self-Regulating Heating Cables

3M™ Self-Regulating Heating Cables

The outer protective jacket protects

7 2 ECA-1-SR-SP Metallic Power Connection Kit

Safety Comes First: Introduction: If higher maintain temperatures are

The Canadian Electrical Code requires Whether the application is a small

• Minimum ambient temperature

• Heating cable start-up

• Thermal insulation type

• Available power supply

Creating a Materials other than the minimum outside air

Step 2: Select the Proper 1"

Using the pipe diameter, insulation 0.5" 1-1/2" 15

pipe to be insulated is 3/4" diameter. 1X TTS-10 2X TTS-10

6. For pipe sizes larger than listed or 1"

Additional Considerations for Low Ambient Temperature

Heat loss characteristics are similar 2"

to metal pipes, but the TTS self- 2-1/2"

Refer to chart 1.2.1. 1"

Table 1.3.2 Table 1.3.3

4. All of the heating cable power

Note: Pipewall sensing required for

Table 1.5.1 Attachment Tape Allowance (BTape)

Diagram shown above is for illustration purposes only, it is not to scale.

Ref # Part Number Description

Introduction: Creating a Materials If any variable falls into the heavy

Table 2.1 Cable Selection

Start up Temperature 20°F Start up Temperature 0°F

15A Breaker 120V 100 31 15A Breaker 120V 80 25

20A Breaker 120V 135 42 20A Breaker 120V 105 33

30A Breaker 120V 175 54 30A Breaker 120V 155 48

40A Breaker 120V 175 54 40A Breaker 120V 175 54

Heavy Condition Multipliers Moderate Condition Multipliers

Table 2.2.2 Shingle Roofs

Overhang Spacing Pitch

Multiply this number by the number of

Attention: Where conditions dictate (heavy snow loads,

Table 2.2.3 Gutters and Downspouts

Roof Length 100' x 5.7 = 570'

See also illustration on page 24.

Ref # Part Number Description

7 7 R3C-0120-DP Weatherproof Indoor / Outdoor Thermostat

Creating a Materials List

Step 1: Identify Area Requiring Snow & Ice Melting........................ 29

Establishing a proper sequence of

Creating a Materials Step 1: Identify Area Requiring Example: The public/employee

3M developed Table 3.2.1 KSR Cable center-to-center spacing of KSR cable

Table 3.2.1 KSR Cable Spacing2

Formula 3.2 Total Heat Output / Operating Load

Table 3.3.1 Cable Selection

Figure 3.4.4 Figure 3.4.5

Halifax, Nova Scotia

Quebec City, Quebec

1 Nickel-Plated Copper Bus Wires (16 AWG) 2

End-of-Circuit Termination: TTS cables require the ET-6C end cap

Table 1.3.2 Table 1.3.3

1 Nickel-Plated Copper Bus Wires (16 AWG) 2

End-of-Circuit Termination: TTS cables require the ET-4S end cap

Cable Selection for Roof and Gutter:

Start up Temperature 20°F Start up Temperature 0°F

15A Breaker 120V 100 31 15A Breaker 120V 80 25

20A Breaker 120V 135 42 20A Breaker 120V 105 33

30A Breaker 120V 175 54 30A Breaker 120V 155 48

40A Breaker 120V 175 54 40A Breaker 120V 175 54

Tinned Copper Braid Semiconductive Heating Matrix

Radiation Cross-Linked Polyolefin Insulation Radiation Cross-Linked Heating Core

Canadian Standards Association

18-SXG-KIT: N onhazardous ECA-1-SR-SP: Designed for con- ECT-2-SR: Designed for

The R1 thermostat is approved for indoor/protected use in ordinary (non-classified)

Indoor Indoor / Outdoor

R1-050-DP: This cost-effective R3C-0120-DP: A gasketed cast aluminum

Sensors: Snow / Ice: Use Gutter, Snow / Ice:

Ratings/Specifications for R1 / R3:

Start up Temperature 20°F Start up Temperature 0°F

Start up Temperature 20°F Start up Temperature 0°F