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Interlocks

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0% found this document useful (0 votes)
41 views8 pages

Interlocks

Uploaded by

sreenu
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOC, PDF, TXT or read online on Scribd

Alarms & Inrelocks:

Tag number function Alarms Interlock

028 AI 1100 Cooling water return 028 AAH 1100


Scale : 0 to 14 pH measurement
Measure : 6

028 AI 1101 Live steam 028-ASH-1101 If alarm 028 AAH 1101 disappears, then divert
Scale : 0 to 10 condensate steamcondensate flow to clean stream (I-1000)
μS/cm (4 µs/cm)
conductivity
Measure : 0.2
μS/cm
028-AAHH- Divert steam condensate flow to dirty stream
(I-1001)
1102 (5µs/cm)

028 AI 1102 Process condensate 028-AAH-1102 Open valve 028 XSV 1035 and Close valves
Scale : 0 to 400 μS/cm conductivity 028 XSV 1034 and 028 XSV 1042 (I-1002)
(1005µs/cm) • If alarm 028 AAH 1102 disappears, then open
Measure : 20 μS/cm
valve028 XSV 1034 and Close valves 028 XSV
1035 and028 XSV 1042 (I-1003)

028-AAHH-1102 Open valve 028 XSV 1042, Close valves 028


(3005µs/cm) XSV 1034 and 028 XSV 1035 (I-1004)
 If alarm 028 AAHH 1102 disappears, then
open valve 028 XSV 1035 and Close valves
028 XSV 1034 and 028 XSV 1042 (I-1005)
028 DI 1200 Density of concentrated 028-DAL-1200
Scale : 950 to 1400 product extraction from
kg/m3 flash drum (1250m3/hr)
Measure : 1307 kg/m3 028-FV-1003
028-DAH-1200
(1350 m3/hr)

028 FIC 1300 Live steam flow to 1st 028-FAH-1300


Scale : 0 to 70 T/h effect evaporator
(t/hr)
Set point : 38.3 T/h 028-HX-1001

028 FIC 1301 Spent liquor flow to


Scale : 0 to 500 m3/h flash drum 028-FV-1004
Set point : 312 m3/h

028 FIC 1302 Spent liquor flow to


Scale : 0 to 600 m3/h flash drum 028-FV-1003
Set point : 416 m3/h

028 FIC 1303 Spent liquor flow to 4th


Scale : 0 to 500 m3/h effect separator
Set point : 312 m3/h 028-EV-1004
028 FI 1304 Concentrated product
Scale : 0 to 1200 m3/h extraction flow from
Measure : 845 m3/h flash drum 028-FV-1003
028 FI 1305 Process condensate
Scale : 0 to 250 m3/h extraction flow
Meas. : 154 m3/h
028 FI 1306 Live steam flow to
Scale : 0 to 3000 kg/h vacuum unit
Measure : 1257 kg/h
028 FIC 1307 Cooling water supply 028-FAL-1307
Scale : 0 to 6000 m3/h flow
Set point : 3569 m3/h (1800 m3/hr)

028 LIC 1400 Level in 1st effect 028-LALL-1400 Stop pump 028-PU-1001 after a delay time of 1
Scale : 0 to 100 % separator 028-EV-1001
Set point : 70 % (35%) minute (I-1006)

028 LAL
1400(50%)

028 LAH
1400(85%)

028-LAHH-1400
Close valve 028 XSV 1006
(95%)
After a delay time of 5 minutes :
• If by pass of 1st effect is not selected *(1), close
valves 028 PCV 1501A and 028 PCV 1501B (via
solenoids),
Switch controllers 028 PIC 1501A and 028 PIC
1501B to manual mode and set 028 PIC 1501A
and 028 PIC 1501B outputs at 0%
• If by pass of 2nd effect is not selected *(2), stop
transfer pump 028-PU-1021
• If by pass of 2nd effect is selected *(3), stop
transfer pump 028-PU-1022 (I-1007)
028 LIC 1401 Level in 1st effect 028 LALL If by pass of 1st effect is not selected *(1), Stop
Scale : 0 to 100 % condensate drum 1401(10%) pumps 028-PU-1011A and 028-PU-1011B after a
Set point : 50 % 028-PV-1011 delay time of 1 minute. (I-1008)
028 LAL
1401(25%)

028 LAH
1401(80%)

028-LAHH-1401 If by pass of 1st effect is not selected *(1), after


a delay time of 5 minutes, close valves 028 PCV
(95%) 1501A and028 PCV 1501B (via solenoids), Switch
controllers 028 PIC 1501A and 028 PIC 1501B to
manual mode and set 028 PIC 1501A and 028 PIC
1501B outputs at 0% (I-1009)
028 LIC 1402 Level in 2nd effect 028 LALL Stop pumps 028-PU-1002 and 028-PU-1021
Scale : 0 to 100 % separator 028-EV-1002 1402(35%) after a delay time of 1 minute (I-1010)
Set point : 70 %
028 LAL
1402(50%)

028-LAH-1402
(85%)
Close valve 028 XSV 1015
028-LAHH-1402 After a delay time of 5 minutes :
(90%) • If by pass of 2nd effect is not selected *(1), close
valves 028 PCV 1501A and 028 PCV 1501B (via
solenoids), Switch controllers 028 PIC 1501A and
028 PIC 1501B to manual mode and set 028 PIC
1501A and 028 PIC 1501B outputs at 0%
• If by pass of 3rd effect is not selected *(2), stop
transfer pump 028-PU-1022
• If by pass of 3rd effect is selected *(3), stop
transfer pump 028-PU-1023 (I-1011)

028 LIC 1403 Level in 2nd effect 028LALL1403 If by pass of 1st effect is selected *(4), Stop
Scale : 0 to 100 % condensate drum pumps 028-PU-1011A and 028-PU-1011B after a
Set point : 50 % 028-PV-1012 (10%) delay time of 1 minute (I-1012)
028 LAL
1403(25%)

028 LAH
1403(85%) If by pass of 2nd effect is not selected *(1), after
a delay time of 5 minutes, close valves 028 PCV
028LAHH1403 1501A and 028 PCV 1501B (via solenoids), Switch
(95%) controllers 028 PIC 1501A and 028 PIC 1501B to
manual mode and set 028 PIC 1501A and 028 PIC
1501B outputs at 0% (I-1013)
028 LIC 1404 Level in 3rd effect 028LALL1404 Stop pumps 028-PU-1003 and 028-PU-1022
Scale : 0 to 100 % separator 028-EV-1003 (35%) after a delay time of 1 minute (I-1014)
Set point : 70 %
028LAL1404
(50%)

028LAH1404
(85%)

028LAHH1404 Close valve 028 XSV 1027


After a delay time of 5 minutes, If by pass of 3rd
(95%) effect is not selected *(1), Stop transfer pump 028-
PU-1023, Close valves 028 PCV 1501A and 028
PCV 1501B (via solenoids), Switch controllers 028
PIC 1501A and 028 PIC 1501B to manual mode
and set 028 PIC 1501A and 028 PIC 1501B
outputs at 0% (I-1015)
028 LIC 1405 Level in 3rd effect 028 LAL
Scale : 0 to 100 % condensate drum 1405(20%)
Set point : 40 % 028-PV-1013
028 LAH
1405(70%)
If by pass of 3rd effect is not selected *(1), after
028LAHH1405 a delay time of 5 minutes, close valves 028 PCV
1501A and 028 PCV 1501B (via solenoids), Switch
(95%) controllers 028 PIC 1501A and 028 PIC 1501B to
manual mode and set 028 PIC 1501A and 028 PIC
1501B outputs at 0%. (I-1016)

028 LIC 1406 Level in 4th effect 028 LALL Stop pumps 028-PU-1004 and 028-PU-1023
Scale : 0 to 100 % separator 028-EV-1004 1406(35%) after a delay time of 1 minute (I-1017)
Set point : 70 %
028LAL1406
(50%)

028LAH1406
(85%)

028LAHH1406 Close valve 028 XSV 1028


(95%) After a delay time of 5 minutes, Close valves
028 PCV 1501A and 028 PCV 1501B (via
solenoids), Switch controllers 028 PIC 1501A, 028
PIC 1501B and 028 FIC 1303 to manual mode and
set 028 PIC 1501A, 028 PIC 1501B and 028 FIC
1303 outputs at 0% (I-1018)
028 LIC 1407 Level in 4th effect 028 LAL 1407
Scale : 0 to 100 % condensate drum (20%)
Set point : 45 % 028-PV-1014
028 LAH 1407
(80%)
After a delay time of 5 minutes, close valves
028LAHH1407 028 PCV 1501A and 028 PCV 1501B (via
(95%) solenoids), Switch controllers 028 PIC 1501A and
028 PIC 1501B to manual mode and set 028 PIC
1501A and 028 PIC 1501B outputs at 0% (I-1019)

028 LIC 1408 Level in 5th effect 028LALL1408 Stop pumps 028-PU-1005 and 028-PU-1024
Scale : 0 to 100 % separator 028-EV-1005 (35%) after a delay time of 1 minute (I-1020)
Set point : 70 %
028LAL1408
(50%)

028LAH1408
(85%)

028LAHH1408 Close valve 028 XSV 1032


After a delay time of 5 minutes, Close valves
(95%) 028 PCV 1501A and 028 PCV 1501B (via
solenoids), Switch controllers 028 PIC 1501A, 028
PIC 1501B and 028 FIC 1301 to manual mode and
set 028 PIC 1501A, 028 PIC 1501B and 028 FIC
1301 outputs at 0% (I-1021)
028 LI 1409 Level in 5th effect 028LAL1409
Scale : 0 to 100 % condensate drum (15%)
Measure : 50 % 028-PV-1015
028LAH1409
(80%)
After a delay time of 5 minutes, close valves
028LAHH1409
028 PCV 1501A and 028 PCV 1501B (via
(95%)
solenoids), Switch controllers 028 PIC 1501A and
028 PIC 1501B to manual mode and set 028 PIC
1501A and 028 PIC 1501B outputs at 0% (I-1022)

028 LIC 1410 Level in 6th effect 028-LALL-1410 Stop pumps 028-PU-1006 and 028-PU-1025
Scale : 0 to 100 % separator 028-EV-1006 (35%) after a delaytime of 1 minute (I-1023)
Set point : 70 %
028-LAL-1410
(50%)

028-LAH-1410
(80%)

028-LAHH-1410 Close valve 028 XSV 1033


After a delay time of 5 minutes, Stop transfer
(95%) pump028-PU-1024, Close valves 028 PCV 1501A
and028 PCV 1501B (via solenoids), Switch
controllers028 PIC 1501A, 028 PIC 1501B and 028
LIC 1408 tomanual mode and set 028 PIC 1501A,
028 PIC 1501B and 028 LIC 1408 outputs at 0%
(I-1024)
028 LIC 1411 Level in 6th effect 028LALL1411 Stop pumps 028-PU-1012A and 028-PU-1012B
Scale : 0 to 100 % condensate drum (10%) after a delaytime of 1 minute (I-1025)
Set point : 45 % 028-PV-1016
028LAL1411
(25%)

028 LAH 1411


(80%)

028-LAHH-1411 After a delay time of 5 minutes, close valves


028 PCV 1501A and 028 PCV 1501B (via
(95%) solenoids),Switch controllers 028 PIC 1501A and
028 PIC 1501B tomanual mode and set 028 PIC
1501A and 028 PIC 1501Boutputs at 0% (I-1026)
028 LIC 1412 Level in flash drum 028 LALL 1412 Stop pump 028-PU-1027 after a delay time of 1
Scale : 0 to 100 % 028-FV-1003 (40%) minute (I-1027)
Set point : 65 %
028 LAL 1412
(50%)

028 LAH 1412


(80%)
After a delay time of 5 minutes, Close valves
028 LAHH 1412 028 PCV 1501A and 028 PCV 1501B
(90%) (viasolenoids),Switch controllers 028 PIC 1501A,
028 PIC 1501B and028 FIC 1302 to manual mode
and set 028 PIC 1501A,028 PIC 1501B and 028
FIC 1302 outputs at 0% (I-1028)
028 LIC 1413 Level in barometric seal 028 LALL1413  Stop pumps 028-PU-1014A, 028-PU-1014B and
Scale : 0 to 100 % tank 028-TK-1001 (30%) 028-PU-1014C (I-1029)
Set point : 80 %
028 LAL 1413
(45%)

028LAH1413
(95%)

028 LSL/LSH 1414 Low and High level 028 LAL 1414  Stop pump 028-PU-1210 (I-1030)
detection in sump tank 028 LAH 1414  Start pump 028-PU-1210 (I-1031)
028-TK-1002
028 LI 1415 Level in feed tank 028 LALL 1415  Stop agitator 028-AG-0001 (I-1032)
Scale : 0 to 100 % 028-TK-0001 (10%) • Stop pump 028-PU-1028 if it is selected to run
Measure : 50 % with tank028-TK-0001
028 LAL 1415 • Stop pump 028-PU-0028 if it is selected to run
(25%) with tank028-TK-0001

028LAH1415
(95%)

028 LIC 0400 Level in wash water 028 LALL 0400  Stop pump 028-PU-0110 (I-1033)
Scale : 0 to 100 % tank 028-TK-1003 (10%)
Measure : 50 %
028 LAL 0400
(25%)

028LAH0400
(95%)

028 LSL/LSH 0402 Low and High level 028 LAL 0402  Stop pump 028-PU-0210 (I-1034)
detection in sump tank 028 LAH 0402  Start pump 028-PU-0210 (I-1035)
028-TK-0004
028 PIC 1501A/B Live steam pressure to 028 PAH 1501
Scale : 0 to 5 1st effect evaporator (4kg/cm²)
kg/cm²(a)
Set point : 3.6 028 PAHH 1501  Close valves 028 PCV 1501A and 028 PCV
kg/cm²(a) 1501B (viasolenoids), Switch controllers 028 PIC
(4.2 kg/cm²)
1501A and028 PIC 1501B to manual mode and set
028 PIC 1501A and028 PIC 1501B outputs at 0%
(I-1036)
028 PI 1510 Pressure in the shell of 028 PAH 1510
Scale : 0 to 5 1st effect evaporator (4kg/cm²)
kg/cm²(a) 028-HX-1001
Measure : 3.6 028 PAHH 1501 Close valves 028 PCV 1501A and 028 PCV
kg/cm²(a) 1501B (viasolenoids), Switch controllers 028 PIC
(4.2 kg/cm²)
1501A and028 PIC 1501B to manual mode and set
028 PIC 1501A and028 PIC 1501B outputs at 0%
(I-1037)
028 PI 1514 Pressure in the shell of 028 PAH 1514
Scale : 0 to 5 2nd effect evaporator (4kg/cm²)
kg/cm²(a) 028-HX-1002
Measure : 2.2  Close valves 028 PCV 1501A and 028 PCV
028PAHH1514
kg/cm²(a) 1501B (viasolenoids), Switch controllers 028 PIC
(4.2kg/cm²) 1501A and028 PIC 1501B to manual mode and set
028 PIC 1501A and028 PIC 1501B outputs at 0%
(I-1038)
028 PI 1517 Pressure in the shell of 028 PAH 1517
Scale : 0 to 4 3rd effect evaporator (2.6kg/cm²)
kg/cm²(a) 028-HX-1003  Close valves 028 PCV 1501A and 028 PCV
028PAHH1517
Measure : 1.42 1501B (viasolenoids), Switch controllers 028 PIC
kg/cm²(a) (2.8kg/cm²) 1501A and
028 PIC 1501B to manual mode and set 028 PIC
1501A and028 PIC 1501B outputs at 0%(I-1039)
028 PI 1520 Pressure in the shell of 028 PAH 1520
Scale : 0 to 3 4th effect evaporator (1.6 kg/cm²)
kg/cm²(a) 028-HX-1004  Close valves 028 PCV 1501A and 028 PCV
028PAHH1520
Measure: 0.875 1501B (viasolenoids), Switch controllers 028 PIC
kg/cm²(a) (1.8kg/cm²) 1501A and028 PIC 1501B to manual mode and set
028 PIC 1501A and028 PIC 1501B outputs at 0%
(I-1040)
028 PI 1525 Pressure in the shell of 028 PAH 1525
Scale : 0 to 1.5 5th effect evaporator (1kg/cm²)
kg/cm²(a) 028-HX-1005  Close valves 028 PCV 1501A and 028 PCV
028PAHH1525
Measure : 0.53 1501B (viasolenoids), Switch controllers 028 PIC
kg/cm²(a) (1.2kg/cm²) 1501A and028 PIC 1501B to manual mode and set
028 PIC 1501A and028 PIC 1501B outputs at 0%
(I-1041)
028 PI 1528 Pressure in the shell of 028 PAH 1528
Scale : 0 to 1.1 6th effect evaporator (0.6kg/cm²)
kg/cm²(a) 028-HX-1006  Close valves 028 PCV 1501A and 028 PCV
028PAHH1528
Measure : 0.28 1501B (viasolenoids), Switch controllers 028 PIC
kg/cm²(a) (0.8kg/cm²) 1501A and028 PIC 1501B to manual mode and set
028 PIC 1501A and028 PIC 1501B outputs at 0%
(I-1042)
028 PIC 1533 Pressure in condenser 028 PAL 1533
Scale : 0 to 1.1 028-CD-1006 (0.1kg/cm²)
kg/cm²(a)
Set point:0.111 028 PAH 1533
kg/cm²(a) (0.2kg/cm²)
 Close valves 028 PCV 1501A and 028 PCV
028PAHH1533
1501B (viasolenoids), Switch controllers 028 PIC
(0.4kg/cm²)
1501A and028 PIC 1501B to manual mode and set
028 PIC 1501A and028 PIC 1501B outputs at 0%
(I-1043)
028 TI 1601 Live steam temperature 028 TAH 1601
Scale : 0 to 200 °C after desuperheating (145°C)
Measure : 139 °C system
028TAHH1601  After a delay time of 15 minutes, Close valves
(150°C) 028 PCV 1501A and 028 PCV 1501B (via
solenoids),Switch controllers 028 PIC 1501A and
028 PIC 1501B tomanual mode and set 028 PIC
1501A and 028 PIC 1501Boutputs at 0% (I-1044)
028 XSV 1037 Filterer water isolating Open
valve to seal gland
network of pumps Closed After a delay time of 2 minutes, stop pumps 028-
PU-1011A and 028-PU-1011B (I-1045)
028 ZSL 1501A Closed position on Closed If control valves 028 PCV 1501A and 028 PCV
steam control valve 1501B are closed, then after a delay time of 5
028 PCV 1501A minutes open live steam discharge valve 028-XSV
1011, Switch controller 028 TDIC 1601 to manual
mode and set 028 TDIC 1601 output at 0% (I-
1046)
028 ZSL 1501B Closed position on Closed  If control valves 028 PCV 1501A and 028 PCV
steam control valve 1501B are closed, then after a delay time of 5
028 PCV 1501B minutes open live steam discharge valve 028-XSV
1011, Switch controller 028 TDIC 1601 to manual
mode and set 028 TDIC 1601 output at 0% (I-
1046)
028-PU-1001 1st effect circulation Stopped  If by pass of 1st effect is not selected *(1), close
pump valves 028 PCV 1501A and 028 PCV 1501B (via
solenoids), Switch controllers 028 PIC 1501A and
028 PIC 1501B to manual mode and set 028 PIC
1501A and 028 PIC 1501B
outputs at 0% (I-1047)
028-PU-1002 2nd effect circulation Stopped If by pass of 2nd effect is not selected *(2), close
pump valves 028 PCV 1501A and 028 PCV 1501B (via
solenoids), Switch controllers 028 PIC 1501A and
028 PIC 1501B to manual mode and set 028 PIC
1501A and 028 PIC 1501B outputs at 0% (I-1048)
028-PU-1003 3rd effect circulation Stopped  If by pass of 3rd effect is not selected *(3), close
pump valves 028 PCV 1501A and 028 PCV 1501B (via
solenoids), Switch controllers 028 PIC 1501A and
028 PIC 1501B to manual mode and set 028 PIC
1501A and 028 PIC 1501B outputs at 0% (I-1049)
028-PU-1004 4th effect circulation Stopped  Close valves 028 PCV 1501A and 028 PCV
pump 1501B (via solenoids), Switch controllers028 PIC
1501A and 028 PIC 1501B to manual mode and
set 028 PIC 1501A and 028 PIC 1501B outputs at
0% (I-1050)
028-PU-1005 5th effect circulation Stopped  Close valves 028 PCV 1501A and 028 PCV
pump 1501B (via solenoids), Switch controllers028 PIC
1501A and 028 PIC 1501B tomanualmode and set
028 PIC 1501A and028 PIC 1501B outputs at 0%
(I-1051)
028-PU-1006 6th effect circulation Stopped Close valves 028 PCV 1501A and 028 PCV
pump 1501B (via solenoids), Switch controllers028 PIC
1501A and 028 PIC 1501B to manual mode and
set 028 PIC 1501A and2028 PIC 1501B outputs at
0% (I-1052)
028-PU-1011A Live steam condensate Stopped
pump
028-PU-1011B Live steam condensate Stopped
pump

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