Description of Product Nip nap Baby Diapers Size 2 Nip Nap Baby Diapers Size 3 Nip nap Baby

3 Nip nap Baby Diapers Size 4 Nip nap Baby Diapers Size 5 Nip nap Baby Diapers Size 6 Nip nap Baby Diapers Size 1 Month Average Ratio

Total Time 815 1,385 1,880 2,160 235 220 6,695 TRUE
Total Machine
Production Time
695 1,100 1,645 1,690 165 145 5,440

Total Machine Stop Time 120 285 235 470 70 75 1,255

Production Target 278,000 495,000 740,250 760,500 74,250 65,250 2,413,250
Efficiency 67% 79% 88% 79% 77% 81% 80%
Production Order No 240001536.00 240001541 240001533 240001535 240001562 240001554
Date 12/3/2024 12/5/2024 12/6/2024 12/6/2024 12/7/2024 12/8/2024
PO Qty 185,895 389,730 653,968 602,683 57,056 53,000 1,942,332
Start Machine Counter 149,906,753 150,092,648 150,482,378 151,136,346 151,739,029 151,796,085
End Machine Counter 150,092,648 150,482,378 151,136,346 151,739,029 151,796,085 151,849,085
Number of Pcs
S.No Production details produced as per 185,895 389,730 653,968 602,683 57,056 53,000 1,942,332
machine counter
1 Good FG 183,380 385,138 624,400 593,750 55,350 50,560 1,892,578
2 Gunny FG 1,200 300 12,782 3,148 300 1,200 18,930
3 Good for 1P or added in Other SKU 0
4 Scrap / Waste 2,715 4,292 16,786 5,785 1,406 1,240 32,224
5 Total Production 187,295 389,730 653,968 602,683 57,056 53,000 1,943,732
6 Total Production as Machine Count 185,895 389,730 653,968 602,683 57,056 53,000 1,942,332
7 Variance if any 1,400 - - - - -
8 Explanation/Remarks
9 Scrap % 1.46% 1.10% 2.57% 0.96% 2.46% 2.34% 1.66%
 Description of Product Nip nap Baby Diapers Size 2 Nip Nap Baby Diapers Size 3 Nip nap Baby Diapers Size 4 Nip nap Baby Diapers Size 5 Nip nap Baby Diapers Size 6 Nip nap Baby Diapers Size 1
Qty in Grams per Pc Production Order No 240,001,536 240,001,541 240,001,533 240,001,535 240,001,562 240,001,554
Qty in Grams per Pc Date 12/3/2024 12/5/2024 12/6/2024 12/6/2024 12/7/2024 12/8/2024

Total Consumption Value

Qty in Grams per Pc PO Qty 185,895 389,730 653,968 602,683 57,056 53,000
S.No Item no. R.M. Details Qty in Grams per Pc Start Machine Counter 149,906,753 150,092,648 150,482,378 151,136,346 151,739,029 151,796,085
Qty in Grams per Pc End Machine Counter 150,092,648 150,482,378 151,136,346 151,739,029 151,796,085 151,849,085

Total Waste Value

Total Consumption
Qty in Grams per Pc 185,895 389,730 653,968 602,683 57,056 53,000

Total Waste

Unit Price
HUGGIES NIPNAP NIPNAP B&W ENDOSAN GOLDEN BABY DIAPER HUGGIES ESSENTIAL T2
RM / PO Waste Remark RM / PO Waste Remark RM as per PO Actual RM Consumed Waste Remark RM as per PO Actual RM Consumed Waste Remark RM as per PO Actual RM Consumed Waste Remark RM as per PO Actual RM Consumed Waste Remark
Junior Maxi Midi Mini XXL Junior Maxi Midi Mini Junior Maxi Midi Mini POT E.Gold Large E.Gold.XL. MP-KEMSA NB MINI MIDI MAXI JUNIOR MINI MIDI MAXI JUNIOR
1 RM100012 Cellulose Fluff Pulp ESSWEL 15.00 13.00 11.50 10.00 15.00 13.50 12.50 12.00 10.00 9.00 9.00 13.50 12.50 12.00 10.00 10.00 12.00 14.00 17.00 10.00 8.00 9.00 10.50 11.50 12.50 8.00 10.00 12.00 13.00 1,858,950 1,858,940 15,000 4,676,760 4,677,240 37,500 8,174,600 8,176,725 65,400 8,136,221 8,176,725 65,400 855,840 855,390 7,000 477,000 477,000 5,000 24,222,470 195,300 0.21 4,990,510 40,237
2 RM100013 SAP BASF 8.50 8.50 7.50 5.50 4.00 3.50 3.50 8.50 7.50 5.50 4.00 743,580 743,576 - 2,143,515 2,143,735 - 4,904,760 4,906,035 - 5,122,806 4,906,035 - 484,976 484,721 - 185,500 185,500 - 13,369,602 - 0.34 4,548,404 -
3 RM100120 SAP LG 506ND NEWBUSI 9.50 6.50 4.50 3.50 3.00 3.50 5.00 6.00 7.00 3.50 4.50 6.00 7.00 - - - - - - - - 0.22 - -
4 RM100086 Frontal Tape Golden Baby PP TIGIL 165 mm, 40 gsm - - - - - - - - - -
5 RM100054 Frontal Tape Nip Nap Black & White TIGIL 0.24 0.24 0.24 0.24 - - - - - - - - - -
6 RM100035 Frontal Tape Nip Nap Colored TIGIL 0.24 0.24 0.24 0.24 0.24 0.24 0.24 44,615 44,615 650 93,535 93,545 1,000 156,952 156,993 2,000 144,644 156,993 2,000 13,693 13,686 180 12,720 12,720 320 478,552 6,150 1.01 481,902 6,193
7 RM100004 Frontal Tape Plain White TIGIL 0.24 0.24 0.24 0.24 0.24 0.24 0.24 0.24 0.24 0.22 0.22 0.22 0.22 - - - - - - - - 1.01 - -
8 RM100036 Frontal Tape Totio TIGIL - - - - - - - - -
9 RM100049 PE for Backsheet 115mm (Unprinted) for M. Pad POLIGOF 0.72 0.87 0.77 - - - - - - - - 0.26 - -
10 RM100045 PE for Backsheet 130mm (Unprinted) for M. Pad POLIGOF 0.87 - - - - - - - - -
11 RM100046 PE for Backsheet 150mm (Unprinted) for M. Pad POLIGOF 1.22 - - - - - - - - -
12 RM100088 PE for Backsheet 180mm 16gsm Golden Baby GOOOING 1.04 1.12 1.22 1.35 1.44 - - - - - - -
13 RM100173 PE for Backsheet 180mm 16gsm 2 Color Nip Nap NEWBUSI 1.37 1.24 1.12 1.04 208,202 208,201 2,200 483,265 483,315 4,000 895,936 896,169 7,200 - - - 1,587,685 13,400 0.34 532,128 4,491
14 RM100037 PE for Backsheet 180mm White POLIGOF 1.04 - - - - - 55,120 55,120 870 55,120 870 -
15 RM100175 PE for Backsheet 200mm Caterpillar NEWBUSI 1.60 1.37 1.24 1.12 - - - - - - - - -
16 RM100176 PE for Backsheet 200mm Hearts NEWBUSI 1.60 1.37 1.24 1.12 - - - - - - - - -
17 RM100177 PE for Backsheet 200mm Zebra NEWBUSI 1.60 1.37 1.24 1.12 - - - - - - - - -
18 RM100178 PE for Backsheet 200mm Leopard NEWBUSI 1.60 1.37 1.24 1.12 - - - - - - - - -
19 RM100174 PE for Backsheet 200mm 16gsm 2 Color Nip Nap NEWBUSI 1.66 1.60 - - - 964,293 896,169 7,200 94,713 98,655 1,200 - 994,824 8,400 0.34 333,425 2,815
20 RM100038 PE for Backsheet 200mm White POLIGOF - - - - - - - - -
21 RM100202 PE BACKSHEET 16GSM X 180 MM Huggies T2 PELSAN 1.12 1.24 1.37 - - - - - -
22 RM100203 PE BACKSHEET 16GSM X 200 MM Huggies T2 PELSAN 1.60 - - - - - -
23 RM100023 Back Sheet Non Woven White 216mm GULSAN 1.11 1.01 0.93 0.93 1.01 1.11 1.23 187,754 187,753 2,000 432,600 432,645 3,500 - - - 49,290 49,290 950 669,688 6,450 0.28 187,513 1,806
24 RM100033 Back Sheet Non Woven White 230mm GULSAN 1.38 - - - - - - - - 0.28 - -
25 RM100170 Back Sheet N/W HAT 216mm 20gsm NEW BUSI 2.05 - - 1,340,634 1,340,983 11,020 - - - 1,340,983
26 RM100171 Back Sheet N/W HAT 230mm 20gsm NEW BUSI 2.48 2.30 - - - 1,386,171 1,340,983 11,020 141,499 141,424 1,500 - 1,482,407
27 RM100132 Tissue Paper 160mm 18gsm WELLDONE 1.40 - - - - - - - - 0.18 - -
28 RM100021 Core Wrap Non Woven White 230mm 0.94 0.85 0.78 0.71 1.13 0.94 0.85 0.78 0.71 0.60 0.60 0.94 0.85 0.78 0.71 0.55 0.77 0.60 0.60 0.70 0.77 0.83 0.92 0.71 0.78 0.85 0.94 131,985 131,985 2,000 304,769 304,021 2,500 556,527 556,017 4,500 568,330 556,017 4,500 64,473 53,604 1,000 31,800 31,800 700 1,633,444 15,200 0.28 457,364 4,256
29 RM100022 Front Ear Non Woven White 30 GSM GULSAN 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 37,179 37,179 550 77,946 77,954 800 130,794 130,828 1,200 120,537 130,828 1,200 11,411 11,405 200 10,600 10,600 220 398,793 4,170 0.28 111,662 1,168
30 RM100008 Elastic Waistband TEXOL 0.15 0.15 0.15 0.15 0.15 0.15 0.15 0.15 0.15 0.15 0.15 0.15 0.15 0.15 0.15 0.15 0.15 0.15 0.15 0.15 27,884 27,884 450 58,460 58,466 500 98,095 98,121 1,500 90,402 98,121 1,500 8,558 8,554 150 7,950 7,950 100 299,095 4,200 1.13 336,836 4,730
31 RM100011 Acquisition Distribution Layer (ADL) Green TEKSIS 0.41 - - - - - - - - 0.42 - -
RM100164 Acquisition Distribution Layer (ADL) White 75mm 40gsm MERKAS 0.41 0.49 0.49 0.49 - - - - - -
32 RM100058 Acquisition Distribution Layer (ADL) White 50 gsm TEKSIS 0.68 0.68 0.68 0.51 0.68 0.68 0.68 0.68 0.51 0.51 0.68 0.68 0.68 0.51 94,806 94,806 1,000 265,016 265,044 2,200 444,698 444,814 4,000 409,824 444,814 4,000 38,798 42,770 480 27,030 27,030 650 1,319,277 12,330 0.46 600,271 5,610
33 RM100085 Hook Tape Golden Baby PP TIGIL - - - - - - - - - -
34 RM100001 Hook Tape Nip Nap TIGIL 0.56 0.56 - - - - - 29,680 29,680 550 29,680 550 1.01 29,998 556
35 RM100041 Hook Tape Nip Nap 57mm TIGIL 0.64 0.64 0.64 0.64 0.64 0.64 0.64 0.64 0.64 0.64 0.64 0.56 0.56 0.64 0.64 0.64 0.64 0.64 0.56 0.56 0.56 0.56 118,973 104,101 1,200 249,427 249,453 2,000 418,540 418,648 3,700 385,717 418,648 3,700 36,516 36,497 350 - 1,227,347 10,950 1.01 1,240,509 11,067
36 RM100081 Silicon Coated Paper PRINTED 40gsm RBM White for M.Pad 0.37 0.38 0.45 - - - - - - - - - -
37 RM100082 Silicon Coated Paper UNPRINTED 35gsm RBM White for M. Pad 0.39 0.34 - - - - - - - - 0.43 - -
38 RM100049 Glue Construction Henkel 0.67 0.56 0.52 0.49 0.78 0.78 0.69 0.61 0.61 0.49 0.49 0.78 0.69 0.61 0.61 0.50 0.50 0.50 0.50 0.50 0.51 0.51 0.59 0.66 113,396 113,395 - 237,735 191,775 - 451,238 266,317 - 470,093 266,317 - 44,504 48,472.10 - 25,970 32,330 - 918,607 - 0.50 460,897 -
39 RM100052 Glue Elastic DM 5923 HENKEL 0.66 0.59 0.51 0.51 0.67 0.67 0.56 0.52 0.49 0.61 0.61 0.67 0.56 0.52 0.52 0.35 0.40 0.50 0.45 0.35 0.50 0.50 0.50 0.50 0.50 0.49 0.52 0.56 0.67 91,089 91,088 - 202,660 248,665 - 366,222 551,355 - 403,798 551,355 - 38,228 42,770 - 32,330 25,970 - 1,511,203 - 0.43 657,049 -
40 RM100054 Glue Positioning Henkel 0.30 0.40 0.45 0.40 0.40 - - - - - - - - - -
41 RM100009 Elastic Strings Spandex Yarn Hyosung 0.25 0.22 0.17 0.17 0.25 0.25 0.22 0.17 0.17 0.15 0.15 0.25 0.22 0.17 0.17 0.17 0.17 0.22 0.25 31,602 31,602 500 67,813 46,261 500 143,873 143,910 1,500 150,671 143,910 1,500 14,264 14,257 300 7,950 7,950 100 387,890 4,400 1.41 547,313 6,208
42 RM100025 Back Ear Non Woven 160mm GULSAN - - - - - - - - - -
43 RM100007 Back Ear N/W 160mm 40gsm GULSAN 0.59 0.59 0.59 0.59 - - - - - -
44 RM100007 Back Ear Elastic 150mm ELASTICTEK,TEXOL 1.35 1.35 1.35 1.35 1.35 1.35 1.35 1.35 1.35 1.35 1.35 1.35 1.35 1.35 1.35 1.35 1.35 1.35 1.35 1.35 250,958 526,136 526,190 4,500 882,857 529,852 4,300 813,622 529,852 4,300 77,026 76,985 1,000 71,550 71,550 1,000 1,734,428 15,100 0.62 1,082,283 9,422
45 RM100059 Top Sheet Embossed Non Woven White 145mm NEOS 0.81 - - - - - - - - - -
46 RM100062 Top Sheet Non Woven White 125mm GULSAN - - - - - - - - - -
47 RM100063 Top Sheet Non Woven White 145mm GULSAN 0.41 0.49 0.44 - - - - - - - - 0.28 - -
48 RM100216 Top Sheet Embossed N/W White 165mm 20gsm CLINIVA 1.19 - - - - - 63,070 63,070 1,100 63,070
49 RM100024 Top Sheet Non Woven White 165mm GULSAN 0.99 0.94 0.85 0.77 0.71 0.77 0.82 0.90 0.96 0.77 0.85 0.94 0.99 - - - - - - - - 0.28 - -
50 RM100056 Top Sheet Non Woven Green 165mm, 12 gsm GULSAN 1.03 0.99 0.94 0.85 0.77 0.71 143,139 143,138 1,500 331,271 331,305 2,700 614,730 614,890 5,000 596,656 614,890 5,000 58,768 61,018 600 - 1,765,240 14,800 0.28 494,267 4,144
51 RM100057 Cuff Non Woven 186mm Green GULSAN 1.06 0.96 0.87 0.80 161,729 161,728 1,600 374,141 374,179 3,000 693,206 693,386 5,600 - - - 1,229,293 10,200 0.28 344,202 2,856
52 RM100020 Cuff Non Woven 186mm White GULSAN 1.06 0.96 0.87 0.80 0.80 0.87 0.95 1.05 1.12 0.87 0.96 1.06 - - - - - 42,400 42,400 480 42,400 480 0.28 11,872 134
53 RM100084 Cuff Non Woven 200mm Green GULSAN 1.25 1.20 1.20 1.14 1.03 0.87 1.20 - - - 723,220 693,386 5,600 71,320 74,134 800 - 767,520 6,400 0.28 214,906 1,792
54 RM100044 Cuff Non Woven 200mm White GULSAN 1.20 - - - - - - - - 0.28 - -
55 RM100062 Outer Cover 25gsm Size 2 200mm KC 1.95 - - - - - - - - - -
56 RM100063 Outer Cover 25gsm Size 3 200mm KC 2.15 - - - - - - - - - -
57 RM100064 Outer Cover 25gsm Size 4 216mm KC 2.57 - - - - - - -
58 RM100065 Outer Cover 25gsm Size 5 232mm KC 2.90 - - - - - - - - - -
59 PK100261 Endoson 280 MM Folder Bag - PIL 0.10 - - - - - - - - 3.50 - -
60 PK100090 Wicket Bag Fem Care Endosan Extra Large OL2 0.10 - - - - - - - - - -
61 PK100169 Wicket Bag Endosan Straight Large Pedi Uzazi 289mm PIL - - - - - - - - - -
62 PK100197 Cartons Endosan MP 289mm, 40P x 10pcs KEMSA 0.00 - - - - - - - - 160.00 - -
63 PK100200 Wicket Bag Endosan KEMSA 0.10 - - - - - - - - 5.00 - -
64 PK100088 Wicket Bag Fem Care Endosan Large OL2 0.10 - - - - - - - - - -
65 PK100089 Wicket Bag Fem Care Endosan Regular 0.10 - - - - - - - - - -
66 PK100107 Wicket Bag Femella for Maternity Pad Straight Large - - - - - - - - - -
67 PK100347 Wicket Bag Nip Nap Junior 7P GOOOING 0.14 - - - 86,098 8,510 146 - - 8,510 146 - -
68 PK100348 Wicket Bag Nip Nap Junior 18P GOOOING 0.06 - - - 33,482 2,676 196 - - 2,676 196 - -
69 PK100349 Wicket Bag Nip Nap Junior 36P GOOOING 0.03 - - - 16,741 9,924 202 - - 9,924 202 - -
70 PK100344 Wicket Bag Nip Nap Maxi 8P GOOOING 0.13 - - 81,746 3,830 321 - - - 3,830 321 7.50 28,725 2,408
71 PK100345 Wicket Bag Nip Nap Maxi 20P GOOOING 0.05 - - 32,698 3,348 378 - - - 3,348 378 15.40 51,559 5,821
72 PK100346 Wicket Bag Nip Nap Maxi 40P GOOOING 0.03 - - 16,349 8,766 8 - - - 8,766 8 15.40 134,996 123
73 PK100341 Wicket Bag Nip Nap Midi 9P GOOOING 0.11 - 43,260 5,770 8 - - - - 5,770 8 - -
74 PK100342 Wicket Bag Nip Nap Midi 22P GOOOING 0.05 - 17,733 2,356 74 - - - - 2,356 74 15.40 36,282 1,140
75 PK100343 Wicket Bag Nip Nap Midi 42P GOOOING 0.02 - 8,964 3,642 188 - - - - 3,642 188 15.40 56,087 2,895
76 PK100338 Wicket Bag Nip Nap Mini 10P GOOOING 0.10 18,590 1,660 133 - - - - - 1,660 133 7.50 12,450 998
77 PK100339 Wicket Bag Nip Nap Mini 24P GOOOING 0.04 7,808 1,412 149 - - - - - 1,412 149 15.40 21,745 2,295
78 PK100340 Wicket Bag Nip Nap Mini 48P GOOOING 0.02 3,904 1,068 75 - - - - - 1,068 75 15.40 16,447 1,155
79 PK100191 Cartons Nip Nap Mini 40Pkts x 10pcs MEGVEL - - - - - - - - - -
80 PK100024 Wicket Bag Nip Nap New Born 48 P 0.02 - - - - - 1,113 600 243 600 243 15.40 9,240 3,742
81 PK100105 Wicket Bag Nip Nap New Born 30P 0.03 - - - - - - - - 6.50 - -
82 PK100106 Wicket Bag Nip Nap New Born 10P 0.10 - - - - - 5,300 730 57 730 57 7.50 5,475 428
83 PK100093 Wicket Bag Nip Nap Midi B&W Size 3 ELIF 0.05 - - - - - - - - - -
84 PK100092 Wicket Bag Nip Nap Maxi B&W Size 4 ELIF 0.05 - - - - - - - - - -
85 PK100091 Wicket Bag Nip Nap Junior B&W Size 5 ELIF 0.06 - - - - - - - - - -
86 PK100324 Wicket Bag B&W Mini 38 Pcs. GOOOING 0.03 - - - - - - -
87 PK100325 Wicket Bag B&W Midi 36 Pcs. GOOOING 0.03 - - - - - - -
88 PK100326 Wicket Bag B&W Maxi 34 Pcs. GOOOING 0.03 - - - - - - -
89 PK100327 Wicket Bag B&W Junior 30 Pcs. GOOOING 0.03 - - - - - - -
90 PK100362 Sack WPP NN B&W H/C 6Pk WONDERPAC 0.006 0.005 0.005 0.004 - - - - - - -
91 PK100117 Raffia Bag Clear Golden Baby H/C - 6Pkts - - - - - - - - - -
92 PK100027 Raffia Bag Clear Totio H/C - 6Pkts - - - - - - - - - -
93 PK100174 Cartons 3 Ply Totio Mini/Midi/Maxi 12P MEGVEL - - - - - - - - - -
94 PK100075 Raffia Bag Colored Totio H/C - 6Pkts (55cm x 85cm) - - - - - - - - - -
95 PK100074 Raffia Bag Colored Totio L/C - 10 Pkts (55cm x 63cm) - - - - - - - - - -
96 PK100019 Rafia Bag Clear Nip Nap H/C - 6Pkts 0.003 0.004 - - - - - 186 150 8 150 8 34.00 5,100 272
97 PK100084 Rafia Bag Coloured Nip Nap H/C Laminated - 6Pkts (55*85 cm) 0.004 0.004 0.003 645 531 7 1,559 1,196 7 2,616 2,298 8 - - - 4,025 22 45.00 181,125 990
98 PK100062 Rafia Bag Coloured Nip
 Description of Product Femella Sanitary Pad 240 mm Thick Month Average Ratio

Total Time 2,535 -

Total Machine
Production Time
2,205 2,205

Total Machine Stop Time 330 -

Production Target 837,900 837,900
Efficiency 77% 77%
Production Order No 240001557
Date 12/7/2024
PO Qty 647,489 647,489
Start Machine Counter -
End Machine Counter 647,489
S.No Production details Number of Pcs produced
as per machine counter
647,489 647,489
1 Good FG 639,360.00 639,360
2 Gunny FG 0
3 Good for 1P or added in Other SKU 2,400 2,400
4 Scrap / Waste 5,729 5,729
5 Total Production 647,489 647,489
6 Total Production as Machine Count 647,489 647,489
7 Variance if any -
8 Explanation/Remarks
9 Scrap % 0.9% 0.88%
S.No Item no. R.M. Details

1 RM100012 Cellulose Fluff Pulp ESSWEL

2 SAP SHEET 65 mm Cliniva
3 RM100108 SAP LG 506ND NEWBUSI
4 RM100152 Top Sheet N/W White 175mm 18gsm SPUNWEB
5 RM100221 Top Sheet N/W White 175mm 15gsm , Gulsan
6 RM100206 Top Sheet N/W HAT 175mm 20gsm NEW BUSI
7 RM100122 Glue Construction Henkal WELLDONE
8 RM100125 Glue Positioning Henkal WELLDONE
9 RM100179 PE for Backsheet 165mm 22gsm WHITE NEWBUSI
10 RM100213 PE for Backsheet PINK 165mm 22gsm NEWBUSI
11 RM100217 PE Back Sheet Printed 170mm X 22gsm Kotex S.P POLIGOF
12 RM100127 Pouch Poly Printed 235mm 22gsm WELLDONE
13 RM100128 Pouch Poly White 245mm 22gsm NEWBUSI
14 RM100211 Pouch Wrap N/W Plain White 245mm 20gsm SPUNWEB
15 RM100225 Pouch Wrap White N/W 22gsm Gulsan
16 RM100157 Release Paper Center 40mm 40gsm NEWBUSI
17 RM100156 Release Paper Wings 60mm 40gsm NEWBUSI
18 RM100234 Release Paper Silicone Coated MGK 40GSM X 40MM SPTON
19 RM100233 Release Paper Silicone Coated MGK 40GSM X 60MM SPTON
20 RM100252 AIRLAID 170 mm 50 gsm NEWBUSI
21 RM100132 Tissue Paper 160mm 18gsm WELLDONE
22 RM100258 Easy Tape White 30MM 750MT Tigil
23 RM100133 Easy Tape - Pink 28mm 65gsm WELLDONE
24 PK100232 Panty Liner 155mm WELLDONE
25 PK100322 Wicket Bag Femella 240mm GOOOING
26 PK100369 Wicket Bag Femella 280mm 8 Pcs. GOOOING
27 PK100323 Wicket Bag Femella 280mm 16 Pcs. GOOOING
28 PK100436 Wicket Bag Lady Wing Sanitary Napkin 8Pcs GOOOING
29 PK100328 Cartons Femella 240mm New Color 8Pc x 24Pkt DODHIA
30 PK100329 Cartons Femella 280mm New Color 8Pc x 24Pkt DODHIA
31 PK100334 Cartons Femella Sanitary Pads 16Pc x 12Pkt DODHIA
32 PK100392 Carton Lady Wings Sanitary Pads 24 Packs X 8 Pcs DPL
33 PK100290 Primary Bags 280MM Thick BOBMIL
34 PK100291 Primary Bags 240MM Thick BOBMIL
35 PK100292 Outer Bag for Femella Sanitary Pads - 6pkts - BOBMIL
36 PK100335 Outer Bag New Big For Sanitary Pads BOBMIL
37 PK100304 Clear outer bag for Endosan sanitary pads 6 Pkts
38 PK100309 Polybag for Maxfree sanitary pads 280 mm thick 8 pcs bobmill
39 PK100310 Carton for Maxfree Sanitary pads 280 mm Thick 24 pkts X 8 pcs DPL
40 PK100300 Polybag for Endosan sanitary pads 240 mm Thick 10 pcs Straight Bobmill
41 PK100305 Carton for Endosan sanitary pads 240 mm Thick 24 Pkts X 10 pcs Straight DPL
42 PK100301 Polybag for Endosan sanitary pads 280 mm thick 10 pcs Straight Bobmill
43 PK100306 Carton for Endosan sanitary pads 280 mm thick 24 Pkts X 10 pcs DPL
44 PK100302 Polybag for Endosan sanitary pads 240 mm Thick 8 pcs Bobmill
45 PK100307 Carton for Endosan 240 mm Thick 24 Pkts X 8 Pcs Folded DPL
46 PK100303 Polybag for Endosan sanitary pads 280 mm thick 8 pcs Folded
47 PK100308 Carton for Endosan 280 mm Thick 24 pkts X 8 pcs Folded DPL
48 PK100320 Wicket Bag NIA 8 Pcs. GOOOING
49 PK100321 Wicket Bag NIA 16P GOOOING
50 PK100330 Cartons NIA Sanitary Pads 16Pc x 12Pkt DODHIA
51 PK100331 Cartons NIA Sanitary Pads 8Pc x 24Pkt DODHIA
52 PK100387 Poly Bag NIA Sanitary Pads 10Pcs GOOOING
53 PK100388 Laminate NIA Sanitary Pads 4Pcs BOBMILL
54 PK100389 Cartons NIA Sanitary Pads 24 x 10pcs DPL
55 PK100390 Cartons NIA Sanitary Pads 48 x 4pcs DPL
56 PK100312 Polybag KOTEX Sanitary Pad 7Pcs BOBMIL
57 PK100366 Outer Bag for Kotex Sanitary Pads (4 x 7pcs) BOBMIL
58 PK100365 Cartons Kotex Sanitary Pads (16 x 7pcs) DODHIA
59 PK100336 Wicket Bag Femella 280mm Thick MOG BOBMIL
60 PK100363 Rafia Bag Clear Femella 48Packs x 8P MOG TEXPLAST
 Qty in Grams per Pc
Qty in Grams per Pc
Qty in Grams per Pc
Qty in Grams per Pc
FEMELLA ENDOSAN
240 MM 280 MM ULTRA 280 MM Femella 280 MM Endosan 240 Endosan 280 Emdosan 240
THICK THIN THICK THICK - MOG MM THICK MM THICK MM Straight
5.00 4.00 4.00 5.00 4.00 6.00 4.00
1.25 1.71
0.50
0.69

0.86 0.69 1.00 0.59 0.69 0.59

0.35 0.49 0.35 0.35 0.49 0.49 0.49
0.25 0.61 0.25 0.25 0.61 0.61 0.61
0.92 0.92 1.07 0.92 0.79 0.92 0.79

0.70 0.70 0.70 0.70

0.66 0.66

0.31 0.47 0.37 0.37 0.40 0.47 0.40

0.10 0.10 0.11 0.11 0.10 0.10 0.10

1.91 2.14
0.59 0.71 0.71 0.71 0.59 0.71 0.59

0.02 0.02 0.02 0.02 0.02 0.02 0.02

0.25 0.25 0.25
0.13
0.13
0.06

0.01
0.01
0.01

0.13
0.13
0.02 0.02 0.02
0.02 0.02 0.02
0.02 0.02
 0.10
0.004

0.13
0.005
0.13
0.005

0.13
0.003
OSAN NIA LADY WINGS KOTEX
Emdosan 280 MM
280 MM THICK 280 MM THICK 280 MM THICK
Straight
6.00 3.00 4.00 7.00
1.63 1.67

0.90
0.69 1.02 1.00
0.49 0.35 0.35 0.35
0.61 0.25 0.20 0.20
0.92 1.04
1.08
1.07

0.70 0.73
0.66
0.66
0.47 0.37 0.35
0.10 0.18 0.17
0.38
0.11
2.14 2.14
0.71 0.66
0.02
0.02 0.02
0.25

0.01

0.02

0.02
 0.10
0.004

0.13
0.06
0.01
0.01
0.10

0.00
0.01
0.143
0.036
0.009
Description of Product Femella Sanitary Pad 240 mm Thick
Production Order No 240,001,557

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Date 12/7/2024

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PO Qty 647,489

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Number of Pcs produced as Actual RM

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RM / PO Waste Remark

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per machine counter Consumed

To
3,237,445 4,152,010 33,120 4,152,010
809,361 932,384 8,200 932,384
- -
- -
- -
556,841 556,841 5,500 556,841
226,621 226,621 - 226,621
161,872 129,498 - 129,498
595,690 576,265 5,000 576,265
- -
- -
- -
- -
427,343 427,343 3,500 427,343
- -
200,722 200,722 2,500 200,722
64,749 64,749 1,000 64,749
- -
- -
1,236,704 1,236,704 1,020 1,236,704
382,019 -
- -
12,950 12,950 150 12,950
- -
80,936 79,920 987 79,920
- -
- -
- -
3,372 3,330 12 3,330
- -
- -
- -
- -
80,936 79,920 987 79,920
- -
13,489 13,320 114 13,320
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
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33,120 0.16 671,998 5,360
8,200
-
-
-
5,500 0.28 154,726 1,528
- 0.38 85,494 -
- 0.46 59,902 -
5,000 0.24 137,141 1,190
-
-
- 0.25 - -
- - -
3,500 - -
-
2,500 0.29 58,209 725
1,000 0.29 18,777 290
-
-
1,020
- 0.24 - -
-
150 0.47 6,086 71
- 0.88 - -
987 1.70 135,864 1,678
- 1.75 - -
-

12 34.00 113,220 408

- 39.00 - -
-

- 1.80 - -
987 1.60 127,872 1,579
- 5.90 - -
114 3.50 46,620 399
-
- 1,615,911 13,228
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
 Senior Adult Diaper Extra Large Value
Description of Product Senior Adult Diaper Extra Large Senior Adult Diaper Large Value Pack Senior Adult Diaper Large Month Average Ratio
Pack
Total Time -
Total Machine
Production Time
-

Total Machine Stop Time -

Production Target - - - - -
Efficiency #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
Production Order No 240001556 240001576 240001586 240001569
Date 12/7/2024 12/11/2024 12/13/2024 12/14/2024
PO Qty 59,575 54,747 84,693 88,286 287,301
Start Machine Counter - 59,575 114,322 199,015
End Machine Counter 59,575 114,322 199,015 287,301
S.No Production details Number of Pcs produced
as per machine counter
59,575 54,747 84,693 88,286 287,301
1 Good FG 58,680 53,760 82,740 86,797 E
2 Gunny FG 0
3 Good for 1P or added in Other SKU 0
4 Scrap / Waste 895 987 1,953 1,489 5,324
5 Total Production 59,575 54,747 84,693 88,286 287,301
6 Total Production as Machine Count 59,575 54,747 84,693 88,286 287,301
7 Variance if any - - - - -
8 Explanation/Remarks
9 Scrap % 1.5% 1.8% 2.3% 1.7% 1.85%
S.No Item no. R.M. Details

SENIOR
MEDIUM

4881 GI Fluff Pulp Untreated Esswell International, SWEDEN/ Ekman Resolute/

RM100018 52.00
1 Roxcel / Domitar Sweden
2 RM100105 Hysorb B 6600 (Super Absorbent Polymer), BASF, GERMANY UPPER 5.00
3 RM100106 Super Absorbent Polymer SAP GS 506 ND LG LOWER 3.00
4 RM100185 Acquisition Distribution Layer (ADL) Green 110 mm 50 GSM. 1.93
5 RM100188 Top Sheet Non Woven Plain,220 mm 15GSM, Hydrophilic, Spunweb 2.64
6 RM100187 Non Woven for Back Sheet White 400 mm,15 GSM, Hydrophobic, Welldone 4.80
7 RM100186 PE for Backsheet 390 mm, 15 GSM, Welldone 4.68
8 RM100189 Cuff Non Woven 560 mm, 22 GSM, Gulsan 9.86
9 RM100190 Cuff N/W White 650mm 22gsm GULSAN
10 RM100191 Cuff N/W White 740mm 22gsm GULSAN
11 RM100033 Elastic Strings Spandex Yarn 800TEX 1.40
12 RM100167 Frontal Tape, Plain, 330 mm, 50 gsm Tigil 1.82
13 RM100169 Hook Tape Green, 62 mm, 157 gsm, Tigil 0.97
14 RM100052 Hotmelt Adhesive Henkel DM 5923 1.00
15 RM100165 Construction hot melt adhesive DM 2815 Henkel 2.50
16 RM100208 Wetness Indicator Glue Henkel 0.25
17 RM100166 Frontal Tape, PP Plain, 330 mm, 24 gsm Tigil
18 RM100168 Hook Tape PP, 62 mm, 148 gsm, Tigil
19 PK100332 Raffia Bag Clear WPP for Adult Diaper L & M TEXPLAST 0.02
20 PK100333 Raffia Bag Clear WPP for Adult Diaper XL TEXPLAST
21 PK100354 Polybag Senior Adults Diaper Medium 10P NEW BUSI 0.10
22 PK100355 Polybag Senior Adults Diaper Large 10P NEW BUSI
23 PK100356 Polybag Senior Adults Diaper XL 10P NEW BUSI
24 PK100357 Polybag Senior Adults Diaper Medium 30P NEW BUSI 0.03
25 PK100358 Polybag Senior Adults Diaper Large 30P NEW BUSI
26 PK100359 Polybag Senior Adults Diaper XL 30P NEW BUSI
27 PK100375 Raffia Bag Clear Printed for Senior Adult 30 P XL Wonderpac
28 PK100376 Raffia Bag Clear Printed for Senior Adult 30 P M/L Wonderpac 0.02
29 PK100371 Polybag Senior Medium 10 Pcs Value Pack PIL
30 PK100372 Polybag Senior Large 10 Pcs Value Pack PIL
31 PK100373 Polybag Senior Extra Large 10 Pcs Value Pack PIL
32 PK100374 Polybag Senior Extra Large 8 Pcs Value Pack PIL
33 PK100356 Polybag Senior Adults Diaper XL 10P NEW BUSI
34 PK100458 Cartons for Senior Adult Diaper KEMSA (12X10 Pcs) Megvel
35
36
 Qty in Grams per Pc
Qty in Grams per Pc
Qty in Grams per Pc
Qty in Grams per Pc
SENIOR SENIOR VALUE PACK SENIOR KEMSA
LARGE X-LARGE MEDIUM LARGE X-LARGE MEDIUM LARGE X-LARGE

57.00 60.00 50.00 55.00 58.00 50.00 55.00 58.00

6.50 8.50 5.00 4.00 4.00 5.00 4.00 4.00

4.50 5.50 3.00 6.00 8.00 3.00 6.00 8.00
2.20 2.20 1.93 2.20 2.20 1.93 2.20 2.20
2.97 3.23 2.64 2.97 3.23 2.64 2.97 3.23
5.40 5.88 4.80 5.40 5.88 4.80 5.40 5.88
5.27 5.73 4.68 5.27 5.73 4.68 5.27 5.73
9.86 9.86
12.87 12.87 12.87
15.95 15.95 15.95
1.80 2.20 1.40 1.80 2.20 1.40 1.80 2.20
1.82 1.82
0.97 0.97
1.25 1.40 1.00 1.00 1.00 1.00 1.00 1.00
3.00 3.25 2.50 2.50 2.50 2.50 2.50 2.50
0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25
0.87 0.87 0.87 0.87 0.87 0.87
0.92 0.92 0.92 0.92 0.92 0.92
0.02
0.02

0.10 0.10 0.10

0.10

0.03
0.03
0.02
0.02
0.10
0.10
0.10
0.13

0.008 0.008
Description of Product Senior Adult Diaper Extra Large Senior Adult Diaper Extra Large V
Production Order No 240,001,556
Date 12/7/2024 12/11/2024
PO Qty 59,575

Number of Pcs produced as Actual RM

RM / PO Waste Remark RM / PO
per machine counter Consumed
Senior Adult Diaper Extra Large Value Pack Senior Adult Diaper Large Value Pack
240,001,576 240,001,586
12/11/2024 12/13/2024
54,747 84,693

Actual RM Actual RM
Waste Remark RM / PO Waste Remark
Consumed Consumed
 Senior Adult Diaper Large
240,001,569

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12/14/2024

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88,286

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