PVBU_PMO

NPI Gen 3 V8.1- Timing Template for 66664/66464 dated 19Feb2015

666/66464 Assumptions : Single Body style, single derivative, No joint programme, Single Plant
56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 -1 -2 -3 -4 -5 -6
KO MOS MOD PCS DR0 ATI DR1 UNV2 DR2 UPV2 UPV3 DR3 BETA PAT DR4 PPS DR5 SOS FSR

Vehicle Analysis -Desktop Study Confirm Target Customer Program Scale Confirmed Feature, VC, Spec, Accessories List Sign-off
Prod.
Plng.

Nameplate Brand Vision and Strategy, Product Positioning

Launch Pricing Strategy Finalisation Accessories available at Warehouse
Pricing Strategy & Volumes. Trim Level Pricing and Volumes
Trim Level & Accessory Pricing & Volume Signed-off
Scale: Results: Acceptor / Rejector Study

664
Accessories Strategy / List / Pricing
Launch / Communication Campaign
Marketing

Volumes Targets Cascade (Trim Level, Region)

CAT , PALS S/O
Pen Portrait Accessories TKO
SOI Finalised Accessories Development Accessories Validation Launch Preparation Target Vs. Actual Sales, Market share

Results: Design Accessories Validation (DVP) Sign-off

Results: Feature Results: Confirmation Clinic Final Ext + Int Aesthetic Ok to M/c Product Position Confirmation Clinic & Marketing s/o
Results: Foundation Clinic Clinic Pricing Note Approval
Kano Confirmation Model SRM Results: Expert Panel Clinic
GW 3 GW 2 GW 1 & Design s/o SRM Tool Prep. M/c & Assy. Assessment Sign-off
GW 6 1:1 Foam Model (One) Prelim Ergo Buck Clay 1:1 models
Design (Sty.)

Theme Development Multiple Themes Theme Convergence Final Theme Development Feasibility Surface Transfer / Production Design & Validation
ST-1 ST-2
CAS 0 FC0 CAS 1 CAS 2 CAS 3 CAS 4 Class A Rlz1 Final Class A Rlz
FC1 FC2 FC3 FC4 FC5
C&T Strategy Finalized C&T / CMFT Matrix Finalized
Ergo Buck
Ergo Plan, Build & Review Sign-Off
VPL-0 VPL-1 VPL-3 Alpha-2 'OK to M/c'
VPL-2
Macro Packaging Geometry Freeze
Pre-Homologation (Internal) Test
Homologation Vehicles Certification
Engineering

Performance B/M data, teardown analysis Initial System Assessment Preliminary BoM (`45 system) Pre-UPV0 Engg. UPV0 UPV1 UPV2 UPV3 Beta Drawing Status, Concerns & Actions
CAE DVP & Pre-DR0 CAE Component & Sub-System CAE System & Integration CAE Veh CAE - UP0 Veh CAE - UP1 Veh CAE - UP2 Veh CAE - UP3
APC/

E-marked Part Readiness Homologation/ CMVR Certificate Published

Identify Find Incorporate Identify Find Incorporate Identify Find Incorporate Identify Find Incorporate
Issues Solutions in CAD Issues Solutions in CAD Issues Solutions in CAD Issues Solutions in CAD

Alpha-1 'OK to M/c'

Pre-UNV0 UNV3/Alpha-1
UNV0 UNV1 UNV2 TRM
Engg. Dwg. TRM Sign-off
Ok to M/c
Component & Sub-System CAE System & Integration CAE Veh CAE - UN0 Veh CAE - UN1 CAE - UN2
Identify Find Incorporate Identify Find Incorporate Identify Find Incorporate TRM Assm
TRM M/c & Assy. nt
Updation
Issues Solutions in CAD Issues Solutions in CAD Issues Solutions in CAD Tool Prep.

CET 100% SW HET CET

I/F Spec Labcar SW (BSW 90%, Fn 25%) Beta
Labcar Alpha (M1) Labcar Labcar
Initial Elec. Arch. Definition Final Elec. Arch. Definition I/F Confirmation Alpha2 SW (75%) Beta (VP) Labcar test Final SW
build test update
ECU 80% PAT
Alpha1 SW (50%)
ECU / SW

Initial System Architecture Nomination Cal 100% PAT

Preliminary Feature List Confirmed System Architecture, Preliminary I/F Defn & Alpha Harness Release 50% PAT
RFQ Released Initial Cal SW1 R16 Release Cal SW4 R16 Release ETC Monitoring
Cal SW2 R16 & Beta Harness Release SW3 R16 Release
Cal
Alpha CDS Confirmed B0 Sample HW B1 Sample HW C Sample HW
Test Plan Confirmed Beta CDS Confirmed Grade Review D Sample HW
Complete Component Compliance Confirmed
B1 Component DVP Vehicle EMC
Draft I/F Verification Derive EMC / Enviro Plan B0 Component DVP Vehicle Compliance Confirmed

Mule-A Planning/ Design/ Build/

Evaluation
Mule-B Beta Beta
Proto

Planning/ Design/ Build/ Evaluation Beta Final Cut Tools & Build Build
Final Cut Tools & Alpha-1 Plan & Tool Prep Make Parts 1st Veh. 2nd-last
Alpha-1Plan & Tool Prep Build
Veh.
Make Parts
Preliminary Target Book Alpha-2 Final Cut Tools & Make Alpha-2
Mule-A Test Plan Mule-B Test Plan Plan & Tool Prep Parts Build

Attribute Panel Chart Mule-A Evaluation Mule-B Evaluation Alpha-1 Verification Alpha-2 Verification Beta Verification
Competitor Subjective Assessment
PAT/
Val.

Final Target book sign-off

Target book (Largely Balanced) Alpha Test Plan
Core and Adjacent Vehicles Available Sign-Off
All Long All Short
Completed Completed
Tooling K/o Part Validation
P & SC

PPAP
Part Development Tool Design, Trials & Sample Availability PPAP (PIST) PPAP (PIPC)
(PSW)
EVI / Cross Car
- Supplier on-board plan UP: Grey Box All: BTP items OK to M/c T1 Parts
UP: Black Box
UN+S&A: Black Box & Grey Box SOR UN+S&A: Black Box & Grey Box On Board on board On Board
E-Cube & B-Buck & Panel [E4]
Long Lead Tool maker on board E-Cube & B-Buck
OK to M/C Trim Dies [M2] Trim Dies [M3] Imported Buy-off [M4] SOP
Long Lead RFQ Rlzd Kick -off Laser Cut Panels [M1] HLTO Local HLTO Imported
[E0] Long Lead [E1] Design Start SOS
Mfg. Plng/

SE Scope SE Supplier on board

Manufacturing Location Confirmed Manufacturing Technology Supplier Selection Die Design Def. Die Design Forming Dies Mfg & Trials Trim / Pierce Die Mfg & Die Set Trials, Buy-offs Ship HLTO
SE RFQ 400
S.E

[E2] DAP 200

Initial Process In-house SE: Preliminary Process & Feasibility Process Finalisation & SE Handover to Tool Maker / Line Builder [E2] DAP Line readiness BIW Quality Sign-off
Buy off 100
Facility Planning Initiated Weld Line Design Weld Line Mfg & Assy Ship & Install BIW Maturation 28
Line Supplier on board
TTO Build PO Build PP Build PL Build
TVM

Competition Analysis DMC Targets Backward & Forward Working (~45 System Level) Forward Working of DMC Targets & First Visibility for ~400 Items DMC Target Finalisation Design Cost Analysis & DMC Cost Status Cost Reduction Action & Plans

Cost Assessment team formation Cost Book Sign-off (at 45 system level) Component level (~400 Items List) DMC Target Cost Rollup of VC (Final Prices )
S/O Cost Rollup of VC (Planned Prices)

Preliminary Business Case Boundary Business Case Final Business Case E-Cube # 1 E-Cube # 2 E-Cube # 3
(T1 Parts) FTN Complete: 'OK to Grain' (Textured) (Final Master)
FMQ

B-Buck #1
(Laser cut B-Buck # 2 B-Buck # 3 B-Buck # 4
Development of Quality Targets Virtual / Proto Assessment of Quality Targets QIB Resolution through DFMEA / PFMEA
Panels) (Pre-HLTO) (HLTO Local) (HLTO Imported)
QAP & CTF Assessment

Quality Target Sign off Confirmed / Balanced Target Sign off Quality Target Confirmation at Beta Quality Target Achievement Quality Target Achievement at Quality Target Achievement at PL
Quality Target Verification at Alpha-1 Quality Target Verification at Alpha-2 Quality Target Confirmation at FDJ Quality Target Achievement at PO Quality Target Achievement at PP
at Beta TTO 'OK to Ship'

Operator Training plan

Cust Supp. Launch/Prog

Launch Team Staffing Handover to Production

Team

BETA Quality Assessment Operator, Shop & Supplier Readiness TTO Asmt PO Quality Assessment PP Quality Assessment

Launch Manager Launch Team Release

TTO.PO,PP MRD Plans
Workshop & Owner's Manual
Web-EPC
Digital Rev. Serviceability ,Maintainability , SMA, VLO for PP
Digital Rev. Serviceability ,Maintainability , Accessibility, Wire &Tube for Mule A & B SMA, VLO for BETA SMA, VLO for PO
Accessibility (SMA ) ,VLO for Alpha
& SPD

Service Issue Brochure Alpha Field Assessment Special Tools Development with Suppliers
Special Tool Proto Try-out Spare Parts and Special Tools at Dealerships
Sign off Special Tools PO Release
Special Tools Requirements Special Tools Identification on Alpha-1 Beta Field Assessment Spare Parts PO Release
ECM - Yellow Zone ECM - Red Zone

769864842.xlsx Confidential 1
 NPI Gen 3 V8.1 - Timing Template for 542 dated 19Feb2015
542 Assumptions : Single Body style, single derivative, No joint programme, Single Plant
50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 -1 -2 -3 -4 -5 -6

KO MOS MOD PCS DR0 ATI DR1 UNV2 DR2 UPV2 UPV3 DR3 BETA PAT DR4 PPS DR5 SOS FSR

Program Feature, VC,

Vehicle Analysis - Confirm Target
Desktop Study Customer Scale Spec,
Prod. confirmed Accessories List
Plng.
Nameplate Brand Vision and
Strategy, Product Positioning
Sign-off Trim Level & Accessory
Pricing & Volume Scale: Launch Pricing Accessories
available at

542
Strategy
Pricing Strategy &
Trim Level Pricing and Volumes Signed-off Finalisation Warehouse
Volumes
Marketing

Pen Portrait Accessories Strategy / List / Pricing

Volumes Targets Cascade (Trim Level, Region) Accessories Development Accessories Validation Launch / Communication Campaign
CAT , PALS S/O
SOI Finalised Accessories Validation Target Vs. Actual
Results: Foundation Accessories TKO Launch Preparation
Results: Feature C&T Strategy
Results: Des. Final Ext + Int Aesthetic Sales, Market share
(DVP) Sign-off Product Position
Clinic Kano Finalized
Clinic Results: Confirmation Model
GW 2, Confirmation Clinic & Results: Acceptor /
GW 3 GW 1 Confirmation Clinic & Design Sign-off SRM Tool Results: Expert Pricing nNte
Prelim Ergo Buck Clay 1:1 Models
M/c & Assy. Asmt SRM Sign-off Marketing s/o Rejector studies
GW 6 1:1 One Foam Model Prep. panel clinic Approval
Design
(Sty.)

Theme Final Theme Surface Transfer / Production Design & Validation Ok to M/c
Development
Multiple Themes Theme Convergence
Development
Feasibility
ST-1 ST-2
Final Class A
CAS 0 CAS 1 CAS 2 CAS 3 CAS 4 Class A Rlz 1
Release
FC0 FC1 FC2 FC3 FC4 FC5
C&T / CMFT Matrix
C&T Strategy Finalized Finalized
VPL-0 VPL-1 Ergo Plan, Build & Ergo Buck
VPL-3 Alpha-2 'OK
Review Sign-Off Geometry
APC/ Engineering

VPL-2 to M/c' Freeze

Macro Packaging
Performance B/M Data, Teardown Initial System Assessment Preliminary Pre-UPV0 Engg. (Component, Sub- Pre-Homologation (Internal) Test Homologation Vehicles
UPV0 UPV1 UPV2 UPV3 Beta Drawing
Analysis BoM (`45 system) System, System) Status, Concerns & Actions Certification
CAE DVP & Pre-DR0 CAE Component & Sub-System CAE System & Integration CAE Veh CAE - UP0 Veh CAE - UP1 Veh CAE - UP2 Veh CAE - UP3 E-marked Part Homologation/
Identify Find Incorporate Identify Find Incorporate Identify Find Incorporate Readiness CMVR Certificate
Identify Find Incorporate
Issues Solutions in CAD Issues Solutions in CAD Issues Solutions in CAD Issues Solutions in CAD Published
Pre-UNV0 UNV3/ Alpha-1 Alpha-1 'OK TRM Sign-off
(Comp, Sub- UNV0 UNV1 UNV2
Sys) Dwg. to M/c' TRM TRM M/c & Assmn Updati
Comp & Sub-Sys System & Integration Veh CAE - UN0 Veh CAE - UN1 Veh CAE UN2 Tool Prep. Assy. t on
CAE CAE
Identify Find Incorporate Identify Find Incorporate
TRM
Identify Find Incorporate
Issues Solutions in CAD Issues Solutions in CAD Issues Solutions in CAD Ok to M/c
Labcar SW CET HET CET
100% SW
I/F Spec (BSW 90%, Fn Beta Final SW
25%) Labcar
Final Elec. Arch. Alpha (M1) Labcar Alpha2 SW Labcar
Beta (VP) Labcar test
Initial Elec. Arch. Definition I/F Confirmation build test update
Definition (75%)
ECU Alpha1 80% PAT
Initial System Confirmed System
ECU / SW

Preliminary Feature Nomination Alpha Harness SW (50%) Cal 100% PAT

Architecture Architecture, Preliminary 50% PAT SW4 R16
List Cal ETC
I/F Defn & RFQ Release Initial Cal SW1 R16 Cal SW2 R16 & Beta SW3 R16 Release Monitoring
Released Release Harness Release Release
Cal
Alpha CDS
B0 Sample HW B1 Sample HW C Sample HW
Confirmed Test Plan
Confirmed Beta CDS Confirmed Component Compliance Vehicle
Grade Review D Sample HW
Confirmed Compliance
Draft I/F Derive EMC / Complete B1 Component Vehicle EMC
B0 Component DVP Confirmed
Verification Enviro Plan DVP

Mule-A Beta Beta

Alpha-1 Final Cut Tools & Alpha-1 Beta Plan & Tool Prep Final Cut Tools & Make Build Build
Proto

Planning/ Design/ Build/

Evaluation Plan & Tool Prep Make Parts Build (12 wks.) Parts(10 wks.) 1st Veh. 2nd-last
Veh.
Mule-B Alpha-2 Final Cut Tools Alpha-2
Preliminary Target Planning/ Design/ Build/ Evaluation Plan & Tool Prep & Make Parts Build
Book Mule-A Test Plan
PAT / Val

Competitor Subjective Target Book (Largely

Attribute Panel Chart Alpha-1 Verification Alpha-2 Verification Beta Verification
Assessment Balanced) Sign-Off
Mule-B Test Alpha Test Plan Final Target Book sign-
Plan off
Core and Adjacent
Vehicles available All Long All Short
TKO- OK to Tool
Completed Completed Part Validation
Design
PPAP
Part Development Tool Design, Trials & Sample Availability PPAP (PIST) PPAP (PIPC)
(PSW)
P & SC

EVI / Cross Car UN+S&A: Black UP: Grey Box All: BTP items T1 Parts
UN+S&A: Black UP: Black Box OK to M/c
- Supplier on Board Box & Grey Box Box & Grey Box on Board On Board
SOR On Board E-Cube & B-Buck Laser Cut Trim Dies Imported
Long Lead Tool E-Cube & B-Buck & Panel [E4] Trim Dies Buy off [M4]
Long Lead Panels [M1] [M3] HLTO
maker on board Kick -off 'OK to M/C' [M2] HLTO Local
Manufacturing SE Supplier on RFQ Rlzd [E0] Long Lead [E1] Design start Imported
Mfg. Plng/ S.E

Location Manufacturing SE Scope Trim / Pierce Die Mfg & Die Set Trials, Buy-
board Supplier Selection Die Process Def Die Design Forming Dies Mfg & Trials Ship HLTO
Technology SE RFQ offs
Confirmed
In-house SE: Preliminary Process & Line BIW Quality Sign-
Initial Process Process Finalisation & SE Handover to Tool Maker / Line Builder [E2] DAP [E3] DAP Buy off
Feasibility readiness off
Facility Planning Initiated Line Supplier Weld Line Design Weld Line Mfg & Assy Ship & Install BIW Maturation
on board
TTO Build PO Build PP Build PL Build

Competition DMC Targets Backward & Forward Working (~45 System Forward Working of DMC Targets & First Visibility
TVM / Biz

DMC Target Finalisation Design Cost Analysis & DMC Cost Status Cost Reduction Action & Plans
Analysis Level) for ~400 items
Plng

Cost Assessment Component level (~400 items Cost Rollup of Cost Rollup of VC
Cost Book Sign-off (at 45
Team Formation list) DMC target S/O VC (Planned (Final Prices )
Preliminary system level)
Prices)
Business Case Boundary
Final Business Case E-Cube # 1 FTN Complete: E-Cube # 2 E-Cube # 3
Business Case
( T1 Parts) 'OK to Grain (Textured) (Final Master)

B-Buck #1
(Laser cut B-Buck # 2 B-Buck # 3 B-Buck # 4
Development of Quality Targets Virtual / Proto Assessment of Quality targets & QIB Resolution through DFMEA / PFMEA Panels) (HLTO Imported)
FMQ

(Pre-HLTO) (HLTO Local)

QAP & Quality target verification
Quality Target Sign- Confirmed/ Balanced At Alpha 1 At PP At PL
off Target Sign off At Alpha 2 build Quality target At Beta build At P0 build build build
build confirmation
Operator
Training Plan Handover to
Launch

Launch Team Production

team

Staffing BETA Quality Operator, Shop & Supplier TTO PO Quality PP Quality
Assessment Readiness asmt Assessment Assessment
Launch Manager TTO.PO,PP Launch Team Release
MRD Plans Workshop &
Web-EPC Owner's Manual
upp.

Digital Rev. Serviceability ,Maintainability , Digital Rev. Serviceability ,Maintainability , SMA, VLO for SMA, VLO for PP
SMA, VLO for BETA
Accessibility, Wire &Tube for Mule A & B Accessibility (SMA ) ,VLO for Alpha PO
PD

Service Issue
Spare Parts and Special
Cust Supp.

Digital Rev. Serviceability ,Maintainability , Digital Rev. Serviceability ,Maintainability , SMA, VLO for SMA, VLO for PP
SMA, VLO for BETA
Accessibility, Wire &Tube for Mule A & B Accessibility (SMA ) ,VLO for Alpha PO
& SPD

Service Issue Special tool proto

Brochure Alpha Field Assessment Special Tools Development with Suppliers Special Tools PO Spare Parts and Special
try-out Tools at Dealerships
Sign off Special Tools Special Tools Identification on Release
Beta Field Assessment Spare Parts PO
Requirements Alpha-1 Release
ECM - Yellow Zone ECM - Red Zone
 Gen3 V8 - Timing Chart: Change
Sl Rlz Version Date Changes

1 V8_18Nov13_PR 18-Nov-13 New Release

a) E Cube Event #2 converted to milestone: FTN

Complete
2 V8.0_01Aug14
b) E Cube Event #3 & #4 renamed and timing
updated
a) Timing between SoP & SoS milestones increased
3 V8.0_01Sep14
in line with JLR

4 V8.0_26Sep15 a) 542 Template added

VPL Nomenclature changed: VPL 1,2,3 is now VPL

0,1,2,3

Phased PPAP introduced and other minor timing

5 V8.1_30Mar16
corrections
- Timing Chart: Change Log
Reasons Remarks
Presented in PRC review on 18Nov13 to Karl
V8 updated with JLR PCS1 inputs
Slym & PRC members

Inputs from WMG: Dr Mark Williams on

Craftsmanship Best Practices

Learning from Zest Launch

As per JLR - this is a 'median' template which can be

scaled upwards or downwards as required to suit
different program scales

Alignment with CAS & FC nomenclature for intutive

understanding of these linked deliverables

Inputs from WMG and programs executed from

2014-16
PVBU_PMO

NPI Gen 3 V8.1- Timing Template for 66664/66464 dated 19Feb2015

666/66464 Assumptions : Single Body style, single derivative, No joint programme, Single Plant
56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 -1 -2 -3 -4 -5 -6
KO MOS MOD PCS DR0 ATI DR1 UNV2 DR2 UPV2 UPV3 DR3 BETA PAT DR4 PPS DR5 SOS FSR

Vehicle Analysis -Desktop Study Confirm Target Customer Program Scale Confirmed Feature, VC, Spec, Accessories List Sign-off
Prod.
Plng.

Nameplate Brand Vision and Strategy, Product Positioning

Launch Pricing Strategy Finalisation Accessories available at Warehouse
Pricing Strategy & Volumes. Trim Level Pricing and Volumes
Trim Level & Accessory Pricing & Volume Signed-off
Scale: Results: Acceptor / Rejector Study

664
Accessories Strategy / List / Pricing
Launch / Communication Campaign
Marketing

Volumes Targets Cascade (Trim Level, Region)

CAT , PALS S/O
Pen Portrait Accessories TKO
SOI Finalised Accessories Development Accessories Validation Launch Preparation Target Vs. Actual Sales, Market share

Results: Design Accessories Validation (DVP) Sign-off

Results: Feature Results: Confirmation Clinic Final Ext + Int Aesthetic Ok to M/c Product Position Confirmation Clinic & Marketing s/o
Results: Foundation Clinic Clinic Pricing Note Approval
Kano Confirmation Model SRM Results: Expert Panel Clinic
GW 3 GW 2 GW 1 & Design s/o SRM Tool Prep. M/c & Assy. Assessment Sign-off
GW 6 1:1 Foam Model (One) Prelim Ergo Buck Clay 1:1 models
Design (Sty.)

Theme Development Multiple Themes Theme Convergence Final Theme Development Feasibility Surface Transfer / Production Design & Validation
ST-1 ST-2
CAS 0 FC0 CAS 1 CAS 2 CAS 3 CAS 4 Class A Rlz1 Final Class A Rlz
FC1 FC2 FC3 FC4 FC5
C&T Strategy Finalized C&T / CMFT Matrix Finalized
Ergo Buck
Ergo Plan, Build & Review Sign-Off
VPL-0 VPL-1 VPL-3 Alpha-2 'OK to M/c'
VPL-2
Macro Packaging Geometry Freeze
Pre-Homologation (Internal) Test
Homologation Vehicles Certification
Engineering

Performance B/M data, teardown analysis Initial System Assessment Preliminary BoM (`45 system) Pre-UPV0 Engg. UPV0 UPV1 UPV2 UPV3 Beta Drawing Status, Concerns & Actions
CAE DVP & Pre-DR0 CAE Component & Sub-System CAE System & Integration CAE Veh CAE - UP0 Veh CAE - UP1 Veh CAE - UP2 Veh CAE - UP3
APC/

E-marked Part Readiness Homologation/ CMVR Certificate Published

Identify Find Incorporate Identify Find Incorporate Identify Find Incorporate Identify Find Incorporate
Issues Solutions in CAD Issues Solutions in CAD Issues Solutions in CAD Issues Solutions in CAD

Alpha-1 'OK to M/c'

Pre-UNV0 UNV3/Alpha-1
UNV0 UNV1 UNV2 TRM
Engg. Dwg. TRM Sign-off
Ok to M/c
Component & Sub-System CAE System & Integration CAE Veh CAE - UN0 Veh CAE - UN1 CAE - UN2
Identify Find Incorporate Identify Find Incorporate Identify Find Incorporate TRM Assm
TRM M/c & Assy. nt
Updation
Issues Solutions in CAD Issues Solutions in CAD Issues Solutions in CAD Tool Prep.

CET 100% SW HET CET

I/F Spec Labcar SW (BSW 90%, Fn 25%) Beta
Labcar Alpha (M1) Labcar Labcar
Initial Elec. Arch. Definition Final Elec. Arch. Definition I/F Confirmation Alpha2 SW (75%) Beta (VP) Labcar test Final SW
build test update
ECU 80% PAT
Alpha1 SW (50%)
ECU / SW

Initial System Architecture Nomination Cal 100% PAT

Preliminary Feature List Confirmed System Architecture, Preliminary I/F Defn & Alpha Harness Release 50% PAT
RFQ Released Initial Cal SW1 R16 Release Cal SW4 R16 Release ETC Monitoring
Cal SW2 R16 & Beta Harness Release SW3 R16 Release
Cal
Alpha CDS Confirmed B0 Sample HW B1 Sample HW C Sample HW
Test Plan Confirmed Beta CDS Confirmed Grade Review D Sample HW
Complete Component Compliance Confirmed
B1 Component DVP Vehicle EMC
Draft I/F Verification Derive EMC / Enviro Plan B0 Component DVP Vehicle Compliance Confirmed

Mule-A Planning/ Design/ Build/

Evaluation
Mule-B Beta Beta
Proto

Planning/ Design/ Build/ Evaluation Beta Final Cut Tools & Build Build
Final Cut Tools & Alpha-1 Plan & Tool Prep Make Parts 1st Veh. 2nd-last
Alpha-1Plan & Tool Prep Build
Veh.
Make Parts
Preliminary Target Book Alpha-2 Final Cut Tools & Make Alpha-2
Mule-A Test Plan Mule-B Test Plan Plan & Tool Prep Parts Build

Attribute Panel Chart Mule-A Evaluation Mule-B Evaluation Alpha-1 Verification Alpha-2 Verification Beta Verification
Competitor Subjective Assessment
PAT/
Val.

Final Target book sign-off

Target book (Largely Balanced) Alpha Test Plan
Core and Adjacent Vehicles Available Sign-Off
All Long All Short
Completed Completed
Tooling K/o Part Validation
P & SC

PPAP
Part Development Tool Design, Trials & Sample Availability PPAP (PIST) PPAP (PIPC)
(PSW)
EVI / Cross Car
- Supplier on-board plan UP: Grey Box All: BTP items OK to M/c T1 Parts
UP: Black Box
UN+S&A: Black Box & Grey Box SOR UN+S&A: Black Box & Grey Box On Board on board On Board
E-Cube & B-Buck & Panel [E4]
Long Lead Tool maker on board E-Cube & B-Buck
OK to M/C Trim Dies [M2] Trim Dies [M3] Imported Buy-off [M4] SOP
Long Lead RFQ Rlzd Kick -off Laser Cut Panels [M1] HLTO Local HLTO Imported
[E0] Long Lead [E1] Design Start SOS
Mfg. Plng/

SE Scope SE Supplier on board

Manufacturing Location Confirmed Manufacturing Technology Supplier Selection Die Design Def. Die Design Forming Dies Mfg & Trials Trim / Pierce Die Mfg & Die Set Trials, Buy-offs Ship HLTO
SE RFQ 400
S.E

[E2] DAP 200

Initial Process In-house SE: Preliminary Process & Feasibility Process Finalisation & SE Handover to Tool Maker / Line Builder [E2] DAP Line readiness BIW Quality Sign-off
Buy off 100
Facility Planning Initiated Weld Line Design Weld Line Mfg & Assy Ship & Install BIW Maturation 28
Line Supplier on board
TTO Build PO Build PP Build PL Build
TVM

Competition Analysis DMC Targets Backward & Forward Working (~45 System Level) Forward Working of DMC Targets & First Visibility for ~400 Items DMC Target Finalisation Design Cost Analysis & DMC Cost Status Cost Reduction Action & Plans

Cost Assessment team formation Cost Book Sign-off (at 45 system level) Component level (~400 Items List) DMC Target Cost Rollup of VC (Final Prices )
S/O Cost Rollup of VC (Planned Prices)

Preliminary Business Case Boundary Business Case Final Business Case E-Cube # 1 E-Cube # 2 E-Cube # 3
(T1 Parts) FTN Complete: 'OK to Grain' (Textured) (Final Master)
FMQ

B-Buck #1
(Laser cut B-Buck # 2 B-Buck # 3 B-Buck # 4
Development of Quality Targets Virtual / Proto Assessment of Quality Targets QIB Resolution through DFMEA / PFMEA
Panels) (Pre-HLTO) (HLTO Local) (HLTO Imported)
QAP & CTF Assessment

Quality Target Sign off Confirmed / Balanced Target Sign off Quality Target Confirmation at Beta Quality Target Achievement Quality Target Achievement at Quality Target Achievement at PL
Quality Target Verification at Alpha-1 Quality Target Verification at Alpha-2 Quality Target Confirmation at FDJ Quality Target Achievement at PO Quality Target Achievement at PP
at Beta TTO 'OK to Ship'

Operator Training plan

Cust Supp. Launch/Prog

Launch Team Staffing Handover to Production

Team

BETA Quality Assessment Operator, Shop & Supplier Readiness TTO Asmt PO Quality Assessment PP Quality Assessment

Launch Manager Launch Team Release

TTO.PO,PP MRD Plans
Workshop & Owner's Manual
Web-EPC
Digital Rev. Serviceability ,Maintainability , SMA, VLO for PP
Digital Rev. Serviceability ,Maintainability , Accessibility, Wire &Tube for Mule A & B SMA, VLO for BETA SMA, VLO for PO
Accessibility (SMA ) ,VLO for Alpha
& SPD

Service Issue Brochure Alpha Field Assessment Special Tools Development with Suppliers
Special Tool Proto Try-out Spare Parts and Special Tools at Dealerships
Sign off Special Tools PO Release
Special Tools Requirements Special Tools Identification on Alpha-1 Beta Field Assessment Spare Parts PO Release
ECM - Yellow Zone ECM - Red Zone

769864842.xlsx Confidential 6
 Wk1 Wk2 Wk3 Wk4 Wk5
PCS
Activity
Identify parts which need Early supplier on boarding
Ensure availability of proper Strategic Supplier List
Share Program time line with mile stones
Provide Program Volumes , Branding /Cust. Support Reqmts
Sharing Change Content Details
Get Should Cost / Target cost from LOB
Provide Surrogate SOR
Plan for Each Part
Prioritise sourcing council meet based on Lead Time
Prepare Sourcing Council Agenda. Collate Data
Decide List of Invitees for each council meeting
Sending Invites for council meeting
Select strategy for sourcing
Identify supplier for sending RFx
RFx response from supplier
Evaluate performance of supplier based on defined criteria
Initiate new supplier registration process, if required
Select supplier(s) for sending RFx
Approval, MOM circulation and intimation to CPO
Sending RFx
Report about inconclusive meeting to CPO
Evaluate responses received from supplier
Evaluate technical capability of supplier
Perform commercial comparison of quotes received
Approval, MOM circulation and intimation to CPO
Report about inconclusive meeting to CPO
Complete Target Agreement Sign off
Freeze design
Prepare SOR
Perform final TRSO, If required
Re-negotiation & getting e-Quote
Approval from P/J Fin and Pur as per DOA
PO release
Initiate resourcing process, if required
Wk6 Wk7 Wk8 Wk9 Wk10 Wk11 Wk12
DR0

DR3
DR3
DR3
DR3
DR3
DR3
DR3