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Material Selection and Mechanical Properties

The document provides detailed solutions to questions about material selection, comparing cast iron and steel, strain hardening, S-N curves, and aluminum rod design. It also discusses crystalline imperfections, coordination numbers, solid solution factors, stress-strain curves, and non-destructive testing techniques. Key points include the properties of materials and methods to prevent fatigue failure and enhance strength.

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0% found this document useful (0 votes)
12 views2 pages

Material Selection and Mechanical Properties

The document provides detailed solutions to questions about material selection, comparing cast iron and steel, strain hardening, S-N curves, and aluminum rod design. It also discusses crystalline imperfections, coordination numbers, solid solution factors, stress-strain curves, and non-destructive testing techniques. Key points include the properties of materials and methods to prevent fatigue failure and enhance strength.

Uploaded by

shadrifsaiket
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

### Detailed Solutions to Questions ###

Question 4:

a) General Information and Material Selection:

Disposable Cup: Polystyrene or biodegradable polymer.

Hammer: Medium-carbon steel.

Car Engine Parts: Cast iron or aluminum alloys.

b) Comparison of Cast Iron and Steel:

Cast Iron: 2-4% carbon, good compressive strength.

Steel: 0.02-2% carbon, versatile.

Question 5:

a) Strain Hardening: Strengthens metal by increasing dislocation density.

b) S-N Curves: Prevent fatigue failure.

c) Aluminum Rod Design: Ensure stress and deformation limits are met.

Question 6:

a) Classification of Crystalline Imperfections:

Point, Line, Planar, and Volume Defects.

b) Edge Dislocation: Mechanism of plastic deformation.

c) Grain Boundaries: Strengthen materials by impeding dislocation motion.

Question 7:

a) Coordination Number and APF:

FCC: 12, APF = 0.74.

BCC: 8, APF = 0.68.


b) Solid Solution Factors:

Atomic size, structure, electronegativity, valency.

Question 8:

a) Stress-Strain Curves:

Brittle Material: Abrupt failure.

Ductile Material: Significant plastic deformation.

b) NDT Techniques:

Ultrasonic Testing: Detect length and depth of defects.

Radiographic Testing: Visualize defect geometry.

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