Migmate 150
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ScribdTranslationsINSTRUCTION MANUAL:
PORTABLE WELDING
FOR THREAD
MIGMATE 150
SOLTERSOLDADURA S.L. Migmate-150 2
INTRODUCTION
The welding machine you just acquired offers new advantages in the MIG/MAG and MOG welding process.
We hope that with the help of this manual and a little practice, you will be able to achieve excellent welds.
both in thin sheets and in other applications.
MIG/MAG/MOG WELDING PROCESS
The machine generates a direct current consisting of an electric arc that melts the electrode (In this case
it is the wire that is feeding the torch) in the piece we are welding.
The power needed for the electric arc is supplied by a transformer at whose current output...
a three-phase alternator is connected to a direct current rectifier.
The molten thread continuously comes out from the front of the torch pushed by the pull motor.
The welding current is transmitted to the wire through the arc that melts the metal wire, joining the metal part.
lica.
MIG/MAG PROCESS
A small flow of gas is sufficient to make a proper weld and avoid oxidation.
MOG PROCESS
The wire used has in the core a paste that melts through the heat produced in the welding.
stop the oxidation.
This core, once melted, forms a coating that solidifies on the surface of the weld and can be
easily removed with a wire brush.
This system has the advantage of low heat input on the piece, welding with a great ease of use.
Especially in thin sheets.
SAFETY REGULATIONS
BEFORE USING THIS SOLDER, WE RECOMMEND CAREFULLY READING THIS PARAGRAPH.
The worker must use all safety equipment such as a mask, gloves, leather apron, etc.
safety and hygiene recommendations in the workplace.
1- In the event that a repair needs to be made, only a specialized operator can handle this device.
Labeled or properly trained person. Always disconnect the machine from the power supply.
Do not use the machine with any lid open.
3- Attention to the correct installation of the machine. See paragraph 'STARTUP.'
4- When the torch button is pressed, at the tip of the torch (where the welding wire comes out) there exists
a continuous tension of 18-41V. The machine must be stopped when manipulating this specific part.
5- The MIG welding machine is typically easy and safe to use, if the machine must be used in conditions-
special cases such as in humid places inside a vessel, tanks, platforms, positions-
highly elevated, it is advisable to pay particular attention to all these situations in which it may
there is a potential danger.
6- Do not transport the machine with the gas pump attached. In any case, it should be disconnected.
gas bottle and follow the safety instructions provided by the gas supplier.
7- If the machine is used on a sloped surface, take appropriate measures to secure it.
machine
FIRE HAZARD
ANY FLAMMABLE MATERIAL MUST BE KEPT AWAY FROM THE WELDING AREA.
NEVER WELD A TANK THAT HAS CONTAINED FLAMMABLE PRODUCTS OR GASES.
ANY SECURITY WOULD CAUSE AN EXPLOSION WITH UNFORESEEABLE CONSEQUENCES.
SMOKE
During MIG welding, fumes and vapors can accumulate in the work area, it is important that the place of
work is properly ventilated.
ULTRAVIOLET RADIATIONS
The electric arc generated in the MIG welding process produces an intense color and emits ultraviolet radiation.
Violets.- The eyes of the operator and of the people nearby must be protected during the welding operation.
hard.
Use a welding helmet or mask with the appropriate shaded lens.
BURNS.
During the welding operation, the operator must be protected from possible burns due to sparks or debris.
incandescent metal sparks that spread through a leather apron, gloves, mittens, etc.
SOLTERSOLDADURA S.L. Migmate-150 3
START-UP
1. ELECTRICAL CONNECTION
The machine must be connected to a socket (not supplied) and in turn plug into the electrical network.
session and frequency indicated on the machine's nameplate.
Attention: The green-yellow wire is the ground connection; it is mandatory that the electrical outlet has a ground.
of earth.
2. ASSEMBLY OF THE THREAD SPOOL
If the thread spool does not come with the machine or needs to be replaced, proceed as follows:
a) Remove the metal tip from the end of the torch.
b) Position the thread spool in the anchor.
NOTE: Some models come with an adapter that allows the use of 5 Kg spools. In which-
Here, the coil of 0.225-0.450 Kg. of animated thread and the coil of 0.35-0.70 Kg. of normal thread are mounted.
connect directly to the machine without using an adapter.
The 5 Kg coil can be mounted using two adapters marked with the letter 's' or the letter 'z'.
I place the adapter 'z' on the pivot with the face of the larger diameter facing the panel of the welding machine, position-
Connect the coil and place the 's' adapter with the larger diameter side facing outward from the machine, collar
the plastic nut the knob and the spring.
c) Remove the free end of the thread from the spool, cutting the end in such a way that it has no curvature.
d) Next, pass the thread through the thread guide tube and in between the two little wheels that are the ones that make
advance the thread.
e) Tighten the drag spring, pay attention to ensure that the thread runs inside the track that the two wheels carry.
Note: The wheels that have two tracks, one is for 0.6 mm thread and the other for 0.8 mm thread.
Check that the channel where we place the thread is suitable for the diameter used.
f) Connect the ON/OFF machine and press the red button of the torch, the thread-dragging wheels will begin to
turn by dragging the thread until it comes out through the end of the torch. It is advisable to have the torch
well stretched to facilitate the exit of the thread.
g) When the thread has emerged from the end of the torch, ensure that the diameter of the tip is equivalent to the
diameter of the wire and put the metal protection back on.
3. POLARITY CONNECTION
FOR DUAL-PURPOSE VERSION ONLY
FOR NORMAL THREAD: (Needs Gas)
TORCH CABLE : CONNECTED (+)
GROUND CLAMP CABLE: CONNECTED (-)
FOR ANIMATED THREAD: (Without gas)
TORCH CABLE : CONNECTED (-)
CABLE CLAMP MASS CONNECTED (+)
4. INSTALLATION OF THE GAS CYLINDER SUPPORT BRACKET (AVAILABLE ON REQUEST) (OPTION
NAL).
Mount the two plates on the back side of the machine. The plate with the small hole should be placed on the
bottom
5. GAS PIPE CONNECTION
Connect the gas pipe from the part
the back of the machine placing the free end inside the 'fitting' of the regulator.
Gently press the movable ring of the regulator and place the tube inside; release the ring and the tube should stay in place.
clad in the regulator.
6. CONNECTION OF THE REGULATOR TO THE GAS BOILER (OPTIONAL SUPPLY)
a) Remove the plastic plug located at the threaded hole of the cylinder.
b) Carefully screw the regulator onto the gas cylinder, tightening it by hand.
c) IMPORTANT: TO AVOID SMALL GAS LEAKS, BOTH FROM THE CONNECTIONS
AS FROM THE SAME TORCH, WE ADVISE THAT ONCE THE WORK IS FINISHED, YOU CLOSE THE
GAS REGULATOR.
7. REGULATION OF GAS FLOW.
Turn the regulator knob completely clockwise, then open half a turn in the direction
counterclockwise.
8. REGULATION OF CURRENT
Referring to the MIGMATE 1500 TURBO DP model. We have the possibility to adjust the welding current.
through selection on the front switches
SOLTERSOLDADURA S.L. Migmate-150 4
Referring to the MIGMATE 1500 TURBO DP model. We have the possibility of adjusting the welding current.
by selection on the front switches
HIGH MED.
LOW MAX. MIN.
Moving from one position to another, the speed of the thread and the co- is automatically increased or decreased.
welding current.
• To weld materials from 0.6 to 1.3 mm thick, set the switch to the “LOW” position.
• To weld thicker materials, set to the 'HIGH' position.
The fine regulation adjustment is done with the switches 'MAX' 'MED' 'MIN'.
The "MIN-MED" switches do not activate until the "MAX" switch is disconnected. The speed of the thread is au-
automatically regulated when switching from one position to another, also through the potentiometer we can
further adjust that speed.
WELDING OPERATION
Before starting the welding operation, make sure to:
1. I have read this manual carefully, particularly the sections related to safety.
2. Remove any deposit, bottle, etc. that contains flammable material.
3. The machine must be well ventilated.
4. Have a fire extinguisher on hand in case of any fire risk.
• Connect the ground clamp to the metal part to be welded, there must be good contact.
• Regulate the current and the speed of the thread taking into account the type of material, the thickness of the piece and the
diameter of the thread.
• Connect the machine to a power outlet and place the power switch in the 'ON' position.
• Cut the wick of the torch, making sure it sticks out about 3 mm from the end.
• Place the torch near the piece to be welded about 5-6 mm.
• Have the protective mask with the inactive crystal ready.
• Press the button on the torch and when the arc lights up, slowly move the torch in the direction
desired action.
• If when welding, you hear a small whistling sound, and a small ball forms at the end of the wire, increase
the speed of the thread, otherwise reduce the speed, until finding the right working point.
• The machine is equipped with a thermostat that disconnects automatically when the temperature of the trans-
The trainer reaches very high values. Due to the cooling produced by the fan after a few mi-
In a few minutes, the machine will be put back into operation.
POSSIBLE DEFECTS AND THEIR SOLUTIONS
NARROW WELDING CORD WITH INTERRUPTIONS
a) Excessive thread feed speed.
b) Low gas output (open the pressure gauge valve more)
NOTE: Normally in MIG welding it is difficult to make a good weld on the outside, because the mo-
Air movement cancels the protective gas.
VERY HIGH WELDING CORD
a) Very low thread feed speed.
b) Low welding current.
UNSTABLE ARC, POROSITY IN WELDING
a) Torch very far from the piece.
b) Piece with grease, oil, dirty, rust....
c) Insufficient gas flow, check the contents of the cylinder and the gas regulator.
THE THREAD MELTS TO THE CONTACT TIP AND GETS HUNG UP ON IT
a) Thread speed very low.
b) Torch too close to the piece.
Momentary interruption of the welding circuit, which may be caused by.
1. Rusty contact point.
2. Difficulty in the thread advance mechanism.
3. Contact tip with a diameter different from that of the thread.
4. Connection of the defective torch.
Low pressure in the wire feed.
6. Tangled or poorly placed thread spool slowing down or hindering the normal advancement of the thread.
SOUL SOLDIERS S.L. Migmate-150 5
LACK OF WELD PENETRATION
a) Torch feed speed too high.
b) Low welding current.
c) Thread speed too low.
THE ARCH DOES NOT LIGHT UP
a) Check the machine connection, the ground clamp, and the torch.
THE MACHINE DOES NOT WORK WHEN THE TORCH SWITCH IS CONNECTED
a) Thermostat intervention.
b) Check the operation of the TORCH BUTTON.
THE MACHINE DOES NOT WORK, LIGHT SWITCH DOES NOT TURN ON
a) Check the connection to the power grid.
b) Check the differential switch or the fuse of the electrical network.
MIGMATE-150 230V.-50HZ
REF.DESCRIPTION
1 REGULATION SWITCHES.
2 SUPERIOR ASA.
3 FRONTAL ASSEMBLY.
4 POTENTIOMETER BUTTON.
5 ON-OFF SWITCH.
6 STEERING WHEEL NUT.
7 CABLE CONNECTION TO THE NETWORK.
8 STEERING WHEEL-NUT.
9 DOUGH PUNCHER.
10 MOTOR.
11 HELIX.
12 Transformer.
13 WELDING TORCH.
14 RECTIFIER.
15 ELECTRONIC CIRCUIT.
16 WIRE DRAG MOTOR.
17 REACTANCE.
