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Handbook Fmea

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Anghelo Alcalde
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3K views239 pages

Handbook Fmea

Uploaded by

Anghelo Alcalde
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF or read online on Scribd
IN) \ cp Wfrorcotmmaat an 10) Wy ae Failure Mode and Effects Analysis FMEA Handbook Prete eau a Process FMEA Supplemental FMEA for Monitoring & System Response 1° Edition 2019 Verband der Automobilindustrie AIAG 2m | “eres” & VDA Failure Mode and Effects Analysis FMEA Handbook Design FMEA Process FMEA Supplemental FMEA for Monitoring & System Response Failure Mode and Effects Analysis — FMEA Handbook First Exition Issued June 2019 Copyright 2019 ‘AIAG PUBLICATIONS ‘An AIAG publication reflects a consensus of those substantially concemed with its scope and provisions. An AIAG publication is intended as a guide to aid the manufacturer, the consumer, and the general public. The existence of an AIAG publication does not in any respect preclude ‘anyone from manufacturing, marketing, purchasing, or using products, processes, or Procedures not conforming to the publication CAUTIONARY NOTICE AIAG publications are subject to periodic review and users are cautioned to obtain the latest editions, Published by: Automotive industry Action Group 4400 Town Center ‘Southfield, Michigan 48075 Phone: (248) 358-3570 « Fax: (248) 358-3253. APPROVAL STATUS The AIAG Quality Steering Committee and designated stakeholders approved this document for publication on April 2, 2019. INTERNATIONAL COPYRIGHT INFORMATION This manual is subject to International Copyright as shown herein and unauthorized reproduction is not permitted. Contact one of the associations below to discuss reproduction permission. if translated, this manual has been translated and published for guidance only and is intended to help the understanding of the official English version. ISBN 978 1 © 60834 367 9 AIAG Copyright and Trademark Notice: ‘The contents of all published materials are copyrighted by the Automotive industry Action Group unless otherwise indicated. Copyright isnot ciaimed as to any part ofan original work prepared by a US. or state government officer or employee as part ofthe persons official duties. All rights are preserved by AIAG, and content may not be altered or disseminated, published, or transferred in part of uch content. The information is not to be sold in part or whole to anyone ‘within your organization or to another company. Copyright infringement is a violation of federal law subject to criminal and civi penalties. AIAG and the Automotive Industry Action Group are registered service marks of the Automotive industry Action Group. NOTWITHSTANDING ANYTHING IN THIS HANDBOOK TO THE CONTRARY, AIAG MAKES AND SPECIFICALLY DISCLAIMS ANY AND ALL REPRESENTATIONS OR WARRANTIES, EXPRESS OR IMPLIED, ARISING BY LAW OR OTHERWISE, ARISING UNDER OR RELATING TO THIS HANDBOOK OR THE SUBJECT MATTER HEREOF. INCLUDING ANY IMPLIED WARRANTIES OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE. TITLE. NON-INFRINGEMENT, COURSE OF PERFORMANCE, COURSE OF DEALING, OR USAGE OR TRADE © 2019 Automotive Industry Action Group VDA QMC Copyright and Trademark Notice: This publication including all its parts is protected by copyright. Any use outside the strict limits of copyright law, is not permissible without the consent of VDA QMC ands liable to prosecution. This apolies in particular to copying, translation, microfilming and the storing or processing in electronic systems. VDA Volumes are recommendations available for general use. Anyone applying them is, responsible for ensuring that they are used correctly in each case. ‘This VDA volume takes into account state of the art technology, current at the time of issue. Implementation of VDA recommendations relieves no one of responsibilty for their own actions. In this respect, everyone acts at their own risk. The VDA and those involved in VDA. recommendations shall bear no liability lf during the use of VDA recommendations, errors or the possibility of misinterpretation are ound, itis requested that the VDA be notified immediately so that any possible errors can be corrected ©2019 VDAQMC Translations This publication wil also be issued in other languages. The latest status can be requested from either AIAG or VDA FOREWORD The AIAG & VDA FMEA Handbook is a reference manual to be used by the automotive industry suppliers as a guide fo assist them in the development of Design FMEA, Process FMEA, and Supplemental FMEA for Monitoring and System Response. ‘The Handbook does not define requirements: itis intended to clarify the steps, activities, ‘and tools related to the technical development of FMEAS. Efforts were taken to align tha AIAG & VDA FMEA Handbook with the SAE J1739 standard, Highlights of the Change Points from the AIAG 4" Edition FMEA Manual and from the VDA Volume 4 Manual are provided in Appendix F. This Handbook is a copyright of AIAG and VDA, with all rights reserved. ACKNOWLEDGEMENTS The AIAG Quailly Steering Committee (QSC) and the VDA QMA would like to recognize and thank the following companies for the commitment toward the improvement of the FMEA. methodology and their contributions of resources during the AIAG & VDA FMEA Handbook project. AIAG Work Group Member Companies Daimler Trucks North America FCAUS LLC Ford Motor Company General Motors Honda of America Mifg., Inc. Nexteer Automotive ON Semiconductor Reliability Risk Reduction, LLC ZF TRW AIAG VDA Work Group Member Companies Continental AG Daimler AG Schaeffler Technologies AG & CoKG Robert Bosch GmbH Knor-Bremse Systeme fr Nutziahrzeuge GmbH ‘WW Group ZF Friedrichshafen AG Ing-Buro Preufer AIAG Supporting Team Member Companies Ford Motor Company GKN Driveline Lear Corp. Global HO ON Semiconductor AIAG. VDA Supporting Team Member Companies Audi AG Continental AG Daimier AG Ford-Werke GmbH GKN Driveline international GmbH Opel Automobile GmbH Robert Bosch GmbH VDA Validation Testing Panicipants Alpine Electronics (Europe) GmbH Accuride Corporation Adient ‘Axalta Coating Systems BENTELER Automobiltechnik GmbH Delphi Dr. Schneider Holding GmbH EBK Kruger GmbH & Co. KG Faurecia Automotive GmbH FP America Manufacturing Gunite Heinrich Hunn GmbH + Co.KG IMS Gear SE & Co. KGaA Iroquois Industries Litens Magna GETRAG BV. & Co. KG Magna International Inc. Mayco International LLC Paul Craemer GmbH PWWO Progress-Werk Oberkirch AG Wabco GmbH Wallstabe & Schneider TABLE OF CONTENTS FOREWORD .. ACKNOWLEDGEMENTS. . TABLE OF CONTENTS. amTropucTion, {L2oatecrves ano UNITSOFFM {LB INTEGRATION OF EMEA V7 CONANT vn . : 41.3.1 Patental Considerations ofthe FMEA os Ss 413.2 Senior Management Commitment... co 1.3.3 Know-How Protection af te Ossign FLEA/Process FMEA f 41.24 Agreements petween Customers ane SURI oc . 3.35 Transition Strategy... on 7 41.2.8 Foundation ana Family FMEAE. Te ‘LAPMEA For PRocUeTs ano PROCESTES vo / 7 4.8.4 Design FMEA. waononenen von voce vo 1.62 Process FMEA. rica z 4.43 Callanorotion between FESS... . vo LS PROEGT RAINE 2 z 3.5.1 FMEA intent ss pia s 2.5.2 MEA Timing cn : 1.5.3 FMEA Team. : Coa Z : S54 FEA Tests : oo

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