OSCM
OSCM
Report on
Major Lab II (Operation and Supply Chain
Management)
This present work will remain incomplete unless I express my feelings of gratitude towards a
number of persons who delightfully co-operated with me in the process of this file.
First of all, I would like to express my special thanks of gratitude to our teachers Prof. Nutan
Mathur Ma’am, for her valuable direction, suggestions, exquisite guidance and for always
providing us a helping hand ever since the commencement of this file.
It gives me a great pleasure in presenting this project. Its justification will be incomplete if I do
not express my vote of thanks to IPS COLLEGE OF TECHNICAL EDUCATION, Jaipur.
A special thanks to all my classmates, seniors, and friends for their support during the course
with whom we had shared our problems encountered during the project work for their valuable
suggestion and cooperation throughout the project work. I extend our heartfelt thanks to all
office staff, library, and staff of IPS college of Technical Education, Jaipur, especially for their
timely help during project.
Last but not the least I was grateful to all my family members, brothers, parents and teachers for
their inspiration and moral support.
Besides this, I might miss to mention certain names that knowingly or unknowingly helped us
the successful completion of this project. I thank all these people for every ounce of effort they
contributed.
2
S. No. Topic Page No.
I Introduction
- Introduction of Inventory Management
What is Inventory
Types of Inventory
Inventory Management Concept
- Inventory Control
Risk and cost associated with Inventory control
Essentials of Inventory Control system
Inventory Control Process
II Literature Review
- Introduction to Retail Sector
- Company Profile of D-mart
- Vision & Mission
- Organisation Layout
- Inventory Management in D-mart
(functional flow diagram, record for physical inventory)
VI Bibliography
TABLE OF CONTENT
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CHAPTER I
1.1 Introduction
The Project is carried out for understanding the inventory management and control of the
products at D-mart branch in Navi Mumbai. D-mart launched its first store in the year 2002
and they are the old player in RETAIL sector. They follow the values such as Indian-ness,
Leadership, Respect and Humility, Valuing and Nurturing Relationships, Simplicity and
Positivity, Adaptability.
This research will help us to understand the aspects of inventory management and control in
retail sector which is booming and well used by the Indian families.
Inventory is an important asset for many companies as it is often a large asset on the
company’s financial statement and represent a source of revenue in the near future through
sales of the goods. This excel-based template provides a number of business activities and
related control objectives for each activity. Within the questionnaire you can document the
items such as whether the control exists; whether it was designed properly; related test
procedure; and management action plan for deficiencies.
Inventory is a list of goods and materials, or those goods and materials themselves, held
available in stock by a business. Inventory means all the materials, parts, supplies, expenses
tools and finish products recorded on the books by organisation. It is the essential part of
every organisation whether big or small has to maintain inventory in the system. Inventory
serves as a link between production and distribution processes.
“Inventory are the piles of raw materials and finished goods in the warehouse”.
“Inventory is a detailed list of names, quantities and /or monetary values of all or any groups
of items”.
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1.4 (b) Characteristics of Inventory:
3. Inventory in a Necessary Evil: Inventory require valuable space and consumes taxation
and insurance charges. This leads to considerable investment and causes opportunity loss.
a) The Transaction Motive which facilitates continuous production and timely execution
of sales order.
b) The Precautionary Motives which necessitates the holding of inventories for meeting
the unpredictable change in demand and supplies of materials.
c) The Speculative Motives which includes to keep inventories for taking advantage of
price fluctuations, saving in re-ordering costs and quality discounts etc.
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impact of cost inflation.
a) Movement Inventories: They are also called transit or pipeline inventories. Their
existence owes to the fact that transportation time is involved in transferring
substantial amount of resources.
b) Buffer Inventories: They are held to protect against the uncertainties of demand and
supply. An organisation generally knows the average demand for various items that it
needs
c) Anticipated Inventories: They are held for the reason that the future demand for the
product is anticipated. Production of specialized time like crackers well before dewily,
umbrellas and raincoats before taints set in, fans while summers are approaching, or
the piling up of inventory stocks when a strike is on anvil, are some of the examples.
Inventory Management is very important area of production management and plays a vital
role in the economic operations of a concern. It has been defined a variety of ways and most
of the definition stress the importance of control element in achieving cost effectiveness.
Irrespective of the range of particular discipline which may have to be applied within the
functional fields in meeting the need of individual situation.
According to Prichard and Eagle, inventory management can be defined as “the sum total of
those activities necessary for their aquition storage, sales, disposal or use of inventory”.
Inventory management, impact is an integral part of production, planning and control which,
according to Charles A. Kepke, may be defined as the co-ordination of series of function
according to a plan which will economically utilize plant, facilities and regulate the orderly
movement of goods through their entire manufacturing cycle, from procurement of all
materials to the shipping of finished goods at pre-determined rate. The scope of inventory
management is not restricted to techniques of regulating the movement of inventories and it
rather converts the entire range of functions, which affects the flow, conversions, quality and
cost of inventories.
It can be inferred from the above definitions that there are two guiding principle in inventory
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management.
Adequate inventory has to be maintained to avoid the stock out and causing
consequent production held up and the customer’s dissatisfaction
Excessive investment in inventory items must be avoided as it increases the
carrying and results in loss of profit
In view of these principles it may be inferred that for manufacturing concern, inventory
management is the significant aspect of production and financial planning and control.
a) What to purchase
c) When to purchase
It is now great significance in a view of imperative need for productivity growth. Optimal
utilization of all available resources and avoidance of all types of waste especially in case of
raw materials is required for an ambitious programme of economic growth.
The importance of inventory management lies in the fact that many significant efforts for the
reducing the materials cost will go along way in improving the profitability and rate on
investment.
It enables the management make cost and consumption between operations and
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periods.
The main objectives of inventory management are operational and financial. The operational
objectives mean that materials and spare should be available in sufficient quality so that work
is not disrupted for want of inventory. The following are the objectives of inventory
management:
a. To ensure the continuous supply of materials, spares and finished goods so that production
should not suffer at any time and customer demand should also be met.
b. To keep material cost under control so that they contribute in reducing cost of production
and overall costs.
f. To ensure perceptual inventory control so that materials shown in stock ledgers should be
actually lying in the stores.
c. When multiple officials are involved in a case, the statistical report accurately
correlate the supplies used with the correct user, eliminating mis-charges and
appropriately tracking resources.
d. Provides stand-alone inventory management system for the institution with the
capacity to integrate with a hospital’s existing inventory system, significantly reducing
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go-live times and improving departmental efficiency.
It is an attempt to balance inventory needs and requirements with the need to minimize costs
resulting from obtaining and holding inventory. It can also refer as Internal Control- A system
design to promote efficiency or assure the implementation of a policy or safeguard assets or
avoid fraud and error etc.
Inventory control is concerned with minimizing the total cost of inventory. In the U.K. the
term often used is stock control. The three main factors in inventory control decision making
process are:
The cost of storage, i.e., what is lost if the stock is insufficient to meet all demand.
Inventory control- Supervision of supply, storage and accessibility of items in order to insure
an adequate supply without excessive oversupply.
It is a system of ordering based on the maintenance of the stock in the store using a re-order
rule based in the stock level.
It is a technique of maintaining the size of the inventory at some desired level keeping in view
the best economic interest of an organisation.
It means keeping a track of inventories, so that the items are available when they are needed.
9
This is achieved by:
The aim of holding inventories is to allow the firm to separate the process of purchasing,
manufacturing, and marketing of its primary products. Inventories are a component of the
firm’s working capital and as such represent a current account.
Inventories are also viewed as a source of near all cash. The purpose is to achieve efficiencies
in areas where costs are involved. The scientific inventory control results in the reduction of
stocks on the one hand and substantial decline in critical shortages on the other.
The main objective of an inventory control system is to make inventory decision that
minimize the total cost of inventory, which is distinctly different from minimizing inventory.
It is often more expensive to run out of an item (and thus be forced to obtain it through more
expensive channels) than simply to keep more units in stock.
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Protection against fluctuation of Demands
Several models have been proposed in the literature for minimizing the total cost of inventory
through the use of an economic order quantity, which attempts to balance the carrying cost of
inventory with the cost of running out of an item.
a) Price decline: They may be due to increase in market supply of the product,
introduction of a new competitive product, price-cut by the competitors etc.
b) Product deterioration: This may be due to holding a product for too long a period or
improper storage conditions.
c) Obsolesce: This may be due to change in customer’s taste, new production technique,
improvements in product design, specifications etc.
a) Material Cost: This include the cost of purchasing the goods, transportation and
handling charges less any discount allowed by the supplier of goods.
b) Ordering Cost: This includes the variables cost associated with placing an order for
the goods. The fewer the orders, the lower will be the ordering costs for the firm.
c) Carrying Cost: This includes the expenses for storing and handling the goods. It
comprises storage costs, insurance costs, spoilage costs, cost of funds tied up in
inventories etc.
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1.7 Essentials of Inventory control system
For an efficient and successful inventory control there are certain important conditions that are
as follow:
To control inventory effectively, you need item-level visibility. The easiest way to do this is to
conduct periodic inventories or cycle counts of all inventory by location. These physical
inventories provide an accurate count of inventory levels by part number or SKU and
location. But because items are constantly added and removed from stock, the accuracy of this
information is limited by the frequency with which you conduct your inventories. To address
this, you can also track all transactions as they occur. The most common transactions are:
receipts and issues and moving inventory from one location to another.
Typically, a receipt or issue transaction includes the part number, quantity, date/time and
location the transaction took place. For example: you receive 10 units of part 1234 to shelf 12
at 10:00 AM on January 16th. That’s a lot of information to manually record each and every
time a transaction occurs. And it doesn’t include additional information commonly captured,
such as the purchase order number of the item being received, or the person, customer or job
the items you’re issuing them to. This is why, when organizations monitor inventory at the
transaction level, they use a barcode-based system to help streamline the process.
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CHAPTER II
INTRODUCTION RETAIL SECTOR
Retail sector is the most booming sector in Indian economy. Some of the biggest player of the
world are going to enter into the industry soon. It is on the threshold of a big revolution after
the IT sector. Although organised retail market is not so strong as of now, but it is expected to
grow manifold s by the year 2010. The sector contributes 10% of the GDP and is estimated to
show 20% annual growth rate by the end of the decade. The current growth rate is estimated
to be 8.5%, but CRISIL report says that the retail market is most fragmented in the world and
only 2% of the entire retailing business is in the organised sector. These are about 300 new
malls; 1500 supermarkets and 325 departmental stores being built in the cities very soon.
The retail boom will face a strong competition from 12 million mom-and-pop stores, which
are easily accessible and approachable and provide services like free home delivery and goods
at credit. But buying from Malls, Supermarket and Department stores like Shubiksha, Marks
& Spencer, etc. gives a different feeling and the environment of pick and choose from a
variety of products. A number of retail giants are also going to explore the market such as
Reliance Retail Ltd and Wal-Mart.
The Retail Sector of Indian Economy is going through the phase of tremendous
transformation. The retail sector of Indian economy is categorized into two segments such as
organised and unorganised retail sector with the latter holding the larger share of the retail
market. At present the organised retail sector is catching up very fast. the impact of alterations
in the format of the retail sector changed the lifestyle of the Indian consumers drastically.
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The future trend of the retail sector of Indian economy:
The retail industry can be extremely competitive and one of the biggest challenges is
managing a store’s retail inventory. Businesses need to have space to store a wide number of
products along with a wide variety. If a retail store does not carry enough of a product, then
they are losing potential customers who will shop elsewhere.
The India Retail Industry is the largest among all the industries, accounting for over 10 per
cent of the country’s GDP and around 8 per cent of the employment. The Retail Industry in
India has come fort has one of the most dynamic and fast paced industries with several players
entering the market. But all of them have not yet tasted success because of the heavy initial
investments that are required to break even with other companies and compete with them. The
India Retail Industry is gradually inching its way towards becoming the next boom industry.
The total concept and idea of shopping has undergone an attention drawing change in terms of
format and consumer buying behavior, ushering in a revolution in shopping in India. Modern
retailing has entered into the Retail market in India as is observed in the form of bustling
shopping centers, multi-storied malls and the huge complexes that offer shopping,
entertainment and food all under one roof.
A large young working population with median age of 24 years, nuclear families in urban
areas, alongwith increasing workingwomen population and emerging opportunities in the
services sector are going to be the key factors in the growth of the organized Retail sector in
India. The growth pattern inorganized retailing and in the consumption made by the Indian
population will follow a rising graph helping the newer businessmen to enter the India Retail
Industry.
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2.2 Company Profile
DMart is a one-stop supermarket chain that aims to offer customers a wide range of basic
home and personal products under one roof. Each DMart store stocks home utility products -
including food, toiletries, beauty products, garments, kitchenware, bed and bath linen, home
appliances and more - available at competitive prices that our customers appreciate. Our core
objective is to offer customers good products at great value.
DMart was started by Mr. Radhakishan Damani and his family to address the growing needs
of the Indian family. From the launch of its first store in Powai in 2002, DMart today has a
well-established presence in 149 locations across Maharashtra, Gujarat, Andhra Pradesh,
Madhya Pradesh, Karnataka, Telangana, Chhattisgarh, NCR, Tamil Nadu, Punjab and
Rajasthan. With our mission to be the lowest priced retailer in the regions we operate, our
business continues to grow with new locations planned in more cities.
Avenue Super Marts Pvt Ltd (ASPL) owns and operates hypermarkets and supermarkets by
the store name D-Mart.
D-Mart seeks to provide a one-stop shopping experience for the entire family, meeting all
their daily household needs. A wide selection of home utility products is offered, including
foods, toiletries, beauty products, garments, kitchenware, bed and bath linen, home appliances
and much more.
Since D-Mart first opened its doors in the Mumbai region in 2000, it has grown into a trusted
and well-established shopping destination in the Mumbai Metropolitan Region (Mumbai,
Navi Mumbai and Thane). D-Mart is now looking forward to growing its stores across India.
The company founder Mr. Radhakishan Damani is respected in the business world as an astute
investor in the Indian equity market, he has built a company that constantly strives towards
developing a deep understanding of customer needs and satisfying them with the right
products. A firm believer in core business fundamentals and strong ethical values, Mr. Damani
has built DMart into an efficient, large and profitable retail chain that is highly respected by
customers, partners and employees alike.
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Action
Care
Respect: To respect every individual in the organisation and provide her/him with the dignity
and attention to make her/him believe that she/he makes a difference to the organisation.
Listen: To listen and resolve any employee / customer grievance quickly and fairly.
Truth
Integrity: By being open, honest and fair in all our relationships and being respectful and
trustful to others.
o Foods
o Toiletries and Beauty products
o Garments
o Kitchenware
o Bed and Bath linen
o Toys & Games
o Stationery
o Home Appliances
o Footwear
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During the festival season, the festival items are kept in the main area.
A wide variety of festival and decorative items for DIWALI and NAVRATRI
festival are kept along the main passage.
The whole area was divided as per the products that they offered like apparels,
stationeries, crockery’s, sanitary items, gift articles, steel items, detergents,
vegetables, fruits, etc.
MISSION
VISION
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2.4 Organisation Layout
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2.5 Inventory Management in DMart
A) Categorization of Inventory:
For the purpose of stock take the inventory will be categorise as follow-
Category A – Items of high value, low volume and possibility of pilferage is high.
Category B – Items of low value, high/low volume and possibility of pilferage is low
to moderate
Category C – All other items not covered above
The schedule for the year is determine in advance and is common across the chain. The stock
take schedule will be made at sub class level. The schedule for a month will include the entire
Cat A items, half of Cat B items and one third of Cat C items. The stock take schedule for the
quarter is sent to all stores before the start of the quarter. A copy of the schedule is also sent to
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the B&M dept. The objective of having a common schedule is to facilitate comparison of
stock take variance of a department across the chain on a month-to-month basis.
C) Process:
Every Month
On the first of every month, the Stock Take schedule is made available to the respective
managers and also has to be put up on the back store notice board by the Stock Control
Manager so that all concerned are aware of the sub classes to be covered.
Every Week-
1. Base on the Stock Take schedule, the stock take team leader generates the
SKU list for each class for the coming week by Friday evening. A copy of the
list is to be made available in the common drive of the intranet for the
information of Receiving supervisor, admin supervisor, service manager,
home delivery manager, store accountant and unit coordinator.
2. The Stock Service Supervisor is to have the damaged stock list updated.
3. The Stock Accountant is to pass all the pending SAVs
4. The Receiving Supervisor will ensure that all the pending
RC’s/RTV/Transfers (In & Out) are completed on priority. The invoices
pending for buyer’s decision will be expedited and RC’s done before stock
take.
1. Stock take team is to identify and list all the location where the merchandise to be
counted is kept. This include back store, display locations, receiving bay and VM
(Visual Merchandise) Displays.
2. A global count must be done
3. Ensure sufficient scanners are available and kept for changing
4. The count sheets are serially numbered and kept with the Stock Take team leader.
5. Stock Take Supervisor to ensure no SAV (Stock at Value) is pending with Store
Accountant
6. Stock Service Supervisor to ensure the damaged stock list is updated. Whenever and
RTV/SAV is initiated in the system; such products are to be deleted from the list.
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7. The admin supervisor is to provide the count of the merchandise taken out of the store
on a returnable gate pass to stock take supervisor.
8. The receiving supervisor to ensure that there are no pending RC’s/RTV/Transfer (In &
Out) in respect of sub classes scheduled for stock take.
1. Stock Take team will start the count as soon as the trading for the day is over.
2. The quantity reflected in the damaged list is to be added to the stock count.
3. The quantity reflected in the returnable gate pass also to be included in the count.
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CHAPTER III
RESEARCH METHODOLOGY
Certainly, here's a summarized version of the need for the project on effective inventory
management and control in D-Mart:
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Offers Data-Driven Insights: Utilizes data analytics for understanding
consumer behavior and market trends.
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Research Design and Process
The research design and process for a study on effective inventory management and control
in D-Mart involves several key steps and considerations. Below is an outline of the research
design and process:
2. Research Methodology:
Choose an appropriate research methodology that aligns with the objectives of the
study. In this case, a case study approach is suitable, as you're focusing on a specific
organization (D-Mart).
3. Data Collection:
Select the data collection methods that will provide insights into D-Mart's inventory
management practices. This may involve a combination of primary and secondary
data sources:
Primary Data: Gather data directly from D-Mart through interviews, surveys, and
observations.
Conduct interviews with store managers, employees, and inventory managers to gain insights
into their practices and challenges.
4. Sampling:
Define the sampling strategy if applicable. In a case study, you're focusing on a single
organization, so you'll likely involve key stakeholders within D-Mart, such as store managers
and inventory staff.
5. Data Analysis:
Analyze the collected data to answer your research questions and achieve your objectives.
The analysis could involve:
Thematic Analysis: Identify common themes and patterns in the interview responses and
survey results related to inventory management practices.
Quantitative Analysis: Use statistical tools to analyze survey data, such as calculating
averages, percentages, and correlations.
Present your findings based on the data analysis. This is where you discuss what you've
learned about D-Mart's inventory management practices, challenges, and successes.
Interpret the results in the context of existing literature and industry best practices. Discuss
how D-Mart's practices align with or differ from established approaches to inventory
management.
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8. Recommendations:
9. Conclusion:
Summarize the study's main findings, implications, and the value of the research for both D-
Mart and the broader retail industry.
Acknowledge any limitations of your study, such as potential bias or constraints in data
collection. Suggest areas for future research to address these limitations.
Remember that research is an iterative process, and flexibility is important. Ensure ethical
considerations are met during data collection, and maintain open communication with D-
Mart's representatives throughout the study.
The problem statement for your study on effective inventory management and control in D-
Mart should succinctly outline the specific issue or challenge you aim to address. Here's an
example of a problem statement:
"Inefficient inventory management and control practices can lead to increased operational
costs, customer dissatisfaction, and missed revenue opportunities for retail organizations like
D-Mart. The need to strike a balance between maintaining optimal stock levels while
minimizing carrying costs is paramount. Therefore, this study aims to investigate D-Mart's
current inventory management processes, identify challenges faced in inventory control, and
propose strategies for enhancing efficiency, customer satisfaction, and profitability."
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Remember to tailor the problem statement to reflect the precise scope and objectives of your
study, as well as the challenges you intend to explore within D-Mart's inventory management
practices.
Data Collection
Data collection is a crucial step in your study on effective inventory management and control
in D-Mart. It involves gathering relevant information to answer your research questions and
address the problem statement. Here's a breakdown of data collection methods you can
consider:
1. Interviews:
Conduct interviews with key stakeholders within D-Mart to gain insights into their inventory
management practices, challenges, and strategies. Interviewees could include store managers,
inventory managers, employees involved in stock handling, and even higher-level
management if relevant.
2. Surveys:
Design surveys to collect quantitative data from a wider range of employees involved in
inventory management. This can help you gather specific information about processes,
technology usage, perceived challenges, and employee perspectives.
3. Observations:
Spend time in D-Mart stores observing inventory management processes in action. This can
provide a firsthand understanding of how inventory is managed on a day-to-day basis,
revealing potential inefficiencies or areas for improvement.
4. Document Review:
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Gather existing documentation related to D-Mart's inventory management practices. This
could include internal policies, training materials, reports, and any available data on
inventory turnover, stockouts, and financial performance.
Analyze historical inventory records, if available, to identify trends in stock levels, turnover
rates, and instances of stockouts or overstocking. This data can provide insights into the
effectiveness of current inventory management strategies.
Refer to industry research, whitepapers, and best practice guidelines related to inventory
management in the retail sector. This can help you compare D-Mart's practices with industry
standards.
If D-Mart uses specialized inventory management software or technology, gather data from
these systems. This could include data on order placements, tracking, and stock movement.
Gather feedback from D-Mart's suppliers and customers about their experiences related to
inventory management. This can provide an external perspective on D-Mart's practices.
9. Quantitative Metrics:
Collect quantitative data on key inventory management metrics such as inventory turnover
ratio, carrying costs, stockout rates, and order lead times. These metrics can provide a
quantitative overview of the efficiency of D-Mart's inventory management.
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10. Employee Training and Resources:
Collect information about the training programs and resources provided to employees
involved in inventory management. This can shed light on the level of preparedness and
expertise within the organization.
Remember to ensure ethical considerations when collecting data, especially when dealing
with sensitive information. Triangulating data from multiple sources can enhance the
reliability and validity of your findings. Also, consider the practicality and feasibility of each
data collection method based on the resources and access you have to D-Mart's operations.
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CHAPTER IV
Certainly, here's a guide on how to structure the findings and conclusion sections of your
study on effective inventory management and control in D-Mart:
Findings:
Present the key findings derived from your research, both from the data you collected through
interviews, surveys, observations, and desk research. Organize your findings logically,
aligning them with your research objectives and the main themes you've explored. Each
finding should be supported by evidence from your data analysis.
Example Findings:
Inventory Processes:
Challenges:
D-Mart faces occasional supply chain disruptions due to external factors such as supplier
delays and transportation issues.
Rapidly changing consumer preferences pose challenges in accurately forecasting demand for
certain products.
Technology Utilization:
D-Mart leverages advanced inventory management software to monitor stock levels, track
sales, and generate automated replenishment orders.
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Employee Training:
Employees receive regular training to ensure accurate stock counting, reducing discrepancies
between actual and recorded inventory levels.
Supplier Relationships:
Strong partnerships with suppliers have enabled D-Mart to negotiate favorable terms and
maintain consistent inventory supply.
Customer Satisfaction:
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CHAPTER V
CONCLUSION
The conclusion section summarizes the main findings of your study, emphasizes their
significance, and provides a high-level overview of the insights you've gained. It should also
tie back to the problem statement and research objectives you initially set. Here's how you
can structure the conclusion:
Reiterate the main issue or challenge you aimed to address in your study.
Summarize Findings:
Briefly summarize the key findings you've presented in the previous section. Highlight the
most important insights that address the research questions.
Implications:
Discuss the implications of your findings for D-Mart's inventory management practices,
operational efficiency, customer satisfaction, and overall business performance.
Evaluate how well your research achieved its objectives and whether the findings contribute
meaningfully to understanding inventory management in D-Mart.
Recommendations:
32
Based on your findings, provide specific recommendations for D-Mart to improve its
inventory management and control. These recommendations should be actionable, practical,
and directly related to the challenges and opportunities you've identified.
Future Research:
Suggest areas for further research that could build upon your study's findings or address any
limitations you encountered during your research.
Final Thoughts:
Remember that the conclusion should tie together the various aspects of your study, leaving
the reader with a clear understanding of what you've learned and the significance of your
research in the context of D-Mart's inventory management.
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