detailed step-by-step example calculation
tailored to specific parameters like flow
rate, head, and desired speed.
Here is a detailed step-by-step example calculation for a Pelton turbine hydraulic design
based on specific parameters: flow rate, net head, and desired runner speed.
Given Parameters:
Flow rate, $ Q = 0.5 , \mathrm{m}^3/\mathrm{s} $
Net head, $ H = 80 , \mathrm{m} $
Desired runner speed, $ N = 600 , \mathrm{rpm} $
Overall efficiency, $ \eta = 0.85 $
Velocity coefficient, $ C_v = 0.98 $ (typical)
Step 1: Calculate Hydraulic Power Output
P=η× ρ × g ×Q × H
Where:
$ \rho = 1000 , \mathrm{kg/m}^3 $ (water density)
$ g = 9.81 , \mathrm{m/s}^2 $
P=0.85× 1000 ×9.81 ×0.5 × 80=333 , 870 W =334 kW
Step 2: Calculate Jet Velocity
V j=C v × √ 2 g H
V j=0.98 × √ 2 ×9.81 ×80=0.98 ×39.6=38.8 m/s
Step 3: Calculate Jet Diameter
Using the continuity equation:
π
Q= d 2j V j ⟹ d j=
4 √
4Q
πV j
d j=
√ 4 × 0.5
π ×38.8
=
√ 2
121.8
=√ 0.0164=0.128 m
Step 4: Determine Runner Periphery Speed
Optimal peripheral speed $ u $ is about 46% of jet velocity for a Pelton turbine:
u=0.46 ×V j=0.46 ×38.8=17.85 m/s
Step 5: Calculate Runner Diameter
Using:
π DN 60u
u= ⟹ D=
60 πN
60 ×17.85 1071
D= = =0.57 m
π ×600 1885
Step 6: Calculate Jet Ratio $ m $
D 0.57
m= = =4.45
d j 0.128
(Note: Typical jet ratios are between 11 and 15. This suggests you may need to adjust
runner diameter or jet diameter for optimal efficiency or consider multiple jets.)
Step 7: Calculate Number of Buckets
Using the empirical formula:
D 0.57
Z=15+ =15+ =15+2.23=17.23 ≈17 buckets
2dj 2× 0.128
Step 8: Estimate Bucket Dimensions
Bucket width $ b \approx 3 \times d_j = 3 \times 0.128 = 0.384 , \mathrm{m} $
Bucket depth $ h \approx 1.2 \times d_j = 1.2 \times 0.128 = 0.154 , \mathrm{m} $
Summary Table
Parameter Value
Flow rate Q 0.5 m³/s
Net head H 80 m
Efficiency η 85%
Jet velocity Vj 38.8 m/s
Jet diameter dj 0.128 m
Runner speed N 600 rpm
Runner diameter D 0.57 m
Jet ratio m 4.45
Number of buckets Z 17
Bucket width b 0.384 m
Bucket depth h 0.154 m
Notes:
The jet ratio is lower than typical recommendations, meaning to improve efficiency
you might consider increasing the runner diameter or splitting flow into multiple
jets.
The design can be optimized further using hydraulic testing or computational fluid
dynamics (CFD).
Detailed mechanical design (e.g., bucket shape, material) and structural
considerations should follow these hydraulic calculations.
This detailed calculation shows how to size a Pelton turbine runner and jet for specified
flow, head, and speed, balancing efficiency and practical design considerations. Let me
know if you'd like further assistance on any of these steps!