Design Report
Design Report
dEsign report
Team No: 082
STATEMENT OF COMPLIANCE
Certification of Qualification
Statement of Compliance
As Faculty Advisor, I certify that the registered team members are enrolled in collegiate
courses. This team has designed the UAS for the SAE AEROTHON 2024 contest,
without direct assistance from professional engineers, RIC model experts or pilots, or
related professionals.
Note:
A copy of this statement needs to be included in your Design Report as page 2
SAEINDIA AEROTHON - UNCREWED AIRCRAFT SYTEM (UAS) DESIGN, BUILD AND FLY CONTEST 2024 PAGE 142
TEAM ARTEMIS
0 TABLE OF CONTENTS
1 Executive Summary 3
2 Management Summary 3
2.1 Team Organisation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
3 Conceptual Design 4
3.1 Mission Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
5 Manual Operations 14
5.1 Choice of Electronics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
5.2 Choice of Onboard Computer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
5.3 Choice of Flight Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5.4 Camera . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5.5 Choice of Communication Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
5.6 RTK-GPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
5.7 Mission Planner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5.8 Power Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5.9 Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5.10 ELRS TX/RX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5.11 Analog and digital VTX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5.12 Telemetry module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
6 Autonomous Operations 20
6.1 System Design for Communication of Survey Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
6.1.1 Format Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
6.1.2 Transmission Mechanisms for Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
6.1.3 Security of Data Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
6.1.4 Performance Estimations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
6.2 Methodology for Autonomous Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
6.2.1 Procedure of Autonomous Flight Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
6.2.2 Procedure for Object Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
TABLE OF CONTENTS 1
TEAM ARTEMIS
7 Build 27
9 Innovation 29
11 Appendix 31
11.1 PID Tuning using Mission Planner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
11.2 Internet Speed Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
11.3 Grid Size Estimation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
11.4 Bill of Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
11.5 References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
11.5.1 Mechanical Operations- . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
11.5.2 Manual Operations- . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
11.5.3 Autonomous Operations- . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
TABLE OF CONTENTS 2
TEAM ARTEMIS
1 EXECUTIVE SUMMARY
This report documents the design, fabrication and testing of Team Artemis’s drone for the SAE India AeroTHON competition.
The objective of the competition is to design, build and fly a multirotor uncrewed aircraft system that can survey, classify
objects and deliver payloads. The UAS must be below 2kg in weight and must successfully carry out 4 missions.
Project Objectives
The team’s primary objective is to create a high-performance drone capable of competing in various challenging missions at
Aerothon 2024. These missions test the drone’s capabilities in areas such as navigation, payload delivery, endurance, and
autonomous operations. By participating, the team aims to showcase its technical, innovative thinking, and collaborative
skills.
Development Process
The project commenced with an extensive research phase, during which the team analyzed previous competition entries
and emerging trends in drone technology. This informed our design decisions and allowed us to set realistic performance
targets. The design phase involved creating detailed CAD models, performing simulations, and conducting feasibility
studies to ensure our drone met the required specifications. The manufacturing phase saw these designs come to life
using advanced fabrication techniques, ensuring precision and reliability.
Innovation and Testing
A significant focus of the project has been on innovation. The team tried to incorporate its self made flight controller
using the STM32 micro controller, and also tried installing toroidal propellers instead of the usual bi-blade propellers.
The team innovatively manufactured the carbon fiber plates in-house using CNC machines, which allowed us to achieve
customization and develop our expertise in cutting-edge manufacturing techniques of composites. The drone has
undergone multiple iterations of testing, including flight simulations and real-world flight trials. These tests have been
crucial in identifying and addressing potential issues, ensuring the drone performs reliably under competitive conditions.
Outcomes and Benefits
The ”Aerothon 2024” project has provided the team with invaluable hands-on experience, bridging the gap between
theoretical knowledge and practical application. It has fostered a spirit of innovation and teamwork, preparing us for future
careers in engineering and technology.
2 MANAGEMENT SUMMARY
The 2024 Team Artemis comprises of 6 freshmen and 4 sophomores, 1 faculty advisor and external advisors. The team
receives funding from student-run innovation labs and clubs.
2.1 Team Organisation
The team is divided into subsystems as per Figure 1 for efficient workflow. The team captain act as a central link across
subsystems and serve as a bridge between the team and administration. The autonomous team is responsible for
integrating all computer vision, path planning, object detection and image processing algorithms. The manual team is
responsible for handling all electronic components. The mechanical team is responsible for the structural CAD design,
and overall manufacturing of the drone frame.
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3 CONCEPTUAL DESIGN
The design of the drone has been divided into 3 subsystems - (i) Mechanical (ii) Manual (iii) Autonomous. Each of the
subsystem’s roles have been covered in the following subsections. The mission briefs, along with the sensitivity analyses
has been covered and performed to optimise parameters for maximum scoring.
3.1 Mission Requirements
Mission 1: It is divided into 2 parts, testing the ability of the UAS to survey the field and capture hot spots. In the process,
it must identify, classify and count the number of objects based on their shapes using object detection algorithms. This
tests the ability of the UAS to fly with manual control and assesses the algorithm’s ability to analyze images and log it
accordingly to its timestamp.
Mission 2: It tests the autonomous abilities of the UAS by capturing hot spots using computer vision and image processing.
This mission assesses the ability of the UAS to fly without any human or manual intervention, therefore evaluating its
computer vision algorithms.
Mission 3: It tests the agility of the UAS in an attempt to navigate an obstacle course with a payload, without damaging
either the payload or the UAS. This mission assesses the overall stability of the UAS with a suspended payload and
overall response to inputs from the pilot.
Mission 4: It tests the agility, computer vision, object detection and image processing algorithms in order to allow the UAS
to capture hot spots, deliver the payload at the required target and return to base. This mission is also divided into 2 parts,
wherein the UAS first has to survey the entire field and then deliver the payload at the target after running its algorithms.
The designing phase began with an in-depth understanding of mission requirements, scoring, and competition rules and
regulations. Accordingly, the dimensions, battery pack, flight controller and subsystems were finalised based on overall
feasibility and weight limitations.
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While the tricopter and quadcopter scored equally in the weighted analysis, a quadcopter configuration was chosen
due to its superior stability and ease of maneuverability, especially for autonomous missions to avoid any interference
with object recognition or image processing algorithms due to instability of the drone. Quadcopter configurations are also
easier for the pilot to maneuver in manual missions.
4.2 Choice of Materials
• Plates: The initial prototype consisted of laser cut plywood plates. Ultimately they were replaced with 1 mm carbon
fibre sheets which were CNC machined to achieve high precision. Carbon fibre was chosen due to its superior
strength and low weight.
• Arms: The 4 arms of the drone were also made out of square (20 mm × 18 mm) carbon fibre rods(roll wrapped)
due to their increased strength and to avoid twisting and constrain them more effectively. The circular arm is only
20g lighter overall and the square C/S provides more strength. This has been depicted as per Figure 2 (a).
• Mounts and Hub: The motor mounts, landing gear and central hub were 3D printed using Polylactic Acid (PLA)
and a gyroidal infill. PLA, along with the infill pattern, was chosen due to its strength. The team will be testing
Polycarbonate (PC) filament and this will be viewed as a potential alternative to PLA. The central hub involved 4
slots to slide the carbon fibre rods into, and the rods were secured by screwing into them. To prevent the holes in
the rod from expanding, the surrounding region of the holes were reinforced with araldite.
• Propellers: The team experimented with ”toroidal propellers” which proved to be more efficient and more noise
friendly. The testing for these is still in progress. Carbon fibre PLA was used to 3D print these propellers due to
the delicate nature of the propeller and the need for high surface finish. Ultimately, conventional propellers were
selected due to durability concerns, as the toroidal ones failed to generate sufficient thrust in practical evaluations.
• Central Attachment (Hub) The hub is the central part of the UAS where the arms connect. It serves as the
structural core, distributing loads and stresses evenly across the drone. The hub of the drone was 3D printed using
PLA plastic and 25% infill to provide sufficient strength. It also ensured that the arms are correctly aligned with
respect to the plates. This is shown in Figure 4.
• Landing Gear The landing gear consists of the structure that supports the UAS when it is on ground, during takeoff
and landing. Properly sized landing gear protects the UAS’s components and ensures that the camera does not
touch the ground. The landing gear height must also ensure that there is enough space to mount the payload. The
team designed 4 landing gears, one on each end of the arm to ensure a stable landing and take-off. This is shown
in Figure 5.
• Rotor Arm The rotor arms are the extension from the hub to which the motors and propellers are attached. They
determine the overall span of the UAS and play a critical role in structural integrity and aerodynamics. The rotor
arm can either have a square or a circular cross section. The team chose to go with square cross-section as per
reasons pointed out in Figure 2 (a).
• Dropping Mechanism The dropping mechanism, Figure 6 was implemented in the simplest way to achieve the
lowest weight possible, while ensuring that the payload has no scope of falling unintentionally. The mechanism
works in the following way:
(i) The payload is strapped with 2 rubber bands and the rubber bands are hooked onto a custom made 3D printed
hook.
(ii) The hook is attached to a servo motor with the help of a push rod passed through a loop on the hook. Simply
put, the push rod effectively connects the servo and the hook.
(iii) In order to release the payload, the servo motor is turned by which unhinges the push rod from the hook. This
would set the rubber band loose and in turn, releasing the payload.
Figure 8: (a) Total Deformation and (b) Equivalent Von Mises Stress
The maximum stress value observed is 4.905e+06 Pa which is well below the yield strength of the carbon fibre material
used, indicating that the material will not fail under the given loads.
3. Modal Analysis Modal analysis is performed to determine the natural frequencies and mode shapes of the drone frame.
This analysis is essential for understanding the vibrational characteristics and ensuring that the operational frequencies do
not coincide with the natural frequencies, which could lead to resonance and hence damage to the frame. The analysis
was carried out by solving the eigenvalue problem for the drone frame. The natural frequencies obtained are tabulated in
Figure 9.
1. Model Preparation For simplicity, 1/4th symmetry was used. This approach leverages the geometric symmetry of
the drone, allowing us to simulate only one-fourth the drone’s volume and extrapolate the results to the entire model.
The cylinders modelled around the propeller represent the rotational zone. The volume represented by the blue cuboid
represents the external flow volume.
2. Mesh Generation An unstructured mesh was generated around the drone. Mesh refinement was also employed near
the rotor blades and body to capture detailed flow characteristics.
3. Boundary conditions
a. Drone Surface: No-slip wall condition is used for the drone faces.
b. Symmetry Planes: Two planes of symmetry have been assigned as per the configuration.
c. Atmosphere: The flow direction at the faces open to atmosphere is not predetermined, hence the ’Pressure inlet-outlet
velocity’ condition was selected for the velocity (U) setup. The guage pressure is set to ’Total Pressure’ with a value of 0
Pa, corresponding to atmospheric pressure. This allows the solver to automatically determine the flow direction.
d. Rotating Zone: A cylinder around the propeller was modelled to simulate the rotating zone and a radial velocity of
840 r ad /s was imparted to the zone.
4. Simulation Parameters
Turbulence Model: The k − ϵ turbulence model is used for its robustness and efficiency in predicting turbulent flow
characteristics. Flow Conditions: Simulations were carried out under standard atmospheric conditions using the Newtonian
viscosity model. Air density was considered as 1.196k g /m3 .
4.8 Testing
There were 3 major design choices that required testing - (i) Toroidal propellers vs Conventional 2-blade propellers, (ii) PC
vs PLA filament for 3D printed parts and (iii) Plywood vs Carbon Fibre plates for the main frame.
(i) Toroidal propellers vs Conventional propellers: The Table 3 depicts a ranking between the two options. Currently,
the team has decided to move forward with conventional propellers due to inadequate data on toroidal propellers. Toroidal
propellers also had the added advantage of being more efficient compared to conventional propellers.
(ii) PC vs PLA filament: PC filament is known to be the strongest filament for 3D printing. The motor mount was 3D
printed out of both materials while keeping all other parameters constant. Physical testing proved that PLA was stronger
in this respect, however this could be attributed to printing flaws. Further testing could not be carried out due to other
external factors, but will be carried out in the near future. Currently, the team has decided to move forward with PLA for
the same reason.
(iii) Carbon Fibre vs Plywood plates: Carbon fiber sheets offer a superior strength-to-weight ratio, 10 times that
of plywood. With tensile strengths of 600-1500 MPa and yield strengths of 500-1400 MPa, carbon fiber outperforms
plywood’s 40-80 MPa tensile and 20-40 MPa yield strengths. Carbon fiber is lighter (1.5 g/cm³ vs. 0.6-0.7 g/cm³) and
more durable, resists moisture, UV, and temperature damage better than plywood. Despite its higher cost, carbon fiber
significantly enhances drone performance and longevity, making it the optimal choice for UAS applications.
5 MANUAL OPERATIONS
The manual subsystem dealt with the entire electronic configuration of the drone like the choice of flight controller, and its
integration with auxiliary parts like the camera, Raspberry Pi and the 4G-dongle, collecting telemetry data, geofencing
parameters and overall fine tuning of the PID values. The team also aimed at developing a custom flight controller utilising
the STM32 Blue Pill. However, this is still under development due to the complicated nature of this project, therefore the
Cube Orange serves as a substitute in the mean time.
5.1 Choice of Electronics
(i) Brushless Motors A motor was selected with focus on efficiency and thermal management. After meticulous analysis
using eCalc data, the BrotherHobby Avenger 2816 1050KV motor, Figure 14 (a), was chosen. This motor was selected
to prioritize extended flight times and minimize motor heat buildup, which was crucial for reliable drone operation. Heat
generation was also minimized to protect 3D-printed mounts from potential deformation, ensuring the structural integrity
of the entire system.
(ii) ESCs (Electronic Speed Controllers) It is an electronic circuit used to change the speed of an electric motor precisely.
The HobbyWing XRotor 40A ESC, Figure 14 (b), was chosen to optimise weight and space requirements on the frame. It
was also preferred for its higher headroom to avoid overheating out in any event of current surges.
Figure 14: (a) Motor, (b) Electronic Speed Controller and (c) Raspberry Pi
5 MANUAL OPERATIONS 14
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1. Processor: i. 32 bit STM32H753VI (32 bit ARM Cortex M7, 400 Mhz, RAM 1 MB). 2. Sensors: i. 3 redundant IMUs, 2
MS5611 Barometer, and a compass. 3. Safety features: i. Integrated backup system for in-flight recovery and manual
override; standalone power supply.
4. Interfaces: i. IO Ports: 14 PWM servo outputs, 5x UART (serial ports), 2x CAN, RSSI.
5.4 Camera
The Siyi A8 mini camera (Figure 16(a)) was chosen for its compact design, lightweight construction, and respectable
image quality. The camera offered HDMI, Ethernet (RTSP), and CVBS (analog) outputs. Since Ethernet and analog do
not work together, HDMI will be used to stream high-quality video to the Raspberry Pi, while CVBS will be used for the
VTX to ensure low latency for real-time manual operation. This setup supported both manual and autonomous operations.
5 MANUAL OPERATIONS 15
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5.6 RTK-GPS
In order to achieve centimeter-level accuracy for the drone, the team adopted a dual Here 1 RTK GPS setup. This
was chosen over alternatives like the M8N and M9N due to their metre level accuracy. The dual module design further
increased reliability, mitigating the risk of mission critical GPS failures.
5 MANUAL OPERATIONS 16
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Figure 18: (a) HUD, (b) Geofences and (c) Real-time Kinematics
RTK GPS and Fixed Baseline- Mission Planner facilitated the integration and utilization of RTK GPS (Real Time
Kinematics) by providing precise configuration options, real-time data monitoring, and correction stream management as
per Figure 18. The “Fixed Baseline” feature of Mission Planner utilized Real Time Kinematics GPS to improve the position
of point estimate from normal GPS meter range, down to centimeter range (estimated at about 1.5 – 2 cm, during testing).
5 MANUAL OPERATIONS 17
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5.9 Battery
The choice of battery for the competition is a single 4-cell (4S) 4500 mAh (35C/50C) Lithium Polymer battery. eCalc
analysis estimated a flight time of about 10.5 minutes, which was deemed sufficient for each leg of the competition, while
maintaining a high Thrust-to-Weight ratio (2.7). The team might modify the LiPo battery to a higher capacity LiPo battery
for the drone in further iterations of the testing.
5 MANUAL OPERATIONS 18
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(b) Data
5 MANUAL OPERATIONS 19
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6 AUTONOMOUS OPERATIONS
The autonomous subsystem dealt with developing the computer vision, object detection, image recognition and path
planning algorithms. The team dealt with achieving controlled flight without human interference.
6.1 System Design for Communication of Survey Data
Survey data was stored on the Companion Computer before being securely transmitted to the cloud. It could then be
retrieved by a user with sufficient credentials. The data would be uploaded during flight using 4G, with data items being
assigned different priorities to enable sending time critical information first, to make efficient use of limited bandwidth.
(a) Communication between a Static IP and a 4G Connected (b) A cloud server is required to establish the initial connection as Drone and GCS do not
Drone is allowed by CG-NAT know each other’s IPs due to CG-NAT.
Figure 24: A cloud server was needed due to CG-NAT and lack of static IP during competition.
6 AUTONOMOUS OPERATIONS 20
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B. Videos: The Video streaming Codec would have a significant impact on the compute performance, since Video
data processing happened for the entire duration of flight. Choices were narrowed down to two popular Codec formats.
The H265 Codec was preferred over H264 as it provided smaller file sizes. Since the amount of compute headroom is
unknown, further testing is required to evaluate whether the higher processing cost of H265 is worth the reduction in
file size. The Matroska format was chosen as a container format for its versatility. Corrupted Matroska Video files have
usually been easier to recover during unexpected recording stops, so critical survey data could potentially be recovered.
Figure 25: Message Proxy node decides what to transmit based on the size and priority of Data in the Queue. The priority
level of each data type must be specified before flight.
Ultimately, a VPN was chosen over another method of authentication as it was simpler to set up for a single device. The
VPN also allowed a static IP to be assigned to the Drone within the Virtual Private network which had Quality of Life
benefits when writing software. The choice of VPN was primarily based on ease of setup since only basic functionality was
required. Wireguard was chosen for its integration with the Linux Kernel and availability of Tutorials and guides for setup.
6 AUTONOMOUS OPERATIONS 21
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6 AUTONOMOUS OPERATIONS 22
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If all hotspots have been detected along with the counting of objects/dropping of payload, the drone will return to base.
6 AUTONOMOUS OPERATIONS 23
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Buffer Length (m) Grid size (Boustro) Traversal time (Boustro) No. of Grids (Spiral) Traversal time (Spiral)
0 8x8 252s 76 356s
2 9x9 357.5s 97 406s
4 11x10 448.3s 135 604.9s
Table 8: Simulations in Gazebo show that Boustrophedon outperforms Spiral search in terms of Traversal Time.
Performance of CV Models will ultimately dictate the search algorithm used during Phase-2 as continuous image capture
is easier in spiral search.
6.4.2 Tiny-YOLO v4
YOLO v4 and Tiny-YOLO v4 models were considered for the identification of targets, as they were faster and more
accurate considering the computational power provided by the Raspberry Pi 5. Tiny-YOLO v4 was finalized due to much
faster response and acceptable accuracy. It offered higher FPS (26.8 FPS), compared to YOLO v4 (1.82 FPS).
6 AUTONOMOUS OPERATIONS 24
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Figure 28: Computer Vision Models. Tiny-YOLOv4 and Faster R-CNN will be tested on the drone before Phase-II and
ultimately the model with higher accuracy and FPS will be chosen.
Table 9: Frameworks Matrix. These frameworks use MavLink which is a lightweight protocol used to share Flight Data
among Drones.
Various frameworks such as Dronekit, MAVROS, AP DDS, and MAVSDK were considered. Table 9 depicts a ranking of
these frameworks. Although AP DDS with ROS2 ranked first, it was still heavily under development and lacked critical
functionality at the time of writing. Thus, MAVROS with ROS2 was chosen for initial implementations.
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(a) The Interrupter checks the operational status of other nodes by sending “challenges” to (b) ROS Nodes are independent processes, which
the other Node. Improper response results in termination enables parallel computation and reduces processing
times
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7 BUILD
Manufacturing of Drone Body
The manufacturing of the drone frame involves transitioning from an initial prototype to a final model, optimising for
parameters such as weight, strength and production efficiency.
Initial Prototype Manufacturing:
1. Materials:
a. Plates: 3mm Plywood
b. Arms: Carbon Fibre Rods (20mm outer side length, 18mm inner side length)
c. Landing Gear, Motor Mounts and Central Hub: 3D printed PLA
2. Manufacturing Techniques:
a. Laser Cutting: The plywood sheets were laser cut using a CNC laser cutter. This technique allowed for precise cutting
of intricate shapes and designs necessary for the drone frame. It also allowed for mass reproducibility of the sheets.
b. Fused Deposition Modelling: Major mounts for the drone were 3D printed using PLA plastic as it provides adequate
strength and is also lightweight.
3. Strength and Limitations: Plywood, while easy to cut and assemble, has lower tensile strength and rigidity compared
to more advanced composites such as carbon fibre. It also results in a heavier and less durable frame. The plywood
frame may experience warping or splitting under stress.
2. Manufacturing Techniques:
a. CNC Machining: The carbon fibre sheets were milled using a CNC Vertical Milling Machine (VMC 5 Axis). This
offered high precision and repeatability, essential for producing consistent and complex parts. The mounts were not
redesigned as they provided satisfactory results upon impact testing,
7 BUILD 27
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3. Strength and Limitations: Carbon fibre plates significantly enhanced the frame’s strength-to-weight ratio. It provided
high tensile strength, lower weight and greater resistance to environmental factors, providing a more robust and durable
frame compared to plywood. Hence, the transition to a fully carbon fibre frame with 3D printed components represents a
significant improvement in the drone’s structural integrity and overall performance. Though this also resulted in increased
overall cost as carbon fibre sheets are more expensive than plywood sheets.
• Material Upgrade: The original 3mm plywood sheets were replaced with 1mm carbon fibre plates.
• Central Attachment Redesign: The central hub was redesigned to include internal holes for better wire manage-
ment and weight reduction. The new design allows for cleaner, organized routing of wires and reduced material
volume, resulting in a lighter hub without compromising strength.
• Landing Gear Optimisation: The landing gear was redesigned to better handle impact forces and scaled down to
provide just enough space clearance for the payload, reducing unnecessary weight. This overall lowered the CG as
well resulting in improved stability.
9 INNOVATION
Our drone design incorporates several innovative features that enhance the flight performance, functionality and user
experience. They include advanced propulsion systems, custom-built electronics, state-of-the-art software integration and
modern connectivity solutions.
• Toroidal Propellers: Unlike conventional propellers, toroidal propellers improve aerodynamic efficiency and reduce
due to their unique ring-shaped design. They enhance the drone’s stability and flight performance. The team custom
printed such propellers but due to lack of trustable data, more testing and redesigning is required.
• Custom Flight Controller with STM32: The team developed a custom flight controller using the STM32 microcon-
troller. It allows for greater flexibility and optimization tailored specifically for our drone.
• Integration of ROS2: ROS2 enables seamless integration of various sensors, actuators and other hardware
components, facilitating advanced functionalities such as autonomous navigation and real-time data processing
along with enhancing scalability and ease of development.
• 4G Enabled Connectivity: To ensure long-range communication, our drone will be equipped with 4G connectivity.
It allows the drone to be controlled and monitored remotely over cellular networks, providing greater operational
flexibility and range compared to traditional radio-frequency-based control systems.
(a) Toroidal (b) STM-32 based Flight Controller (c) STM-32 micro-controller
9 INNOVATION 29
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A A
42
0.
00
Centre of Gravity
336.00
B B
C C
490.00
336.00
348.00
D D
247.74
247.74
E E
F Team Artemis F
11 APPENDIX
11.1 PID Tuning using Mission Planner
By adjusting the Proportional (P), Integral (I), and Derivative (D) gains using Mission Planner enhances the drone’s flight
performance by ensuring stable and precise control.
11 APPENDIX 31
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11 APPENDIX 32
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(a) Geometric Representation of Width of Capture (b) Height of capture is obtained by scaling the width
Figure 40: By reducing the length of a search grid by 4 meters (width of largest region of interest), hotspots that are at the
edge of an image or in two areas can be accounted for.
At 15m,
width = 2 × tan(40.5◦ ) × 15 = 25.62 m
4096 pixels : 25.62 m
∴ 2160 pixels : 2160/4096 × 25.62 = 13.51 m
11 APPENDIX 33
TEAM ARTEMIS
11 APPENDIX 34
TEAM ARTEMIS
11.5 References
11.5.1 Mechanical Operations-
• Mathworks : [Link]
• Solidworks : [Link]
• Ansys : [Link]
• Autodesk : [Link]
• Ardupilot : [Link]
• GetFPV : [Link]
• MAVROS : [Link]
• WireGuard : [Link]
11 APPENDIX 35