EV Motor and Battery Specifications - Tabular Format
Motor and Battery Comparison
Motor Type Battery Type Voltage Capacity Efficiency Price (INR) Buy
Brushed DC Lead-acid (6x8V) 48V 150Ah 70-75% Rs. 45k-55k https://
evpartsindi
BLDC (PMSM) LiFePO4 (16S-20S) 48-72V 100Ah 90-95% Rs. 70k-95k https://
evlithium.c
Reference and Buying Links
1. Motor Types in EVs: https://circuitdigest.com/article/different-types-of-motors-used-in-electric-vehicles-ev
2. Motor Efficiency: https://www.pelonistechnologies.com/blog/comparing-the-efficiency-of-different-electric-motor-types
3. Brushless DC Motor: https://en.wikipedia.org/wiki/Brushless_DC_electric_motor
4. Battery Electric Vehicles: https://en.wikipedia.org/wiki/Battery_electric_vehicle
Request for Recommendations on Motor and Battery Alternatives
Yesterday, I prepared two documents outlining the available alternatives for motors and
batteries. These documents cover the core components, including the battery systems, electric
motors, and the associated drive system. Within the drive system, I have detailed elements
such as the DC to DC converter and the DC motor controller. In addition to the documents, I
also included a relevant image to support the technical overview.
At this point, I would like to request detailed recommendations regarding alternative solutions that
are:
- Cost-effective
- Provide high energy capacity
- Offer long-term operational efficiency and reliability
Based on the data and materials I've compiled, could you kindly provide expert suggestions or
comparisons for motors, battery configurations, and drive system components that meet these
criteria?
If you need access to the documents or image for a more informed recommendation, please let me
know.
EV Replantation System Upgrade Report
Project Overview
This report provides detailed recommendations for upgrading an electric vehicle that has been
stationary for over 10 years. The goal is to replant the EV with a cost-effective, high-efficiency,
and long-life powertrain system.
1. Motor Recommendation: BLDC / PMSM
- Type: Brushless DC (BLDC) or Permanent Magnet Synchronous Motor (PMSM)
- Power: 5 - 7.5 kW
- Voltage: 72V
- Efficiency: 90-95%
- Advantages: High torque at low RPM, regenerative braking, compact, efficient
- Estimated Cost: Rs. 80,000
2. Battery Recommendation: LiFePO4 72V 100Ah
- Type: Lithium Iron Phosphate (LiFePO4)
- Configuration: 20S
- Capacity: 100Ah
- Usable Energy: ~7.2 kWh
- Cycle Life: 2000-3000+ cycles
- Charging Time: 2-4 hours
- Estimated Cost: Rs. 85,000
3. Motor Controller
- Type: Sine-wave vector controller (e.g., Kelly, Votol)
- Voltage: 72V, Current: 50A-80A
- Features: Regen support, torque/speed control, CAN/RS485
- Estimated Cost: Rs. 20,000
4. DC-DC Converter
EV Replantation System Upgrade Report
- Input: 72V
- Output: 12V, 10-20A
- Features: Waterproof, overload protection
- Estimated Cost: Rs. 3,000
5. Battery Management System (BMS)
- Type: 20S Smart BMS with Bluetooth
- Features: Over-voltage protection, real-time monitoring
- Estimated Cost: Rs. 6,000
6. Total Estimated Cost
Battery (LiFePO4 72V 100Ah): Rs.
85,000 Motor (BLDC/PMSM 5-7.5 kW):
Rs. 80,000
Motor Controller (72V, 50-80A): Rs.
20,000 DC-DC Converter (72V-12V,
15A): Rs. 3,000 Smart BMS (20S): Rs.
6,000
Total: Rs. 1.94 Lakh (Approx.)
7. Online Resources
EV Components:
- https://www.evpartsindia.com
- https://www.evlithium.com
- https://kellycontroller.com
General Info:
- https://circuitdigest.com/article/different-types-of-motors-used-in-electric-vehicles-ev
- https://en.wikipedia.org/wiki/Brushless_DC_electric_motor
Maini Buggy Electric Vehicle - Drivetrain Setup
Overview of Requirements
- Vehicle Type: Maini buggy-style electric vehicle
- Estimated Loaded Weight: 400600 kg
- Top Speed: 4060 km/h
- Range: 5080 km
- Voltage System: 72V
- Use Case: Campus, gated community, off-road
Electric Battery Pack
Battery Specs:
- Type: Lithium Iron Phosphate (LiFePO4) or Lithium-ion (NMC)
- Voltage: 72V
- Capacity: 100Ah
- Energy: 7.2 kWh
- Estimated Range: 6080 km
- BMS: 100150A with full protections
Recommended Brands:
- CATL, EVE, CALB, Grepow, Battrixx (India)
Electric Motor Options
Option 1: Mid-Drive BLDC Motor (Recommended)
- Model: QS 5kW Mid-Drive
- Voltage: 72V
- Torque: ~120 Nm
Maini Buggy Electric Vehicle - Drivetrain Setup
Option 2: Hub Motor
- Model: QS 3kW or 5kW
- Voltage: 72V
- Torque: ~150 Nm peak
Motor Controllers (ESC / Driver)
Option 1: Kelly KLS7218S
- 72V, 150A, Sinewave
- USB programmable
Option 2: Votol EM-150S
- 72V, 150A, QS-compatible
- Display supported
Option 3: Fardriver ND72200
- 72V, 200A
- High torque, racing-grade
Driver Interface & Accessories
- Throttle: 05V Hall-effect pedal
- Display: TFT Digital Display (Votol or generic)
- DC-DC Converter: 72V to 12V, 10A
- BMS: Smart BMS with Bluetooth or CAN
- Main Contactor: 72V 150A
- Fuse: 150200A inline
Final Configuration Summary
Maini Buggy Electric Vehicle - Drivetrain Setup
Motor: QS Mid-Drive 5kW BLDC @ 72V
Battery: 72V 100Ah LiFePO4 with 150A
BMS Controller: Kelly KLS7218S or Votol
EM-150 Throttle: Hall-effect pedal (05V)
Display: Votol Display or TFT
Meter DC Power: 72V to 12V
Converter (10A)
Maini Buggy Electric Vehicle - Drivetrain Setup
Overview of Requirements
- Vehicle Type: Maini buggy-style electric vehicle
- Estimated Loaded Weight: 400600 kg
- Top Speed: 4060 km/h
- Range: 5080 km
- Voltage System: 72V
- Use Case: Campus, gated community, off-road
Electric Battery Pack
Battery Specs:
- Type: Lithium Iron Phosphate (LiFePO4) or Lithium-ion (NMC)
- Voltage: 72V
- Capacity: 100Ah
- Energy: 7.2 kWh
- Estimated Range: 6080 km
- BMS: 100150A with full protections
Recommended Brands:
- CATL, EVE, CALB, Grepow, Battrixx (India)
Electric Motor Options
Option 1: Mid-Drive BLDC Motor (Recommended)
- Model: QS 5kW Mid-Drive
- Voltage: 72V
- Torque: ~120 Nm
Maini Buggy Electric Vehicle - Drivetrain Setup
Option 2: Hub Motor
- Model: QS 3kW or 5kW
- Voltage: 72V
- Torque: ~150 Nm peak
Motor Controllers (ESC / Driver)
Option 1: Kelly KLS7218S
- 72V, 150A, Sinewave
- USB programmable
Option 2: Votol EM-150S
- 72V, 150A, QS-compatible
- Display supported
Option 3: Fardriver ND72200
- 72V, 200A
- High torque, racing-grade
Driver Interface & Accessories
- Throttle: 05V Hall-effect pedal
- Display: TFT Digital Display (Votol or generic)
- DC-DC Converter: 72V to 12V, 10A
- BMS: Smart BMS with Bluetooth or CAN
- Main Contactor: 72V 150A
- Fuse: 150200A inline
Final Configuration Summary
Maini Buggy Electric Vehicle - Drivetrain Setup
Motor: QS Mid-Drive 5kW BLDC @ 72V
Battery: 72V 100Ah LiFePO4 with 150A
BMS Controller: Kelly KLS7218S or Votol
EM-150 Throttle: Hall-effect pedal (05V)
Display: Votol Display or TFT
Meter DC Power: 72V to 12V
Converter (10A)
Related Websites for Components & Info
1. QS Motors - https://www.qs-motor.com/
2. Kelly Controllers - http://www.kellycontroller.com/
3. Votol Controllers - https://www.cn-votol.com/
4. Fardriver - https://fardriver.net/
5. EV Components India - https://www.greenmotives.in/ or https://www.evshunt.com/
6. Battery Cells (CATL, EVE, CALB) - https://www.alibaba.com/
7. EV Knowledge Base - https://endless-sphere.com/forums/
Maini Buggy Electric Vehicle - Drivetrain Setup
Overview of Requirements
- Vehicle Type: Maini buggy-style electric vehicle
- Estimated Loaded Weight: 400600 kg
- Top Speed: 4060 km/h
- Range: 5080 km
- Voltage System: 72V
- Use Case: Campus, gated community, off-road
Electric Battery Pack
Battery Specs:
- Type: Lithium Iron Phosphate (LiFePO4) or Lithium-ion (NMC)
- Voltage: 72V
- Capacity: 100Ah
- Energy: 7.2 kWh
- Estimated Range: 6080 km
- BMS: 100150A with full protections
Recommended Brands:
- CATL, EVE, CALB, Grepow, Battrixx (India)
Electric Motor Options
Option 1: Mid-Drive BLDC Motor (Recommended)
- Model: QS 5kW Mid-Drive
- Voltage: 72V
- Torque: ~120 Nm
Maini Buggy Electric Vehicle - Drivetrain Setup
Option 2: Hub Motor
- Model: QS 3kW or 5kW
- Voltage: 72V
- Torque: ~150 Nm peak
Motor Controllers (ESC / Driver)
Option 1: Kelly KLS7218S
- 72V, 150A, Sinewave
- USB programmable
Option 2: Votol EM-150S
- 72V, 150A, QS-compatible
- Display supported
Option 3: Fardriver ND72200
- 72V, 200A
- High torque, racing-grade
Driver Interface & Accessories
- Throttle: 05V Hall-effect pedal
- Display: TFT Digital Display (Votol or generic)
- DC-DC Converter: 72V to 12V, 10A
- BMS: Smart BMS with Bluetooth or CAN
- Main Contactor: 72V 150A
- Fuse: 150200A inline
Final Configuration Summary
Maini Buggy Electric Vehicle - Drivetrain Setup
Motor: QS Mid-Drive 5kW BLDC @ 72V
Battery: 72V 100Ah LiFePO4 with 150A
BMS Controller: Kelly KLS7218S or Votol
EM-150 Throttle: Hall-effect pedal (05V)
Display: Votol Display or TFT
Meter DC Power: 72V to 12V
Converter (10A)
Related Websites for Components & Info
1. QS Motors - https://www.qs-motor.com/
2. Kelly Controllers - http://www.kellycontroller.com/
3. Votol Controllers - https://www.cn-votol.com/
4. Fardriver - https://fardriver.net/
5. EV Components India - https://www.greenmotives.in/ or https://www.evshunt.com/
6. Battery Cells (CATL, EVE, CALB) - https://www.alibaba.com/
7. EV Knowledge Base - https://endless-sphere.com/forums/
Component Prices and Sources (India, 2025)
| Component | Model / Spec | Approx. Price | Website / Source |
|------------------|--------------------------------------|----------------------|----------------------------|
| Motor | QS Mid-Drive 5kW (QS165-35H) | 49,860 | https://www.ubuy.co.in/ |
| Battery Pack | 72V 100Ah LiFePO4 (BackupLane) | 1,73,880 (incl. GST)| https://backuplane.com
| Battery (Alt.) | Pulstron GEBO-100 (72V 100Ah) | 95,000 |
https://www.pulstronics.in/ |
| Controller | Kelly KLS7218S (4872V, 200A) | 23,500 (approx.) |
https://kellycontroller-eu.com |
Electric Drivetrain Setup for Maini Buggy-Style EV
1. Vehicle Assumptions
- Vehicle Type: Maini buggy-style electric vehicle (similar to a golf cart)
- Estimated Loaded Weight: 400-600 kg
- Top Speed: 40-60 km/h
- Range: 40-80 km
- Terrain: Flat/off-road/mild incline
- Passengers: 2-4
2. Recommended Motor Options
Option 1: BLDC Mid-Drive Motor
- Model: Golden Motor HPM10KW or QS 5kW Mid-Drive
- Voltage: 72V, Power: 5-10 kW, Torque: 80-120 Nm
Option 2: Hub Motor (simpler)
- Model: QS Motor 3000W/5000W Hub
- Voltage: 72V, Torque: ~150 Nm
3. Recommended Battery Pack
- Voltage: 72V nominal
- Capacity: 100Ah (7.2 kWh)
- Chemistry: Li-ion (NMC) or LiFePO4 (preferred for safety)
- Estimated Range: 50-80 km
- Includes: 100-150A BMS
Suggested Brands: CATL, EVE, CALB
4. Motor Controllers (Drivers)
1. Kelly KLS7218S / KLS7230S
- 72V, 150-300A, BLDC, sinewave, regenerative braking
Electric Drivetrain Setup for Maini Buggy-Style EV
2. Votol EM-150S
- 72V, 150A, QS-compatible, comes with display
3. Fardriver ND72680 / ND72200
- High torque, app configurable, QS motor support
4. Sevcon Gen4 (Size 2 or 4)
- Premium, CAN-enabled, AC or BLDC with encoder
5. Suggested Config Summary
Motor: QS Mid-Drive 5000W or HPM10kW BLDC
Controller: Kelly KLS7218S or Votol EM-150S
Battery: 72V 100Ah LiFePO4 with BMS
Display: Votol Display or TFT EV
Meter Throttle: 0-5V Hall Sensor
Foot Pedal DC-DC Converter: 72V
to 12V, 10A
