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f.514-2
Technical task
for holding a tender for the design and manufacture of a drum screen with an unloading screw
3F-401
Ed. date Reason for change
In
Subp.
2024
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I General requirements
1. Name of the enterprise and design
object
Object location
2. Russian Federation
design
3. Basis for design
4. Type of construction Construction
5. Scope of work performed Selection and production of a drum sieve with an unloading screw
Purpose of the designed object
6. Screening and transferring dried sodium cyanide NaCN
Composition and brief description of the
7. technological object (installation)
Installation for the production of sodium cyanide NaCN with a capacity of 15
thousand tons/year
Planned start date for construction
8. of the design facility
9. Overhaul mileage 1 year
10. Special conditions
Agreed:
In
PIR 49-23/BP-OL-3F-401
Subp.
Change Number of students Sheet No. doc Subp. date
. . Sheets
Stage Leaf
1 9
Construction of a plant for the production of sodium
cyanide NaCN
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II Climatic conditions in the construction area
1. Estimated temperatures, ° C: absolute
1.1. minimum average temperature of minus 37
1.2. the coldest day, with a probability of 0.98 average temperature of the coldest five-day period, with minus 31
1.3. a probability of 0.92 absolute maximum average maximum of the warmest month average annual Average minus 24
1.4. relative humidity, %: of the coldest plus 41
1.5. month of the warmest months Minimum relative humidity, % plus 27.5
1.6. Maximum relative plus 6.9
2. humidity, % Wind
2.1. 83%
2.2. 57%
3. 55%
4. 84%
5.
5.1. Standard value of wind pressure according to SP 20.13330.2011 (updated edition of SNiP 2.01.07-85*), 0.38; III wind region
kPa
Precipitation:
6. 6.1. Estimated value of the weight of snow cover per 1 m2 of horizontal surface of the earth, kPa 1.5; III snow region
Site conditions:
7. 7.1. A - less than 5; B - 6;
Seismicity on the MSK-64 scale, points
S-7
7.2. Absolute elevation above sea level, m Ambient 140-150
7.3. barometric pressure at the equipment installation site, mmHg. (hPa)
748.5 (998)
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Sheet
PIR 49-23/BP-OL-3F-401
Change Number of documents Sheet No. Subp. date 2
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III List of supplied equipment and services
Paragraph Description Quantity Notes
EQUIPMENT
1. Drum sieve with unloading auger 1 kit
The scope of delivery of the object includes:
1.1. Drum sieve 1
1.2. Frame 1
1.3. Drum drive 1
1.4. Unloading auger 1
1.5. Auger drive 1
1.6. Counter flanges with gaskets and fasteners (studs, nuts) 1)
1.7. Rotating plugs for process fittings 1)
1.8. Internal welding devices (support rings, fasteners, etc.) Welding
1)
1.9. materials for making field welds
elements
1)
1.10. Materials required for assembly and installation 1)
LIST of spare parts
2. Gaskets for flange connectors; 2 sets
10% fasteners, but
not less than 2 pcs.
3. Fasteners (studs, nuts, washers)
everyone
standard size
SERVICES
4. Construction and installation work (or installation supervision) 1)
1) To be specified at the detailed design stage
2) The supply of fastening and sealing parts is at least 10% of the total volume of parts
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Change Number of documents Sheet No. Subp. date 3
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IV Technical requirements
P/ Unit
Parameter Meaning
P jerenia Note
General information
-
1. Type of equipment Drum sieve with unloading auger
- Screening and transferring dried sodium cyanide NaCN
2. Purpose
-
3. Number of devices 1 drum sieve with unloading auger
- 24/7, year-round, 7,000 hours per year
4. Operating mode
5. Performance range % 60 - 110
Installation conditions:
-
6. Installation location Climatic Inside a heated room
7. modification and placement category in accordance
UHL, 4
with GOST 15150-69 Category of
premises, buildings and outdoor installations for fire
8. hazard in accordance with SP 12.13130.2009 AT 4
Class of explosive zone according to PUE and GOST - -
9.
30852.9-2002
Basic technological data
10. Wednesday (name) Solid NaCN, water, air
Corrosive components/mass concentration
eleven. -/% mass Yes
12. Operating temperature °C 110
13. Working pressure bar (hut) Minus 0.01 – 0.01
14. Design temperature °C 200
15. Design pressure bar (hut) 0.01
16. Residual moisture content of sodium cyanide % wt. 0.5 – 1.0
17. Dimensions of briquettes (L x W x H) mm 20 x 16 x 35 1)
18. Briquette weight G 18 - 19 1)
19. Capacity of the drum sieve in terms of dry residue kg/h 2150 - 2700
NaCN Capacity of the screw
for fine fraction in terms of dry residue NaCN
20. kg/h 320 - 600
21. Density of the dry residue NaCN Bulk density kg/m³ 1590.8
of the fine fraction of the dry residue NaCN
22. kg/m³ 400 - 880
23. Environment hazard class in accordance with GOST - 1
12.1.007-76
24. Explosive environment in accordance with GOST - NG
30852.5-2002, GOST 30852.11-2002
Main design characteristics of a drum screen with an unloading screw
In
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25. Type of construction Sealed, gas-tight
26. Drum length mm 2600 1)
27. Drum diameter mm 800 1)
28. Sieve mesh size mm 10 1)
29. Thread thickness mm 2.5 1)
Subp.
30. Drum rotation speed min-1 27 1)
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PIR 49-23/BP-OL-3F-401
Change Number of documents Sheet No. Subp. date 4
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P/ Unit
Parameter Meaning
P jerenia Note
-
31. Drum speed control Frequency converter 1)
-
32. Blowing with compressed air Yes 1)
33. Water consumption for washing m³/h 15.0 1)
34. Water pressure for flushing bar and 3.0 1)
35. Diameter of unloading auger mm 250 1)
36. Auger speed min-1 65 1)
37. Supply rotation speed regulation -
Frequency converter 1)
auger
38. Assembled dimensions (L x W x H) mm 5135 x 1300 x 2400 1)
–
39. Material design Addition to compensate Stainless steel 1.4301 or equivalent 1)
for corrosion (erosion) mm
40. 1)
41. Post-weld heat treatment Not really 1)
Minimum permissible negative wall temperature 0
42. WITH 5
43. Estimated / Assigned service life, not years 20 years 1)
less
–
44. Warranty period 1)
The need for thermal insulation / the need
45. to weld parts for Not really 1)
thermal insulation fastenings
The need to weld linings for installing service
46. Not really 1)
platforms The need to weld parts for attaching
thermal insulation
47. Not really 1)
–
48. Type of supports 1)
- 220 V / 50 Hz / 1 phase
49. Electrical connection
380 V / 50 Hz / 3 phase
- No
50. Design for explosion protection of drives
- IP65
51. IP rating of drive enclosure Notes:
1. To be specified at the detailed design stage
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Annex 1
Connection diagram
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Appendix 2
Sketch of 3F-401 drum screen (for reference)
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Appendix 3
Fitting table
SIZE, TYPE
FITTING QTY. PRESSURE, PN PURPOSE
DN AND SURFACE
N1 1 300 6 Inlet of sodium cyanide briquettes 1)
N2 1 250 6 Output of fine fraction 1)
N3 1 250 6 Emergency discharge of fine fraction 1)
N4 1 300 6 Output of sodium cyanide briquettes 1)
N5 1 200 - Sight glass Ventilation ---
N6 1 150 6 connection Flush water drain / 1)
N7 1 50 10 drainage Connection of flush water 1)
N8 2 15 10 nozzles Compressed air connection 1)
N9 4 1/8” - 1)
Notes:
1. To be specified at the detailed design stage.
2. The size and location, as well as the type of sealing surface of the fittings, are specified during the development of working
and design documentation, taking into account the location of the equipment on the site and the routing of the
supply pipelines
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Change Number of documents Sheet No. Subp. date
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