Tall Wood Design Innovations 2024
Tall Wood Design Innovations 2024
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ct
PATCH 22 Tall Wood Mass Timber Roofs pa 3
im 148
n
Redevelopment of
an industrial area
Brock Commons
rises 18 stories
Lessons from Calgary’s Rocky
Ridge Recreation Facility
I A k
a #
es oth
a bo
A oo
m
d sa
W isit
u
t
V
c o n t e n t s Above and on the cover: PATCH22, Amsterdam, The Netherlands
Photo Credit: Luuk Kramer Photography & Film
O C F
.
Lakeside Market 16
Suburban commercial development is part of a master
plan which also includes wood-framed apartments.
Wood Ware 46
Luggage Technical Solutions 38
Demanding projects – such as the Rocky Ridge Recreation Facility
and other projects with complex mass timber roofs – require precision,
attention to detail and the dedicated cooperation of all partners.
Theresa Rogers
Executive Editor
trogers@dvtail.com
Wood Design & Building magazine invites you to submit your project for consideration and possible publication.
We welcome contributed projects, bylined articles and letters to the editor, as well as comments or suggestions
for improving our magazine. Please send your submissions to Theresa Rogers at trogers@dvtail.com.
4 ‒ s p r ing / su m m e r 2 0 1 7
inspiration Board www.wooddesignandbuilding.com
Spring/Summer 2017, Volume 20, Issue 76
What I’ve fallen for this month... PUBLISHER Etienne Lalonde
elalonde@cwc.ca
Publishing manager Sarah Hicks
shicks@wood-works.ca
COMMUNICATION MANAGER Natalie Tarini
ntarini@cwc.ca
Special ProjectS Manager Ioana lazea
ilazea@cwc.ca
Executive EDITOR Theresa Rogers
trogers@dvtail.com
Staff writerS Hermione Wilson
hwilson@dvtail.com
Kelly Townsend
ktownsend@dvtail.com
Contributors Forestry Innovation Investment
Nicholas Sills
THE WORK OF MACKAY-LYONS SWEETAPPLE ARCHITECTS ART DIRECTOR sharon MacIntosh
Economy as Ethic smacintosh@dvtail.com
Robert McCarter
Hardcover, 416 pages Advertising sales
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The work of MacKay-Lyons Sweetapple Architects – winners of more 905-886-6641 ext. 306
than 100 awards – is characterized by an ethically driven desire to Senior ACCOUNT executive Gillian Thomas
use minimal materials to maximum effect, and by its deep engagement gthomas@dvtail.com
with the landscape and climate of maritime Nova Scotia. 905-886-6641 ext. 308
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Dovetail communications PRESIDENT Susan A. Browne
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structured, and of what materials it is made; and with how all these characteristics
affect the experience of those who inhabit it.” EDITORIAL BOARD
Mary-Anne Dalkowski, VP Marketing, Timber Specialties, Campbellville, ON
Gerry Epp, StructureCraft, Vancouver, BC
Laura Hartman, Principal, Fernau & Hartman Architects, Berkeley, CA
Vivian Manasc, Senior Principal, Manasc Isaac Architects, Edmonton, AB
Larry McFarland, Principal, Larry McFarland Architects Ltd., Vancouver, BC
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Against the GRAIN
Spas
Kelly Townsend
Spas are peaceful, thoughtfully crafted refuges where guests unwind from 2
the stresses of everyday life. Every aspect of the spa experience is designed
to instill feelings of serenity and tranquility. Many spas use wood in their
architecture because an affinity for this warm, natural material fosters
relaxation while promoting environmentally friendly practices.
Gilpin Spa, located in Windermere, UK, was designed to blend in
with its woodland setting, according to Principal Architect Ben Cunliffe.
Its prefabricated, lightweight timber frame resulted in minimal waste
in the construction process. The marriage of serene atmosphere and
environmentally conscious design achieved the architect’s vision for an
old-world aesthetic for the spa.
“Many spas are very hard surfaced with endless walls of tiles, anthra-
cite or granite. We wanted a softer, more comfortable relaxed Nordic feel
to contrast with the modern cubic exterior and the wood is endemic to
this aesthetic,” says Cunliffe. 3
The therapeutic atmosphere at Hepburn Bathhouse and Spa in Hep-
burn Springs, Australia, is the result of the thoughtful reuse of existing
heritage structures artfully combined with modern extensions. Spa
Balnea’s wooden siding gives the building a natural profile and helps
it blend into the surrounding forest setting. The Jordanbad Biberach
Sauna Village was carefully designed with spa guests in mind; the Rob-
inia wood slats that make up the structure of the saunas were strategically
placed in vertical and horizontal patterns, with consideration of lighting
and space, and with each structure offering a unique view of the serene
greenery outside. The pine wood panels of Löyly act as venetian blinds
for guests, allowing privacy from the outside, while still providing an
uninhibited view of the Baltic Sea.
When it comes to spas, the benefits of wood building materials go far
beyond their practicality. They are an integral part of creating the luxu- 4
riating space guests look for when they need a moment of relaxation.
nordic.ca
WOODCHIPS
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WOODCHIPS
‒ s p r ing / su m m e r 2 0 1 7 9
Courtyard
House on
a River
Compact footprint minimizes
site disturbance and
emphasizes design over size
Greenwater, WA
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This two-bedroom residence is located in a wooded Designed to provide a zen-like retreat from the bustle
area, just outside Seattle, in the shadow of Mt. Rainier. of the city, the open living area uses large glass walls to
Clad in a custom-run Western red cedar rainscreen create a sense of space and light even on the Northwest’s
siding system, the 1,900-sq.ft. home on the banks of darkest, rainy days. The exposed architectural-grade
the White River quietly blends into the surrounding glulam beams unify the various rooms under a single
forest. An entry courtyard creates a smooth transition roof system, while drawing the eye up through the roof
from the outdoors while forming a gentle periphery to monitor to the trees beyond. Black-stained Douglas fir
keep the ubiquitous elk herds at bay. No. 1 columns help support of the roof system and
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define a circulation zone between the entry courtyard
and living/dining spaces. The wood wall studs are of
hemlock fir and the exposed wood columns are 6 x 6
Douglas fir. Black-stained cedar siding is installed on
the exterior.
‒ s p r ing / su m m e r 2 0 1 7 13
A steel-clad fireplace is the central architectural fea- ArChiteCt
ture, complementing the natural wood interiors while robert Hutchison Architecture
seattle, Wa
separating the living room from the covered outdoor
patio. StruCturAl engineer
By working diligently with the client, who was also swenson say Faget
the home’s general contractor, the building footprint seattle, Wa
was kept as compact as possible, minimizing site dis-
turbance out of respect for the lush evergreen landscape. g e n e r A l C o n t r A C to r
The residence places emphasis on design over size while Withheld – same as Client
Greenwater, Wa
offering an open feel in every room.
P h oto g r A P h y
mark Woods
seattle, Wa
BUILD
BOLDLY
with the knowledge that the same Acousti-Mat Sound Control System trusted in wood frame construction
can meet or exceed sound code in Mass Timber Construction — even with an exposed ceiling.
To learn more:
800-356-7887 • info@maxxon.com
www.maxxon.com
Victoria, BC
Located in a small suburb of Victoria, BC, this com- The buildings are separated by a terraced and richly
mercial project is one part of a comprehensive master landscaped courtyard. This publicly accessible space
plan that includes two, three-story wood-framed connects the surrounding sidewalks with the nearby
apartment buildings. The 16,500-sq.ft. Lakeside Galloping Goose Trail and the network of pedestrian
Market is composed of four, two-story commercial pathways in the park. The courtyard was a response to
buildings. Their locations were restricted by several a 40-ft. right-of-way for a water main that cuts through
large underground utilities corridors. The complex the site. The courtyard landscaping and a constructed
steps down a hill bounded by a park in the east and a wetland across the street from the building at the bottom
busy arterial road in the west. of the hill form part of the project’s stormwater manage-
ment strategy.
‒ s p r ing / su m m e r 2 0 1 7 17
The forms, materials, colors, and textures of the beams, TJI joists and 2 x 6 platform framing, were used.
architecture are a reflection of an adjacent Garry oak To address exposure issues in the stairway between
meadow and the natural surroundings of nearby Thetis buildings, smooth-formed and board-formed poured-
Lake Regional Park. The material palette is deliberately in-place concrete was used. From an urban design
restrained. The soft texture and warmth of the wood perspective, the structures were located close to the road
siding and soffits contrast with the hard surfaces of the to help scale and humanize them. The lower floor is at
unit pavers and metal roofing. The siding continues the sidewalk level and provides commercial shops within
tradition of cedar in this semi-rural context. walking distance of the surrounding neighborhood and
The exterior of the buildings uses a ventilated, insu- regional park
lated, rainscreen assembly clad in vertically oriented
tongue and groove siding made of Western red cedar. Client
The siding was milled for a tight-joint detail with square XW Sunrise Developments Ltd.
Victoria, BC
edges; its combed surface creates a smooth, refined
facade. Both the siding and soffits are lightly pigmented Architect
and clear-coated to allow the natural texture and color D’Ambrosio architecture + urbanism (DAU)
variations of the wood to show through and harmonize Victoria, BC
with the dark brown window frames. The engineered
Structural Engineer
wood joists of the insulated roof are clad with pre-fin-
Hoel Engineering
ished steel. Victoria, BC
Generous overhangs and an arcade along the court-
yard side of the lower buildings protect the wood G e n e r a l C o n t r ac t o r
cladding. This, along with a miniature bronze louver Eagleye Restoration & Construction
Victoria, BC
system and fabric canopies over the west windows, help
meet code-mandated energy efficiency standards. Struc-
P h o t o g r ap h y
turally, load bearing dimensional wood columns, glulam Silent Sama Architectural Photography
Burnaby, BC
18 ‒ spring / summer 2 0 1 7
1
4 2
site plan
‒ s p r ing / su m m e r 2 0 1 7 19
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Rocky Mountain Institute
Innovation Center
CLT, glulam and SIPs help achieve project’s high performance goals
Basalt, CO
Rocky Mountain Institute’s new Innovation Center is Rough-hewn Colorado red and buff sandstone walls
a physical manifestation of the organization’s mission rise from the earth, zinc shingles and metal panels
and values; it optimizes resources for a high level of reflect the snow-capped mountains, and western
energy efficiency in a structure that complements the juniper wood rainscreens contribute to the Rocky
local community and serves as a demonstration site for Mountain palette. The selection of these regional mate-
the industry. The net-zero energy office and convening rials reduces carbon and environmental impacts and
building provides space for RMI research and confer- enables the building to nestle within the landscape and
ences. The building accommodates 40 workspaces, blend into its native environment.
conference areas for up to 80 people, a reception/dem- The goal was to create the highest-performing build-
onstration atrium, library, kitchen and dining areas. ing possible, while also creating a replicable process.
Located on the edge of the Roaring Fork River in Designed to be a 100-year building, the design team
Basalt, CO, the 15,610-sq.ft. building has unobstructed incorporated a variety of tools and materials that
views, ample daylight and a natural material palette helped the building become a LEED Platinum and Pas-
that reflects the surrounding landscape. The site gently sive House certified structure targeting Living Building
slopes down into the Roaring Fork Valley with moun- Challenge “petals” including net-zero energy.
tains rising in the distance. The building overlooks the The building’s structural system uses a combina-
river to the south, a watershed conservation area to the tion of prefabricated CLT, glulam, and structural
west, and Basalt Mountain to the north. Defined by its insulated panels (SIPs) with oriented strand board
Aspen groves, pine forests, mountain meadows, deep (OSB) facing to help achieve the project’s high per-
valleys, stunning red cliffs and free-flowing river, the formance goals. These systems were energy-efficient
38,000-sq.ft. site is an ideal location for this building and easy for trades to work with, allowing the struc-
that takes its design inspiration from its surroundings. ture and envelope to be constructed quickly which, in
As if growing from its location, the building’s exte- this cold climate, was necessary because of the short
rior palette features the durable materials of the area. construction window.
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The use of flat CLT panels in the building’s floor complemented by wood slat ceilings and white birch
structure allows for future flexibility and maximum casework, creating a balanced neutral palette selected
daylight penetration resulting in generous light-filled to maximize light reflection and minimize eye strain.
spaces. The overlapping CLT panel floor system cre- The exposed wood structure also eliminates the need
ated mechanical chases with room for the addition of for finishing materials.
future systems. This low-profile structural system also Engineered, 12-in. thick SIPs with OSB facing and
afforded ceiling heights of 10 feet 6 inches while main- wood splines provide a super-insulated, low-infiltration
taining a 12-ft. floor to floor height, thereby increasing envelope with minimal thermal bridging, a key strategy
daylight penetration without increasing the building in creating this passive building that has no mechanical
height, which was limited by code. The CLT panels, cooling and minimal distributed heating used only on
sourced from Penticton, BC, utilize beetle kill timber cold days in the extreme mountain climate.
for inner layers as a way to make productive use out of On the exterior, western juniper – a native “waste”
forests decimated by the mountain pine beetle. wood considered invasive in some areas – spans the
The use of wood is key to the Innovation Center’s transition of exterior facade elements and denotes
goal to achieve a high-performance workplace that pro- building entries. The product’s extreme durability is a
motes the best in human performance. The exposed benefit in the harsh climate. Left untreated, the juniper
CLT and glulam structure responds to the biophilic will weather to a silver patina, making the building
design goals of the project by showcasing natural mate- seem as if it grew from its site. The natural rot resis-
rials that reinforce occupants’ connection to nature tance of the juniper eliminates the need for chemical
– a strategy that has been proven to reduce stress treatments or coatings and reduces the long-term
and increase productivity. The exposed structure is maintenance of the exterior wood
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Client
Rocky Mountain Institute
Snowmass, CO
Architect
ZGF Architects
Portland, OR
Structural Engineer
KPFF Consulting Engineers
Portland, OR
G e n e r a l C o n t r ac t o r
JE Dunn Construction
Denver, CO
T i m b e r S u pp l i e r
Structurlam
Penticton, BC
P h o t o g r ap h y
Tim Griffith Photography
San Francisco, CA
‒ s p r ing / su m m e r 2 0 1 7 23
MAKE
INSPIRATION
HAPPEN
Have questions?
WWW.WOODDESIGNAWARDS.COM
Ioana Lazea, Awards Coordinator
ilazea@cwc.ca
1-800-463-5091 ext 227
PATCH22
Super-flexible wood high-rise brings
redevelopment to an industrial area
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PATCH22, a 98-ft. tall wood high-rise, is the result of a were conceived and implemented to meet this challenge.
collaboration between an architect and a building man- The project incorporates numerous technological inno-
ager who decided to achieve together what they had vations including hollow floors and a removable top floor.
not yet had an opportunity to achieve when working A lack of service shafts in the apartments was achieved by
for previous clients: a striking, outsized wooden build- having the piping and cabling taken horizontally to cen-
ing with a great degree of flexibility and a high level of tral shafts in the core but the standout feature is the use
sustainability. of a wood as the main structure. The wood has largely
The project was developed during a period of financial been left exposed, making this a key contributor to the
crisis from 2009-2014, so innovative financing solutions ambience of the apartments and the exterior.
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PATCH22 employs wood as the principal material for both
the structure and facade. The structural wood on the outside of
the building is redwood while the facade is Douglas fir. On the
interior, the architects used glulam for the columns and beams
and CLT for load-bearing walls. The fire resistance requirement
of 120 minutes for the main load-bearing structure was satisfied
by adding three inches of additional wood to the structure on
the fire-load sides. This allowed the wood to remain exposed.
The architects aimed to create a structure that would enable
buyers to build their own spaces. The firm didn’t want to create
a generic structure because the renewal of the post-industrial
area where PATCH22 is located needed an innovative landmark
building to show the city of Amsterdam that transformation
had begun. It turned out that the expressive exterior and the
completely open layout of the interior were the perfect combi-
nation to attract buyers to this part of the city, even during the
credit crunch of 2009-2014.
The high-rise section of the 58,125-sq.ft. building can be
converted from commercial space into residential space and
vice versa without any changes to the structure. Each of the
levels, which playfully shift in and out, can be configured into
large loft apartments of up to 5,812-sq.ft. with huge balco-
nies, or divided up into as many as eight smaller apartments.
The floors can also accommodate open plan office space that
covers the entire floor thanks to the lack of structural dividing
walls, and a generous story height of 13 ft. Apartments can
be subdivided or merged, and the division into apartments is
flexible and able to be changed in the future. The apartments
themselves offer complete layout flexibility because the occu-
pants are able to install the pipework and wiring to suit their
own needs.
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6 8 10m
n Hasseltkade
South Facade
Client
Lemniskade BV
Amsterdam, The Netherlands
Architect
Frantzen et al architecten
Amsterdam, The Netherlands
Structural Engineer
Pieters Bouwtechniek
Amsterdam, The Netherlands
G e n e r a l C o n t r ac t o r
Hillen & Roosen
Amsterdam, The Netherlands
P h o t o g r ap h y
Luuk Kramer Photography & Film
Amsterdam, The Netherlands
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PROUD SPONSOR
Proud to protect
the world’s most beautiful
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‒ s p r ing / su m m e r 2 0 1 7 33
17
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AIA
The theme of this year’s AIA show is “Anticipating
Need, Challenge and Change.” How would you apply
that to wood construction in 2017?
The Architecture 2030 Challenge is all about transforming...
We’re proceeding toward this moment in our world where the
built environment needs to respond to the challenges of our
impact on the world, be that climate, or space and density,
affordability, urban spread, etc. The built environment is
responsible for creating these living spaces and work spaces
that are sustainable yet innovative enough that we are learning
and creating better cities and better places to live for the next
generation. Really, it comes down to making decisions based
on what’s best for the sustainability of us, and I think that’s
a really big challenge where wood can play a role. I think we
see that in the innovation of wood products like mass timber
where now we can start to build taller, we can have longer
spans, so we’re no longer limited to smaller buildings, no
longer limited to dimensional lumber. Mass timber can now
play a role in safe construction of buildings and offices and
and developers – folks who are attending AIA – just what is going dwellings.
on with wood these days. There are a lot of innovative products
and systems that are available to create beautiful projects, but
people aren’t necessarily aware of mass timber products, the dif- Scott Breneman,
ferent code allowances, or different ways to design buildings with Senior Technical Director,
wood.
WoodWorks
How have you seen the presence of the Presenting
wood construction industry change and “Evolution of Mid-Rise:
evolve at AIA over the years? Wood Raises More Opportunity
I see more of a coming together. There’s not a glass pavilion, for Increased Value”
to my knowledge, there’s not a steel pavilion, so we’re a little at AIA 2017
unique in that way. We’re a family in a sense. The people who
are there represent different associations or different products or
different uses of wood ranging from hardwood floor products, to
sheathing, to wood furniture. Really what’s happened over the
last couple of years is a coming together, a realization that pro- Tell me about the presentation
moting the use of wood is of benefit to more than just the single you are giving at AIA 2017.
producer or the single manufacturer. It’s really an opportunity It is primarily about mid-rise construction and related trends.
to let more people know the possibilities of building with wood One trend is the increase in mid-rise wood construction in
– renewability, versatility, innovation – those types of things. parts of the country where it isn’t yet entrenched. In certain
regions, five-story wood construction has been common for a
Are there any interesting trends you long time; in others, it’s relatively new. As these areas trend away
are seeing in architecture at the moment? from single-family housing, developers and designers are look-
For me, the diversity of architects and what they come up with, ing for opportunities to economically build denser multi-family
in terms of the designs for buildings in their regions and their projects – that of course meet all the requirements for safety
cities, continues to amaze me. We see a more mature use of mass and performance. The result is that there are jurisdictions and
timber products, going beyond glulam beams and trying to push designers becoming familiar with four-story and five-story wood
the boundaries to see where other mass timber products can be construction that don’t necessarily understand how to achieve
a design element in the building. Things like CLT panels or NLT these buildings under current building codes or what those sys-
panels are being used in interesting ways to provide some form tems look like. Through presentations like the one I’m giving,
and function, while also benefitting from the product itself. This WoodWorks provides a necessary education component – i.e.,
means not just using it as a structural component but refers to teaching people how to present those projects in the context of
the use of wood aesthetically within that structural component. building codes and design them effectively.
34 ‒ s p r ing / su m m e r 2 0 1 7
AIA
20
17
The second theme is the evolution of building codes over time. ing on potential changes to future versions of the code which
For example, there was a significant change recently that relates may allow taller wood construction. From WoodWorks’ per-
to podium construction – which is an economical way to increase spective, we’re as fascinated as everyone else by developments in
the density of mid-rise projects. Under the 2012 IBC, you can tall wood, and we’re keeping a close eye on the design of these
have five stories of residential wood-frame construction over a buildings so we can help educate other interested designers. At
one-story podium. In the 2015 IBC, you can have the same five the same time, we’re very much focused on what can be built
stories of residential wood over a two-story podium. This change under the code today; the trends in mid-rise and offices, and
offers a pretty significant increase in density at relatively low cost. also education, are just as fascinating.
This is the kind of information we’re giving architects and
engineers, to make sure they understand the changes and can How do architects and designers take the
leverage the flexibility and options available in the building code. AIA 2017 Anticipate Challenge theme and
apply it to wood construction?
What are some of the new trends I think this is an interesting and relevant challenge in the realm
you’re seeing in wood construction? of timber offices because exposed timber is new to many design-
Another trend is the growing use of wood for what I call open ers and offers opportunities to be innovative and assume a
or exposed timber offices. There’s been a lot of revitalization leadership role in their city or region. If you’re in Minneapolis,
and reuse of old wooden warehouses in downtown districts, you can be known as a leader in the design of timber offices. It’s
and a lot of these repurposed buildings were turned into offices. this spirit of innovation that causes some designers to look at
People like them, and they like working in them, and now we’re systems and technologies that are new to them, educate them-
seeing a proliferation of new timber offices. Wood office build- selves, and come up with something truly inspiring. It’s easy
ings are allowed to be up to six stories under the IBC; that’s to do what you’ve always done and know very well but, if you
not something new in the building codes, but people are redis- want to stand apart from the competition, I think you have to
covering that building type. The trend toward timber offices is accept the challenge of doing something exciting and different.
closely aligned with the growing interest in mass timber. Newer
buildings aren’t always mass timber – they could be tongue and
groove floor decking over glulam beams, over glulam columns, Tom Chung,
none of which is new – but there’s a definite link. Principal Architect,
This trend is seeing a lot of movement on the west coast, but
also elsewhere. The six-story Bullitt Center in Seattle (com- Leers Weinzapfel
pleted in 2013) was a real eye-opener in that it was the newest Associates
heavy timber building in Seattle in decades, but it was also a very
green building that met Living Building Challenge standards.
Presenting
“UMass Design Building:
It was a high-profile building and I think it inspired a lot of
Leading the Way with Mass
people to build exposed wood offices. But when you look at the Timber Solutions” at AIA 2017
trajectory of the trend, it started with a pathfinder, a high-end
building developed and paid for by an occupant who wanted to
set an example, and evolved to what we have now, a variety of
completed, market rate office projects where the central design
feature is exposed timber. It’s exciting to hear developers talk Tell me about the presentation
about how they built one of these open timber offices to be you are giving at AIA 2017.
competitive with traditional offices down the street, except now It’s a good general case study of our University of Massachusetts
they’re getting more rent for the space because it’s so attractive. Amherst Design Building project, in terms of the design but also
all the issues of approval, schedule, and budget. It’s a case study
What about tall wood? of realizing this vision in an area of the country where this hasn’t
Tall wood is exciting and inspiring – and gets a lot of attention – been done before. I’ll be going through a brief introduction to what
but it takes a while for those projects to move forward. Tall wood, the project is, its background, and what the design idea is. Then
to me, refers to something that’s not currently allowed by the I’ll go through the structural design of the project, discussing the
prescriptive limits of the code. There are projects, like Carbon12 mass timber elements from the glulam columns, beams, and brac-
in Portland, which are beyond the code limits and use a mostly ing, to CLT floor systems and shear walls. Essentially, everything
timber system. Also in Portland is the Framework project, which above the foundation was wood, with CLT in all aspects of the
will be 12 stories; that’s under plan check now. Those are inspir- design. I’ll be talking about that in terms of how the architect and
ing projects that show what wood can do and we hope there will the structural engineer worked together to formulate and develop
be many more. The ICC (International Code Council) is work- the whole system. I’ll also be talking about how, as the architect, I
‒ s p r ing / su m m e r 2 0 1 7 35
17
20
AIA
navigated the process of code approvals, cost estimating, budget, So for all of those reasons it’s a very unique type of building. It’s
schedule, getting the clients on board, getting the code officials really the only structure that I can think of in the United States
on board, and the variance process we had to go through. In the that explores the possibility and the limits of the geometry and
last third of the presentation I will be focusing on the main space, the shape of wood in terms of what a building can look like. A
discussing the detailing, procurement, fabrication, and construc- lot of people say these days, “If you can design it, you can build
tion of the whole zipper truss element. it because the technology is there,” and I think this is one of the
buildings that proves that case.
Is the UMass Design Building the first
mass timber building of its kind in the U.S.?
There are a lot of firsts with this project. It’s the largest CLT
academic building in the United States. More interestingly, it is
probably the most advanced CLT structure in the U.S., mean-
ing that it used CLT for all aspects of the structure, not just the
load-bearing vertical structural system, but also the seismic,
wind, and shear loads. All the cores are made up of CLT. It’s not
just CLT, but it’s using it in a composite system in conjunction
with concrete and then making that system work together. The
zipper truss is also fairly unique... the shape of the building is
unique in that most timber buildings and CLT buildings have
been basically rectangular boxes that have been extruded because
of their typology of either being offices or residences. This is an
academic building with quite different parameters, spans, and
program, so it’s a building complex in geometry, irregular form,
cantilevers, and a very expressive wood structure in the middle.
Innovative Glulam
&
Timber Solutions
TechnicalSolutions
Rocky Ridge Recreation Facility, Calgary, AB. Photo Credit: dsTroyer photography/David Troyer
Nicholas Sills
38 ‒ s p r ing / su m m e r 2 0 1 7
TechnicalSolutions
spans of up to 46 ft. Each of these purlins through public engagement; subse- set of geometric rules that could eventu-
fits perfectly between the primary beam quently, Structurlam developed the ally be produced with a combination of
gridlines, with minute free form geom- design direction, a process that included CNC machines and precision set glulam
etry milled into the top surfaces of the designing a freeform flowing roof to echo jigs. The top surfaces of these large glulam
purlin and end connection points. The the glacial flows of hillsides around the arches were five-axis swarf, milled with
project is an icon, as it blends into the project. The first concept to bring this to a complex surface to exactly match
grassy, glacial-tilled fields of the prairies. fruition included using a single common the freeform roof geometry. The infill
Although this project was complex, glulam arch radius, slightly adjusting the glulam purlins were similarly milled and
going far beyond typical construction position of this same curve. The adjust- cut to exact precision to allow the instal-
processes and design requirements, the ments of this same arch radius were lation of pre-engineered, drop in place
timber installation portion of the proj- made in a freeform context, producing connections.
ect went smoothly. The success from a roof that double curved in the other
this process demonstrates the potential direction along a unique set of points. Fully Coordinated BIM Model
of future construction services and the This resulted in a completely freeform A BIM model, fully coordinated between
power of in-depth, high-level Building set of organic roofing geometry, loosely all trades, was used with Autodesk’s
Information Modeling (BIM). defined by boundary conditions such as BIM 360 Glue. Each trade was required
required height at certain intervals and to regularly upload their 3D model in a
Complex Organic Geometry end points. Project partners worked to format compatible with the software.
During initial design phases, The City bring basic sets of rhyme and reason to This information was then used for coor-
of Calgary developed the project scope the freeform shape and wrangle it into a dination and clash detection between all
trades. Online markup reviews were held
weekly to ensure issues were resolved in a
timely manner. This BIM system is a great
example of how advanced construction
systems and 3D modeling procedures,
when implemented into design and
construction, result in high-level per-
formance across all parties. The use of
these fully integrated models allowed
the coordination of the timber with
other material suppliers. For the detail-
ing team, this meant online coordination
of nearly 4,000 connection points where
every single element was required to
match in both the steel and glulam sup-
plier’s model. Enhanced BIM modeling
matches perfectly with modern mass
timber construction as the integration to
CNC machines is relatively seamless and
this level of design detail is needed for the
mass timber supplier to produce these
high-quality and tight-tolerance projects.
Design with
Tolerances/Practicality
Roofs larger than football stadiums don’t
snap together overnight. However, in this
Rendering: GEC Architecture
case, the precision of the mass timber
package allowed for exceptional instal-
‒ s p r ing / su m m e r 2 0 1 7 39
TechnicalSolutions
lation speed. There were almost no site QA/QC America include the Kin Arena in Prince
interference issues as a result. The suc- Quality assurance and quality control are George, BC; the Banff Recreation Centre
cess of this design resulted from in-depth key to this workflow. With a single glulam in Banff, AB; the Armstrong Arena in
analysis to work in appropriate tolerances beam having up to 529 ft3 of wood, there Armstrong, BC; and the well-recognized
on purlin to main beam connections and was no room to make mistakes. Quality VanDusen Gardens and Richmond Oval
potential shim locations between pri- control starts with a comprehensive qual- in Greater Vancouver.
mary beams. The use of BIM models to ity assurance plan. This means that parts
coordinate between trades allowed the and production orders are checked before, Conclusion
project team to work on a universal set during, and after processing to ensure The Rocky Ridge Recreation Facility is a
of specified tolerances. The steel supplier that total quality is achieved through- stunning new addition to Calgary’s recre-
knew where their steel needed to be and out the fabrication of all elements. CNC ational facility offerings. The large,
the tolerances that were acceptable to fit machines must be calibrated consistently sweeping curves flow into the natural
with the mass timber system. throughout the entire project requiring landscape while housing an impressive
continual quality assurance processes to assortment of recreation facilities. The
Coordination/ be in place. The high level of attention to project, funded by The City of Calgary, was
Timelines/Shipping detail that must be maintained on proj- made possible through the collaboration
Production coordination initially called ects of this scale is easy to underestimate. and detailed project development of
for just-in-time delivery of glulam com- However, detailed procedures and check- extraordinary team members. These
ponents with a small buffer zone. The ing processes allow complex teams to pair unique mass timber roofs provide inspira-
mass timber supplier worked diligently with modern technology and produce tion to the world by demonstrating what is
to ensure the schedule could be met and these outstanding results. possible with natural, strong and beautiful
that the majority of glulam elements engineered wood products. Projects like
could be stored on-site prior to instal- One-of-a-kind Facility this present mass timber as a leader in per-
lation if needed. The requirement was Structures like the Rocky Ridge Recreation formance construction for unique projects
contractually set to maintain a minimum facility are becoming more common in completed on time and on budget.
of three beam lines and purlin bays avail- Europe, however, this project is first of its
able on-site at all times so the installation kind in terms of size and complexity in Nicholas Sills is the Detailing Department Supervisor
crew would not be held up waiting for North America. Other projects that show- at Structurlam Products LP. He can be reached at
materials. case impressive mass timber roofs in North (250) 492-8912.
40 ‒ s p r ing / su m m e r 2 0 1 7
IDEAS&APPlICATIoNS
The university’s most recent hub devel- Brock Commons is one of the tall wood
opment features the Brock Commons building designs selected for construc-
Phase 1 Building, an innovative hybrid tion through the competitive process of
high-rise that, at 174 ft. high (18 stories), the Tall Wood Building Demonstration
will stand as the tallest mass-timber build- Initiative.
ing in the world when completed in May
2017. Brock Commons will provide 404
beds for students, in studios and quad Building Elements
units, with public amenity spaces on the
ground floor and a lounge on the top floor. CLT panels
Brock Commons’ hybrid structural Quantity: 464 panels
design ensures the building’s performance Weight: 954 tonnes
and safety. The foundation, ground floor,
and stair/elevator cores are reinforced Glulam/PSL columns
concrete, while the superstructure is com- Quantity: 1,298 columns Concrete components
posed of cross-laminated timber (CLT) Volume of concrete saved: 2,650 m3
floor panels supported on parallel strand (Reduction in CO2 emissions compared to a
lumber (PSL) and glue-laminated timber concrete building of similar size)
(GLT) columns with steel connections.
The building envelope is comprised of
prefabricated, steelstud frame panels with Final design
wood-fibre laminate cladding, and a tra- Brock Commons’ structural system is
ditional SBS (styrene-butadiene-styrene) designed as a hybrid configuration. The
roof assembly on metal decking. foundations, ground floor, and building
The University of British Columbia cores are reinforced, cast-in-place concrete.
is already at the forefront of the global The concrete second-floor slab acts as a
movement to revitalize mass-timber con- transfer slab between the concrete and the
struction and be innovative in the use of wood structures and allows the ground-
new wood products in its academic and floor structural grid to be independent of
operational buildings, but the construc- the wood structural grid. The structural Wood components
tion of a residential high-rise is a first for gravity load system of floors three to 18 RenderingS: CadMakersInc.
the university. Brock Commons is pio- consists of GLT columns and CLT floor
neering recent advances in engineered panels, with PSL columns replacing the
timber products and building techniques, GLT in high-load areas on floors two to Foundation and superstructure
demonstrating that wood is a viable option five. Point connections between columns The building foundation is composed
for high-rise applications while creating and slabs consist of hollow structural sec- of reinforced spread footings and a strip
unique research and learning opportuni- tion steel assemblies. footing at the perimeter of the building.
ties related to the design, construction, The decision to adopt a hybrid structure Below each core is a raft slab that includes
operation, and inhabitation of a tall wood was driven by the design requirements and soil anchors with 1,250-kN tension force
building in North America. tight approval deadlines. The complexity capacity.
In 2013, Natural Resources Canada of providing the necessary support for the The choice of a mass-timber superstruc-
collaborated with the Canadian Wood lateral forces associated with a tall wood ture will result in a building significantly
Council to launch the Tall Wood Build- structure made it unfeasible to pursue lighter than a comparably sized concrete
ing Demonstration Initiative. It provides mass timber solutions for the building building, thus Brock Commons requires
financial and technical support for cores due to the amount of time that smaller and less costly footings. However,
encouraging the design and construction would be needed to create the innovative the lower mass also results in less inertia
of tall wood buildings in Canada. The designs and secure approvals for them. and less resistance to overturning, which
initiative’s overall objective is to link sci- Also, on the ground floor, the use of a are key considerations in a seismic zone
entific advances with technical expertise concrete structure allowed for high clear- such as coastal British Columbia. The
to showcase the application, practicality, ances and large spans in Brock Commons’ structure is therefore designed to ensure
and environmental benefits of structural public spaces and provided non-combus- that all lateral forces are adequately trans-
building solutions that are innovative and tible spaces to house large mechanical and ferred first to the building cores and then
wood-based. electrical services. to the raft slabs.
42 ‒ s p r ing / su m m e r 2 0 1 7
IDEAS&applications
Brock Commons’ superstructure is com- ducts occurs immediately below the roof; precedent residence projects on campus.
prised of reinforced concrete columns on these ducts then branch to vertical shafts The ground floor includes administration;
the ground floor and a concrete transfer located between units and service the suites food services; amenity functions such as
slab on the second floor, two reinforced on all floors. The kitchen exhaust ducts use social and study spaces for students; and
concrete cores, mass-timber slabs and charcoal filters to clean and recirculate the mechanical, electrical, and other service
columns on the upper floors, and a steel air, thus eliminating any horizontal duct rooms. The upper floors house sixteen single
perimeter beam at each floor. The beam runs to the exterior of the building as and two quad residential units per floor,
stiffens the edge of the perimeter CLT well as penetrations through the building and a lounge area is on the eighteenth floor.
panels and supports the building envelope. envelope. Standard suite layouts that had been devel-
The CLT panels are made of five layers All horizontal distribution of systems, oped for a previous residence were tweaked
of dimension lumber. The 29 CLT panels such as conduits and pipes, must be sur- to allow for the wood structure. For exam-
per floor are joined together by a plywood face mounted to the underside of the CLT ple, the mechanical, electrical, and plumbing
spline nailed or screwed to each panel. A panels and require coordination of routes systems are consolidated through shafts, and
concrete topping increases the acoustic and headroom clearances. Distribution services closets are stacked to minimize the
insulation properties and provides fire pathways were planned during the design number of penetrations through the prefab-
protection during construction. Most of phase in order to facilitate the design of ricated CLT panels.
the columns are GLT. Some PSL columns the penetrations and cutouts into the dig- The design of interior elements is
are used on floors two through five at the ital fabrication of the CLT panels. These driven by the need to provide adequate fire
center of the building, for additional com- aspects of the design were captured in the resistance and acoustic separation. Encap-
pression strength. virtual design and construction model, sulation of the wood structural columns
and were tested during the construction and floor panels achieves a two-hour fire
Building envelope of the full-size mock-up. resistance rating. Internal demising walls
The ground floor of Brock Commons is The building systems are also designed are designed to provide a two-hour fire
enclosed by a glass curtain wall system. to be flexible in order to accommodate resistance rating between suites and a
A three-layered CLT panel canopy with a settlement and variation in structural one-hour fire resistance rating between the
double-folded, standing-seam, metal roof movements, given that the wood struc- units and the corridor.
provides coverage for pedestrians. tural elements will settle and shrink at
On the upper floors, the building enve- different rates than the concrete cores. Building monitoring
lope is a prefabricated panel system with The domestic hot water system is designed Because this hybrid type of construction is
an R-16 minimum thermal resistance. with cross-linked polyethylene piping new, there are few actual performance data
Each panel is composed of a structural instead of the traditional copper. Polyeth- on which to base design decisions and code
steel stud system; fibreglass batt insu- ylene piping is regarded as a more durable regulations. As part of the demonstration
lation; a wood-fibre, laminate-panel, material than copper; it is flexible and thus nature of Brock Commons, a monitoring
rainscreen cladding system; and pre- does not require as many fittings and con- system will be installed to collect data
installed window assemblies. nections, which decreases the risk of leaks. on the performance of engineered wood
This prefabricated envelope system Other flexible design strategies include products and hybrid structural systems
allows the building to be rapidly enclosed the use of braided stainless steel connec- in a high-rise building. The data from
as the structure is erected, in order to tions, expansion compensators, expansion Brock Commons, and the research that
protect the wood components from the joints, flexible ducts and pipe connectors, will be conducted with it, are expected to
weather. The prefabricated portion is com- and suspended sanitary and storm stacks contribute to the creation of performance
posed of the rainscreen cladding system at every fourth floor. and building safety standards for future
up to the steel studs. The vapor barrier, In the case of a leak, the ability to pre- tall wood buildings.
batt insulation, and the interior layer of vent and mitigate water accumulation
drywall will be applied on-site. within units or interior assemblies was
also considered. Each unit has a floor Facts
Building systems in drain in the bathroom – which is not
wood construction standard practice in North American resi- • Height: 174 ft. (18 stories)
As a general strategy, building systems dential construction – and a highly visible • Site area: 24,918-sq.ft.
are consolidated in centralized locations water-shutoff panel. • Gross area: 162,750-sq.ft.
and have highly coordinated distribution • Typical floor-to-floor height is 9 ft. for the
pathways to reduce penetrations in the Interior layouts and construction mass timber structure on the upper floors
CLT panels. For example, horizontal dis- The interiors of Brock Commons are of and 16 ft. on the ground floor
tribution for both supply and exhaust air similar programming and layout as other
‒ s p r ing / su m m e r 2 0 1 7 43
IDEAS&APPlICATIoNS
Three aspects of building performance • Horizontal vibrations due to wind developed for code approvals and con-
that pose specific challenges to tall wood (and, potentially, earthquakes) – structability as well as performance.
buildings will be monitored. Accelerometers located at the top, This meant that the design phase had to
• Moisture content of the CLT panels bottom, and midpoint of the build- integrate the traditional building design
– Sensors installed within the CLT ing will monitor acceleration rates, with detailed planning for the construc-
panels will measure the variation lateral vibrations, and other dis- tion phase.
of moisture content in the panels placements. The overall simplicity of the design
throughout their entire lifecycle, of the Brock Commons Phase 1 Build-
including during fabrication and lessons learned ing is broadly recognized as being key
installation, as well as during use in As a demonstration of a novel type of to the project’s success. The design
the building. building, the planning of the Brock approach emphasized the project as a
• Vertical settlement, including elastic Commons Phase 1 Building has required whole rather than viewing it as a set of
shortening, moisture-related shrink- high levels of commitment from the separate building components, systems,
age, and creep – Sensors installed design team, and the ability to respond or applications.
along key structural elements on all to some new and unpredictable chal-
floors will monitor differential move- lenges and considerations. Excerpt printed with permission from Forestry
ment between individual components The building design, and especially Innovation Investment. Read the complete case
and total vertical settlement of the the hybrid structural solution, was study online at www.naturallywood.com.
building.
2x4
SIZER SHEARWALLS CONNECTIONS DATABASE EDITOR
Gravity Design Lateral Design Fasteners Customize Materials
www.woodworks-software.com 1-800-844-1275
Wood De
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2015 Wood Design Manual is Now Available!
Manual 20
Wood
Design
Manual
Canadian
Wood
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