### Detailed Solutions to Questions ###
Question 4:
a) General Information and Material Selection:
Disposable Cup: Polystyrene or biodegradable polymer.
Hammer: Medium-carbon steel.
Car Engine Parts: Cast iron or aluminum alloys.
b) Comparison of Cast Iron and Steel:
Cast Iron: 2-4% carbon, good compressive strength.
Steel: 0.02-2% carbon, versatile.
Question 5:
a) Strain Hardening: Strengthens metal by increasing dislocation density.
b) S-N Curves: Prevent fatigue failure.
c) Aluminum Rod Design: Ensure stress and deformation limits are met.
Question 6:
a) Classification of Crystalline Imperfections:
Point, Line, Planar, and Volume Defects.
b) Edge Dislocation: Mechanism of plastic deformation.
c) Grain Boundaries: Strengthen materials by impeding dislocation motion.
Question 7:
a) Coordination Number and APF:
FCC: 12, APF = 0.74.
BCC: 8, APF = 0.68.
b) Solid Solution Factors:
Atomic size, structure, electronegativity, valency.
Question 8:
a) Stress-Strain Curves:
Brittle Material: Abrupt failure.
Ductile Material: Significant plastic deformation.
b) NDT Techniques:
Ultrasonic Testing: Detect length and depth of defects.
Radiographic Testing: Visualize defect geometry.