Products Specification of 200W

Laser Cleaning Equipment

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https://www.demarkchina.cn
 Contents
Contents ............................................................................................................................................. 2
Chapter 1 Safety ...................................................................................... 3
Chapter 2 Product overview ...................................................................................... 8
Chapter 4 Operation instruction .................................................................................... 16
Chapter 5 Common troubleshooting .................................................................................... 24
Chapter6 Packing, transportation and storage ......................................................................... 26
Chapter 7 Service and maintenance .................................................................................... 28

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 Chapter 1 Safety

1. Safety summary

As a manufacturer of laser equipment, we hope that users can read

this manual carefully before using the laser cleaning equipment, so as to

have a detailed understanding of the equipment safety and operation

methods, and abide by the operation procedures and safety precautions in

this manual.

2. Safety signs and regulations

As shown in the pictures, the laser warning signs during laser operation

are as follows:
Table1 laser warning signs

Lable pictures Lable information

Safety warning (located

on the equipment’s head

Chassis security warning

(on the front and back of

the chassis)

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 Please read the manual

before use (located on the

front and back of the

chassis)

Take care ：

our company cleaning equipment is classified into class IV laser

products. The peak power of the product is more than 10000 watts, the

mid-wavelength is 1064nm ,which is beyond the visible light range.

However, these beams may cause irreversible damage to the retina and

cornea. Therefore, qualified safety glasses must be worn when operating

the laser cleaning machine.

3. Laser protections

Class IV (high power): the most dangerous, including all lasers

above class 3B. Direct contact, scattered, or indirect contact can burn the

skin or cause devastating and permanent eye damage. It can ignite

inflammable substances and cause fire hazard.

Laser safety glasses (see Figure 1) shall be selected according to the

standard that can shield the laser within the whole wavelength range

emitted by the laser. When operating the equipment, the safety glasses

provided shall be always worn. Even if wearing laser protective glasses,

it is forbidden to look directly at the laser output head.

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 Figure 1 protective glasses

Through the EU 207:2009 / AC2011 and CE certification, the protection band is 190

to 400nm and 800 to 1100nm.

4. Safety and protection measures

1、Personnel training

Only authorized, trained and instructed personnel are allowed to

operate, maintain and assert the laser cleaning equipment. Any operation

other than those specified in this instruction is deemed to be not in

conformity with the regulations. The user shall bear the sole risk for the

loss of articles and personal injury.

The equipment operator shall ensure the professional training of

personnel, and the training contents shall at least include:：

 Show the operation process of the laser cleaning device to the

operator.

 Use and wear laser protective glasses correctly.

 Necessary protection of personnel and accident handling methods。

 Biological effects of laser radiation on eyes and skin。

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2、Hazardous areas in use

The area covered by the ray direction of the cleaning head lens of

the laser cleaning equipment is a dangerous area. In the cleaning process ,

if you enter this area by mistake, it will cause harm to human body. In the

cleaning process, please operate in strict accordance with the operation

method.

3、Environmental requirements and points for attention

 The power supply of the cleaning equipment adopts power frequency

220 V / 50 Hz AC power supply, and the total load is less than

1500W

 There should be a ventilation distance of about 10cm before and after

the equipment. If the ventilation distance is not enough, it may lead

to the failure of the internal laser.

 The normal operating temperature range of the cleaning machine is 0

~ 40 ℃. If the operating temperature is beyond the range, the internal

laser system may give an alarm and not emit light.

 The cleaning machine has high requirements for environmental

cleanliness. Please handle the polished head carefully when using or

moving the cleaning machine to prevent dust or other pollution.

When the equipment is not working, please cover the laser output

port with a protective cover. The dust on the output end face of the

handling head may cause the lens to be heated and damaged,

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 resulting in the attenuation of the output power of the device or the

failure to emit light.

 Before the cleaning and maintenance of the equipment and head in

hand, it should be checked to ensure that the equipment is in the

power-off state.

 Please do not look at the laser directly during the light emitting

process of the equipment, and wear laser protective glasses

throughout the operation.

 Please do not place inflammable and explosive materials near the

cleaning machine, such articles should avoid direct laser or reflection.

 Please do not bend the cable. The bending radius is greater than

150mm. Excessive bending will cause the laser unable to emit light.

4、Instruction of emergency stop device

The emergency stop button is located on the right side of the operation

panel, which is in the shape of red mushroom head. When the equipment

needs emergency stop due to abnormal conditions, please press this

button immediately, and immediately release the light output control

button and turn off the device start button. The equipment will enter the

shutdown power-off state. After the abnormal state is removed, the

mushroom head button can be turned clockwise to release the emergency

stop state. If the device needs to be re enabled, follow the normal boot

steps.

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 Chapter 2 Product overview

1. Products’ brief introduction

Laser cleaning is a new cleaning method in industrial cleaning. The

company's 200W series laser cleaning equipment adopts peak power

pulse laser, imported high-speed scanning system, high-precision control

system and power supply of domestic and well-known enterprises. The

whole machine is stable and reliable with good performance, and has the

characteristics of super portability, high efficiency and high cost

performance.

2. Basic theory and advantages

1、Basic theory

The cleaning principle of 200W series laser cleaning machine is to

use the difference of laser absorption coefficient of cleaning substrate

and pollutants to a certain wavelength, or there is a certain difference

between the melting point and boiling point temperature of the two.After

the pollutants absorb the laser energy, the pollutants vaporize, vibrate and

expand instantly, and finally peel off the surface of the substrate, so as to

achieve the purpose of cleaning.

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2、Advantages

Compared with traditional cleaning methods, laser cleaning has the

following advantages:：

 Safe, non-contact, no damage to substrate;

 Environmental protection, no secondary pollution, and removed

substances recyclable；

 Precision and controllable, optional area cleaning, and micron level

precision control in thickness direction；

 Ultra high cost performance, laser cleaning equipment in the use of

no consumables, only power consumption;

 It has strong applicability and mobility, can be hand-held or integrated

into automation。

3、Utilization, characteristics and application scope of the product

 Utilization ： 200W series laser cleaning machine can be used to

remove rust, paint, oil and oxide film on all metal and some

non-metal surfaces, as well as the cleaning of black ash, carbon

deposition and oil stain on the surface of parts after welding.

Characteristics ： 200W series laser cleaning machine weighs 58kg,

and the hand-held head weighs only 1.4kg, it is light and convenient.

The design of the portable box is convenient for users to use flexibly.

A variety of scanning graphics are set to ensure the cleaning effect

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 under complex working conditions. At the same time, it has ultra-high

performance price ratio, no consumables, super energy saving, green

environmental protection and no pollution.

 Application scope：200W series laser cleaning machine can be

used areas of aerospace, rail transit, automobile manufacturing,

marine shipping, electronic micro processing, food processing,

stainless steel aluminum alloy products, mold processing.

3. Product appearance and collocation

The appearance of 200W series (cyclone products) is as follows：

Figure 2 appearance of 200W series (products are subject to actual delivery)

The collocation list of 200W series (cyclone products) is as

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follows：
Table2 collocation list of 200W

Product collocation
Product type Product model
Standard collocation Selective collocation

1. The cleaning host

machine（4.3 inch display

screen；A Series cleaning

head；5m operation cable

200W ；Indicator red light；
External control interface）
/
2. One pair of laser
protective glasses;

3.Replaceable
protection front end
A(include four field lens
protective lens );

4.Qualification instruction

our company guarantees that the laser cleaning machine has been

fully tested and inspected before shipment and meets the published

specifications. Please check whether the package and accessories are

damaged during transportation after receiving the product. In case of

obvious damage.

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 Chapter 3 Technical specifications of
products

1. Optical characteristic parameters

Table3 Optical characteristic parameters of 200W series laser cleaning machine

Average laser power 200W

Power regulation range 10%~100%
Central wavelength 1064 nm
Polarization direction arbitrarily
Beam quality factor M2 ＜2.5
Length: 5mm ~ 100mm, adjustable
Laser line-width
Width: 5mm ~ 100 mm, adjustable
Support linear, 2D, circular, rectangular
Scanning images progressive scanning, rectangular ring,
triangle, spiral
Laser pulse frequency 5kHz ~ 200kHz adjustable
Maximum single pulse energy 1.5 mJ
Fiber length 5m
Minimum bending radius of optical
150mm
fiber
Instability of laser output <5%
Cooling mode Wind cooling
Polarization direction arbitrarily
Guided laser function have
Anti hyper reflexes have

Field mirror model F160

※The above parameters are for reference only, please refer to the actual situation

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2. General characteristic parameters

Table4 General characteristic parameters of 200W laser cleaning machine

Equipment model 200W

Length * width * height: 750mm *

Crate size 250mm * 630mm (subject to actual
delivery)

Net weight 58kg

Operation type Hand-held & Automation

Supply voltage AC 220±10%V

Mains frequency 50/60 Hz

Operating temperature range 0℃ ~ 40℃

Storage temperature range -10℃ ~ 60℃
Power consumption @ 25 ℃ ＜1500w
※The above parameters are for reference only, please refer to the actual situation

3. Equipment composition and specification

1、Cleaning host machine and cleaning head

Figure 3 Diagram of 200W main engine (standard configuration, dimensions

subject to physical delivery)

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 Figure 4 Ultra portable cleaning head (standardconfiguration,
dimensions subject to physical delivery)

2、Control system

The control system features of 200W laser cleaning machine are as

follows:

1 ） System operation authority can be managed by password,

including "user mode" ,"factory mode" and "expert mode" three-level

authority, the schematic diagram is as follows. Among them, the "user

mode" is designed for the actual operators on site, the interface is simple

and easy to understand, and has the locking function to prevent false

operation; the factory mode is designed and developed for the customer's

maintenance department or technical department, which switches to the

factory mode when the customer's cleaning object is replaced; the expert

mode is open for the professional engineers of my company, which is

used to set the underlying parameters and equipment failure maintenance

and

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other application scenarios.

Figure 5 User mode operation interface

Figure 6 Factory mode operation interface

2） The control system has high reliability, strong anti-interference ability

and can adapt to the working environment of workshop and manufacture

line; After strict signal filtering and isolation, the control system can

effectively prevent the damage to the laser cleaning system caused by

high-frequency clutter signal and spike pulse;

3 ） The control system responds quickly to ensure that only designated

areas are cleaned and non-cleaned areas are not damaged.

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 Chapter 4 Operation instruction

1. Precautions before use

 Please read the product manual carefully before using this product.

 In this product description, we provide you with important product

safety operation specifications and other reference information. In order

to ensure your personal safety when operating this product and make it

reach the best performance of the product, please follow the following

precautions and warnings and other relevant operation specifications in

this manual.

2. Introduction to operation buttons and panels

The operation buttons of 200W series host machine are as follows:

Figure 8 Diagram of 200W host machine button diagram

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3. Operation specification

1、Preliminary inspection

 Check whether the appearance of the equipment is abnormal and

whether the output cable is bent or damaged.

 Whether all items are configured according to the list.

 Check whether the lens of hand-held head is broken and whether the

emergency stop switch is lifted

2、Start up and operation procedures

 Power on the equipment: insert the power cord plug of the cleaning

equipment into the corresponding aviation hole of the chassis and fix

it firmly, and connect the plug to the power frequency 220 V / 50 Hz

AC power supply.

 Take out the cleaning head: take out the cleaning head, open the

protective lens cap cover of the field lens, and pay attention to the

bending radius of the optical fiber greater than 150 mm when taking

out, so as to prevent distortion.

 Operation steps: after connecting the power cord, press the bypass

switch of the rear jack of the machine , press the start button on the

right side of the chassis screen, and then operate the laser button

switch on the hand-held head to control the on-off of the cleaning

laser (pay attention not to look at the optical outlet directly).

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3 、 Operation steps of adjusting cleaning parameters after cleaning

machine is opened

 Laser power adjustment: as shown in the figure below, in the

"cleaning process" interface (the yellow highlight indicates the

interface), first click the "locked" button, then click the value after

the laser power, and input the corresponding power in the pop-up

interface to complete the power adjustment, with the power

adjustment range of 10-200W. Select different laser power

according to the type and thickness of pollutants, the higher the

laser power is, the stronger the laser energy is, and the more

difficult pollutants can be cleaned.

Figure 9 work param interface

 Laser frequency adjustment: it is consistent with the laser power

adjustment method, and the laser repetition frequency can be adjusted

by inputting the corresponding frequency value after the laser

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 frequency. Before adjusting the repetition rate, the laser should be

turned off and in the off state. After adjusting to the required frequency,

the laser can be turned on and off normally. The device does not

respond to the adjustment signal of laser frequency in the light output

state. Laser frequency refers to the number of laser spots per second.

At the same average power, the higher the laser frequency, the smaller

the energy of each spot. For the pollutants that are easy to clean,

increasing the laser frequency can make the cleaning effect more

uniformly. For the pollutants that are difficult to clean, reducing the

laser frequency can increase the cleaning thickness and improve the

cleaning effect.

 Cleaning width adjustment: the width can be adjusted by X amplitude

and Y amplitude knobs, X amplitude represents longitudinal width

and Y amplitude represents transverse width. Under different

scanning images, the cleaning width can also be directly input and

changed in the column of scanning parameters on the screen. A is the

length, B is the width, R is the radius, and W is the ring width. The

wider the width is, the lower the cleaning thickness is at the same

time, but the larger the cleaning area is; on the contrary, the narrower

the width is, the thicker the cleaning thickness is, and the smaller the

cleaning area is. Generally, the width is recommended to be within

10mm-60mm.

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 Scan graph selection: as shown in the figure below, click "scan

mode" to select the scan graph.

Figure 10 scan mode interface

The device sets a variety of scanning graphics, including straight line,

two-dimensional, circular (ring), rectangular A (progressive scanning),

rectangular B (rectangular ring), triangle, spiral. It is used to improve the

cleaning efficiency and effect. Different scanning patterns are suitable for

different occasions. Straight line, two-dimensional and spiral line are

suitable for hand-held mobile cleaning; circle (ring), rectangle a

(progressive scanning), rectangle B (rectangular ring) and triangle (ring)

are suitable for fixed-point cleaning of complex graphics.

 Set scanning times: for two-dimensional graphics, the number of

scans can be set by changing the TC value in the scanning mode

interface. "0" stands for continuous cleaning, and the laser always

comes out. Other numbers stand for cleaning times. When the

corresponding number is reached, the laser will be automatically

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 turned off.

 Cleaning and focusing operation: the front-end field lens of the

equipment is a group of focusing lens, which is similar to the

focusing principle of a magnifying glass. It focuses the laser spot into

a small point to realize the concentration of laser energy. Take the

field lens of F160 (the focal length of the field lens is about 160mm)

as an example, press the light switch at a distance of about 160mm

from the field mirror, and then appropriately increase or decrease the

distance between the field lens and the workpiece. The strongest point

of the laser light is the focus, and this distance is the focusing

distance. In the state of hand-held cleaning, it is necessary to keep the

hand-held head and the workpiece within the range of 1-3mm before

and after the focusing distance. The cleaning speed of the workpiece

is determined according to the different dirt degree of the workpiece.

Under the condition that only the surface rust and oil film need to be

cleaned, the hand-held cleaning head can be moved more quickly. If

the dirt is thick, the moving speed can be appropriately slowed down

to ensure the cleaning effect.

4、Shut-down operation steps

 Turn off the laser button switch on the hand-held head, and the red

light will appear on the hand-held head. Press the start button again

to power off the equipment, and press the power on / off switch

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 beside the power cord socket. Coil the optical fiber hand-held head

and pay attention not to over twist the optical fiber, and the bending

radius is greater than 150 mm. Pull out the power plug and cover the

protective cover of the field lens. The shut-down is completed.

4. Precautions in the use of equipment

 Before turning on the power supply, please check whether the light-

out button is in the off state. At the same time, the light output end

shall not point to people or inflammable and explosive materials, and

the power can be turned on after ensuring that there is no error. Wrong

power-on and light-out button may cause equipment and personnel

injury.

 The output wavelength of the equipment is 1064nm (invisible light),

and the average output power is more than 200W. It belongs to class

IV laser. It not only causes great harm to the eyes, but also burns the

skin. Its reflected and scattered light can also cause harm to human

body. Therefore, please wear laser safety glasses during the whole

process of use.

 Please stop cleaning before shut down the power

 In the process of operation, it is not allowed to face people or

inflammable and explosive materials

 Please keep the vacuum purifier on throughout the cleaning process,

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 and keep the best cleaning effect.

 The person in the process of cleaning must ensure that the laser

button of the equipment is turned off, the button of the equipment is

turned off, and the power supply is cut off before leaving.

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 Chapter 5 Common troubleshooting

1. The device does not power on after start-up

 Check whether the emergency stop switch is reset

 Check whether the input power supply is abnormal, whether the

connecting plug is loose, and whether the start button is self-locking

 Check whether the air switch of the equipment trips

2. The equipment doesn't give out red light

 Check whether the laser works and the power line is connected.

Check whether the red light on the display screen is "on".

3. No laser output from the device

Check that the device "start" button is pressed. Check the laser DB25

cable and power cable.

The laser can not be produced after all the above items have been

checked. Pull out the laser isolator separately and observe whether

there is laser spot with the photosensitive film. If so, it can be

confirmed as the problem of optical path, and check the optical path.

4. When the device is started, the reading on the display

screen is marked with “*”.
 Check whether the two connecting lines of A/B are connected

reversely. Use a multimeter to check the on/off condition of the two

wires

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5. The blower does not turn when the device is started
 Check whether the fan is blocked by foreign matters or broken.

6. The output of laser is weak

 Wipe the hand-held head field lens to ensure that the field lens is

clean and dust-free, and then test again.

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 Chapter 6 Packing, transportation and
storage

1. Packing

 After the hand-held head and the optical fiber bellows are coiled

evenly, the foam is placed on the optical fiber outlet and the

hand-held head to ensure that the chassis will not damage the optical

fiber due to bumpy transportation, and the turning radius of the

corrugated pipe is more than 150mm.

 foam cotton is used to wrap equipment, outer wrapping film to make

the equipment get buffer protection.

 When the equipment is placed in the packing box, it must be fixed

around the equipment to ensure that there is no moving space for the

equipment to be placed in the packing box.

2. Transportation

 Prepare special loading and unloading equipment to avoid operation in

rainy and snowy days.

 It is not allowed to apply force or twist laterally on the upper part of

the equipment packing box, but from the bottom up.

 Keep the equipment vertical during operation.

 Violent vibration, collision, impact and drop are strictly prohibited,

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 and the packing box is not allowed to be inverted.

 The transportation task shall be undertaken by professional units to

ensure the transportation conditions of precision equipment.

 The packing box shall not be wet by rain, snow or mechanical damage

during transportation. Closed cabins or carriages should be used for

long distance transportation. It shall not be stored in open warehouse

during transit.

 Transportation vehicles are prohibited strictly to pass through areas

with strong corrosive gas, strong electric field or strong magnetic

field.

 It is forbidden strictly to transport the equipment together with the

equipment or articles that may affect or damage the equipment

system

3. Storage

 Avoid water splashing, rain and direct sunlight.

 Avoid strong electric field or magnetic field.

 Avoid corrosive gas or salty air.

 The storage temperature and humidity meet the requirements, and the

storage site has no strong vibration and impact.

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 Chapter 7 Service and maintenance

1. Service statement

For the safety, equipment, operation or maintenance of our company

products, please read the product manual carefully, and strictly follow the

operation instructions.

If you have any questions, please call our company production and

after-sales department, we will serve you wholeheartedly. After

confirmation by our company, after-sales engineers will follow up the

problems you feedback. If your problems can not be solved after the

after-sales engineers follow-up and solve, you can send the products back

to our company for in-depth inspection.

2. Maintenance instructions

 The warranty period of this product is one year from the date of sale.

If you need to renew the warranty, please contact our production and

after-sales department. If the product is not covered by the warranty, the

customer shall be responsible for the cost of product maintenance.

 Users are not allowed to disassemble and repair the laser cleaning

machine by themselves and all maintenance work needs to be completed

by our company professionals.

 When any damage is found after receiving the products, supporting

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documents must be kept to claim the rights to the transporter.

 In order to protect your rights and interests, please contact the

production and after-sales department of our company as soon as

possible after finding the breakdown, and apply for product repair or

replacement service. After authorized by our company, please send the

product back to our company according to the packaging and

transportation method in this manual. In case of secondary damage

caused by improper packaging and transportation, the customer shall be

responsible for the consequences.

 Please do not send any products back to our company without

communication and confirmation.

3. Warranty Statement

Products, components (including hand-held heads) or devices are not

covered by the warranty if:

 It is unpacked or disassembled by personnel other than our

company’s personnel.

 Damage caused by improper use, negligence or accident.

 It is caused by improper installation, maintenance or other abnormal

conditions not included in this manual.。

 It is caused by the use beyond the scope of product specifications and

technical requirements.

 Equipment consumables and optical fiber are damaged artificially or

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 improperly.

Take care：

 Within the scope of warranty, the customer must give feedback within 3

working days after discovering the breakdown of equipment .

our company does not grant any third party or individual the right to

repair or replace the equipment of the company's product.

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