Test Report Form : IEC 61439-6 Edition 1.

0c

Document date : 2014-10-07

Test Object : Power switchgear and controlgear Busbar Trunking Systems

Test Specifications : IEC 61439-6: Ed. 1.0 (2012-05)

EN 61439-6:2012-08

Content : Description Page form

Front sheet TRF 01

Signature of the competent persons who performed the tests TRF 02
The samples under tests TRF 03
Description and characteristics of the apparatus TRF 04
Mean phase conductor characteristics TRF 04
Fault-loop characteristics TRF 05
Description and thermal characteristics of the built-in components TRF 05
Description and thermal characteristics of the insulating materials TRF 05
Other characteristics TRF 06
Configuration of the BTS TRF 07
Resistance to corrosion TRF 08-09
Properties of insulating materials TRF 10÷11
Resistance to ultra-violet (UV) radiation TRF 12
Lifting TRF 13
Mechanical impact TRF 14
Marking TRF 15
Degree of Protection of enclosure TRF 16
Clearances and creepage distances TRF 17
Testing of the protective circuit TRF 18-19
Dielectric properties TRF 20-21
Verification of temperature-rise TRF 22-23
Short-circuit withstand strength TRF 24÷30
Electromagnetic Compatibility (EMC) TRF 31
Mechanical operation TRF 32
Thermal cycling test TRF 33
Ability to withstand mechanical loads TRF 34-35
Measurement of the phase conductor electrical characteristics TRF 36
Computation of the electrical characteristics TRF 37-38
Verification of resistance to flame propagation TRF 39
Verification of fire resistance in building penetrations TRF 40
Blank page TRF 41

Number of page forms : 41

LOVAG Test report Valid from: 2014-10-30 TRF IEC/EN 61439-6

Ed. 1.0c
Chairman of
Form sheet 2014-10-07
Technical Committee
(Saverio Manganaro) Author: ACAE
 Page .... / ....

Test report N° . .........................

Test laboratory(ies) : ................................................................................

: ................................................................................

Applicant : ................................................................................

: ................................................................................

Manufacturer : ................................................................................

: ................................................................................

Apparatus : ................................................................................

Type designation : ................................................................................

Date(s) of test(s) : ................................................................................

Date(s) of receipt : ................................................................................

Test specification: : IEC 61439-6: Ed. 1.0 (2012-5) EN 61439-6: 2012-08

Verification by tests : ................................................................................

: ................................................................................

Test results: : ................................................................................

This Test Report consists of: All the measurement uncertainties are
.... pages LOVAG test report forms and within the limits of LOVAG General
.... other pages Instruction G2 – Measurement Uncertainties

Date of issue: .........

Authorized Representative of Responsible of the Test Laboratory

LOVAG Certification Body

Name: ........................................ Name: ........................................

Function: ........................................ Function: ........................................

Signature: …………………………… Signature: ……………………………

Note: The test result relates only to the items tested. TRF IEC/EN 61439-6
The test report shall not be reproduced except in full Ed. 1.0c form 01
without the written approval of the test laboratory.
 Test report N° .…..
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SIGNATURE OF THE COMPETENT PERSONS

WHO PERFORMED THE TESTS

Listing of
test
Signature of the competent person who
sequence or Test item description
performed the tests
subclause
(*)
Name Date Signature

(*) See page 3 for sample/s under testing identification and report page.

Responsible Observer:

Name : ........................................

Position : ........................................
Organisation : ........................................

Address : ....................................... ........................................ .........

Date : ......... Signature : ………………………..

Test laboratory: ......... TRF IEC/EN 61439-6

Ed. 1.0c form 02
 Test report N° .…..
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THE SAMPLES UNDER TESTS

SAMPLE Sequence Ratings

Page
Identification or Ue InA Specific Comments
n° n°
n° subclause [V] [A] rating [kA]

Test laboratory: ......... TRF IEC/EN 61439-6

Ed. 1.0c form 03
 Test report N° .…..
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Description and characteristics of the apparatus

Characteristics according to clause 5

BTS CHARACTERISTICS

Rated voltage Un
-main circuit : ........................................ V
-auxiliary circuit : ........................................ V

Rated impulse withstand voltage Uimp

- main circuit : ........................................ V
- auxiliary circuit : ........................................ V

Rated current of the BTS InA : ........................................ A

Rated conditional short-circuit Icc : ........................................ kA
Rated short-time withstand current Icw : ........................................ kA
Rated peak withstand current Ipk : ........................................ kA

Type of current : a.c.

: d.c.

Rated frequency (if a.c.) : ........................................ Hz

Rated diversity factor (=1 unless specify) : ........................................

Temperature factor of BTS (k1a) : ........................................

Presence of BTU with trolley-type tap-off facilities : ........................................

Circuit characteristics:

Intermediate
Ingoing Outgoing units
Circuit circuits
circuit
Unit 1 Unit 2 Unit 1 Unit 2 Unit 3
Rated operational voltage Ue/V
Rated insulation voltage Ui/V
Rated current Inc/A
Rated diversity factor
Rated short-time withstand current Icw/kA-t/s
Rated peak withstand current Ipk/kA
Rated conditional short-circuit current Icc/kA
Temperature factor of a circuit k1c
Mounting factor of a circuit k2c

Mean phase conductor characteristics

(at rated current Inc, and rated frequency fn)

Resistance
- at an ambient air temperature of 35 °C (R) : ........................................ Ω/m
- at a conductor temperature of 20 °C (R20) : ........................................ Ω/m

Reactance (independent from temperature) (X) : ........................................ Ω/m

Positive-sequence and negative-sequence impedances

- at an ambient air temperature of 35 °C (Z = Z(1) = Z(2)) : ........................................ Ω/m
- at a conductor temperature of 20 °C (Z20 = Z(1)20 = Z(2)20) : ........................................ Ω/m

TRF IEC/EN 61439-6

Test laboratory: .........
Ed. 1.0c form 04
 Test report N° .…..
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Fault-loop characteristics

Mean fault-loop characteristics at

Phase-to-phase Phase-to-neutral Phase-to-PEN Phase-to-PE
rated frequency fn (Ω/m )
Zero-sequence impedances
- at an ambient air temperature of 35 °C Z(0)bphN : ………….. Z(0)bphPEN : …..…… Z(0)bphPE : ……….
- at a conductor temperature of 20 °C Z(0)b20phN : ………….. Z(0)b20phPEN : ………. Z(0)b20phPE : ………
Resistances
- at an ambient air temperature of 35 °C Rbphph : ………….... RbphN : ………...... RbphPEN : ……….... RbphPE : ………....
- at a conductor temperature of 20 °C Rb20phph : ………….... Rb20phN : ……..….... Rb20phPEN : ……….... Rb20phPE : ………....
Reactances (independent from
temperature) Xbphph : ………….... XbphN : ……..….... XbphPEN : ……….... XbphPE : …….......

Electromagnetic field

Power frequency magnetic field in the vicinity of the BT : ........................................ (T)

Description and thermal characteristics of the built-in components and switching devices

Reference Description Ambient Temperature rise Note

o
N temperature limits limits on the
(°C) terminals (K)(*)

(*) To be reported only if the limits are >70 K

Description and thermal characteristics of the insulating materials

Reference Description Temperature Note
N° limits (°C)

TRF IEC/EN 61439-6

Test laboratory: .........
Ed. 1.0c form 05
 Test report N° .…..
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Other characteristics

a) Additional requirements : ..................................................

b) Pollution degree : ..................................................

c) Type of earthing system : ..................................................

d) Indoor and/or outdoor installation : ..................................................

e) Stationary BTS

f) Degree of protection : ..................................................

g) Intended for use by skilled or ordinary persons : ..................................................

h) Environment A or B (EMC) (1) : ..................................................

i) Special service conditions : ..................................................

j) Enclosed BTS

k) Mechanical impact protection : ..................................................

l) Fixed, removable or withdrawable parts : ..................................................

m) The nature of short-circuit protective device(s) : ..................................................

n) Measures for protection against electric shock : ..................................................

aa) Ability to withstand mechanical loads (normal or heavy) : ..................................................

bb) Resistance to flame propagation (if applicable) : ..................................................

cc) Fire resistance in building penetration (if applicable) : ..................................................

Note :

(1) condition a) and b) of J 9.4.2 clause are met Passed (yes/no)..................................................

TRF IEC/EN 61439-6

Test laboratory: .........
Ed. 1.0c form 06
 Test report N° .…..
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CONFIGURATION OF THE BTS

(Manufacturer’s reference documentation: (identification file, catalogue, drawings, etc..)

Dimensions
Height : ........................................
Width : ........................................
Depth : ........................................
Weight : ........................................

Instructions for installation : ........................................

operation : ........................................
maintenance : ........................................

TRF IEC/EN 61439-6

Test laboratory: .........
Ed. 1.0c form 07
 Test report N° .…..
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Reference of BTS under verification:

Verification test according to: IEC 61439-6
.......................................
Standard
Kind of tests and requirements Test values Results
and clause

IEC 61439-6 DESIGN VERIFICATIONS BY TESTING

(sub.10)

IEC 61439-1 RESISTANCE TO CORROSION

10.2.2 Severity test A
- Metallic outdoor enclosures
- External metallic parts of indoor BTS
- Internal metallic parts of indoor and outdoor BTS
Upon which intended mechanical operation may depend

IEC 60068-2-30 Test consist of :

Test Db (Damp
Number of cycles 6 ....
heat test)
Duration of each cycle 24 h .... h
Temperature 40 ± 3°C .... °C
Relative humidity 95 % .... %
IEC 60068-2-11
Test Ka (Salt mist And
test)
Number of cycles 2 ....
Duration of each cycle 24 h .... h
Temperature 35 ± 2°C .... °C

Results to be obtained (visual inspection)

There is no evidence of iron oxide, cracking or other deterioration

more than allowed by ISO 4628-3 for a degree of rusting Ri1.
Passed (yes/no) ....

However surface deterioration of the protective coating is allowed

- the mechanical integrity is not impaired Passed (yes/no) ....
- seal are not damaged Passed (yes/no) ....
- door, hinges, locks and fastening work
without abnormal effort Passed (yes/no) ....

TRF IEC/EN 61439-6

Test laboratory: .........
Ed. 1.0c form 8
 Test report N° .…..
Page …. / ….

Reference of BTS under verification:

Verification test according to: IEC 61439-6
.......................................
Standard
Kind of tests and requirements Test values Results
and clause

IEC 61439-6 DESIGN VERIFICATIONS BY TESTING

(sub.10)

IEC 61439-1 RESISTANCE TO CORROSION

10.2.2 Severity test B
- Metallic outdoor enclosures
- External metallic parts of indoor BTS

Test consist of :

IEC 60068-2-30 Number of cycles 5 ....

Test Db (Damp Duration of each cycle 24 h .... h
heat test) Temperature 40 ± 3°C .... °C
Relative humidity 95 % .... %

And

IEC 60068-2-11 Number of cycles 7 ....

Test Ka (Salt mist Duration of each cycle 24 h .... h
test) Temperature 35 ± 2°C .... °C

Results to be obtained (visual inspection)

There is no evidence of iron oxide, cracking or other deterioration

more than allowed by ISO 4628-3 for a degree of rusting Ri1.
Passed (yes/no) ....

However surface deterioration of the protective coating is allowed

- the mechanical integrity is not impaired Passed (yes/no) ....
- seal are not damaged Passed (yes/no) ....
- door, hinges, locks and fastening work
without abnormal effort Passed (yes/no) ....

TRF IEC/EN 61439-6

Test laboratory: .........
Ed. 1.0c form 9
 Test report N° .…..
Page …. / ….

Reference of BTS under verification:

Verification test according to: IEC 61439-6
.......................................
Standard
Kind of tests and requirements Test values Results
and clause

IEC 61439-6 DESIGN VERIFICATIONS BY TESTING

(sub.10)

IEC 61439-1 PROPERTIES OF INSULATING MATERIALS

10.2.3 Verification of thermal stability of enclosures
10.2.3.1
Enclosure dimensions .... x .... x .... mm .... x .... x .... mm

Test consist of :

IEC 60068-2-2 Duration of test 168 h .... h

Test Bb Temperature 70 ± 0°C .... °C
(Dry heat test)

Results to be obtained (visual inspection)

The enclosure or sample shall no crack Passed (yes/no) ....

The material have no become sticky or greasy Passed (yes/no) ....

With the forefinger wrapped in a dry piece of rough cloth, the

sample is pressed with a force of 5N .... N

No traces of cloth shall remain on the sample and the material of

the enclosure or sample shall not stick to the cloth
Passed (yes/no) ....

TRF IEC/EN 61439-6

Test laboratory: .........
Ed. 1.0c form 10
 Test report N° .…..
Page …. / ….

Reference of BTS under verification:

Verification test according to: IEC 61439-6
.......................................
Standard
Kind of tests and requirements Test values Results
and clause

IEC 61439-6 DESIGN VERIFICATIONS BY TESTING

(sub.10)

IEC 61439-1 PROPERTIES OF INSULATING MATERIALS

10.2.3.2 Resistance of insulating materials to abnormal heat and fire

(glow wire test)

IEC Specimen
60695-2-11  origin
4 ....................................................................................................
....................................................................................................
 material type or component/part description
....................................................................................................
....................................................................................................

IEC Specimen conditioning

60695-2-11 - time 24 h …… h
6 - atmosphere temperature 15 ÷35°C …...°C
- relative humidity 45 ÷75°% …… %

IEC Test procedure

60695-2-11 Specimen in the heating oven for 24h …… h
10.1
Specimen reaches thermal equilibrium
10.2 …… h
 in

At the following temperatures :

- parts necessary to retain current carrying-parts in position
 thickness .... mm
 test temperature ………°C ....°C

- all other parts

 thickness .... mm
 test temperature ………°C ....°C

Test result Passed (yes/no) ....

TRF IEC/EN 61439-6

Test laboratory: .........
Ed. 1.0c form 11
 Test report N° .…..
Page …. / ….

Reference of BTS under verification:

Verification test according to: IEC 61439-6
.......................................
Standard
Kind of tests and requirements Test values Results
and clause

IEC 61439-6 DESIGN VERIFICATIONS BY TESTING

(sub.10)

IEC 61439-1
10.2.4 RESISTANCE TO ULTRA-VIOLET (UV) RADIATION
Enclosures and external part of BTS intended to be installed
outdoors
- constructed of synthetic materials
- constructed of metals that are entirely coated
by synthetic material

Test consist of :
ISO 4892-2
Method A Number of cycles 1000 ....
Watering period 5 min .... min
Dry period 25 min .... min
Total test period with xenon lamp 500 h .... h
Temperature 65± 2°C .... °C
Relative humidity 65± 3°% .... %

Results to be obtained (visual inspection)

ISO 178 Enclosure constructed of synthetic materials

ISO 179 Flexural strength minimum retention 70% .... %
10.2.3.3 Charpy impact minimum retention 70% .... %
Glow wire test Passed (yes/no) ....
There is no evidence of cracking Passed (yes/no) ....

Enclosure constructed of metal that are entirely coated

by synthetic materials
Adherence of synthetic material minimum retention 70% .... %
There is no evidence of cracking Passed (yes/no) ....

TRF IEC/EN 61439-6

Test laboratory: .........
Ed. 1.0c form 12
 Test report N° .…..
Page …. / ….

Reference of BTS under verification:

Verification test according to: IEC 61439-6
.......................................
Standard
Kind of tests and requirements Test values Results
and clause

IEC 61439-6 DESIGN VERIFICATIONS BY TESTING

(sub.10)

IEC 61439-1 LIFTING

10.2.5 Maximum number of sections allowed by the original
Manufacturer to be lifted No. ....

Total weight of sections

Maximum shipping weight .... x1,25 : ≥.... Kg .... Kg

Kind of operation
From a standstill position the BTS :
- is raised smoothly in a vertical plane to a height of 1 ±0,1 m .... m
and lowered to a standstill position
Number of tests 3 ....

 is raised and suspended at height of 1 ±0,1 m .... m

for a time of 30 min .... min

- is raised smoothly in a vertical plane to a height of 1 ±0,1 m .... m

and horizontally moved 10 ±0,5 m .... min
then lowered in standstill position
Number of tests 3 ....
Maximum time duration of each test 1 min .... min

Results to be obtained

During the test with the weight in place,

the BTS shall show no deflection Passed (yes/no) ....

After the test,

the BTS shall show no cracks
or permanent distortions
which could impair any of its characteristics Passed (yes/no) ....

TRF IEC/EN 61439-6

Test laboratory: .........
Ed. 1.0c form 13
 Test report N° .…..
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Reference of BTS under verification:

Verification test according to: IEC 61439-6
.......................................
Standard
Kind of tests and requirements Test values Results
and clause

IEC 61439-6 DESIGN VERIFICATIONS BY TESTING

(sub.10)

MECHANICAL IMPACT
IEC 62262 IK Code IK=……….. ............................
Energy of impact: J=……….. …………..……. J

Result to be obtained
After the test:
 the BTS continues to provide the IP code Passed (yes/no) ……………….
 the BTS continues to provide the dielectric
strength Passed (yes/no) ……………….
 it is possible to remove and re-install removable covers and
tap-off units Passed (yes/no) ……………….
 it shall be possible to open and close doors Passed (yes/no) ……………….

TRF IEC/EN 61439-6

Test laboratory: .........
Ed. 1.0c form 14
 Test report N° .…..
Page …. / ….

Reference of BTS under verification:

Verification test according to: IEC 61439-6
.......................................
Standard
Kind of tests and requirements Test values Results
and clause

IEC 61439-6 DESIGN VERIFICATIONS BY TESTING

(sub.10)

IEC 61439-1 MARKING

10.2.7 Rubbing of the marking by hand with a piece of cotton soaked with
water
- Time of application 15 s .... s

Rubbing of the marking by hand with a piece of cotton soaked with

aliphatic solvent hexane
- Time of application 15 s .... s

Results to be obtained

After the test the marking shall be legible to normal or corrected

vision without additional magnification Passed (yes/no) …….

TRF IEC/EN 61439-6

Test laboratory: .........
Ed. 1.0c form 15
 Test report N° .…..
Page …. / ….

Reference of BTS under verification:

Verification test according to: IEC 61439-6
.......................................
Standard
Kind of tests and requirements Test values Results
and clause

IEC 61439-6 DESIGN VERIFICATIONS BY TESTING

(sub.10)

IEC 61439-1 DEGREE OF PROTECTION OF ENCLOSURE

10.3 IP Code 1.Characteristic numeral .... ....

For IP5X enclosure of category 2 ....
For IP6X enclosure of category 1 ....

2.Characteristic numeral .... ....

For IPX3 or IPX4 :
test with oscillating tube ....
test with spray nozzle ....
additional letter .... ....

TRF IEC/EN 61439-6

Test laboratory: .........
Ed. 1.0c form 16
 Test report N° .…..
Page …. / ….

Reference of BTS under verification:

Verification test according to: IEC 61439-6
.......................................
Standard
Kind of tests and requirements Test values Results
and clause

IEC 61439-6 DESIGN VERIFICATIONS BY TESTING

(sub.10)

IEC 61439-1 CLEARANCES AND CREEPAGE DISTANCES

10.4
Reinforced insulation .

Rated insulation voltage Ui=.... V .... V

5.2.3 Pollution degree .... ....
Material group .... ....
Rated impulse voltage Uimp=.... V .... V
Minimum clearances ≥.... mm .... mm
Minimum creepage distances ≥.... mm .... mm
Table 1
Table 2

IEC 61439-1 PROTECTION AGAINST ELECTRIC SHOCK AND INTEGRITY

10.5 OF PROTECTIVE CIRCUITS

10.5.2 Effective earth continuity between exposed conductive parts of the

BTS and the protective circuit

Effective connection between the exposed conductive parts of the

BTS and terminal for incoming external protective conductor
Resistance of the circuit ≤0,1 Ω .... Ω

TRF IEC/EN 61439-6

Test laboratory: .........
Ed. 1.0c form 17
 Test report N° .…..
Page …. / ….

Reference of BTS under verification:

Verification test according to: IEC 61439-6
.......................................
Standard
Kind of tests and requirements Test values Results
and clause

IEC 61439-6 DESIGN VERIFICATIONS BY TESTING

(sub.10)

IEC 61439-1
10.11.5.6 TESTING OF PROTECTIVE CIRCUIT

10.5.3 Short-circuit withstand strength of the protective circuit

Rated conditional short-circuit current Icc=.... kA .... kA
BTS configuration feeder BTU
straight length BTU
tap off unit
PE conductor: included as enclosure
included as busbar
Supply point page .... / ....
Position of the short-circuit page .... / ....
Arrangement of the busbar trunking system
Total length of busbar system ≤6 m ………….. m
Number of joints included ≥1 ……………
Test circuit diagram page .... / ....
Type of SCPD ……………
Characteristics of SCPD page .... / ....
Regulation of short-circuit release of SCPD (max value) ....
Passed (yes/no) ....

Resistance of the protective circuit before the test .... mΩ

Rated short-circuit current .... kA .... kA

Rated voltage (Ue) .... V .... V

Calibration of test circuit:

Applied voltage = 1,05xUe/SQRT(3) 1,05x.... V .... V

- oscillogram page .... / ....
- prospective peak current (maximum value) .... kA .... kA
- prospective RMS current value .... kA .... kA
- power factor .... ....
- current duration .... ms .... ms

Test with actual test current

- oscillogram page .... / ....
- peak current (maximum value) .... kA
- corresponding phase ....

Results to be obtained

-The continuity and the short-circuit withstand strength of the

protective circuit are not significantly impaired Passed (yes/no) ....

-Resistance of the protective circuit after test .... mΩ

TRF IEC/EN 61439-6

Test laboratory: .........
Ed. 1.0c form 18
 Test report N° .…..
Page …. / ….

Reference of BTS under verification:

Verification test according to: IEC 61439-6
.......................................
Standard
Kind of tests and requirements Test values Results
and clause

IEC 61439-6 DESIGN VERIFICATIONS BY TESTING

(sub.10)

IEC 61439-1
10.11.5.6 TESTING OF PROTECTIVE CIRCUIT

10.5.3 Short-circuit withstand strength of the protective circuit

Rated short-time withstand current Icw=.... kA .... kA
BTS configuration feeder BTU
straight length BTU
tap off unit
PE conductor: included as enclosure
included as busbar
Arrangement of the busbar trunking system
Total length of busbar system ≤6 m ………….. m
Number of joints included ≥1 ……………
Test circuit diagram page .... / ....
Calibration of test circuit:
Applied voltage = 1,05xUe 1,05x.... V .... V
Phase L ....
- oscillogram page .... / ....
- prospective peak current (maximum value) .... kA .... kA
- prospective RMS current value .... kA .... kA
- power factor .... ....
- current duration .... ms .... ms
- test frequency .... Hz .... Hz

Resistance of the protective circuit before the test .... mΩ

Test with the prospective current

- oscillogram page .... / ....
- current duration .... ms .... ms

Test with actual test current

Phase L ....
- oscillogram page .... / ....
- peak current (maximum value) .... kA
- RMS current value .... kA
- current duration .... ms
2 2
- I t value .... A s
- RMS current value (0,1 s after current initiation) .... kA .... kA
If applicable
- oscillogram page .... / ....
- Peak current (maximum value) .... kA .... kA
- Duration ≥3 cycles .... ms

Results to be obtained

-The continuity and the short-circuit withstand strength of the

protective circuit are not significantly impaired Passed (yes/no) ....

-Resistance of the protective circuit after test .... mΩ

TRF IEC/EN 61439-6

Test laboratory: .........
Ed. 1.0c form 19
 Test report N° .…..
Page …. / ….

Reference of BTS under verification:

Verification test according to: IEC 61439-6
.......................................
Standard
Kind of tests and requirements Test values Results
and clause

IEC 61439-6 DESIGN VERIFICATIONS BY TESTING

(sub.10)

IEC 61439-1
10.9 DIELECTRIC PROPERTIES

10.9.2 Power frequency withstand voltage

Rated insulation voltage Ui
- Main circuits .... V .... V
- Auxiliary circuits .... V .... V

10.9.2.1 Main and auxiliary circuit which are suitable for being directly
supplied
Table 8 - test voltage Ui (±3%) .... V
10.9.2.3 - test duration 5s .... s

10.9.2.1 Auxiliary circuit which are unsuitable being directly supplied from
the main circuit and such circuits, with electronic equipments
Table 9 - test voltage Ui (±3%) .... V
10.9.2.3 - test duration 5s .... s

10.9.4 Enclosures made of insulating material

Table 8 - test voltage 1,5xUi (±3%) .... V
10.9.2.3 - test duration 5s .... s

Acceptable criteria

10.9.2.4 - no overload relay operation Passed (yes/no) ....

- no disruptive discharge Passed (yes/no) ....

TRF IEC/EN 61439-6

Test laboratory: .........
Ed. 1.0c form 20
 Test report N° .…..
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Reference of BTS under verification:

Verification test according to: IEC 61439-6
.......................................
Standard
Kind of tests and requirements Test values Results
and clause

IEC 61439-6 DESIGN VERIFICATIONS BY TESTING

(sub.10)

IEC 61439-1
10.9 DIELECTRIC PROPERTIES

10.9.3 Impulse withstand voltage

Test of the main and auxiliary circuit which are suitable for being
directly supplied
Rated impulse withstand voltage Uimp .... kV
10.9.3.2 Elevation (sea level or above) .... m
Table 10 Impulse withstand voltage test .... kV

Test on live parts

- applied voltage U1,2/50 (±3%).... kV .... kV
- impulses in each polarity 5 ....
Results
- no unintentional disruptive discharge Passed (yes/no) ....
Or
- applied voltage (d.c.) (±3%).... kV .... kV
- time for each polarity 15 ÷100 ms .... ms
Or
- applied voltage (a.c. RMS) (±3%).... kV .... kV
- time for each polarity 15 ÷100 ms .... ms
Results
- no overcurrent relay operation Passed (yes/no) ....
- no disruption discharge Passed (yes/no) ....

TRF IEC/EN 61439-6

Test laboratory: .........
Ed. 1.0c form 21
 Test report N° .…..
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Reference of BTS under verification:

Verification test according to: IEC 61439-6
.......................................

10.10 Verification of temperature-rise

10.10.2 Verification by testing with current

10.10.2.3.5 Test of a BT run : .........

10.10.2.3.6 Test of a tap-off unit : .........

10.10.2.3.7 Test of a tap-off unit with several outgoing circuits : .........

OBJECT UNDER TEST

Test Whole BTS Busbar trunking Tap-off unit under Reference page
No. unit under test test

TRF IEC/EN 61439-6

Test laboratory: .........
Ed. 1.0c form 22
 Test report N° .…..
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Reference of BTS under verification:

Verification test according to: IEC 61439-6
.......................................
Standard
Kind of tests and requirements Test values Results
and clause

IEC 61439-6 DESIGN VERIFICATIONS BY TESTING

(sub.10)

IEC 61439-1
10.10 VERIFICATION OF TEMPERATURE-RISE

10.10.2 Verification by testing with current

Object under test n° ....
Test n° ....
10.10.3.5 a) - test of a BT run: horizontal position
b) - test of a BT run: vertical position
10.10.3.5 a) - test of a tap-off: unit horizontal position
b) - test of a tap-off unit: vertical position
10.10.3.7 - test of a tap-off unit with several outgoing circuits
Rated current of the BTS Ina .... A
Rated current of a circuit Inc .... A
Number of circuit(s) ....
Simulated power loss
Rated diversity factor ....
Test current .... A .... A
Cables test conductors
- quantity .... ....
10.10.2.3.2 2 2
- cross-section .... mm .... mm
Tables 11 Copper bars test conductors
- quantity .... ....
10.10.2.3.2 2
- cross-section .... mm x .... mm .... mm
Tables 12 - length to test supply .... mm .... mm
- length to star point .... mm .... mm
Frequency .... Hz .... Hz
Ambient air temperature outside the BTS 10 ÷ 40°C ....°C

Temperature-rise
Built-in components
10.10.2.3.8 - ambient temperature inside the BTS near apparatus ≤....K ....K
Table 6 - terminal of component ≤....K ....K
Terminal for external insulated conductors ≤70K ....K
Busbars and conductors ≤....K ....K
Plug-in contacts ≤....K ....K
Manual operating means of metal (outside/inside) ≤15/40K ....K / ....K
Manual operating means of insulating material
(outside/inside) ≤25/50K ....K / ....K
Accessible external enclosures
- metal surfaces need/need not to be touched ≤30/55K ....K / ....K
- insulating surfaces need/need not to be touched ≤40/50K ....K / ....K

If relevant table with additional limits and values page .... / ....

TRF IEC/EN 61439-6

Test laboratory: .........
Ed. 1.0c form 23
 Test report N° .…..
Page …. / ….

Reference of BTS under verification:

Verification test according to: IEC 61439-6
.......................................
Standard
Kind of tests and requirements Test values Results
and clause

IEC 61439-6 DESIGN VERIFICATIONS BY TESTING

(sub.10)

IEC 61439-1
10.11 SHORT-CIRCUIT WITHSTAND STRENGHT

10.11.5.3.1 Dependent upon an incoming SCPD included within BTS

b)
BTS configuration feeder BTU
straight length BTU
tap off unit

10.11.5.3.2 Supply point page .... / ....

Position of the short-circuit page .... / ....
10.11.5.3.3 Arrangement of the busbar trunking system
Total length of busbar system ≤6 m ………….. m
Number of joints included ≥1 ……………
Test circuit diagram page .... / ....
Type of SCPD page .... / ....
Characteristics of SCPD page .... / ....
Regulation of short-circuit release
of SCPD (max value) Passed (yes/no) ....

9.3.2 b) Rated conditional short-circuit current Icc=.... kA .... kA

10.11.5.4 a) Calibration of test circuit:

Applied voltage = 1,05xUe 1,05x.... V .... V
- oscillogram page .... / ....
- prospective peak current (maximum value) Ipk .... kA .... kA
- prospective RMS current value Phase L1 .... kA
- prospective RMS current value Phase L2 .... kA
- prospective RMS current value Phase L3 .... kA
Average Value .... kA
Table 7 - power factor .... ....
- current duration .... .... ms
- frequency .... .... Hz

Test with prospective current

- oscillogram page .... / ....
- max peak current value Phase L1 .... kA
- max peak current value Phase L2 .... kA
- max peak current value Phase L3 .... kA

- Current duration .... ms

2 2
- max I t value / relevant Phase .... A s / L....

Results obtained ( form 30 ) page .... / ....

TRF IEC/EN 61439-6

Test laboratory: .........
Ed. 1.0c form 24
 Test report N° .…..
Page …. / ….

Reference of BTS under verification:

Verification test according to: IEC 61439-6
.......................................
Standard
Kind of tests and requirements Test values Results
and clause

IEC 61439-6 DESIGN VERIFICATIONS BY TESTING

(sub.10)

IEC 61439-1
10.11 SHORT-CIRCUIT WITHSTAND STRENGHT

10.11.5.3.1 Dependent upon an upstream SCPD

c)
BTS configuration feeder BTU
straight length BTU
tap off unit
10.11.5.3.2 Supply point page .... / ....
Position of the short-circuit page .... / ....
10.11.5.3.3 Arrangement of the busbar trunking system
Total length of busbar system ≤6 m ………….. m
Number of joints included ≥1 ……………
Test circuit diagram page .... / ....
Type of SCPD page .... / ....
Characteristics of SCPD page .... / ....
Regulation of short-circuit release
of SCPD (max value) Passed (yes/no) ....
2 2 2
9.3.2 b) Maximum let-through energy I t=.... kA s .... kA s
Rated conditional short-circuit current Icc=.... kA .... kA

10.11.5.4 a) Calibration of test circuit:

Applied voltage = 1,05xUe 1,05x.... V .... V
- oscillogram page .... / ....
- prospective peak current (maximum value) Ipk .... kA .... kA
- prospective RMS current value Phase L1 .... kA
- prospective RMS current value Phase L2 .... kA
- prospective RMS current value Phase L3 .... kA
Average Value .... kA
Table 7 - power factor .... ....
- current duration .... .... ms
- frequency .... .... Hz

Test with prospective current

- oscillogram page .... / ....
- max peak current value Phase L1 .... kA
- max peak current value Phase L2 .... kA
- max peak current value Phase L3 .... kA

- Current duration .... ms

2 2
- max I t value / relevant Phase .... A s / L....

Results obtained ( form 30 ) page .... / ....

TRF IEC/EN 61439-6

Test laboratory: .........
Ed. 1.0c form 25
 Test report N° .…..
Page …. / ….
Verification test according to: IEC 61439-6 Reference of BTS under verification:
.......................................

Standard
Kind of tests and requirements Test values Results
and clause

IEC 61439-6 DESIGN VERIFICATIONS BY TESTING

(sub.10)
IEC 61439-1 SHORT-CIRCUIT WITHSTAND STRENGHT
10.11
10.11.5.3.1 Not dependent upon an upstream SCPD
a)
BTS configuration feeder BTU
straight length BTU
tap off unit
10.11.5.3.2 Supply point page .... / ....
Position of the short-circuit page .... / ....
10.11.5.3.3 Arrangement of the busbar trunking system
Total length of busbar system ≤6 m ………….. m
Number of joints included ≥1 ……………
Test circuit diagram page .... / ....

9.3.2 a) Rated peak withstand current Ipk=.... kA

Rated short-time withstand current Icw=.... kA for .... s

10.11.5.4 b) Calibration of test circuit:

Applied voltage = 1,05xUe 1,05x.... V .... V
- oscillogram page .... / ....
- prospective peak current (maximum value) Ipk .... kA .... kA
- prospective RMS current value Phase L1 .... kA
- prospective RMS current value Phase L2 .... kA
- prospective RMS current value Phase L3 .... kA
- Average Value .... kA
Table 7 - power factor .... ....
- current duration .... ms .... ms
- test frequency .... Hz .... Hz

Test with the prospective current

- oscillogram page .... / ....
- current duration .... ms .... ms

Test with actual test current

- oscillogram page .... / ....
- peak current (maximum value) - Phase .... kA L…
2 2
- RMS current value (equivalent for .... s) - I t value Phase L1 .... kA ....s - .... A s
2 2
- RMS current value (equivalent for .... s) - I t value Phase L2 .... kA ....s - .... A s
2 2
- RMS current value (equivalent for .... s) - I t value Phase L3 .... kA ....s - .... A s
2
Average .... kA ....s - .... A s
- Current duration .... ms
- RMS current value (0,1 s after current initiation) - phase .... kA L…

If applicable
- oscillogram page .... / ....
- peak current (maximum value) .... kA .... kA
- phase L....
2 2
- I t value Average .... A s
- duration ≥3 cycles .... ms
Results obtained ( form 30 ) page .... / ....

TRF IEC/EN 61439-6

Test laboratory: .........
Ed. 1.0c form 26
 Test report N° .…..
Page …. / ….

Reference of BTS under verification:

Verification test according to: IEC 61439-6
.......................................
Standard
Kind of tests and requirements Test values Results
and clause

IEC 61439-6 DESIGN VERIFICATIONS BY TESTING

(sub.10)

IEC 61439-1
10.11 SHORT-CIRCUIT WITHSTAND STRENGHT

10.11.5.3.1 Dependent upon an incoming SCPD included within BTS

b)
Section BTS configuration feeder BTU
straight length BTU
tap off unit

10.11.5.3.2 Supply point page .... / ....

Position of the short-circuit page .... / ....
Arrangement of the busbar trunking system
Total length of busbar system ≤6 m ………….. m
Number of joints included ≥1 ……………
Test circuit diagram page .... / ....
Type of SCPD page .... / ....
Characteristics of SCPD page .... / ....
Regulation of short-circuit release of SCPD (max value)
Passed (yes/no) ....

9.3.2 b) Rated conditional short-circuit current Icc=.... kA .... kA

10.11.5.4 a) Calibration of test circuit:

Applied voltage = 1.05 x Ue/ 3 = 1,05x.... V .... V
10.11.5.3.5 Phase / Neutral
- oscillogram page .... / ....
- prospective peak current (maximum value) .... kA .... kA
- prospective RMS current value .... kA .... kA
Table 7 - power factor .... ....
- current duration .... ms .... ms
- test frequency .... Hz .... Hz

Test with prospective current

- oscillogram page .... / ....
- max peak current value Phase / Neutral .... kA

- Current duration .... ms

2 2
- max I t value .... A s

Results obtained ( form 30 ) page .... / ....

TRF IEC/EN 61439-6

Test laboratory: .........
Ed. 1.0c form 27
 Test report N° .…..
Page …. / ….

Reference of BTS under verification:

Verification test according to: IEC 61439-6
.......................................
Standard
Kind of tests and requirements Test values Results
and clause

IEC 61439-6 DESIGN VERIFICATIONS BY TESTING

(sub.10)

IEC 61439-1
10.11 SHORT-CIRCUIT WITHSTAND STRENGHT

10.11.5.3.1 Dependent upon an upstream SCPD

c)
Section BTS configuration feeder BTU
straight length BTU
tap off unit

10.11.5.3.2 Supply point page .... / ....

Position of the short-circuit page .... / ....
10.11.5.3.3 Arrangement of the busbar trunking system
Total length of busbar system ≤6 m ………….. m
Number of joints included ≥1 ……………
Test circuit diagram page .... / ....
Type of SCPD page .... / ....
Characteristics of SCPD page .... / ....
Regulation of short-circuit release of SCPD (max value)
Passed (yes/no) ....
2 2 2
Maximum let-through energy I t=.... kA s .... kA s

9.3.2 b) Rated conditional short-circuit current Icc=.... kA .... kA

10.11.5.4 Calibration of test circuit:

Applied voltage = 1.05 x Ue/ 3 = 1,05x.... V .... V
10.11.5.3.5 Phase / Neutral
- oscillogram page .... / ....
- prospective peak current (maximum value) .... kA .... kA
- prospective RMS current value .... kA .... kA
Table 7 - power factor .... ....
- current duration .... ms .... ms
- test frequency .... Hz .... Hz

Test with prospective current

- oscillogram page .... / ....
- max peak current value Phase / Neutral .... kA

- Current duration .... ms

2 2
- max I t value .... A s

Results obtained ( form 30 ) page .... / ....

TRF IEC/EN 61439-6

Test laboratory: .........
Ed. 1.0c form 28
 Test report N° .…..
Page …. / ….

Reference of BTS under verification:

Verification test according to: IEC 61439-6
.......................................
Standard
Kind of tests and requirements Test values Results
and clause

IEC 61439-6 DESIGN VERIFICATIONS BY TESTING

(sub.10)

IEC 61439-1
10.11 SHORT-CIRCUIT WITHSTAND STRENGHT

10.11.5.3.1 Not dependent upon an upstream SCPD

a) Section BTS configuration feeder BTU
straight length BTU
tap off unit
10.11.5.3.2 Supply point page .... / ....
Position of the short-circuit page .... / ....
10.11.5.3.3 Arrangement of the busbar trunking system
Total length of busbar system ≤6 m ………….. m
Number of joints included ≥1 ……………
Test circuit diagram page .... / ....

9.3.2 a) Rated peak withstand current Ipk=.... kA

Rated short-time withstand current Icw=.... kA

10.11.5.4 b) Calibration of test circuit:

Applied voltage = 1.05 x Ue/ 3 = 1,05x.... V .... V
10.11.5.3.5 Phase / Neutral L .... / N
- oscillogram page .... / ....
- prospective peak current (maximum value) .... kA .... kA
- prospective RMS current value .... kA .... kA
Table 7 - power factor .... ....
- current duration .... ms .... ms
- test frequency .... Hz .... Hz

Test with the prospective current

- oscillogram page .... / ....
- current duration .... ms .... ms

Test with actual test current

Phase / Neutral L .... / N
Test with actual test current
- oscillogram page .... / ....
- peak current (maximum value) - phase .... kA
2 2
- RMS current value (equivalent for .... s) - I t value .... kA ....s - .... A s
- current duration .... ms
- RMS current value (0,1 s after current initiation) .... kA

If applicable
- oscillogram page .... / ....
- peak current (maximum value) .... kA .... kA
2 2
- I t value Average .... A s
- Duration ≥3 cycles .... ms

Results obtained ( form 30 )

TRF IEC/EN 61439-6

Test laboratory: .........
Ed. 1.0c form 29
 Test report N° .…..
Page …. / ….

Reference of BTS under verification:

Verification test according to: IEC 61439-6
.......................................
Standard
Kind of tests and requirements Test values Results
and clause

IEC 61439-6 DESIGN VERIFICATIONS BY TESTING

(sub.10)

IEC 61439-1
10.11 SHORT-CIRCUIT WITHSTAND STRENGHT

10.11.5.5 Results to be obtained

- minimum clearances distances are maintained Passed (yes/no) ....

- minimum creepages distances are maintained Passed (yes/no) ....

- busbars insulator or support

has not separated in two or more pieces Passed (yes/no) ....

- no surface cracks on support Passed (yes/no) ....

- in case of any doubt concerning insulation of the BTS

additional power frequency test according to 10.9.2 page .... / ....

- no loosening of parts used for connections Passed (yes/no) ....

- no conductor is separated from the terminal Passed (yes/no) ....

- no distortion of the busbar or structure of the BTS

that impair any further use Passed (yes/no) ....

- function of tap-off units is not impaired Passed (yes/no) ....

- function of removable parts is not impaired Passed (yes/no) ....

- specified protection degree is not impaired IP .... ....

- dielectric properties on tested equipment (a)

- test voltage .... kV .... kV
- test duration .... s .... s

- no puncture or flash-over Passed (yes/no) ....

- detection device indicates no fault current Passed (yes/no) ....

- no increase of the fault loop resistance phase

to P.E. greater than 10% Passed (yes/no) ....

(a) Not applicable in case of not dependent upon an upstream

SCPD

TRF IEC/EN 61439-6

Test laboratory: .........
Ed. 1.0c form 30
 Test report N° .…..
Page …. / ….

Reference of BTS under verification:

Verification test according to: IEC 61439-6
.......................................
Standard
Kind of tests and requirements Test values Results
and clause

IEC 61439-6 DESIGN VERIFICATIONS BY TESTING

(sub.10)

IEC 61439-1
10.6.2 ELECTROMAGNETIC COMPATIBILITY

J.10.12.1 Immunity tests

Environment A
Environment B

Table J.3 Electrostatic discharge

- air discharge .... kV .... kV
- contact discharge .... kV .... kV
Passed (yes/no) ....
Table J.3 Electromagnetic field
- test level .... kV .... kV
Passed (yes/no) ....
Table J.3 Fast transient bursts
Test level - power port .... kV .... kV
- signal port .... kV .... kV
Performance criterion B ....
Passed (yes/no) ....
Table J.3 Surge
Test level - power port .... kV .... kV
- signal port .... kV .... kV
Passed (yes/no) ....
Table J.3 Conducted radio-frequency
Test level .... V .... V
Passed (yes/no) ....

Table J.3 Magnetic field

Test level .... A/m .... A/m
Passed (yes/no) ....
Table J.3 Dips and interruption
Test level - 30% for 0,5 cycles
- 60% for 5 and 50 cycles and >95% for 250 cycles
Passed (yes/no) ....
Tables J.1/J.2 Conducted emission
CISPR 11 Passed (yes/no) ....

TRF IEC/EN 61439-6

Test laboratory: .........
Ed. 1.0c form 31
 Test report N° .…..
Page …. / ….

Reference of BTS under verification:

Verification test according to: IEC 61439-6
.......................................
Standard
Kind of tests and requirements Test values Results
and clause

IEC 61439-6 DESIGN VERIFICATIONS BY TESTING

(sub.10)

MECHANICAL OPERATION
IEC 61439-1
10.13
Section N° ….
Number of operating cycles = 50 ....
Kind of operation ...............

For trolley type only

Section N° ….
Test voltage Un=……….. V ...............V
Test current In=……….. A ...............A
Power factor ……………… ...............
Number of operating cycles = 10000 ...............
Kind of operation ...............

Results to be obtained

- operating conditions have not been impaired Passed (yes/no) ....

- interlocks have not been impaired Passed (yes/no) ....
- effort required for operation is practically
the same as before the test Passed (yes/no) ....

TRF IEC/EN 61439-6

Test laboratory: .........
Ed. 1.0c form 32
 Test report N° .…..
Page …. / ….
Reference of BTS under verification:
Verification test according to: IEC 61439-6
.......................................
Standard
Kind of tests and requirements Test values Results
and clause

IEC 61439-1 THERMAL CYCLING TEST

IEC 61439-6
10.2.102 Plug-in tap-off unit identification ……………
Current rating of the plug-in tap-off sample Inc ………….A

10.2.102.2 Conditioning
Insertion and removal conditioning cycles
without load current
(report only in function of the Inc)
In 63A Ncy =25 ……………
63 In 200A Ncy =10 ……………
200 In Ncy = 5 ……………

10.2.102.3 Test procedure: stabilization cycle

Supply voltage ………….V
Nature of supply (AC/DC) ……………
Supply frequency …………Hz
Test current through tap off ………….A
Temperatures reached at the end of the stabilization cycle ………….K
Stabilization cycle duration .…8 h ………….h

Test procedure: cycles

st
1 Sequence of current cycling
st
Temperatures after 2 hours of the 1 “ON” period ………….K
Duration of “ON” and “OFF” periods ………….h
th
Temperatures after the 84 “ON” period ………….K

10.2.102.4 Results to be obtained

th
The temperatures taken after the 84 cycle shall not be more
5K higher than the temperatures recorded at the end of the
stabilisation cycle : Passed (yes/no) ……………

TRF IEC/EN 61439-6

Test laboratory: .........
Ed. 1.0c form 33
 Test report N° .…..
Page …. / ….
Reference of BTS under verification:
Verification test according to: IEC 61439-6
.......................................
Standard
Kind of tests and requirements Test values Results
and clause

IEC 61439-6 ABILITY TO WITHSTAND MECHANICAL LOADS

10.2.101

10.2.101.1 Test procedure for a straight busbar trunking unit

Mechanical load classification normal/heavy ………………….
Distance between supports D ….……….m
Mass of the trunking unit between the support m ………….kg
Maximum load of feeder and tap-off unit mL ………….kg
Mass used for test (* for heavy loads) M=m+mL+(*90kg) ………….kg
Duration of test >5min ….……….min

10.2.101.4 Results of the tests

 During and after tests were no breaks visible on trunking
units nor permanent deformation of the enclosure which would:
- compromise the degree of protection Passed (yes/no) ….……….
- reduce the clearances and creepage distances
to values lower than those specified in 8.3 Passed (yes/no) ….……….
- impair the correct insertion of incoming and
outgoing units Passed (yes/no) ….……….
 Dielectric withstand according clause 10.9.2 part 1:
Passed (yes/no) ….……….

10.2.101.2 Test procedure for a joint

Mechanical load classification normal/heavy ………………….
Distance between supports D ….……….m
Distance between supports adjacent to a joint D1 ….……….m
Mass of the trunking units between the
support at D1 distance m1 ………….kg
Maximum load of feeder and tap-off unit mL1 ………….kg
Mass used for test (* for heavy loads) M1=m1+mL1+(*90kg) ………….kg
Duration of test >5min ….……….min

10.2.101.4 Results of the tests

 During and after tests were no breaks visible on trunking
units nor permanent deformation of the enclosure which would:
- compromise the degree of protection Passed (yes/no) ….……….
- reduce the clearances and creepage distances
to values lower than those specified in 8.3 Passed (yes/no) ….……….
- impair the correct insertion of incoming and
outgoing units Passed (yes/no) ….……….
 Dielectric withstand according clause 10.9.2 part 1:
Passed (yes/no) ….……….

TRF IEC/EN 61439-6

Test laboratory: .........
Ed. 1.0c form 34
 Test report N° .…..
Page …. / ….
Reference of BTS under verification:
Verification test according to: IEC 61439-6
.......................................
Standard
Kind of tests and requirements Test values Results
and clause

IEC 61439-6 ABILITY TO WITHSTAND MECHANICAL LOADS

10.2.101

10.2.101.3 Resistance of the enclosure to crushing

Mechanical load classification normal/heavy ………………….

Linear mass of unit ….…..…….kg/m
Mass used for test …….…..…….kg
Width of plate used to apply force ….…....…….mm
Distance of application 01 from connection end ….…....…….mm
Duration of test 5min ….…....…….min
Distance of application 02 from connection end ….…....…….mm
Duration of test 5min ….…....…….min
Distance of application 03 from connection end ….…....…….mm
Duration of test 5min ….…....…….min
Distance of application 04 from connection end ….…....…….mm
Duration of test 5min ….…....…….min
Force applied at one point between
adjacent insulators Yes/No/Not applicable ………………….
If applicable
Point number …………. ………………….

10.2.101.4 Results of the tests

 During and after tests were no breaks visible on trunking
units nor permanent deformation of the enclosure which
would:
- compromise the degree of protection Passed (yes/no) ….……….
- reduce the clearances and creepage distances
to values lower than those specified in 8.3 Passed (yes/no) ….……….
- impair the correct insertion of incoming and
outgoing units Passed (yes/no) ….……….
 Dielectric withstand according clause
10.9.2 part 1: Passed (yes/no) ….……….

TRF IEC/EN 61439-6

Test laboratory: .........
Ed. 1.0c form 35
 Test report N° .…..
Page …. / ….

Verification test according to: IEC 61439-6 Reference of BTS under verification:
.......................................
Standard
Kind of tests and requirements Test values Results
and clause

IEC 61439-6 MEASUREMENT OF THE PHASE CONDUCTOR ELECTRICAL

5.101 CHARACTERISTICS

IEC 61439-6 Arrangement of the busbar trunking system

Annex BB
Total length busbar system 6m ………….m
Number of joints included 2 ……………

Measurements and calculations performed in

accordance with Annex BB (yes/no) ……………

Test data collected before temperature rise test

Test data collected at steady thermal condition

Ambient temperature ………….°C

Test measurements

Phase to Phase voltage V12 ………….V

Phase to Phase voltage V23 ………….V
Phase to Phase voltage V31 ………….V
Line current I1 ………….A
Line current I2 ………….A
Line current I3 ………….A
Total Power P ………….W

Length from the voltmeter leads connected at the input end to

the point where the busbars are connected together at the
output end. …………….m

Calculated results:

Impedance: Z …………m/m
Alternating current resistance: R ………….m/m
Reactance: X ………….m/m

Results of the tests

The characteristics of the busbar trunking
system listed at page …………….are verified: (yes/no) ………………

TRF IEC/EN 61439-6

Test laboratory: .........
Ed. 1.0c form 36
 Test report N° .…..
Page …. / ….

Verification test according to: IEC 61439-6 Reference of BTS under verification:
.......................................
Standard
Kind of tests and requirements Test values Results
and clause

IEC 61439-6 FAULT-LOOP ZERO-SEQUENCE IMPEDANCES

Annex CC The following applies to BTS rated above 100A.

Arrangement of the busbar trunking system

Total length busbar system 6m ………….m
Number of joints included 2 ……………

Measurements and calculations performed in

accordance with Annex CC (yes/no) ……………
Test data collected during short circuit test (yes/no) ……………

Phase to neutral voltage Vph N ………….V

Line current Iph N ………….A
Single phase active power Pph N ………….W
Length from the voltmeter leads connected at the input
end to the point where the busbars are connected
together at the output end ………….m

Phase to PEN voltage Vph PEN ………….V

Line current Iph PEN ………….A
Single phase active power Pph PEN ………….W
Length from the voltmeter leads connected at the input
end to the point where the busbars are connected
together at the output end ………….m

Phase to PE voltage Vph PE ………….V

Line current Iph PE ………….A
Single phase active power Pph PE ………….W
Length from the voltmeter leads connected at the input
end to the point where the busbars are connected
together at the output end ………….m

The zero sequence impedance of the conductors being

considered at a temperature +20C, per meter length
Values determined by direct measurements
or by calculation from direct measurements Meas./Calc.
……………
Impedance (ph-to-neutral) Z0 ph N …………m/m
Impedance (ph-to-PEN) Z0 ph PEN …………m/m
Impedance (ph-to-PE) Z0 ph PE …………m/m
The zero sequence impedance of the conductors being
considered at a temperature +20C, per meter length
Values determined by direct measurements
or by calculation from direct measurements Meas./Calc.
……………
Impedance (ph-to-neutral) Z0 ph N …………m/m
Impedance (ph-to-PEN) Z0 ph PEN …………m/m
Impedance (ph-to-PE) Z0 ph PE …………m/m

TRFIEC/EN 61439-6
Test laboratory: .........
Ed. 1.0c form 37
 Test report N° .…..
Page …. / ….

Verification test according to: IEC 61439-6 Reference of BTS under verification:
.......................................
Standard
Kind of tests and requirements Test values Results
and clause

IEC 61439-6 FAULT-LOOP RESISTANCES AND REACTANCES

Annex DD The following applies to BTS rated above 100A.

Arrangement of the busbar trunking system

Total length busbar system 6m ………….m
Number of joints included 2 ……………

Measurements and calculations performed in

accordance with Annex DD (yes/no) ……………
Test data collected during short circuit test (yes/no) ……………

Phase to neutral voltage Vph N ………….V

Line current Iph N ………….A
Single phase active power Pph N ………….W
Length from the voltmeter leads connected at the input end to
the point where the busbars are connected together at the output end ………….m

Phase to PEN voltage Vph PEN ………….V

Line current Iph PEN ………….A
Single phase active power Pph PEN ………….W
Length from the voltmeter leads connected at the input end to
the point where the busbars are connected together at the output end ………….m

Phase to PE voltage Vph PE ………….V

Line current Iph PE ………….A
Single phase active power Pph PE ………….W
Length from the voltmeter leads connected at the input end to
the point where the busbars are connected together at the output end ………….m

The mean ohmic resistance of the conductors being considered at a

temperature of 20°C, per meter length

Values determined by direct measurements

or by calculation from direct measurements Meas./Calc. ……………

Mean resistance (ph-to-ph) Rb0 ph ph …………m/m

Mean resistance (ph-to-neutral) Rb0 ph N …………m/m
Mean resistance (ph-to-PEN) Rb0 ph PEN …………m/m
Mean resistance (ph-to-PE) Rb0 ph PE …………m/m

The mean ohmic resistance of the conductors being considered at the

steady state operating temperature 1 of the system, per meter length.

Mean resistance (ph-to-ph) Rb1 ph ph …………m/m

Mean resistance (ph-to-neutral) Rb1 ph N …………m/m
Mean resistance (ph-to-PEN) Rb1 ph PEN …………m/m
Mean resistance (ph-to-PE) Rb1 ph PE …………m/m

The mean ohmic reactance of the conductors being considered at the rated
current In , at rated frequency, per meter length.

Mean reactance (ph-to-ph) Xb ph ph …………m/m

Mean reactance (ph-to-neutral) Xb ph N …………m/m
Mean reactance (ph-to-PEN) Xb ph PEN …………m/m
Mean reactance (ph-to-PE) Xb ph PE …………m/m

TRF IEC/EN 61439-6

Test laboratory: .........
Ed. 1.0c form 38
 Test report N° .…..
Page …. / ….

Verification test according to: IEC 61439-6 Reference of BTS under verification:
.......................................
Standard
Kind of tests and requirements Test values Results
and clause
IEC 61439-6 VERIFICATION OF RESISTANCE TO FLAME PROPAGATION
10.101
IEC For busbar trunking with tap-off facilities, a test arrangement will be
60332-3-10 with one tap-off outlet side oriented to the burner and a tap-off outlet
fitted as in normal use shall be located in the immediate vicinity of
the burner flame’s impact.

Arrangement of busbar trunking system sample 01

Total length of busbar system 3m ….…..…….….m
Number of joints included 1 ……..…….…….
Tap off outlet fitted and located in vicinity
of impact of burner yes/no ……..…….…….
Duration of test 40min ….……….….min
Results of the test
- system did not ignite yes/no ……..…….…….
- maximum extent of charred portion (external or internal)
- of the busbar trunking has not reached a height
- exceeding 2.5m above the bottom edge of the burner. yes/no
……..…….…….

Arrangement of busbar trunking system sample 02

Total length of busbar system 3m ….…..…….….m
Number of joints included 1 ……..…….…….
Tap off outlet fitted and located in vicinity of impact of burner yes/no ……..…….…….
Duration of test 40min ….……….….min
Results of the test
- system did not ignite yes/no ……..…….…….
- maximum extent of charred portion (external or internal)
of the busbar trunking has not reached a height
exceeding 2.5m above the bottom edge of the burner. yes/no
……..…….…….

Arrangement of busbar trunking system sample 03

Total length of busbar system 3m ….…..…….….m
Number of joints included 1 ……..…….…….
Tap off outlet fitted and located in vicinity of impact of burner yes/no
……..…….…….
Duration of test 40min ….……….….min
Results of the test
- system did not ignite yes/no ……..…….…….
- maximum extent of charred portion (external or internal)
of the busbar trunking has not reached a height
exceeding 2.5m above the bottom edge of the burner. yes/no
……..…….…….
Result of the tests
passed without failure yes/no ……..…….…….

TRFIEC/EN 61439-6
Test laboratory: .........
Ed. 1.0c form 39
 Test report N° .…..
Page …. / ….

Verification test according to: IEC 61439-6 Reference of BTS under verification:
.......................................
Standard
Kind of tests and requirements Test values Results
and clause
IEC 61439-6 VERIFICATION OF FIRE RESISTANCE IN BUILDING
10.102 PENETRATIONS
The test is performed according to ISO 834 for fire resistance
times of 60 min, 120 min, 180 min or 240 min.
ISO
834-1
Reference of busbar trunking fireproof unit sample .….………..…….….
…..……..…….….…
…………..
Fire seal details ….………..…….….
………..…….….……
…..…….
Details of test floor a, width ….…..…….….m
b, length ….…..…….….m
c, thickness ….…..…….….m
d, length of fireproof part ….…..…….….m
e, distance to thermocouples ….…..…….….m
h, length of the exposed sample ….…..…….….m
H, total length of the sample ….…..…….….m

Test result: criteria of performance as ISO 834

Result of the tests

passed without failure (yes/no) ……..…….…….

TRFIEC/EN 61439-6
Test laboratory: .........
Ed. 1.0c form 40
 Test report N° .…..
Page …. / ….

Verification test according to: IEC 61439-6 Reference of BTS under verification:
.......................................
Additional page

TRF IEC/EN 61439-6

Test laboratory: .........
Ed. 1.0c form 41