100% found this document useful (1 vote)
1K views282 pages

BRUCE Sewing Machine

The document is an operation manual for various sewing machines, detailing the functions and settings of different models including lockstitch, overlock, interlock, heavy duty, and special machines. It provides instructions on operating the control panel, adjusting parameters, and troubleshooting error codes. Each section includes specific models with their respective operational details and parameter settings.

Uploaded by

Bruno Dantas
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
100% found this document useful (1 vote)
1K views282 pages

BRUCE Sewing Machine

The document is an operation manual for various sewing machines, detailing the functions and settings of different models including lockstitch, overlock, interlock, heavy duty, and special machines. It provides instructions on operating the control panel, adjusting parameters, and troubleshooting error codes. Each section includes specific models with their respective operational details and parameter settings.

Uploaded by

Bruno Dantas
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

BRUCE

N OBREAK•N OSKIP

BRUCE S e w i n g Machine
OperationManual
C h a t p e r of Control B o x -
S e c o n dEdition
Contents
I Lockstitch Machine
1、Q5-ZOBOW..................................................................................................004
3、R2-ZOBOW..................................................................................................007
3、R3-QIXING..................................................................................................014
4、R3-PMX........................................................................................................023
5、R6000-ZOBOW............................................................................................029
6、R6F-PMX.....................................................................................................039
7、R3000-RUICANG........................................................................................046
8、TANK4000-QIXING....................................................................................055
9、TANK4000-ZOBOW...................................................................................067
10、R4E-QIXING..............................................................................................082
11、R4200-QIXING..........................................................................................092
12、R5E-QIXING..............................................................................................103

Ⅱ Overlock Machine
1、X5S-ZOBOW...............................................................................................113
2、B6-ZOBOW..................................................................................................116
3、Bomber5000-ZOBOW..................................................................................128
4、B5000-ZOBOW............................................................................................147
5、B6000-ZOBOW............................................................................................164

Ⅲ Interlock Machine
1、V5-PMX.......................................................................................................180
2、V50000-PMX...............................................................................................186
3、V60000-PMX...............................................................................................192

2
Contents

Ⅳ Heavy Duty Machine


1、6390E-ZOBOW...........................................................................................199
2、6390S-ZOBOW............................................................................................208

Ⅴ Special Machine
1、781G-ZOBOW..............................................................................................221
2、373G-ZOBOW..............................................................................................228
3、1900-DAHAO...............................................................................................232
4、9820-DAHAO...............................................................................................258
5、1790-DAHAO...............................................................................................270

3
Q5-ZOBOW

Q5-ZOBOW Operating Instructions

1、OPERATION INSTRUCTION OF OPERATION PANEL


In P interface, the first tube display “ P”, the second tube display “-” (means bottom position).

Q5-ZOBOW
2、Function Description of Each Button
NO. Icon Describe Notes

Accelerat
1 Used for quickly setting the maximum speed and adjusting parameters.
or key

Decelerati Used for initializing parameters, entering the settings interface, quickly
2
on key adjusting the maximum speed, etc.

3、Speed Adjust
The panel shows “ P”, then press “+” or ”-” to adjust speed up and down. After 3 seconds, the parameter
saved the panel back to the “ p”. For example, 35 means 3500rmp/min.

4、Needle Position Adjust


The panel shows “ P”, press “+” for 3 seconds, then set the position up or down
.

4
Q5-ZOBOW

5、Reset to Factory Defaults Parameter


When the control box cannot work or parameter set abnormal, and panel shows E5/ E7 error code, user can reset
factory defaults to set.

The panel shows “ P”, press “-” for 3 seconds, and the panel shows “OK”, then stop. This means set successfully.
Panel shows “ Er” means failure. Check other reasons.

6、Error Solve with one Button


When the panel shows Err code, machine cannot work, press"+” and adjust which error code. If the Err code
still exist, the panel still show the error code. If the problem solved, it will back to P.

7、System parameter interface


Q5-ZOBOW

In the standby interface, long press the "+" and "-" combination keys to enter the F interface. Short press the
"+" key to change the parameter serial number, press the "-" key to display the corresponding parameter value,
and then press the "+" key to change the parameter value. If the parameter is modified, short press the "-" key
to save and display "oK"

Serial Setting Factory


Parameters Note
number Range value
Maximum sewing
L 05 - 50 40 Gradually decreasing in units of 500rpm
speed
Stop pin position
M 0-1 1 0:off、 1:on
switch
Needle
0:off 1:Half needle supplement 2:Give one more
D replenishment 0-2 1
shot
function
G safety switch 0-1 1 0:off 1:on
Unit: If 0 is set for 10 minutes, the sleep function will
H sleep time 0-6 3
be turned off
Acceleration
C 0-9 5 The larger the value, the faster the acceleration
parameters
The larger the value, the larger the range for the
N Needle parameters 0-9 3 machine to maintain the lowest speed when
stepping on the foot pedal
Speed display
V 0-1 0 0:off 1:on
function
Low voltage alarm 0:off 10:100VAC 11:110VAC 12:120VAC
R 0、10-15 0
value 13:130VAC 14:140VAC 15:150VAC
High voltage alarm 0、26、
Y 26 0:off 26:264VAC 27:274VAC
value 27

5
Q5-ZOBOW

8、Error Code List

Error Code Reasons Solution

The machine has been in standby mode


Press“+”or“ -”to wake up the machine; if still
0F for about 30 minutes, it goes to sleep
shows“OF”,check the voltage.
mode; the voltage is too low.

Motor used too much. Restart machine after several


Motor stuck The plug of motor loose or
E1 minutes;Check if the fabric much too heavy;Machine
drop
lack of oil;Check if the plug loose or drop.

1.Usually this problem because the machine too much


used or problem of IGBT.If restart without result, contact
E2 Motor controller abnormal the agents change.
2.Check the plug loose or drop.

Check if the plug connected well, or the coder wire broken


E4 Needle position abnormal
or not, or if the plug loose or shape changed.

Q5-ZOBOW
Check the plug connected well;Check if the hall problem.
E5 Needle governor abnormal If because hall problem, and shows E5, press “-”for 3
seconds to turn off this function.

Plug do not connect;Check if the plug connected well, or


E6 Speed governor abnormal
the coder wire broken or not

Check the machine head steady or not;Before changing


Machine head protection of the safety
E7 from the agent, user can turn off this function by pressing
switch
“ -” for 3 seconds.

Immediately cut off the power, and check whether the


supply voltage has exceeded 264V,if yes, please adjust
Eb System over-voltage
the voltage to the rated voltage, then start to work (rated
voltage:220V) or change parameter ”Y” to 0.

Immediate cut off the power, and check whether the


supply voltage under 154V,if yes,please adjust the
Ec System under-voltage
voltage to the rated voltage,then start to work (rated
voltage: 220V) or change parameter”Y”to 0.

6
R2-ZOBOW

R2(R2-4)ZOBOW Operating Instructions


1、Operation panel display instructions
According to the system working state, The Digital pipe of the operation panel will display the current sewing status
Contains (stop needle position, thread trimming indicaton). The operation panel looks as follows.

R2 operation panel R2-4 operation panel


R2-ZOBOW

2、The description of each key function

Number Picture Diagram Function description

Enter the parameter area


1 Parameter function entry key
function key

2 Parameter view save key View and save the selected parameter number

3 Speed plus Initial standby speed plus

4 Speed reduction Initial standby speed reduction

1 、Adding the parameter number


5 Add key
2 、Adding the parameter value

1 、Reducing the parameter number


6 Subtraction key
2 、Reducing the parameter value

Toggles the window display and needle setting for the


7 Display cutover key
ABCD segment or EFGH segment

Reinforcement sewing part(A-B)one time or two times


8 Front safety switch
Before switching

Reinforcement sewing part(C-D)one time or two times


9 Back safety switch
Before switching

7
R2-ZOBOW

Short press to select W sewing mode /long press to select


10 W stitch / multi-section stitch
multi-segment sewing mode

Presser foot/restore factory Short press to select automatic presser foot


11
settings key function /press and hold 3S torestore the factory settings

Short press to select free stitch mode /


12 Free stitch/ cut thread
long press to turn on the thread trimming function or off it

Stop needle position Switch on/off the tension post function when pressing the
13
selection/clip thread top/down needle position shortly

3、Parameters adjustments

R2-ZOBOW
3.1 Method to enter into operators parameters and saving

Press for along time and then press shortly then enters into parameters。Press or to modify
related parameters.If not modified, press to back;if modified successfully, press then shows ok and back
to the main menu. Press to exit the parameters mode.

3.2 Method to enter into technicians parameters and saving

Press + for along time and power on, same method as operators parameter.

3.3 Speed adjustment

Press or to change the speed. 50 difference once a time and can press constantly.

3.4 Factory setting

R2:Press and hold 3S for factory setting. R2_4: Press and hold 3S for factory setting.

3.5 Method to monitors mode


Press and shows monitors number,press or to change the monitors number,press to enters
into the related value of monitors number, press again to return the monitors reference number.(ifthe monitor
number is 24、25、26、28, press shortly when shows the related value then can back to the monitors
number,press to save the current monitors ’ value and if shows ok, it means saved successfully. Press
shortly and exit the monitors mode.)

NoteL: how to set needle position, enters parameter 24 and adjust hand wheel to change the needle position, then
press to check the value, then press for along time (needle position will change accordingly), press to
exit monitors mode.

8
R2-ZOBOW

4、Parameters
4.1 Operators parameter

Parameter
Description Factory value Parameter range
List
P00 Starting speed (r/min) 200 100-800

P01 Highest speed (r/min) 3500 200-5000

P02 Multi-phase speed (r/min) 3000 200-3500


Needle position
P03 1 0-1
0 :top 1 :down
P04 Front bar tack sewing speed (r/min) 1800 200-3000

P05 Back bar tack sewing speed(r/min) 1800 200-3000

P06 W sewing speed(r/min) 1800 200-3000

P07 Slow starting sewing speed(r/min) 800 100-2000


R2-ZOBOW

P08 Slow starting sewing stitches 1 1-9


Slow starting sewing switch
P09 1 0-1
0 :off 1 :on
P10 W sewing stitch(sucking) 27 1-120

P11 W sewing stich (releasing) 18 1-120

P12 Half stitch delaying time(ms) 150 1-180

P13 One stitch delaying time(ms) 180 150-250

P14 Adding stitch sewing speed(r/min) 200 100-500


Adding stitch type
P15 0 0-2
0 :by time 1 :half stitch 2 :one stitch
P18 Frontsafty sewing stitch 27 1-120

P19 Back safty sewing stitch 18 1-120

P21 Manual back sewing speed (r/min) 5000 200-5000


Value of back sewing fuction when adding
P22 8 0-9999
stitch
Curve mode of the pedal
P23 0:straight line 1:two phase slope 0 0-3
2 :curve(square) 3:Scurve
P24 Thread trimmer position of the pedal 150 0-4095

P25 Back safty stitch(sucking) 27 1-120

P26 Frontsafty stitch(releasing) 18 1-120

9
R2-ZOBOW

P29 Auxiliary parameters 0 :aquare 1: cube 1 0-1


Powerful when the motor under low speed
P30 0 0-31
0:normal 1—31 more powerful
P31 Thread trimmer strength 40 10-60
Tread tension magnet time(from beginning to
P32 40 1-200
full energy)
Tread tension magnet period (from beginning
P33 6 1-10
to full energy)
P34 Multi-phase mode 0:off 1:on 0 0-1

P35 Thread tension switch 1 0-1

P36 Angle of finishing testing the top thread 25 1-360

P37 Closing time of tension post period 4 1-10

P38 Thread trimer 0: off 1 :on 1 0-1


Presser foot switch during sewing

R2-ZOBOW
P39 0 0-1
0: off 1 :on
Presser foot switch after trimming
P40 0 0-1
0:off 1:on
P41 Stitch number 1 1-50

P42 Stitch number calculation 9999 1-9999

Stitch counting number


0 :off 1 :up 2 :down
3 :alarm when arrive the highest point and
stop running
4 :alarm when arrive the lowest point and
P43 0 0-6
stop running
5 :alarm when arrive the highest point and
keep running
6 :alarm when arrive the lowest point and
keep running

4.2 Technicians parameters

Parameter
Description Factory value Parameter range
List
Delaying time when touching the front pedal
P44 0 0-300
0 :off 1-300:on
P45 Working time of presser foot every period(ms) 1 1-10

P46 Closing time of presser foot every period (ms) 2 1-10

P47 Reverse pulling after trimming 360 200-360

P48 Back sewing magnet protection time (s) 10 1-60

10
R2-ZOBOW

P49 Trimming time(r/min) 250 100-500


Duration of presser foot magnet to the power
P50 150 100-500
fullest (ms)
Working time of presser foot magnet every
P51 3 1-10
period (ms)
P52 Presser foot delaying time (ms) 200 100-500
Automatic presser foot function R2 :0
P53 0-1
0 :manual 1 :automatic R2_4 :1
P54 Closing time of presser foot every period(ms) 5 1-10

P55 Top thread testing switch 0 0-1


Automatic top needle position
P56 1 0-1
0 :manual 1 :automatic
P57 Presser foot magnet protection time(s) 10 1-30

P58 Top needle position angle 67 0-359


R2-ZOBOW

P59 Down needle position angle 176 0-359

P60 Testing speed(r/min) 3000 200-5000

P61 Aging operation time(s) 3 1-255


Special test mode 0: normal 1:simple
P62 sewing 2:initial angle test 3:automatic testing 0 0-3
mode
P63 Aging stopping time(s) 2 1-255

P64 Retain 0 0-1


Factory setting 0: no operation 1:factory
P65 0 0-2
value 2:technicians value
P66 Machine head safety switch test 1 0-1

P67 Logic of machine head protection switch 1 0-1

P68 Maximum speed setting (r/min) 3700 200-5000

P69 Stich quantityby testing the top thread 5 0-100

P70 Presser foot position setting 800 0-4095

P71 Slowly presser foot 125 100-150

P72 Initial position when pressing the pedal 400 0-4095

P73 Ending position of pedal under low speed 700 0-4095

P74 Maximum value of pedal 4000 0-4095

P75 Mid position of pedal 1650 0-4095

11
R2-ZOBOW

Back sewing magnet from starting to the


P76 60 1-200
fullest time (ms)
Motor direction
P77 0 0-1
0 :opposite 1 :converse
P78 Tension post starting angle 150 10-359

P79 Tension post finishing angle 280 0-359

P80 Trimmer starting angle 0 0-359

P81 Trimmer enforcement angle 100 0-359

P82 Angle of after trimming 160 0-359

P83 Confirmation time of presser foot pedal(ms) 50 1-500

P84 Confirmation time of safety switch alarm(ms) 300 1-500

P85 Restoring time of safety sitch alarm(ms) 50 1-200


Transition point speed between two phase

R2-ZOBOW
P86 slope(r/min) 1500 0-4000

P87 Analog quantity between two phase slope 2700 0-4095

P88 Package number unit 1 1-50

P89 Package number calculation 9999 1-9999


Package counting number
0 :off 1 :up 2 :down
3 :alarm when arrive the highest point and
stop running
4 :alarm when arrive the lowest point and
P90 0 0-6
stop running
5 :alarm when arrive the highest point and
keep running
6 :alarm when arrive the lowest point and
keep running

4.3 Monitors parameters

Number Descriptions Number Descriptions Number Descriptions

010 Stitch number 020 Voltage 025 Max value of front pedal

011 Package number 021 speed 026 Value for mid pedal

Number of stitches per Thread trimmer speed of the


012 022 Initial electrical angle 028
sewing pedal

013 Panel version number 023 Initial angle 029 Version number

018 Controller version number 024 Mechanical angle 030-037 History errors

12
R2-ZOBOW

5、Error code
5.1 Error code table

Error
Code meaning Countermeasure
code

Err-01 Hardware overcurrent


Turn off the system power, re-connect the power after 30 seconds, if the controller
still cannot work, replace the controller and notify the factory.
Err-02 Software overcurrent

Disconnect the controller power and check if the input supply voltage is low (under
110V). If the supply voltage is low, restart the controller after the voltage has returned
Err-03 System undervoltage
to normal. If the voltage is still normal, start the controller still can not work properly,
please replace the controller and notify the factory.

Err-04 Excessive shutdown Disconnect the controller power and check that the input supply voltage is high (above
275V). If the supply voltage is high, restart the controller after the voltage has
returned to normal. If the voltage is still normal, if restart the controller still cannot
Err-05 Running over voltage
work properly, please replace the controller and notify the factory.

Turn off the system power, re-connected after 30 seconds to observe whether the
Current detection
R2-ZOBOW

Err-07 normal work. Retry several times, if the fault occurs frequently, replace the
circuit failure
controller and inform the manufacturer.

Disconnect the power of the controller, check whether the motor power input plug is
off, loose, broken, whether there is foreign body wrapped around the machine head.
Err-08 Motor stalled
After resetting the system still does not work, replace the controller and inform the
factory.

Turn off the system power, check the power board of white brake resistor connector is
Err-09 Brake circuit failure loose or fall off, put it tight and restart the system. If it still does not work, replace the
controller and inform the manufacturer.

Check whether the connection between the control panel and the controller is off,
HMI communication
Err-10 loosening, breaking, and restarting the system after returning to normal. If it still does
failure
not work, replace the controller and inform the manufacturer.

Motor initial angle Please try restart 2-3 times, if still reported failure, please replace the controller and
Err-12
detection fault notify the factory.

Motor optical Turn off the system power, check the motor sensor connector is loose or off, to return
Err-13 encoder signal to normal after therestart system. If it still does not work, replace the controller and
missing inform the manufacturer.

EEPROM
Err-14 Motherboard read and
write EEPROM fault

Motor overspeed Turn off the system power, restart the system after 30 seconds, if still cannot work,
Err-15 please replace the controller and notify the factory.
protection

Err-16 Motor reversal

Err-18 Motor overload

13
R3-QIXING

R3(RA3)QIXING Operating Instructions

1. Key Description

Function Key Description

R3-QIXING
1. Execute single start back tacking (A,B segment), Execute double start back
tacking (A , B segment).
2. If the corresponding icon if off, indicates close the corresponding function.
3. The needle stitch modify is effectively in real-time, no use P to save the default
vale is 3 pins.
Start、End Back-
Tacking Key
1. Execute single end back tacking (C,D segment), Execute double end back tacking
(C, D segment).
2. If the corresponding icon if off, indicates close the corresponding function.
3. The needle stitch modify is effectively in real-time, no use P to save the default
vale is 3 pins.

Free Sewing、 1. The default value is ON, as the treadle is toed down, machine will start sewing.
Trimming Key Once the treadle returns to neutral, machine will stop immediately.

1. Long-press this key for 2 sec. setting using or cancel trimming function. As the
treadle is heeled back (The Max. range), machine will automatically start trimming
cycle.
2. If the corresponding icon if off, indicates close the corresponding function.
Free Sewing、
Trimming Key
1.Long-press this key for 2 sec. setting using or cancel trimming function. As the
treadle is heeled back (The Max. range), machine will automatically start trimming
cycle.
2.If the corresponding icon if off, indicates close the corresponding function.

14
R3-QIXING

Needle stop up 1. LED ON indicate stopping machine at the upper stop needle Position
and down keys 2. LED ON indicate stopping machine at the lower stop needle position.

Clamp function 1. The corresponding icon lights, thread nipper function is turned on.
keys 2. The corresponding icon is not lit, no thread nipper function.

Enter parameter 1. In [Normal Mode], Long-press【P】key to enter User Parameter Mode


value function
2. Press and hold【P】key, then turn on the power to enter Technician
key Parameter Mode

Setting Speed
Increase / 1. Speed adjust upper key
R3-QIXING

Parameter
2. Parameter value increase key
Increase

Setting
Speed
1. Speed adjust lower key.
Decrease/
2. Parameter value decrease key.
Parameter
Decrease

Left selection
parameter 1. Left selection parameter content
content

Right selection
parameter 1. Right selection parameter content
content

Restore 1. Use machine needle insert this hole to touch switch restore factory
Factory program.

15
R3-QIXING

2、Parameter Definition
2.1 User Parameter (Turn on the machine and long-press P key to enter)

No. Items Range Default Description

Maximum sewing speed


P01 100-5000 3800
(rpm)
Maximum sewing speed 3000 (model
P01 100-3500 (model H)
(rpm) H)
The speed controller climbing slope setting.
The large of slope value = the fast of the
Set accelerated curve
P02 10-100 80 speed.
(%)
The small of slope value = the slow of the
speed.
UP: Needle stops at up position
P03 Needle up/ down Dn/UP dn
dn: Needle stops at down position
Start back-tacking speed
P04 200-3200 1800

R3-QIXING
(rpm)
End back-tacking speed
P05 200-3200 1800
(rpm )

P06 W sewing speed(rpm) 200-3200 1800

P07 Soft start speed(rpm ) 200-1500 400

Stitch numbers for soft


P08 1-15 2
start (needle)
Automatic multi-
Speed adjustment for automatic constant-
P09 segment sewing speed 200-4000 3700
stitch sewing
(rpm)
Automatic multi-
3700 (model Speed adjustment for automatic constant-
P09 segment sewing speed 200-4000
H) stitch sewing (model H)
(rpm)
ON: After executing the last multi-segment
sewing, the back-tacking sewing will be
executed automatically.
Automatic end back-
Note: In other words, in any sewing mode,
tacking sewing after
mending stitch function cannot be used.
P10 multi-segment sewing ON/OFF ON
OFF: After executing the last multi-segment
(without mending stitch
sewing, the back-tacking sewing function
function)
will not be automatically executed, and the
front step or full back step must be performed
again.
The height of presser
P11 foot lift when start 0-500 180
sewing
0: Controlled by foot pedal, can be stopped
Start back-tacking and started at will.
P12 0-1 1
running mode Selection 1: Touch the foot pedal to automatically
execute start back-tacking action.

16
R3-QIXING

Operation mode CON: Start Back-Tacking is completed


selection of the end automatically continued for next action.
P13 CON/STP CON
point of start back- STP: After the number of stitches is
tacking sewing completed, stop automatically.
Slow start function
P14 ON/OFF OFF
selection
0: OFF
1: Half stitch
2: One stitch
3: Continuous half stitch
4: Continuous one stitch
P15 Mending stitch mode 0-7 5
5: Back-tacking when machine stop or pause
6: Tight seam function
7: Two stitches
When the parameter is 0, the speed limit
function is OFF.
Speed limit of manual When the parameter is 0, the speed limit
P16 0-3200 3200
back-tacking function is OFF.
0: P41 parameter disable auto-count.
Automatic count mode
P17 0-9 1 1-9: P41 item counter automatically counts
selection
R3-QIXING

one piece every 1-9 times of tangent.


Start back-tacking
P18 0-200 162 0~200 action gradually delay.
compensation 1
Start back-tacking
P19 0-200 162 0~200 action gradually delay.
compensation 2
0: Artificial, controlled by foot pedal, can be
End back-tacking stopped and started at will.
P20 0-1 1
running mode selection 1: Automatic, touch the foot pedal to
automatically execute back-tacking action.
The position of the
P21 30-1000 520
pedal for running
The position of the
P22 30-1000 420
pedal for stopping
The position of the
P23 pedal for presser foot 30-1000 270
lifting
The position of the
The position of the pedal for thread
P24 pedal for thread 30-500 130
trimming when presser foot function on
trimming 1
End back-tacking
P25 0-200 162 0~200 action gradually delay.
compensation 3
End back-tacking
P26 0-200 162 0~200 action gradually delay.
compensation 4
The position of the
The position of the pedal for thread trimming
P27 pedal for thread 30-500 220
when presser foot function off
trimming 2
0: Controlled by foot pedal, can be stopped
W sewing running mode and started at will.
P28 0-1 1
selection 1: Touch the foot pedal to automatically
execute back-tacking action.

17
R3-QIXING

The strength of thread


P29 1-45 20
trimming stop
Half back pedaling The highness of presser foot lifting after
P30 lifting presser foot 0-750 340 pause and half back pedaling lifting presser
highness foot
The highest of presser The highness of presser foot lift after
P31 0-750 520
foot lift highness trimming
W sewing
P32 0-200 162
compensation 5
W sewing
P33 0-200 162
compensation 6
A: Touch the foot pedal to automatically
Multi-segment sewing execute constant-stitch sewing action.
P34 A/n A
running mode selection n: Controlled by foot pedal, can be stopped
and started at will.
Strength of electronic 11 (model 0-11: Thread clamping function, the higher
P37 0-11
thread clamping H) the value, the stronger the action. (model H)
Automatic thread
ON: With thread trimming

R3-QIXING
P38 trimming function ON/OFF ON
OFF: Without thread trimming
selection
UP: When the sewing stops, the presser foot
Automatic presser foot will lift automatically
P39 lifting when pause dn/UP dn dn: When the sewing stops, the presser foot
function selection will not lift automatically (Controlled by
heeling pedal)
UP: When the sewing stops, the presser foot
Automatic presser foot will lift automatically
P40 lifting after trimming dn/UP dn dn: When the sewing stops, the presser foot
function selection will not lift automatically (Controlled by
heeling pedal)
The number of sewing completed pieces is
P41 Counter display 0-9999 0 displayed; long press parameter decrease key
to clear the count;
N01 The control system version number I
N02 The panel version number
N03 Speed
N04 The pedal AD
N05 The mechanical angle(up position)
N06 The mechanical angle(down position)
N07 Busbar voltage AD
N12 Kneeling device position sensor AD
P42 Information display N01-N18 N01 N13 Presser foot height sensing AD
N14 The control system version number II
N15 Stepping version number
N16 Stitch counter display (every 10 stitches,
the value changes by 1)
N17 Number of needles for maintenance
operation (10,000 needles) *10
N18 Cutter adjustment mode-thread
trimming simulation
Direction of motor CW: Clockwise
P43 CCW/CW CCW
rotation CCW: Counter Clockwise

18
R3-QIXING

2.2 echnician Parameter (Hold P key to boot)

No. Items Range Default Description

Brake strength during


P44 1-45 16 Adjustment of efforts while machine stop.
stopover

P45 Pedal curve 0-2 0 Pedal acceleration curve

Motor stop with a


ON: Function on
P46 reverse angle after ON/OFF OFF
OFF: Function off
trimming function
Adjust the reverse After trimming, count from the up needle
P47 angle when motor stop 40-200 160 position and adjust the angle of the needle
after trimming lift by reverse rotation.
Minimum speed
P48 (Positioning speed) 100-500 200 Minimum speed limit adjustment
(rpm)
Thread trimming speed Adjust the motor speed during the trimming
P49 100-500 250
(rpm) cycle
R3-QIXING

0: OFF
Half back pedaling 1: Back pedaling and half back pedaling
P53 lifting presser foot 0-2 1 with lifting presser foot.
function to cancel 2: half back pedaling without lifting presser
foot, back pedaling with lifting presser foot.
Power on and 0: always not to find the up needle position
P56 0-1 1
positioning 1: always to find the up needle position
Up position adjustment, the needle will
Up needle position advance stop when the value decreased, the
P58 0-359 240
adjustment needle will delay stop when the value
increased.
Down position adjustment, the needle will
Down needle position advance stop when the value decreased, the
P59 0-359 50
adjustment needle will delay stop when the value
increased.

P60 Testing speed(rpm ) 100-4000 3500 Setting testing speed.

3000
P60 Testing speed(rpm ) 100-4000 Setting testing speed (model H).
(model H)
After setting A, continuous running at the
P61 Testing A ON/OFF OFF
speed of 【P60.TV】
Option of Testing B, after setting press
P62 Testing B ON/OFF OFF 【P60. TV】to set the speed execute the
cycle of Start – Sewing –Stop - Trimming
Option of Testing C, after setting press
【060.TV】to set the speed execute the
P63 Testing C ON/OFF OFF
cycle of Start – Sewing –Stop without
positioning function

19
R3-QIXING

Running time of testing


P64 1-250 30 Setting running time of testing B and C
B and C
Stop time of testing B
P65 1-250 10 Setting stop time of testing B and C
and C
0: OFF
Machine protection
P66 0-2 1 1: Testing zero signal
switch selection
2: Testing positive signal

P68 Maximum speed limit 100-5000 3800

3000
P68 Maximum speed limit 100-3500 (model H)
(model H)
The speed of pattern
P69 100-3000 2000
freedom sewing
Correction stitches
P71 distance of manual 0-50 30
button A
Up needle position

R3-QIXING
P72 0-359
adjustment
Down needle position
P73 0-359
adjustment
Thread clamping full
P76 0-990 4
output time
The start angle of
P78 10-150 130 Positioning angle when start clipping.
thread clamping
The stop angle of
P79 160-359 320 Positioning angle when finish clipping.
thread clamping
Presser foot lift start
P80 0-400 200
lifting buffer
Presser foot lift landing
P81 0-400 220
buffer

P82 Trimming start angle 0-359 85

Stopping strength after


P83 10-100 20
trimming
The distance of up and
P86 15-345 170
down position

P88 Stopover distance 10-100 30

Minimum height of
P90 knee-control presser 0-300 150
foot
Maximum height of
P91 knee-control presser 0-700 680
foot

20
R3-QIXING

Press the needle position key to read the


initial angle of encoder, the factory default
was set, please do not change the values
Correct the electrical
P92 0-1200 130 (parameter value cannot be changed
angle of motor
manually, random change it will result the
control box and motor abnormal or
damaged).
The delay time of the
P93 half back pedaling 10-900 100
function (ms)
Starting tight seam
P99 0-50 8 If the value is 10, the stitch length is 1.0
stitch length
Starting tight seam When the parameter value is 0, ending tight
P108 0-12 2
stitch number seam function is closed

Note: the initial value of parameters is for reference only, and the actual value of parameters is subject to the real
object.

3、 Error Code List


R3-QIXING

Error
Problem description Measure
Code
Turn off the machine, check the power supply voltage, or whether it
E01 Over-voltage exceeds the rated voltage used. If there are still errors, please replace the
control box and call for customer service.
Turn off the machine, check the power supply voltage, or whether it is
E02 Low-voltage lower than the rated voltage used. If there are still errors, please replace the
control box and call for customer service.
Turn off the power and check whether the connector is connected to the
operation panel and the cable condition, restart the system after returning it
E03 CPU communication error
to normal. If there are still errors, please replace the control box and call
for customer service.
Please turn off the power and check whether the connector is connected to
Speed control unit the speed controller and the cable condition, restart the system after
E05
connection is abnormal returning it to normal. If there are still errors, please replace the control
box and call for customer service.
Please rotate handwheel to check if the spindle motor is locked. Check if
the encoder cable of the motor and the power cable of the motor are
Main shaft motor rotating connected to the connector. Check if the power supply voltage is normal
E07
abnormally and whether the sewing speed is too high. If it still does not work normally
after the removal, please replace the control box and call for customer
service.
Solenoid over-current Turn off the system power supply, please check the solenoid is broken or
E10
protection not.

E09
Turn off the system power supply, please check motor encoder connector
Positioning signal error if loose or fall off, restore it to normal then restart system. If there are still
errors, please replace the motor and call for customer service.
E11

21
R3-QIXING

Turn off the system power supply, please check motor encoder connector
E14 Encoder signal error. if loose or fall off, restore it to normal then restart system. If there are still
errors, please replace the motor and call for customer service.

Power module abnormal Turn off the power, and then turn it on again. If there are still errors, please
E15
over-current protection replace the control box and call for customer service.

Turn off the system power, check whether the machine head is opened,
E17 Safety switch alarm
and whether the ball switch in the control box is displaced or damaged.

Turn off the system power supply, please check motor encoder connector
and motor power socket if loose or fall off, restore it to normal then
E20 Motor start failed
restart system. If there are still errors, please replace the motor and call

R3-QIXING
for customer service.

22
R3-PMX

R3-PMX Operating Instructions

1、Key FunctionsS/L mark Key Name Description

Key Name Description


R3-PMX

In the boot state, long press key to enter the parameter modes. After modify the
Parameter setting key
parameters, press key to storage. Then long press key to exit this mode.

Switch during all start tacking type when pressing. (No tacking, single
Start back tacking tacking ,double tacking ). The icon of LCD is lit. The number of needle
setting key selecting the corresponding keys can be set to A, B segment, default needle number
0~F corresponds to the 0~15 stitch.

Switch during all end tacking type when pressing. (No tacking, single
End back tacking setting tacking ,double tacking ). The icon of LCD is lit. The number of needle
key selecting the corresponding keys can be set to C, D segment, default needle number
0~F corresponds to the 0~15 stitch.

Press key, the icon of LCD is lit, the thread clamp function turns on. Then press
Thread clamp key 1 1 key, the thread clamp function turns off.

Stop position key Press Key, Select up/down stop position。

1. Short press key to select free sewing mode.


Free sewing/trimming 2. Long press key, the thread trimming icon on the LCD screen lights up, and
key the thread trimming function is enabled. Long press key again to disable the thread
trimming function.

W bar tacking / Multi- 1, Short press key, the icon of LCD is lit, W seam marking function turns on.
section constant-stitch 2, Long press key, the icon of LCD is lit, the multi-section constant-stitch
sewing sewing function turns on.

23
R3-PMX

Parameter increment
Parameter value increment key.
key

Parameter decrement
Parameter value decrement key.
key

Parameters selection toward to left key. ( In constant-stitch sewing mode, long press
The left selection key
this key, One-shot-sewing can be turned on or turned off. )

The right selection


Prameters selection toward to right key.
key

Factory reset Long press button for 5 seconds to restore the factory Settings.

2、Parameter mode

R3-PMX
1、In the standby state ,press key to enter the parameter modes.
2、Press corresponding key and key to adjust the corresponding parameter.
3、When the parameter values have increased and decreased, parameter interface flash. Short press key to save the
modified parameters .Long press key to exit parameter interface, return to standby model.

NO. Range Default Description

P01 200~5000 3500 The maximum speed of free sewing (the global maximum speed)

P03 0/1 1 Needle stop position selection (0:up; 1: down)

P04 200~3000 1500 Start back tacking speed

P05 200~3000 1500 End back tacking speed

P06 200~3000 1500 Continuous back sewing speed (W sewing)

P08 0~360 27 Clamp Angle compensation

P09 0/1 0 Soft start switch (0:off; 1: on)


Mode of adding stitch
P15 0~2 0
0: continuous;1:half stitch ;2:one stitch
P16 0~9999 30 Adjust the lift foot response time after the sensor has detected the cloth.
Automatic induction presser foot sensor setting (between the maximum and minimum
P17 0~99 70
value of the 02C parameter display)
P18 1~120 35 Stitch balance for start back tacking No.1(Pull in compensation)

P19 1~120 20 Stitch balance for start back tacking No.2(Release of compensation)

P22 0-50 8 Threshold of the backsewing function off.

24
R3-PMX

P24 0~1024 80 Trimming point of pedal

P25 1~120 35 Stitch balance for end back tacking No.1

P26 1~120 20 Stitch balance for end back tacking No.2


Presser Foot sensor mode setting: 0: off 1: turn on only after trimming 2: always
P27 0/1/2 1
ON
P30 0~31 0 Feedforward torque of motor: 0: normal functions 1-31: feedforward torque level

P31 10~199 50 Trimming afterburner coefficient (motor afterburner)

P32 1~500 400 Thread clamp solenoid full open time (ms)

P33 0~100 0 Thread clamp solenoid off time per cycle (ms)

P37 0~100 0 Thread clamp solenoid on time per cycle (ms), means the clamp strength.

P45 0~100 1 Back stitch electromagnet per cycle opening time (ms)

P46 0~100 2 Back stitch electromagnet per cycle closing time (ms)
R3-PMX

P47 200~360 360 After trimming anti pull (It realizes trimming is pulled back function)

P49 100~500 250 Trimming speed

P50 1~500 150 Presser foot lifting electromagnet full output time ms

P51 0~100 3 Presser foot lifting electromagnet per cycle opening time (ms)

P52 1~800 100 Running delay time when presser footer comes down (ms)

P53 0/1 1 Presser foot lifting function selection 0: off 1: on

P54 0~100 5 Presser foot lifting electromagnet per cycle closing time (ms)

P56 0/1 1 Run to up needle position after Power on: 0: no action 1: action

P57 0~600 100 Presser foot lifting electromagnet protection time 100ms

P60 200~5000 3000 The maximum speed of constant sewing (Automatic test speed)

Special mode: 0: normal Mode


1: simply sewing mode
2: motor initial angle measurement (Do not remove the belt)
P62 0/1/2/3 0
3: Automatically setting the pulley ratio by the CPU. (Synchronizer is necessary and
the belt not removed)
4: automatic test modle 1 (It has needle stop position of automatic test, running and
stopping 5S)

P66 0/2 2 Safety switch function set: 2:on 0:off

Slow release lifter level adjustment, the smaller values and the faster quickly (OC
P71 0~50 2
open time)

25
R3-PMX

P76 1~500 60 Back sewing electromagnet full output time ms

P78 1~359 120 Start angle

P79 0~359 320 End angle

PA0 1~9999 5000 The lift foot release down Delay time after remove cloth when sensing turn on.

PA1 0~600 50 The lift foot release down Delay time with cloth when sensing turn on.

3、Monitor mode

No. Description No. Description

010 stitch counter 025 The sampling voltage of pedal

011 Counter for sewing pieces 026 The ratio between motor and machine

012 The head of real speed 027 The total used time(hours) of motor

R3-PMX
013 State of encoder 028 The sampling voltage of interaction

020 DC voltage 029 Software version

021 Machine speed 02A Analog input 1

022 The phase current 02B Analog input 2

023 Initial electrical angle 02C Error counter

024 Machine angle 030-037 The history record of error codes

4、The warning message

Alarm code Description Corrective

The stitch counter reaches the limit. Press key to cancel the alarm and reset the
Stitch counter alarm
counter.
Trimming counter The trimming counter reaches the limit. Press key to cancel the alarm and reset
alarm the counter.

Power is off alarm Please wait for 30 seconds, then turn on the power switch

Safety switch alarm Adjust the machine to the correct position.

26
R3-PMX

5、Error mode
If the error code appears, please check the following items first:
1.Make sure the machine has been connected correctly;
2. Confirm that the control box match with the machine head.
3. Confirm factory reset is accurate

Error Code Description Solution

Err-01 Hardware overcurrent


Turn off the power switch, and restart after 30 seconds. If the controller still does
Err-02 Software overcurrent not work, please replace it and inform the manufacturer.

Disconnect the power to the controller; check the input power supply voltage is
low or not (less than 176V). If the power supply voltage is low, please start the
Err-03 Under-voltage
controller after recovers the voltage. If the controller still does not work,
please inform the manufacturer and replace the controller.

Over-voltage when the Disconnect the controller power and check if the input voltage is too high (higher
Err-04
R3-PMX

machine is off than 264V). If yes, please restart the controller when the normal voltage is
resumed. If the controller still does not work when the voltage is at normal level,
Err-05 Over-voltage in operation
please replace the controller and inform the manufacturer.

Turn off the system power. Check carefully, if the solenoid connection is
loose or damage, please change it in time. Then restart the system after
Err-06 Solenoid circuit fault
confirmation, if it still does not work, please inform the manufacturer and replace
the controller.

Motor current measuring Turn off the system power, restart after 30 seconds to see if it works well. If such
Err-07
failure failure happens frequently, seek technical support.

Turn off the system power. Check whether the motor power input plug is off,
loose or broken, or there is something tangled on the machine head. Please make
Err-08 Sewing motor blocked
them correct then restart the system. If it still does not work, please inform the
manufacturer and replace the controller.

Turn off the system power. Check carefully, if white braking resistor connector on
Err-09 Brake circuit fault the power board is loose or fall off, please plug it tight then restart the system, if it
still does not work, please inform the manufacturer and replace the controller.

Check carefully, if the connection between the control panel and controller is off,
Err-10 loose, or broken, please make it correct then restart the system, if it still does not
Communication failure
work, please inform the manufacturer and replace the controller.

27
R3-PMX

Check if the connection line between machine head synchronizer and


Machine head needle
Err-11 controller is loose or not, restore it and restart the system. If it still does not work,
positioning failure
please replace the controller and inform the manufacturer.
-Try 2 to 3 more times after power down
Initial motor electrical
Err-12 - if it still does not work, please replace the controller and inform the
angle failure
manufacturer.
Turn off the system power, check if the motor sensor plug is loose or dropped off,
Err-13 Motor HALL failure restore it and restart the system. If it still does not work, please replace the
controller and inform the manufacturer.

DSP Read/Write EEPROM


Err-14
failure

Motor over-speed
Err-15
protection

R3-PMX
Turn off the system power, restart the system after 30 seconds, if it still does not
Err-16 Motor reversion
work, please replace the controller and inform the manufacturer.

HMI Read/Write
Err-17
EEPROM failure

Err-18 Motor overload

Turn off the system power. Check whether the motor power input plug is off,
Motor blocked encoder loose or broken, or there is something tangled on the machine head. Please make
Err-23
failure them correct then restart the system. If it still does not work, please inform the
manufacturer and replace the controller.

28
R6000-ZOBOW

R6000-ZOBOW Operating Instructions

1、Key FunctionsS/L mark Key Name Description


Key Name Description

Stitch 1. Short press the “+” key, and the stitch length increases by 0.1mm each time.
length Long press the “+” key, and the stitch length continues to increase.
adjustment 2. Short press the “-” key, and the stitch length decreases by 0.1mm each time.
key Long press the “-” key, and the stitch length continues to decrease.
R6000-ZOBOW

Front reinforcing sewing selection key. Short press it once to switch between
Front Front Reinforcing Sewing , Front Double-reinforcing Sewing , and Off. The
reinforcing corresponding LCD screen icon lights up. Select the corresponding key to set
sewing key the stitch count in segments A and B. The range of stitch count 1~F corresponds
to 1~15 stitches.
Rear reinforcing sewing selection key. Short press it once to switch between
Rear Rear Reinforcing Sewing , Rear Double-reinforcing Sewing , and Off. The
reinforcing corresponding LCD screen icon lights up. Select the corresponding key to set
sewing key the stitch count in segments C and D. The range of stitch count 1~F corresponds
to 1~15 stitches.
The needle
If clicked, switch the stop position of the sewing machine (upper stop
Stop button
position/lower stop position).
/short
If long pressed,activate the short thrum function on or off.
thrum
If click, switch the current sewing track (1-4 cycle switch), track description:
The Track 1: standard track to reduce fabric sliding;
trajectory Trajectory 2: improve the winding line to prevent wrinkles;
of key Trajectory 3: Reduce broken needles and weaken the thread;
Track 4: Thick sewing, good feeding.
Without error warning:
Power-on 1. Short press key: The power-on voice is disabled. Short press again to
voice enable the power-on voice.
message 2. Long press key: The voice function is disabled. Then, long press again to
and voice enable the voice function.
on/off key With error warning: Short press key to broadcast the error code solution
directly.

Free sewing 1. Short press key to select free sewing mode.


and 2. Long press key, the thread trimming icon on the LCD screen lights up,
trimming and the thread trimming function is enabled. Long press key again to disable
key the thread trimming function.

If clicked, set the use of front lock, front lock, rear lock or cancel the front
Lock sewed
lock.(The function of locking the needle is to sew tightly)

29
R6000-ZOBOW

Pattern If clicked switch between Pattern Sewing Mode and Pattern Sewing Editing.
sewing key If long pressed, toggle the presser foot function on or off.

W bar
tacking 1, Short press key, the icon of LCD is lit, W seam marking function
/Multi- turns on.
section 2, Long press key, the icon of LCD is lit, the multi-section constant-
constant- stitch sewing function turns on.
stitch
1,Short press key, the icon of LCD is lit, the c sewing after the end of
Presser foot automatic trimming presser foot function turns on.
key 2,Long press Key, the icon of LCD is lit, the cycle sewing midway
parking presser foot function turns on.
Thickness
If clicked, set to use or cancel the thickness monitoring function.
monitoring

R6000-ZOBOW
If long press, it will enter the thin-thickness detection parameter mode.
key

1, Short press key, the icon of LCD is lit, the c sewing after the end of
Presser foot automatic trimming presser foot function turns on.
key 2,Long press Key, the icon of LCD is lit, the cycle sewing midway
parking presser foot function turns on.

Parameter 1. In the Home interface, press key to increase the speed by 50 rpm each
increment time.
key 2. In the Parameter Setting, parameter value increment key.

Parameter 1. In the Home interface, press key to decrease the speed by 50rpm each
decrement time.
key 2. In the Parameter Setting, parameter value increment key.

The left
Parameters selection toward to left key. ( In constant-stitch sewing mode, long
selection
press this key, One-shot-sewing can be turned on or turned off. )
key

The right
selection Prameters selection toward to right key.
key

In the boot state, long press key to enter the parameter modes. After
Parameter
modify the parameters, press key to storage. Then long press key to
setting key
exit this mode.

Factory
Long press button for 5 seconds to restore the factory Settings.
reset

30
R6000-ZOBOW

2、Operation panel auxiliary functions


2.1、User parameter adjustment
Normal boot, press key to enter user parameter mode. Press the Left/Right key to move the cursor and the corresponding
value digit flashes, then press the Plus/Minus key to modify the value of the digit. Press key, the parameter number
flashes, and save the parameter. Press again to exit.
2.2、Needle stop position setting
In the power-on state, press + key to enter the monitor mode (display 024 parameter interface). At this time, turn
the hand wheel to the upper needle position as required. The displayed value will change with the hand wheel position.
Press + key to “set zero” to parameter value measured after 024 in the interface, confirm the upper needle position
is OK, and calculate the lower needle position automatically at the same time.
2.3、Parameter save setting
In the monitoring interface state (press + key to enter), long press to save the current parameters. In the power-
on state, long press key to restore the saved parameters.
R6000-ZOBOW

2.4、Version number query


In the power-on state, press + key to enter the version display interface, and switch the display of program versions
by pressing the Plus/Minus key, h**-**-** represents the panel program version; A**-**- ** represents the master control
program version; V5-**** represents the voice version; V2-**** represents the recovery code.
2.5、Piece/stitch count setting
In the power-on state, press + key to enter piece/stitch count interface. Use the Left/Right key to switch between the
piece/stitch count.
2.6、Step motor “Zero” calibration
When the machine is on, adjust the needle distance to 5mm, press the key to enter the user parameter mode, adjust the
parameter to P123, measure with ordinary A4 paper, adjust the parameter to make the continuous needle distance reach the
same length;
Note:When entering the interface of parameter P123, the speed will automatically drop to 200rpm. After leaving this
interface, the speed will return to normal.)
2.7、Stitch length adjustment setting
When the machine is on, set the needle distance to 5 mm.Button to enter user parameter model, the parameters to P112
(track 1 suture needle distance compensation), P114 (track 2 stitches distance compensation), P116 (track 3 stitches distance
compensation), P118 (track 4 stitches distance compensation), in ordinary A4 paper paper test, measure distance between
two pinhole on the paper,adjust the parameter to stitch 4 5.1 mm.Then enter P113 (track 1 reverse stitching distance
compensation), P115 (track 2 reverse stitching distance compensation), P117 (track 3 reverse stitching distance
compensation), P119 (track 4 reverse stitching distance compensation), use ordinary A4 paper, stitch a section forward,
press and hold the manual reverse stitching switch, adjust the parameters, make the reverse stitching overlap more than 11
stitches.
Note: When entering the P112-P119 interface, the speed will automatically change to 200 RPM for easy debugging. After
leaving the interface, the speed will return to normal.

31
R6000-ZOBOW

3 、Thin thickness detection parameter model description


3.1、Thin thickness detection function description
For the requirements of over-stalk in the sewing process, when the thickness detection is turned on, when the cloth
suddenly thickens, it will slow down according to the setting, and the needle distance will change to fully over-stalk.
3.2、Thin material thickness setting:
1)Long press the Thin Thickness Test key to enter the Thin Thickness Test Setting Interface, stop the needle to the
stop position (the needle plate with teeth exposed), and place the thinner part of the cloth;
2)Click +/- to select item H01, and long press P to display "H01 ----" on the panel;
3)Wait until the panel displays "OK" and the voice announces "successful identification of fabric thickness". After
about 0.8s, "H01-DD-SS" is displayed (DD stands for real-time height and SS stands for set height). At this time, thin
material thickness identification is completed, and the AD value identified is stored in P25.
pay attention to:If the height of thin material identification is larger than the set value of thick material thickness, it
shows that ER is about 0.8S, indicating that the setting fails;

R6000-ZOBOW
3.3、Thick material thickness setting:
1) Long press the Thin Thickness Test key to enter the Thin Thickness Test Setting Interface, stop the needle to the
stop position (exposed needle plate with teeth), and place the thicker part of the cloth;
2) Click +/- to select item H02, long press P to display "H02 ----" on the panel;
3)Wait until the panel displays "OK" and the voice announces "successful identification of fabric thickness". After
about 0.8s, "H02-DD-SS" will be displayed (DD stands for real-time height and SS stands for set height). At this time,
the thickness identification of thick material is completed, and the AD value identified is stored in P17.
pay attention to:If the height of thick material identification is smaller than the set value of thin material thickness,
it shows that ER is about 0.8S, indicating that the setting fails.

3.4 Corresponding parameter table of thickness detection and adjustment:

Parameter Corresponding
significance explain
Item parameters

H03 P18 A terrier number of threads Factory:5

H04 P19 A terrier speed Factory:2000

Compensation value of over- Factory:5;Displays the needle


H05 P20
stalk needle distance spacing icon

Automatic/manual setting when


H06 P21 Thickness detection sensitivity
identifying cloth thickness

Factory:Track 4;Display the


H07 P22 A terrier trajectory
corresponding track icon

32
R6000-ZOBOW

4、System parameters setting list


4.1、Parameter mode

1、In the standby state ,press key to enter the parameter modes.
2、Press corresponding key and key to adjust the corresponding parameter.
3、When the parameter values have increased and decreased, parameter interface flash. Short press key to save the
modified parameters .Long press key to exit parameter interface, return to standby model.

NO. Range Default Description

P01 200~5000 3800 Free seam velocity


P02 1~100 56 Start sewing slight lift force adjusting
P03 0/1 1 Needle stop position selection (1:up; 0: down)

P04 200~3000 1800 Start back tacking speed

P05 200~3000 1800 End back tacking speed


R6000-ZOBOW

P06 200~3000 1800 Continuous back sewing speed (W sewing)

P07 200~4000 3700 Multiple seam velocity


P08 0/1 0 Stitching presser foot micro-lift presser foot switch
P09 0/1 0 Soft start switch (0:off; 1: on)
P10 1~9 2 Slow-start stitch count
P11 100~800 400 Slow-start sewing speed
P12 -8~8 2 1/2 multi-function key(2-1/2 4-1/4 8-1/8 -2-(-1/2) -4(-1/4) -8-(-1/8))

P13 200~4000 3200 Maximum speed of reverse stitching

P14 100~800 200 Stitch compensation speed


Button stitching mode (0- close 1- continuous stitching according to the time 2-
P15 0~3 1
half stitching 3- one stitching)
P16 0~9999 0 Thickness detection 0 point value

P17 0~9999 0 Thick material height


P18 0~50 5 A terrier number of threads
P19 200~4000 2000 A terrier speed
P20 0~50 5 Compensation value of over-stalk needle distance
P21 0~50 0 Thickness detection sensitivity
P22 1~4 4 A terrier trajectory
Analog quantity of pedal wire cutting position 1(turn off automatic lifting foot
P23 0~4095 1100
pedal wire cutting position)
Analog quantity of pedal wire cutting position 2(start automatic lifting foot
P24 0~4095 550
pedal wire cutting position)
P27 10~100 36 Efforts to cut line
The starting Angle of the clamping line when the front reinforcement joint and
P28 0~359 130
the W joint are opened

33
R6000-ZOBOW

P29 0~359 320 The clamping end Angle of front reinforcement joint and W joint when opened
P30 0~359 130 The starting Angle of the clip when the front tight seam is opened
P31 0~359 340 The clamping end Angle when the front tight seam is opened
P32 0~100 80 Raise duty cycle gently with presser foot
P33 0~80 55 Clamp wire output
P34 0/1 1 Oil level detection switch
P35 0~3000 800 The speed of the first stitch
P36 0~3000 1500 The speed of the second stitch
P37 0~3000 0 The speed of the third stitch
P38 0~4000 1000 Front reinforcement/W seam first stitch speed limit
P39 0~4000 0 Front reinforcement/W seam second stitch speed limit
P40 0~4095 900 The position of the rear half step (presser foot lifted) of the pedal
P41 0~4095 1650 Pedal analog return to the median
P42 0~4095 400 Start position of low speed running in front of pedal (relative median)
P43 0~4095 800 End position of low speed running in front of pedal (relative median)
P44 0~4095 4000 Maximum pedal analog amount
P45 0-100 80 Clamp wire output
P47 200~360 359 Back-pull function after cutting wire

R6000-ZOBOW
P48 0/1 0 Lift presser foot switch in advance when cutting wire
P49 100~500 250 Shear velocity
P50 100~500 200 Lifting foot solenoid total output time
P51 0-9999 0 Thin height
P52 10~500 50 Running delay time of presser pin motor
P53 0/1 1 Presser foot switch
P54 0~255 5 Automated test run times
P55 0~255 3 Automatic test stop time
P56 0/1 1 Switch on the power to find needle position automatically
P57 1~60 10 Protection time of solenoid in lifting foot
P58 0~359 275 Stopping needle to adjust the Angle (relative to Z signal)
P59 0~359 160 Lower stop needle to adjust the Angle (relative to upper stop needle)
P60 200~5000 4000 Automatically test running speed
P61 0~1000 500 Electric Angle value
Operation mode (0- normal sewing 1- easy sewing 2-THETA0 test 3- automatic
P62 0-3 0
test)
P63 0/1 0 Start tight slot switch
P64 0/1 65 Stop the tight slot switch
P66 0/1 1 safety switch
P67 0~3000 0 Look for the Angle of the principal axis
P68 200~5000 3800 Free seam maximum speed limit
P69 0~359 150 Spindle delta Angle
P71 50~350 104 Soft release time of solenoid in lifting foot
P72 0/1 1 Anti-breaking needle function switch
P73 0-99 0 IoT channel parameters
P74 100~2500 1000 Initial tight seam velocity
P75 0~12 2 Number of initial tight stitches

34
R6000-ZOBOW

P76 100~2500 1800 Stop tight seam speed

P77 0~12 2 Stop the number of tight stitches

P78 10~359 130 Clamp starting Angle

P79 0~359 320 Clamp end Angle

P80 0-359 295 Clamp starting Angle of little nest fuction is opened

P81 0-359 359 Clamp end Angle of little nest fuction is opened

P82 0-359 335 Drawing starting Angle

P83 0-359 359 Drawing end Angle

P84 200~3000 2000 Pattern sewing speed

P85 0/1 0 Multi - slit pattern switch

P86 0~50 8 Start close stitching distance


R6000-ZOBOW

P87 0/1 1 The direction of the initial tight seam

P88 0~50 5 Stop close stitching

P89 0/1 1 End the direction of the tight seam

P90 0/1 0 Lock pin distance switch (0-- off 1-- on)

P91 0~70 50 Maximum stitch

P92 -99-99 0 Reduce/add the number of stitches in the first section of W seam

P93 -99-99 0 Reduce/add the number of stitches at the end of W seam

P94 0/1 0 Inch mode switch


Voice broadcast mode selection (0-power on language and press on voice 1-
P97 0~2 0
power on language only - press on voice only)
P98 0~7 7 Voice volume

P99 0~2 1 Voice selection (0- Voice off 1- Country 1- Country 2- Country 2)

P104 0~9999 0 Stitch count current value

P105 0~9999 0 Number of pieces counts the current value

P106 1~50 1 A unit for counting the number of stitches

P107 0~9999 9999 Stitch count set point

P108 0~6 0 Stitch count mode

P109 1~50 1 A unit of count

P110 0~9999 9999 Number of pieces count set value

P111 0~6 0 Number of pieces counting mode

35
R6000-ZOBOW

4.2 Monitor mode

No. Description No. Description

M01 Feedback value of spindle speed M25 The ratio between motor and machine

M02 On the AD value M26 The total used time(hours) of motor

M03 The step zero M27 Software version L

M04 busbar voltage M28 Software version H

M05 The spindle zero M29 Analog input 1

M06 Step encoder value0~4000 M30 Analog input 2

M15 Spindle encoder value0~2880 M40 Analog input 3

M16 Dump switch IO port value M41 Analog input 4

M17 Reverse seam switch IO port value M42 Parameter version

R6000-ZOBOW
M18 Fill half needle switch IO port value M43 The history records of error codes

M19 IO port value of stitching switch M44 Panel BOOT version number
Servo motor overcurrent fault detection
M20 M45 Motherboard BOOT version number
port value
Stepper motor overcurrent fault Main board APP version number 1 XXYY:XX
M21 M46
detection port value represents year and YY represents month
Main board APP version 2 XXYY:XX stands for
M22 Oil level detects port value M47
date and YY stands for time
Initial electric Angle value of spindle Version 1 of APP on the panel XXYY:XX
M23 M48
motor represents year and YY represents month

Panel APP version 2 XXYY:XX represents the date


M24 Mechanical Angle value M49
and YY represents the time

4.3 The warning message

Alarm code Description Corrective

Stitch counter alarm The stitch counter reaches the limit. Press key to cancel the alarm and reset the counter.

Trimming counter
The trimming counter reaches the limit. Press key to cancel the alarm and reset the counter.
alarm

Power off alarm Please wait for 30 seconds, then turn on the power switch

Safety switch alarm Adjust the machine to the correct position.

The speed controller


Disconnect the power supply and check whether the line contact of the speed controller is detached
is abnormal

Stepper motor out of


Adjust the parameter item P123 to check the installation position of the stepping motor
position

36
R6000-ZOBOW

4.4 Error mode

If the error code appears, please check the following items first:1.Make sure the machine has been connected correctly; 2.
Confirm that the control box match with the machine head. 3. Confirm factory reset is accurate

Error
Description Solution
Code
1. Turn off the system power, and turn it on again after 30 seconds.
2. Please enter P61 to check the initial angle of the arm shaft motor.
Arm shaft motor 3. Check whether the arm shaft motor encoder and electronic control are damaged or
Err-01
hardware overcurrent in other poor conditions. If so, replace them in time.
4. If the system still does not work properly after troubleshooting and restart.
Please contact your local service provider or call 4008890100.
Disconnect the power supply of the controller and check whether the input power
supply voltage is lower than 176V. If so, please restart the controller after the voltage
Err-03 System undervoltage returns to normal. If the voltage returns to normal, it still does not work properly after
the controller starts up.
Please contact your local service provider.
Overvoltage during Disconnect the controller power and check whether the input power voltage is higher
Err-04
shutdown than 264V. If so, please restart the controller after the voltage returns to normal. If the
R6000-ZOBOW

Overvoltage during voltage returns to normal, it still does not work properly after the controller starts up.
Err-05 Please contact your local service provider.
operation
1.Turn off the system power, check whether the electromagnet connection is correct
and whether there is any loose or damaged part. If so, replace it in time.
2.Unplug the 14-pin plug on the electric control to confirm whether the electric
Electromagnet circuit
Err-06 control is normal. If the electric control is normal, please check whether the
failure
electromagnetic circuits are damaged.
3.If the system still does not work after troubleshooting and restart.
Please contact your local service provider.
Turn off the system power, and turn on the power again after 30 seconds to see
Current detection
Err-07 whether it can work properly. Try a few times again. If the fault occurs frequently,
circuit failure
please contact your local service provider.
1.Please check whether there is any foreign object wrapped around the machine head,
whether there is any thread residue stuck in the rotating shuttle, and whether the
eccentric wheel of the machine is stuck.
Arm shaft motor 2.Disconnect the power supply of the controller and check whether the input plug of
Err-08
stalled the arm shaft motor power supply is detached, loose, or damaged.
3.Please enter P61 to check the initial angle of the arm shaft motor.
4.If the system still does not work properly after troubleshooting and restart.
Please contact your local service provider.
1.Please check whether the connection between the operation panel and the electric
control is drops off, loose, or broken.
Panel communication 2.Please check whether the connection cable of the pedal speed controller is drops off,
Err-10
failure loose, or damaged.
3.If the system still does not work properly after troubleshooting and restart.
Please contact your local service provider.
1. Check whether the connection between the arm shaft motor encoder and the
controller is loose.
Head stop signal
Err-11 2. Replace the arm shaft motor encoder.
failure
3. If the system still does not work properly after troubleshooting and restart.
Please contact your local service provider.
Arm shaft motor 1.Please enter P61 to check the initial angle of the arm shaft motor.
Err-12 initial angle detection 2.Please try 2-3 times again after power off. If it still fails.
failure Please contact your local service provider.

37
R6000-ZOBOW

1. Turn off the power of the system, check whether the arm shaft motor encoder
connector is loose, or drops off. Restore it to normal and restart the system.
Arm shaft motor zero
Err-13 2. Replace the arm shaft motor encoder.
position fault
3. If the system still does not work properly after troubleshooting and restart.
Please contact your local service provider.
Master control eeprom
Err-14 components read/write
failure
Arm shaft motor
Err-15 Turn off the system power, and then turn on the power again after 30 seconds. If the
overspeed protection
controller still does not work properly, please contact your local service provider
Arm shaft motor
Err-16
reverse
Master control restart
Err-17
failure
Arm shaft motor Check whether the arm shaft motor is stalled. If not, please contact your local service
Err-18
overload provider.
Check whether the oil level of the machine is sufficient. If the problem is still not
Alarm for oil shortage
Err-20 resolved after filling up the oil volume, please contact your local service provider or
every 8 hours
dial 4008890100.

R6000-ZOBOW
1. Please check whether there is any foreign object wrapped around the
machine head, whether there is any thread residue stuck in the rotating shuttle, and
whether the eccentric wheel of the machine is stuck.
2. Disconnect the power supply of the controller and check whether the
Arm shaft motor
Err-21 input plug of the arm shaft motor power supply is detached, loose, or damaged.
stalled
3. Please enter P61 to check the initial angle of the arm shaft motor.
4. If the system still does not work properly after troubleshooting and
restart.
Please contact your local service provider.
Password lock The machine has reached the set time. If further use is required, please contact your
Err-30
shutdown alarm local service provider.
1. Check whether the backstitch step motor, swing seat, and teeth are stuck. After the
normal state is restored, restart the system.
Backstitch step motor 2. Check whether the backstitch step encoder is damaged or in other poor conditions. If
Err-31
zero position fault so, replace it in time.
3. If the system still does not work properly after troubleshooting and restart.
Please contact your local service provider
1. Turn off the system power, and then turn on the power again after 30 seconds
2. Check whether the backstitch step motor, swing seat, and teeth are stuck. After
Backstitch step motor
Err-32 returning to the normal state, restart the system.
hardware overcurrent
3. If the system still does not work properly after troubleshooting and restart.
Please contact your local service provider

Stepper motor current Turn off the system power, and then turn on the power again after 30 seconds. If the
Err-33
A detects loop faults controller still does not work properly, please contact your local service provider.

Stepper motor current Turn off the system power, and then turn on the power again after 30 seconds. If the
Err-34
B detects loop faults controller still does not work properly, please contact your local service provider.

1. Check whether the stepping encoder and electric control are damaged or not. If so,
replace them in time
Stepper motor Hall
Err-35 2. Turn off the system power, and then turn on the power again after 30 seconds.
signal failure
3. If the system still does not work properly after troubleshooting and restart.
Please contact your local service provider

38
R6F-PMX

R6F- PMX Operating Instructions

1、Key FunctionsS/L mark Key Name Description

Key Name Description

In the boot state, long press key to enter the parameter modes. After modify the
R6F-PMX

Parameter setting key


parameters, press key to storage. Then long press key to exit this mode.

Factory reset Long press button for 5 seconds to restore the factory Settings.

1, Short press Key, Turn on Start-up Voice off , Then short press key, Turn
Start-up Voice and on Start-up Voice on.
Voice key
2, Long press Key, Turn on voice off , Then long press key, Turn on voice on.
1. Short press Key, Switch during all start tacking type when pressing. (No
Forward reinforcing tacking, single tacking ,double tacking ). The icon of LCD is lit. The number
of needle selecting the corresponding keys can be set to A, B segment, default needle
sewing key and small number 1~F corresponds to the 1~15 stitch.
bird nest key 2. Long press Key,Whether the loop in between is on for the small bird nest, and
the corresponding LCD screen icon lights up.
1,Short press Key, Switch during all end tacking type when pressing. (No tacking,
End back tacking single tacking , double tacking ). The icon of LCD is lit. The number of
setting key and Stop needle selecting the corresponding keys can be set to C, D segment, default needle
position key number 1~F corresponds to the 1~15 stitch.
2,Long press Key, Select up/down stop position.

1, Short press key, the free sewing mode is selected.


Free
sewing/trimming key 2, Long press key, the icon of LCD is lit, the automatic trimming function turns
on. Then long press key, the automatic trimming function turns off.

1, Short press key, the icon of LCD is lit, the thread clamp function turns on.
Clamp key and short Then short press key, the thread clamp function turns off.
thrum key 2, Press and hold key to activate the short thrum function. Press and hold it again,
and the short thrum function is off.

39
R6F-PMX

1, Short press key, the icon of LCD is lit, W seam marking function turns
W bar tacking/Multi- on.
section constant-
stitch sewing 2, Long press key, the icon of LCD is lit, the multi-section constant-stitch
sewing function turns on.

1, Short press key, the icon of LCD is lit, the c sewing after the end of
automatic trimming presser foot function turns on.
Presser foot key
2,Long press Key, the icon of LCD is lit, the cycle sewing midway parking
presser foot function turns on.

The parameter
Parameter value increment key.
increment setting key
The parameter
Decrement setting Parameter value decrement key.
key

Parameters selection toward to left key. ( In constant-stitch sewing mode, long press
The left selection key
this key, One-shot-sewing can be turned on or turned off. )

R6F-PMX
The right selection
Prameters selection toward to right key.
key

2、System parameters setting list


2.1 Parameter mode

1、In the standby state ,press key to enter the parameter modes.
2、Press corresponding key and key to adjust the corresponding parameter.
3、When the parameter values have increased and decreased, parameter interface flash. Short press key to save the
modified parameters .Long press key to exit parameter interface, return to standby model.

NO. Range Default Description

P01 200~5000 3500 The maximum speed of free sewing (the global maximum speed)

P03 0/1 1 Needle stop position selection (0:up; 1: down)

P04 200~3000 1500 Start back tacking speed

P05 200~3000 1500 End back tacking speed

P06 200~3000 1500 Continuous back sewing speed (W sewing)

P08 0~360 27 Clamp Angle compensation

P09 0/1 0 Soft start switch (0:off; 1: on)

P0B 0~20 1 Short trim needle number

P0C 0~359 0 Short trim angle

40
R6F-PMX

P15 0~2 0 Mode of adding stitch 0: continuous;1:half stitch;2:one stitch

P18 1~120 32 Stitch balance for start back tacking No.1(Pull in compensation)

P19 1~120 22 Stitch balance for start back tacking No.2(Release of compensation)

P22 0-50 0 Threshold of the backsewing function off.

P24 0~1024 80 Trimming point of pedal

P25 1~120 35 Stitch balance for end back tacking No.1

P26 1~120 20 Stitch balance for end back tacking No.2

P32 1~500 60 Thread clamp solenoid full open time (ms)

P33 0~100 0 Thread clamp solenoid off time per cycle (ms)

P37 0~100 5 Thread clamp solenoid on time per cycle (ms), means the clamp strength.
R6F-PMX

P45 0~100 1 Back stitch electromagnet per cycle opening time (ms)

P46 0~100 2 Back stitch electromagnet per cycle closing time (ms)

200~36
P47 360 After trimming anti pull (It realizes trimming is pulled back function)
0
100~50
P49 250 Trimming speed
0

P50 1~500 150 Presser foot lifting electromagnet full output time ms

P51 0~100 9 Presser foot lifting electromagnet per cycle opening time (ms)

P52 1~800 100 Running delay time when presser footer comes down (ms)

P53 0/1 1 Presser foot lifting function selection 0: off 1: on

P54 0~100 15 Presser foot lifting electromagnet per cycle closing time (ms)

P56 0/1 1 Run to up needle position after Power on 0: no action 1: action

P57 0~600 100 Presser foot lifting electromagnet protection time 100ms

200~50
P60 3000 The maximum speed of constant sewing (Automatic test speed)
00
Special mode:
0: normal Mode ;1: simply sewing mode ;2: motor initial angle measurement (Do
P62 0/1/2/3 0 not remove the belt);3: Automatically setting the pulley ratio by the CPU.
(Synchronizer is necessary and the belt not removed);4: automatic test modle 1 (It
has needle stop position of automatic test, running and stopping 5S)
P66 0/2 2 Safety switch function set: 2:on 0:off

41
R6F-PMX

P76 1~500 60 Back sewing electromagnet full output time ms

P78 1~359 120 Start angle

P79 0~359 320 End angle

P98 0~4 4 Voice volume adjustment (restore factory default without change)

P99 0~2 1 language selection 0: off, 1: Chinese, 2:English, default language 1 Chinese

PA5 0/1/2 0 0 Boot voice and key voice 1 Boot voice only 2 Key voice only

PA6 1~100 1 Stitch count ratio setting

PA7 1~9999 1 Stitch count upper limit setting


Stitch counter mode option:
0: No counting;1: Count up according to stitch count, and recount automatically
after the set value is count
2: Count down according to stitch count, and recount automatically after the set

R6F-PMX
value is count
3: Count up according to stitch count, and motor stops automatically after the
set value is count, restart by P button on the panel required.
PA8 0~6 0 4: Count down according to stitch count, and motor stops automatically after the
set value is count, restart by P button on the panel required.
5: Count up according to the number of stitches. After counting up to the set value,
an error is reported, and the motor does not stop. When the pedal is stepped on,
the motor stops andthe P key on the panel should be used to initiate the recount.
6: Count down according to the number of stitches. After counting up to the set
value, an error is reported, and the motor does not stop. When the pedal is stepped
backward, the motor stops and P key on the panel should be used to initiate the
recount.
PA9 1~ 100 1 Trimming counter function ratio setting

PAA 1~9999 9999 Trimming count setting


Trimming counter mode option:
0: No counting;1: Count up according to Trimming count, and recount
automatically after the set value is count
2: Countdown according to Trimming count, and recount automatically after the
PA B 0~6 0 set value is count
3: Count up according to Trimming count, and motor stops automatically after
the set value is count, restart by P button on the panel required.
4: Count down according to Trimming count, and motor stops automatically after
the set value is count, restart by P button on the panel required.

42
R6F-PMX

2.2 Monitor mode

No. Description No. Description

010 stitch counter 025 The sampling voltage of pedal

011 Counter for sewing pieces 026 The ratio between motor and machine

012 The head of real speed 027 The total used time(hours) of motor

013 State of encoder 028 The sampling voltage of interaction

020 DC voltage 029 Software version

021 Machine speed 02A Analog input 1

022 The phase current 02B Analog input 2

023 Initial electrical angle 02C Error counter


R6F-PMX

024 Machine angle 030-037 The history record of error codes

2.3 The warning message

Alarm code Description Corrective

The stitch counter reaches the limit. Press key to cancel the alarm and reset the
Stitch counter alarm
counter.
Trimming counter The trimming counter reaches the limit. Press key to cancel the alarm and reset
alarm the counter.

Power is off alarm Please wait for 30 seconds, then turn on the power switch

Safety switch alarm Adjust the machine to the correct position.

2.4 Error mode


If the error code appears, please check the following items first:1.Make sure the machine has been connected
correctly; 2. Confirm that the control box match with the machine head. 3. Confirm factory reset is accurate
Error
Description Solution
Code
Turn off the power switch, and restart after 30 seconds. If the controller still does
Err-0 1 Hardware overcurrent
not work, please replace it and inform the manufacturer.
Disconnect the power to the controller; check the input power supply voltage is low
or not (less than 176V). If the power supply voltage is low, please start the
Err-0 3 Under-voltage controller after recovers the voltage. If the controller still does not work, please
inform the manufacturer and replace the controller.

43
R6F-PMX

Over-voltage when the Disconnect the controller power and check if the input voltage is too high (higher
Err-04
machine is off than 264V). If yes, please restart the controller when the normal voltage is
Over-voltage in resumed. If the controller still does not work when the voltage is at normal level,
Err-05
operation please replace the controller and inform the manufacturer.

Turn off the system power. Check carefully, if the solenoid connection is loose or
Err-06 Solenoid circuit fault damage, please change it in time. Then restart the system after confirmation, if it
still does not work, please inform the manufacturer and replace the controller.

Motor current Turn off the system power, restart after 30 seconds to see if it works well. If such
Err-07
measuring failure failure happens frequently, seek technical support.

Turn off the system power. Check whether the motor power input plug is off,
loose or broken, or there is something tangled on the machine head. Please make
Err-08 Sewing motor blocked
them correct then restart the system. If it still does not work, please inform the
manufacturer and replace the controller.

Check carefully, if the connection between the control panel and controller is off,

R6F-PMX
Err-10 Communication failure loose, or broken, please make it correct then restart the system, if it still does
not work, please inform the manufacturer and replace the controller.

Check if the connection line between machine head synchronizer and controller is
Machine head needle
Err-11 loose or not, restore it and restart the system. If it still does not work, please replace
positioning failure
the controller and inform the manufacturer.

Initial motor electrical - Try 2 to 3 more times after power down


Err-12
angle failure - if it still does not work, please replace the controller and inform the manufacturer.

Turn off the system power, check if the motor sensor plug is loose or dropped off,
Err-13 Motor HALL failure restore it and restart the system. If it still does not work, please replace the
controller and inform the manufacturer.

DSP Read/Write
Err-14
EEPROM failure

Motor over-speed
Err-15
protection
Turn off the system power, restart the system after 30 seconds, if it still does not
work, please replace the controller and inform the manufacturer.
Err-16 Motor reversion

HMI Read/Write
Err-17
EEPROM failure

44
R6F-PMX

Check if the motor stalls. Otherwise, please replace the controller and notify the
Err-18 Motor overload
manufacturer.

The system detects that the oil quantity has fallen below the normal level and
Err-20 Oil shortage alarm
exceeded the set time, alarm alert.

Turn off the system power. Check whether the motor power input plug is off,
Motor blocked encoder loose or broken, or there is something tangled on the machine head. Please make
Err-23
failure them correct then restart the system. If it still does not work, please inform the
manufacturer and replace the controller.

Check if the bobbin is sufficient. If the bobbin is sufficient while the error still
Err-24 Bobbin detection alarm
exists, please replace the controller and notify the manufacturer.

Thread end detection Restart after clearing the thread end. If it still fails to work properly, please replace
Err-26
alarm the controller and notify the manufacturer.
R6F-PMX

Password lock shutdown If continued use is required when the set time for machine use is up, please contact
Err-30
alarm your local service provider.

45
R3000-RUICANG

R3000-RUICANG Operating Instructions

1、Key Functions S/L mark Key Name Description

Key Name Description

R3000-RUICANG
Parameter In the boot state, long press key to enter the parameter modes. After modify the
setting key parameters, press key to storage. Then long press key to exit this mode.

Factory reset Long press button for 5 seconds to restore the factory Settings.

1. Short press the “+” key, and the stitch length increases by 0.1mm each time. Long
Stitch length
press the “+” key, and the stitch length continues to increase.
adjustment
2. Short press the “-” key, and the stitch length decreases by 0.1mm each time. Long
key
press the “-” key, and the stitch length continues to decrease.

Press foot 1. Short press the “+” key, and the press foot height increases by 0.1mm each time.
Long press the “+” key, and the press foot height continues to increase.
adjustment 2. Short press the “-” key, and the press foot height decreases by 0.1mm each time.
key Long press the “-” key, and the press foot height continues to decrease.

Free sewing 1. Short press key to select free sewing mode.


and 2. Long press key, the thread trimming icon on the LCD screen lights up, and
trimming the thread trimming function is enabled. Long press key again to disable the
key thread trimming function.
Front reinforcing sewing selection key. Short press it once to switch between Front
Front Reinforcing Sewing , Front Double-reinforcing Sewing , and Off. The
reinforcing corresponding LCD screen icon lights up. Select the corresponding key to set the
sewing key stitch count in segments A and B. The range of stitch count 1~F corresponds to 1~15
stitches.
Rear reinforcing sewing selection key. Short press it once to switch between Rear
Rear Reinforcing Sewing , Rear Double-reinforcing Sewing , and Off. The
reinforcing corresponding LCD screen icon lights up. Select the corresponding key to set the
sewing key stitch count in segments C and D. The range of stitch count 1~F corresponds to 1~15
stitches.
Condensed 1. Short press key: Condensed sewing selection key. Short press it once to switch
sewing/ between Rear Condensed Sewing, OFF, Front and Rear Condensed Sewing, and
Front Condensed Sewing. The corresponding LCD screen icon lights up.
Stop position
key 2. Long press key: Set the upper/lower needle position.

46
R3000-RUICANG

Pattern 1. Short press to switch to Pattern Sewing Mode.


sewing key 2. Long press the key, the press foot function is enabled or disabled.

1. Short press key, the icon of LCD is lit, W seam marking function turns
W bar tacking on.
/Multi-section
constant-stitch 2. Long press key, the icon of LCD is lit, the multi-section constant-stitch
sewing function turns on.

1. Short press key, the thread tension icon on the LCD screen lights up,
and the thread tension function is enabled. Short press it again to disable the thread
Tension/trigge tension function.
r key
2. Long press key, and the trigger function is enabled. Long press it again,
and the trigger function is disabled (valid in multi-segment sewing mode).

1. Short press key, the icon of LCD is lit, the c sewing after the end of
Presser foot automatic trimming presser foot function turns on.
key 2. Long press key, the icon of LCD is lit, the cycle sewing midway
parking presser foot function turns on.
R3000-RUICANG

1. In the Home interface, press key to increase the speed by 50 rpm each time.
Parameter Long press the key continues to increase.
increment key
2. In the Parameter Setting, parameter value increment key.

1. In the Home interface, press key to decrease the speed by 50rpm each time.
Parameter Long press the key, and the press foot height continues to decrease.
decrement key
2. In the Parameter Setting, parameter value increment key.

The left Parameters selection toward to left key. ( In constant-stitch sewing mode, long
selection key press this key, One-shot-sewing can be turned on or turned off. )

The right
Prameters selection toward to right key.
selection key

2、Operation panel auxiliary functions


2.1、 User parameter adjustment
Normal boot, press key to enter user parameter mode. Press the Left/Right key to move the cursor and the
corresponding value digit flashes, then press the Plus/Minus key to modify the value of the digit. Press key,
the parameter number flashes, and save the parameter. Press again to exit.

2.2、Needle stop position setting


In the power-on state, press + key to enter the monitor mode (display 024 parameter interface). At this
time, turn the hand wheel to the upper needle position as required. The displayed value will change with the hand
wheel position. Press + key to “set zero” to parameter value measured after 024 in the interface, confirm
the upper needle position is OK, and calculate the lower needle position automatically at the same time.

47
R3000-RUICANG

2.3、Parameter save setting


In the monitoring interface state (press + key to enter), long press to save the current parameters. In the
power-on state, long press key to restore the saved parameters.
2.4、Version number query
In the power-on state, press + key to enter the version display interface, and switch the display of program
versions by pressing the Plus/Minus key, h.**-**-** represents the panel program version; A.**-**- ** represents the
master control program version; V4-**** represents the recovery code.

2.5、Piece/stitch count setting


In the power-on state, press + key to enter piece/stitch count interface. Use the Left/Right key to switch between
the piece/stitch count.

2.6、Step motor “Zero” calibration


In the power-on state, press key to enter the user parameter mode. Adjust the parameter to item P81, use ordinary A4
paper, and measure at the speed 4000 rpm. Adjust the parameter so that more than 10 stitches are performed by the

R3000-RUICANG
needle in place. Press the P key to save; (if the stitch length is at forward feeds, the number decreases; if the stitch length
is at reverse feeds, the number increases).
Note: Enter the P81 interface, and the stitch length will automatically become 0 to facilitate debugging. After exiting this
interface, the stitch length will return to normal.
2.7、Stitch length adjustment setting
In the power-on state, press key to enter the user parameter mode. Adjust the stitch length to 5mm and the parameter
to P82 (stitch length compensation at forward feeds). Use ordinary A4 paper, measure at the speed 200 rpm, adjust the
parameter to make the stitch length 4.8-5.2mm, and press P key to save; then enter P83 (stitch length compensation at
reverse feeds), use ordinary A4 paper, sew a section forward, at the speed 200 rpm, press and hold the back-tacking
switch. Adjust the parameters so that the forward feeds overlap more than 11 stitches, and press P key to save.
Note: Enter the P82 and P83 interfaces, and the speed will automatically become 200 rpm to facilitate debugging. After
exiting this interface, the speed will return to normal.

3、System parameters setting list


3.1、Parameter mode

1、In the standby state ,press key to enter the parameter modes.
2、Press corresponding key and key to adjust the corresponding parameter.
3、When the parameter values have increased and decreased, parameter interface flash. Short press key to save the
modified parameters .Long press key to exit parameter interface, return to standby model.

NO. Range Default Description

P01 200~5000 3700 the maximum speed of free sewing (the global maximum speed)

P03 0/1 0 Needle stop position selection (0:up; 1: down)

P04 200~3000 1800 Start back tacking speed

P05 200~3000 1800 End back tacking speed

48
R3000-RUICANG

P06 200~3000 1800 Continuous back sewing speed (W sewing)

P07 5~720 300 After the motor runs to the target Angle, open the clip-on electromagnet

P08 0~360 27 Clamp Angle compensation

P09 0~2 0 Soft start switch (0:off; 1: on)

P10 1~9 1 Slow-start stitch count

P11 100~800 150 Slow-start sewing speed

P12 0~2000 600 Slow-start sewing speed gradient increase

P13 200~5000 2800 Manual backstitch maximum speed limit

P14 100~800 200 Stitch compensation speed


Button stitch compensation mode: 0: Press the time control; 1: Compensate for half
P15 0~2 0
stitch; 2: Compensate for one stitch
P18 1~120 15 Stitch balance for start back tacking No.1(Pull in compensation)
R3000-RUICANG

P19 1~120 13 Stitch balance for start back tacking No.2(Release of compensation)
Start tacking mode.
0: Press the pedal gently to start the initial backstitch automatically.
P20 0~3 0 1: Controlled by the pedal, stop at will.
2: Controlled by [CT] time after the needle stops at the upper position
3: Controlled by [CT] time after the needle stops at the lower position
End tacking mode.
0: Press the pedal gently to start the initial backstitch automatically.
P21 0~3 0 1: Invalid
2: Controlled by [CT] time after the needle stops at the upper position
3: Controlled by [CT] time after the needle stops at the lower position
W tacking mode.
0: Press the pedal gently to start the initial backstitch automatically.
P22 0~3 0 1: Controlled by the pedal, stop at will.
2: Controlled by [CT] time after the needle stops at the upper position
3: Controlled by [CT] time after the needle stops at the lower position
Type of start/end tacking mode (CD is similar to AB)
P23 0~4 4 0: B->AB->ABAB->NONE; 1: B->NONE 2: B->AB->NONE
3: AB->NONE 4: AB->ABAB->NONE (Panel)
P24 0~1024 90 Pedal trimming position

P25 1~120 15 Stitch balance for end back tacking No.1

P26 1~120 13 Stitch balance for end back tacking No.2

P33 0~100 55 Duty cycle of thread clamping solenoid

P40 0~1024 280 Pedal presser foot lift position (greater than the previous parameter value in turn)

P41 0~1024 405 Pedal back to center position (greater than the previous parameter value in turn)

P42 0~1024 420 Pedal forward running position (greater than the previous parameter value in turn)
Pedal low-speed running position (upper limit) (greater than the previous parameter
P43 0~1024 495
value in turn)

49
R3000-RUICANG

P44 0~1024 830 Pedal simulation maximum value (greater than the previous parameter value in turn)

P47 200~360 360 After trimming anti pull (It realizes trimming is pulled back function)

P49 100~500 250 Trimming speed

P52 1~800 100 Presser foot release delay time (ms)

P55 1~13 9 The height of press foot after trimming

P56 0/1 1 Searching up needle position when power on. 0: no search 1: search

P58 5~20 10 Step-up Presser foot time-out protection time (s)

P59 50~200 95 Minimum step-up foot position (degrees)

P60 200~5000 3500 Maximum fixed-length sewing speed (automatic speed test)

P61 / / Motor initial angle detection quick parameter

P62 0~1 0 Automatic test mode (0:off ,1:on)

R3000-RUICANG
P63 1~10 2 Front condensed sewing stitch count

P64 1~10 2 Short thread condensed stitch count

P65 200~1800 1000 Front condensed sewing speed

P66 0~30 2 2: enable the safety switch function; 0: disable


Broken needle prevention (0: off, non-0: press manual backstitch to find the suction
P72 0~359 90
angle, open normal 90)
End tacking function before thread trimming halfway of fixed stitch sewing (0: off,
P73 0/1 0
1: on)
Operation mode selection after fixed length sewing is completed
P74 0/1 0
0: rear reinforcing sewing 1: end sewing and standby (stitch compensation)

P75 0/1 0 Thread trimming switch for each segment of multi-segment sewing (0: off, 1: on)

Manual backstitch function mode selection


P77 0/1 0 0: Have action during sewing or stop halfway.
1: Have action only during sewing.
P78 10~359 150 Thread clamping start angle

P79 160~359 340 Thread clamping end angle

P81 -999~999 -50 Zero compensation

P82 -50~50 0 Forward stitch length compensation

P83 -50~50 0 Reverse stitch length compensation

P84 200~2500 2000 Pattern sewing speed limit

P85 0/1 0 Stitch direction

P86 -20~20 8 Front short thread stitch length

50
R3000-RUICANG

P88 -20~20 5 Rear short thread stitch length

P90 0/1 0 Lock panel stitch length: 0: off; 1: on

P91 50~70 50 Maximum stitch distance limit

PA6 1~100 1 Stitch count ratio setting

PA7 1~9999 1 Stitch count upper limit setting


Stitch counter mode option:
0: No counting;1: Count up according to stitch count, and recount automatically
after the set value is count
2: Count down according to stitch count, and recount automatically after the set
value is count
3: Count up according to stitch count, and motor stops automatically after the set
value is count, restart by P button on the panel required.
4: Count down according to stitch count, and motor stops automatically after the set
PA8 0~6 0
value is count, restart by P button on the panel required.
5: Count up according to the number of stitches. After counting up to the set value,
an error is reported, and the motor does not stop. When the pedal is stepped on, the
R3000-RUICANG

motor stops and the P key on the panel should be used to initiate the recount.
6: Count down according to the number of stitches. After counting up to the set
value, an error is reported, and the motor does not stop. When the pedal is stepped
backward, the motor stops and P key on the panel should be used to initiate the
recount.
PA9 1~100 1 Trimming counter function ratio setting

PAA 1~9999 9999 Trimming count setting


Trimming counter mode option:
0: No counting;1: Count up according to Trimming count, and recount automatically
after the set value is count
2: Count down according to Trimming count, and recount automatically after the set
PAB 0~4 0 value is count
3: Count up according to Trimming count, and motor stops automatically after the
set value is count, restart by P button on the panel required.
4: Count down according to Trimming count, and motor stops automatically after
the set value is count, restart by P button on the panel required.

3.2 、Monitor mode

No. Description No. Description

010 stitch counter voice broadcast 023 Initial electrical angle

011 Counter for sewing pieces 024 Machine angle

020 DC voltage 025 The sampling voltage of pedal

021 Machine speed 027 The total used time(hours) of motor

022 The phase current 030-037 The history record of error codes

51
R3000-RUICANG

3.3 、The warning message

Alarm code Description Corrective

Stitch counter The stitch counter reaches the limit. Press key to cancel the alarm and reset
alarm the counter.
Trimming The trimming counter reaches the limit. Press key to cancel the alarm and
counter alarm reset the counter.
Power is off
Please wait for 30 seconds, then turn on the power switch
alarm
Safety switch
Adjust the machine to the correct position.
alarm

4、Error mode
If the error code appears, please check the following items first:
1.Make sure the machine has been connected correctly;

R3000-RUICANG
2. Confirm that the control box match with the machine head.
3. Confirm factory reset is accurate

Error
Description Solution
Code

1. Turn off the system power, and turn it on again after 30 seconds.
2. Please enter P62 to check the initial angle of the arm shaft motor.
Arm shaft motor
3. Check whether the arm shaft motor encoder and electronic control are
Err-01 hardware
damaged or in other poor conditions. If so, replace them in time.
overcurrent
4. If the system still does not work properly after troubleshooting and
restart.Please contact your local service provider .

Disconnect the power supply of the controller and check whether the input power
System supply voltage is lower than 176V. If so, please restart the controller after the
Err-03
undervoltage voltage returns to normal. If the voltage returns to normal, it still does not work
properly after the controller starts up.Please contact your local service provider.

Overvoltage Disconnect the controller power and check whether the input power voltage is
Err-04
during shutdown higher than 264V. If so, please restart the controller after the voltage returns to
normal. If the voltage returns to normal, it still does not work properly after the
Overvoltage controller starts up.Please contact your local service provider .
Err-05
during operation
1. Turn off the system power, check whether the electromagnet connection is
correct and whether there is any loose or damaged part. If so, replace it in
time.
Electromagnet 2. Unplug the 14-pin plug on the electric control to confirm whether the electric
Err-06
circuit failure control is normal. If the electric control is normal, please check whether the
electromagnetic circuits are damaged.
3. If the system still does not work after troubleshooting and restart.Please
contact your local service provider.
Turn off the system power, and turn on the power again after 30 seconds to see
Current detection
Err-07 whether it can work properly. Try a few times again. If the fault occurs
circuit failure
frequently, please contact your local service provider.

52
R3000-RUICANG

1.Please check whether there is any foreign object wrapped around the machine
head, whether there is any thread residue stuck in the rotating shuttle, and whether
the eccentric wheel of the machine is stuck.
Arm shaft motor 2.Disconnect the power supply of the controller and check whether the input plug
Err-08
stalled of the arm shaft motor power supply is detached, loose, or damaged.
3.Please enter P62 to check the initial angle of the arm shaft motor.
4.If the system still does not work properly after troubleshooting and
restart.Please contact your local service provider .

1.Please check whether the connection between the operation panel and the
electric control is drops off, loose, or broken.
Panel
2.Please check whether the connection cable of the pedal speed controller is drops
Err-10 communication
off, loose, or damaged.
failure
3.If the system still does not work properly after troubleshooting and
restart.Please contact your local service provider.

1. Check whether the connection between the arm shaft motor encoder and the
controller is loose.
Head stop signal
Err-11 2. Replace the arm shaft motor encoder.
failure
R3000-RUICANG

3. If the system still does not work properly after troubleshooting and
restart.Please contact your local service provider.

Arm shaft motor 1.Please enter P62 to check the initial angle of the arm shaft motor.
Err-12 initial angle 2.Please try 2-3 times again after power off. If it still fails.Please contact your
detection failure local service provider

1. Turn off the power of the system, check whether the arm shaft motor encoder
connector is loose, or drops off. Restore it to normal and restart the system.
Arm shaft motor
Err-13 2. Replace the arm shaft motor encoder.
zero position fault
3. If the system still does not work properly after troubleshooting and
restart.Please contact your local service provider.

Master control
eeprom
Err-14
components
read/write failure
Turn off the system power, and then turn on the power again after 30 seconds. If
Arm shaft motor
the controller still does not work properly, please contact your local service
Err-15 overspeed
provider.
protection
Arm shaft motor
Err-16
reverse
Master control
Err-17
restart failure
Arm shaft motor Check whether the arm shaft motor is stalled. If not, please contact your local
Err-18
overload service provider.

Alarm for oil


Check whether the oil level of the machine is sufficient. If the problem is still not
Err-20 shortage every 8
resolved after filling up the oil volume, please contact your local service provider.
hours

53
R3000-RUICANG

1. Please check whether there is any foreign object wrapped around the machine
head, whether there is any thread residue stuck in the rotating shuttle, and
whether the eccentric wheel of the machine is stuck.
Arm shaft motor 2. Disconnect the power supply of the controller and check whether the input
Err-21
stalled plug of the arm shaft motor power supply is detached, loose, or damaged.
3. Please enter P62 to check the initial angle of the arm shaft motor.
4. If the system still does not work properly after troubleshooting and
restart.Please contact your local service provider.

Bobbin detection Check whether the bobbin is sufficient. If the bobbin is sufficient but the error
Err-24
alarm still exists, please contact your local service provider.

Thread residue Restart after cleaning the yarn, if it still fails to work.
Err-26
detection alarm Please contact your local service provider.

Password lock The machine has reached the set time. If further use is required, please contact
Err-30
shutdown alarm your local service provider.

R3000-RUICANG
1. Check whether the backstitch step motor, swing seat, and teeth are stuck. After
the normal state is restored, restart the system.
Backstitch step
2. Check whether the backstitch step encoder is damaged or in other poor
Err-31 motor zero
conditions. If so, replace it in time.
position fault
3. If the system still does not work properly after troubleshooting and
restart.Please contact your local service provider

1. Turn off the system power, and then turn on the power again after 30 seconds
Backstitch step 2. Check whether the backstitch step motor, swing seat, and teeth are stuck. After
Err-32 motor hardware returning to the normal state, restart the system.
overcurrent 3. If the system still does not work properly after troubleshooting and
restart.Please contact your local service provider .

Backstitch step
Turn off the system power, and then turn on the power again after 30 seconds. If
motor current A
Err-33 the controller still does not work properly, please contact your local service
detection circuit
provider.
failure

1. Turn off the system power, and then turn on the power again after 30 seconds
2. Check whether the backstitch step motor, swing seat, and teeth are stuck. After
returning to the normal state, restart the system.
Backstitch step
Err-36 3. Check whether the backstitch step encoder and electronic control are damaged
motor stalled
or in other poor conditions. If so, replace them in time.
4. If the system still cannot work properly after troubleshooting and restart.Please
contact your local service provider.

1. Turn off the system power, and then turn on the power again after 30 seconds
2. Check whether the backstitch step motor, swing seat, and teeth are stuck. After
Backstitch step returning to the normal state, restart the system.
Err-37 motor Out of 3. Check whether the backstitch step encoder and electronic control are damaged
tolerance fault or in other poor conditions. If so, replace them in time.
4. If the system still cannot work properly after troubleshooting and restart.Please
contact your local service provider.

54
TANK4000-QIXING

TANK4000-QIXING Operating Instructions

1、Key Description

Name Key Indicate


TANK4000-QIXING

If click ➕,stitch length increased


Stitch length setting
If click ➖,stitch length decreased

Presser foot height If click ➕,height of Presser foot lifting after pause increased
setting If click ➖,height of Presser foot lifting after pause decreased

Start back-tacking If click, switch starting back seam (A, B segment) 1 time, starting
sewing back seam (A, B segment) 2 times or turn off.

End back-tacking If click, switch ending back seam (C, D segment) 1 time, ending
sewing back seam (C, D segment) 2 times or turn off.
If click, set to use front lock needle, back lock needle, front and back
Lock needle key / lock needle or cancel front and back lock needle function. (The
Needle stop position needle lock function is tight seam)
selection If long-press, shift to the needle stop position (up position / down
position).
If click, set used or cancelled clamping function.
Clamping function /
If long-press, set used or cancelled auto function (Effective in multi-
Auto function
segment mode).
Pattern sewing
If click, switch the pattern sewing mode and pattern sewing editing.
mode / Presser foot
If long-press, set used or cancelled presser foot lifting function.
lifting
W sewing / Multi- If click, shift to W sewing.
segment sewing If long-press, shift to multi-segment sewing.
Presser foot lifting If click, set used or cancelled presser foot lifting after trimming
after trimming / function.
Presser foot lifting If long-press, set used or cancelled presser foot lifting after pause
after pause function.
Free sewing / If click, shift to free sewing
Thread trimming If long-press, set used or cancelled thread trimming function.

55
TANK4000-QIXING

Press this key can enter or exit the parameter setting interface.
Function parameter
Save and exit the selected parameter: Press this key after modifying
edit
the parameter value to exit and save the parameter.

The main interface, if clicked, increase the speed of 50 rpm each


Parameter increase time.
Parameter interface, if click, increase the parameter.

The main interface, if clicked, reduces the speed of 50 rpm each time.
Parameter decrease
Parameter interface, if click, decrease the parameter.

Left selection Left selection parameter content

Right selection Right selection parameter content

Restore Factory Long-press can restore factory setting.

TANK4000-QIXING
2、Auxiliary Function
2.1 Parameter adjustment
2.1.1 User parameter adjustment
Boot, long press key enter to user parameter mode. Press or to change parameter item,
remove cursor, the corresponding digit value is flashing, then press or to modify this digit value,
when the cursor is blinking at a numerical position, press key, the whole parameter value is flashing,
save the parameter. Press key again to exit.
2.1.2 Technician parameter adjustment
In the off state, hold on key to turn on the machine (show P92) enter to technician parameter mode.
Press or change parameter item, remove cursor, the corresponding digit value is flashing, then
press or to modify this digit value, when the cursor is blinking at a numerical position, press
key, the whole parameter value is flashing, save parameter. Press key again to exit.

2.2 Needle stop position function setting


In the off state, press and hold key to enter the technician parameter mode (the P92 parameter interface
is displayed). Adjust the parameter to P72, manually rotate the handwheel to up position, the value displayed
will change with the change of the wheel position. Press key to save the current position (value) as the
up needle stop position and calculate down needle stop position automatically.
2.3 Stepping motor zero correction setting
In the shutdown state, press and hold key to boot into the technician parameter mode (display the P92
parameter interface). Adjust the parameter to item P129, use ordinary A4 paper to measure, the speed is 4000,
adjust the parameter to make the needle stick more than 10 stitches in place, and press the key to save;
(if the stitch length is along the seam, the number increases upwards, if the stitch length is reverse stitching,
the number decreases downward, the value is between -50 and -80.)

56
TANK4000-QIXING

2.4 Stitch length setting


In the shutdown state, press and hold key to boot into the technician parameter mode (display the P92
parameter interface). Adjust the parameter to P197 (tacking stitch length compensation), adjust the stitch length
to 5, use ordinary A4 paper, speed 200 to measure, adjust the parameter so that the stitch length is 4-5.1mm,
press to save,(The larger the stitch pitch, the greater the stitch length, The stitch length of 1 value changed
to about 0.05), then enter the P198 (back-tacking stitch length compensation) parameter, use ordinary A4 paper,
speed 200 to measure, press and hold the back-tacking switch, speed 200, adjust parameters to make the sewing
overlap more than 11 stitches, press key to save; (the greater the value, the greater the back-tacking stitch
length)

3、Parameter Definition
3.1 User Parameter (Turn on the machine and long-press P key to enter)

No. Items Range Default Description


TANK4000-QIXING

P01 Maximum sewing speed(rpm) 100-5000 3700


The speed controller climbing slope setting.
The large of slope value = the fast of the
P02 Set accelerated curve(%) 10-100 80 speed.
The small of slope value = the slow of the
speed.
UP: Needle stops at up position
P03 Needle up/ down dn/UP dn
dn: Needle stops at down position
P04 Start back-tacking speed(rpm) 200-3200 1800

P05 End back-tacking speed(rpm ) 200-3200 1800

P06 W sewing speed(rpm) 200-3200 1800

P07 Soft start speed(rpm ) 200-1500 400


Stitch numbers for soft start
P08 1-15 2
(needle)
Automatic multi-segment Speed adjustment for automatic constant-
P09 200-4000 3700
sewing speed(rpm) stitch sewing
ON: After executing the last multi-segment
sewing, the back-tacking sewing will be
executed automatically.
Automatic end back-tacking Note: In other words, in any sewing mode,
sewing after multi-segment mending stitch function cannot be used.
P10 ON/OFF ON
sewing (without mending OFF: After executing the last multi-
stitch function) segment sewing, the back-tacking sewing
function will not be automatically executed,
and the front step or full back step must be
performed again.
The height of presser foot lift
P11 0-130 30
when start sewing
0: Controlled by foot pedal, can be stopped
Start back-tacking and started at will.
P12 0-1 1
running mode Selection 1: Touch the foot pedal to automatically
execute start back-tacking action.

57
TANK4000-QIXING

CON: Start Back-Tacking is completed


Operation mode selection of
automatically continued for next action.
P13 the end point of start back- CON/STP CON
STP: After the number of stitches is
tacking sewing
completed, stop automatically.
P14 Slow start function selection ON/OFF OFF
0: OFF
1: Half stitch
2: One stitch
3: Continuous half stitch
4: Continuous one stitch
5: Back-tacking when machine stop or
pause
P15 Back-tacking key method 0-12 5
6: Tight seam function
7: 1/2 stitch length
8: 1/4 stitch length
9: 1/8 stitch length
10: Reverse 1/2 stitch
11: Reverse 1/4 stitch

TANK4000-QIXING
12: Reverse 1/8 stitch
Speed limit of manual back-
The function is turned off when the value is
P16 tacking when 4.6mm-5mm 0-3200 2000
less than 100.
stitch length
0: P41 parameter disable auto-count.
Automatic count mode
P17 0-9 1 1-9: P41 item counter automatically counts
selection
one piece every 1-9 times of tangent.
Start back-tacking
P18 0-200 145 0~200 action gradually delay.
compensation 1
Start back-tacking
P19 0-200 135 0~200 action gradually delay.
compensation 2
Pedal maximum speed
P20 850-970 970
position
The position of the pedal for
P21 30-1000 600
running
The position of the pedal for
P22 30-1000 500
stopping
The position of the pedal for
P23 30-1000 300
presser foot lifting
The position of the pedal for The position of the pedal for thread
P24 30-500 90
thread trimming 1 trimming when presser foot function on
End back-tacking
P25 0-200 110 0~200 action gradually delay.
compensation 3
End back-tacking
P26 0-200 140 0~200 action gradually delay.
compensation 4
The position of the pedal for The position of the pedal for thread
P27 30-500 200
thread trimming 2 trimming when presser foot function off
0: Controlled by foot pedal, can be stopped
W sewing running mode and started at will.
P28 0-1 1
selection 1: Touch the foot pedal to automatically
execute back-tacking action.

58
TANK4000-QIXING

The strength of thread


P29 1-45 20
trimming stop
The highness of presser foot lifting after
Half back pedaling lifting
P30 1-13 9 pause and half back pedaling lifting
presser foot highness
presser foot
The highest of presser foot lift The highness of presser foot lift after
P31 1-13 9
highness trimming

P32 W sewing compensation 5 0-200 145

P33 W sewing compensation 6 0-200 135

A: Touch the foot pedal to automatically


Multi-segment sewing execute constant-stitch sewing action.
P34 A/n A
running mode selection n: Controlled by foot pedal, can be stopped
and started at will.
Strength of electronic thread 0-11: Thread clamping function, the higher
P37 0-11 5
TANK4000-QIXING

clamping the value, the stronger the action.


Automatic thread ON: With thread trimming
P38 ON/OFF ON
trimming function selection OFF: Without thread trimming
UP: When the sewing stops, the presser
Automatic presser foot foot will lift automatically
P39 lifting when pause dn/UP dn dn: When the sewing stops, the presser
function selection foot will not lift automatically (Controlled
by heeling pedal)
UP: When the sewing stops, the presser
Automatic presser foot foot will lift automatically
P40 lifting after trimming dn/UP dn dn: When the sewing stops, the presser
function selection foot will not lift automatically (Controlled
by heeling pedal)
The number of sewing completed pieces is
P41 Counter display 0-9999 0 displayed; long press parameter decrease
key to clear the count;
N01 The control system version number I
N02 The panel version number
N03 Speed
N04 The pedal AD
N05 Upper positioning angle
N07 Busbar voltage AD
P42 Information display N01-N40 N01 N10 The control system minor version
number
N14 The control system version number II
N15 Stepping version number
N16 Current value of thread trimming
stepping motor
N20 The panel minor version number
CCW/C CW: Clockwise
P43 Direction of motor rotation CCW
W CCW: Counter Clockwise

59
TANK4000-QIXING

3.2 Technician Parameter (Hold P key to boot)


No. Items Range Default Description

P45 Pedal curve 0-2 0 Pedal acceleration curve.

Motor stop with a reverse ON: Function on


P46 ON/OFF OFF
angle after trimming function OFF: Function off
After trimming, count from the up needle
Adjust the reverse angle when
P47 40-200 160 position and adjust the angle of the needle
motor stop after trimming
lift by reverse rotation.
Minimum speed (Positioning
P48 100-500 200 Minimum speed limit adjustment
speed) (rpm)
Adjust the motor speed during the
P49 Thread trimming speed(rpm) 100-500 250
trimming cycle
Speed limit of manual back-

TANK4000-QIXING
P50 tacking when 3.5mm-4.5mm 0-3600 3200
stitch length
Speed limit of manual back-
P51 tacking when 0mm-3.4mm 0-3600 3600
stitch length
0: OFF
1: Back pedaling and half back pedaling
Half back pedaling
with lifting presser foot.
P53 lifting presser foot function to 0-2 1
2: half back pedaling without lifting
cancel
presser foot, back pedaling with lifting
presser foot.
0: always not to find the up needle position
P56 Power on and positioning 0-1 1
1: always to find the up needle position

P57 Presser foot holding time 1-60 10

Up position adjustment, the needle will


advance stop when the value decreased,
P58 Up needle position adjustment 0-359 80
the needle will delay stop when the value
increased.
Down position adjustment, the needle will
Down needle position advance stop when the value decreased,
P59 0-359 250
adjustment the needle will delay stop when the value
increased.

P60 Testing speed(rpm ) 100-3700 3500 Setting testing speed.

After setting A, continuous running at the


P61 Testing A ON/OFF OFF
speed of 【P60.TV】
Option of Testing B, after setting press
P62 Testing B ON/OFF OFF 【P60. TV】to set the speed execute the
cycle of Start – Sewing –Stop - Trimming

60
TANK4000-QIXING

Option of Testing C, after setting press


【060.TV】to set the speed execute the
P63 Testing C ON/OFF OFF
cycle of Start – Sewing –Stop without
positioning function
Running time of testing B and
P64 1-250 30 Setting running time of testing B and C
C

P65 Stop time of testing B and C 1-250 10 Setting stop time of testing B and C

0: OFF
Machine protection switch
P66 0-2 1 1: Testing zero signal
selection
2: Testing positive signal

P68 Maximum speed limit 100-5000 3700

The speed of pattern freedom


P69 100-3000 2000
sewing
TANK4000-QIXING

P72 Up needle position adjustment 0-359

Down needle position


P73 0-359
adjustment
Thread clamping full output
P76 0-990 4
time
The start angle of thread
P78 1-359 130 Positioning angle when start clipping.
clamping
The stop angle of thread
P79 1-359 320 Positioning angle when finish clipping.
clamping
Trimming engage angle setting (defined as
P80 Trimming engage angle 0-359 5
0°under calculation)

P84 Trimming full output time 10-990 50 50 for trimming full output time 50ms

P85 Trimming output duty cycle 1-10 5 5 for 50% duty cycle

The distance of up and down


P86 15-345 170
position

P88 Stopover distance 10-100 30

P89 AC overvoltage value setting 500-1023 880

Press the needle position key to read the


initial angle of encoder, the factory default
was set, please do not change the values
P92 Encoder start angle 0-1200 200 (parameter value cannot be changed
manually, random change it will result the
control box and motor abnormal or
damaged).
The delay time of the half back
P93 10-900 100
pedaling function (ms)

61
TANK4000-QIXING

Starting tight seam stitch


P99 0-50 8 If the value is 10, the stitch length is 1.0
length

P100 Direction of starting tight seam 0-1 0

Pattern freedom sewing mode N0: OFF


P105 N0-N9 N0
selection N1-N9: Pattern freedom sewing mode

P106 Presser foot lifting speed 150-600 350

P107 Starting tight seam speed 100-2500 1000

Starting tight seam stitch When the parameter value is 0, ending


P108 0-12 2
number tight seam function is closed
Make sure the thread trimming device
P110 Trimming back time (ms) 60-990 65
returns to its original position
0: Digital stitch length mode
P118 Stitch length display mode 0-1 0

TANK4000-QIXING
1: 1 inch stitch number mode
If the value is 50, the stitch length is
P123 Maximum stitch length limit 0-70 50
5.0mm
Back-tacking stepping motor -999~
P129 7
zero-point correction 999

P131 Normal stitch length 0-50 35 Stitch length in normal sewing mode

P132 Manual close stitches distance 0-50 20

Presser foot zero-point


P134 0-3599 740
correction
Tight seam mode selection:
0: OFF
P143 Tight seam mode selection 0-3 0 1: Starting tight seam
2: Ending tight seam
3: Full function

P148 Trimming step return speed 100-800 200

P151 Presser foot lift holding current 0-12 12

P153 Ending tight seam stitch length 0-50 5 If the value is 10, the stitch length is 1.0

P154 Ending tight seam speed 100-2500 1800

P158 Heartbeat signal switch 0-1 1

P160 Ending tight seam stitches 0-12 2 When the parameter value is 0, the
function off.
P164 1mm presser foot height 0-2000 850

P165 13mm presser foot height 0-2300 1950

62
TANK4000-QIXING

0: OFF
1: Half stitch
2: One stitch
3: Continuous half stitch
4: Continuous one stitch
5: Back-tacking when machine stop or
pause
P174 Mending stitch key method 0-12 3
6: Tight seam function
7: 1/2 stitch length
8: 1/4 stitch length
9: 1/8 stitch length
10: Reverse 1/2 stitch
11: Reverse 1/4 stitch
12: Reverse 1/8 stitch
0: OFF
1: Half stitch
2: One stitch
TANK4000-QIXING

3: Continuous half stitch


4: Continuous one stitch
5: Back-tacking when machine stop or
pause
P175 1/2 key method 7-12 7
6: Tight seam function
7: 1/2 stitch length
8: 1/4 stitch length
9: 1/8 stitch length
10: Reverse 1/2 stitch
11: Reverse 1/4 stitch
12: Reverse 1/8 stitch
It is adjusted when main shaft at low speed,
Tacking stitch length the larger the value is, the larger the stitch
P197 -50~50 0
compensation 1 length is, it is used when the stitch length
is inconsistent due to mechanical error.
It is adjusted when main shaft at low speed,
Back-tacking stitch length the larger the value is, the larger the stitch
P198 -50~50 0
compensation 1 length is, it is used when the stitch length
is inconsistent due to mechanical error.
Adjust the number of stitches
P199 in the first segment of bar- -99-99 0
tacking
Adjust the number of stitches
P200 in the last segment of bar- -99-99 0
tacking
Start sewing presser foot lifting
P201 0-1 0
switch
The start angle of start sewing
P202 0-359 1
presser foot lifting
The stop angle of start sewing
P203 0-359 200
presser foot lifting

63
TANK4000-QIXING

The speed of presser foot lift


P204 0-600 200
when start sewing
Start sewing first stitch speed
P205 0-1500 600 The default 0 is off
limit
Start sewing second stitch
P206 0-2000 1200 The default 0 is off
speed limit
Start sewing third stitch speed
P207 0-2500 0 The default 0 is off
limit
0: Off
Panel stitch length lock
P208 0-1 0 1: ON(+ key and - key on the main
function
interface are invalid)
The start angle of clamping
P216 when start back-tacking sewing 1-359 100
and W sewing function on

TANK4000-QIXING
The stop angle of clamping
P217 when start back-tacking sewing 1-359 270
and W sewing function on
The start angle of clamping
P218 when starting tight seam 1-359 130
function on
The stop angle of clamping
P219 when starting tight seam 1-359 320
function on
Referring to P245, if P245=40, tacking
Tacking stitch length
P226 -50~50 0 stitch length above 4.0 is adjusted by this
compensation 2
item.
Referring to P245, if P245=40, back-
Back-tacking stitch length
P227 -50~50 0 tacking stitch length above 4.0 is adjusted
compensation 2
by this item.
The switch of each constant
P230 stitch sewing and start or end 0-2 0
back-tacking sewing
Pattern sewing stitch
P243 0-200 135
compensation
Stitch length compensation If P245=40, the stitch length above 4.0 is
P245 0-70 40
point adjusted by P226, P227.

Note: the initial value of parameters is for reference only, and the actual value of parameters is subject to the real
object.

64
TANK4000-QIXING

4、Error Code List

Error
Problem description Measure
Code
Turn off the machine, check the power supply voltage, or whether it exceeds
E01 Over-voltage the rated voltage used. If there are still errors, please replace the control box
and call for customer service.
Turn off the machine, check the power supply voltage, or whether it is lower
E02 Low-voltage than the rated voltage used. If there are still errors, please replace the control
box and call for customer service.
Turn off the power and check whether the connector is connected to the
operation panel and the cable condition, restart the system after returning it
E03 CPU communication error
to normal. If there are still errors, please replace the control box and call for
customer service.
Please turn off the power and check whether the connector is connected to
TANK4000-QIXING

Speed control unit the speed controller and the cable condition, restart the system after
E05
connection is abnormal returning it to normal. If there are still errors, please replace the control box
and call for customer service.
Please rotate handwheel to check if the spindle motor is locked. Check if the
encoder cable of the motor and the power cable of the motor are connected
Main shaft motor rotating
E07 to the connector. Check if the power supply voltage is normal and whether
abnormally
the sewing speed is too high. If it still does not work normally after the
removal, please replace the control box and call for customer service.

Solenoid over-current
E10 Turn off the system power supply, please check the solenoid is broken or not.
protection

E09 Turn off the system power supply, please check motor encoder connector if
Positioning signal error loose or fall off, restore it to normal then restart system. If there are still
E11 errors, please replace the motor and call for customer service.

Turn off the system power supply, please check motor encoder connector if
E14 Encoder signal error. loose or fall off, restore it to normal then restart system. If there are still
errors, please replace the motor and call for customer service.

Power module abnormal Turn off the power, and then turn it on again. If there are still errors, please
E15
over-current protection replace the control box and call for customer service.

Turn off the system power, check whether the machine head is opened, and
E17 Safety switch alarm
whether the ball switch in the control box is displaced or damaged.

Turn off the system power supply, please check motor encoder connector
and motor power socket if loose or fall off, restore it to normal then restart
E20 Motor start failed
system. If there are still errors, please replace the motor and call for
customer service.

65
TANK4000-QIXING

Shutdown failure when The machine has reached the set time. If you need to continue using it,
E30
password is locked please contact your local service provider.

Back-tacking step motor Turn off the power and check the step motor connector, then turn it on
E82
overcurrent again. If you still get an error, please call for customer service.

Back-tacking step motor Turn off the power and check the step motor connector, then turn it on
E84
encoder Z signal abnormal again. If you still get an error, please call for customer service.

Back-tacking step motor Turn off the power and check the step motor connector, then turn it on again.
E85
encoder AB signal abnormal If you still get an error, please call for customer service.

Turn off the power and check whether the connector connecting the step
Back-tacking step motor motor coding cable and the power cable is loose or fall off, restore it to
E86

TANK4000-QIXING
failed to start normal and restart the system. If it still does not work properly, please
replace back-tacking step motor and call for customer service.

Turn off the power and check whether back-tacking step motor is locked,
Back-tacking step motor
E87 restore it to normal and restart the system. If it still does not work properly,
locked-rotor
please replace back-tacking step motor and call for customer service.

Turn off the system power, check the key switch and restart the control box.
Machine key short circuit If the error is still reported, please contact the after-sales service to replace
Alr1
alarm the key switch. You can cancel this alarm by pressing the P button and
continue to use the sewing machine.

Note: 1. Stepping motor encoder wire alarm troubleshooting:


When alarm E84 please kindly check whether the encoder wire black (ground wire), blue (zero position signal) and pink
(power wire) fall off or not;
When alarm E85 please kindly check whether the encoder connector falls off or not, if not please kindly check whether
the encoder wire black (ground wire), brown (a signal) and orange (B signal) fall off or not;
When the machine after start or normal operation alarm E87 and E97, please kindly check the encoder connector falls
off or not.
2. Stepping motor power wire alarm troubleshooting:
When alarm E82 please kindly check whether the power wire red (A power wire), blue (B power wire), green (C power
wire) falls off or not;
When starting up then alarm E82 please kindly check whether the connector of power wire falls off or not; if not, please
kindly check whether the blue (B power wire), green (C power wire) falls off or not;
When the machine after start or normal operation alarm E87 and E97 please kindly check the power wire connector falls
off or not.
If the above problem is that the wire or connector falls off, please disconnect the power supply and reconnect again. If
not, please refer above to solve.
3. The motor disc problem caused alarm troubleshooting:
When alarm E85, and the above wire and connectors all not falls off, then please kindly check whether the outer ring
motor disc is covered by oil or not. If the outer ring motor disc is covered by oil, please contact after-sales service to
replace the motor disc.

66
TANK4000-ZOBOW

TANK4000-ZOBOW Operating Instructions

1、function declaration of each key

Key Name Indicate


TANK4000-ZOBOW

Stitch length Stitch length adjustment key, press to increase or decrease stitch
1
adjustment key length in idle state

Presser foot
2 Press to change the height of Presser foot lifting after pause
height setting

The start tacking key is selected for each short press, the cyclical
selection is between the front tacking, the front double tacking and
3 Start tacking
the closing, and the corresponding LCD screen is lit. Select the
corresponding key to set the number of needles of A and B.

The back tacking key is selected for each short press, the cyclical
selection is between the front tacking, the front double tacking and
4 Back tacking
the closing, and the corresponding LCD screen is lit. Select the
corresponding key to set the number of needles of C and D.

Press this key for short time,ico become lit, so thread clamp is
Thread clamp/
working now, press again, the turn this function
5 Auto trigger key
Long press this key in multi-segment sewing mode to turn on and off
the automatic trigger function

Press this key for short time, choose or cancel this function. If
choose this function, then will show press foot lift after trimmer
6 Press foot lift key
Press this key for long time, choose or cancel this function, if choose,
will show press foot lift on halfway

Press for short time, icon become lit, choose free sewing function.
Free
7 Press for long time, icon become lit, trimmer function turn on, press
sewing/trimmer
again, trimmer function turn off.

1、Press this key for short time, icon is lit, so now is W sewing
W sewing/ Multi- mode, choose the corresponding key to set A,B,C,D
8 segment Tacking 2、Press the key for long time, icon is lit, means now is Several
Segment Tacking mode, choose corresponding key to set all steps,
and all stitches of each step.

67
TANK4000-ZOBOW

Lock stitch
Press short time to this key, the lock stitch function will switch to
key/Needle
9 front lock, rear lock, front and back lock, close; Press long time to
position
enter needle position function
section key
Short press this key to enter the pattern sewing mode, short press this
key in this mode to switch between the pattern sewing interface and
Pattern sewing
the pattern sewing setting interface
10 key/Presser foot
Long press this button to switch the presser foot lifting function
lifting key
switch, the corresponding icon is on and off, and the icon is on to
indicate that the presser foot lifting function is on

11 Parameter mode Enter the parameter function

12 Up key(speed up) Enter this mode, adjust this key, increase speed

Down key(speed
13 Enter this mode, adjust this key, decrease speed
down)

TANK4000-ZOBOW
14 Key left Turn to left to choose parameter

15 Right selection Turn to right to choose parameter

16 Reset key Press 3 seconds, then back to factory setting

2、Parameter adjustment
2.1 Enter parameter mode and saving
Press , enter parameter mode, then press or to move the lit, corresponding number flashing, then press
or to modify this value, press , save the parameter. If not modified, press to log out parameter mode, if
already modify, firstly save parameter, then press to log out parameter mode.
2.2 Enter technician parameter mode and save it
Press and turn on the machine to enter technician parameter mode.The methods is same as parameter mode.

2.3 Speed adjustment


Press and to adjust the speed. For up, to adjust fast, for down, to adjust slow.Each adjustment value is 50. You
can press and hold for continuous addition and subtraction

2.4 Factory setting


Press the for a long time, back to the factory setting.
2.5 Enter monitoring system
Press + to enter this mode, press up and down key to adjust this parameter, press P, then can log out.(if it is 24、
25、26、28, then press P to save this monitoring value as the corresponding parameter, if save successfully, show OK,
press P for short time to log out this mode. )

68
TANK4000-ZOBOW

2.6 Upper needle stop position setting


Enter the monitoring item 24, adjust the handwheel to up needle position (the parameters will change with the position
of the handwheel), long press to save the parameters (after saving, the needle position will automatically adjust
accordingly), and press to exit the monitoring mode.

2.7 Needle distance correction and foot height correction


Long press the P+stitch length plus key to enter the "Quick Parameter Adjustment Mode", and short press the or
key to switch options. The mode has the following options:
① Option "0": option "0" is used to set the "0" position of the stepper motor, place a piece of paper on the needle plate,
step on the pedal to the bottom to perform empty sew without thread, check whether the needle operates in a hole,
calibrate it by adjusting the value of option "0", and then press the P key briefly to save the setting;
② Option "4": option "4" is used to adjust the stitch length of 4.0 for forward sew, step on 10 stitch length, measure the
actual value of the stitch length of 3-4.1mm, increase the range value if the stitch length is too small, and decrease the
TANK4000-ZOBOW

range value if the stitch length is too large, and press P to save;
③ Option "- 4": option "- 4" is used to adjust the overlap of 4.0 stitch length for reverse sew (at least 10 stitches are
required). If the reverse sew is too small, the range value will be increased. If the reverse sew is too large, the range value
will be decreased. Press P to save;
④ Option "5": option "5" is used to adjust the stitch length of 5.0 for forward sew, step on 10 stitch distances, and
measure the actual stitch distance of 4.8-5.2mm; Short press P to save;
⑤ Option "- 5": option "- 5" is used to adjust the stitch length overlap of reverse sew 5.0 (at least 5 stitches are required).
Press P to save; If the stitch cannot be aligned due to the small adjustment of the reverse sew, adjust the forward sew to
4.8mm, for example, and the P145 parameter value should not exceed 630
⑥ Option "- 3": option "- 3" is used to adjust the stitch length overlap of reverse sew 3.0 (at least 5 stitches are required).
Press P to save.
⑦ Option "- 2": option "- 2" adjusts the stitch length overlap of reverse sew 2.0 (at least 5 stitches are required), and
press P to save.
⑧ Option "J": option "J" is used to adjust the height of presser foot
PS: In order to facilitate debugging, the speed will automatically change to 200 rpm when adjusting the stitch
coincidence. After leaving this interface, the speed will return to normal.

3、Description of piecework mode


3.1 Enter/exit the piece counting function interface
Enter the piece count interface: Long press +
Exit the piece counting interface:
Method 1: Short press the 、 or key
Area A displays the parameter number (v01 shown in the figure below), while Area B displays the parameter value (0000
shown in the figure below)

Display Area

69
TANK4000-ZOBOW

3.2 Enable piece counting function


Set the v09 piece counting mode parameter to 1 and enable the piece counting function;
Viewing v01 can display the number of thread cutting pieces in real-time;
The relationship between the number of thread cuts and the number of pieces can be set through v10. For example, if
cutting thread 3 times is 1 piece, v10 needs to be set to 3;
The illuminated piece counting icon on the sew interface indicates that the piece counting function is enabled.
3.3 Display of production completion rate
Set the target number of v02 pieces;
Viewing v03 can display the completion rate of production targets;
3.4 Current production efficiency display
Set the target efficiency value for v04 and display the current production efficiency by viewing v06
Among them, v05 displays the current number of pieces that should be produced;
3.5 Production efficiency reminder function

TANK4000-ZOBOW
Set production efficiency: If there is no target efficiency set (when v04 is 0), the reminder function will be disabled by
default. To enable the reminder function, the target efficiency (v04) needs to be set;
After starting up for 0.5 hours, if the current efficiency is less than the target efficiency, the LOGO light will remind you
in the form of breathing, and you can press the P key to cancel the current reminder;
Reminders will start again every hour;
At any time, if the current efficiency is greater than or equal to the target efficiency, cancel the prompt;
Reminder methods can be achieved through LOGO light;
The fast reverse king indicator light reminder is on by default, and the voice reminder is off by default;
3.6 One click standby function
On the piece counting interface, press the scissors button to enter standby mode, and the LOGO light will flash,
indicating that the piece counting function is currently paused.
Press the scissors button again to exit standby mode, and the LOGO light will stop flashing.
Standby will not affect normal sew, only pausing the data of piece counting and timing;
3.11 Parameter Numbers and Function Tables
Parameter Password
V Parameter Parameter Name Description
Range Protection
Number of pieces
01 0-9999
produced
Set the target number of pieces to be
produced and compare it with the number of
02 1-9999 Target pieces √
pieces produced to calculate the target
completion rate
real-time Target completion Production quantity ÷ target quantity ×
03
display rate 100%
N/100 minutes, for example, setting 33 means
04 0-9999 Target efficiency √
0.33 pieces/minute
real-time Current target Number of pieces that should be completed
05
display number of pieces currently
70

70
TANK4000-ZOBOW

real-time Production quantity ÷ Current target


06 Current efficiency
display quantity
real-time Commencement Motor running time ÷ (Power on time -
07
display efficiency (individual) Pause time)
real-time Commencement
08 Motor running time ÷ Power on time
display efficiency (company)
0: Turn off piecework 1: Automatic
09 0-10 Piecework mode √
piecework
Record as one piece every n times of thread
10 1-9999 Piecework unit √
cutting
Efficiency reminder 0: Turn off the LOGO light
11 0-3
function 1: Turn on the LOGO light

12 0-9999 Password function √

0: None
1: Clear values such as piecework and
efficiency (excluding mode, piecework unit,
TANK4000-ZOBOW

13 0-9999 Data clear


efficiency reminder, and password functions)
2: Restore all piecework parameters to
factory default values

4、Parameters list
4.1 Technician mode parameter (long press P key to enter)

Parameter Default Parameter


Description Description
List Value range
P00 Minimum sewing speed (r/min) 200 100-800

P01 Free slot speed limit (r/min) 3800 200-5000

P02 Multi-slot speed limit (r/min) 3500 200-3500


Up and down stop needle position
P03 1 0-1 0: up 1: down
selection
P04 Front bar-tacking speed (r/min) 1800 200-3000

P05 Back bar-tacking speed (r/min) 1800 200-3000

P06 W sew speed (r/min) 1800 200-3000

P07 Soft start sew speed (r/min) 800 100-2000

P08 Soft start sew stitch 2 1-9

P09 Soft start sew switch 0 0-1 0: off 1: on

P10 W slit compensates for A 0 -20-20 Normal sew to back sew compensation

P11 W slit compensates for B 0 -20-20 Back sew to normal sew compensation

P12 Delay time for half stitch (ms) 150 1-180

P13 Delay time for one stitch (ms) 180 150-250

71
TANK4000-ZOBOW

P14 Half stitch speed (r/min) 200 100-500

Mode of half stitch 0: Half stitch according to time to


P15 0 0-2
1: half stitch 2: One stitch

P18 Front reinforcement compensation A 0 -20-20

P19 Front reinforcement compensation B 0 -20-20

P21 Manual backseam spindle speed limit 1 3500 0-3800

0: straight 1: Slope 2: curve(square、


P23 curve mode of pedal 0 0-3
extraction of a root) 3: S curve

P24 Pedal position of trimming 350 0-4095

P25 After reinforcement compensation C 0 -20-20

P26 After reinforcement compensation D 0 -20-20

TANK4000-ZOBOW
Voltage value of trimming without
P27 550 0-4095
presser foot lifting
0: square s 1: square root, mode on, see
P29 Pedal control speed power curve 1 0-1
P23
0:normal 1:motor supplies more
P30 When too thick motor force mode 0 0-2 power 2: powerful motor + backwards
to control

P31 Power of motor when cutting wire 35 10-60

P32 Thread clamp full power time 40 1-200

The higher the number, the greater the


P33 Thread clamp keep duty 30 1-100
force

0: trigger off, controlled by the pedal,


Multi-slit automatic trigger switch can be stopped and started at will;
P34 0 0-1
selection. 1: Trigger open, touch the pedal,
automatically execute a period of action;

P35 Thread clamp switch 1 0-1

P38 Trimmer switch 1 0-1 0: off 1:on

P39 Lift foot switch midway 0 0-1 0: off 1:on

Switch of auto press foot lifter after


P40 0 0-1 0: off 1:on
trimming
After the value corresponding to the
P41 Unit of counter 1 1-50 sewing meter stitch number unit, the
stitch count value is increased by 1

P42 Setting of total counter 9999 1-9999

72
TANK4000-ZOBOW

0:off;
1: Ascending cycle count;
2:Descending cycle count;
3:Ascending accounting to full, alarm
and stop running
Counter mode
P43 0 0-6 4:Descending accounting to 0, alarm
and stop running;
5:Ascending accounting to full,
remind and keep running;
6:Descending accounting to 0, alarm
and keep running

4.2 Technician Parameter list (Press P and switch on to enter)

Parameter Default Parameter


Parameter Name Description
List Value range
P47 Pull back Angle after cutting 360 200-360
TANK4000-ZOBOW

P49 Cutting speed (r/min) 250 100-500


0: off 1: press foot in half back position
P53 Press foot function switch 1 0-2
2: press foot in full back position
P54 Backlight brightness 100 0-100
Turn on automatically find the pin
P56 1 0-1 0: No 1:Yes
position
Adjustment angle of up needle The Angle reference point is the spindle
P58 83 0-359
position Z signal
Adjustment angle of down needle The Angle reference point is P58 upper
P59 176 0-359
position stop Angle
P60 Automatic test speed (r/min) 3800 200-5000

P61 Automatic test run time (s) 3 1-255


0:normal ;1:easy sew ;2: Initial Angle
correction; 3:automatic testing
P62 Special running 0 0-3
mode;4: Motor Test Mode 5:
Electromagnet Test mode
P63 Aging stopping time (s) 2 1-255
Protection switch of machine head
P66 1 0-1 0: Off 1: On
testing
P67 Protection switch of machine head 1 0-1 0: Positive 1: Negative

P70 Pedal lift foot position 1000 0-4095


Starting position of pressing the pedal
P72 400 0-4095
forward
End position of pedal low-speed
Increasing the value makes it easier to
P73 operation (relative to the return center 800 0-4095
control single needle operation
position
The Angle reference point is the
P81 Trimming strength angle 70 0-359
lower stop Angle

73
TANK4000-ZOBOW

P82 Trimming ending angle 180 0-359


After the pedal is pressed backwards,
P83 Press foot delay time (ms) 150 1-500 wait for some time before lifting the
press foot
The confirmation time of Safety
P84 300 1-500
switch alarm (ms)
The recovery time of Safety switch
P85 50 1-200
alarm (ms)
Pedal two-stage slope turning point
P86 1500 0-4000 For details, see P23
speed
Pedal two-stage slope turning point
P87 2700 0-4095 For details, see P23
position
Add 1 to the value corresponding to the
P88 Unit of counting 1 1-9999
sewing piece count unit
P89 Setting of total counting 9999 1-9999
0:off ;1: Ascending cycle count;

TANK4000-ZOBOW
2: Descending cycle count;3:Ascending
accounting to full, alarm and stop
running;4:Descending accounting to 0,
P90 Counter mode 0 0-6 alarm and stop running ;5: Ascending
accounting to full, remind and keep
running ;6: Descending accounting to 0,
alarm and keep running
Note: press P shortly to cancel alarm
The real value is displayed in
P91 Stitch count value 0 0-9999
monitoring item M10
The real value is displayed in
P92 Piece count value 0 0-9999
monitoring item M11
P97 Needle length 1(mm) 35 0-50
0 Close 1- Front lock pin 2- Back lock
P98 Pin pattern 0 0-3
pin 3-Front and back lock pin
0: Off 1: When opened, the needle
P99 Pin pitch lock switch 0 0-1 distance is locked to the currently set
value
Manual inverted seam switching spee
P100 0 0-1 0: Off 1: On
d limit function selection
0: Function reference P193; The 1:1/2
The 1/2 pin distance button redefines
P101 0 0-1 needle distance button provides the
the selection
function of filling needles
0: Stop at the second pin hole; 1: Stop
P106 Front reinforced parking position 0 0-1
at the first pin hole
P107 Safety needle break selection switch 1 0-1 0: Off 1: On

P108 Anti-break pin start spindle Angle 20 0-359

P109 Breakproof needle end spindle Angle 90 0-359


Multi-section seam cutting in the 0: closed. No hardening is performed
P110 0 0-1
middle, reinforcement function switch before a section is completed. 1: open

74
TANK4000-ZOBOW

P111 Slit micro-lift presser foot switch 0 0-1 0: Off 1: On

P124 Front lock needle spacing 8 0 - 50

P125 Front lock pin direction 0 0-1 0- forward stitch 1- reverse stitch

P126 Front lock speed (r/min) 1000 100 - 2500

P127 Number of front lock stitches 2 0 - 12

P128 Distance of the back lock needle 5 0 - 50

P129 Rear lock speed (r/min) 1800 100 - 2500

P130 Number of back lock stitches 2 0 - 12

P131 Back lock needle direction 0 0-1 0- forward stitch 1- reverse stitch
TANK4000-ZOBOW

P132 Speed limit (r/min) 2000 200~3000

P133 Zero pitch correction -10 -999 ~999


Step position correction during
P134 1050 0 -2500
parking
P161 Offset speed (%) 100 70-130

P162 Offset speed (%) 100 70-130

P163 Offset for pattern stitch (%) 100 70-130

P164 Figure stitch offset (%) 100 70-130

P165 Right stitch speed compensation 100 70-130

P166 Reverse stitch speed compensation 100 70-130


Manual backstitch spindle speed limit
P169 3500 0-3800 3.5-4.5 stitch length
2
Manual backseam spindle speed limit
P170 3200 0-3500 ≥4.6 stitch length
3
Stitching needle length compensation
P171 100 70-130
ratio
Reverse stitching needle length
P172 100 70-130
compensation ratio
P173 Pause press foot height 9 1-13
Lift presser foot height after cutting
P174 9 1-13
line
Press foot height correction (need to be
P175 Press foot height adjust 0 -999~999
corrected to 1mm high)
P177 Underfoot fall speed (r/min) 400 100-800

75
TANK4000-ZOBOW

P179 Press foot lift speed (r/min) 400 200-800


Limit the height of the pressor foot in
P181 Press height limit 13 0-13 the middle of P173 and the height of
the pressor foot in the end of P174
The longest holding time after the press
P182 Stepmotor press up time 10 1-20 foot is raised, the press foot
automatically falls after the timeout
The Angle of the main shaft and the
speed of the main shaft are higher when
switching between the normal seam and
The Angle of the spindle when the the reverse seam. The adjustable
P183 140 0-359
stepper distance is switched parameter ensures that the needle
distance remains small when the
stepper motor switches between the
normal seam and the reverse seam.
0:1/2 stitch length
1:1/4 stitch length
2:1/8 stitch length

TANK4000-ZOBOW
P193 The mode of 1/2 pin spacing keys 0 0-5
3:reserve sew 1/2 stitch length
4: reserve sew 1/4 stitch length
5: reserve sew 1/8 stitch length
0 indicates that the speed limit is not
P194 Start sew first stitch speed 600 100-1500
limited
Second stitch speed (pre-reinforced 0 indicates that the speed limit is not
P195 1200 100-2000
close) limited
Third stitch speed (front reinforced 0 indicates that the speed limit is not
P196 0 0-4000
close) limited
0: mm units (see P97) 1: imperial units
P197 Stitch unit 0 0-1
(see P198)
P198 Needle length 2(imperial units) 12 5-47 Number of stitches per inch

P202 Bus voltage correction 0 -30~30

P204 Pattern sew compensation1 0 -20-20 Cut straight seam and reverse seam

P205 Pattern sew compensation2 0 -20-20 Cut the straight seam on the back seam
Needle spacing maintains maximum
P220 15 5-18
current
Limit the maximum needle distance
P230 Max stitch length limit 75 0-75
adjustable range, the uppermost limit
P240 Lift the press foot height slightly 50 0-1000
The minimum allowable Angle of the
P241 180 0-359 Spindle Angle
seam micro pressure foot
The maximum allowable Angle of the
P242 240 0-359 Spindle Angle
seam micro pressure foot
Increase or decrease in the number of
P245 0 -99-99
stitches in the first section of W sew
Increase or decrease in the number of
P246 0 -99-99
stitches at the end of W sew

76
TANK4000-ZOBOW

0: start from the first section after


cutting 1: automatically cut after each
Thread trimming switch for each section, start from the next section after
P247 0 0-2
section of multi section sew cutting 2: do not automatically cut after
each section, start from the next section
after cutting
Clamping start Angle 2(pre-reinforced After the front hardening is closed, see
P248 100 0-359
open) P78
After the front hardening is closed, see
P249 Clip end Angle 2(pre-reinforced open) 270 0-359
P79
Clamp start Angle 3(front lock pin
P250 130 0-359
open)
Clamp end Angle 3(front lock pin
P251 320 0-359
open)
P256 Less bird's nest function switch 1 0-1
The starting angle of the little bird's
P257 160 1-200 Angle relative to lower stop position
nest
TANK4000-ZOBOW

The duration of the little bird's nest Delay time after thread trimming is in
P258 15 15-40
dialing place, which controls thread dialing off
P259 Loose wire function switch 1 0-1 0: Close; 1: Open;
Forced closing after holding time to
Protection time of thread release
P260 20 1-60 prevent the electromagnet from getting
electromagnet (ms)
hot due to long-time closing
Start angle of loose line (calculated at 0
Starting angle of thread trimming and
P261 30 1-359 ° for lower positioning) (Bird's Nest
loosening
Close)
End angle of loose line (calculated as 0
° for lower positioning, which should
P262 Loose wire end Angle 1(when cutting) 180 1-359
be greater than the parameter value of
P101) (Bird's Nest Close)
Starting angle of the loose line of
P265 1 1
clamp function without any thrum
Release end angle parameter of clamp 1-180
P266 65
function without any thrum
Clamping line opening Angle 4(less
P267 300 5-359
bird's nest opening)
Clamping end Angle 4(less bird's nest
P268 359 10-359
opening)
The compensation angle of the thread
P269 gripper when the free sew with clamp 6 0-359
function without any thrum is slow
Speed limit for the first stitch with
P270 clamp function without any thrum(less 200 0-300
bird's nest opening)
P272 Full opening time of thread trimming 100 50-100

P273 Thread trimming solenoid duty ratio 50 30-100

P274 Full opening time of loose line 40 40-100

77
TANK4000-ZOBOW

P275 Loose wire electromagnet strength 30 30-100


Protection time of wire pulling
P276 12 1-60
electromagnet
Delay time of thread loosening during
P277 10 0-30
thread trimming
The duty cycle of the wire pulling
P283 100 0-100
solenoid
P284 Puller angle compensation 15 0-90

P292 Tow wheel switch 0 0-1 0: off 1: on


Second speed limit (front 0 indicates that the speed limit is not
P303 0 0-1500
reinforcement open) limited
Third pin speed limit (front 0 indicates that the speed limit is not
P304 0 0-3000
reinforcement open) limited

4.3 Monitoring parameter list (press P + press foot lifter key to enter)

TANK4000-ZOBOW
Number Description Number Description

M10 Stitches account number M23 Initial angle

M11 Pieces account number M24 Mechanical angle

M13 Panel version number M25 Max value for pedal forward press

Main board version number for control


M18 M26 Sample value for pedal back
box

M20 Generatrix voltage M28 Sample pedal value of trimming

M21 Machine speed M30-M37 Historical Error number

M44 Step reference position M45 Step Z signal

M46 Spindle Z signal M58 Stepmotor Electric Angle

M59 Stepmotor current value M64 Stepmotor last action maximum current

78
TANK4000-ZOBOW

5、Error code
5.1 Error code list
If have Error or alarm, please check first as follows:1. Check the connection wire is connected or not; 2. Check the
machine head is matched with the control box; 3. check reset is accurate or not.

Error number Code meaning Solutions

Arm shaft motor 1、 Turn off the system power, and turn it on again after 30 seconds.
Err-01
overcurrent(hardwore) 2.、Check whether the arm shaft motor encoder and electronic control
are damaged or in other poor conditions. If so, replace them in time.
Arm shaft motor 3.、If the system still does not work properly after troubleshooting and
Err-02
overcurrent(softwore) restart. Please contact your local service provider.
Disconnect the power supply of the controller and check whether the
input power supply voltage is lower than 176V. If so, please restart the
Err-03 System undervoltage controller after the voltage returns to normal. If the voltage returns to
TANK4000-ZOBOW

normal, it still does not work properly after the controller starts up.
Please contact your local service provider.
Disconnect the controller power and check whether the input power
voltage is higher than 264V. If so, please restart the controller after the
Overvoltage (during
Err-04 voltage returns to normal. If the voltage returns to normal, it still does not
shutdown)
work properly after the controller starts up.Please contact your local
service provider.
Disconnect the controller power and check whether the input power
voltage is higher than 264V. If so, please restart the controller after the
Overvoltage (during
Err-05 voltage returns to normal. If the voltage returns to normal, it still does not
operation)
work properly after the controller starts up.Please contact your local
service provider.
Arm shaft motor Turn off the system power, and turn on the power again after 30 seconds
Err-07 current detection to see whether it can work properly. Try a few times again. If the fault
circuit failure occurs frequently, please contact your local service provider.
1、Please check whether there is any foreign object wrapped around the
machine head, whether there is any thread residue stuck in the rotating
shuttle, and whether the eccentric wheel of the machine is stuck.
Arm shaft motor 2、Disconnect the power supply of the controller and check whether the
Err-08
stalled input plug of the arm shaft motor power supply is detached, loose, or
damaged.
3、If the system still does not work properly after troubleshooting and
restart.Please contact your local service provider.
1、Please check whether the connection between the operation panel and
Panel communication the electric control is drops off, loose, or broken.
Err-10
failure 2、If the system still does not work properly after troubleshooting and
restart.Please contact your local service provider.
Arm shaft motor
Please try 2-3 times again after power off. If it still fails.Please contact
Err-12 initial angle detection
your local service provider.
failure
1、Turn off the system power, and turn it on again after 30 seconds.
2.、Check whether the arm shaft motor encoder and electronic control
Arm shaft motor zero
Err-13 are damaged or in other poor conditions. If so, replace them in time.
position fault
3、 If the system still does not work properly after troubleshooting and
restart. Please contact your local service provider.

79
TANK4000-ZOBOW

The electronic Power off the system and power on it again 30 seconds later. If the
Err-14 control eeprom is controller still fails to work properly, contact the local service provider
faulty or dial 4008876858.

Arm shaft motor 1、Turn off the system power, and turn it on again after 30 seconds.
Err-15
overspeed protection 2.、Check whether the arm shaft motor encoder and electronic control
are damaged or in other poor conditions. If so, replace them in time.
Arm shaft motor 3、If the system still does not work properly after troubleshooting and
Err-16 restart. Please contact your local service provider.
reverse

Turn off the system power, and then turn on the power again after 30
Pandel date
Err-17 seconds. If the controller still does not work properly, please contact
read/write failure
your local service provider

Arm shaft motor Check whether the arm shaft motor is stalled. If not, please contact your
Err-18
overload local service provider

TANK4000-ZOBOW
Turn off the system power, and then turn on the power again after 30
Err-19 Motor type mismatch seconds. If the controller still does not work properly, please contact
your local service provider
1、Please check whether the connection cable of the pedal speed
controller is drops off, loose, or damaged.
Err-20 Pedal error
2. If the system still does not work properly after troubleshooting and
restart.Please contact your local service provider.

Backstitch step motor


Err-21
hardware overcurrent

Backstitch step motor


Err-22
software overcurrent

Backstitch step motor


Err-23 current detection
circuit failure Turn off the system power, check the socket of the reverse sew motor,
and restart the electric control. If the error is still reported, please contact
Backstitch step motor the local service provider
Err-24
stalled

Backstitch step motor


Err-28
zero position fault

Reverse stitch
stepping motor
Err-29
encoder AB signal
abnormal

Password lock The machine has reached the set time. If further use is required, please
Err-30
shutdown alarm contact your local service provider.

80
TANK4000-ZOBOW

5.2 Safety alarm meter

Alarm code Description Solutions

Return machine head to normal position, to make sure safety


A-UP Alarm of safety switch
switch rebound

Alarm of machine head button with Turn off system power and change the light button of machine
ALR-1
short circuit head

ALR-2 Alarm when needle counting is fulled Press P key with short time, alarm will stop

ALR-3 Alarm when needle counting is fulled Press P key with short time, alarm will stop
TANK4000-ZOBOW

1、After the power switch is turned off, the panel will display
OFF, and it will return to normal after turning on the power
OFF Power off
again.
2、Please check if the input voltage is too low.

81
R4E-QIXING

R4E-QIXING(R4000) Operating Instructions

1、Key Description

Name Key Indicate

If click ➕,Stitch length increased.

R4E-QIXING
Stitch length setting
If click ➖,Stitch length decreased.

Start back-tacking If click, switch starting back seam (A, B segment) 1 time, starting back
sewing seam (A, B segment) 2 times or turn off.

End back-tacking If click, switch ending back seam (C, D segment) 1 time, ending back
sewing seam (C, D segment) 2 times or turn off.

Clamping function If click, set used or cancelled clamping function.

Needle stop position


If click, shift to the needle stop position (up position / down position).
selection

Press foot lifting after If click, set used or cancelled press foot lifting after trimming function.
trimming / Press foot
lifting after pause If long-press, set used or cancelled press foot lifting after pause function.

Free sewing/Thread If click, shift to free sewing


trimming If long-press, set used or cancelled thread trimming function.

If click, set used or cancelled press foot lifting function.


Press foot lifting/Auto
function If long-press, set used or cancelled auto function (Effective in multi-
segment mode).

W sewing/Multi- If click, shift to W sewing.


segment sewing If long-press, shift to Multi-segment sewing.

82
R4E-QIXING

If click, set to use front lock needle, back lock needle, front and back
Lock needle key lock needle or cancel front and back lock needle function. (The needle lock
function is tight seam)

Pattern sewing mode If click, switch the pattern sewing mode and pattern sewing editing.

Press this key can enter or exit the parameter setting interface. Save and
Function parameter
exit the selected parameter: Press this key after modifying the
edit
parameter value to exit and save the parameter.

The main interface, if clicked, increase the speed of 50 rpm each time.
Parameter increase
Parameter interface, if click, increase the parameter.

The main interface, if clicked, reduces the speed of 50 rpm each time.
Parameter decrease
Parameter interface, if click, decrease the parameter.
R4E-QIXING

Left Selection
Left selection parameter content
Parameter Content

Right Selection
Right selection parameter content
Parameter Content

Restore Factory Long-press can restore factory setting.

2、Auxiliary Function
2.1、 Parameter adjustment

2.1.1User parameter adjustment


Boot, long press key enter to user parameter mode. Press or to change parameter item, remove
cursor, the corresponding digit value is flashing, then press or to modify this digit value, when the cursor
is blinking at a numerical position, press key, the whole parameter value is flashing, save the parameter. Press
key again to exit.

2.1.2Technician parameter adjustment


In the off state, hold on key to turn on the machine (show P92) enter to technician parameter mode. Press
or change parameter item, remove cursor, the corresponding digit value is flashing, then press or to
modify this digit value, when the cursor is blinking at a numerical position, press key, the whole parameter
value is flashing, save parameter. Press key again to exit.

83
R4E-QIXING

2.2、Soft start
P14 adjustment in user parameters, the parameter is ON means open, the parameter is OFF means close (The default
value).
2.3、Needle stop position function setting
In the off state, press and hold key to enter the technician parameter mode (the P92 parameter interface is
displayed). Adjust the parameter to P72, manually rotate the handwheel to up position, the
value displayed will change with the change of the wheel position. Press key to save the current position (value)
as the up needle stop position and calculate down needle stop position automatically.

2.4、Stepper motor zero correction setting


In the shutdown state, press and hold key to boot into the technician parameter mode (display the P92
parameter interface). Adjust the parameter to item P129, use ordinary A4 paper to measure, the speed is 4000,
adjust the parameter to make the needle stick more than 10 stitches in place, and press the key to save; (if the
stitch length is along the seam, the number increases upwards, if the stitch length is reverse stitching, the number
decreases downward, the value is between -50 and -80.)

R4E-QIXING
2.5、Stitch length setting
In the shutdown state, press and hold key to boot into the technician parameter mode (display the P92 parameter
interface). Adjust the parameter to P197 (tacking stitch length compensation), adjust the stitch length to 5, use
ordinary A4 paper, speed 200 to measure, adjust the parameter so that the stitch length is 4-5.1mm, press to save,
(The larger the stitch pitch, the greater the stitch length, The stitch length of 1 value changed to about 0.05), then enter
the P198 (back-tacking stitch length compensation) parameter, use ordinary A4 paper, speed 200 to measure, press
and hold the back-tacking switch, speed 200, adjust parameters to make the sewing overlap more than 11 stitches,
press key to save; (the greater the value, the greater the back-tacking stitch length)

3、Parameter Definition
3.1 User Parameter (Turn on the machine and long-press P key to enter)

No. Items Range Default Description

P01 Maximum sewing speed(rpm) 100-5000 4000


The speed controller climbing slope setting.
P02 Set accelerated curve(%) 10-100 80 The large of slope value = the fast of the speed. The
small of slope value = the slow of the speed.
UP: Needle stops at up position
P03 Needle up/ down DN/UP DN
DN: Needle stops at down position
P04 Start back-tacking speed(rpm) 200-3200 1800

P05 End back-tacking speed(rpm ) 200-3200 1800

P06 W sewing speed(rpm) 200-3200 1800

P07 Soft start speed(rpm ) 200-1500 400

84
R4E-QIXING

Stitch numbers for soft start


P08 1-15 2
(needle)
Automatic multi-segment sewing Speed adjustment for automatic constant-stitch
P09 200-4000 3700
speed(rpm) sewing
ON: After executing the last multi-segment sewing,
the back-tacking sewing will be executed
automatically.
Automatic end back-tacking
Note: In other words, in any sewing mode, mending
sewing after multi-segment
P10 ON/OFF ON stitch function cannot be used.
sewing (without mending stitch
OFF: After executing the last multi-segment sewing,
function)
the back-tacking sewing function will not be
automatically executed, and the front step or full
back step must be performed again.
Start back-tacking running mode 0: Could be arbitrarily stop and start 1:
P12 0-1 1
Selection Automatically perform actions
CON: Start Back-Tacking is completed
Operation mode selection of the automatically continued for next action.
P13 CON/STP CON
end point of start back-tacking STP: After the number of stitches is completed, stop
sewing automatically.
P14 Slow start function selection ON/OFF OFF
R4E-QIXING

Speed limit of manual When the parameter is 0, the speed limit function is
P16 0-3200 3200
back-tacking OFF.
0: P41 parameter disable auto-count.
P17 Automatic count mode selection 1-9: P41 item counter automatically counts one
0-9 1
piece every 1-9 times of tangent.
Start back-tacking
P18 0-200 162 0~200 action gradually delay.
compensation 1
Start back-tacking
P19 0-200 162 0~200 action gradually delay.
compensation 2
End back-tacking running mode 0: Could be arbitrarily stop and start 1:
P20 0-1 1
selection Automatically perform actions
The position of the pedal for
P21 30-1000 520
running
The position of the pedal for
P22 30-1000 420
stopping
The position of the pedal for
P23 30-1000 270
presser foot lifting
The position of the pedal for The position of the pedal for thread trimming when
P24 30-500 130
thread trimming 1 presser foot function on

P25 End back-tacking compensation 0-200 162 0~200 action gradually delay.
3

P26 End back-tacking compensation 162 0~200 action gradually delay.


0-200
4
The position of the pedal for The position of the pedal for thread trimming when
P27 30-500 220
thread trimming 2 presser foot function off
W sewing running mode 0: Could be arbitrarily stop and start 1:
P28 0-1 1
selection Automatically perform actions
The strength of thread trimming
P29 1-45 20
stop
P32 W sewing compensation 5 0-200 162

85
R4E-QIXING

P33 W sewing compensation 6 0-200 162

A: Automatically perform actions


P34 Multi-segment sewing running A/M A
M: Could be arbitrarily stop and start
mode selection
0: OFF
Thread wiping function / Thread 1: Thread wiping function
P37 0-11 5
clamping function selection 2-11: Thread clamping function, the higher the value,
the stronger the action.
Automatic thread ON: With thread trimming OFF: Without thread
P38 ON/OFF ON
trimming function selection trimming
UP: When the sewing stops, the presser foot will lift
automatically
Automatic presser foot lifting
P39 DN/UP DN DN: When the sewing stops, the presser foot will
when pause function selection
not
lift automatically (Controlled by heeling pedal)
UP: When the sewing stops, the presser foot will lift
Automatic presser foot lifting automatically
P40 DN/UP DN
after trimming function selection DN: When the sewing stops, the presser foot will not
lift automatically (Controlled by heeling pedal)
The number of sewing completed pieces is displayed;

R4E-QIXING
P41 Counter display 0-9999 0 long press prameter decrease key to clear the
count;
N01 The control system version number I
N02 The panel version number
N03 Speed
N04 The pedal AD
N05 The mechanical angle(up position)
P42 Information display N01 N06 The mechanical angle(down position)
N07 Busbar voltage AD
N12 Kneeling device position sensor AD
N13 Presser foot height sensing AD
N14 The control system version number II
N15 Stepping version number
CW: Clockwise
P43 Direction of motor rotation CCW/CW CCW
CCW: Counter Clockwise

3.2、Technician Parameter (Hold P key to boot)

No. Items Range Default Description

P44 Brake strength during stopover 1-45 16 Adjustment of efforts while machine stop.
Motor stop with a reverse angle ON: Function on
P46 ON/OFF OFF
after trimming function OFF: Function off
After trimming, count from the up needle position
P47 Adjust the reverse angle when 40-200 160 and adjust the angle of the needle lift by reverse
motor stop after trimming rotation.
Minimum speed (Positioning
P48 100-500 200 Minimum speed limit adjustment
speed) (rpm)
P49 Thread trimming speed(rpm) 100-500 250 Adjust the motor speed during the trimming cycle
Foot lifter operation time to full
P50 10-990 200
output(ms)

86
R4E-QIXING

Presser foot lifter operate in duty cycle to save


Presser foot lifter operation duty
P51 1-50 37 electricity and protect the electromagnet from
cycle (%)
over-heat.
Delay the start of the motor to
Delay the start time, with automatic presser foot
P52 protect the lowering time of 10-990 120
down.
presser foot (ms)
0: OFF
1: Back pedaling and half back pedaling with lifting
Half back pedaling lifting presser
P53 0-2 1 presser foot.
foot function to cancel
2: half back pedaling without lifting presser foot,
back pedaling with lifting presser foot.
Thread trimming action time Completion of the thread trimming action required
P54 10-990 200
(ms) time.
Completion of the thread wiping action required
P55 Thread wiping action time(ms) 10-990 10
time.
0: always not to find the up needle position 1:
P56 Power on and positioning 0-1 1
always to find the up needle position
Presser foot solenoid protection Forced shutdown after hold time to prevent the
P57 1-60 10
time (s) electromagnet from being hot for a long time
R4E-QIXING

Up position adjustment, the needle will advance


P58 Up needle position adjustment 0-359 240 stop when the value decreased, the needle will
delay stop when the value increased.
Down position adjustment, the needle will advance
P59 Down needle position adjustment 0-359 050 stop when the value decreased, the needle will delay
stop when the value increased.
P60 Testing speed(rpm ) 100-4000 3500 Setting testing speed.
After setting A, continuous running at the speed of
P61 Testing A ON/OFF OFF
【P60.TV】
Option of Testing C, after setting press【060.TV】
P62 Testing B ON/OFF OFF to set the speed execute the cycle of
Start–Sewing–Stop without positioning function
Option of Testing C, after setting press【060.TV】
P63 Testing C ON/OFF OFF to set the speed execute the cycle of
Start–Sewing–Stop without positioning function
P64 Running time of testing B and C 1-250 30 Setting running time of testing B and C

P65 Stop time of testing B and C 1-250 10 Setting stop time of testing B and C
Machine protection switch 0: OFF
P66 0-1 1
selection 1: ON
P68 Maximum speed limit 100-5000 4000
The speed of pattern freedom
P69 100-3000 2000
sewing
P72 Up needle position adjustment 0-359 240
Down needle position
P73 0-359 240
adjustment
P76 Thread clamping full output time 0-990 4

87
R4E-QIXING

The start angle of thread


P78 1-359 130 Positioning angle when start clipping.
clamping
The stop angle of thread
P79 1-359 320 Positioning angle when finish clipping.
clamping
The start angle of thread Shear line infeed id angle setting(under defined as
P80 0-359 5
trimming 0°
P81 Presser foot release buffer time 1-800 200
The stop angle of thread Feeder back angle of thread trimming setting Down
P82 0-359 175
trimming position as 0°.
P83 Stopping strength after trimming 10-100 20
The distance of up and down
P86 15-345 170
position
P87 Wiping thread return delay time 10-990 50 Make sure the wiper return to its original position

P88 Stopover distance 10-100 30


Press the needle position key to read the initial
angle of encoder, the factory default was set, please
Correct the electrical angle of

R4E-QIXING
P92 0-1200 130 do not change the values (parameter value cannot be
motor
changed manually, random change it will result the
control box and motor abnormal or damaged).
The delay time of the half back
P93 10-900 100
pedaling function (ms)
P99 Starting tight seam stitch length 0-50 8 If the value is 10, the stitch length is 1.0

P100 Direction of starting tight seam 0-1 0


Pattern freedom sewing mode N0: OFF
P105 N0-N9 N0
selection N1-N9: Pattern freedom sewing mode
P107 Starting tight seam speed 100-2500 1000
Starting tight seam stitch
P108 0-12 2
number
The delay time before thread Interval time before entering thread wiping action
P109 5-990 5
wiping after finding the upper positioning
Make sure the thread trimming device returns to its
P110 Trimming back time (ms) 60-990 65
original position
0: Digital stitch length mode
P118 Stitch length display mode 0-1 0
1: inch stitch number mode
P123 Maximum stitch length limit 0-70 50
Back-tacking step motor zero-
P129 -500~500 -130
point correction
P131 Normal stitch length 0-50 35 Stitch length in normal sewing mode

P132 Manual close stitches distance 0-50 20


Foot lifting release buffer duty
P138 0-100 10
cycle (%)
Foot lifting release buffer delay
P139 0-200 5
time (ms)

88
R4E-QIXING

Tight seam mode selection:


0: OFF
P143 Tight seam mode selection 0-3 2
1: Starting tight seam 2: Ending tight seam 3: Full
function

P153 Ending tight seam stitch length 0-50 5 If the value is 10, the stitch length is 1.0

P154 Ending tight seam speed 100-2500 1800

0: Forward
P159 Direction of ending tight seam 0-1 0
1: Backward

P160 Ending tight seam stitches 0-12 2 When the parameter value is 0, the function off.

7: 1/2 stitch length 8: 1/4 stitch length 9: 1/8 stitch


length
P175 1/2 key method 7-12 7 10: Reverse 1/2 stitch length 11: Reverse 1/4 stitch
length
12: Reverse 1/8 stitch length
It is adjusted when main shaft at low speed, the
R4E-QIXING

Tacking stitch length larger the value is, the larger the stitch length is, it is
P197 -50~50 0
compensation used when the stitch length is inconsistent due to
mechanical error.
It is adjusted when main shaft at low speed, the
Back-tacking stitch length larger the value is, the larger the stitch length is, it is
P198 -50~50 0
compensation used when the stitch length is inconsistent due to
mechanical error.
Start sewing presser foot lifting 0: OFF
P201 0-1 0
switch 1: ON
The start angle of start sewing
P202 0-359 1
presser foot lifting
The stop angle of start sewing
P203 0-359 200
presser foot lifting
Start sewing presser foot lifting
P204 0-100 60
strength
Start sewing first stitch speed
P205 0-1500 600 The default 0 is off
limit
Start sewing second stitch speed
P206 0-2000 1200 The default 0 is off
limit
Start sewing third stitch speed
P207 0-2500 0 The default 0 is off
limit
0: Off
P208 Panel stitch length lock function 0-1 0 1: ON(+ key and - key on the main interface are
invalid)

Note: the initial value of parameters is for reference only, and the actual value of parameters is subject to the real object.

89
R4E-QIXING

4、 Error Code List

Error Code Problem description Measure

Turn off the machine, check the power supply voltage, or whether it exceeds
E01 Over-voltage the rated voltage used. If there are still errors, please replace the control box
and call for customer service.
Turn off the machine, check the power supply voltage, or whether it is lower
E02 Low-voltage than the rated voltage used. If there are still errors, please replace the control
box and call for customer service.
Turn off the power and check whether the connector is connected to the
operation panel and the cable condition, restart the system after returning it to
E03 CPU communication error
normal. If there are still errors, please replace the control box and call for
customer service.
Please turn off the power and check whether the connector is connected to the
Speed control unit connection speed controller and the cable condition, restart the system after returning it to
E05
is abnormal normal. If there are still errors, please replace the control box
and call for customer service.

R4E-QIXING
Please rotate handwheel to check if the spindle motor is locked. Check if the
encoder cable of the motor and the power cable of the motor are connected to
Main shaft motor rotating
E07 the connector. Check if the power supply voltage is normal and whether the
abnormally
sewing speed is too high. If it still does not work normally after the removal,
please replace the control box and call for customer service.
Solenoid over-current
E10 Turn off the system power supply, please check the solenoid is broken or not.
protection

E09 Turn off the system power supply, please check motor encoder connector if
Positioning signal error loose or fall off, restore it to normal then restart system. If there are still errors,
E11 please replace the motor and call for customer service.

Turn off the system power supply, please check motor encoder connector if
E14 Encoder signal error. loose or fall off, restore it to normal then restart system. If there are still errors,
please replace the motor and call for customer service.

Power module abnormal Turn off the power, and then turn it on again. If there are still errors, please
E15
over-current protection replace the control box and call for customer service.

Turn off the system power, check whether the machine head is opened, and
E17 Safety switch alarm
whether the ball switch in the control box is displaced or damaged.

Turn off the system power supply, please check motor encoder connector and
E20 Motor start failed motor power socket if loose or fall off, restore it to normal then restart system.
If there are still errors, please replace the motor and call for customer service.

Shutdown failure when The machine has reached the set time. If you need to continue using it, please
E30
password is locked contact your local service provider.

Crystal oscillator of panel Turn off the power and replace the panel PCB. If there are still errors, please
E40
abnormal call for customer service.

90
R4E-QIXING

Abnormal communication
Turn off the system power and restart. If you still get an error, please call for
E80 between the main CPU and the
customer service.
step driver CPU

Back-tacking step motor Turn off the power and check the step motor connector, then turn it on
E82
overcurrent again.If you still get an error, please call for customer service.

Back-tacking step motor Turn off the power and check the step motor connector, then turn it on again.
E84
encoder Z signal abnormal If you still get an error, please call for customer service.

Back-tacking step motor Turn off the power and check the step motor connector, then turn it on again.
E85
encoder AB signal abnormal If you still get an error, please call for customer service.

Turn off the power and check whether the connector connecting the step
Back-tacking step motor failed motor coding cable and the power cable is loose or fall off, restore it to
E86
to start normal and restart the system. If it still does not work properly, please
replace back-tacking step motor and call for customer service.
R4E-QIXING

Turn off the power and check whether back-tacking step motor is locked,
Back-tacking step motor
E87 restore it to normal and restart the system. If it still does not work properly,
locked-rotor
please replace back-tacking step motor and call for customer service.

Turn off the power, check whether the oil amount of the sewing machine is
Oil Low oil warning
too low, and restart the system after filling the oil amount.

Note:
1. Stepping motor encoder wire alarm troubleshooting: when alarm E84 please kindly check whether the encoder wire
black (ground wire), blue (zero position signal) and pink (power wire) fall off or not; when alarm E85 please kindly
check whether the encoder connector falls off or not, if not please kindly check whether the encoder wire black
(ground wire), brown (a signal) and orange (B signal) fall off or not; when the machine after start or normal operation
alarm E87 please kindly check the encoder connector falls off or not.
2.Stepping motor power wire alarm troubleshooting: when alarm E82 please kindly check whether the power wire red
(A power wire), blue (B power wire), green (C power wire) falls off or not; when starting up then alarm E82 please
kindly check whether the connector of power wire falls off or not; if not, please kindly check whether the blue (B
power wire), green (C power wire) falls off or not; when the machine after start or normal operation alarm E87 please
kindly check the power wire connector falls off or not.
If the above problem is that the wire or connector falls off, please disconnect the power supply and reconnect again. If
not, please refer above to solve.
3.The motor disc problem caused alarm troubleshooting: when alarm E85 and the above wire and connectors all not
falls off, then please kindly check whether the outer ring motor disc is covered by oil or not. If the outer ring motor
disc is covered by oil, please contact after-sales service to replace the motor disc.

91
R4200-QIXING

R4200-QIXING Operating Instructions

1、Key Description

Name Key Indicate

R4200-QIXING
If click ➕,stitch length increased
Stitch length setting
If click ➖,stitch length decreased

Presser foot height If click ➕,height of Presser foot lifting after pause increased
setting If click ➖,height of Presser foot lifting after pause decreased

Start back-tacking If click, switch starting back seam (A, B segment) 1 time, starting back
sewing / Clamping seam (A, B segment) 2 times or turn off.
function If long-press, set used or cancelled clamping function.
End back-tacking If click, switch ending back seam (C, D segment) 1 time, ending back seam
sewing / Needle stop (C, D segment) 2 times or turn off.
position selection If long-press, shift to the needle stop position (up position / down position).
If click, set to use front lock needle, back lock needle, front and back lock
needle or cancel front and back lock needle function. (The needle lock
Lock needle key /
function is tight seam)
Auto function
If long-press, set used or cancelled auto function (Effective in multi-
segment mode).

Pattern sewing mode / If click, switch the pattern sewing mode and pattern sewing editing.
Presser foot lifting If long-press, set used or cancelled presser foot lifting function.

W sewing / Multi- If click, shift to W sewing.


segment sewing If long-press, shift to multi-segment sewing.

Presser foot lifting


after trimming / If click, set used or cancelled presser foot lifting after trimming function.
Presser foot lifting If long-press, set used or cancelled presser foot lifting after pause function.
after pause

Free sewing / Thread If click, shift to free sewing


trimming If long-press, set used or cancelled thread trimming function.

92
R4200-QIXING

Without error:
1. If click, the boot speech switch is cyclically selected.
Boot speech / Voice
2. If long-press, the voice switch is cyclically selected.
function key
In the case of error:
If click, broadcast error codes and solutions directly.
Press this key can enter or exit the parameter setting interface.
Function parameter
Save and exit the selected parameter: Press this key after modifying the
edit
parameter value to exit and save the parameter.

The main interface, if clicked, increase the speed of 50 rpm each time.
Parameter increase
Parameter interface, if click, increase the parameter.

The main interface, if clicked, reduces the speed of 50 rpm each time.
Parameter decrease
Parameter interface, if click, decrease the parameter.

Left selection Left selection parameter content


R4200-QIXING

Right selection Right selection parameter content

Restore Factory Long-press can restore factory setting.

2、Auxiliary Function
2.1 Parameter adjustment

2.1.1User parameter adjustment


Boot, long press key enter to user parameter mode. Press or to change parameter item, remove
cursor, the corresponding digit value is flashing, then press or to modify this digit value, when the cursor
is blinking at a numerical position, press key, the whole parameter value is flashing, save the parameter. Press
key again to exit.

2.1.2Technician parameter adjustment


In the off state, hold on key to turn on the machine (show P92) enter to technician parameter mode. Press
or change parameter item, remove cursor, the corresponding digit value is flashing, then press or to
modify this digit value, when the cursor is blinking at a numerical position, press key, the whole parameter
value is flashing, save parameter. Press key again to exit.

2.2 Needle stop position function setting


In the off state, press and hold key to enter the technician parameter mode (the P92 parameter interface is
displayed). Adjust the parameter to P72, manually rotate the handwheel to up position, the
value displayed will change with the change of the wheel position. Press key to save the current position (value)
as the up needle stop position and calculate down needle stop position automatically.

93
R4200-QIXING

2.3 Stepper motor zero correction setting


In the shutdown state, press and hold key to boot into the technician parameter mode (display the P92
parameter interface). Adjust the parameter to item P129, use ordinary A4 paper to measure, the speed is 4000,
adjust the parameter to make the needle stick more than 10 stitches in place, and press the key to save; (if the
stitch length is along the seam, the number increases upwards, if the stitch length is reverse stitching, the number
decreases downward, the value is between -50 and -80.)
2.4 Stitch length setting
In the shutdown state, press and hold key to boot into the technician parameter mode (display the P92 parameter
interface). Adjust the parameter to P197 (tacking stitch length compensation), adjust the stitch length to 5, use
ordinary A4 paper, speed 200 to measure, adjust the parameter so that the stitch length is 4-5.1mm, press to save,
(The larger the stitch pitch, the greater the stitch length, The stitch length of 1 value changed to about 0.05), then enter
the P198 (back-tacking stitch length compensation) parameter, use ordinary A4 paper, speed 200 to measure, press
and hold the back-tacking switch, speed 200, adjust parameters to make the sewing overlap more than 11 stitches,
press key to save; (the greater the value, the greater the back-tacking stitch length)

R4200-QIXING
3、Parameter Definition
3.1 User Parameter (Turn on the machine and long-press P key to enter)

No. Items Range Default Description

P01 Maximum sewing speed(rpm) 100-5000 3700


The speed controller climbing slope setting.
The large of slope value = the fast of the
P02 Set accelerated curve(%) 10-100 80 speed.
The small of slope value = the slow of the
speed.
UP: Needle stops at up position
P03 Needle up/ down dn/UP dn
dn: Needle stops at down position
P04 Start back-tacking speed(rpm) 200-3200 1800

P05 End back-tacking speed(rpm ) 200-3200 1800

P06 W sewing speed(rpm) 200-3200 1800

P07 Soft start speed(rpm ) 200-1500 400


Stitch numbers for soft start
P08 1-15 2
(needle)
Automatic multi-segment Speed adjustment for automatic constant-
P09 200-4000 3700
sewing speed(rpm) stitch sewing
ON: After executing the last multi-segment
sewing, the back-tacking sewing will be
executed automatically.
Automatic end back-tacking Note: In other words, in any sewing mode,
sewing after multi-segment mending stitch function cannot be used.
P10 ON/OFF ON
sewing (without mending stitch OFF: After executing the last multi-segment
function) sewing, the back-tacking sewing function will
not be automatically executed, and the front
step or full back step must be performed
again.

94
R4200-QIXING

0: Controlled by foot pedal, can be stopped


Start back-tacking and started at will.
P12 0-1 1
running mode Selection 1: Touch the foot pedal to automatically
execute start back-tacking action.
CON: Start Back-Tacking is completed
Operation mode selection of the
automatically continued for next action.
P13 end point of start back-tacking CON/STP CON
STP: After the number of stitches is
sewing
completed, stop automatically.
P14 Slow start function selection ON/OFF OFF
0: OFF
1: Half stitch
2: One stitch
3: Continuous half stitch
P15 Back-tacking key method 0-7 5
4: Continuous one stitch
5: Back-tacking when machine stop or pause
6: Tight seam function
7: Two stitches
Speed limit of manual back- When the parameter is 0, the speed limit
P16 0-3200 3200
tacking function is OFF.
R4200-QIXING

0: P41 parameter disable auto-count.


P17 Automatic count mode selection 0-9 1 1-9: P41 item counter automatically counts
one piece every 1-9 times of tangent.
Start back-tacking
P18 0-200 135 0~200 action gradually delay.
compensation 1
Start back-tacking
P19 0-200 115 0~200 action gradually delay.
compensation 2
0: Artificial, controlled by foot pedal, can be
End back-tacking running mode stopped and started at will.
P20 0-1 1
selection 1: Automatic, touch the foot pedal to
automatically execute back-tacking action.
The position of the pedal for
P21 30-1000 520
running
The position of the pedal for
P22 30-1000 420
stopping
The position of the pedal for
P23 30-1000 270
presser foot lifting
The position of the pedal for The position of the pedal for thread trimming
P24 30-500 130
thread trimming 1 when presser foot function on
End back-tacking
P25 0-200 135 0~200 action gradually delay.
compensation 3
End back-tacking
P26 0-200 115 0~200 action gradually delay.
compensation 4
The position of the pedal for The position of the pedal for thread trimming
P27 30-500 220
thread trimming 2 when presser foot function off
0: Controlled by foot pedal, can be stopped
W sewing running mode and started at will.
P28 0-1 1
selection 1: Touch the foot pedal to automatically
execute back-tacking action.
The strength of thread trimming
P29 1-45 20
stop
The highness of presser foot lifting after
Half back pedaling lifting
P30 1-13 9 pause and half back pedaling lifting presser
presser foot highness
foot
The highest of presser foot lift The highness of presser foot lift after
P31 1-13 9
highness trimming

95
R4200-QIXING

P32 W sewing compensation 5 0-200 135

P33 W sewing compensation 6 0-200 115


A: Touch the foot pedal to automatically
Multi-segment sewing execute constant-stitch sewing action.
P34 A/n A
running mode selection n: Controlled by foot pedal, can be stopped
and started at will.
Strength of electronic thread 0-11: Thread clamping function, the higher
P37 0-11 5
clamping the value, the stronger the action.
Automatic thread ON: With thread trimming
P38 ON/OFF ON
trimming function selection OFF: Without thread trimming
UP: When the sewing stops, the presser foot
Automatic presser foot will lift automatically
P39 lifting when pause dn/UP dn dn: When the sewing stops, the presser foot
function selection will not lift automatically (Controlled by
heeling pedal)
UP: When the sewing stops, the presser foot
Automatic presser foot will lift automatically

R4200-QIXING
P40 lifting after trimming dn/UP dn dn: When the sewing stops, the presser foot
function selection will not lift automatically (Controlled by
heeling pedal)
The number of sewing completed pieces is
P41 Counter display 0-9999 0 displayed; long press parameter decrease key
to clear the count;
N01 The control system version number I
N02 The panel version number
N03 Speed
N04 The pedal AD
N05 Upper positioning angle
N06 Stepping current monitoring
N07 Busbar voltage AD
N08 Error code record/electromagnet
detection mode
N10 The control system minor version
P42 Information display N01-N18 N01 number
N11 Oil level sensing
N12 Kneeling device position sensor AD
N13 Presser foot height sensing AD
N14 The control system version number II
N15 Stepping version number
N16 Current value of thread trimming
stepping motor
N17 Number of needles for maintenance
operation (10,000 needles) *10
N20 The panel minor version number
CW: Clockwise
P43 Direction of motor rotation CCW/CW CCW
CCW: Counter Clockwise

96
R4200-QIXING

3.2 Technician Parameter (Hold P key to boot)

No. Items Range Default Description

P44 Brake strength during stopover 1-45 16 Adjustment of efforts while machine stop.

P45 Pedal curve 0-2 0 Pedal acceleration curve


Motor stop with a reverse angle ON: Function on
P46 ON/OFF OFF
after trimming function OFF: Function off
After trimming, count from the up needle
Adjust the reverse angle when
P47 40-200 160 position and adjust the angle of the needle lift
motor stop after trimming
by reverse rotation.
Minimum speed (Positioning
P48 100-500 200 Minimum speed limit adjustment
speed) (rpm)
Adjust the motor speed during the trimming
P49 Thread trimming speed(rpm) 100-500 250
cycle
0: OFF
Half back pedaling 1: Back pedaling and half back pedaling with
P53 lifting presser foot function to 0-2 1 lifting presser foot.
cancel 2: half back pedaling without lifting presser
R4200-QIXING

foot, back pedaling with lifting presser foot.


0: always not to find the up needle position
P56 Power on and positioning 0-1 1
1: always to find the up needle position
Up position adjustment, the needle will
advance stop when the value decreased, the
P58 Up needle position adjustment 0-359 240
needle will delay stop when the value
increased.
Down position adjustment, the needle will
Down needle position advance stop when the value decreased, the
P59 0-359 50
adjustment needle will delay stop when the value
increased.
P60 Testing speed(rpm ) 100-4000 3500 Setting testing speed.
After setting A, continuous running at the
P61 Testing A ON/OFF OFF
speed of 【P60.TV】
Option of Testing B, after setting press
P62 Testing B ON/OFF OFF 【P60. TV】to set the speed execute the
cycle of Start – Sewing –Stop - Trimming
Option of Testing C, after setting press
【060.TV】to set the speed execute the
P63 Testing C ON/OFF OFF
cycle of Start – Sewing –Stop without
positioning function
P64 Running time of testing B and C 1-250 30 Setting running time of testing B and C

P65 Stop time of testing B and C 1-250 10 Setting stop time of testing B and C
0: OFF
Machine protection switch
P66 0-2 1 1: Testing zero signal
selection
2: Testing positive signal
P68 Maximum speed limit 100-5000 3700
The speed of pattern freedom
P69 100-3000 2000
sewing
Correction stitches distance of
P71 0-50 30
manual button A
P72 Up needle position adjustment 0-359

97
R4200-QIXING

Down needle position


P73 0-359
adjustment
Thread clamping full output
P76 0-990 4
time
The start angle of thread
P78 10-150 130 Positioning angle when start clipping.
clamping
The stop angle of thread
P79 160-359 320 Positioning angle when finish clipping.
clamping
The parameter value can be saved only
P82 Trimming start angle 0-359 85
between 70 and 100.
P83 Stopping strength after trimming 10-100 20
The distance of up and down
P86 15-345 170
position
P88 Stopover distance 10-100 30
Press the needle position key to read the
initial angle of encoder, the factory default
Correct the electrical angle of was set, please do not change the values
P92 0-1200 130
motor (parameter value cannot be changed
manually, random change it will result the

R4200-QIXING
control box and motor abnormal or damaged).
The delay time of the half back
P93 10-900 100
pedaling function (ms)
P99 Starting tight seam stitch length 0-50 8 If the value is 10, the stitch length is 1.0

P100 Direction of starting tight seam 0-1 0


The start angle of thread Thread slacking start angle (defined as
P101 1-359 30
slacking 0°under calculation)
Thread slacking end angle (defined as
The stop angle of thread
P102 1-359 180 0°under calculation, must be greater than
slacking
P101 parameter value)
Pattern freedom sewing mode N0: OFF
P105 N0-N9 N0
selection N1-N9: Pattern freedom sewing mode
P106 Presser foot lifting speed 150-600 350

P107 Starting tight seam speed 100-2500 1000


Starting tight seam stitch When the parameter value is 0, ending tight
P108 0-12 2
number seam function is closed
Make sure the thread trimming device returns
P110 Trimming back time (ms) 60-990 65
to its original position
Clamp function without any
P111 0-1 0
thrum switch
The start angle of thread wiping
P112 with clamp function without any 1-200 160
thrum
The duration of thread wiping
P113 with clamp function without any 15-40 30
thrum
The return back time of hook
P114 thread with clamp function 0-990 30
without any thrum
Duty cycle for hook thread with
P115 clamp function without any 0-100 80 0: Function off
thrum

98
R4200-QIXING

The suction time for clamp


P116 0-5000 60
function without any thrum
0: Digital stitch length mode
P118 Stitch length display mode 0-1 0
1: 1 inch stitch number mode
Compensation of thread
clamping angle for free sewing
P121 0-359 10
with clamp function without any
thrum
Motor reset protection angle for
P122 0-200 120
main shaft start
P123 Maximum stitch length limit 0-70 50 If the value is 50, the stitch length is 5.0mm
Back-tacking stepping motor
P129 -999~999 -130
zero-point correction
P131 Normal stitch length 0-50 35 Stitch length in normal sewing mode

P132 Manual close stitches distance 0-50 20


Presser foot zero-point
P134 0~3599 740
correction
Tight seam mode selection:
R4200-QIXING

0: OFF
P143 Tight seam mode selection 0-3 0 1: Starting tight seam
2: Ending tight seam
3: Full function
P148 Trimming step return speed 100-800 200

P151 Presser foot lift holding current 0-12 12

P153 Ending tight seam stitch length 0-50 5 If the value is 10, the stitch length is 1.0

P154 Ending tight seam speed 100-2500 1800


0: Forward
P159 Direction of ending tight seam 0-1 0
1: Backward
When the parameter value is 0, the function
P160 Ending tight seam stitches 0-12 2
off.
0: OFF
1: With voice navigation and key tone
Key tone and voice navigation 2: With key tone but Without voice
P167 0-3 1
selection navigation
3: With voice navigation but without key
tone
0: OFF
P168 Voice settings 0-2 1 1: Chinese
2: English
0: OFF
P169 Boot speech switch 0-1 1
1: ON
0: OFF
1: Half stitch
2: One stitch
3: Continuous half stitch
P174 Mending stitch key method 0-7 3
4: Continuous one stitch
5: Back-tacking when machine stop or pause
6: Tight seam function
7:Two stitches

99
R4200-QIXING

7: 1/2 stitch length


8: 1/4 stitch length
9: 1/8 stitch length
P175 1/2 key method 7-12 7
10: Reverse 1/2 stitch length
11: Reverse 1/4 stitch length
12: Reverse 1/8 stitch length
It is adjusted when main shaft at low speed,
Tacking stitch length the larger the value is, the larger the stitch
P197 -50~50 0
compensation length is, it is used when the stitch length is
inconsistent due to mechanical error.
It is adjusted when main shaft at low speed,
Back-tacking stitch length the larger the value is, the larger the stitch
P198 -50~50 0
compensation length is, it is used when the stitch length is
inconsistent due to mechanical error.
Adjust the number of stitches in
P199 -99-99 0
the first segment of bar-tacking
Adjust the number of stitches in
P200 -99-99 0
the last segment of bar-tacking
Start sewing first stitch speed
P205 0-1500 600 The default 0 is off
limit

R4200-QIXING
Start sewing second stitch speed
P206 0-2000 1200 The default 0 is off
limit
Start sewing third stitch speed
P207 0-2500 0 The default 0 is off
limit
0: Off
P208 Panel stitch length lock function 0-1 0 1: ON(+ key and - key on the main interface
are invalid)
The start angle of thread
P214 slacking with clamp function 1 1 It is nonadjustable
without any thrum
The stop angle of thread
P215 slacking with clamp function 1-180 65
without any thrum
The start angle of clamping
P216 when start back-tacking sewing 1-359 100
and W sewing function on
The stop angle of clamping
P217 when start back-tacking sewing 1-359 270
and W sewing function on
The start angle of clamping
P218 when starting tight seam 1-359 130
function on
The stop angle of clamping
P219 when starting tight seam 1-359 320
function on
The switch of each constant
P230 stitch sewing and start or end 0-1 0
back-tacking sewing
Compensation of thread
clamping angle with clamp
P231 function without any thrum 0-20 0
when start back-tacking sewing
off
The start angle of thread
P232 clamping with clamp function 5-359 280
without any thrum

100
R4200-QIXING

The stop angle of thread


P233 clamping with clamp function 10-359 359
without any thrum
When in free sewing at slow
speed, the compensatory angle
P234 0-359 27
of thread clamping with clamp
function without any thrum
Clamp function without any
P248 100-800 150
thrum speed limit

Note: the initial value of parameters is for reference only, and the actual value of parameters is subject to the real
object.

3、 Error Code List


Error
Problem description Measure
Code
Turn off the machine, check the power supply voltage, or whether it
E01 Over-voltage exceeds the rated voltage used. If there are still errors, please replace the
control box and call for customer service.
R4200-QIXING

Turn off the machine, check the power supply voltage, or whether it is
E02 Low-voltage lower than the rated voltage used. If there are still errors, please replace the
control box and call for customer service.
Turn off the power and check whether the connector is connected to the
operation panel and the cable condition, restart the system after returning it
E03 CPU communication error
to normal. If there are still errors, please replace the control box and call
for customer service.
Please turn off the power and check whether the connector is connected to
Speed control unit the speed controller and the cable condition, restart the system after
E05
connection is abnormal returning it to normal. If there are still errors, please replace the control
box and call for customer service.
Please rotate handwheel to check if the spindle motor is locked. Check if
the encoder cable of the motor and the power cable of the motor are
Main shaft motor rotating connected to the connector. Check if the power supply voltage is normal
E07
abnormally and whether the sewing speed is too high. If it still does not work normally
after the removal, please replace the control box and call for customer
service.
Solenoid over-current Turn off the system power supply, please check the solenoid is broken or
E10
protection not.

E09 Turn off the system power supply, please check motor encoder connector
Positioning signal error if loose or fall off, restore it to normal then restart system. If there are still
E11 errors, please replace the motor and call for customer service.

Turn off the system power supply, please check motor encoder connector
E14 Encoder signal error. if loose or fall off, restore it to normal then restart system. If there are still
errors, please replace the motor and call for customer service.
Power module abnormal Turn off the power, and then turn it on again. If there are still errors, please
E15
over-current protection replace the control box and call for customer service.
Turn off the system power, check whether the machine head is opened,
E17 Safety switch alarm
and whether the ball switch in the control box is displaced or damaged.

101
R4200-QIXING

Turn off the system power supply, please check motor encoder connector
and motor power socket if loose or fall off, restore it to normal then restart
E20 Motor start failed
system. If there are still errors, please replace the motor and call for
customer service.
Shutdown failure when The machine has reached the set time. If you need to continue using it,
E30
password is locked please contact your local service provider.
Crystal oscillator of panel Turn off the power and replace the panel PCB. If there are still errors,
E40
abnormal please call for customer service.
Abnormal communication
Turn off the system power and restart. If you still get an error, please call
E80 between the main CPU and
for customer service.
the step driver CPU
Back-tacking step motor Turn off the power and check the step motor connector, then turn it on
E82
overcurrent again. If you still get an error, please call for customer service.
Back-tacking step motor Turn off the power and check the step motor connector, then turn it on
E84
encoder Z signal abnormal again. If you still get an error, please call for customer service.
Back-tacking step motor Turn off the power and check the step motor connector, then turn it on
E85
encoder AB signal abnormal again. If you still get an error, please call for customer service.

R4200-QIXING
Turn off the power and check whether the connector connecting the step
Back-tacking step motor motor coding cable and the power cable is loose or fall off, restore it to
E86
failed to start normal and restart the system. If it still does not work properly, please
replace back-tacking step motor and call for customer service.
Turn off the power and check whether back-tacking step motor is locked,
Back-tacking step motor
E87 restore it to normal and restart the system. If it still does not work properly,
locked-rotor
please replace back-tacking step motor and call for customer service.

Note: 1. Stepping motor encoder wire alarm troubleshooting:


When alarm E84 and E94 please kindly check whether the encoder wire black (ground wire), blue (zero position
signal) and pink (power wire) fall off or not;
When alarm E85 and E95 please kindly check whether the encoder connector falls off or not, if not please kindly
check whether the encoder wire black (ground wire), brown (a signal) and orange (B signal) fall off or not;
When the machine after start or normal operation alarm E87 and E97, please kindly check the encoder connector
falls off or not.
2. Stepping motor power wire alarm troubleshooting:
When alarm E82 and E92 please kindly check whether the power wire red (A power wire), blue (B power wire),
green (C power wire) falls off or not;
When starting up then alarm E82 and E92 please kindly check whether the connector of power wire falls off or
not; if not, please kindly check whether the blue (B power wire), green (C power wire) falls off or not;
When the machine after start or normal operation alarm E87 and E97 please kindly check the power wire
connector falls off or not.
If the above problem is that the wire or connector falls off, please disconnect the power supply and reconnect again. If
not, please refer above to solve.
3. The motor disc problem caused alarm troubleshooting:
When alarm E85 and E95, and the above wire and connectors all not falls off, then please kindly check whether
the outer ring motor disc is covered by oil or not. If the outer ring motor disc is covered by oil, please contact after-
sales service to replace the motor disc.

102
R5E-QIXING

R5E-QIXING Operating Instructions

1、Key Description
R5E-QIXING

Name Key Indicate

If click ➕,Stitch length increases by 0.1mm each time


Stitch length setting
If click ➖,Stitch length decreases by 0.1mm each time.

Start back-tacking If click, switch starting back seam (A, B segment) 1 time, starting back
sewing seam (A, B segment) 2 times or turn off.

End back-tacking If click, switch ending back seam (C, D segment) 1 time, ending back seam
sewing (C, D segment) 2 times or turn off.

Needle stop position


If click, shift to the needle stop position (up position / down position).
selection

If click, set used or cancelled clamping function.


Clamping function /
If long-press, set used or cancelled auto function (Effective in multi-
Auto function
segment mode).
Press foot lifting after
If click, set used or cancelled press foot lifting after trimming function.
trimming / Press foot
If long-press, set used or cancelled press foot lifting after pause function.
lifting after pause

Free sewing / Thread If click, shift to free sewing


trimming If long-press, set used or cancelled thread trimming function.

W sewing / Multi- If click, shift to W sewing.


segment sewing If long-press, shift to Multi-segment sewing.

If click, set to use front lock needle, back lock needle, front and back lock
Lock needle key needle or cancel front and back lock needle function. (The needle lock
function is tight seam)

103
R5E-QIXING

Without error:
1. If click, the boot speech switch is cyclically selected.
Boot speech / Voice
2. If long-press, the voice switch is cyclically selected.
function key
In the case of error:
If click, broadcast error codes and solutions directly.

Pattern sewing mode If click, switch the pattern sewing mode and pattern sewing editing.

Press this key can enter or exit the parameter setting interface.
Function parameter
Save and exit the selected parameter: Press this key after modifying the
edit
parameter value to exit and save the parameter.

The main interface, if clicked, increase the speed of 50 rpm each time.
Parameter increase
Parameter interface, if click, increase the parameter.

The main interface, if clicked, reduces the speed of 50 rpm each time.
Parameter decrease
Parameter interface, if click, decrease the parameter.

R5E-QIXING
Left Selection
Left selection parameter content
Parameter Content

Right Selection
Right selection parameter content
Parameter Content

Restore Factory Long-press can restore factory setting.

2、Auxiliary Function
2.1 Parameter adjustment

2.1.1User parameter adjustment


Boot, long press key enter to user parameter mode. Press or to change parameter item, remove
cursor, the corresponding digit value is flashing, then press or to modify this digit value, when the cursor
is blinking at a numerical position, press key, the whole parameter value is flashing, save the parameter. Press
key again to exit.

2.1.2Technician parameter adjustment


In the off state, hold on key to turn on the machine (show P92) enter to technician parameter mode. Press
or change parameter item, remove cursor, the corresponding digit value is flashing, then press or to
modify this digit value, when the cursor is blinking at a numerical position, press key, the whole parameter
value is flashing, save parameter. Press key again to exit.

2.2、Soft start
P14 adjustment in user parameters, the parameter is ON means open, the parameter is OFF means close (The default
value).

104
R5E-QIXING

2.3、Needle stop position function setting


In the off state, press and hold key to enter the technician parameter mode (the P92 parameter interface is
displayed). Adjust the parameter to P72, manually rotate the handwheel to up position, the
value displayed will change with the change of the wheel position. Press key to save the current position (value)
as the up needle stop position and calculate down needle stop position automatically.

2.4、Stepper motor zero correction setting


In the shutdown state, press and hold key to boot into the technician parameter mode (display the P92
parameter interface). Adjust the parameter to item P129, use ordinary A4 paper to measure, the speed is 4000,
adjust the parameter to make the needle stick more than 10 stitches in place, and press the key to save; (if the
stitch length is along the seam, the number increases upwards, if the stitch length is reverse stitching, the number
decreases downward, the value is between -50 and -80.)
2.5、Stitch length setting
In the shutdown state, press and hold key to boot into the technician parameter mode (display the P92 parameter
interface). Adjust the parameter to P197 (tacking stitch length compensation), adjust the stitch length to 5, use
R5E-QIXING

ordinary A4 paper, speed 200 to measure, adjust the parameter so that the stitch length is 4-5.1mm, press to save,
(The larger the stitch pitch, the greater the stitch length, The stitch length of 1 value changed to about 0.05), then enter
the P198 (back-tacking stitch length compensation) parameter, use ordinary A4 paper, speed 200 to measure, press
and hold the back-tacking switch, speed 200, adjust parameters to make the sewing overlap more than 11 stitches,
press key to save; (the greater the value, the greater the back-tacking stitch length)

3、Parameter Definition
3.1 User Parameter (Turn on the machine and long-press P key to enter)

No. Items Range Default Description

P01 Maximum sewing speed(rpm) 200-5000 4000


The speed controller climbing slope setting.
P02 Set accelerated curve(%) 10-100 80 The large of slope value = the fast of the speed.
The small of slope value = the slow of the speed.
UP: Needle stops at up position
P03 Needle up/ down UP/DN DN
DN: Needle stops at down position
Start back-tacking speed
P04 200-3200 2000
(rpm)
End back-tacking speed
P05 200-3200 2000
(rpm )
P06 W sewing speed(rpm) 200-3200 2000

P07 Soft start speed(rpm ) 200-1500 400


Stitch numbers for soft start
P08 1-15 2
(needle)
Automatic multi-segment Speed adjustment for automatic constant-stitch
P09 200-4000 3700
sewing speed(rpm) sewing

105
R5E-QIXING

ON: After executing the last multi-segment


sewing, the back-tacking sewing will be executed
automatically.
Automatic end back-tacking
Note: In other words, in any sewing mode,
sewing after multi-segment
P10 ON/OFF ON mending stitch function cannot be used.
sewing (without mending
OFF: After executing the last multi-segment
stitch function)
sewing, the back-tacking sewing function will not
be automatically executed, and the front step or
full back step must be performed again.
Start back-tacking 0: Could be arbitrarily stop and start
P12 0-1 1
running mode Selection 1: Automatically perform actions
CON: Start Back-Tacking is completed
Operation mode selection of
automatically continued for next action.
P13 the end point of start back- CON/STP CON
STP: After the number of stitches is completed,
tacking sewing
stop automatically.
P14 Slow start function selection ON/OFF OFF
0: OFF
1: Half stitch
2: One stitch

R5E-QIXING
P15 Mending stitch mode 0-6 5 3: Continuous half stitch
4: Continuous one stitch
5: Back-tacking when machine stop or pause
6: Tight seam function
Speed limit of manual back- When the parameter is 0, the speed limit function
P16 0-3200 0
tacking is OFF.
0: P41 parameter disable auto-count.
Automatic count mode
P17 0-9 1 1-9: P41 item counter automatically counts one
selection
piece every 1-9 times of tangent.
Start back-tacking
P18 0-200 162 0~200 action gradually delay.
compensation 1
Start back-tacking
P19 0-200 162 0~200 action gradually delay.
compensation 2
End back-tacking 0: Could be arbitrarily stop and start
P20 0-1 1
running mode selection 1: Automatically perform actions
The position of the pedal for
P21 30-1000 520
running
The position of the pedal for
P22 30-1000 420
stopping
The position of the pedal for
P23 30-1000 270
presser foot lifting
The position of the pedal for
P24 30-500 130
thread trimming
End back-tacking
P25 0-200 162 0~200 action gradually delay.
compensation 3
End back-tacking
P26 0-200 162 0~200 action gradually delay.
compensation 4
W sewing running mode 0: Could be arbitrarily stop and start
P28 0-1 1
selection 1: Automatically perform actions
The strength of thread
P29 1-45 20
trimming stop
P32 W sewing compensation 5 0-200 162

106
R5E-QIXING

P33 W sewing compensation 6 0-200 162


Multi-segment sewing A: Automatically perform actions
P34 A/M A
running mode selection M: Could be arbitrarily stop and start
0: OFF
1: Thread release when presser foot lifting
Thread release when presser
P35 0-2 0 function ON, thread release when pause function
foot lifting function setting
OFF
2: Full function
Thread slacking function 0: OFF
P36 0-1 1
selection 1: ON
0: OFF
Thread wiping function /
1: Thread wiping function
P37 Thread 0-11 8
2-11: Thread clamping function, the higher the
clamping function selection
value, the stronger the action.
Automatic thread ON: With thread trimming
P38 ON/OFF ON
trimming function selection OFF: Without thread trimming
UP: When the sewing stops, the presser foot will
Automatic presser foot lift automatically
P39 lifting when pause UP/DN DN DN: When the sewing stops, the presser foot will
R5E-QIXING

function selection not lift automatically (Controlled by heeling


pedal)
UP: When the sewing stops, the presser foot will
Automatic presser foot lift automatically
P40 lifting after trimming UP/DN DN DN: When the sewing stops, the presser foot will
function selection not lift automatically (Controlled by heeling
pedal)
The number of sewing completed pieces is
P41 Counter display 0-9999 displayed; long press parameter decrease key to
clear the count;
N01 The control system version number I
N02 The panel version number
N03 Speed
N04 The pedal AD
N05 The mechanical angle(up position)
P42 Information display N01 N06 The mechanical angle(down position)
N07 Busbar voltage AD
N12 Kneeling device position sensor AD
N13 Presser foot height sensing AD
N14 The control system version number II
N15 Stepping version number
CCW/C CW: Clockwise
P43 Direction of motor rotation CCW
W CCW: Counter Clockwise

3.2 Technician Parameter (Hold P key to boot)

No. Items Range Default Description


Brake strength during
P44 1-45 16 Adjustment of efforts while machine stop.
stopover
Motor stop with a reverse ON: Function on
P46 ON/OFF OFF
angle after trimming function OFF: Function off
After trimming, count from the up needle
Adjust the reverse angle when
P47 50-200 160 position and adjust the angle of the needle lift by
motor stop after trimming
reverse rotation.

107
R5E-QIXING

Minimum speed (Positioning


P48 100-500 200 Minimum speed limit adjustment
speed) (rpm)
P49 Thread trimming speed(rpm) 100-500 250 Adjust the motor speed during the trimming cycle
Foot lifter operation time to
P50 10-990 200
full output(ms)
Presser foot lifter operate in duty cycle to save
Presser foot lifter operation
P51 10-50 30 electricity and protect the electromagnet from
duty cycle (%)
over-heat.
Delay the start of the motor to
Delay the start time, with automatic presser foot
P52 protect the lowering time of 10-990 120
down.
presser foot (ms)
0: OFF
Half back pedaling 1: Back pedaling and half back pedaling with
P53 lifting presser foot function to 0-2 1 lifting presser foot.
cancel 2: half back pedaling without lifting presser foot,
back pedaling with lifting presser foot.
Thread trimming action time Completion of the thread trimming action
P54 10-990 200
(ms) required time.
Thread wiping action time Completion of the thread wiping action required
P55 10-990 10

R5E-QIXING
(ms) time.
0: always not to find the up needle position
P56 Power on and positioning 0-1 1
1: always to find the up needle position
Presser foot solenoid Forced shutdown after hold time to prevent the
P57 1-60 5
protection time (s) electromagnet from being hot for a long time
Up position adjustment, the needle will advance
P58 Up needle position adjustment 0-359 180 stop when the value decreased, the needle will
delay stop when the value increased.
Down position adjustment, the needle will
Down needle position
P59 0-359 350 advance stop when the value decreased, the
adjustment
needle will delay stop when the value increased.
P60 Testing speed(rpm ) 100-4000 3500 Setting testing speed.
After setting A, continuous running at the speed
P61 Testing A ON/OFF OFF
of 【P60.TV】
Option of Testing B, after setting press 【P60.
P62 Testing B ON/OFF OFF TV】to set the speed execute the cycle of Start –
Sewing –Stop - Trimming
Option of Testing C, after setting press【060.TV】
P63 Testing C ON/OFF OFF to set the speed execute the cycle of Start –
Sewing –Stop without positioning function
Running time of testing B and
P64 1-250 30 Setting running time of testing B and C
C
P65 Stop time of testing B and C 1-250 10 Setting stop time of testing B and C
0: Disable
Machine protection switch
P66 0-2 1 1: Testing zero signal
selection
2: Testing positive signal
P68 Maximum speed limit 100-5000 4000
The speed of pattern freedom
P69 100-3000 2000
sewing
Correction stitches distance of
P71 0-50 30
manual button A

108
R5E-QIXING

P72 Up needle position adjustment 0-359


Down needle position
P73 0-359
adjustment
Brake strength of back-tacking
P76 0-5 0
step motor
The start angle of thread
P78 5-359 100 Positioning angle when start clipping.
clamping
The stop angle of thread
P79 5-359 270 Positioning angle when finish clipping.
clamping
The start angle of thread Shear line infeed id angle setting(under defined
P80 5-359 5
trimming as 0°)
Presser foot release buffer
P81 1-800 200
time
The stop angle of thread Feeder back angle of thread trimming setting
P82 5-359 175
trimming Down position as 0°.
Stopping strength after
P83 10-100 20
trimming
The distance of up and down
P86 15-345 170
position
R5E-QIXING

Wiping thread return delay


P87 10-990 50 Make sure the wiper return to its original position
time
P88 Stopover distance 10-100 30
Alternating current (AC) over-
P89 500-1023 880
voltage value setting
Press the needle position key to read the initial
angle of encoder, the factory default was set,
Correct the electrical angle of please do not change the values (parameter value
P92 0-1200 430
motor cannot be changed manually, random change it
will result the control box and motor abnormal or
damaged).
The delay time of the half
P93 10-900 100
back pedaling function (ms)
Starting tight seam stitch
P99 0-50 8 If the value is 10, the stitch length is 1.0
length
Direction of starting tight
P100 0-1 0
seam
The start angle of thread Thread slacking start angle (defined as 0°under
P101 1-359 30
slacking calculation)
Thread slacking end angle (defined as 0°under
The stop angle of thread
P102 1-359 180 calculation, must be greater than P101 parameter
slacking
value)
P103 Thread slacking strength 1-5 3
Pattern freedom sewing mode N0: OFF
P105 0-9 N0
selection N1-N9: Pattern freedom sewing mode
P107 Starting tight seam speed 100-2500 1800
Starting tight seam stitch
P108 0-12 2
number
The delay time before thread Interval time before entering thread wiping action
P109 5-990 5
wiping after finding the upper positioning

109
R5E-QIXING

Make sure the thread trimming device returns to


P110 Trimming back time (ms) 60-990 65
its original position
Clamp function without any
P111 0-1 0
thrum switch
The delay time before hook
P112 thread with clamp function 0-990 100
without any thrum
The hook thread action time
P113 with clamp function without 0-990 30
any thrum
The return back time of hook
P114 thread with clamp function 0-990 30
without any thrum
Duty cycle for hook thread
P115 with clamp function without 0-100 80 0: Function off
any thrum
The suction time for clamp
P116 0-5000 1000
function without any thrum
Duty cycle for pull thread with
P117 clamp function without any 0-100 80

R5E-QIXING
thrum
Electromagnet over-current
P119 0-1 0 0: OFF 1: ON
protection selection
P123 Maximum stitch length limit 0-50 50
Back-tacking step motor zero- -500~
P129 -65
point correction 500
P131 Normal stitch length 0-50 35 Stitch length in normal sewing mode

P132 Manual close stitches distance 0-50 20

P133 Layer seam stitch length 0-50 40


Foot lifting release buffer duty
P138 0-100 20
cycle (%)
Foot lifting release buffer
P139 0-200 10
delay time (ms)
Tight seam mode selection:
0: OFF
P143 Tight seam mode selection 0-3 2 1: Starting tight seam
2: Ending tight seam
3: Full function
High-speed tacking stitch The larger the value, the smaller the high-speed
P144 -50~50 0
length compensation stitch length.
High-speed back-tacking The larger the value, the smaller the high-speed
P145 -50~50 0
stitch length compensation stitch length.
Ending tight seam stitch
P153 0-50 5 If the value is 10, the stitch length is 1.0
length
P154 Ending tight seam speed 100-2500 1800
0: Forward
P159 Direction of ending tight seam 0-1 0
1: Backward
P160 Ending tight seam stitches 0-12 2 When the parameter value is 0, the function off.

110
R5E-QIXING

0: OFF
Key tone and voice navigation 1: With voice navigation and key tone
P167 0-3 1
selection 2: With key tone but Without voice navigation
3: With voice navigation but without key tone
0: OFF
P168 Voice settings 0-2 1 1: Chinese
2: English
0: OFF
P169 Boot speech switch 0-1 1
1: ON
It is adjusted when main shaft at low speed, the
Tacking stitch length larger the value is, the larger the stitch length is,
P197 -50~50 0
compensation it is used when the stitch length is inconsistent
due to mechanical error.
It is adjusted when main shaft at low speed, the
Back-tacking stitch length larger the value is, the larger the stitch length is,
P198 -50~50 0
compensation it is used when the stitch length is inconsistent
due to mechanical error.
Start sewing presser foot 0: OFF
P201 0-1 0
lifting switch 1: ON
The start angle of start sewing
P202 0-359 1
presser foot lifting
R5E-QIXING

The stop angle of start sewing


P203 0-359 80
presser foot lifting
Start sewing presser foot
P204 0-100 60
lifting strength
Start sewing first stitch speed
P205 0-1500 0 The default 0 is off
limit
Start sewing second stitch
P206 0-2000 0 The default 0 is off
speed limit
Start sewing third stitch speed
P207 0-2500 0 The default 0 is off
limit
0: Off
Panel stitch length lock
P208 0-1 0 1: ON(+ key and - key on the main interface are
function
invalid)

Note: the initial value of parameters is for reference only, and the actual value of parameters is subject to the real object.

4、Error Code List


Error
Problem description Measure
Code
Turn off the machine, check the power supply voltage, or whether it
E01 Over-voltage exceeds the rated voltage used. If there are still errors, please replace the
control box and call for customer service.
Turn off the machine, check the power supply voltage, or whether it is
E02 Low-voltage lower than the rated voltage used. If there are still errors, please replace the
control box and call for customer service.
Turn off the power and check whether the connector is connected to the
operation panel and the cable condition, restart the system after returning it
E03 CPU communication error
to normal. If there are still errors, please replace the control box and call
for customer service.
Please turn off the power and check whether the connector is connected to
Speed control unit the speed controller and the cable condition, restart the system after
E05
connection is abnormal returning it to normal. If there are still errors, please replace the control
box and call for customer service.

111
R5E-QIXING

Please rotate handwheel to check if the spindle motor is locked. Check if


the encoder cable of the motor and the power cable of the motor are
Main shaft motor rotating connected to the connector. Check if the power supply voltage is normal
E07
abnormally and whether the sewing speed is too high. If it still does not work normally
after the removal, please replace the control box and call for customer
service.
Solenoid over-current Turn off the system power supply, please check the solenoid is broken or
E10
protection not.

E09 Turn off the system power supply, please check motor encoder connector
Positioning signal error if loose or fall off, restore it to normal then restart system. If there are still
E11 errors, please replace the motor and call for customer service.

Turn off the system power supply, please check motor encoder connector
E14 Encoder signal error. if loose or fall off, restore it to normal then restart system. If there are still
errors, please replace the motor and call for customer service.

Power module abnormal Turn off the power, and then turn it on again. If there are still errors, please
E15
over-current protection replace the control box and call for customer service.

R5E-QIXING
Turn off the system power, check whether the machine head is opened,
E17 Safety switch alarm
and whether the ball switch in the control box is displaced or damaged.
Turn off the system power supply, please check motor encoder connector
and motor power socket if loose or fall off, restore it to normal then restart
E20 Motor start failed
system. If there are still errors, please replace the motor and call for
customer service.
Shutdown failure when The machine has reached the set time. If you need to continue using it,
E30
password is locked please contact your local service provider.

Crystal oscillator of panel Turn off the power and replace the panel PCB. If there are still errors,
E40
abnormal please call for customer service.

Abnormal communication
Turn off the system power and restart. If you still get an error, please call
E80 between the main CPU and
for customer service.
the step driver CPU

Back-tacking step motor Turn off the power and check the step motor connector, then turn it on
E82
overcurrent again. If you still get an error, please call for customer service.

Back-tacking step motor Turn off the power and check the step motor connector, then turn it on
E84
encoder Z signal abnormal again. If you still get an error, please call for customer service.

Back-tacking step motor Turn off the power and check the step motor connector, then turn it on
E85
encoder AB signal abnormal again. If you still get an error, please call for customer service.
Turn off the power and check whether the connector connecting the step
Back-tacking step motor motor coding cable and the power cable is loose or fall off, restore it to
E86
failed to start normal and restart the system. If it still does not work properly, please
replace back-tacking step motor and call for customer service.
Turn off the power and check whether back-tacking step motor is locked,
Back-tacking step motor
E87 restore it to normal and restart the system. If it still does not work properly,
locked-rotor
please replace back-tacking step motor and call for customer service.

112
X5S-ZOBOW

X5S-ZOBOW Operating Instructions

1、OPERATION INSTRUCTION OF OPERATION PANEL


In P interface,the first tube display “P”,the second tube display shows the currentneedle position,picture 1 shows
the upper and lower needle position.
X5S-ZOBOW

2、Function Description of Each Button

NO. Icon Describe Notes

Accelerat
1 Used for quickly setting the maximum speed and adjusting parameters.
or key

Decelerati Used for initializing parameters, entering the settings interface, quickly
2
on key adjusting the maximum speed, etc.

3 LED key LED key to adjust the brightness of the LED light.

3、Modify speed
The panel shows“P”。Then press or to adjust speed up and down,short-press or to adjust speed up
100RPM and down 100RPM,long-press ( )speed rapidly up(down).After 3 seconds,the parameter saved
and the panel back to the“P”.

4、LED light adjustment


The panel shows “p”,press for 3 seconds,then adjust LED light brightness.

5、Factoryreset
The panelshows “p”,press for 3 seconds, the parameter will back to factory setting.

113
X5S-ZOBOW

6. Quickly set LED brightness


Short press the button to enter the LED brightness setting interface,Short button brightness adjustment,after
modifying the brightness value, the brightness value is automatically saved, and if there is no button operation within
2 seconds, it will automatically exit to the idle interface.

7、Parameter description
NO. parameter range Default Description

The panel shows “P”,press+and-for 3 seconds,inter engineers interface,and it shows “F”

K LED light adjustment 0-3 2 0:off 1~3:level 1~3

L Limited sewing speed 05-55 50 Decline by 100rpm every time

M Switch of needle position 0-2 1 0:off 1:upper needle 2:lower needle

H Dormancy time 0-6 3 0:off unit:10min

X5S-ZOBOW
V Speed display 0-1 0 0:off 1:on

The panel shows “P”,press -for 3 seconds,inter monitoring parameter,and it shows“J”

J¹ Real-time Speed The showing number multiples by 100 equal to the real speed.

J2 Real-time Power The showing number multiples by 10 equal to the real power.

J3 Input Voltage The showing number multiples by 10 equal to the real voltage.

J4 Historical Noltage Display the historical lowest input voltage and highest input voltage.

J5 Historical Error Display historical error code(only show the latest 5).

J6 Cumulative Running Time The showing number multiples by 10 equal to the real time(hour).

8、Error code description

Error
Reasons Solutions
code
The motor run out of load capacity,please reduce the load capacity for the motor and then
restart the motor;
E1 Motor stuck
Please check if the plug of motor loose or drop; Please check if the sewing material is
too heavy; Please check if the machine needs lubrication.

Motor used too much,Restart machine after several minutes,then please check if the
E2 Software over-current
fabric much too heavy.

Restart machine after several minutes or reset machine(press -3s); If the problem
Parameter save
E3 unsolved,
abnormal
please contact dealers.

114
X5S-ZOBOW

Hall of the motorwith Please check if the 10core line connect well or not,please check if theconnect line of hall
E4
problem is well or not.

The synchronizer Forget to insert the synchronizer cable before turn on the machine To checkthe both up
E5
signal needle position signal and the down needle position signal isworking.

Speed governor To check if the presser foot back to the correct position or not,to check if the
E6
abnormal safety switch button is damaged or not,the outlet is abnormal or not.
Please check whether the circuit board is clean:
Current detection and Please check whether the power voltage is normal;
E7
circuit fault
Please wait after restarting the power or reset(please carefully check each function of the
power board).

Please cut off the power and restart;Please check whether the supply voltage is
EA Hardware over-current
normal;Please try to restore factory defaults.
X5S-ZOBOW

Immediately cut off the power,and check whether the supply voltage is too high,if
EB System over-voltage
yes,please adjust the rated voltage,then start to work(rated voltage:220v).

Mean the voltage abnormal,please check if the voltage is normal or not;Means waiting
EC System under-voltage
for the power,and need to restart again or recover to the factory reset.

115
B6-ZOBOW

B6-ZOBOW(B5) Operating Instructions

1、Panel Introduction

B6-ZOBOW
No. Icon Description Remark

Customer parameter
1
settings button

2 Left button Towards the left to choose parameter

1、Increase speed button


3 Up button
2、Increase the number within a parameter

1、Decrease speed button


4 Down button
2、Decrease the number within a parameter

1、control machine head LCD light brightness


5 Right button
2、Towards the right to choose parameter within a parameter

6 Sewing mode button Change the sewing mode

Presser foot lifter


7 Change auto presser foot lifter mode
function button

Trimmer parameter
8 Change the length of the thread and thread switch
setting button

9 Reset button long press for 1.5 seconds restoring factory setting

Voice navigation
10 Voice broadcast switch
button

11 Short thread button Trimmer compensation switch

116
B6-ZOBOW

2、Common parameters setting


2.1 Automatic/ Semi‐automatic/ Full manual mode settings

press down this button( ), sewing mode will be cycled as following three modes: Automatic/ Semi‐automatic/
Full manual. Press enter mode( )to confirm and save after finishing setting. No Pressing for 5 seconds return to
standby interface if user doesn’t want to save.
2.2 Presser foot lifter mode setting
Press presser foot function button( )to modify presser foot mode,speed reduction,thin and thick switch speed
reduction; Continuous press down this button, sewing mode will be cycled as following modes: Front lifter, Back lifter,
Front and back lifter, Closed. finish,speed reduction U18,thin and thick switch speed reduction U20.Press up button
( )and down button( )to modify corresponding parameter value,Press enter button( )to save
and confirm after finishing setting. No Pressing for 5 seconds return to standby interface if user doesn’t want to save.
2.3 Presser foot lifter mode setting
Press trimmer parameter setting button( )to modify parameter for trimmer status;when P94=0/1,it is to modify
trimmer mode P7,and the delay stitches number of trimmer before sewing P27 or the delay stitches number of trimmer
B6-ZOBOW

after sewing P28(The delay stitches number of anti-cutting cloth sensor P50).WhenP94=2,It is modify for trimmer suction
mode,front trimmer suction closed needle number P30 or back trimmer suction close delay P31.Continuous press down
this button, sewing mode will be cycled as followings: trimmer and suction before sewing on、trimmer and suction after
sewing on、trimmer and suction both before and after sewing on、off、delay stitches number of trimmer before sewing、
the delay stitches number of trimmer after sewing(the delay stitches number of sensor for anti-cutting the cloth)Press up
button( )and down button( )to modify the value of the corresponding parameter,enter button( )
to save and confirm after finishing setting. No Pressing for 5 seconds return to standby interface if user doesn’t want to
save..(every press enter the current trimmer status firstly and cycled as below).
2.4 Modify speed
Press the up button( )and down button( )in standby interface can rapidly adjust the highest speed value.
Press up button( )increases 100 RPM while press down button( )decreases 100 RPM. After finishing
settings, press enter button( ) to save the parameter. If customer doesn’t want to save, No Pressing for 5 seconds
back to standby interface if user doesn’t want to save.
2.5 Change technician parameter
Press button( ) and enter button( )together for 1.5 seconds,the machine will enter the technician
parameter adjustment mode and the panel will display P26.Press left button( )and right button( )to
change the parameter. Press up button( )and down button( )to modify the value of corresponding
parameter. Press enter button ( ) to confirm and save No Pressing for 5 seconds back to standby interface if user
doesn’t want to save.
2.6 Change sewing process parameter
Press button( ) and enter button( )together for 1.5 seconds,the machine will enter the sewing process
parameter adjustment mode and the panel will display U15.Press left button( )and right button( )to change
the parameter. Press up button( )and down button( )to modify the value of corresponding parameter. Press
enter button ( ) to confirm and save, no pressing for 5 seconds back to standby interface if user doesn’t want to save.

117
B6-ZOBOW

2.7 Restore factory setting


Press reset button( )for 2 seconds ,parameters will restore users saving parameters. Parameters range from uses
parameter to technician parameter. Press left button( )and right button( )together for 2 seconds,
parameter will restore factory parameters and associated parameters. (When P21=1, P button for saving users
common parameters, reset button for restoring users saving parameters, before saving, factory parameters are the same
as users saving parameters. P66/P67/P68 adapter board duty cycle parameter, P73 Factory default speed parameter,
P90 monitor view enable parameter, P94/P95 model selection parameter, etc. are not restored to factory settings).
2.8 Voice Language Setting
Press the left shift key ( ) to switch the voice type. When the left button is pressed, the voice type selected at that
time is broadcasted. Press the P key ( ) to confirm and change the voice type.
2.9 LED light setting
LED light is divided into four gears, on the standby interface ,press right button( ), LCD light brightness will be
cycled in four modes.(one is off)
2.10 Button lock setting

B6-ZOBOW
When modifying parameter P62 to 1, button will be locked and no response. Long Press trimmer parameter( )
for 1.5 seconds will cancel the lock setting, press restore used.
2.11 Voice quick switch
Long press voice navigation button ( )for 1.5s,for voice toggle. Short press voice button for welcome voice switch
when start. When failures, short press voice button broadcast solution for failures that happening.
2.12 Sensor for anti‐cutting the cloth swift switch

Long press mode button for 3 seconds, for sensor for anti‐cutting the cloth switch toggle.
When the anti-cutting sensor is opened by default, the number of delay needles (P50) of the anti-cutting sensor is 0 by
default. (If the P50 user saves parameter values to change, then the P50 parameter is equal to the user saves parameter
values)
When the anti-cutting cloth sensor is turned off by default, the number of delay needles (P28) of the rear sensor is
defaulted to 8. (If the P28 user saves parameter values to change, then the P28 parameter is equal to the user saves
parameter values)
When entering the other interface, without saving and don’t press any key for 5 seconds will automatically go to the
standby interface.
In automatic mode, before needle number that front sensor sets will be done, the middle sensor must be triggered,
for machine running normally or the machine will be stopped.
When the machine is running, pressing any buttons is invalid. Only after the machine stops can enter the above
parameters setting mode.

2.13 Forced removal of cloth piece value

Press the trimmer button( )for about 1.5 seconds under the condition of non-lock button, automatically
clearing the cloth piece value and displaying CLC.

118
B6-ZOBOW

2.14 Fabric selection

Under the standby interface, press the right button( )for more than 1s, enter the fabric selection setting
interface, display the current fabric type (normal fabric shows H, mesh fabric shows S, thin material shows A), press
the right button( )for H, S and A switching, press the P key for saving, at this time, the sensor voltage value
will be automatically calibrated again. Showing OK indicates successful selection.
Exit mode: 1. Automatically exit after successful/unsuccessful handover
2.Automatically return to standby interface for key-less operation in 5s
2.15 Sensor automatic calibration

Press P button( )+lift button( )for about 1.5 seconds to start the automatic sensor calibration, and
display OK after calibration indicates that the recognition is successful, otherwise the recognition will fail.
Note:
1. When the fourth sensor is enabled (U22 = 1), P67 is set by the voltage value of the fourth sensor, otherwise it is set
by the second sensor.
2. In automatic calibration, if a sensor is not enabled, the sensor does not automatically calibrate and keeps the default
B6-ZOBOW

value unchanged.
3. When the fabric type changes or the fourth sensor enabled state changes, the sensor will be automatically calibrated.

2.16 Thick material voltage threshold setting

Press the presser foot lifter( ) for about 1.5 seconds to enter the thick material voltage threshold setting
interface, display the presser foot height voltage value, adjust the presser foot height (cloth thickness), and press the P
key to save the current display value to the U15 parameter (this value is the thickness judgment threshold). The OK is
successfully displayed is returned. Standby interface; Failure display Er. Press P button( )to exit automatically
during recognition.
Note: When the saved value is greater than the base value - 50 or less than U16, the saved value will fail.
Based value reset method: Change PA2 to 1, ensure that no cloth under the presser foot, press the presser foot button
( )for about 1.5 seconds to enter the thick material voltage threshold setting interface, and the system
automatically saves the current value as the base value.

2.17 Thick material voltage threshold setting

Short press the short thread button ( ), you can select the fabric of the short thread. When you press this button
continuously, the pattern cycle is as follows: knitting mode K, woven mode W, large gauge mode L. After setting up,
press the P button( )to confirm and save, and the 5S key-less does not save and return to the standby interface.
When fabric selection is changed, the needle gauge U25 parameter is automatically associated with the corresponding
default value.

Knitting mode Woven mode Large gauge mode


U26
(U26=0) (U26=1) (U26=2)
U25 40 45 60

119
B6-ZOBOW

2.18 Thick material voltage threshold setting


When the machine use time arrives at the regular maintenance reminder time, the panel will display A09/A10, 10 minutes
later again display A09/A10 until the next reminder time arrives. The alarm time can be set or the alarm function can be
turned off by modifying the parameter values of PA0/PA1.
Note: Normal sewing can be done during regular maintenance reminder.
2.19 Short thread mode quick switch
Press the short thread button( )for 3 seconds to switch the short thread mode.
When the short thread mode is turned on, the fourth sensor switch will be automatically turned on, and the sensor voltage
value will be automatically calibrated again. The OK indicates that the selection of automatic calibration is successful.
When automatic trimming compensation is opened, the number of delayed needles in the front trimming line P27 in the
trimmer quick button is changed to the factory needle spacing U25.
Note: When the short thread mode is turned on, if the number of automatic compensating needles is invalid, the fourth
sensor will be automatically turned off.
3、Parameters list
3.1 Operating parameters Instructions

B6-ZOBOW
No Function parameter Range Default Description

User parameter mode,press “P”button for 1.5 seconds


500 -
P1 Max. speed 6000 RPM
7000
0:no needle position
1:up needle position
Needle stop positioning
P2 0-3 1 2:down needle position
selection
3: down needle position(rear tread will not to find
up needle position)
5700
(Thread
500 - trimmer)
P3 Starting speed RPM
7000
4000(Side
suction)
P4 Start-up model 0-1 0 0:automatic mode 1:foot control
0: Computerized 1:semi‐automatic 2:fully
P5 Sewing mode selection 0-2 1
automatic
P6 Voice volume adjustment 0-3 2 0:off 1-3:on
0:off
1:trimmer before sewing
P7 Auto trimming 0-3 3
2:trimmer after sewing
3:trimmer both before and after sewing
1(Thread 0: off
trimmer) 1:suction on for start trimmer
P8 Auto suction 0-3
3(Side 2:suction on for back trimmer
suction) 3:suction on for start and back trimmer
P9 Counter pedal trimmer 0-1 1 0:off 1:on
0:off
1:lifter before sewing
P10 Auto press foot lifter 0-3 0
2:lifter after sewing
3:lifter both before and after sewing
Press foot lifter when half-
P11 0-1 0 0: off 1: presser foot lifter
stopping

120
B6-ZOBOW

P12 Press foot lifter after trimming 0-1 0 0:off 1:presser foot lifter

P13 Semi-counter presser foot lifter 0-1 1 0: off 1:Semi-counter presser foot lifter

P14 Manual suction switch 0-2 2 2:front suction and rear suction

P15 Head lamp switch 0-3 1 0: off 1-3:on

P16 Dormancy function switch 0-1 1 0: off 1:on


0:off
Semi-automatic constant rate 1:Front step continuous sewing
P17 0-2 2
trimming 2: Constant sewing and ignore the front sensor
switch
Semi-automatic constant rate 0: off 1:fix the machine speed when front
P18 0-1 1
trimming thread trimmer
P19 Program version V** Control box software version number

P20 PC version No. V** Panel software version number


0:no operation
P21 User common parameters 0-1 0
1: saving parameters into user common parameters
B6-ZOBOW

P22 Front sensor switch 0-1 1 0:off 1:on


Opening time of manual
P23 1 - 250 5 Opening time of manual suction(*100 ms)
suction
P24 Turn off time of suction 0 - 250 0 Time when front suction off,0 is not off(*100 ms)

P25 Back sensor switch 0-1 1 0: off 1:on

Technician parameter:At the same time, press the "P" button and the "presser foot lifter" button to enter
The stitch number between
P26 1 - 250 100
front sensor and back sensor
The delay stitches number of The bigger of the value, the shorter of the thread
P27 0 - 50 1
trimmer before sewing length
Delay stitches number of The smaller of the value, the shorter of the thread
P28 0 - 50 3
anti‐cutting the cloth length
Front trimming suction open
P29 1 - 50 1 After the motor running to P29,suction on
thread number
0(Thread 0:front trimming suction and front trimming
Front trimming suction off trimmer) synchronous closing
P30 0 - 250
thread number 25( Side Other:when after front trimming suction opening
suction) go by P30,thread number off
15
(Thread *100ms
Delay time after back suction trimmer)
P31 1 - 50
off
30(Side
1 needle
suction)
1(Thread
Sensor for anti-cutting the trimmer)
P32 0-1 0:off 1:on
cloth switch 0(Side
suction)
Sensitivity of sensor for anti- The bigger of the parameter, the more capable to
P33 200 - 400 330
cutting the cloth identify translucent materials
Stitch number between back
P34 sensor and sensor for anti- 1 - 200 99
cutting the cloth

121
B6-ZOBOW

0(Thread
Delay stitch number when trimmer)
P35 0 - 99
stop sewing 30( Side
suction)
Back trimming suction open
P36 1 - 50 3
thread number
The bigger of the parameter, the more capable to
P37 Sensitivity of front sensor 200 - 400 330
identify translucent materials
200 – The bigger of the parameter, the more capable to
P38 Sensitivity of back sensor 330
400 identify translucent materials
Delay time before presser foot
P39 1- 50 2 (*100ms)
lifter
Start time after presser foot
P40 0 - 20 0 (*100 ms)
lifter
Full output time of presser
P41 1 - 50 10 (*10 ms)
foot
Periodic signal of presser foot
P42 0 - 50 15 Turn-on time, total cycles 5MS(/10 ms)
output
P43 Time of presser foot put down 1 - 99 10 (*10 ms)
Time of presser foot
P44 1 - 20 5 S
protection

B6-ZOBOW
P45 Trimming time 1 - 100 25
Continuous feeding and 0:Closed suction 1:Continuous suction
P46 0-2 2
suction 2:Front and rear suction in synchronization
P47 Manual trimmer switch 0-1 1 0:off 1:on
Automatically find up
P48 0-1 0 0:off 1:on
positioning
Periodic signal of presser foot
P49 0 - 50 35 Turn-off time, total cycles 5MS(/10 ms)
closed
The delay stitches number of
P50 0- 200 0
anti-cutting cloth sensor
P51 Point needle parameter 0-9 3 No have so far
500 -
P52 Speed testing 5500 RPM
7000
P53 Work time testing 1 - 60 3 S

P54 Stop time testing 1 - 60 3 S

P55 A Testing 0-2 0 0:off 1:on 2: dormancy

P56 B Testing 0-1 0 0:off 1:on (electromagnet testing)

P57 Presser foot safety switch 0-1 1 0:0ff 1:on

P58 Sewing plate safety switch 0-1 1 0:0ff 1:on

P59 Needle bar cover safety switch 0-1 1 0:0ff 1:on

P61 Sleeping time 1 - 250 30 Unit: minutes

0:unlock 1:lock
P62 Panel button lock 0-1 0 After the panel is locked, press the clipping button
to unlock it

P63 Slow down speed button 0-1 0

122
B6-ZOBOW

Stitch number of slow down


P64 1- 200 1
speed
500 -
P65 The speed of slowing down 3500 RPM
7000
The greater the parameter values.The greater the
P66 Adjusting gear of front sensor 1 – 90 --
voltage value of the sensor
The greater the parameter values,The greater the
P67 Adjusting gear of back sensor 1 – 90 --
voltage value of the sensor
Adjusting gear of sensor for The greater the parameter values,
P68 1 - 90 --
anti‐cutting the cloth The greater the voltage value of the sensor
Setting per unit trimmer number,piece count
P69 Unit number counting 1 - 50 10
plus1
1-
P70 Total counting setting 100
9999
0:off;1:ascending cycle count;2:
P71 Counting mode 0-5 0 descending cycle count;3:ascending full alarm;
4:descending full alarm;5:remove full alarm
Adjust the back trimmer function even the fabric
The stitches number of does not cover the anti-cutting sensor, can adjust
P72 0 - 20 9
constraint back trimmer the stitches number before the trimmer function
active.
Default Speed Parameters 0:Default speed of four thread model
P73 0-1 0
1:Default speed of five thread model
B6-ZOBOW

System member parameters (P + up button, set three passwords into "111")


Transfer board error 0:off;1:Open the switch board detection
P75 0-1 1
reporting enablement function
Backlight brightness
P76 1-3 3
adjustment parameters
500-
P77 Internal speed limit 6000 RPM
7000
0: Normal sewing mode and turning
1: Real-time display of current speed
P78 Display mode 0-4 0 2: Induced Voltage Value of Front Sensor
3: Induced Voltage Value of Rear Sensor
4: Third Sensor Induced Voltage Value
Restore factory settings 0:No operation; 1:Restore all factory
P79 0-1 0
parameters
0: Chinese 1: English 2: Russian 3: Arabic 4:
Choice of Language
P80 0-9 0 Turkish 5: Portuguese 6: Spanish 7: Indonesia 8:
Categories
Vietnam 9: Polish
0:Front suction and front trimmer synchronous
Synchronized suction, front closing
P81 0 - 250 0
suction closed needle number Other:when after front suction opening go by
P81,thread number closing
0:Back suction and back trimmer synchronous
Synchronized suction, back closing
P82 0 - 250 0
suction closed needle number Other:when after front suction opening go by
P82,thread number closing
0:Front trimming loose line solenoid valve
Stitch number of front
opening
P83 trimming loose line solenoid 0 - 50 0
Other:Front trimming loose line solenoid valve
valve on
go by (P83)-1 open thread number
Stitch number of front
P84 trimming loose line solenoid 1 - 50 1
valve off
Stitch number of back 0:back trimming loose line solenoid valve off
P85 trimming loose line solenoid 1 - 50 12 Other: back trimming loose line solenoid valve
valve on open by P85 stitch number
Stitch number of back
P86 trimming loose line solenoid 1 - 50 50
valve off
Duration time of manual
P87 1-50 3
suction(*100ms)

123
B6-ZOBOW

Speed of manual suction 500 –


P88 3500
motor 7000
P89 - - - C3 used

P90 Error viewing enable 0-1 0


Delay needle number of
P91 induction delay filter for thin 0 - 100 30
material
0: Normal fabric mode 1:Mesh mode 2: Thin
P92 Fabric identification 0-2 0
fabric mode
Delay needle number of
P93 induction delay filter for thick 0 - 100 0
material
P94 Type selection 0-2 0 0: Electric 1: Pneumatic 2: Side suction

P95 Model selection enable 0-1 0 0:not enable 1:enable


0: Synchronization of front suction and rear
P96 Three-row suction mode 0-2 0 suction 1: Intermittent suction (three-row solenoid
valve) 2. Long suction (three-row solenoid valve)
Number of needles for
P97 1 - 200 50
intermittent suction opening
Intermittent suction closure

B6-ZOBOW
P98 1 - 25 5 Unit:100ms
delay time
P99 Reserved - -
Unit:h
P100 Maintenance reminder time 0 - 9999 60
0:not enable;1-9999:reminder time
White grease replacement Unit:month
P101 0 - 500 6
reminder time 0:not enable;1-500:reminder time
1:Automatic acquisition of base value when
P102 Base enable of thick material 0-1 0 thickness enters the threshold setting of thick
material
0:Oil detect off
Oil quantity detection 1: Oil detect enable,show error number and
P109 0-2 1
function switch icon
2: Oil detect enable,show icon only
Downtime detection waiting
P110 0 - 30 2 Unit: min
time
Oil-free, full oil alarm voice
P111 10 - 60 30 Unit: min
broadcast interval
Front cut line suction midway
P112 0-1 0 -
stop enable
IoT serial number setting
P116 0-1 0
enable
Rear cut suction motor
P117 0-1000 300 Unit: RPM
acceleration speed
Processing parameters (P + down button)
100 -
U15 Thickness detection threshold 300 Unit:0.01V
500
When U20 = 2, the timing begins after the heavy
Speed-up time after bone
material decelerates, and increases after U17 *
U17 cross sewing 1 - 50 5
100ms (if it is thin material, it increases
immediately).
500 -
U18 Deceleration speed 5000 Unit:Rpm
7000
When changing from thick material to thin
Increment of switching speed
U19 1 – 100 10 material, the speed increases from decreasing
for thin and thick materials
speed to normal speed in the range of U19.

124
B6-ZOBOW

Switching speed reduction


0: no deceleration; 1: thick material deceleration mode;
U20 enabling for thin and thick 0–2 0
2: deceleration mode after bone cross sewing
materials
U21 Fourth sensor sensitivity 200 – 400 330 Unit:0.01V
Fourth sensor enabling
U22 0-1 1
parameter
Compensation function of
U24 0–1 1
trimming enabling parameter
Unit:0.1mm
Out-of-factory Needle gauge
U25 0 – 60 40 0: Disable manual setting of needle gauge . Others: Use
setting
manual setting of needle gauge
Selection of automatic 0:knitting fabric;1:woven fabric;2:large gauge
U26 0-2 0
compensation fabric types mode
Full opening time of presser foot
U27 1-50 2 Unit:10ms
noise reduction
PWM opening time 1 of presser
U28 0-50 35 Unit:0.1ms,Total cycle 5ms
foot noise reduction
PWM control time of presser foot
U29 0-50 8 Unit:10ms
noise reduction
0-noise reduction function is turned off; duty cycle
decreases from 100% to U28 setting value uniformly in
Presser foot noise reduction
U30 0-3 0 1-U29 time; duty cycle decreases from U28 to U31
mode
B6-ZOBOW

setting value uniformly in 2-U29 time; and 3-U28 duty


cycle is constant in U29 time.
PWM opening time 2 of presser
U31 0-50 15 Unit:0.1ms,Total cycle 5ms
foot noise reduction

3.2 Monitoring parameters


No. Content
M0 Exit monitoring mode
M1 Current piece count
M2 Type of model
M3 Q-axis current
M4 Ac input voltage
M5 Pedal voltage sampling value
M7 Front sensor voltage value
M8 Middle sensor voltage value
M9 Back sensor voltage value
M10 Real time velocity value
M11 Anti-interference front sensor voltage value (reserved)
M12 Anti-interference middle sensor voltage value (reserved)
M13 Anti-interference back sensor voltage value (reserved)
M14 Bus voltage
M17 Switch board version number
M18 Rehabilitation Version Number of Electronic Control Software
M19 Version Number of Main Board Software
M20 Version Number of panel software
M21 Rehabilitation Version Number of panel
M32 Voltage value of thickness measurement
M33 Voltage Value of fourth sensor

125
B6-ZOBOW

4、Error Code Instructions

NO Content Countermeasure

Please check if the machine head is stuck or difficult to turn;Please check if the
E1 Motor stall motor plug and motor sensor connector are loose or loose;If you still can't
solve the above, please contact your local service provider.
Please check if the voltage used is normal;Please try to restore the factory
E2 Software overcurrent settings or restart the power supply;If you still can't solve the above, please
contact your local service provider.
The operation panel and the Please turn off the system power, check if the motor Hall signal connector is
E3 control box communicate loose or disconnected, return it to normal and restart the system.If you still
abnormally. can't solve the above, please contact your local service provider.
Please check if the operation panel and control box cable are loose;Please try to
E4 Motor Hall error restore the factory settings or restart the power supply;If you still can't solve
the above, please contact your local service provider.
Please turn off the system power, check if the motor stop signal connector is
E5 Abnormal needle stop signal loose or fall off, return it to normal and restart the system.If you still can't solve
the above, please contact your local service provider.
Please check if the presser foot is pushed back to the correct position;

B6-ZOBOW
Still can not solve the need to temporarily use, please change the 1 in the P57
E6 Presser foot protection is on
parameter to 0;If you still can't solve the above, please contact your local
service provider.
Please check if the sewing table is pushed back to the correct position;Still can
Slot protection function is not solve the need for temporary use, please change the 1 in the P58 parameter
E7
on to 0; if the above still can not be resolved, please contact the local service
provider.
Please check that the needle bar guard is placed back in the correct position;If
Needle bar shield protection
E8 you still can't solve the problem, please change the 1 in the P59 parameter to 0.
function is on
If you still can't solve the problem, please contact your local service provider.
Abnormal foot pedal Please check if the pedal plug is connected to the control box or loose;If you
E9
connection still can't solve the above, please contact your local service provider.
Please check if the power supply voltage is normal;Please try to restore the
E10 Hardware overcurrent factory settings or restart the power supply;If you still can't solve the above,
please contact your local service provider.
Please check if the power supply voltage is normal;Please try to restore the
Overpressure during
E11 factory settings or restart the power supply;If you still can't solve the above,
shutdown
please contact your local service provider.
Please check if the power supply voltage is normal;Please try to restore the
E12 System undervoltage factory settings or restart the power supply;If you still can't solve the above,
please contact your local service provider.

E13 Abnormal brake circuit Please contact your local service provider.

Parameter read and write Please try to turn off the power and restart. If you still can't solve it, please
E14
exception contact your local service provider.
Current detection loop is Please try to turn off the power and restart. If you still can't solve it, please
E19
abnormal contact your local service provider.

E20 Power off

The voice chip works Please try to restore the factory settings or restart the power supply;If you still
E24
abnormally. can't solve the above, please contact your local service provider.

126
B6-ZOBOW

The adapter board Please check if the connection between the adapter plate and the control box is
E26 communicates abnormally loose;Please try to restore the factory settings or restart the power supply;
with the controller. If you still can't solve the above, please contact your local service provider.

E27 Factory reset error After the shutdown is restarted, the factory settings are restored.

Trimming electromagnet Please try to turn off the power and restart. If you still can't solve it, please
E28
error contact your local service provider.
Lifting foot electromagnet Please try to turn off the power and restart. If you still can't solve it, please
E29
error contact your local service provider.
Counting counts in
EA1 Press the P key to clear, or set the P71 parameter to 5.
ascending order
Counting counts in
EA2 Press the P key to clear, or set the P71 parameter to 5.
descending order

5、Warning Code Instructions

No. Content Countermeasure


B6-ZOBOW

Automatic calibration failure of Whether the surface of the receiver and transmitter of the front sensor
A-01
front sensor before detection is clean or not
Automatic calibration failure of Whether the surface of the receiver and transmitter of the middle sensor
A-02
middle sensor before detection is clean or not
Automatic calibration failure of Whether the surface of the receiver and transmitter of the back sensor
A-03
back sensor before detection is clean or not

A-04 Automatic calibration timeout

Mismatch between panel and Upgrade the electronic control and panel program to a matching
A-08
control box model program
White grease regular
A-09
maintenance warning

A-10 Regular cleaning warning

127
Bomber5000-ZOBOW

Bomber5000-ZOBOW Operating Instructions

1、Panel Introduction

Bomber5000-ZOBOW
NO. Icon Describe Notes

1 User parameter setting key

1、In the parameter content area, select the parameter item to


2 Left shift key
the left
1. Up speed control button
3 Up button 2. Set the numerical increment key in the parameter content
area
1. Down speed control button
4 Move down button
2. Set the numerical decrease key in the parameter content area
1. Head light brightness adjustment
2. Fabric switching
5 Right shift key
3. In the parameter content area, select the parameter item to
the right

6 Sewing mode key Change sewing mode

Lift and press foot function


7 Change the foot lifting mode
key

Cutting parameter setting Change the length of the wire cutting head and the wire cutting
8
key switch

9 Reset key Long press for 2 seconds to restore factory settings

10 Air suction key Ventilation mode setting

128
Bomber5000-ZOBOW

2、Common parameters setting


2.1、Automatic/Semi‐automatic/Full manual mode settings
Press sewing mode button( ),sewing mode can be modified. Continuous press down this button, sewing mode
will be cycled as following three modes: Automatic/ Semi‐automatic/ Full manual. Press enter mode( )to
confirm and save after finishing setting, no pressing for 10 seconds return to standby interface if user doesn’t want to
save.
2.2、Presser foot lifter mode setting
Continuous press presser foot function button( )to mode will be cycled as following modes: switch between
two parameters of adjust foot height、adjust foot mode function,the current parameter enter the adjustment of the
parameter value through the upper( ) or lower ( )key. When adjusting the lifting height, the fifth and
sixth digital tubes show the height of the foot and feet in millimeters. Press enter button( )to save and confirm
after finishing setting, no pressing for 10 seconds return to standby interface if user doesn’t want to save.
Bomber5000-ZOBOW

2.3、Trimmer parameter setting

Press trimmer parameter setting button( )to modify parameter for trimmer status and the delay stitches number
of trimmer before sewing or the delay stitches number of trimmer after sewing. Continuous press down this button,
sewing mode will be cycled as followings: cut mode adjust、delay stitches number of trimmer before sewing、the
delay stitches number of trimmer after sewing(the delay stitches number of sensor for anti‐cutting the cloth)、front
sensor voltage value adjustment、back sensor voltage value adjustment and anti fabric cutting sensor voltage value
adjustment. Press up button( )and down button( )to modify the value of the corresponding parameter,
when adjusting the sensor range ,the fifth and sixth digital tubes show the sensor voltage feet in voltage enter button
( )to save and confirm after finishing setting (front sensor voltage value adjustment、back sensor voltage value
adjustment and anti fabric cutting sensor voltage value adjustment, Save automatically after setting up), no pressing for
10 seconds return to standby interface if user doesn’t want to save (every press enter the current trimmer status firstly
and cycled as below).
2.4、Modify speed
Press the up button( )and down button( )in standby interface can rapidly adjust the highest speed value.
Press up button( )increases 100 RPM while press down button( )decreases 100 RPM. After finishing
settings, press enter button( ) to save the parameter. If customer doesn’t want to save, no pressing for 10
seconds back to standby interface if user doesn’t want to save.
2.5、Change technician parameter

Press button( ) and enter button( )together for 1.5 seconds,the machine will enter the technician
parameter adjustment mode and the panel will display P26.Press left button( )and right button( )to
change the parameter. Press up button( )and down button( )to modify the value of corresponding
parameter. Press enter button ( ) to confirm and save, no pressing for 10 seconds back to standby interface if
user doesn’t want to save.

129
Bomber5000-ZOBOW

2.6、Change sewing process parameter

Press button( ) and enter button( )together for 1.5 seconds,the machine will enter the sewing process
parameter adjustment mode and the panel will display U1.Press left button( )and right button( )to
change the parameter. Press up button( )and down button( )to modify the value of corresponding
parameter. Press enter button ( ) to confirm and save, no pressing for 10 seconds back to standby interface if user
doesn’t want to save.
2.7、Restore factory setting

Press reset button( )for 2 seconds ,parameters will restore users saving parameters. Parameters range from uses
parameter to technician parameter. Press left button( )and right button( )together for 2 seconds, parameter
will restore factory parameters and associated parameters. When P21=1, P button for saving users common parameters,
reset button for restoring users saving parameters, before saving, factory parameters are the same as users saving

Bomber5000-ZOBOW
parameters. P66/P67/P68 adapter board duty cycle parameter, P73 Factory default speed parameter, P90 monitor view
enable parameter, P94/P95 model selection parameter, etc. are not restored to factory settings).
2.8、Voice Language Setting

Press the left shift key ( ) to switch the voice type. When the left button is pressed, the voice type selected at that
time is broadcasted. Press the P key ( ) to confirm and change the voice type.Long Press left shift key ( )for
1.5s, for welcome voice switch when start.

2、LED light setting

LED light is divided into six gears, on the standby interface ,press right button( ), LCD light brightness will be
cycled in six modes.(one is off)

2.10、Button lock setting

When modifying parameter P62 to 1, button will be locked and no response. Long Press trimmer parameter( )for
1.5 seconds will cancel the lock setting, press restore used.

2.11、Fabric selection

In the standby interface, press and hold the LED button( ) for more than 1.5s to enter the fabric selection setting,
and display the current fabric type (the normal fabric is displayed as b0, the big net hole fabric is displayed as S ,the mesh
fabric is displayed as A), short press the LED button( ) to switch between b0 / S /A, short press the P
button( ) save it, the sensor voltage value will be automatically calibrated again, and OK will be displayed.

2.12、Sensor automatic calibration

Press and hold the P key ( ) + left shift key ( ) for about 1.5 seconds to start the sensor automatic calibration.
When the calibration is finished, the OK is displayed, indicating that the recognition is successful, otherwise the
recognition fails.

130
Bomber5000-ZOBOW

2.13、Thick material voltage threshold setting

Press the presser foot lifter( ) for about 1.5 seconds to enter the thick material voltage threshold setting interface,
display the presser foot height voltage value, if the motor is in the upper needle stop at this time, step on the foot pedal
and the motor will automatically run to the lower needle stop ,adjust the presser foot height (cloth thickness), and press
the P key( ) to save the current display value to the U15 parameter (this value is the thickness judgment threshold).
The OK is successfully displayed and the voice prompt "the thick material standard setting is successful" is returned.
Standby interface, the motor returns to the position when it entered; Failure display Er. Press P button( )to exit
automatically during recognition.
Note: When the saved value is greater than the base value - 50, the saved value will fail.
Based value reset method: Change P102 to 1, ensure that no cloth under the presser foot, press the presser foot button
( )for about 1.5 seconds to enter the thick material voltage threshold setting interface, and the system
automatically saves the current value as the base value.
2.14、Regular maintenance
Bomber5000-ZOBOW

When the machine use time arrives at the regular maintenance reminder time, the panel will display A09/A10, and voice
broadcast prompt, 10 minutes later again broadcast prompt and no longer display A09/A10 until the next reminder time
arrives. The alarm time can be set or the alarm function can be turned off by modifying the parameter values of
P100/P101.
Note: Normal sewing can be done during regular maintenance reminder.
2.15、Suction parameter setting
Short press Suction button ( )to modify parameter Inhale after thread cutting . Press up button( )and
down button( )to modify the value of the corresponding parameter, short press the P button( ) to save
it, no button operation within 10s, automatically return to the standby interface.
2.16、Short thread mode quick switch

Press the Suction button( )for 1.5 seconds to switch the front and back short thread trimmer.
When the short thread mode is turned on, the Short thread sensor switch will be automatically turned on, and the
sensor voltage value will be automatically calibrated again. The OK indicates that the selection of automatic
calibration is successful. When automatic trimming compensation is opened, the number of delayed needles in the
front trimming line P27 in the trimmer quick button is changed to the factory needle spacing U25.
Note: When the short thread mode is turned on, if the number of automatic compensating needles is invalid, the Short
thread sensor will be automatically turned off.
2.17、Suction parameter setting
Short press P key ( ) + up key ( ) to enter the R&D parameter password input interface, press P key to
confirm, enter the R&D parameter interface, select parameter item P116 by right key ( ), move up ( ) or
move down. The key ( ) changes the parameter value to 1, short press the P key to save, the panel enters the IOT
serial number setting/view interface. At this time, the value of the flashing bit can be set by the up key ( ) or
down key ( ). The key ( ) or right button ( ) can select the bit to be set. The serial number length is
11 digits. After the setting is completed, you can save it by pressing the P key ( ) + trimming key ( ). If
you need to give up the modification, short press the P key. Exit directly.

131
Bomber5000-ZOBOW

2.18、Broken network error report

When the panel is disconnected from the IOT collector for 1 min, the panel reports A13. When the collector is
disconnected from the gateway, the panel reports A11. When the gateway is disconnected from the server, the panel
reports an error A12. The three error numbers are not displayed. View through M15.

2.19、Fast binding device

When you need to quickly bind the device to the server, after confirming the IOT serial number and adding it, operate
the up key ( ) + presser foot key ( ) on the panel, and the panel displays OK, indicating that the setting is
successful. The device can now be quickly bound to the server.

3、Digital tube display instructions


(1)Digital part

Bomber5000-ZOBOW
Actual numerical value 0 1 2 3 4 5 6 7 8 9

Digital tube display

(2)English letter part

English alphabet A B C D E F G H I J

Digital tube display

English alphabet K L M N O P Q R S T

Digital tube display

English alphabet U V W X Y Z

Digital tube display

132
Bomber5000-ZOBOW

4、parameter entry method

parameter How to enter Parameter number

User parameters In the standby interface, press and hold P01-P25

Technician
In the standby interface, press + P26-P72
parameters

Systemist
In the standby interface, press + P75-P123
parameters

Process parameters In the standby interface, press + U1-U105

Monitoring
In the standby interface, press + M0-M39
Bomber5000-ZOBOW

parameters

5、Monitoring parameters
Monitoring mode entry method:Press + in the standby interface

M0 Exit monitoring mode M14 Bus voltage value

M1 The current number of pieces M15 IoT networking status

M2 Model type M16 Program identification number

M3 Q-axis current M17 Interposer software version number

M4 AC input voltage M18 Spindle motor control software version number

M5 Pedal voltage value M19 Process control software version number

M7 Front inductor voltage value M20 Panel software version number


Lift the presser foot motor control software version
M8 Medium inductor voltage value M21
number
Aging 15 minutes to complete the mark Hundreds-thick
M9 Rear inductor voltage value M22
material model view, ordinary -0, thick material -1
M10 Real-time speed values M32 Thickness detection voltage value

M11 IoT sewing machine working status M33 Short wire head sensor voltage value
Sensor voltage value in anti-jamming
M12 M34 Lift the presser foot motor angle value
(reserved)
Sensor voltage value after anti-jamming
M13 M35 Lift the presser foot motor current
(reserved)
M36 Panel version date M37 Date of the electronic version
Maximum current when the spindle is
M38 M39 Lift the presser foot motor electrical angle
running

133
Bomber5000-ZOBOW

6、User parameters
User parameters:Press and hold on the standby interface,P1-P25

Parameter Parameter
range Default Description
number definitions
Max rotate
P1 300 - 7000 6000 RPM
speed
0: No positioning 1: Upper needle position 2: Lower needle
position 3: Lower needle position (no needle position when
Needle stop stepped back)
P2 positioning 0-5 1 4: The needle position (the needle can be found after stepping
selection on the sewing table with or without cloth) 5: The needle
position (when parking, there is no cloth on the sewing table, it
will automatically return to the upper needle position);
5700(Mach
etes)
P3 Sewing speed 500 - 7000 RPM
4000(Side

Bomber5000-ZOBOW
suction)
P4 Boot mode 0-1 0 0: Auto Mode 1: Foot Control Mode
P5 Mode selection 0-2 1 0: Full computer 1: Semi-intelligent 2: Fully intelligent
2(TF card)
Voice volume
P6 0-3 3(Flash 0: Off 1-3: On
adjustment
scheme)
Trimming
P7 mode 0-3 3 0: Off 1: Front Cut 2: Back Cut 3: Front and back cut
adjustment
1(Machetes)
Automatic rear 0: Off 1: Front trimmer suction on 2: Back trimmer suction on
P8 0-3 3(Side
inhalation 3: Front and rear trimmer suction on
suction)
Reverse
P9 treading 0-1 1 0: Off 1: On
trimmer switch
Lift foot mode
P10 0-3 0 0: Close 1: Forward Lift 2: Rear Lift 3: Lift Back and forth
adjustment
Lift the presser
foot when you
P11 stop in the 0-1 0 0: Off 1: Lift the presser foot
middle of
sewing
Lift the presser
foot when the
P12 0-1 0 0: Off 1: Lift the presser foot
thread is cut
and stopped
Semi-reverse
P13 step to lift the 0-1 1 0: Off 1: Semi-stepping or stepping back to lift the presser foot
presser foot
Inhale
P14 0-2 2 0: Off 1: Suck back 2: Suck back and forth
manually
Headlight
P15 0-3 1 0: Off 1-3: On
switch

134
Bomber5000-ZOBOW

Sleep function
P16 0-1 1 0: Off 1: On
switch
Semi-intelligent
0: Off 1: The front step can be sewn continuously 2:Sewing
P17 continuous 0-2 2
continuously, ignoring the front sensor enable switch
sewing

Semi-intelligent
P18 constant speed 0-1 1 0: Off 1: Running speed before trimming before fixing
thread trimming
Common user 0: No operation
P21 0-1 0
parameters 1: The saved parameters are commonly used by users
Front sensor
P22 0-1 1 0: Off 1: On
switch
Pre-suction
P23 1 - 250 5 Pre-suction opening time(*100 ms)
opening time
Suction off Pre-suction shut-off time(*100 ms) 0 indicates that there is no
P24 0 - 250 0
time closure
Bomber5000-ZOBOW

Rear sensor
P25 0-1 1 0: Off 1: On
switch

7、Technician parameters
Technician parameters:Press + ,P26-P72

Parameter Parameter
range Default Description
number definitions
Number of pins
P26 between the front 1 - 250 100
and rear sensors
Number of delayed
P27 needles before 0 - 50 1 (U22 = 0) The larger the number of needles, the shorter the thread end
trimming
Number of delayed
P28 stitches after 0 - 30 3 The smaller the number of needles, the shorter the thread end
trimming
The number of
opening needles
After the motor runs, it passes through P29, and the front
P29 before the thread 1 - 50 1
trimmer suction is opened
trimming suction is
opened
The number of 0(Machetes) 0: The front trimmer suction is closed synchronously with the
suction close front trimmer
P30 0 - 250 25(Side
needles before Other: The front thread suction is turned on and closed by P30
cutting the thread suction) stitches
15(Machet
After trimming the es)
P31 suction shut-off 1 - 50 (*100 ms)
delay 30(Side
suction)

135
Bomber5000-ZOBOW

1(Machetes)
Anti-cut cloth 0: disabled
P32 0-1 0(Side
sensor switch 1: Enabled
suction)
Anti-cut fabric The larger the sensitivity parameter, the better the translucent
P33 200 - 400 330
sensor sensitivity material can be identified
The number of
needles between
P34 the rear sensor and 1 - 200 99
the anti-cut cloth
sensor

0(machete)
Number of parking
P35 0 - 99
delay needles 30(Side
suction)
After the number
of suction and
P36 1 - 50 3
opening needles

Bomber5000-ZOBOW
after trimming
Front sensor The larger the sensitivity parameter, the better the translucent
P37 200 - 400 330
sensitivity material can be identified

Rear sensor The larger the sensitivity parameter, the better the translucent
P38 200 - 400 330
sensitivity material can be identified

Hold time with the


P39 1- 50 2 (*100ms)
front presser foot

Rear presser foot


P40 0 - 20 0 (*100 ms)
start time

Presser foot
P44 1 - 20 5 S
protection time

P45 Trimming time 1 - 100 10

Continuously feed 0: Closed chip suction 1: Continuous chip suction 2: Chip


P46 0-2 2
the cloth to inhale suction is synchronized with thread trimming suction
Manual thread
P47 trimming action 0-2 1 0: Off 1: On 2: The front sensor cannot be cut manually
switch
Automatically find
P48 the positioning 0-1 0 0: Off 1: On
when you turn it on
The anti-cut sensor
P50 delays the number 0-50 0
of stitches
87
Dot needle (P122=1)
P51 0 - 511 Greater than P111, smaller than P121-P123-25
parameters 42
(P122=0)
500 -
P52 Test speed 5500 RPM
7000

136
Bomber5000-ZOBOW

Test working
P53 1 - 60 3 S
hours
P54 Test stop time 1 - 60 3 S

P55 A test 0-3 0 0: Off 1: On 3: Only the spindle and trimming are aged

P56 Item B test 0-1 0 0: Off 1: On (Aging Presser Foot Lift and Thread Trimming)

Presser foot
P57 0-1 1 0: Off 1: On
protects the switch
Sewing table
P58 0-1 1 0: Off 1: On
protection switch
The needle bar
P59 guard protects the 0-1 1 0: Off 1: On
switch
P61 Sleep time 1 - 250 30 minute
Bomber5000-ZOBOW

Panel button 0: Do not lock 1: Lock (press and hold the trimmer button to
P62 0-1 0
locking unlock after the panel is locked)
P63 Spin down switch 0-1 0
Number of
P64 deceleration 1- 200 1
needles

P65 Rate drop speed 500 - 7000 3500 RPM

Front sensor The higher the parameter value, the greater the sensor
P66 1 - 180 80--
voltage adjustment voltage value

Rear sensor
The higher the parameter value, the greater the sensor
P67 voltage value 1 - 180 150--
voltage value
adjustment
Anti-cut cloth
The higher the parameter value, the greater the sensor
P68 sensor voltage 1 - 180 40--
voltage value
value adjustment

Unit of count for Perform the setting of the number of thread trimmings, and
P69 1 - 50 10
piece counts the number of pieces is increased by 1

The total number


P70 1-9999 100
of pieces is set

0: Off 1: Ascending Cycle Count 2: Descending Cycle


P71 Piece count mode 0-5 0 Count 3: Ascending Chronometer Full Alarm 4: Descending
Chronometer Full Alarm 5: Clear Chronometer Full Alarm
The number of
After the fabric is cut before the thread, leave the front and
delayed stitches
P72 0 - 20 9 rear sensors and do not cover the anti-cut cloth sensor, and
after forced
perform the post-trimming after the number of stitches is set
trimming

137
Bomber5000-ZOBOW

8、Systemist parameters
Systemist parameters:Press + ,P75-P123
Parameter Parameter
range Default Description
number definitions
Adapter board
P75 error reporting 0-1 1 0: Off 1: Turn on the interposer detection function
function
Backlight
brightness
P76 1-3 3
adjustment
parameters
0: Normal sewing mode and steering 1: Real-time display of
current speed 2: Front sensor induced voltage value 3: Rear
P78 Display mode 0-4 0
inductor induced voltage value 4: Anti-cut cloth sensor
induced voltage value
P79 Factory reset 0-1 0 0: No operation 1: All factory parameters are restored

Bomber5000-ZOBOW
0: Chinese 1: English 2: Russian 3: Arabic 4: Turkish 5:
Portuguese
P80 Language selection 0 - 11 0
6: Spanish 7: Indonesian 8: Vietnamese 9: Polish 10: Italian
11: Ukrainian
Synchronized
inhalation, pre- 0: The front suction is closed synchronously with the front
P81 suction suction, 0 - 250 0 trimming suction
closing the number Other: The front suction is turned on after the P81 pin count
of needles
Synchronize
inhalation, after 0: The post-suction chip is closed synchronously with the
P82 suctioning the 0 - 250 0 post-trimming suction suction
number of needles Other: After sucking chips turn on P82 pin count and turn off
closed
The number of
opening needles of 0: The front trimmer loosens the solenoid valve and closes
P83 the front trimmer 0 - 50 1 Other: The front thread trimming loose wire solenoid valve is
loose solenoid opened by (P83)-1 pin
valve
The number of
closing needles of
P84 the front trimmer 1 - 50 1
loose solenoid
valve
After the thread is
cut and the number
0: The solenoid valve is closed after trimming the loose wire
of needles is
P85 0 - 50 12 Other: The post-trimming loose line solenoid valve is opened
opened, the
by P85 pins
solenoid valve is
opened
After cutting the
thread, loosen the
P86 number of closing 1 - 50 15
needles of the
solenoid valve

138
Bomber5000-ZOBOW

Duration of
P87 1 - 50 3
manual inhalation
Manual suction
P88 500 - 7000 3500
motor speed
The dot pin
P89 0-1 0
function is enabled
Error viewing
P90 0-1 0
feature
The number of
delay pins for thin
P91 0 - 100 30
material induction
delay filtering
The fabric
0: Regular Cloth Mode 1: Large Mesh Fabric Pattern 2: Mesh
P92 identifies the 0-2 0
Fabric Pattern
fabric type
The number of
delay pins for thick
Bomber5000-ZOBOW

P93 0 - 100 0
material induction
delay filtering
P94 Model selection 6-8 6 6: Electric 7: Pneumatic 8: Side suction

Enable model
P95 0-1 0 0: Not enabled 1: Enabled
selection
0: Synchronization of front suction and rear suction 1:
Suction mode for
P96 0-2 0 Intermittent suction (three-row solenoid valve) 2: Long
three rows
suction (three-row solenoid valve)
Intermittent
P97 suction opening 1 - 100 50
needle count
Intermittent
P98 suction shut-off 1 - 25 5 unit:100ms
delay time
Regular cleaning
P100 0 - 9999 60 0: Not enabled Unit: hours
reminder time
Regularly change
P101 the white oil to 0 - 500 6 0: Not enabled Unit: Month
remind the time
Obtain the base
P102 value of thick 0-1 0
material enabled
Forced electric
P103 0-1 0
presser foot lifting
Lift the initial
P107 angle of the 1 - 360 38
presser foot motor
Foot pedal half 127(P122=
This parameter is less than P123-25 (P122=0) or P123-33
P109 back pedal voltage 12-511 1) and
(P122=1) and greater than 12
value 99(P122=0)
Foot pedal full rear 38(P122=1)
P110 pedal voltage 11-511 and This parameter is smaller than that of P109
value 55(P122=0)

139
Bomber5000-ZOBOW

Pedal Forward
Running Start 43(P122=1)
P111 Position (Relative 3-511 and This parameter is less than that of P51
to Return-to-Center 30(P122=0)
Position)

The front trimming


line suction is
enabled by
P112 0-1 0
stopping and
suction in the
middle of the road

IoT serial number


P116 0-1 0 This parameter is valid when the IoT module is connected

Bomber5000-ZOBOW
setting enabled

After trimming the


P117 line suction 0-1000 0 RPM
acceleration speed

Restore internal
P118 speed limit enabled 0-1 0 -
left and right

Number of delayed
P119 stitches for 0 - 9999 0
trimming

P120 Minimum speed 200 - 500 300 Unit: RPM

380(P122=1)
Pedal max speed
P121 0-511 and 大于(P123+ P51+25)
position
320(P122=0)

Foot pedal type


P122 0-1 1 0: Overlock speed controller 1: Flat seam speed controller
selection

Foot pedal back to 182(P122=1)


Greater than P109+25 (P122=0) or greater than P109+33
P123 the middle voltage 0-511 and175(P122
(P122=1), less than P121-P51-25
value =0)

140
Bomber5000-ZOBOW

9、Process parameters

Process parameters:Press + ,U1-U75

Parameter Parameter
range Default Description
number definitions

Pedal alarm
U1 0-1 0 1: Turn on the alarm 2: Turn off the alarm
detection is enabled
The state of the
U3 post-trimming 0-100 3
motor is delayed
Thickness detection
U15 100 - 500 300 Unit: 0.01V
zero threshold
Bomber5000-ZOBOW

Unit: 100ms U20=2, start timing after heavy material speed


Speed up time after
U17 1 - 50 5 reduction, U17*100ms after acceleration (if it is thin
stalking
material, speed up immediately)
The speed of
500 -
U18 deceleration over 5000 Unit: RPM
7000
the stem
Thin and thick 1RPM/ms When changing from thick to thin, the speed
U19 material switching 1 – 100 10 increases from deceleration to normal speed in U19
speed increment increments
Over-the-stalk spin- 0: Off 1: Over-Thick Spin Down Mode 2: Over-Stem Spin
U20 0-2 0
down switch Down Mode

Short-line sensor
U21 200 - 400 330 Unit: 0.01V
sensitivity
Enable parameters
U22 for the short-line 0-1 1
head sensor
Enable the
trimming
U24 0-1 1
compensation
function
Factory stitch pitch
U25 10 - 60 44 Unit: 0.1mm Use manual setting of the stitch distance
setting
Automatically
0: Knitted stub head mode 1: Woven stub head mode 2:
U26 compensate for 0-2 0
Large gauge short thread head mode
fabric type selection
Lift the presser foot
U33 1 - 20 20 gears
height adjustment

Slightly raise height


U34 4 - 11 5 gears
adjustment

Lift the presser foot


U35 0-360 345
servo zero angle

141
Bomber5000-ZOBOW

Thin and thick gear


U37 switch to switch 0-1 0 0: Off 1: On
reminder
The special loosening
U40 function is enabled 0-1 1

Do not stop to enable


U41 the front covering 0-1 1

Slow down the


U42 0-9 3
presser foot gear
Gap noise reduction
U43 0-2 0 0: Off 1: On 2: The empty seam presser foot is slightly raised
mode
Number of stitches for
U47 void slit noise 0 - 100 0
reduction delay
The presser foot
0: Detect the presser foot safety switch state when the presser
protection switch is
foot is lifted 1: The presser foot safety switch state is not
U49 damaged and the 0-2 1

Bomber5000-ZOBOW
detected when the presser foot is lifted 2: The electronic
presser foot is forced
control does not detect the status of the presser foot motor
to be lifted
The maximum height
compensation angle
U70 60 - 130 128 Unit: 1 degree
of the presser foot is
raised
Shutdown and
U74 undervoltage alarm 0-1 0 0: Off 1: On
enabled
Shutdown overvoltage
U75 0-1 1 0: Off 1: On
alarm enabled

U80 Servo trimming angle 0 - 179 81 Unit: 1 degree

U84 Servo trimming speed 700-1200 1150 RPM

Automatic calibration
U85 0-1 1 0: Off 1: On
at power-on

The height limit of the


U87 0-1 1 0: Off 1: On
presser foot is enabled
Control the trimming
U89 angle under the 0-360 80 Unit: 1 degree
supply
Lift the presser foot 600 -
U91 900 RPM
motor speed 1000

Lower stop needle


U92 0-4 0
offset

Fine-tune the angle of


U93 0,30 - 70 30 0: Disables this feature
the upper stop needle
Interposer board
U94 communication 0-1 1 0: Serial communication 1: High-speed serial communication
switch

142
Bomber5000-ZOBOW

Panel light strip


U95 0-1 1 0: Off 1: On
display

Spindle motor phase


U96 0-1 0
loss detection switch

U97 obligate 0-1 1

U98 obligate 0-360 40

Difference in the Unit: 0.01V (maximum value is less than the current value of
U101 0 - 500 40
middle threshold U102)
Difference in the
U102 threshold of thick 0- 500 80 Unit: 0.01V (greater than U101 current value, less than U15)
material
Lack of phase
U103 detection switch for 0-1 1
Bomber5000-ZOBOW

presser foot motor

10、Security Alarm Sheet

Alarm code Code Meaning Workaround

The front sensor auto- Detect whether the receiving and transmitter surfaces of the front
A-01
calibration failed sensor are clean

The automatic calibration of Check whether the receiving and transmitter surfaces of the sensor
A-02
the medium sensor failed are clean
The rear sensor auto- Check whether the receiving and transmitter surfaces of the sensor
A-03
calibration failed are clean
Detects whether the surface of the three sensor receiver and
A-04 Auto-calibration timeout
transmitter is clean
The panel and the electronic Upgrade the electronic control and panel program to the matching
A-08
control model do not match program
White Oil Regular
A-09
Maintenance Warning
A-10 Regular cleaning warnings

The acquisition module is


A-11
disconnected from the gateway
The gateway is disconnected
A-12 Check the networking status of the gateway
from the server
The panel and acquisition Check whether the connection between the panel and the acquisition
A-13
module are disconnected module is normal
A-14 No oil warning Please check the amount of oil in the sewing machine
Normal/heavy material
A-21
switching reminder

143
Bomber5000-ZOBOW

11、Security Alarm Sheet

Alarm code Code Meaning Workaround

The front sensor auto- Detect whether the receiving and transmitter surfaces of the front
A-01
calibration failed sensor are clean

The automatic calibration of Check whether the receiving and transmitter surfaces of the sensor
A-02
the medium sensor failed are clean
The rear sensor auto- Check whether the receiving and transmitter surfaces of the sensor
A-03
calibration failed are clean
Detects whether the surface of the three sensor receiver and
A-04 Auto-calibration timeout
transmitter is clean
The panel and the electronic Upgrade the electronic control and panel program to the matching
A-08
control model do not match program
White Oil Regular
A-09
Maintenance Warning

Bomber5000-ZOBOW
A-10 Regular cleaning warnings
The acquisition module is
A-11 disconnected from the
gateway
The gateway is disconnected
A-12 Check the networking status of the gateway
from the server
The panel and acquisition Check whether the connection between the panel and the acquisition
A-13
module are disconnected module is normal
A-14 No oil warning Please check the amount of oil in the sewing machine
Normal/heavy material
A-21
switching reminder

12、Introduction to fault codes


Content(when there is a
NO Countermeasure (press the voice navigation button broadcast)
failure, broadcast

Please check if the machine head is stuck or difficult to turn; Please check if the
E1 Main motor stall motor plug and motor sensor connector are loose or loose; If you still can't solve the
above, please contact your local service provider.

Please check if the voltage used is normal; Please try to restore the factory settings or
Main motor software over
E2 restart the power supply; If you still can't solve the above, please contact your local
current
service provider.

The operation panel and Please turn off the system power, check if the motor Hall signal connector is loose or
E3 the control box disconnected, return it to normal and restart the system. If you still can't solve the
communicate abnormally above, please contact your local service provider.

Please check if the operation panel and control box cable are loose; Please try to
E4 Motor Hall error restore the factory settings or restart the power supply; If you still can't solve the
above, please contact your local service provider.

144
Bomber5000-ZOBOW

Please check if the presser foot is pushed back to the correct position; Still can not
Presser foot protection is
E6 solve the need to temporarily use, please change the 1 in the P57 parameter to 0; If
on
you still can't solve the above, please contact your local service provider.
Slot protection function is Please check if the sewing table is pushed back to the correct position; Still can not
E7 on solve the need for temporary use, please change the 1 in the P58 parameter to 0; if
the above still can not be resolved, please contact the local service provider.
Needle bar shield Please check that the needle bar guard is placed back in the correct position; If you
E8 protection function is on still can't solve the problem, please change the 1 in the P59 parameter to 0. If you
still can't solve the problem, please contact your local service provider.
Abnormal foot pedal Please check if the pedal plug is connected to the control box or loose; If you still
E9
connection can't solve the above, please contact your local service provider.
Please check if the power supply voltage is normal; Please try to restore the factory
Main motor hardware
E10 settings or restart the power supply; If you still can't solve the above, please contact
overcurrent
your local service provider.
Please check if the power supply voltage is normal; Please try to restore the factory
Main motor overpressure
E11 settings or restart the power supply; If you still can't solve the above, please contact
Bomber5000-ZOBOW

during shutdown
your local service provider.
Please check if the power supply voltage is normal; Please try to restore the factory
Main motor system under
E12 settings or restart the power supply; If you still can't solve the above, please contact
voltage
your local service provider.
Main motor abnormal
E13 Please contact your local service provider.
brake circuit
Parameter read and write Please try to turn off the power and restart. If you still can't solve it, please contact
E14
exception your local service provider.
Main motor current Please try to turn off the power and restart. If you still can't solve it, please contact
E19
detection loop is abnormal your local service provider.
E20 Power off
Please check if the power line of the spindle motor is out of phase and if the
Lack of phase In Main
E21 electronic control hardware drive circuit is abnormal;Please try to turn off the
motor or IGBT
power and restart. If you still can't solve it, please contact your local service provider.
The voice chip works Please try to restore the factory settings or restart the power supply; If you still can't
E24
abnormally. solve the above, please contact your local service provider.
The adapter board Please check if the connection between the adapter plate and the control box is loose;
E26 communicates abnormally Please try to restore the factory settings or restart the power supply;
with the controller. If you still can't solve the above, please contact your local service provider.

E27 Factory reset error After the shutdown is restarted, the factory settings are restored.
Please check if the voltage used is normal; Please try to restore the factory settings
Foot motor soft
E31 or restart the power supply; If you still can't solve the above, please contact your
overcurrent
local service provider .
Foot motor current Please try to turn off the power and restart. If you still can't solve it, please contact
E32
detection loop is abnormal your local service provider.
Please check if the machine head is stuck or difficult to turn; Please check if the
E33 Foot Motor stall motor plug and motor encoder connector are loose or loose; If you still can't solve
the above, please contact your local service provider.
Foot Motor of Encoder Please check if the motor plug and motor encoder connector are loose or loose; If
E34
signal abnormally you still can't solve the above, please contact your local service provider.

145
Bomber5000-ZOBOW

Please check if the machine head is stuck or difficult to turn; Please check if the
Foot motor find first
E35 motor plug and motor encoder connector are loose or loose; If you still can't solve
position abnormally
the above, please contact your local service provider.
Please check if the power supply voltage is normal; Please try to restore the factory
Foot motor hard
E36 settings or restart the power supply; If you still can't solve the above, please contact
overcurrent
your local service provider.
Please check if the encoder grating is dusty or damaged;Please try to turn off the
Foot motor is
E37 power and restart. If you still can't solve it, please contact your local service
overspeeding
provider.

Please check if the power line of the foot motor is out of phase and if the electronic
Lack of phase In foot
E38 control hardware drive circuit is abnormal;Please try to turn off the power and
motor or IGBT
restart. If you still can't solve it, please contact your local service provider.

Please check if the encoder of the presser foot motor is loose or not securely
E40 Foot motor is overloaded inserted;Please try to turn off the power and restart. If you still can't solve it,
please contact your local service provider.

Bomber5000-ZOBOW
Foot motor position Please check if there is dust on the encoder grating of the presser foot motor, if the
E41 deviation counter is encoder is faulty, or if the load is too high ;Please try to turn off the power and
overflowing restart. If you still can't solve it, please contact your local service provider.
Please check if the encoder grating is dusty or damaged;Please try to turn off the
Foot motor is
E43 power and restart. If you still can't solve it, please contact your local service
overspeeding
provider.
Please check if the connection between the adapter plate and the control box is
High speed serial
loose,or set the U94 parameter to 0.; Please try to restore the factory settings or
E57 communication failure of
restart the power supply;
the adapter board
If you still can't solve the above, please contact your local service provider.
Counting counts in
EA1 Press the P key to clear, or set the P71 parameter to 5.
ascending order
Counting counts in
EA2 Press the P key to clear, or set the P71 parameter to 5.
descending order

146
B5000-ZOBOW

B5000-ZOBOW Operating Instructions

1、Display and operation menu


1.1、Operation Panel Instructions
B5000-ZOBOW

No. Icon Description Remark

1 Customer parameter settings

1、Voice language setting


2 Left button
2、Towards the left to choose parameter

1、Increase speed button


3 Up button
2、Increase the number within a parameter

1、Decrease speed button


4 Down button
2、Decrease the number within a parameter
1、Control machine head LCD light brightness
5 Right button 2、Material Switch
3、Towards the right to choose parameter within a parameter

6 Sewing mode button Change the sewing mode

7 Presser foot lifter function button Change presser foot lifter mode

Trimmer parameter setting


8 Change the length of the thread and thread switch
button

9 Reset button Long press for 2 seconds restoring factory setting

10 Voice navigation button Voice broadcast switch

11 Short thread button Short mode setting

147
B5000-ZOBOW

1.2、LCD icon introduction

No. Icon Description Remark

1 Full smart mode icon

2 Semi-smart mode icon Indicates the current sewing mode

3 Full computer mode icon

B5000-ZOBOW
4 Front sensor icon

5 Rear sensor icon


Indicates the current sensor status, the icon lights up to
indicate that the sensor is blocked, and the unlit state
6 Short thread sensor icon indicates that the sensor is not blocked

7 Anti-cut cloth sensor icon

The icon lights up and F lights up to indicate that the


front automatic presser foot function is turned on
8 Lifter icon
The icon lights up and B lights up to indicate the back
automatic presser foot function is turned on
The icon lights up and the F lights up to indicate that
the front automatic thread trimming function is turned
9 Trimming line icon on
The icon lights up and the B lights up to indicate the
back automatic thread trimming function is turned on
The icon lights up to indicate that the suction function is
10 Suction icon
on

11 Speech icon Lights up to indicate voice on

The icon lights up and flashes to indicate that there is no


12 Oil quantity icon(Reserved)
oil at present. White oil needs to be added
The icon is always on, indicating that the network is
WiFi networking icon normal, the icon blinking indicates that the network is
13
(Optional) disconnected, and the non-display indicates that the
network is not
Icon lighting represent thin material、ordinary material、
14 Tooth grade icon thick material or automatic gear, and only one can be lit
at the same time
Display the relevant parameter of the lifting motor or
15 The fifth and sixth nixie tube
the voltage value of the sensor

148
B5000-ZOBOW

1.3、Button setting Instructions

Long press ( )for 1.5 seconds and machine will enter the user parameter adjustment mode. Press left button
( )and right button( )to modify the parameter. Press up button( )and down button( )to
modify the value of the corresponding parameter. Press enter button( )to confirm and save, press left button
( )or right button( )if user doesn’t want to save and will return to the parameter setting interface. Press
( )again will return to standby interface.

2、Common parameters setting


2.1 Automatic/Semi‐automatic/Full manual mode settings

Press sewing mode button( ),sewing mode can be modified. Continuous press down this button, sewing mode
will be cycled as following three modes: Automatic/ Semi‐automatic/ Full manual. Press enter mode( )to confirm
and save after finishing setting, no pressing for 5 seconds return to standby interface if user doesn’t want to save.
B5000-ZOBOW

2.2 Presser foot lifter mode setting


Continuous press presser foot function button( )to mode will be cycled as following modes: switch between four
parameters of adjust foot mode function、reduction of speed、thickness detection mode and adjust foot height,the
current parameter enter the adjustment of the parameter value through the upper( ) or lower ( )key.
When adjusting the lifting height, the fifth and sixth digital tubes show the height of the foot and feet in millimeters.
Press enter button( )to save and confirm after finishing setting, no pressing for 5 seconds return to standby
interface if user doesn’t want to save.

2.3 Trimmer parameter setting


Press trimmer parameter setting button( )to modify parameter for trimmer status and the delay stitches number
of trimmer before sewing or the delay stitches number of trimmer after sewing. Continuous press down this button,
sewing mode will be cycled as followings: cut mode adjust、delay stitches number of trimmer before sewing、the
delay stitches number of trimmer after sewing(the delay stitches number of sensor for anti‐cutting the cloth)、front
sensor voltage value adjustment、back sensor voltage value adjustment and anti fabric cutting sensor voltage value
adjustment. Press up button( )and down button( )to modify the value of the corresponding parameter,
when adjusting the sensor range ,the fifth and sixth digital tubes show the sensor voltage feet in voltage enter button
( )to save and confirm after finishing setting, no pressing for 5 seconds return to standby interface if user
doesn’t want to save (every press enter the current trimmer status firstly and cycled as below).

2.4Modify speed
Press the up button( )and down button( )in standby interface can rapidly adjust the highest speed value.
Press up button( )increases 100 RPM while press down button( )decreases 100 RPM. After finishing
settings, press enter button( ) to save the parameter. If customer doesn’t want to save, no pressing for 5 seconds
back to standby interface if user doesn’t want to save.

149
B5000-ZOBOW

2.5 Change technician parameter


Press button( ) and enter button( )together for 1.5 seconds,the machine will enter the technician
parameter adjustment mode and the panel will display P26.Press left button( )and right button( )to
change the parameter. Press up button( )and down button( )to modify the value of corresponding
parameter. Press enter button ( ) to confirm and save, no pressing for 5 seconds back to standby interface if user
doesn’t want to save.

2.6 Change sewing process parameter


Press button( ) and enter button( )together for 1.5 seconds,the machine will enter the sewing process
parameter adjustment mode and the panel will display U15.Press left button( )and right button( )to
change the parameter. Press up button( )and down button( )to modify the value of corresponding
parameter. Press enter button ( ) to confirm and save, no pressing for 5 seconds back to standby interface if user
doesn’t want to save.
2.7 Restore factory setting
Press reset button( )for 2 seconds ,parameters will restore users saving parameters. Parameters range from uses

B5000-ZOBOW
parameter to technician parameter. Press left button( )and right button( )together for 2 seconds,
parameter will restore factory parameters and associated parameters. (When P21=1, P button for saving users
common parameters, reset button for restoring users saving parameters, before saving, factory parameters are the same
as users saving parameters. P66/P67/P68 adapter board duty cycle parameter, P73 Factory default speed parameter,
P90 monitor view enable parameter, P94/P95 model selection parameter, etc. are not restored to factory settings).
2.8 Voice Language Setting
Press the left shift key ( ) to switch the voice type. When the left button is pressed, the voice type selected at that
time is broadcasted. Press the P key ( ) to confirm and change the voice type.
2.9 LED light setting
LED light is divided into four gears, on the standby interface ,press right button( ), LCD light brightness will be
cycled in four modes.(one is off)
2.10 Button lock setting
When modifying parameter P62 to 1, button will be locked and no response. Long Press trimmer parameter( )
for 1.5 seconds will cancel the lock setting, press restore used.
2.11 Voice quick switch
Long press voice navigation button ( )for 1.5s,for voice toggle. Short press voice button for welcome voice switch
when start. When failures, short press voice button broadcast solution for failures that happening.
2.12 Sensor for anti‐cutting the cloth swift switch
Long press mode button ( )for 1.5 seconds, for sensor for anti‐cutting the cloth switch toggle. When the anti-cut
cloth sensor is turned on by default, the anti-cut cloth sensor delay pin number (P50) defaults to 0 (If the value of the
P50 user save parameter changes, the P50 parameter is equal to the user save parameter value) . When the anti-cut cloth
sensor is turned off by default, the rear sensor delay stitch number (P28) defaults to 8 (If the P28 item user saves the
parameter value changed, the P28 item parameter is equal to the user save parameter value) .

150
B5000-ZOBOW

2.13 Fabric selection


In the standby interface, press and hold the LED button( ) for more than 1.5s to enter the fabric selection setting,
and display the current fabric type (the normal fabric is displayed as b0, the big net hole fabric is displayed as S, the
mesh fabric is displayed as A), short press the LED button( ) to switch between b0 / S /A, short press the P
button( ) save it, the sensor voltage value will
be automatically calibrated again, and OK will be displayed.
Exit mode: 1. Automatically exit after successful/failed switch over;2, no button operation within 5s, automatically
return to the standby interface
2.14Sensor automatic calibration
Press and hold the P key ( ) + voice key ( ) for about 1.5 seconds to start the sensor automatic calibration.
When the calibration is finished, the OK is displayed, indicating that the recognition is successful, otherwise the
recognition fails.
2.15Thick material voltage threshold setting
B5000-ZOBOW

Press the presser foot lifter( )for about 1.5 seconds to enter the thick material voltage threshold setting
interface, display the presser foot height voltage value, if the motor is in the upper needle stop at this time, step on the
foot pedal and the motor will automatically run to the lower needle stop ,adjust the presser foot height (cloth
thickness), and press the P key( ) to save the current display value to the U15 parameter (this value is the
thickness judgment threshold). The OK is successfully displayed and the voice prompt "the thick material standard
setting is successful" is returned. Standby interface, the motor returns to the position when it entered; Failure display
Er. Press P button( )to exit automatically during recognition.
Note: When the saved value is greater than the base value - 50, the saved value will fail.
Based value reset method: Change PA2 to 1, ensure that no cloth under the presser foot, press the presser foot button
( )for about 1.5 seconds to enter the thick material voltage threshold setting interface, and the system
automatically saves the current value as the base value.

2.16 Regular maintenance


When the machine use time arrives at the regular maintenance reminder time, the panel will display A09/A10, and
voice broadcast prompt, 10 minutes later again broadcast prompt and no longer display A09/A10 until the next
reminder time arrives. The alarm time can be set or the alarm function can be turned off by modifying the parameter
values of PA0/PA1.
Note: Normal sewing can be done during regular maintenance reminder.
2.17 Short thread fabric setting
Short press short button ( )to enter the short cloth mode interface, short press the short button to switch between
K / W /L(knitting short thread trimmer mode is displayed as K, woven short thread trimmer mode is displayed as W,
large gauge short thread trimmer mode is displayed as L), short press the P button( ) to save it, no button
operation within 5s, automatically return to the standby interface.

151
B5000-ZOBOW

2.18 Short thread mode quick switch


Press the Short thread button( )for 1.5 seconds to switch the front and back short thread trimmer.
When the short thread mode is turned on, the Short thread sensor switch will be automatically turned on, and the
sensor voltage value will be automatically calibrated again. The OK indicates that the selection of automatic
calibration is successful. When automatic trimming compensation is opened, the number of delayed needles in the
front trimming line P27 in the trimmer quick button is changed to the factory needle spacing U25.
Note: When the short thread mode is turned on, if the number of automatic compensating needles is invalid, the Short
thread sensor will be automatically turned off.
2.19 Internet of Things serial number setting and viewing
Short press P key ( ) + up key ( ) to enter the R&D parameter password input interface, press P key to
confirm, enter the R&D parameter interface, select parameter item P116 by right key ( ), move up ( ) or
move down. The key ( ) changes the parameter value to 1, short press the P key to save, the panel enters the
IOT serial number setting/view interface. At this time, the value of the flashing bit can be set by the up key ( )

B5000-ZOBOW
or down key ( ). The key ( ) or right button ( ) can select the bit to be set. The serial number length is
11 digits. After the setting is completed, you can save it by pressing the P key ( ) + trimming key ( ). If
you need to give up the modification, short press the P key. Exit directly.
2.20 Broken network error report
When the panel is disconnected from the IOT collector for 1 min, the panel reports A13. When the collector is
disconnected from the gateway, the panel reports A11. When the gateway is disconnected from the server, the panel
reports an error A12. The three error numbers are not displayed. View through M15.
2.21 Fast binding device
When you need to quickly bind the device to the server, after confirming the IOT serial number and adding it, operate
the up key ( ) + presser foot key ( ) on the panel, and the panel displays OK, indicating that the setting is
successful. The device can now be quickly bound to the server.

3、Digital tube display instructions


3.1 Digital part

Actual numerical value 0 1 2 3 4 5 6 7 8 9

Digital tube display

152
B5000-ZOBOW

3.2 English letter part

English alphabet A B C D E F G H I J

Digital tube display

English alphabet K L M N O P Q R S T

Digital tube display

English alphabet U V W X Y Z
B5000-ZOBOW

Digital tube display

4、Parameters list
4.1、Operating parameters Instructions

No. Function parameter Range Default Description

User parameters:Press P button for 1.5seconds to enter

P1 Max rotate speed 500 - 7000 6000 RPM


0: No needle position
1: Up needle position
Needle stop positioning
P2 0-3 1 2: Down needle position3: Down needle
selection
position(rear tread will not to find up needle
position)
5700(Chopp
RPM
er)
P3 Start sewing speed 500 - 7000
4000(Side
suction)
0:Automatic mode
P4 Start up mode 0-1 0
1:Foot control
0:Manual
P5 Sewing mode selection 0-2 1 1:Semi‐automatic
2:Full automatic
0:Off
P6 Voice volume adjustment 0-3 2
1-3:On

153
B5000-ZOBOW

0: Off
1: Trimmer before sewing
P7 Auto trimming 0-3 3
2: Trimmer after sewing
3: Trimmer both before and after sewing
0: Off
1(Chopper)
1: Suction when trimmer before sewing
P8 Automatic inhalation 0-3 2: Suction when trimmer after sewing
3(Side
draught) 3: Suction when trimmer before and after
sewing

P9 Counter pedal trimmer 0-1 1 0: Off 1: On

0: Off
1: Lifter before sewing
P10 Auto press foot lifter 0-3 0
2: Lifter after sewing
3: Lifter both before and after sewing
Press foot lifter when 0: Off
P11 0-1 0
sewing stops 1: Presser foot lifter

B5000-ZOBOW
Press foot lifter after 0: Off
P12 0-1 0
trimming 1: Presser foot lifter
Semi‐counter presser foot 0: Off
P13 0-1 1
lifter 1:Semi‐counter presser foot lifter
0: Off
P14 Manual suction switch 0-2 2 1: Rear suction
2: Front suction and rear suction
P15 Head lamp switch 0-3 1 0: Off 1-3: On

P16 Dormancy function 0-1 1 0: Off 1: On


0: Off
Semi‐automatic constant 1: Front step continuous sewing
P17 0-2 2
rate trimming 2: Constant sewing and ignore the front
sensor switch
0: Off
Semi‐automatic constant
P18 0-1 1 1: Fix the machine speed when front thread
rate trimming
trimmer
0: No operation
P21 User common parameters 0-1 0 1: Saving parameters into user common
parameters
P22 Front sensor switch 0-1 1 0: Off 1: On

Opening time of manual


P23 1 - 250 5 (*100 ms)Opening time of manual suction
suction

(*100 ms)0 Time when front suction off,


P24 Turn off time of suction 0 - 250 0
0 means no shutdown

P25 Back sensor switch 0-1 1 0: Off 1: On

154
B5000-ZOBOW

Technician parameter:Press P button and Enter button at the same time to enter
The stitch number
P26 between front sensor and 1 - 250 100
back sensor
The delay stitches number The bigger of the value, the shorter of the
P27 0 - 50 1
of trimmer before sewing thread length will be after cut
Delay stitches number of The smaller of the value, the shorter of the
P28 0 - 30 3
anti‐cutting the cloth thread length on the cloth will be
Front trimming suction After the motor running to P29, front trimming
P29 1 - 50 1
open thread number suction opening
0:Front trimming suction and front trimming
0(Chopper)
Front trimming suction synchronous closing
P30 0 - 250
close thread number 25(Side Other:When after front trimming suction
draught) opening go by P30,thread number closing
15
Delay time after back (Chopper)
P31 1 - 50 (*100 ms)
suction off 30(Side
draught)
B5000-ZOBOW

1(Chopper)
Sensor for anti‐cutting the 0: Off
P32 0-1
cloth switch 0(Side 1: On
draught)
Sensitivity of sensor for The bigger of the sensitivity parameter, the
P33 200 - 400 330
anti‐cutting the cloth more capable to identify translucent materials
Stitch number between
P34 back sensor and sensor 1 - 200 99
for anti-cutting the cloth
0(Chopper)
Delay stitch number when 0 - 99
P35
stop sewing 30(Side
draught)
Back trimming suction
P36 1 - 50 3
open thread number
The bigger of the sensitivity parameter, the
P37 Sensitivity of front sensor 200 - 400 330
more capable to identify translucent materials
The bigger of the sensitivity parameter, the
P38 Sensitivity of back sensor 200 - 400 330
more capable to identify translucent materials
Delay time before presser
P39 1- 50 2 (*100ms)
foot lifter
Start time after presser
P40 0 - 20 0 (*100 ms)
foot lifter
Time of presser foot put
P43 1 - 99 10 (*10 ms)
down
Time of presser foot
P44 1 - 20 5 S
protection
P45 Time of trimmer 1 - 100 20
0: Closed suction crumbs
Continuous feeding and 1: Continuous suction crumbs
P46 0-2 2
suction 2: Suction crumbs and trimming suction in
sync
0: Off
P47 Manual trimmer switch 0-1 1
1: On

155
B5000-ZOBOW

Automatically find up 0: Off


P48 0-1 0
positioning 1: On
Periodic signal of presser (/10 ms)5MS Turn-off time, total cycles
P49 0 - 50 35
foot closed 5MS
The delay stitches number
P50 0-50 0
of trimmer after sewing
P51 Point needle parameter 0 - 29 3 no

P52 Speed testing 500 - 7000 5500 RPM

P53 Work time testing 1 - 60 3 S

P54 Stop time testing 1 - 60 3 S


0: Off
1: On
P55 Testing parameter A 0-3 0
2: Dormancy
3: Only aging spindle and trimming
0: Off
P56 Testing parameter B 0-1 0
1:On Electromagnet testing

B5000-ZOBOW
0: Off
P57 Presser foot safety switch 0-1 1
1: On
Sewing plate safety 0: Off
P58 0-1 1
switch 1: On
Needle bar cover safety 0: Off
P59 0-1 1
switch 1: On
P61 Sleeping time 1 - 250 30 Unit: minutes
0: Unlock
1: Lock
P62 Panel button lock 0-1 0
After the panel is locked, press and hold the
trimming button to unlock it.
P63 Slow down speed button 0-1 0
Stitch number of slow
P64 1- 200 1
down speed
The speed of slowing
P65 500 - 7000 3500 RPM
down
Adjusting gear of front The greater the parameter values. The greater
P66 1 - 180 --
sensor the voltage value of the sensor
Adjusting gear of back The greater the parameter values, The greater
P67 1 - 180 --
sensor the voltage value of the sensor
Adjusting gear of sensor The greater the parameter values,
P68 1 - 180 --
for anti‐cutting the cloth The greater the voltage value of the sensor
Execute the number of trimmings, the number
P69 Unit number counting 1 - 50 10
of pieces is increased by one.
P70 Total counting setting 1-9999 100
0: Off
1: Ascending cycle count
2: Descending cycle count
P71 Counting mode 0-5 0
3: Ascending full alarm
4: Descending full alarm
5: Remove full alarm

156
B5000-ZOBOW

Adjust the back trimmer function even the


The stitches number of fabric does not cover the anti-cutting sensor,
P72 0 - 20 9
constraint back trimmer can adjust the stitches number before the
trimmer function active
0:Default speed for four-wire models
P01=6000 P03 =5500
1:Default speed for five-line models
P01=5000 P03 =5000
Factory default speed 2:Default speed for thick material models
P73 0–4 0
parameter P01=5300 P03 =5000
3:Z machine default speed P01=6000 P03
=5500
4:Default speed for knitting machine
P01=5500 P03 =5500
P74 - - - Reserve

System member parameters


Adapter board error 0: Off
P75 0-1 1
enable 1: Open the adapter board detection function
B5000-ZOBOW

Backlight brightness
P76 1-3 3
adjustment parameter
P77 Internal speed limit 500 - 7000 6000 RPM
0: Normal sewing mode and steering
1:Real-time display of current speed
P78 Display mode 0-4 0 2:Front sensor induced voltage value
3:Post sensor induced voltage value
4: The third sensor induces a voltage value
0: No operation
P79 Reset 0-1 0
1:Restore all factory parameters;
0: Chinese;
1:Foreign language
P80 Language type selection 0-1 0
English/Russian/Arabic/Turkish/Portuguese
/Spanish/Indonesia /Vietnam / Polish)
0: Front suction crumbs and front trimming
Synchronous inspiratory,
inspiratory synchronous closing
P81 front suction crumbs 0 - 250 0
When after front suction crumbs opening go by
close thread number
P18,thread number closing
0: Back suction crumbs and back trimming
Synchronous inspiratory,
inspiratory synchronous closing
P82 back suction crumbs close 0 - 250 0
When after back suction crumbs opening go by
thread number
P82,thread number closing
0: Front trimming loose line solenoid valve
Front trimming loose line
opening
P83 solenoid valve open 0 - 50 1
Front trimming loose line solenoid valve go by
thread number
(P83)-1 open thread number
Front trimming loose line
P84 solenoid valve close 1 - 50 1
thread number
0: Back trimming loose line solenoid valve
Back trimming loose line
closing
P85 solenoid valve open 0 - 50 12
Back trimming loose line solenoid valve go by
thread number
P85 open thread number

157
B5000-ZOBOW

Back trimming loose line


P86 solenoid valve close 1 - 50 50
thread number
Duration time of manual
P87 1 - 50 3
suction
Speed of manual suction
P88 500 - 7000 3500
motor
Error viewing enable
P90 0-1 0
Thin material induction
P91 0 - 100 30
delay filter delay stitch
Fabric identification 0: Normal fabric mode 1:Mesh mode 2: Thin
P92 0-2 0
fabric type fabric mode
Thick material induction
P93 0 - 100 0
delay filter delay stitch
3: Electric 4: Pneumatic 5: Side
P94 Model selection 0-5 0
draught
Model selection enable 0: Not enabled
P95 0-1 0
1: Enabled
0: The front suction is synchronized with the

B5000-ZOBOW
rear suction
Three rows of suction
P96 0-2 0 1: Intermittent suction (three rows of solenoid
mode
valves)
2: Long suction (three rows of solenoid valves)
Intermittent suction
P97 1 - 100 50
opening number
Intermittent suction
P98 1 - 25 5 Unit: 100ms
closing delay time
Regular cleaning 0: Not enabled
P100 0 - 9999 60
reminder time Unit: hour
Regularly change the 0: Not enabled
P101 0 - 500 6
white oil reminder time Unit: Month
Get thick material base -
P102 0-1 0
value enable
Force electric presser foot -
P103 0-1 0
lift enable
0: Oil detect off
Oil quantity detection 1: Oil detect enable,show error number and
P109 0-2 1
function switch icon
2: Oil detect enable,show icon only
Downtime detection Unit: min
P110 0 - 30 2
waiting time
Oil-free, full oil alarm Unit: min
P111 1 - 60 30
voice broadcast interval
Front cut line su c t i o n -
P112 0-1 0
midway stop enable
IOT serial number setting This parameter is valid when accessing the
P116 0-1 0
enable Internet of Things module
Rear cut suction motor
P117 0 - 1000 300 Unit: RPM
acceleration speed
Restore internal speed -
P118 0-1 0
limit enable left and right

158
B5000-ZOBOW

6(Turn off
the fourth se
Number of stitches for nsor) -
P119 0 - 9999
thread trimming delay 1(Turn on
the Fourth s
ensor)
P120 Min rotate speed 200 - 500 500 Unit: RPM

Process Parameters(P+Down key)


Thickness detection
U15 100 - 500 300 Unit:0.01V
threshold
Unit:100ms
When U20 = 2, the timing begins after the
Speed-up time after bone
U17 1 - 50 5 heavy material decelerates, and increases after
cross sewing
U17 * 100ms (if it is thin material, it increases
immediately).
U18 Deceleration speed 500 - 7000 5000 Unit:Rpm
1rpm/ms
Increment of switching
B5000-ZOBOW

When changing from thick material to thin


U19 speed for thin and thick 1 – 100 10
material, the speed increases from decreasing
materials
speed to normal speed in the range of U19.
0: Close
Switching speed reduction
U20 0-2 0 1: Thick material deceleration mode
after bone cross sewing
2: Accelerating mode after bone cross sewing
Short thread sensor
U21 200 - 400 330 Unit:0.01V
sensitivity
Short thread sensor
U22 0-1 1
enabling parameter
Compensation function of
U24 trimming enabling 0-1 1
parameter
Unit:0.1mm
Out-of-factory Needle
U25 0 - 60 44 0: Disable manual setting of needle gauge
gauge setting
Use manual setting of needle gauge
Selection of automatic 0:knitting fabric;1:woven fabric;2:large
U26 0-2 0
compensation fabric types gauge mode
U33 Foot height 1 - 13 12 Gear

U34 Slight Foot height 1-9 5 Gear

U35 First Position angle 0 - 360 345 Unit:1 degree


Thin and thick gear 0: Off
U37 0-1 0
switch reminder switch 1: On
Special release function
U40 0-1 1
nenable
No stop enable before
U41 0-1 1
cover
Slowly release the presser
U42 0-9 0
foot gear
0: Off
Switch for noise reduction
U43 0/2 2 1: The pressure foot of the empty seam is
in front of sewing
slightly lifted

159
B5000-ZOBOW

Noise reduction delay


U47 0 - 100 0
needle
U48 Reserved 0 - 100 10
Presser foot motor alarm 0: On
U49 0-1 0
switch 1: Off
U50 Reserved 0 - 100 14

U51 Reserved 0 - 200 100

U52 Reserved 1 - 1000 180

U53 Reserved 1 - 1000 200


Maximum height
compensation angle for
U69 100 - 108 103
lifting feet(Not
downwards)
Maximum height
U70 compensation angle for 110-118 113 Unit:1 degree
lifting feet(downwards)

B5000-ZOBOW
Enable the shutdown 0: Close
U74 0-1 0
under voltage alarm 1: Open
Enable overvoltage alarm 0: Close
U75 0-1 1
for shutdown 1: Open
Motor running Angle
U76 0-360 345 Unit:1 degree
when shutdown
U80 Servo line cutting Angle 0-179 93 Unit:1 degree

U81 Servo mode selection 0-1 0


Tooth thickness switch
U82 alarm frequency 1 - 20 10
parameters
Servo control parameters 0: Close
U83 0-1 0
are adjusted and enabled 1: Open

4.2、Monitoring parameters
P+ right button enters the monitoring interface, left and right keys adjust the monitoring parameter item, press
P key to enter the current monitoring parameter value. Press the P key to exit the monitor mode while monitoring the
M00 item.

NO. Content NO. Content

M0 Exit monitor mode M5 Pedal voltage value

M1 Current piece count M7 Front sensor voltage value

M2 Model type M8 Medium sensor voltage value

M3 Q axis current M9 Post sensor voltage value

M4 AC input voltage M10 Real-time speed value

160
B5000-ZOBOW

Main motor control software version


M11 IOT sewing machine working status[1] M18
number
Anti-interference sensor voltage value
M12 M19 Craft control software version number
(reserved)
Anti-interference sensor voltage value
M13 M20 Panel software version number
(reserved)
Raise presser foot motor control software
M14 Bus voltage value M21
version number

M15 IOT networking status M32 Voltage value of thickness measurement

M16 Software number M33 Voltage value of Short thread sensor

M17 Adapter board software version number M34 Raise presser foot motor angle value

Notes[1]:IOT sewing machine working status (0-normal sewing machine status; 1 - Internet of Things staging
status; 2 - Internet of Things lock machine status; 3 - Internet of Things lock line speed)

5、Error code description table


B5000-ZOBOW

When the machine error alarm occurs, the voice broadcasts the current fault. If the panel displays E03, the voice
broadcast “Operation panel and controller box communication is abnormal”, press the voice navigation button
( ) to broadcast the fault cause and solution “Please check the operation panel and control box. Whether the
cable is loose; please try to restore the factory settings or restart the power; if you still can't solve the above, please
contact your local service provider. Pressing the P key ( ) or voice button during the broadcast will stop the
current broadcast content. (failure recovery, voice stop broadcast)

Content (when there is a


NO. Countermeasure (press the voice navigation button broadcast)
failure, broadcast

Please check if the machine head is stuck or difficult to turn; Please


E1 Main motor stall
check if the motor plug and motor sensor connector are loose or loose;

Main motor software Please check if the voltage used is normal; Please try to restore the
E2
overcurrent factory settings or restart the power supply;
The operation panel and Please turn off the system power, check if the motor Hall signal
E3 the control box connector is loose or disconnected, return it to normal and restart the
communicate abnormally. system.
Please check if the operation panel and control box cable are loose;
E4 Motor Hall error
Please try to restore the factory settings or restart the power supply;

Abnormal needle stop Please turn off the system power, check if the motor stop signal
E5
signal connector is loose or fall off, return it to normal and restart the system.
Please check if the presser foot is pushed back to the correct position;
Presser foot protection is
E6 Still can not solve the need to temporarily use, please change the 1 in
on
the P57 parameter to 0;
Please check if the sewing table is pushed back to the correct position;
Slot protection function is
E7 Still can not solve the need for temporary use, please change the 1 in
on
the P58 parameter to 0;
Please check that the needle bar guard is placed back in the correct
Needle bar shield
E8 position; If you still can't solve the problem, please change the 1 in the
protection function is on
P59 parameter to 0.

161
B5000-ZOBOW

Abnormal foot pedal Please check if the pedal plug is connected to the control box or
E9
connection loose;

Main motor hardware Please check if the power supply voltage is normal; Please try to
E10
overcurrent restore the factory settings or restart the power supply;
Main motor overpressure Please check if the power supply voltage is normal; Please try to restore
E11
during shutdown the factory settings or restart the power supply;
Main motor system under Please check if the power supply voltage is normal; Please try to restore
E12
voltage the factory settings or restart the power supply;
Main motor abnormal brake
E13 Please try to turn off the power and restart.
circuit
Parameter read and write
E14 Please try to turn off the power and restart.
exception
Main motor current
E19 Please try to turn off the power and restart.
detection loop is abnormal

E20 Power off

The voice chip works


E24 Please try to restore the factory settings or restart the power supply;

B5000-ZOBOW
abnormally.
The adapter board Please check if the connection between the adapter plate and the control
E26 communicates abnormally box is loose; Please try to restore the factory settings or restart the power
with the controller. supply;

E27 Factory reset error After the shutdown is restarted, the factory settings are restored.

Trimming electromagnet
E28 Please try to turn off the power and restart.
error
Please check if the voltage used is normal; Please try to restore the factory
E31 Foot motor soft overcurrent
settings or restart the power supply;
Foot motor current
E32 Please try to turn off the power and restart.
detection loop is abnormal
Please check if the machine head is stuck or difficult to turn; Please check
E33 Foot Motor stall
if the motor plug and motor encoder connector are loose or loose;
Foot Motor of Encoder Please check if the motor plug and motor encoder connector are loose or
E34
signal abnormally loose;
Foot motor find first Please check if the machine head is stuck or difficult to turn; Please check
E35
position abnormally if the motor plug and motor encoder connector are loose or loose;
Foot motor hard Please check if the power supply voltage is normal; Please try to restore
E36
overcurrent the factory settings or restart the power supply;
Craft mcu and foot motor
E39 mcu communication Please try to turn off the power and restart.
abnormally
Counting counts in
EA1 Press the P key to clear, or set the P71 parameter to 5.
ascending order
Counting counts in
EA2 Press the P key to clear, or set the P71 parameter to 5.
descending order

Note: The count of the number of pieces is full, there is no corresponding voice, and the message is “reserved”
when the error is reported.

162
B5000-ZOBOW

6、Warning code description table

Serial
Content Countermeasures
number

A-01 Front sensor auto calibration failed Receive sensor and transmitter surface before inspection

The sensor's receiver and transmitter surface are clean


A-02 Mid-sensor automatic calibration failed
during inspection

After receiving the sensor, the receiver and transmitter


A-03 After the sensor auto calibration failed
surface are clean.

Detect three sensor receiver and transmitter surfaces are


A-04 Automatic calibration timeout
clean

Panel and electronic control models do not Upgrade electronic control and panel programs to
A-08
match matching programs
B5000-ZOBOW

163
B6000-ZOBOW

B6000-ZOBOW Operating Instructions

1、Display and operation menu


1.1、Operation Panel Instructions

B6000-ZOBOW
No. Icon Description Remark

1 Customer parameter settings

1、Voice language setting


2 Left button
2、Towards the left to choose parameter

1、Increase speed button


3 Up button
2、Increase the number within a parameter

1、Decrease speed button


4 Down button
2、Decrease the number within a parameter
1、Control machine head LCD light brightness
2、Material Switch
5 Right button
3、Towards the right to choose parameter within a
parameter

6 Sewing mode button Change the sewing mode

7 Presser foot lifter function button Change presser foot lifter mode

8 Trimmer parameter setting button Change the length of the thread and thread switch

9 Reset button Long press for 2 seconds restoring factory setting

10 Voice navigation button Voice broadcast switch

11 Thickness Switch button Thickness Switch button

164
B6000-ZOBOW

1.2、LCD icon introduction

No. Icon Description Remark

1 Full smart mode icon

2 Semi-smart mode icon Indicates the current sewing mode

3 Full computer mode icon

4 Front sensor icon


B6000-ZOBOW

5 Rear sensor icon Indicates the current sensor status, the icon lights up to
indicate that the sensor is blocked, and the unlit state
6 Short thread sensor icon indicates that the sensor is not blocked

7 Anti-cut cloth sensor icon

The icon lights up and F lights up to indicate that the


front automatic presser foot function is turned on
8 Lifter icon
The icon lights up and B lights up to indicate the back
automatic presser foot function is turned on
The icon lights up and the F lights up to indicate that
the front automatic thread trimming function is turned
9 Trimming line icon on
The icon lights up and the B lights up to indicate the
back automatic thread trimming function is turned on
The icon lights up to indicate that the suction function is
10 Suction icon
on

11 Speech icon Lights up to indicate voice on

The icon lights up and flashes to indicate that there is no


12 Oil quantity icon(Reserved)
oil at present. White oil needs to be added
The icon is always on, indicating that the network is
WiFi networking icon normal, the icon blinking indicates that the network is
13
(Optional) disconnected, and the non-display indicates that the
network is not
Icon lighting represent thin material、ordinary material、
14 Tooth grade icon thick material or automatic gear, and only one can be lit
at the same time
Display the relevant parameter of the lifting motor or
15 The fifth and sixth nixie tube
the voltage value of the sensor

165
B6000-ZOBOW

1.3、Button setting Instructions

Long press ( )for 1.5 seconds and machine will enter the user parameter adjustment mode. Press left button
( )and right button( )to modify the parameter. Press up button( )and down button( )to
modify the value of the corresponding parameter. Press enter button( )to confirm and save, press left button
( )or right button( )if user doesn’t want to save and will return to the parameter setting interface. Press
( )again will return to standby interface.

2、Common parameters setting


2.1 Automatic/Semi‐automatic/Full manual mode settings

Press sewing mode button( ),sewing mode can be modified. Continuous press down this button, sewing mode
will be cycled as following three modes: Automatic/ Semi‐automatic/ Full manual. Press enter mode( )to confirm
and save after finishing setting, no pressing for 5 seconds return to standby interface if user doesn’t want to save.

B6000-ZOBOW
2.2 Presser foot lifter mode setting
Continuous press presser foot function button( )to mode will be cycled as following modes: switch between four
parameters of adjust foot mode function、reduction of speed、thickness detection mode and adjust foot height,the
current parameter enter the adjustment of the parameter value through the upper( ) or lower ( )key.
When adjusting the lifting height, the fifth and sixth digital tubes show the height of the foot and feet in millimeters.
Press enter button( )to save and confirm after finishing setting, no pressing for 5 seconds return to standby
interface if user doesn’t want to save.

2.3 Trimmer parameter setting


Press trimmer parameter setting button( )to modify parameter for trimmer status and the delay stitches number
of trimmer before sewing or the delay stitches number of trimmer after sewing. Continuous press down this button,
sewing mode will be cycled as followings: cut mode adjust、delay stitches number of trimmer before sewing、the
delay stitches number of trimmer after sewing(the delay stitches number of sensor for anti‐cutting the cloth)、front
sensor voltage value adjustment、back sensor voltage value adjustment and anti fabric cutting sensor voltage value
adjustment. Press up button( )and down button( )to modify the value of the corresponding parameter,
when adjusting the sensor range ,the fifth and sixth digital tubes show the sensor voltage feet in voltage enter button
( )to save and confirm after finishing setting, no pressing for 5 seconds return to standby interface if user
doesn’t want to save (every press enter the current trimmer status firstly and cycled as below).

2.4Modify speed
Press the up button( )and down button( )in standby interface can rapidly adjust the highest speed value.
Press up button( )increases 100 RPM while press down button( )decreases 100 RPM. After finishing
settings, press enter button( ) to save the parameter. If customer doesn’t want to save, no pressing for 5 seconds
back to standby interface if user doesn’t want to save.

166
B6000-ZOBOW

2.5 Change technician parameter


Press button( ) and enter button( )together for 1.5 seconds,the machine will enter the technician
parameter adjustment mode and the panel will display P26.Press left button( )and right button( )to
change the parameter. Press up button( )and down button( )to modify the value of corresponding
parameter. Press enter button ( ) to confirm and save, no pressing for 5 seconds back to standby interface if user
doesn’t want to save.

2.6 Change sewing process parameter


Press button( ) and enter button( )together for 1.5 seconds,the machine will enter the sewing process
parameter adjustment mode and the panel will display U15.Press left button( )and right button( )to
change the parameter. Press up button( )and down button( )to modify the value of corresponding
parameter. Press enter button ( ) to confirm and save, no pressing for 5 seconds back to standby interface if user
doesn’t want to save.
2.7 Restore factory setting
Press reset button( )for 2 seconds ,parameters will restore users saving parameters. Parameters range from uses
B6000-ZOBOW

parameter to technician parameter. Press left button( )and right button( )together for 2 seconds,
parameter will restore factory parameters and associated parameters. (When P21=1, P button for saving users
common parameters, reset button for restoring users saving parameters, before saving, factory parameters are the same
as users saving parameters. P66/P67/P68 adapter board duty cycle parameter, P73 Factory default speed parameter,
P90 monitor view enable parameter, P94/P95 model selection parameter, etc. are not restored to factory settings).
2.8 Voice Language Setting
Press the left shift key ( ) to switch the voice type. When the left button is pressed, the voice type selected at that
time is broadcasted. Press the P key ( ) to confirm and change the voice type.
2.9 LED light setting
LED light is divided into four gears, on the standby interface ,press right button( ), LCD light brightness will be
cycled in four modes.(one is off)
2.10 Button lock setting
When modifying parameter P62 to 1, button will be locked and no response. Long Press trimmer parameter( )
for 1.5 seconds will cancel the lock setting, press restore used.
2.11 Voice quick switch
Long press voice navigation button ( )for 1.5s,for voice toggle. Short press voice button for welcome voice switch
when start. When failures, short press voice button broadcast solution for failures that happening.
2.12 Sensor for anti‐cutting the cloth swift switch
Long press mode button ( )for 1.5 seconds, for sensor for anti‐cutting the cloth switch toggle. When the anti-cut
cloth sensor is turned on by default, the anti-cut cloth sensor delay pin number (P50) defaults to 0 (If the value of the
P50 user save parameter changes, the P50 parameter is equal to the user save parameter value) . When the anti-cut cloth
sensor is turned off by default, the rear sensor delay stitch number (P28) defaults to 8 (If the P28 item user saves the
parameter value changed, the P28 item parameter is equal to the user save parameter value) .

167
B6000-ZOBOW

2.13 Fabric selection


In the standby interface, press and hold the LED button( ) for more than 1.5s to enter the fabric selection setting,
and display the current fabric type (the normal fabric is displayed as b0, the big net hole fabric is displayed as S, the
mesh fabric is displayed as A), short press the LED button( ) to switch between b0 / S /A, short press the P
button( ) save it, the sensor voltage value will
be automatically calibrated again, and OK will be displayed.
Exit mode: 1. Automatically exit after successful/failed switch over;2, no button operation within 5s, automatically
return to the standby interface
2.14Sensor automatic calibration
Press and hold the P key ( ) + voice key ( ) for about 1.5 seconds to start the sensor automatic calibration.
When the calibration is finished, the OK is displayed, indicating that the recognition is successful, otherwise the
recognition fails.
2.15Thick material voltage threshold setting
Press the presser foot lifter( )for about 1.5 seconds to enter the thick material voltage threshold setting

B6000-ZOBOW
interface, display the presser foot height voltage value, if the motor is in the upper needle stop at this time, step on the
foot pedal and the motor will automatically run to the lower needle stop ,adjust the presser foot height (cloth
thickness), and press the P key( ) to save the current display value to the U15 parameter (this value is the
thickness judgment threshold). The OK is successfully displayed and the voice prompt "the thick material standard
setting is successful" is returned. Standby interface, the motor returns to the position when it entered; Failure display
Er. Press P button( )to exit automatically during recognition.
Note: When the saved value is greater than the base value - 50, the saved value will fail.
Based value reset method: Change PA2 to 1, ensure that no cloth under the presser foot, press the presser foot button
( )for about 1.5 seconds to enter the thick material voltage threshold setting interface, and the system
automatically saves the current value as the base value.
2.16 Regular maintenance
When the machine use time arrives at the regular maintenance reminder time, the panel will display A09/A10, and
voice broadcast prompt, 10 minutes later again broadcast prompt and no longer display A09/A10 until the next
reminder time arrives. The alarm time can be set or the alarm function can be turned off by modifying the parameter
values of PA0/PA1.
Note: Normal sewing can be done during regular maintenance reminder.
2.17 Short thread mode quick switch
Press the Cut button ( )for 1.5 seconds to switch the front and back short thread trimmer.
When the short thread mode is turned on, the Short thread sensor switch will be automatically turned on, and the
sensor voltage value will be automatically calibrated again. The OK indicates that the selection of automatic
calibration is successful. When automatic trimming compensation is opened, the number of delayed needles in the
front trimming line P27 in the trimmer quick button is changed to the factory needle spacing U25.
Note: When the short thread mode is turned on, if the number of automatic compensating needles is invalid, the Short
thread sensor will be automatically turned off.

168
B6000-ZOBOW

2.18 Tooth Thickness quick switch


Press the thickness switch button( ),tooth mode setting,press the button continuously switch between
A/M/H/AUTO ,save automatically after setting up,no button operation within 5s, automatically return to the standby
interface or Press the P button( ),press the upper button( ) or the down button( ) under the
tooth mode setting interface can directly adjust the tooth height of the current mode,when adjusting the tooth
height ,the fifth and sixth digital tubes show the height of the tooth and feet in millimeters.

2.19 Quick switch for noise reduction in front of sewing


Press and hold the thickness switch button ( ) or about 1.5 seconds to start the noise reduction in front of
sewing switch,show ok after success and voice prompt.
2.20 Internet of Things serial number setting and viewing
Short press P key ( ) + up key ( ) to enter the R&D parameter password input interface, press P key to
confirm, enter the R&D parameter interface, select parameter item P116 by right key ( ), move up ( ) or
move down. The key ( ) changes the parameter value to 1, short press the P key to save, the panel enters the
B6000-ZOBOW

IOT serial number setting/view interface. At this time, the value of the flashing bit can be set by the up key ( )
or down key ( ). The key ( ) or right button ( ) can select the bit to be set. The serial number length is
11 digits. After the setting is completed, you can save it by pressing the P key ( ) + trimming key ( ). If
you need to give up the modification, short press the P key. Exit directly.
2.21 Broken network error report
When the panel is disconnected from the IOT collector for 1 min, the panel reports A13. When the collector is
disconnected from the gateway, the panel reports A11. When the gateway is disconnected from the server, the panel
reports an error A12. The three error numbers are not displayed. View through M15.
2.22 Fast binding device
When you need to quickly bind the device to the server, after confirming the IOT serial number and adding it, operate
the up key ( ) + presser foot key ( ) on the panel, and the panel displays OK, indicating that the setting is
successful. The device can now be quickly bound to the server.

3、Parameters list
3.1、Operating parameters Instructions

No. Function parameter Range Default Description

User parameters:Press P button for 1.5seconds to enter

P1 Max rotate speed 500 - 7000 6000 RPM


0: No needle position
1: Up needle position
Needle stop positioning
P2 0-3 1 2: Down needle position3: Down needle
selection
position(rear tread will not to find up needle
position)

169
B6000-ZOBOW

5700(Chopp
RPM
er)
P3 Start sewing speed 500 - 7000
4000(Side
suction)
0:Automatic mode
P4 Start up mode 0-1 0
1:Foot control
0:Manual
P5 Sewing mode selection 0-2 1 1:Semi‐automatic
2:Full automatic
0:Off
P6 Voice volume adjustment 0-3 2
1-3:On
0: Off
1: Trimmer before sewing
P7 Auto trimming 0-3 3
2: Trimmer after sewing
3: Trimmer both before and after sewing
1 0: Off
(Chopper) 1: Suction when trimmer before sewing
P8 Automatic inhalation 0-3 2: Suction when trimmer after sewing
3(Side
draught) 3: Suction when trimmer before and after

B6000-ZOBOW
sewing
P9 Counter pedal trimmer 0-1 1 0: Off 1: On
0: Off
1: Lifter before sewing
P10 Auto press foot lifter 0-3 0
2: Lifter after sewing
3: Lifter both before and after sewing
Press foot lifter when 0: Off
P11 0-1 0
sewing stops 1: Presser foot lifter
Press foot lifter after 0: Off
P12 0-1 0
trimming 1: Presser foot lifter
Semi‐counter presser foot 0: Off
P13 0-1 1
lifter 1:Semi‐counter presser foot lifter
0: Off
P14 Manual suction switch 0-2 2 1: Rear suction
2: Front suction and rear suction
P15 Head lamp switch 0-3 1 0: Off 1-3: On

P16 Dormancy function 0-1 1 0: Off 1: On


0: Off
Semi‐automatic constant 1: Front step continuous sewing
P17 0-2 2
rate trimming 2: Constant sewing and ignore the front sensor
switch
0: Off
Semi‐automatic constant
P18 0-1 1 1: Fix the machine speed when front thread
rate trimming
trimmer
0: No operation
P21 User common parameters 0-1 0 1: Saving parameters into user common
parameters
P22 Front sensor switch 0-1 1 0: Off 1: On

170
B6000-ZOBOW

Opening time of manual


P23 1 - 250 5 (*100 ms)Opening time of manual suction
suction

(*100 ms)0 Time when front suction off,


P24 Turn off time of suction 0 - 250 0
0 means no shutdown

P25 Back sensor switch 0-1 1 0: Off 1: On

Technician parameter:Press P button and Enter button at the same time to enter
The stitch number
P26 between front sensor and 1 - 250 100
back sensor
The delay stitches number The bigger of the value, the shorter of the
P27 0 - 50 1
of trimmer before sewing thread length will be after cut
Delay stitches number of The smaller of the value, the shorter of the
P28 0 - 30 3
anti‐cutting the cloth thread length on the cloth will be
Front trimming suction After the motor running to P29, front trimming
P29 1 - 50 1
open thread number suction opening
0:Front trimming suction and front trimming
B6000-ZOBOW

0(Chopper)
Front trimming suction synchronous closing
P30 0 - 250
close thread number 25(Side Other:When after front trimming suction
draught) opening go by P30,thread number closing
15
Delay time after back (Chopper)
P31 1 - 50 (*100 ms)
suction off 30(Side
draught)
1(Chopper)
Sensor for anti‐cutting the 0: Off
P32 0-1
cloth switch 0(Side 1: On
draught)
Sensitivity of sensor for The bigger of the sensitivity parameter, the
P33 200 - 400 330
anti‐cutting the cloth more capable to identify translucent materials
Stitch number between
P34 back sensor and sensor for 1 - 200 99
anti-cutting the cloth
0(Chopper)
Delay stitch number when 0 - 99
P35
stop sewing 30(Side
draught)
Back trimming suction
P36 1 - 50 3
open thread number
The bigger of the sensitivity parameter, the
P37 Sensitivity of front sensor 200 - 400 330
more capable to identify translucent materials
The bigger of the sensitivity parameter, the
P38 Sensitivity of back sensor 200 - 400 330
more capable to identify translucent materials
Delay time before presser
P39 1- 50 2 (*100ms)
foot lifter
Start time after presser
P40 0 - 20 0 (*100 ms)
foot lifter
Time of presser foot put
P43 1 - 99 10 (*10 ms)
down
Time of presser foot
P44 1 - 20 5 S
protection

171
B6000-ZOBOW

P45 Time of trimmer 1 - 100 20


0: Closed suction crumbs
Continuous feeding and 1: Continuous suction crumbs
P46 0-2 2
suction 2: Suction crumbs and trimming suction in
sync
0: Off
P47 Manual trimmer switch 0-1 1
1: On
Automatically find up 0: Off
P48 0-1 0
positioning 1: On
Periodic signal of presser (/10 ms)5MS Turn-off time, total cycles
P49 0 - 50 35
foot closed 5MS
The delay stitches number
P50 0-50 0
of trimmer after sewing
P51 Point needle parameter 0 - 29 3 no

P52 Speed testing 500 - 7000 5500 RPM

P53 Work time testing 1 - 60 3 S

B6000-ZOBOW
P54 Stop time testing 1 - 60 3 S
0: Off
1: On
P55 Testing parameter A 0-3 0
2: Dormancy
3: Only aging spindle and trimming
0: Off
P56 Testing parameter B 0-1 0
1:On Electromagnet testing
0: Off
P57 Presser foot safety switch 0-1 1
1: On
0: Off
P58 Sewing plate safety switch 0-1 1
1: On
Needle bar cover safety 0: Off
P59 0-1 1
switch 1: On
P61 Sleeping time 1 - 250 30 Unit: minutes
0: Unlock
1: Lock
P62 Panel button lock 0-1 0
After the panel is locked, press and hold the
trimming button to unlock it.
P63 Slow down speed button 0-1 0
Stitch number of slow
P64 1- 200 1
down speed
The speed of slowing
P65 500 - 7000 3500 RPM
down
Adjusting gear of front The greater the parameter values. The greater
P66 1 - 180 --
sensor the voltage value of the sensor
Adjusting gear of back The greater the parameter values, The greater
P67 1 - 180 --
sensor the voltage value of the sensor
Adjusting gear of sensor The greater the parameter values,
P68 1 - 180 --
for anti‐cutting the cloth The greater the voltage value of the sensor

172
B6000-ZOBOW

Execute the number of trimmings, the number


P69 Unit number counting 1 - 50 10
of pieces is increased by one.
P70 Total counting setting 1-9999 100
0: Off
1: Ascending cycle count
2: Descending cycle count
P71 Counting mode 0-5 0
3: Ascending full alarm
4: Descending full alarm
5: Remove full alarm
Adjust the back trimmer function even the
The stitches number of fabric does not cover the anti-cutting sensor,
P72 0 - 20 9
constraint back trimmer can adjust the stitches number before the
trimmer function active
0:Default speed for four-wire models
P01=6000 P03 =5500
1:Default speed for five-line models
P01=5000 P03 =5000
Factory default speed 2:Default speed for thick material models
P73 0–4 0
parameter P01=5300 P03 =5000
B6000-ZOBOW

3:Z machine default speed P01=6000 P03


=5500
4:Default speed for knitting machine
P01=5500 P03 =5500
P74 - - - Reserve

System member parameters


Adapter board error 0: Off
P75 0-1 1
enable 1: Open the adapter board detection function
Backlight brightness
P76 1-3 3
adjustment parameter
P77 Internal speed limit 500 - 7000 6000 RPM
0: Normal sewing mode and steering
1:Real-time display of current speed
P78 Display mode 0-4 0 2:Front sensor induced voltage value
3:Post sensor induced voltage value
4: The third sensor induces a voltage value
0: No operation
P79 Reset 0-1 0
1:Restore all factory parameters;
0: Chinese;
1:Foreign language
P80 Language type selection 0-1 0
English/Russian/Arabic/Turkish/Portuguese
/Spanish/Indonesia /Vietnam / Polish)
0: Front suction crumbs and front trimming
Synchronous inspiratory,
inspiratory synchronous closing
P81 front suction crumbs close 0 - 250 0
When after front suction crumbs opening go by
thread number
P18,thread number closing
0: Back suction crumbs and back trimming
Synchronous inspiratory,
inspiratory synchronous closing
P82 back suction crumbs close 0 - 250 0
When after back suction crumbs opening go by
thread number
P82,thread number closing

173
B6000-ZOBOW

0: Front trimming loose line solenoid valve


Front trimming loose line
opening
P83 solenoid valve open thread 0 - 50 1
Front trimming loose line solenoid valve go by
number
(P83)-1 open thread number
Front trimming loose line
P84 solenoid valve close 1 - 50 1
thread number
0: Back trimming loose line solenoid valve
Back trimming loose line
closing
P85 solenoid valve open thread 0 - 50 12
Back trimming loose line solenoid valve go by
number
P85 open thread number
Back trimming loose line
P86 solenoid valve close 1 - 50 50
thread number
Duration time of manual
P87 1 - 50 3
suction
Speed of manual suction
P88 500 - 7000 3500
motor
Error viewing enable
P90 0-1 0

B6000-ZOBOW
Thin material induction
P91 0 - 100 30
delay filter delay stitch
Fabric identification fabric 0: Normal fabric mode 1:Mesh mode 2: Thin
P92 0-2 0
type fabric mode
Thick material induction
P93 0 - 100 0
delay filter delay stitch
P94 Model selection 0-5 0 3: Electric 4: Pneumatic 5: Side draught
Model selection enable 0: Not enabled
P95 0-1 0
1: Enabled
0: The front suction is synchronized with the
rear suction
Three rows of suction
P96 0-2 0 1: Intermittent suction (three rows of solenoid
mode
valves)
2: Long suction (three rows of solenoid valves)
Intermittent suction
P97 1 - 100 50
opening number
Intermittent suction
P98 1 - 25 5 Unit: 100ms
closing delay time
Regular cleaning reminder 0: Not enabled
P100 0 - 9999 60
time Unit: hour
Regularly change the 0: Not enabled
P101 0 - 500 6
white oil reminder time Unit: Month
Get thick material base -
P102 0-1 0
value enable
Force electric presser foot -
P103 0-1 0
lift enable
0: Oil detect off
Oil quantity de t e c t i o n 1: Oil detect enable,show error number and
P109 0-2 1
function switch icon
2: Oil detect enable,show icon only
Downtime detection Unit: min
P110 0 - 30 2
waiting time

174
B6000-ZOBOW

Oil-free, full oil alarm Unit: min


P111 1 - 60 30
voice broadcast interval
Front cut line suction -
P112 0-1 0
midway stop enable
IOT serial number setting This parameter is valid when accessing the
P116 0-1 0
enable Internet of Things module
Rear cut suction motor
P117 0 - 1000 300 Unit: RPM
acceleration speed
Restore internal speed -
P118 0-1 0
limit enable left and right
6(Turn off
the fourth se
Number of stitches for nsor) -
P119 0 - 9999
thread trimming delay 1(Turn on
the Fourth s
ensor)
P120 Min rotate speed 200 - 500 500 Unit: RPM

Process Parameters(P+Down key)


B6000-ZOBOW

Thickness detection
U15 100 - 500 300 Unit:0.01V
threshold
Unit:100ms
When U20 = 2, the timing begins after the
Speed-up time after bone
U17 1 - 50 5 heavy material decelerates, and increases after
cross sewing
U17 * 100ms (if it is thin material, it increases
immediately).
U18 Deceleration speed 500 - 7000 5000 Unit:Rpm
1rpm/ms
Increment of switching
When changing from thick material to thin
U19 speed for thin and thick 1 – 100 10
material, the speed increases from decreasing
materials
speed to normal speed in the range of U19.
0: Close
Switching speed reduction
U20 0-2 0 1: Thick material deceleration mode
after bone cross sewing
2: Accelerating mode after bone cross sewing
Short thread sensor
U21 200 - 400 330 Unit:0.01V
sensitivity
Short thread sensor
U22 0-1 1
enabling parameter
Compensation function of
U24 trimming enabling 0-1 1
parameter
Unit:0.1mm
Out-of-factory Needle
U25 0 - 60 44 0: Disable manual setting of needle gauge
gauge setting
Use manual setting of needle gauge
Selection of automatic 0:knitting fabric;1:woven fabric;2:large
U26 0-2 0
compensation fabric types gauge mode
U33 Foot height 1 - 13 12 Levels

U32 Tooth height 1-8 6 Levels

U34 Slight Foot height 1-9 5 Levels

175
B6000-ZOBOW

U35 First Position angle 0 - 360 345 Unit:1 degree


Tooth Auto mode switch
U36 0 - 9999 5
needle
Thin and thick gear 0: Off
U37 0-1 0
switch reminder switch 1: On
Special release function
U40 0-1 1
nenable
No stop enable before
U41 0-1 1
cover
Slowly release the presser
U42 0-9 0
foot gear
0: Off
Switch for noise reduction
U43 0/2 2 1: The pressure foot of the empty seam is
in front of sewing
slightly lifted

U44 Thickness mode switch 0-3 1 0-Thin;1-Normal;2-Thick;3-AUTO

U46 Down move switch 0-1 1

B6000-ZOBOW
Noise reduction delay
U47 0 - 100 0
needle

U48 Reserved 0 - 100 10

Presser foot motor alarm 0: On


U49 0-1 0
switch 1: Off

U50 Reserved 0 - 100 14

U51 Reserved 0 - 200 100

U52 Reserved 1 - 1000 180

U53 Reserved 1 - 1000 200

Maximum height
compensation angle for
U69 100 - 108 103
lifting feet(Not
downwards)
Maximum height
U70 compensation angle for 110-118 113 Unit:1 degree
lifting feet(downwards)
Enable the shutdown 0: Close
U74 0-1 0
under voltage alarm 1: Open

Enable overvoltage alarm 0: Close


U75 0-1 1
for shutdown 1: Open

176
B6000-ZOBOW

Motor running Angle


U76 0-360 345 Unit:1 degree
when shutdown

U80 Servo line cutting Angle 0-179 93 Unit:1 degree

U81 Servo mode selection 0-1 0

Tooth thickness switch


U82 alarm frequency 1 - 20 10
parameters
Servo control parameters 0: Close
U83 0-1 0
are adjusted and enabled 1: Open

3.2、Monitoring parameters
P+ right button enters the monitoring interface, left and right keys adjust the monitoring parameter item, press
B6000-ZOBOW

P key to enter the current monitoring parameter value. Press the P key to exit the monitor mode while monitoring the
M00 item.

NO. Content NO. Content

Anti-interference sensor voltage value


M0 Exit monitor mode M13
(reserved)

M1 Current piece count M14 Bus voltage value

M2 Model type M15 IOT networking status

M3 Q axis current M16 Software number

M4 AC input voltage M17 Adapter board software version number

Main motor control software version


M5 Pedal voltage value M18
number

M7 Front sensor voltage value M19 Craft control software version number

M8 Medium sensor voltage value M20 Panel software version number

Raise presser foot motor control software


M9 Post sensor voltage value M21
version number

M10 Real-time speed value M32 Voltage value of thickness measurement

M11 IOT sewing machine working status [1] M33 Voltage value of Short thread sensor

Anti-interference sensor voltage value


M12 M34 Raise presser foot motor angle value
(reserved)

Notes[1]:IOT sewing machine working status (0-normal sewing machine status; 1 - Internet of Things staging
status; 2 - Internet of Things lock machine status; 3 - Internet of Things lock line speed)

177
B6000-ZOBOW

4、Error code description table


When the machine error alarm occurs, the voice broadcasts the current fault. If the panel displays E03, the voice
broadcast “Operation panel and controller box communication is abnormal”, press the voice navigation button ( )
to broadcast the fault cause and solution “Please check the operation panel and control box. Whether the cable is loose;
please try to restore the factory settings or restart the power; if you still can't solve the above, please contact your local
service provider. Pressing the P key ( ) or voice button during the broadcast will stop the current broadcast content.
(failure recovery, voice stop broadcast)

Content (when there is a


NO. Countermeasure (press the voice navigation button broadcast)
failure, broadcast

Please check if the machine head is stuck or difficult to turn; Please


E1 Main motor stall
check if the motor plug and motor sensor connector are loose or loose;

Main motor software Please check if the voltage used is normal; Please try to restore the
E2
overcurrent factory settings or restart the power supply;
The operation panel and Please turn off the system power, check if the motor Hall signal
E3 the control box connector is loose or disconnected, return it to normal and restart the

B6000-ZOBOW
communicate abnormally. system.
Please check if the operation panel and control box cable are loose;
E4 Motor Hall error
Please try to restore the factory settings or restart the power supply;

Abnormal needle stop Please turn off the system power, check if the motor stop signal
E5
signal connector is loose or fall off, return it to normal and restart the system.
Please check if the presser foot is pushed back to the correct position;
Presser foot protection is
E6 Still can not solve the need to temporarily use, please change the 1 in
on
the P57 parameter to 0;
Please check if the sewing table is pushed back to the correct position;
Slot protection function is
E7 Still can not solve the need for temporary use, please change the 1 in
on
the P58 parameter to 0;
Please check that the needle bar guard is placed back in the correct
Needle bar shield
E8 position; If you still can't solve the problem, please change the 1 in the
protection function is on
P59 parameter to 0.
Abnormal foot pedal
E9 Please check if the pedal plug is connected to the control box or loose;
connection

Main motor hardware Please check if the power supply voltage is normal; Please try to
E10
overcurrent restore the factory settings or restart the power supply;
Main motor overpressure Please check if the power supply voltage is normal; Please try to restore the
E11
during shutdown factory settings or restart the power supply;
Main motor system under Please check if the power supply voltage is normal; Please try to restore the
E12
voltage factory settings or restart the power supply;
Main motor abnormal brake
E13 Please try to turn off the power and restart.
circuit
Parameter read and write
E14 Please try to turn off the power and restart.
exception
Main motor current
E19 Please try to turn off the power and restart.
detection loop is abnormal

E20 Power off

The voice chip works


E24 Please try to restore the factory settings or restart the power supply;
abnormally.

178
B6000-ZOBOW

The adapter board Please check if the connection between the adapter plate and the control
E26 communicates abnormally box is loose; Please try to restore the factory settings or restart the power
with the controller. supply;

E27 Factory reset error After the shutdown is restarted, the factory settings are restored.

Trimming electromagnet
E28 Please try to turn off the power and restart.
error
Please check if the voltage used is normal; Please try to restore the factory
E31 Foot motor soft overcurrent
settings or restart the power supply;
Foot motor current
E32 Please try to turn off the power and restart.
detection loop is abnormal
Please check if the machine head is stuck or difficult to turn; Please check
E33 Foot Motor stall
if the motor plug and motor encoder connector are loose or loose;
Foot Motor of Encoder Please check if the motor plug and motor encoder connector are loose or
E34
signal abnormally loose;
Foot motor find first Please check if the machine head is stuck or difficult to turn; Please check
E35
position abnormally if the motor plug and motor encoder connector are loose or loose;
B6000-ZOBOW

Foot motor hard Please check if the power supply voltage is normal; Please try to restore
E36
overcurrent the factory settings or restart the power supply;
Craft mcu and foot motor
E39 mcu communication Please try to turn off the power and restart.
abnormally
Counting counts in
EA1 Press the P key to clear, or set the P71 parameter to 5.
ascending order
Counting counts in
EA2 Press the P key to clear, or set the P71 parameter to 5.
descending order

Note: The count of the number of pieces is full, there is no corresponding voice, and the message is “reserved” when
the error is reported.

5、Warning code description table


Serial
Content Countermeasures
number

A-01 Front sensor auto calibration failed Receive sensor and transmitter surface before inspection

The sensor's receiver and transmitter surface are clean


A-02 Mid-sensor automatic calibration failed
during inspection

After receiving the sensor, the receiver and transmitter


A-03 After the sensor auto calibration failed
surface are clean.

Detect three sensor receiver and transmitter surfaces are


A-04 Automatic calibration timeout
clean

Panel and electronic control models do not Upgrade electronic control and panel programs to
A-08
match matching programs

179
V5-PMX

V5-PMX Operating Instructions

1、Operation Panel Instructions


1.1 Key FunctionsS/L mark Key Name Description

V5-PMX
Key Name Description

Parameter setting In the boot state, long press key to enter the parameter modes. After modify the
key parameters, press key to storage. Then long press key to exit this mode.

Under the normal sewing mode, press key, switch between cycl wing midway
Presser foot key
parking presser foot and sewing after the end of automatic trimming presser foot.

Light level
Short press Key,light level will change.Long press Key,circular will cut line
button and Shear
switch
line switch
The parameter
increment setting Parameter value increment key.
key

The parameter
decrement Parameter value decrement key.
setting key

The left Parameters selection toward to left key. ( In constant-stitch sewing mode, long press
selection key this key, One-shot-sewing can be turned on or turned off. )

The right
Prameters selection toward to right key.
selection key

factory reset Long press 3 s touch switch to restore the factory program.

180
V5-PMX

1.2 Composite keys that

The serial Appearance of the


Name Functional description
number combination

Quickly into the trimming mode, press the


button or , can automatically switch to pin
1 + Trimming shortcuts
umber mode, press the or ,can exit the
meter gauge needle thread model

Quickly into monitor mode,to monitor some


2 + Monitoring mode shortcuts
parameters.

2、Parameter mode
1、In the standby state ,press key to enter the parameter modes.
2、Press corresponding key and key to adjust the corresponding parameter.
V5-PMX

3、When the parameter values have increased and decreased, parameter interface flash. Short press key to save the
modified parameters .Long press key to exit parameter interface, return to standby model.
NO. Range Default Description

P99 0~2 1 language selection 0: off, 1: Chinese, 2:English, default language 1 Chinese

P01 200~5000 4000 the maximum speed of free sewing (the global maximum speed)

P03 0/1 0 Needle stop position selection (0:up; 1: down)

P04 200~3000 1800 Start encryption sewing speed

P05 200~3000 1800 End encryption sewing speed


Start encryption stitches number (0 is not encrypted function, if there is a pin
P07 0~200 0
number for encryption seam features)
End encryption stitches number (0 is not encrypted function, if there is a pin
P08 0~200 0
number for encryption seam features)
P09 0/1 0 Soft start switch (0:off; 1: on)

P10 0~4 0 Quantity of meter to adjust

P16 1~3000 50 Adjust the lift foot response time after the sensor has detected the cloth.
Automatic induction presser foot sensor setting (between the maximum and
P17 0~99 0
minimum value of the 02C parameter display)
P24 0~1024 150 Trimming point of pedal
Presser Foot sensor mode setting: 0: off 1: turn on only after trimming 2:
P27 0~3 1
always ON
Feedforward torque of motor: 0: normal functions 1-31: feedforward
P30 0~31 0
torque level

181
V5-PMX

P32 1~500 60 Encryption seam solenoid full open time (ms)

P33 0~100 6 Encryption seam solenoid off time per cycle (ms)

P37 0~100 5 Encryption seam solenoid on time per cycle (ms), means the clamp strength.
Flat seaming shear velocity (under the knife to maintain time) -- -- -- -- -- -
P38 1~999 120
under the knife
Scavenging action time delay -- -- -- -- -- -- -- -- -- -- on the knife (note: this
1~999 is also flat
P39 160
seaming machine cut line)
Duration and linear velocity (scan line) -- -- -- -- -- -- -- -- on the knife (note:
P40 1~999 30 this is also flat
seaming machine cut line)
P41 0~9999 120 Blowing began to delay time(ms)

P42 1~9999 300 Blowing duration(ms)

P43 0~25 2 Sweep line, choice of blowing function (2 for scavenging; 8 for blowing)

P45 0~100 1 Trimming electromagnet per cycle opening time (ms)

V5-PMX
P46 0~100 2 Trimming electromagnet per cycle closing time (ms)

P49 100~500 300 Trimming Speed

P50 1~500 100 Presser foot lifting electromagnet full output time ms

P51 0~100 15 Presser foot lifting electromagnet per cycle opening time (ms)

P52 1~800 150 Running delay time when presser footer comes down (ms)

P53 0/1 1 Presser foot lifting function selection 0: off 1: on

P54 0~100 35 Presser foot lifting electromagnet per cycle closing time (ms)

P56 0/1 1 Run to up needle position after Power on: 0: no action 1: action

P57 0~600 200 Presser foot lifting electromagnet protection time 100ms

P60 200~5500 4000 The maximum speed of constant sewing (Automatic test speed)
Special mode: 0: normal Mode
1: simply sewing mode
2: motor initial angle measurement (Do not remove the belt)
P62 0~4 0 3: Automatically setting the pulley ratio by the CPU. (Synchronizer is
necessary and the belt not removed)
4: automatic test modle 1 (It has needle stop position of automatic test,
running and stopping 5S)
P66 0/2 2 Safety switch function set: 0:off 2:on
Slow release lifter level adjustment, the smaller values and the faster quickly
P71 0~50 0
(OC open time)

182
V5-PMX

P76 1~500 60 Trimming electromagnet full output time ms


Mention voice volume (0 to 4) 4 for maximum volume changes (factory
P98 0~4 4
default)
P99 0~2 1 language selection 0: off, 1: Chinese, 2:English, default language 1 Chinese
The lift foot release down Delay time after remove cloth when sensing turn
PA0 1~9999 0
on.
PA1 0~600 50 The lift foot release down Delay time with cloth when sensing turn on.
0: Switch on the voice,Buttons voice,Parameters voice,Error voive;
1: Switch on the voice;
PA5 0~3 0
2: Buttons voice, Error voive;
3: Switch on the voice,Buttons voice,Error voice
PA6 1~100 1 Stitch counter mode setting ratio

PA7 1~9999 1 Stitch counter mode total stitches setting

PA8 0~6 0 Stitch counter mode setting


V5-PMX

PA9 1~100 1 Pieces counter mode setting ratio

PAA 1~9999 1 Pieces counter mode total stitches setting

PAB 0~4 0 Pieces counter mode setting

3、Monitor mode

No. Description No. Description

010 stitch counter 025 The sampling voltage of pedal

011 Counter for sewing pieces 026 The ratio between motor and machine

012 The head of real speed 027 The total used time(hours) of motor

013 State of encoder 028 The sampling voltage of interaction

020 DC voltage 029 Software version

021 Machine speed 02 A Analog input 1

022 The phase current 02 B Analog input 2

023 Initial electrical angle 02 C Error counter

024 Machine angle 030 - 0 3 7 The history record of error codes

183
V5-PMX

3、Error mode
If the error code appears, please check the following items first:
1.Make sure the machine has been connected correctly;
2. Confirm that the control box match with the machine head;
3. Confirm factory reset is accurate.

Error Code Description Solution

Err-01 Hardware overcurrent


Turn off the power switch, and restart after 30 seconds. If the controller still does
not work, please replace it and inform the manufacturer.
Err-02 Software flow

Disconnect the power to the controller; check the input power supply voltage is
low or not (less than 176V). If the power supply voltage is low, please start the
Err-03 Under-voltage
controller after recovers the voltage. If the controller still does not work,
please inform the manufacturer and replace the controller.

Over-voltage when the


Err-04 Disconnect the controller power and check if the input voltage is too high (higher

V5-PMX
machine is off
than 264V). If yes, please restart the controller when the normal voltage is
resumed. If the controller still does not work when the voltage is at normal level,
Err-05 Over-voltage in operation please replace the controller and inform the manufacturer.

Turn off the system power. Check carefully, if the solenoid connection is
loose or damage, please change it in time. Then restart the system after
Err-06 Solenoid circuit fault
confirmation, if it still does not work, please inform the manufacturer and replace
the controller.

Motor current measuring Turn off the system power, restart after 30 seconds to see if it works well. If such
Err-07
failure failure happens frequently, seek technical support.

Turn off the system power. Check whether the motor power input plug is off,
loose or broken, or there is something tangled on the machine head. Please make
Err-08 Sewing motor blocked
them correct then restart the system. If it still does not work, please inform the
manufacturer and replace the controller.

Turn off the system power. Check carefully, if white braking resistor connector on
Err-09 Brake circuit fault the power board is loose or fall off, please plug it tight then restart the system, if it
still does not work, please inform the manufacturer and replace the controller.

Check carefully, if the connection between the control panel and controller is off,
Err-10 Communication failure loose, or broken, please make it correct then restart the system, if it still does not
work, please inform the manufacturer and replace the controller.

Check if the connection line between machine head synchronizer and


Machine head needle
Err-11 controller is loose or not, restore it and restart the system. If it still does not work,
positioning failure
please replace the controller and inform the manufacturer.

184
V5-PMX

-Try 2 to 3 more times after power down


Initial motor electrical
Err-12 - if it still does not work, please replace the controller and inform the
angle failure
manufacturer.

Turn off the system power, check if the motor sensor plug is loose or dropped
Err-13 Motor HALL failure off, restore it and restart the system. If it still does not work, please replace the
controller and inform the manufacturer.

DSP Read/Write EEPROM


Err-14
failure

Motor over-speed
Err-15
protection
V5-PMX

Turn off the system power, restart the system after 30 seconds, if it still does not
Err-16 Motor reversion
work, please replace the controller and inform the manufacturer.

HMI Read/Write
Err-17
EEPROM failure

Err-18 Motor overload

185
V5000-PMX

V5000-PMX Operating Instructions

1、Operation Panel Instructions

NO. Key Name Description

V5000-PMX
1 factory reset Long press 3 s touch switch to restore the factory program.

1.Long press this button in the main interface to enter the operator
parameters.
Parameter
2 2.In the parameter adjustment interface, it represents the confirmation key
setting key
and the exit key.
3.One of the key combinations for quick access mode.
Under the normal sewing mode, press key, switch between cycl wing
Presser foot
3 midway parking presser foot and sewing after the end of automatic trimming
key
presser foot.
At the time of an error, short press Key, will be submitted to the cause of the
4 Voice button
problemLong press Key, Switching the horn

Light level
button and Short press Key,light level will change.Long press Key,circular will
5
Shear line cut line switch
switch

Parameter In parameter setting, the parameter value increment key. In the first interface
6
increment key is the accelerator key.

Parameter
In parameter setting, the parameter value decrement key. In the first
7 decrement
interface is the slowdown key.
key
Left selection
8 During parameter setting, select the parameter range to the left.
key

Right
9 selection key During parameter setting, select the parameter range to the right.

186
V5000-PMX

2、Parameter mode

1、In the standby state ,press key to enter the parameter modes.
2、Press corresponding key and key to adjust the corresponding parameter.
3、When the parameter values have increased and decreased, parameter interface flash. Short press key to save the
modified parameters .Long press key to exit parameter interface, return to standby model.
NO. Range Default Description

P01 200-5000 4000 The maximum speed of free sewing (the global maximum speed)
Needle stop position selection
P03 0/1 0
(0:up; 1: down)
P04 200-3000 800 Start encryption sewing speed

P05 200-3000 1800 End encryption sewing speed


Start encryption stitches number (0 is not encrypted function, if there is a
P07 0-200 0
pin number for encryption seam features)
End encryption stitches number (0 is not encrypted function, if there is a
V5000-PMX

P08 0-200 0
pin number for encryption seam features)
P09 0/1 0 Soft start switch (0:off; 1: on)

P10 0-4 0 Quantity of meter to adjust

P16 1-3000 50 Adjust the lift foot response time after the sensor has detected the cloth.
Automatic induction presser foot sensor setting (between the maximum
P17 0-99 0
and minimum value of the 02C parameter display)
P18 0-10 0 detection of thread break

P24 0-1024 150 Trimming point of pedal


Presser Foot sensor mode setting: 0: off 1: turn on only after trimming 2:
P27 0-3 1
always ON
Feedforward torque of motor: 0: normal functions
P30 0-31 0
1-31: feedforward torque level
P32 1-500 60 Encryption seam solenoid full open time (ms)

P33 0-100 6 Encryption seam solenoid off time per cycle (ms)
Encryption seam solenoid on time per cycle (ms), means the clamp
P37 0-100 5
strength.
Flat seaming shear velocity (under the knife to maintain time) under the
P38 1-999 120
knife
Scavenging action time delay on the knife (note: this is also flat seaming
P39 1-999 160
machine cut line)
Duration and linear velocity (scan line) on the knife (note: this is also flat
P40 1-999 30
seaming machine cut line)
P41 0-9999 120 Blowing began to delay time(ms)

187
V5000-PMX

P42 1-9999 300 Blowing duration(ms)

P43 0-25 2 Sweep line, choice of blowing function (2 for scavenging; 8 for blowing)

P45 0-100 1 Trimming electromagnet per cycle opening time (ms)

P46 0-100 2 Trimming electromagnet per cycle closing time (ms)

P49 100-500 300 Trimming Speed

P50 1-500 100 Presser foot lifting electromagnet full output time(ms)
Presser foot lifting
P51 0-100 15
electromagnet per cycle opening time (ms)
Running delay time when presser
P52 1-800 150
footer comes down (ms)
P53 0/1 1 Presser foot lifting function selection: 0: off 1: on
Presser foot lifting
P54 0-100 35 electromagnet per cycle closing

V5000-PMX
tRiumne to(m su) p needle position after
P56 0/1 1 Power on: 0: no action 1: action
Presser foot lifting
P57 0-600 200
electromagnet protection time 100ms
The maximum speed of constant
P60 200-5500 4000
sewing (Automatic test speed)
Special mode:
0: normal Mode
1: simply sewing mode 2: motor initial angle
measurement (Do not remove the belt)
P62 0-4 0
3: Automatically setting the pulley ratio by the CPU. (Synchronizer is
necessary and the belt not removed) 4: automatic test modle 1 (It has
needle stop position of
automatic test, running and
Safety switch function set:
P66 0/2 2
0:off 2:on
Slow release lifter level
P71 0-50 0
adjustment, the smaller values and the faster quickly (OC open time)
Trimming electromagnet full
P76 1-500 60
output time ms
P80 200-4000 500 Stepper motor positioning speed

P81 200-4000 2000 Step motor lift foot speed

P82 200-4000 2000 Step motor pressure foot speed

P83 200-4000 2000 Stepper motor shear line speed

P84 200-4000 2000 Step motor after cutting the speed of presser foot

188
V5000-PMX

P85 0-400 125 Step motor lift foot Angle

P86 0-400 130 Cutting Angle of stepper motor


Step motor movement direction:
0:clockwise direction
P88 0-800 0
1:Cut the wire first and lift the press foot。Cut the line clockwise,lift
foot counterclockwise。
Mention voice volume (0 to 4) 4 for maximum volume changes (factory
P98 0-4 4
default)
language selection 0: off, 1: Chinese, 2:English, default language 1
P99 0-2 1
Chinese
The lift foot release down Delay time after remove cloth when sensing
PA0 1-9999 0
turn on.
PA1 0-600 50 The lift foot release down Delay time with cloth when sensing turn on.

0: Switch on the voice,Buttons voice,Parameters voice,Error voive;


1: Switch on the voice;
PA5 0-3 0
2: Buttons voice, Error voive;
3: Switch on the voice,Buttons voice,Error voice
V5000-PMX

PA6 1-100 1 Stitch counter mode setting ratio

PA7 1-9999 1 Stitch counter mode total stitches setting

PA8 0-6 0 Stitch counter mode setting

PA9 1-100 1 Pieces counter mode setting ratio

PAA 1-9999 1 Pieces counter mode total stitches setting

PAB 0-4 0 Pieces counter mode setting

3、Monitor mode:

NO. Description NO. Description

010 stitch counter voice broadcast 025 The sampling voltage of pedal

011 Counter for sewing pieces 026 The ratio between motor and machine

012 The head of real speed 027 The total used time(hours) of motor

013 State of encoder 028 The sampling voltage of interaction

020 DC 029 Software version

021 Machine speed 02A Analog input 1

022 The phase current 02B Analog input 2

023 Initial electrica l angle 02C Error counter

024 Machine angle 030-037 The history record of error codes

189
V5000-PMX

4、 The warning message

Alarm code Description Corrective


The stitch counter reaches the limit. Presskey to cancel the
ALA-2 Stitch counter alarm
alarm and reset the counter.
The trimming counter reaches the limit. Press key to cancel
ALA-3 Trimming counter alarm
the alarm and reset the counter.

ALA-4 Power is off alarm Please wait for 30 seconds, then turn on the power switch

Please check the trimming cutter is back the original place,


after checking still safety alarm, please adjust the sensor
UP Safety switch alarm
holder, if still cannot solved, please enter P66 parameter
change from 2 to 0.

Shut down the system power supply, 30 seconds to connect


SLEEP Dormancy the power supply, controller, if still doesn't work, please
replace the controller and notify the manufacturer.

V5000-PMX
5、Error mode
If the error code appears, please check the following items first:
1.Make sure the machine has been connected correctly;
2. Confirm that the control box match with the machine head.
3. Confirm factory reset is accurate

Error Code Description Solution


Turn off the power switch, and restart after 30 seconds. If the
Err-01 Hardware overcurrent controller still does not work, please replace it and inform the
Software flow manufacturer.
Err-02
Disconnect the power to the controller; check the input power supply
voltage is low or not (less than 176V). If the power supply voltage is
Err-03 Under-voltage low, please start the controller after recovers the voltage. If the
controller still does not work, please inform the manufacturer and
replace the controller.
Disconnect the controller power and check if the input voltage is too
high (higher than 264V). If yes, please restart the controller when the
Err-04 Over-voltage when the normal voltage is resumed. If the controller still does not work when
machine is off the voltage is at normal level, please replace the controller and
Over-voltage in operation inform the manufacturer.

Err-05
Turn off the system power. Check carefully, if the solenoid
connection is loose or damage, please change it in time. Then restart
Err-06 Solenoid circuit fault the system after confirmation, if it still does not work, please inform
the manufacturer and replace the controller.

Motor current measuring Turn off the system power, restart after 30 seconds to see if it works
Err-07 well. If such failure happens frequently, seek technical support.
failure

190
V5000-PMX

Turn off the system power. Check whether the motor power input
plug is off, loose or broken, or there is something tangled on the
Err-08 Sewing motor blocked machine head. Please make them correct then restart the system.
If it still does not work, please inform the manufacturer and
replace the controller.

Turn off the system power. Check carefully, if white braking


resistor connector on the power board is loose or fall off, please
Err-09 Brake circuit fault
plug it tight then restart the system, if it still does not work,
please inform the manufacturer and replace the controller.

Check carefully, if the connection between the control panel and


controller is off, loose, or broken, please make it correct then
Err-10 Communication failure
restart the system, if it still does not work, please inform the
manufacturer and replace the controller.

Check if the connection line between machine head synchronizer


Machine head needle and controller is loose or not, restore it and restart the system. If
Err-11
positioning failure it still does not work, please replace the controller and inform the
manufacturer.
V5000-PMX

Initial motor electrical Try 2 to 3 more times after power down if it still does not work,
Err-12
angle failure please replace the controller and inform the manufacturer.

Turn off the system power, check if the motor sensor plug is
loose or dropped off, restore it and restart the system. If it still
Err-13 Motor HALL failure
does not work, please replace the controller and inform the
manufacturer.

DSP Read/Write
Err-14
EEPROM failure
Motor over-speed
Err-15
protection Turn off the system power, restart the system after 30 seconds, if
Err-16 Motor reversion it still does not work, please replace the controller and inform the
manufacturer.
HMI Read/Write
Err-17
EEPROM failure
Err-18 Motor overload

Err-22 Detection of thread break Change P18 parameter to 0

Err-27
malfunction of stepper When the stepper motor is stopped, the zero position will be
motor alarmed
Err-28 If it does not work normally, replace the controller.
If the above still cannot be solved, please contact your local
service provider.
malfunction of stepper
Err-31
board

191
V6000-PMX

V6000-PMX Operation Manual

1、 Function description of each button on the operation panel

NO Exterior Name Function description

Long press on the first interface for 3 seconds to restore to the


1 One-key recovery
parameter state of the sewing machine manufacturer.
1. Long press this button in the main interface to enter the operator

V6000-PMX
parameters.
2 P press 2. In the parameter adjustment interface, it represents the confirmation
key and the exit key.
3. One of the key combinations for quick access mode.
Short press this button to turn on the function of lifting the presser foot
midway.
3 Presser foot button
Long press to turn on the presser foot function automatically after
trimming.
The key to
4 Short press the cycle thickness detection function switch
thickness detection
5 Counter switch Short press cycle switch counting function
1. Short press this key and the screen icon lights up: it means that the
thread trimming and presser foot lifting stepper motor move in one
direction (fast mode)
2. Short press this key and the screen icon disappears: it means that the
Stepper motor
6 thread trimming and presser foot lifting stepper motor move in different
settings
directions (slow mode)
3. Long press this key to enter P02 and P88, adjust P02 to adjust the
pitch of the stepping motor.
Note: This button is invalid for non-step models!
In the first interface, press this key to adjust the brightness of the lamp
7 Headlight button
cyclically.
8 Scissors key Switch for the scissors function of the buttons on the first interface.

Parameter In parameter setting, the parameter value increment key. In the first
9
increment key interface is the accelerator key.
Parameter In parameter setting, the parameter value decrement key. In the first
10
decrement key interface is the slowdown key.
11 Left selection key During parameter setting, select the parameter range to the left.
12 Right selection key During parameter setting, select the parameter range to the right.

192
V6000-PMX

2、Practical function operation guide


1. Mediation needle position:
Step 1: Press the P+presser foot combination key on the first interface to enter the monitoring and adjust to item 024. Step 2:
Turn the handwheel to the upper needle position. The third step: P+scissors make item 024 set to zero. Step 4: Short press
the P key to exit and save.
2. One-key save:
Step 1: In the first interface, press the P+presser foot combination key, and the item 024 (anything starting with 0) appears.
Step 2: Then long press the right button to save the parameters currently modified
3. One key to restore factory parameters:
The first step: directly press and hold the reset button on the panel for 3 seconds to restore the parameters saved by one
button.
4. Enter the operator parameters:
Step 1: Long press the P key on the first interface to enter.
5. Positioning scissors angle (not valid for non-stepping models):
Step 1: Press the P+presser foot combination key on the first interface to enter the monitoring and adjust to 01C. Step 2:
V6000-PMX

Press the right shift key to the 4-digit value position. The third step: press the plus and minus keys to jog the stepper motor
to the best angle in real time. The fourth part: short press the P key to save the scissors angle (save to the P86 parameter
value)
6. Check the software version:
The first step: P+scissors key can view the software version information. Step 2: Press the plus key to switch between
electronic control and panel software.

3、System Parameter Setting Instructions


1、 In the standby state, press P the key to enter the parameter mode;;
2、 Press and to modify the corresponding parameters .
3、 When the parameter value is modified, the parameter interface flashes. At this time, short press P the key to save
the modified parameters, and then long press P the key to exit the parameter interface and return to the standby page.

Parameter Parameter Factory


Parameter description
number range value
Voice selection
P99 2000/1/2 1
0: Voice off; 1: Chinese 2: English Note: Non-voice panel is invalid

P01 200~5500 4000 Maximum speed of free sewing (global maximum speed)

P02 32 10-45 Free stitch length adjustment

Top and bottom stop needle selection


P03 0/1 0
(0: upper needle stop; 1: lower needle stop)

P04 200~3000 1800 Front encryption stitch speed

P05 200~3000 1800 Back encryption sewing speed

193
V6000-PMX

Number of front encrypted stitches (0 has no encrypted stitch function,


P07 0~720 0
if there is stitch number, it has encrypted stitch function)
Number of post-encrypted stitches (0 has no encryption stitch function,
P08 0~720 0
if there is stitch number, it has encryption stitch function)

P09 0/1 0 Slow start seam switch (0 is off, 1 is on)

P11 10-45 18 Front encryption stitch length adjustment

P12 10-45 18 Rear encryption stitch length adjustment

P18 0~10 0 Broken wire detection

P19 0~20 5 No thread breakage detection for the number of stitches before sewing

P24 0~1024 120 Pedal trimming position

Adjust the zero position of the stepping motor for trimming and lifting
the presser foot:
0-200: Adjust the zero position clockwise on the basis of the origin
P27 0~400 0

V6000-PMX
(trimming direction)
400-200: Adjust the zero position counterclockwise on the basis of the
origin (in the direction of lifting the presser foot)

Motor low-speed afterburner function switch:


P30 0~31 0
0: Normal function 1~31: Low-speed afterburner and excessively thick
capacity gear
P32 1~500 60 Encrypted seam electromagnet full output time ms

P33 0~100 6 Encrypted seam electric railway closing time per cycle ms

P37 0~100 5 Encryption seam electromagnet turn-on time per cycle ms


Trimming end delay (scissors reaching the highest position plus dwell
P38 1~999 120
time) ms
Delay action time ms for dialing the line (P39=110 when the stepper
motor icon is displayed on the screen, P39=130 when it is not displayed)
P39 1~999 95
P39 can also be adjusted individually.

P40 1~9999 30 Dialing action time ms

P41 0~9999 120 Blowing start delay time ms

P42 1~9999 300 Blowing duration ms


Thread sweeping and blowing selection function (2 is thread sweeping;
P43 0~30 2
8 is blowing)
P45 0~100 1 Trimming solenoid turn-on time per cycle ms

P46 0~100 2 Closing time of thread trimming solenoid per cycle ms

P50 1~500 100 Full output time of electromagnet for presser foot lifting ms

194
V6000-PMX

P51 0~100 15 Presser foot lifting electromagnet turn-on time per cycle ms

P52 1~800 85 Delay time of presser foot release (ms)

Presser foot switch:

P53 0/4 4 0: do not lift

4: lift

P54 0~100 35 The closing time of the presser foot electromagnet per cycle ms

Automatically find the needle position after power-on:


P56 0/1 1
0: do not find 1: find

P57 0~600 200 Protection time of electromagnet for presser foot lifting 100ms

P60 200~6000 4000 Auto test speed


V6000-PMX

Special operating mode:

0: Operator selection (normal)

1: Simple sewing mode


P62 0~4 0
2: Measure the initial angle of the motor (no need to remove the belt)
3: Calculate the transmission ratio mode (need to have a needle stop sensor,
and can not remove the belt)
4: Automatic test mode 1 (automatic test with needle stop position, run for
5S, stop for 5S)
P66 0~2 2 0: Close; 2: Open the safety switch function
Slow release presser foot level adjustment, the smaller the value, the faster
P71 0~50 0
the release; (overclocking open time)
P76 1~500 200 Trimming solenoid full output time ms

P80 200~4000 500 Stepper motor change speed.

P81 200~4000 2000 Stepping motor lifting speed

P82 200~4000 2000 Stepper motor presser foot speed

P83 200~4000 2000 stepper motor trimming speed

P84 200~4000 2000 Lifting speed of the presser foot after the stepper motor trimmer

P85 0~400 140 Stepper motor lifting angle

P86 0~400 130 Stepper motor trimming angle (when P88=0, it is invalid in fast mode)

195
V6000-PMX

Movement direction of stepping motor for thread trimming and presser foot
lifting:
0:The movement of thread trimming and presser foot lifting is clockwise (the
overall movement is fast)
P88 0-800 0
1:After trimming the thread, raise the presser foot. Thread trimmer clockwise,
raise the presser foot counterclockwise.
Note:When the parameter value is >0, it means that the presser foot lifting
will be delayed after the thread trimmer It is used for stepping motor.
PA6 1~100 1 Counting the proportion of the number of stitches of the bottom thread

PA7 1~9999 1 Setting of the total number of stitches of the bobbin thread
Stitch counting mode (0: no stitch count; 1: automatic reset when incrementing
to full; 2: automatic reset when decrementing to zero; 3: incrementing to full,
PA8 0~6 0 stop with error, manual reset; 4: decrement to zero, stop with error, manual
reset ; 5: Decrease to zero, no shutdown after error, manual reset; 6: Decrease
to zero, shutdown after error, manual reset)
PA9 1~100 1 The proportion of the number of piece counts

PAA 1~9999 1 Total number of pieces setting


Piece counting mode (0: manual counting; 1: automatic counting mode—
incremental mode; 2: automatic piece counting mode—decreasing mode; 3:

V6000-PMX
PAB 0~4 0 automatic piece counting to the value of PAA, the motor stops rotating, and
manual reset— Incremental mode; 4: Automatic piece counting reaches zero,
the motor stops rotating, manual reset-decrement mode)
Model selection (0: K5; 1: stepper motor for lifting presser foot and thread
11F 0~360 1
trimming; 2: stepper motor for adjusting stitch length; 3: 2 stepper motors)
Adjust the needle pitch stepper motor zero position:
0-200: Adjust the zero position clockwise on the basis of the origin (trimming
158 0~400 0 direction)
400-201: Adjust the zero position counterclockwise on the basis of the origin
(in the direction of lifting the presser foot)

4、Monitoring parameter table

Parameter number Parameter description Parameter number Parameter description

10 Needle count 24 Mechanical angle


11 Piece count 25 Pedal voltage sampling value
Actual value of machine head
12 Actual head speed 26
transmission ratio
Motor cumulative running time
13 Hall state 27
(Hour)
Sampling value of the voltage of the
01C Steps of trimming stepper motor 28
head interaction quantity
01D Needle pitch stepper motor steps 29 DSP software version number

01E Stepper motor history failure 02A Analog input 1 sampled value
20 bus voltage 02B Analog input 2 sampled value
21 Head speed 02C Error counter
22 Phase current 030-037 Historical fault code
23 Initial angle

196
V6000-PMX

5、Security alarm table

Alarm code Code meaning Solution

Refueling time
ALA-1 247 parameters control the switch and time.
reminder
Needle counting Indicates that the number of stitches has reached the upper limit set. Press the P
ALA-2
alarm key to cancel the alarm and restart the count.
Count the number
Indicates that the number of thread trimming has reached the set upper limit.
ALA-3 of thread trimming
Press the P key to cancel the alarm and restart the count.
alarm
Needle lift lock
ALA-5 After selecting the stepper motor, it will give an alarm and press the P key.
status

Please check whether the thread trimmer is back in place. If the safety switch
light does not turn on after it is back in place, please adjust the position of the
UP Safety switch alarm induction bracket. If it still does not solve the problem, please change the 2 in
the P66 parameter to 0; if the above still fails Please contact your local service
provider to solve the problem.
V6000-PMX

6、Fault code table


If an error or alarm occurs in the system, please check the following items first:
1. First confirm the connection line of the machine is well connected or not ; 2. Confirm whether the electric control and the
machine head match; 3. Confirm whether the factory restoration is accurate.

Error code Code meaning Solution

Hardware
Err-01
overcurrent Turn off the power to the system and turn it back on after 30 seconds. If the above still
cannot be resolved, please contact your local service provider.
Err-02 Power down

Turn off the system power and check whether the input power voltage is low (less than
System 176V). If the power supply voltage is low, please restart the controller after the voltage
Err-03
undervoltage returns to normal. If the above still cannot be resolved, please contact your local service
provider.

Overvoltage
Err-04 during Turn off the system power and check whether the input power voltage is too high (above
shutdown 264V). If the power supply voltage is too high, please restart the controller after the
voltage returns to normal. If the above still cannot be resolved, please contact your local
Overvoltage service provider.
Err-05 during
operation

Turn off the power of the system and check whether the solenoid connection is correct,
Electromagnet whether it is loose or damaged. If so, replace it in time. Restart the system after
Err-06
circuit failure confirming that it is correct. If the above still cannot be resolved, please contact your local
service provider.

197
V6000-PMX

Current Turn off the system power and reconnect power after 30s. If the fault still occurs
Err-07 detection frequently after retrying several times, please replace the controller. If the above still
circuit failure cannot be resolved, please contact your local service provider.
Turn off the system power, check whether the motor power input plug is off, loose, or
damaged, and whether there is any foreign matter entangled on the machine head. After
Err-08 Motor stalled troubleshooting, restarting the system still does not work normally, please replace the
controller. If the above still cannot be resolved, please contact your local service
provider.
Turn off the system power, check whether the white brake resistor connector on the
Brake circuit
Err-09 power supply board is loose or fall off, plug it in tightly and restart the system. If the
failure
above still cannot be resolved, please contact your local service provider.
HMI Check whether the connection between the control panel and the controller is
Err-10 communicatio disconnected, loose or broken, restore it to normal and restart the system. If the above
n failure still cannot be resolved, please contact your local service provider.
Check whether the connection between the head synchronization signal device and the
Head stop
controller is loose, restore it to normal and restart the system. If it still does not work,
Err-11 needle
please replace the controller. If the above still cannot be resolved, please contact your
Signal failure
local service provider.
Motor initial
Please try 2-3 times after power off. If the fault is still reported, please replace the
angle
Err-12 controller. If the above still cannot be resolved, please contact your local service

V6000-PMX
detection
provider.
failure
Turn off the system power, check whether the motor sensor connector is off, loose, or
Motor HALL damaged, restore it to normal and restart the system. If it still does not work, please
Err-13
failure replace the controller. If the above still cannot be resolved, please contact your local
service provider.
DSP read and
write
Err-14
EEPROM
failure
Motor
Err-15 overspeed
protection
Turn off the power of the system and turn on the power again after 30 seconds. If it still
Err-16 Motor reverse does not work, please replace the controller. If the above still cannot be resolved, please
contact your local service provider.
HMI reading
and writing
Err-17
EEPROM
failure
Motor
Err-18
overload

Broken wire
Err-22 Change the P18 parameter to 0.
detection

Err-27
Stepper motor
failure When the stepper motor is stopped, the zero position will alarm and the electronic
Err-28 control can be restarted. If it still does not work normally, please replace the controller.
If the above still cannot be resolved, please contact your local service provider.
Stepper board
Err-31
failure

198
6390E-ZOBOW

6390E-ZOBOW Operation Manual

1、Function declaration of each key


6390E-ZOBOW

NO. Icon Description Function Description

1 Parameter mode Enter the parameter function

2 Up key(speed up) Enter this mode, adjust this key, increase speed

Down key(speed
3 Enter this mode, adjust this key, decrease speed
down)

4 Key left Turn to left to choose parameter

5 Key right Turn to right to choose parameter

6 Reset key Press 3 seconds, then back to factory setting

1、The start tacking key is selected for each short press, the
cyclical selection is between the front tacking, the front
Start tacking/needle double tacking and the closing, and the corresponding
7
position Section key LCD screen is lit. Select the corresponding key to set the
number of needles of A and B.
2、Press long time to enter needle position function
1、The back tacking key is selected for each short press,
the cyclical selection is between the front tacking, the front
double tacking and the closing, and the corresponding LCD
Back tacking/ thread
8 screen is lit. Select the corresponding key to set the number
clamp
of needles of C and D.
2、Press this key for short time,ico become lit, so thread clamp
is working now, press again, the turn this function

199
6390E-ZOBOW

1 、press for short time, icon become lit , choose free


sewing function.
9 Free sewing/trimmer
2 、Press for longtime, icon become lit, trimmer function turn
on, press again, trimmer function turn off.

1 、Press tthis key for short time, icon is lit, so now is


W sewing mode, choose the corresponding key to set
W sewing/Mult - A,B,C,D
10
segment Tacking
2 、Press the key for longtime, icon is lit, means now is
Several Segment Tacking mode, choose corresponding key
to set all steps, and all stitches of each step.

1 、press this key for short time, choose or cancel this


function. If choose this function, then will show press foot lift
after trimmer

6390E-ZOBOW
11 Press foot lift key 2 、Press this key for long time, choose or cancel this function,
if choose, will show press foot lift on halfway

3 、 P+press foot lift key at same time, enter technician


parameter mode

2、Parameter adjustment
2.1 enter parameter mode and saving
Press , enter parameter mode, then press or to move the lit, corresponding number flashing,

then press or to modify this value, press , save the parameter. If not modified, press to log
out parameter mode, if already modify, firstly save parameter, then press to log out parameter mode.
2 . 2 Enter technician parameter mode and save it

Press and turn on the machine to enter technician parameter mode.The methods is same as parameter mode.

2 . 3 Speed adjustment

Press and to adjust the speed. For up, to adjust fast, for down, to adjust slow.each adjustment value is 50.

2 . 4 Restore factory settings

Press the for a long time, back to the factory setting.

2 . 5 E nter monitoring system

Press + to enter this mode, press up and down key to adjust this parameter, press P, then can log out.(if it
is24、25、26、28,then p ress P to save this monitoring value as the corresponding parameter, if savesuccessfully,
show OK, press for short time to log out this mode.)

200
6390E-ZOBOW

3、Parameters list
3 . 1 T echnician mode parameter ( long press P key to enter)

Parameter Default Parameter


Description illustrate
List Value range

P00 start sewing speed(r/min) 200 100-800 Speed setting when sewing starts

P01 Max speed of free sewing(r/min) 2000 200-2200 Maximum speed of free sewing

P02 Multi-segment sewing speed(r/min) 2000 200-2200 Maximum speed of multi-segment sewing

P03 Needle position 1 0-1 0:up 1:down

P04 Start tackingspeed(r/min) 1000 200-2200 Setting of front sewing speed

P05 Back tacking speed(r/min) 1000 200-2200 Setting of post-fixing sewing speed

P06 W sewing(r/min) 1000 200-2200 W sewing speed setting


6390E-ZOBOW

P07 Soft start sewing speed(r/min) 400 100-2000 Soft start speed setting

P08 Soft start sewing stitch 2 1-9 Soft start stitch number setting

P09 Soft start sewing switch 1 0-1 0:off 1:on

P10 W stitch compensation 1 32 1-120 W seam A segment motion compensation

P11 W stitch compensation 2(release) 33 1-120 W seam B segment motion compensation

P12 Delay time for halfstitch(ms) 150 1-180 Delay time of half-needlecompensation

P13 Delay time for one stitch(ms) 180 150-250 Compensate the delay time of a stitch

P14 Half stitch speed(r/min) 200 100-500 Needle compensation speed setting
0:Half stitch according to time to 1:half stitch
P15 mode of half stitch 0 0-2
2:one stitch
Start back tack stitch compensation Motion compensation of A segment of front bar
P18 32 1-120
1 joint
Start back tack stitch compensation Motion compensation of B section of front bar
P19 33 1-120
2 joint
max speed of manual reverse Maximum speed setting when the reverse sewing
P21 2200 200-2500
sewing(r/min) button is pressed
Value of backstitch duringhalf
P22 8 0-9999
stitch
0:straight1:Slope 2:curve (square、extraction of a
P23 curve mode of pedal 0 0-3
root) 3:S curveController climb slope setting
Used to set the starting position of the foot pedal to
P24 Pedal position of trimming 550 0-4095
control the thread trimming
Stitch compensation of back
P25 32 1-120 C-section motion compensation of rear bar joint
tacking 1(actuation)
Stitch compensation of back D segment motion compensation of back bar-
P26 33 1-120
tacking 1(release) tacking

201
6390E-ZOBOW

sensor press foot lifter mode


P27 0 0-1 0:close 1:open
selection
protection time of sensor press foot Presser foot action time,automatically put down
P28 5 1-20
lifter(s) when overtime
Power Control Curve Auxiliary
P29 1 0-1 0:square 1:extract a root
Parameters
switch for supplying power with 0:normal 1:motor supplies more
P30 0 0-2
low speed power 2:powerful motor + backwards to control
Trimmingr strength coefficient
P31 40 10-60 Spindle motor power when cutting thread
(motor force)
The wire clamping electromagnet is fully open
time,the larger the value,the longer the wire
P32 thread clamp magnet work time 40 1-200 camping electromagnet's full output time,the
higher thetemperature rise,and it can be closed in
place
Wire clamping solenoid maintains The holding force after the clamping solenoid is in
P33 60 1-100
duty cycle place,reduce thetemperature of the solenoid
Multi-segmentsewing motion mode 0:one key start function off
P34 0 0-1

6390E-ZOBOW
selection. 1:one key start function open
P35 Thread clamp switch 1 0-1 0:off 1:on

P36 threads testing ending angle 25 1-360


Used to adjust the action time of the clamping
P37 thread clamp magnet closing time 4 2-10
solenoid,the longer the time,the shorter
P38 trimmer switch 1 0-1 0:off 1:on

P39 press foot lifter in halfway 0 0-1 0:off 1:on


switch of auto press foot lifter after
P40 0 0-1 0:off 1:on
trimming
The number of stitches per movement unit is
P41 unit of counter 1 1-50
counted as 1 stitch
P42 setting of total counter 9999 1-9999 Totalnumber of needles setting
0:off
1:Ascending cycle count.
2:Descending cycle count.
3:Ascending accounting to full,alarm and stop
running
P43 counter mode 0 0-6 4:Descending accounting to 0,alarm and stop
running
5:Ascending accounting to full,remind and keep
running
6:Descending accounting to 0,alarm and keep
running
Note:press P shortly to cancel alarm

202
6390E-ZOBOW

3.2 Technician Parameter list (Press Pand switch on to enter)

Parameter Default Parameter


Description illustrate
List Value range
press the pedal forward lightly to
P44 0 0-300 0:off 1-300:start according to the delayed time
confirm delayed time
starting time of backstitching Used to control the turn-on time of the reverse
P45 1 1-10
electromagnet(ms) sewing electromagnet
cosing time of backstitching Used to control the closing time of reverse sewing
P46 2 2-10
electromagnet(ms) electromagnet
After thread trimming,the spindle returns to the
P47 after trimmer and pull back 360 200-360
reverse pull angle
P49 trimmer speed(r/min) 250 100-500 Spindle speed setting during thread trimming
The full output time of the electromagnet for
working time of electromagnet of presser foot lifting,thelarger the value,the
P50 250 100-500
press foot lifter(ms) longer the full output time and the higher the
temperature rise
electromagnet of press foot Used to control the cycle opening time of the
6390E-ZOBOW

P51 3 1-10
lifter(ms) presser foot electromagnet
delaying time of down presser foot
P52 2 0-500 Delay time of presser foot release
lift(ms)
Presser foot lifting function
P53 1 0-1 0:Off 1:On
selection
closing time of presser foot lift for Used to control the closing time of the presser foot
P54 5 4-10
eachperiod electromagnet cycle
connect power and finding
P56 1 0-1 0:Off 1:On
needle position automatically
Protecting timeof the
P57 10 1-30
electromagnet for press foot.(s)
adjustment angle of up needle
P58 67 0-359 Upper needle stop position setting
position
adjustment angle of down needle
P59 176 0-359 Lower needle stop position setting
position
P60 testing speed(r/min) 3700 200-5000 Running and hour speed setting

P61 Agingoperation time(S) 3 1-255 Running timeper cycle


0:normal 1:easy sewing 2:initial angle testing
P62 special running mode 0 0-3
3:automatic testing mode
P63 aging stopping time(S) 2 1-255 Stop time per cycle of running-in
back to the factory setting
0:no operation
P65 0 0-2
1:back to control box parameter
2:Back to R&D parameter
protection switch of machine head
P66 1 0-1 0:Off 1:On
testing
P67 protection switch of machine head 1 0-1 0:just 1:opposite

203
6390E-ZOBOW

setting of press foot lift position of It is used toset the position where the foot control
P70 800 0-4095
pedal starts to lift the presser foot
P71 delay time of start sewing(ms) 80 0-900 Sewing start delay action time
starting position of pressing the Used to set the position where the foot control
P72 400 0-4095
pedal forward motor starts to run at low speed
Used to set the position of the foot control motor to
P73 end position at low speed 800 0-4095
start high-speed operation
Used to set the pedal control motor to run to the
P74 Max value of pedal analog 4000 0-4095
highest speed position
setting of pedal backto middle Used to set the position when the pedal is not
P75 1650 0-4095
position moving
work time of backstitching
P76 60 1-200
electromagnet of (ms)
motor direction
P77 0 0-1
0:foreward1:reversal
P78 Thread clamp ending angle 130 10-359 Used to set the start angle of the thread

P79 Thread clamp end angle 320 0-359 Used to set the end angle of the thread

6390E-ZOBOW
P80 trimming startingangle 0 0-359 Used to set the start angle of thread trimming
Used to set the starting angle of the thread
P81 trimming strength angle 100 0-359
trimming spindlemotor
P82 Trimming ending angle 180 0-359 Used to set the end angle of thread trimming
Pedal presser foot confirmation
P83 150 1-500 Used to set the delay time of presser foot lifting
time.(ms)
The confirmation time of Safety Used to set the safety switch alarm delay time after
P84 300 1-500
switch alarm(ms) the machine head is tipped
The recovery time of Safety Used to set the time for the machine to recover
P85 50 1-200
switch alarm(ms) after the machine head is back to the center
speed of twoslopes at a turning Used to set low-speed andhigh-speed pedal curve
P86 1500 0-4000
point.(r/min) switching speed
Used to set the pedal voltage between low speed
P87 Two slope intermediate simulation 2700 0-4095
and high speed
P88 unit of counting 1 1-50 Each thread trimming action counted as one piece

P89 setting of total counting 9999 1-9999 Used to set the total number of piece counts
0:off 1:Ascending cycle count.
2:Descending cycle count.
3:Ascending accounting to full,alarm and stop
running
4:Descending accounting to 0,alarm and stop
P90 counter mode 0 0-6 running
5:Ascending accounting to full,remind and keep
running
6:Descending accounting to 0,alarm and keep
running
note:press P shortly to cancel alarm

204
6390E-ZOBOW

press foot lifter releasedischarge Used to set the electronically controlled discharge
PA3 90 0-900
time time when the presser foot is released
press foot lifter release PWM duty
PA4 10 0-50 lose press foot lifter slowly
ratiolose press foot lifter slowly
front bartack finished with one
PA6 0 0-1 0:No 1:Yes
stitch back tack selection switch
Safety needle break selection
PA7 1 0-1 0:No 1:Yes
switch
Safety needle break starting Used to set the starting angle of the anti-broken
PA8 20 0-359
mechanicalangle needle function
Safety needle break finished Used to set the end angle of the anti-broken needle
PA9 90 0-359
mechanical angle function
Fixed stitches trimmer in sewing
PBO 0 0-1 0:No 1:Yes
and then bartack selection switch
Starting sewing presser foot lifter
PB1 0 0-1 0:No 1:Yes
move-Up selection switch
Starting sewing presser foot lifter Used to set the startingangle of the seam and the
PB2 80 0-359
move-up start angle slight lifting of the presser foot
starting sewing presser foot lifter Used to set the end angle of the sewing foot lifting
PB3 200 0-359
6390E-ZOBOW

move-up finished angle slightly


Time limitation for starting sewing It is used to set the action time of the sewing foot
PB4 60 0-1000
presser foot lifter open(ms) lifting slightly
PB5 Cut thread stop mode processing 0 0-1 0:off 1:on

PB6 Single seaming function switch 0 0-1 0:off 1:on

PB7 1OT function switch 1 0-1


Duty cycle of full opening phase of Used to set the output of the presser foot during the
PC3 100 0-100
the presser foot fully open phase

3.3 Monitoring parameter list(press P+press foot lifter key to enter)

Number Description Number Description

M10 Stitches account number M23 Initial angle

M11 Pieces account number M24 Mechanical angle

M13 Panel version number M25 Max value for pedal forward press

M18 Main board version number for control box M26 Sample value for pedal back

M20 Generatrix Voltage M28 Sample pedal value of trimming

M21 Machine speed M30-M37 Historical Error number


Network connection status:0:normal connection,the signal icon is displayed;1:the module cannot connect to the
gateway,Tthe signal icon flashes (fast flashing);2:the gateway cannot connect to the server,the signal icon flashes
M41
(slowflash);3:electronic control and When the module is disconnected,t he signal icon is not displayed;Off:The
Internet of Things function is turned off,and the signal icon is not displayed.

205
6390E-ZOBOW

4、Error code
4.1 Monitoring parameter list(press P+press foot lifter key to enter)

if have Error or alarm,please check first as follows:1.Check the connection wire is connected or not;2.Check the machine
head is matched with the control box;3.check reset is accurate or not.

Error number Code meaning Solutions

1、Turn off the power of thesystem and turnit back on after 30 seconds.
Spindle motor
2、Check whether the spindle motor encoder and electronic control are damaged,and if
Err-01 hardware
there areany defects,replace them intime.
overcurrent
3、Please contact your local service provider.
Disconnect the controller power and check whether theinput power voltage is lower than
hardware over- 176V.If the power supply voltage is lower than 176V,please restart the controller after the
Err-03
current voltage returns to normal.If the voltage returns to normal,the startupcontroller still cannot
work normally.Please contact your local service provider.
Disconnect the controller power and check whether the input power voltage is higher than
Over-voltage

6390E-ZOBOW
264V.If the power supply voltage is higher than 264V,please restart the controller after
Err-04 when stop the
the voltage returns to normal.If the voltage returns to normal,the startup
machine
controller still cannot work normally.Please contact your local service provider.
Disconnect the controller power and check whether the input power voltage is higher than
Over-voltage when 264V.If the power supply voltage is higher than 264V,please restart the controller after
Err-05
machine operation the voltage returns to normal.If the voltage returns to normal,the startup
controller still cannot work normally.Please contact your local service provider.
1、Switch off the power,check the electromagnet connect well or not,loose or not,broken
or not.If have,please change it intime.
Fault of 2、Unplug the solenoid interface on the electric control to confirm whether the electric
Err-06 electromagnet control is normal.If the electric control is normal,check whether the electromagnetic
circuit circuits are damaged.
3、If the system still does not work after restarting the system after troubleshooting,
please contact your local service provider.
Switch off the power,after 30 seconds,connect power to check it is ok or not,try more
current testing
Err-07 times,restart the machine,if control box still cannot work.Please contact your local service
fault
provider.
1、Please check whether there is any foreign matter entangled on the machine head,
check whether the machine rotary hook is jammed with the thread end,and whether the
machine eccentric wheel is jammed.
Spindle motor
Err-08
locked-rotor 2、Cut off the power,check the motor port is loose or not.
3、The system still cannot work normally after it is eliminated.Please contact your local
service provider.
1、Please check whether the connection between theoperation panel and the electric
Panel
control is off,looseor broken.
Err-10 communication
2、Restart the system after troubleshooting,if it still does not work normally.Please
failure
contact your local service provider.

206
6390E-ZOBOW

1、Please enter the parameter item to check the initial angle of the spindle motor.
Initial angle testing
Err-12 2、Please try 2-3 times after power off,if the fault is still reported.Please contact your
fault
local service provider.
1、Turn off the system power,check whether the spindle motor encoder connector is
loose or fall off,restore it to normaland restart the system.
Spindle motor zero
Err-13 2、Replace the spindle motor encoder.
fault
3、After troubleshooting,restart the system if it still does not work,please contact your
local service provider.

EEPROMfault of
Err-14
main board

Spindle motor
Err-15 overspeed
protection Turn off the power of the system and turn on the power again after 30 seconds.If the
controller still does not work normally,Please contact your local service provider.
Spindle motor
Err-16
reversal
6390E-ZOBOW

Panel parameter
Err-17 read and write
failure

Spindle motor Check whether the spindle motor is blocked.If it is not blocked,please contact your local
Err-18
overload service provider.

4.2 Safety alarm meter

Alarm code Description Solutions

Return machine head to normal position,to make sure safety switch


A-UP Alarm of safety switch
rebound

Alarm of machine head


ALR-1 Turn offsystem power andchange the light button of machine head
button with short circuit

Alarm when needle


ALR-2 Press Pkey with short time,alarm will stop
counting is fulled

Alarm when needle


ALR-3 Press P key with short time,alarm will stop
counting is fulled

207
6390S-ZOBOW

6390S-ZOBOW Operation Manual

1、Function declaration of each key

NO. Icon Description Function Description

6390S-ZOBOW
Stitch length Stitch length adjustment key, press to increase or decrease stitch
1
adjustment key length in idle state

The start tacking key is selected for each short press, the cyclical
selection is between the front tacking, the front double tacking and
2 Start tacking
the closing, and the corresponding LCD screen is lit. Select the
corresponding key to set the number of needles of A and B.
The back tacking key is selected for each short press, the cyclical
selection is between the front tacking, the front double tacking and
3 Back tacking
the closing, and the corresponding LCD screen is lit. Select the
corresponding key to set the number of needles of C and D.
1、Press this key for short time,ico become lit, so thread clamp is
Thread clamp/ working now, press again, the turn this function
4
Auto trigger key 2、Long press this key in multi-segment sewing mode to turn on
and off the automatic trigger function
1、press this key for short time, choose or cancel this function. If
choose this function, then will show press foot lift after trimmer
2、Press this key for long time, choose or cancel this function, if
5 press foot lift key
choose, will show press foot lift on halfway
3、Press P+press foot lift key at same time, enter technician
parameter mode
1、press for short time, icon become lit, choose free sewing
Free function.
6
sewing/trimmer 2、Press for long time, icon become lit, trimmer function turn on,
press again, trimmer function turn off.
1、Press this key for short time, icon is lit, so now is W sewing
mode, choose the corresponding key to set A,B,C,D
W sewing/ Multi-
7 2、Press the key for long time, icon is lit, means now is Several
segment Tacking
Segment Tacking mode, choose corresponding key to set all steps,
and all stitches of each step.

208
6390S-ZOBOW

Lock stitch 1、 Press short time to this key, the lock stitch function will switch
key/Needle to front lock, rear lock, front and back lock, close;
8
position section
key 2、Press long time to enter needle position function
1、 Short press this key to enter the pattern sewing mode, short
press this key in this mode to switch between the pattern sewing
Pattern sewing interface and the pattern sewing setting interface
9 key/Presser foot
lifting key 2、Long press this button to switch the presser foot lifting function
switch, the corresponding icon is on and off, and the icon is on to
indicate that the presser foot lifting function is on
1、 When no error is reported, short press this button to switch the
start-up language switch, long press this button to switch the voice
Start speech function, there are corresponding voice prompts and icons are
10 displayed on and off
key/voice key
2、When an error is reported, short press this button to play the
corresponding error notification voice navigation

11 Parameter mode Enter the parameter function


6390S-ZOBOW

12 Up key(speed up) Enter this mode, adjust this key, increase speed

Down key(speed
13 Enter this mode, adjust this key, decrease speed
down)

14 Key left Turn to left to choose parameter

15 Key right Turn to right to choose parameter

16 Reset key Press 3 seconds, then back to factory setting

2、Parameter adjustment
2.1 Enter parameter mode and saving
Press , enter parameter mode, then press or to move the lit, corresponding number flashing, then press
or to modify this value, press , save the parameter. If not modified, press to log out parameter mode,
if already modify, firstly save parameter, then press to log out parameter mode.

2.2 Enter technician parameter mode and save it


Press and turn on the machine to enter technician parameter mode.The methods is same as parameter mode.

2.3 Speed adjustment


Press and to adjust the speed. For up, to adjust fast, for down, to adjust slow.each adjustment value is 50.

209
6390S-ZOBOW

2.4 Factory setting


Press the for a long time, back to the facto ry setting.

2.5 Enter monitoring system

Press + to enter this mode, press up and down key to adjust this parameter, press P, then can log out.(if it is24、
25、26、28, then press P to save this monitoring value as the corresponding parameter, if save successfully, show OK,
press P for short time to log out this mode. )

PS: Needle position setting, enter monitoring mode number 24, move the hand wheel to up needle position(the value
will be changed with hand wheel position), press for long time to save it(after save it, down needle position will be
adjust automatically), press to log out this mode.

2.6 Enter the quick display and modify of needle counting and piece counting

Press + to enter the quick display and modify of needle counting and piece counting, in this interface, you can
press or key to switch the needle counting and pieces counting display interface, press or modify the

6390S-ZOBOW
counting directly. Press + to clear the current data, press short to log out this interface.
2.7 Enter needle distance compensation proportional adjustment mode
In idle mode, long press + stitch length plus to enter the forward sewing parameter modification interface, and long
press + stitch length minus to enter the reverse stitch parameter modification interface. In the parameter
modification interface, short press the or key to switch the modified parameter position, press the or
key to modify the stitch length compensation parameter size, short press the key to save the stitch length
compensation ratio after modification, the panel displays ok to indicate that the parameter setting is successful, short
press the key to exit the current interface.

3、Parameters list
3.1 Enter the quick display and modify of needle counting and piece counting
Parameter
Description Default Value Parameter range
List
P00 start sewing speed(r/min) 200 100-800

P01 Max speed of free sewing(r/min) 2200 200-3000

P02 Multi-segment sewing speed(r/min) 2000 200-2200


Needle position
P03 1 0-1
0:up 1:down
P04 Start tacking speed(r/min) 1200 200-1800

P05 Back tacking speed(r/min) 1200 200-1800

P06 W sewing(r/min) 1200 200-1800

P07 Soft start sewing speed(r/min) 400 100-2000

P08 Soft start sewing stitch(r/min) 2 1-9

210
6390S-ZOBOW

Soft start sewing switch


P09 0 0-1
0:off 1:on
P10 W stitch compensation 1 2 1-10

P11 W stitch compensation 1(release) 2 1-10

P12 Delay time for half stitch(ms) 150 1-180

P13 Delay time for one stitch(ms) 180 150-250

P14 Half stitch speed(r/min) 200 100-500


mode of half stitch 0:Half stitch according
P15 0 0-2
to time to 1:half stitch 2:one stitch
P16 reserved 10 1-30

P17 reserved 20 1-90

P18 Start back tack stitch compensation 1 2 1 - 10


6390S-ZOBOW

P19 Start back tack stitch compensation 2 2 1 - 10

P20 reserved 345 1-360

P21 max speed of manual reverse sewing(r/min) 2200 200-2200

P22 Value of backstitch during half stitch 8 0-9999


curve mode of pedal 0:straight 1:Slope
P23 2:curve(square、extraction of a root) 3: 0 0-3
S curve
P24 Pedal position of trimming 150 0-4095
Stitch compensation of back tacking 1
P25 2 1-10
(actuation)
Stitch compensation of back tacking 2
P26 2 1-10
(release)
sensor press foot lifter mode selection
P27 0 0-1
0:close 1:open
P28 protection time of sensor press foot lifter(s) 5 1-20
Power Control Curve Auxiliary Parameters
P29 1 0-1
0:square 1:extract a root
switch for supplying power with low speed
P30 0:normal 1:motor supplies more power 0 0-2
2:powerful motor + backwards to control
P31 Trimmingr strength coefficient (motor force) 20 10-60

P32 thread clamp magnet work time 40 1-200

P33 thread clamp magnet dredging time 6 1-10


Multi-segment sewing motion mode
selection.
P34 0 0-1
0:one key start function off 1:one key
start function off

211
6390S-ZOBOW

P35 Thread clamp switch 1 0-1

P36 threads testing ending angle 25 1-360

P37 thread clamp magnet closing time 4 2-10

P38 trimmer switch 0: off 1:on 1 0-1


press foot lifter in halfway
P39 0 0-1
0:off 1:on
switch of auto press foot lifter after
P40 trimming 0 0-1
0:off 1:on
P41 unit of counter 1 1-50

P42 setting of total counter 9999 1-9999


counter mode
0: off
1:Ascending cycle count.

6390S-ZOBOW
2:Descending cycle count.
3:Ascending accounting to full, alarm and
stop running
P43 4:Descending accounting to 0, alarm and 0 0-6
stop running)
5:Ascending accounting to full, remind
and keep running
6:Descending accounting to 0, alarm and
keep running
(note:press P shortly to cancel alarm)

3.2 Technician Parameter list (Press P and switch on to enter)

Parameter
Description Default Value Parameter range
List
press the pedal forward lightly to confirm
delayed time
P44 0 0-300
0: off 1-300:start according to the delayed
time
starting time of backstitching
P45 1 1-10
electromagnet(ms)
closing time of backstitching
P46 2 2-10
electromagnet(ms)
P47 after trimmer and pull back 360 200-360
protection time of backstitching
P48 10 1-60
electromagnet(s)
P49 trimmer speed(r/min) 250 100-500
working time of electromagnet of press foot
P50 250 100-500
lifter(ms)
Duty cycle of lifting foot electromagnet
P51 37 0-100
action
P52 delaying time of down presser foot lift(ms) 2 0-500

212
6390S-ZOBOW

Selection of foot lifting function


P53 0 0-1
0:Off 1:On
P54 Backlight brightness 100 0-100

P55 Upper thread detection switch 0 0-1


connect power and finding needle position
P56 automatically 1 0-1
0:No 1:Yes
Protecting time of the electromagnet for
P57 10 1-30
press foot.(s)
P58 adjustment angle of up needle position 24 0-359

P59 adjustment angle of down needle position 165 0-359

P60 testing speed(r/min) 2200 200-2200

P61 Aging operation time(s) 3 1-255


special running mode 0:normal 1:easy
6390S-ZOBOW

P62 sewing 2:initial angle testing 3: 0 0-3


automatic testing mode
P63 aging stopping time(s) 2 1-255

P64 reserved 0 0-1

P66 protection switch of machine head testing 1 0-1

P67 protection switch of machine head 1 0-1


number of consecutive stitches for upper
P69 5 0-100
thread detection
P70 setting of press foot lift position of pedal 800 0-4095

P71 delay time of start sewing 260 0-900


starting position of pressing the pedal
P72 400 0-4095
forward
P73 end position at low speed 800 0-4095

P74 Max value of pedal analog 4000 0-4095

P75 setting of pedal back to middle position 1650 0-4095


work time of backstitching electromagnet
P76 60 1-200
of (ms)
P77 motor direction 0:foreward1:reversal 0 0-1

P78 Thread clamp ending angle 182 10-359

P79 Thread clamp end angle 280 0-359

P80 rimming starting angle 7 0-359

P81 trimming strength angle 100 0-359

213
6390S-ZOBOW

P82 Trimming ending angle 190 0-359

P83 Pedal presser foot confirmation time.(ms) 150 1-500


The confirmation time of Safety switch
P84 300 1-500
alarm(ms)
The recovery time of Safety switch
P85 50 1-200
alarm(ms)
P86 speed of two slopes at a turning point.(r/min) 1500 0-4000

P87 Two slope intermediate simulation 2700 0-4095

P88 unit of counting 1 1-50

P89 setting of total counting 9999 1-9999


counter mode
0:off
1:Ascending cycle count.
2:Descending cycle count.

6390S-ZOBOW
3:Ascending accounting to full, alarm and
stop running
P90 4:Descending accounting to 0, alarm and 0 0-6
stop running
5:Ascending accounting to full, remind
and keep running
6:Descending accounting to 0, alarm and
keep running
(note: press P shortly to cancel alarm)
P91 Stitch count value 0 0-9999

P92 Piece count value 0 0-9999


Voice switch
P93 1 0-1
0:off 1:on
Start language switch
P94 1 0-1
0:off 1:on
Voice country switching
P95 0 0-1
0: Chinese 1: English
P96 Voice volume 20 0-31

P97 Main part stitch length 60 0-100


Condense stitch mode selection
P98 0-Close 1-Front encryption 2-Back 0 0-3
encryption 3-Front and back encryption
P103 press foot lifter release discharge time 90 0-900
press foot lifter release PWM duty
P104 10 0-50
ratio- lose press foot lifter slowly
front bartack finished with one stitch
P106 back tack selection switch 0 0-1
0:No 1:Yes
Safety needle break selection switch
P107 1 0-1
0:关 No 1:开Yes

214
6390S-ZOBOW

Safety needle break starting mechanical


P108 20 0-359
angle
Safety needle break finished mechanical
P109 90 0-359
angle
fixed stitches trimmer in sewing and then
P110 bartack selection switch 0 0-1
0: No 1:Yes
starting sewing presser foot lifter move-up
P111 selection switch 0 0-1
0:No 1:Yes
starting sewing presser foot lifter move-up
P112 80 0-359
start angle
starting sewing presser foot lifter move-up
P113 200 0-359
finished angle
time limitation for starting sewing presser
P114 60 0-1000
foot lifter open( ms)
Cut thread stop mode processing
P115 0 0-2
0:off 1:on
Single seaming function switch
P116 0 0-1
6390S-ZOBOW

0:off 1:on
P117 IOT function switch 1 0-1

P122 Wireless communication channel Settings 1 1-31


Duty cycle of full opening phase of the
P123 100 0-100
presser foot
P124 Starting condense stitch length 5 0 - 50
Starting condense stitch direction
P125 0 0-1
0- forward stitch 1- reverse stitch
P126 Starting condense stitch speed 1000 100 - 2500

P127 Starting condense stitch needle number 2 0 - 12

P128 Ending condense stitch needle 12 0 - 50

P129 Ending condense stitch speed 1000 100 - 2500

P130 Ending condense stitch needle number 2 0 - 12


Ending condense stitch needle number
P131 0 0-1
0- forward stitch 1- reverse stitch
P132 Pattern sewing max speed 1200 200~1200

P133 Step Z signal relative to 0mm offset 3110 0 -9999


Reference value of 1mm stitch length for
P136 88 0-1500
stitching
Reference value of 1mm stitch length for
P137 93 0-1500
reverse stitching
Reference value of 2mm stitch length for
P138 183 0-1500
stitching
Reference value of 2mm stitch length for
P139 190 0-1500
reverse stitching

215
6390S-ZOBOW

Reference value of 3mm stitch length for


P140 260 0-1500
stitching
Reference value of 3mm stitch length for
P141 270 0-1500
reverse stitching
Reference value of 4mm stitch length for
P142 340 0-1500
stitching
Reference value of 4mm stitch length for
P143 362 0-1500
reverse stitching
Reference value of 5mm stitch length for
P144 422 0-1500
stitching
Reference value of 5mm stitch length for
P145 450 0-1500
reverse stitching
Reference value of 6mm stitch length for
P146 500 0-1500
stitching
Reference value of 6mm stitch length for
P147 530 0-1500
reverse stitching
Reference value of 7mm stitch length for
P148 574 0-1500
stitching
Reference value of 7mm stitch length for
P149 608 0-1500

6390S-ZOBOW
reverse stitching
Reference value of 8mm stitch length for
P150 650 0-1500
stitching
Reference value of 8mm stitch length for
P151 683 0-1500
reverse stitching
Reference value of 9mm stitch length for
P152 725 0-1500
stitching
Reference value of 9mm stitch length for
P153 755 0-1500
reverse stitching
Reference value of 10mm stitch length for
P154 805 0-1500
stitching
Reference value of 10mm stitch length for
P155 823 0-1500
reverse stitching
P160 Speed compensation reference stitch length 60 0-120
800rpm compensation value for sewing
P161 5 0-300
under reference stitch length
800rpm compensation value for reverse
P162 5 0-300
sewing under reference stitch length
1500rpm compensation value for sewing
P163 25 0-300
under reference stitch length
1500rpm compensation value for reverse
P164 30 0-300
sewing under reference stitch length
2200rpm compensation value for sewing
P165 45 0-300
under reference stitch length
2200rpm compensation value for reverse
P166 55 0-300
sewing under reference stitch length
P171 Stitching needle length compensation ratio 1000 900-1100
Reverse stitching needle length
P172 1000 900-1100
compensation ratio

216
6390S-ZOBOW

3.3 Monitoring parameter list (press P + press foot lifter key to enter)

Number Description Number Description

M10 Stitches account number M23 Initial angle

M11 Pieces account number M24 Mechanical angle

M13 Panel version number M25 Max value for pedal forward press

M18 Main board version number for control box M26 Sample value for pedal back

M20 Generatrix Voltage M28 Sample pedal value of trimming


6390S-ZOBOW

M21 Machine speed M30-M37 Historical Error number

4、Error code
4.1 Error code list

Error number Code meaning Solutions

1.Turn off the system power, and turn it on again after 30 seconds.
2.Check whether the arm shaft motor encoder and electronic control are
Arm shaft motor
Err-01 damaged or in other poor conditions. If so, replace them in time.
hardware overcurrent
3.If the system still does not work properly after troubleshooting and
restart. Please contact your local service provider.

Disconnect the power supply of the controller and check whether the
input power supply voltage is lower than 176V. If so, please restart the
Err-03 System undervoltage controller after the voltage returns to normal. If the voltage returns to
normal, it still does not work properly after the controller starts up.Please
contact your local service provider.

Disconnect the controller power and check whether the input power
voltage is higher than 264V. If so, please restart the controller after the
Overvoltage during
Err-04 voltage returns to normal. If the voltage returns to normal, it still does not
shutdown
work properly after the controller starts up.Please contact your local
service provider.

Disconnect the controller power and check whether the input power
voltage is higher than 264V. If so, please restart the controller after the
Overvoltage during
Err-05 voltage returns to normal. If the voltage returns to normal, it still does not
operation
work properly after the controller starts up.Please contact your local
service provider.

217
6390S-ZOBOW

1.Turn off the system power, check whether the electromagnet


connection is correct and whether there is any loose or damaged part. If
so, replace it in time.
Electromagnet circuit 2.Unplug the electromagnet plug on the electric control to confirm
Err-06
failure whether the electric control is normal. If the electric control is normal,
please check whether the electromagnetic circuits are damaged.
3.If the system still does not work after troubleshooting and restart.
Please contact your local service provider.

Turn off the system power, and turn on the power again after 30 seconds
Arm shaft motor current
Err-07 to see whether it can work properly. Try a few times again. If the fault
detection circuit failure
occurs frequently, please contact your local service provider.

6390S-ZOBOW
1.Please check whether there is any foreign object wrapped around the
machine head, whether there is any thread residue stuck in the rotating
shuttle, and whether the eccentric wheel of the machine is stuck.
2.Disconnect the power supply of the controller and check whether the
Err-08 Arm shaft motor stalled
input plug of the arm shaft motor power supply is detached, loose, or
damaged.
3.If the system still does not work properly after troubleshooting and
restart.Please contact your local service provider.

1.Please check whether the connection between the operation panel and
Panel communication the electric control is drops off, loose, or broken.
Err-10 2.If the system still does not work properly after troubleshooting and
failure
restart.Please contact your local service provider.

1.Please enter parameter setting to check the initial angle of the arm shaft
Arm shaft motor initial motor.
Err-12
angle detection failure 2.Please try 2-3 times again after power off. If it still fails.Please contact
your local service provider.

1. Turn off the power of the system, check whether the arm shaft motor
encoder connector is loose, or drops off. Restore it to normal and restart
Arm shaft motor zero the system.
Err-13
position fault 2. Replace the arm shaft motor encoder.
3. If the system still does not work properly after troubleshooting and
restart,Please contact your local service provider.

218
6390S-ZOBOW

Master control eeprom


Err-14 components read/write
failure
Turn off the system power, and then turn on the power again after 30
Arm shaft motor
Err-15 seconds. If the controller still does not work properly, please contact your
overspeed protection
local service provider

Err-16 Arm shaft motor reverse

Turn off the system power, and then turn on the power again after 30
Pandel date read/write
Err-17 seconds. If the controller still does not work properly, please contact your
failure
local service provider

Arm shaft motor Check whether the arm shaft motor is stalled. If not, please contact your
Err-18
overload local service provider.
6390S-ZOBOW

Turn off the system power, and then turn on the power again after 30
Err-19 Motor type mismatch seconds. If the controller still does not work properly, please contact your
local service provider

1.Please check whether the connection cable of the pedal speed controller
is drops off, loose, or damaged.
Err-20 Abnomal governor 2.If the system still does not work properly after troubleshooting and
restart.Please contact your local service provider.

1.Turn off the system power, and then turn on the power again after 30
seconds
2.Check whether the backstitch step motor, swing seat, and teeth are
Backstitch step motor
Err-21 stuck. After returning to the normal state, restart the system.
hardware overcurrent
3.If the system still does not work properly after troubleshooting and
restart.
Please contact your local service provider
1.Turn off the system power, and then turn on the power again after 30
seconds
Backstitch step motor 2.Check whether the backstitch step motor, swing seat, and teeth are
Err-22
software overcurrent stuck. After returning to the normal state, restart the system.
3.If the system still does not work properly after troubleshooting and
restart. Please contact your local service provider

Backstitch step motor Turn off the system power, and then turn on the power again after 30
Err-23 current detection circuit seconds. If the controller still does not work properly, please contact your
failure local service provider.

219
6390S-ZOBOW

1. Turn off the system power, and then turn on the power again after 30
seconds
2. Check whether the backstitch step motor, swing seat, and teeth are
Backstitch step motor stuck. After returning to the normal state, restart the system.
Err-24
stalled 3. Check whether the backstitch step encoder and electronic control are
damaged or in other poor conditions. If so, replace them in time.
4. If the system still cannot work properly after troubleshooting and
restart. Please contact your local service provider

Backstitch step motor Turn off the system power, and then turn on the power again after 30
Err-27 controller seconds. If the controller still does not work properly, please contact your
communication failure local service provider.

1. Check whether the backstitch step motor, swing seat, and teeth are
stuck. After the normal state is restored, restart the system.
Backstitch step motor 2. Check whether the backstitch step encoder is damaged or in other poor
Err-28
zero position fault conditions. If so, replace it in time.

6390S-ZOBOW
3. If the system still does not work properly after troubleshooting and
restart. Please contact your local service provider

4.2 Safety alarm meter

Alarm code Description Solutions

Return machine head to normal position, to make sure safety switch


A-UP Alarm of safety switch
rebound

Alarm of machine head


ALR-1 Turn off system power and change the light button of machine head
button with short circuit

Alarm when needle


ALR-2 Press P key with short time, alarm will stop
counting is fulled

Alarm when needle


ALR-3 Press P key with short time, alarm will stop
counting is fulled

220
781G-ZOBOW

781G-ZOBOW Operation Manual

1、Function description of each button

NO. Icon Description Function Description


781G-ZOBOW

1. Short press P to enter the user parameter setting interface (on standby
Parameter entry interface)
1
andreturn key
2. Short press P to return the idle screen

When adjust the parameter,press this key to add the value of the
2 Parameter addingkey
parameter.;

Parameter decrement In parameter setting, the parameter value decrement key. (Shortcut key for
3
key speed reduction in the standby interface)

Short press. to move the cursor left (when parameter adjustment,


4 Left selection key
monitoring interface

1.Short press, to move the cursor right(when parameter adjustment,


5 Right selection key monitoring interface)
2. Press the right button to start blowing (in standby interface)
1.Short press the S/presser foot button to lock or unlock the machine (in
Parameter save/presser standby interface)
6
foot lift key 2. In the parameter interface, short press the S/presser foot key to save the
parameters

Short press the upper thread button to turn on/off the upper thread
7 Upper thread key
detection function (in standby interface)

Short press the keyhole count key to enter/exit the keyhole count display
8 Keyhole countingkey
interface (in standby interface)

221
781G-ZOBOW

2、Parameter adjustment
2.1 Enter user parameter mode and save
In the standby interface, short press the key to enter the user parameter mode. Press or to move the cursor, the corresponding
digit value flashes, and then press or to modify the digit value. When the parameter value is modified, short press the key to
save the parameter and display "OK". Short press key to exit parameter mode.
2.2 Enter the technician parameter
Press and holdkey + key to power on and enter the technician parameter mode. The parameter adjustment method is
the same as the operator parameter adjustment method.
2.3 Speed adjustment
In the standby interface, short/long press the parameter increment key and the parameter decrement key to quickly
adjust the speed. Up to speed up, down to slow down, each time you press to adjust the value 50 and automatically save. The
display is consistent with the internal speed control parameter P01.
2.4 Reset

781G-ZOBOW
In the standby interface, long press + as a shortcut to restore factory settings. After the parameters are restored
successfully, "OK" is displayed.
2.5 Enter monitoring mode
In the standby interface, long press the + key to enter the monitoring mode, press or to adjust the
monitoring parameter items, short press the key to exit. (If it is 24 or 26, long press the keyto save the current
monitoring value to the corresponding parameter, after the save is successful, it will display "OK", short press the key to
exit the monitoring mode).

3、Parameter list
3.1User parameter list

Number Parameter definition Default Unit Range Note

P01 Highest speed 3000 rpm 100-3600

P03 Knife movement speed 800 rpm 100-3600

P04 Speed limit for first stitch 800 rpm 100-3600

P05 Speed limit for second stitch 1200 rpm 100-3600

P06 Speed limit for third stitch 2000 rpm 100-3600

P07 Speed limit for fourth stitch 2500 rpm 100-3600

P08 Speed limit for fifth stitch 3600 rpm 100-3600

P10 Knife movement stitch numbers 0 - 0-10

222
781G-ZOBOW

3.2 Technician parameter list

Number Parameter definition Default Unit Range Note

P16 Protection stitch numbers 30 - 1-9999

Automatically find
P17 upneedle position when 2 - 0-3
starting up
Up needle position
P18 25 - 0-359
adjustment angle
Machine head protection
P24 1 - 0-1 0:Off;1:Open;
switch

P26 Internal speed limit 3000 r/min 100-3600

P28 Keyhole count switch 1 - 0-1 0:Off;1:Open;

Number of steps in the


781G-ZOBOW

P29 middle position of the 60 0-800


-
presser foot

P30 Avoid start knife cutting 100 - 0-800

Back step on the pause


P31 1 - 0-1 0:Off;1Open;
switch when running
Servo waiting time at
P32 20 ms 0-100
startup
Stepping advance angle at
P33 30 - 0-270
the end
Thread breakage detection
P34 1 - 0-1 0:Off;1Open
switch
Bobbin thread detection
P35 0 - 0-1 0:Off;1Open
switch

P36 Buttonhole counting unit 1 - 1-100

Buttonhole total counting


P37 9999 1-9999
quantity -
Speed controller back to
P38 1340 - 0-4095
middle position
Thread breakage detection
P40 starting delay stitch 5 - 0-20
numbers
Thread breakage alarm
P41 5 - 3-10
delay stitch numbers
If set to 0, the alarm must be
P42 Automatic recover time of 0 0.01s 0-9999 manually released by short
thread breakage alarm pressing the P key

223
781G-ZOBOW

If set to 0, the alarm must be


Automatic recover time of
P44 0 0.01s 0-9999 manually released by short
bobbin thread finish alarm
pressing the P key
Solenoid blowing holding If set to 0, means blowing function
P45 20 0.01s 0-9999
time off
Number of Button hole finish then
P46 Blowing frequency 100 - 1-9999
blowing one time
If set to 0, then warning after
finished
Number of Button hole
current button hole, without pre-
P47 after bottom thread finish 0 - 0-10
alarming. If not set with 0, then
Pre-alarm
pre-
alarming after current button hole
After the pre-alarm is detected and
confirmed that there are bottom
Number of stitches for
thread, the pre-alarm will be
P48 pre- alarm automatic 10 0-100
automatically released; if set to 0,
release

781G-ZOBOW
- the pre-alarm cannot be
automatically released

P49 IoT function switch 0 - 0-1 0:Off;1:Open;

IoT communication
P50 1 - 0-30
channel

P61 Test working time 3 s 1-100

0: Normal 2: Initial angle test 3:


Sensor detection stop running-in
mode 4: Keeping running-in mode
Special working mode 5: Cycle start- stop running-in
P62 0 0-6
selection mode 6: Running-in mode for
workshop (for tooling test, please
do not use this mode on the
machine head)
-

P63 Test stop time 2 s 1-100

0: No operation 1: Restore the


parameters to the factory
parameters of the electronic
Electronic control control 2: Restore
P65 0 - 0-4
parameter operation parameters to R&D factory
parameters 3: Restore user-defined
parameters 4: Save user-defined
parameters

224
781G-ZOBOW

4、Monitoring parameter table

Item Description Item Description Item Description

M10 Needle counting M22 Phase current Sensor signal 1


(Kilobit:limit signal; Hundred
Button hole bit:travel signal; Ten
M11 M23 Initial angle M39
counting bits:bottom line detection
Panel version signal; Lndividual bit: surface
M13 M24 Mechanical angle line detection signal;)
number
Control-box version Sampling value of Sensor signal 2
M18 M26
number pedal return analog (Kilobit:reserved; Hundred
bit:reserved; Ten bits:
M20 Bus voltage M29 AC voltage M40
stopsignal; Lndividual
Machine head Historical fault bit:deceleration block signal;)
M21 M30-M37
speed code
781G-ZOBOW

5、Fault code table

Error Code Description Solution

Hardware
Err-01 Turn off the power switch, and restart after 30 seconds. If the
overcurrent
controller still does not work, please replace it and inform the
Err-02 Software overcurrent manufacturer.and replace the controller.

Disconnect the power to the controller; check the input power supply
voltage is low or not (less than 154V). If the powersupply voltage is
Err-03 Under-voltage low, please start the controller after recoversthe voltage. If the
controller still does not work, pleaseinform the manufacturer and
replace the controller.

Over-voltage when Disconnect the controller power and check if the input voltage is too
Err-04
the machine is off high (higher than 264V). If yes, please restart the controller when the
normal voltage is resumed. If the controller still does not work when
Over-voltage in the voltage is at normal level, please replace the controller and inform
Err-05
operation the manufacturer.
Turn off the system power.Check whether the stepping position is
near the origin, and check whether the stepping motor connection is
Step sensing correct, whether there is looseness,damage, etc. If so, replace it in
Err-06
abnormal time. Restart the system afterconfirming that it is correct. If it still
does not work, please inform the manufacturer and replace the
controller.
Turn off the system power, restart after 30 seconds to see if itworks
Current detection
Err-07 well. If such failure happens frequently ,please informthe
circuit failure
manufacturer and replace the controller.
Turn off the system power. Check whether the motor power input plug
Sewing motor is off, loose or broken, or there is somethingtangled on the machine
Err-08
blocked head. Please make them correct thenrestart the system. If it still does
not work, please inform themanufacturer and replace the controller.

225
781G-ZOBOW

Disconnect the power supply of the controller, and check whether the
signal connection line of the crankset is off, loose or broken. After
Err-09 Crankset protection
troubleshooting, restarting the system still does not work normally,
please inform the manufacturerand replace the controller.

Check carefully, if the connection between the control paneland


controller is off, loose, or broken, please make it correctthen restart the
Err-10 Communication failure
system, if it still does not work, please informthe manufacturer and
replace the controller.

Initial motor electrical Try 2 to 3 more times after power down if it still does not work, please
Err-12
angle failure replace the controller and inform the manufacturer.

Turn off the system power, check if the motor sensor plug is loose or
Motor optical encoder
Err-13 dropped off, restore it and restart the system. If it still does not work,
signal loss failure
please replace the controller and inform the manufacturer.

D Read/Write
Err-14
EEPROM failure

781G-ZOBOW
Turn off the system power, restart the system after 30 seconds, if it still
Motor over-speed does not work, please replace the controller and inform the
Err-15
protection manufacturer.

Err-16 Motor reversion

Turn off the system power, check whether the motor sensor connector
Motor type does not
Err-19 is loose or fall off, restore it to normal and restart the system. If it still
match
does not work, please replace the controller and notify the factory.

Please check whether the pedal is reset, and check whether


Err-20 Governor abnormal
the governor plug-in/pin is loose or falling off;

Stepping hardware
Err-21
over current
Turn off the power of the system and turn on the power again
Step software over
Err-22 after 30 seconds. If the controller still does not work
current
normally, please notify the factory.
Step current detection
Err-23
circuit fault

Market signal 1 is
Err-25 abnormal, Disconnect the power supply of the controller, check whether the
deceleration block wiring of the main board is abnormal, and turn on the power after
confirming that there is no abnormality in the wiring, and the
Market signal 2 is controller still cannot work normally after starting. Please replace the
Err-26 abnormal, parking controller and notify the factory.
block
Check whether the connection between the stepping plate and the
Stepping board
electric control falls off, becomes loose or breaks, and restart the
Err-27 communication
system after restoring it to normal. Short Press The P key to clearly
failure
report an error.

226
781G-ZOBOW

6、Security Alarm Table

Alarm code Code meaning Solution

Straighten the head of the machine to ensure that the flip switch
ARM UP Flip switch alarm
is restored

Count the number Indicates that the number of keyholes in the count has reached
ALR-3 of keyholes and the set upper limit, short press the P key to cancel the
alarm alarm and restart the count

Alarm when the bottom


ALR-4 Change the bottom line, short press the P key to cancel the alarm
line runs out

Pre-alarm when the


The bottom line
781G-ZOBOW

bottom line runs Replace the bottom line


status icon flashes
out

Check whether the upper thread is broken, short press the P key
ALR-7 Upper thread break alarm
to cancel the alarm

227
373G-ZOBOW

373G-ZOBOW Operation Manual

1、Function declaration of each key

373G-ZOBOW
NO. Icon Description Function Description

Button sewing pin 1、Short press to select the stitch num, between 8,16,32
1
select 2、Long press to enter the DIY stitch num mode

Press up(Lock or
2 Short press to lock or unlock the machine
unlock)

3 Parameter mode Long press 2 seconds to enter the parameter function

4 Up key(speed up) Enter this mode, adjust this key, increase speed

Down key (speed


5 Enter this mode, adjust this key, decrease speed
down)

6 Key left Turn to left to choose parameter

7 Key right Turn to right to choose parameter

1、Short press to find the zero position


8 Reset key
2、Press 6 seconds, then back to factory setting

228
373G-ZOBOW

2、Parameter adjustment
2.1 Enter parameter cmode and saving
Press to enter parameter mode, then press or to move the lit, corresponding number flashing, then press or
to modify this value, press or to save the parameter. If not modified, press to log out parameter mode, if already
modify, firstly save parameter, then press to log out parameter mode.

2.2 Enter technician parameter mode and save it

Press and turn on the machine to enter technician parameter mode.The methods is same as parameter mode.
2.3 Speed adjustment
Press and to adjust the speed. For up, to adjust fast, for down, to adjust slow.each adjustment value is 50.
2.4 Factory setting
Press the 6 seconds, back to the factory setting.

2.5 Enter monitoring system


373G-ZOBOW

Press + to enter this mode, press up and down key to adjust this parameter, press P, then can log out.(if it is 24 、
25 、26, then press P to save this monitoring value as the corresponding parameter, if save successfully, show OK,
press P for short time to log out this mode. )

PS: Needle position setting, enter monitoring mode number 24, move the hand wheel to up needle position(the value
will be changed with hand wheel position), press for long time to save it(after save it, down needle position will be
adjust automatically), press to log out this mode.
2.6 Enter the quick display and modify of piece counting
Press + to enter the quick display and modify of piece counting, press modify the counting directly. Press
for long time + to clear the current data, press short to log out this interface.

3、Parameter adjustment
3.1 technician mode parameter (long press P key to enter)

Parameter List Description Default Value Parameter range

P02 High speed(r/min) 1500 200-1500

P04 Reset sewing speed(r/min) 500 200-800

P08 Soft start sewing stitch 2 1-3

P09 Soft start sewing switch 0 0-1

P16 Continue sew delay time 100 50-2000

P20 Press start angle 45 5-250

P22 Advance angle of buckle feeding 250 5-250

229
373G-ZOBOW

P24 Pedal position of trimming 350 0-4095

P27 Wiper switch 0:off 1: on 1 0-1

Middle stop close enable


P31 1 0-1
0:enable middle stop 1:disable middle stop
P32 Wiper action time with full power 40 0-200

P33 Wiper action time each period 60 0-100

P35 Wiper start angle 5 0-50

P36 Wiper action time 20 0-500

3.2 Technician Parameter list (Press P and switch on to enter)

373G-ZOBOW
Parameter List Description Default Value Parameter range

P54 Backlight brightness 100 20-100

connect power and finding needle position automatically


P56 1 0-1
0:No 1:Yes
P58 adjustment angle of up needle position 65 0-359

P60 testing speed(r/min) 1500 200-1500

special running mode


P62 0:normal 2:initial angle testing 3:automatic testing 0 0-8
mode

P63 aging stopping time(s) 2 1-255

P66 protection switch of machine head testing 0 0-1

P67 protection switch of machine head 1 0-1

P72 starting position of half pressing 800 0-4095

P73 end position of half pressing 1000 0-4095

P74 Max value of pedal analog 3800 0-4095

P75 setting of pedal back to middle position 1650 0-4095

P84 The confirmation time of Safety switch alarm(ms) 300 1-500

230
373G-ZOBOW

P85 The recovery time of Safety switch alarm(ms) 50 1-200

P88 unit of counting 1 1-50

P89 setting of total counting 9999 0-9999

counter mode
0:off
1:Ascending cycle count.
2:Descending cycle count.
P90 3:Ascending accounting to full, alarm and stop running 1 0-6
4:Descending accounting to 0, alarm and stop running
5:Ascending accounting to full, remind and keep running
6: Descending accounting to 0, alarm and keep running
373G-ZOBOW

note: press P shortly to cancel alarm

P134 Step motor down position 1000 0-4800

P173 Step motor up position 1200 0-4800

P177 Press down speed 200 100-800

P179 Press up speed 700 400-800

P181 Press Down Protect Time 40 20-200

P193 Soft start first stitch speed 400 200-1500

P194 Soft start second stitch speed 900 200-1500

P195 Soft start third stitch speed 1600 200-1500

231
1900-DAHAO

1900-1900GSK Instructions(LCD screen)

1、Key Functions

No. Figure Functions

1900-DAHAO
ESC → Quit the current interface. At data change interface, it is for canceling the change
1
of data.

2 Enter → Confirm the changed data.

3 Plus → Increase the value

4 Minus → Decrease the value

5 Reset → Release the Error

6 Number Input → Display the number keyboard and input the number.

7 READY Key → Shift between the data input interface and sewing interface

8 Information Key → Shift between the data input interface and information interface

Communication Key → Shift between the data input interface and communication
9
interface

10 Mode Key → Shift between the data input interface and communication interface

11 Home Key→One click back to main interface。

232
1900-DAHAO

2、Mode and parameter settings

Press to shift from the Data Input Interface to the Mode


Interface (as shown in right figure), where user can perform some
detailed settings and editions.
Hold for 3 seconds to have access to Mode Setting Level 2
Interface; hold for 6 seconds to have access to Mode Setting Level
3 Interface.
3、List of Function Keys
No. Figure Functions Content
Level 1
1 Set the Level 1 (U) parameters
Parameters Setting

2 Counter Setting Set the type of counter, counting value and default value
1900-DAHAO

Sewing Type
3 Shift between normal pattern sewing and combination pattern sewing
Setting

4 Pattern Edition Have access to pattern edition status

5 Letter embroidery For letter pattern edit

6 Pattern Lock Enter the interface for locking pattern

U Disk
7 Initialize the U disk.
Initialization

Software Version
8 Inquire the versions of the current panel, main controller and motor
Inquiry

9 Keyboard Lock Lock some functions that can be set.

10 Test Mode Set the mechanical devices and LCD

Parameter Back-
11 Backup or recover the current parameters
up

Activate
12 Activate or deactivate the edition of parameters
Parameter Edition

Level 2
13 Set the Level 2 (K) parameters
Parameters Setting

14 Play Video Play the video

233
1900-DAHAO

4、 Level 1 Parameters Setting

Select to enter the interface Press to quit the setting


of Level 1 parameter setting interface. When some parameters
(shown as the figure at right). are changed, the system will
display the “Modified” in the
parameter setting interface.

5、List of Level 1 Parameters


No. Parameter Range Unit Default value

U01 Max Sewing Speed 400~3000 100rpm 2700rpm

1900-DAHAO
Thread Tension Changeover
U09 -6~4 1 0
Timing at Thread-trimming
U10 Start Speed of 1st Stitch 400~1500rpm 100rpm 400rpm
U11 Start Speed of 2nd Stitch 400~3000rpm 100rpm 900rpm
U12 Start Speed of 3rd Stitch 400~3000rpm 100rpm 2700rpm
U13 Start Speed of 4th Stitch 400~3000rpm 100rpm 2700rpm
U14 Start Speed of 5th Stitch 400~3000rpm 100rpm 2700rpm
Thread Tension Changeover
U16 -5~2 1 -5
Phase at Sewing Start
Presser Height Division
Switch 0:Permit Presser Height
ON:Permit Presser Height Division
U25 1 1
Division 1:Forbid Presser Height
OFF:Forbid Presser Height Division
Division

U26 Adjustment of Divided Presser


50~90 1 70
Height at 2 Levels’ Stroke

Counting Unit of the Sewing


U27 1~30 1 1
Counter

Stop Sewing Machine with


Button on Panel 0:Invalidity
U31
OFF:Invalidity 1:Pause Key at Panel 1 1
PANEL:Pause Key at Panel 2:External Switch
EXT:External Switch

234
1900-DAHAO

Settings on Buzzer Sound


0:Silence
OFF:Silence
1:Operating Sound
U32 PAN:Operating Sound 2
2:Operating Sound +
ALL:Operating Sound +
Alarm
Alarm
Select Time for Feeding
U36 -8~16 1 12
Actions
Presser Status at Sewing End
0:Return and then lift
0:Return and then lift
presser
presser
U37 1:Lift presser and then 1 1
1:Lift presser and then
return
return
2: step the pedal first and then
lift the presser
Presser Goes Up at Sewing
End 0:Presser Up Permitted. 0
U38 1
ON:Presser Up Permitted. 1:Presser Up Forbidden.
OFF:Presser Up Forbidden
Presser Goes Up at Sewing
End 0:Presser Up Permitted. 0
U38 1
1900-DAHAO

ON:Presser Up Permitted. 1:Presser Up Forbidden.


OFF:Presser Up Forbidden
Origin-Searching at Sewing
Combination Patterns 0:Not Search Origin
OFF:Not Search Origin 1:Search Origin at
0
U40 PAT:Search Origin at Finishing Each Pattern 1
Finishing Each Pattern 2:Search Origin at
CLC:Search Origin at Finishing Each Cycle
Finishing Each Cycle
Search Origin at Shifting P
Pattern 0:Invalid
U41 0
OFF:Invalid 1:Valid
ON:Valid
Needle Rod Stop Position
U42 0:Upper Position
UP:Upper Position 1 0
1:Highest Point
DEAD:Highest Point
Permit Trimming the Thread
U46 0:Permit
ON:Permit 1 0
1:Forbid
OFF:Forbid
U49 Winding Speed Setting 800~2000 100rpm 1600rpm
Select Unit for Size Change
0:Input Percentage 0
U64 %:Input Percentage
1:Input Actual Size
SIZ:Input Actual Size
Scale Mode 0:Forbidden
OFF:Forbidden 1:Changes at Stitch
U88 PIT:Change at Stitch Pitch Pitch 1
STI:Change at Stitch 2:Changes at Stitch
Number Number
Thread-trimming Method
after Pause 0:Automatic
U97 1 0
AUT:Automatic 1:Manual
MAN:Manual
Return to Start Point or Origin
at Sewing End 0:Start Point
U135 1 0
0:Start Point 1:Origin
1:Origin

235
1900-DAHAO

0~10(Attention:Only K02
parameter,the middle
Height of middle presser presser foot control mode
U165 1 0
follow is 3:height of middle
presser follow,the U-
parameter is displayed.

Back Light Auto Off


OFF:Not Auto Off
U190 OFF:Not Auto Off 0
ON:Auto Off
ON:Auto Off

U191 Back Light Off Wait Time 1~9 1m 3m

U192 Back Light Adjustment 20~100 100

Modify the Counter Value


0:Permit
U193 OFF:Permit 0
1:Forbid
ON:Forbid

1900-DAHAO
Operation at Reaching set
value of Counter OFF:Stop Sewing
U194 0
OFF:Stop Sewing ON:Continue Sewing
ON:Continue Sewing

U195 Voice Column 30~63 50

Language
0: Chinese 0
U200 0: Chinese
1:English
1:English

Set Language at Power-on


OFF:No
U201 OFF:No 0
ON:Yes
ON:Yes

Presser Down Order at


Separating Valves 0:Same Time
U212 0:Same Time 1:Left then Right 0
1:Left then Right 2:Right then Left
2:Right then Left

Presser Up Order at
Separating Valves 0:Same Time
U213 0:Same Time 1:Left then Right 0
1:Left then Right 2:Right then Left
2:Right then left

Reverse Presser
OFF:Forbid
U214 OFF:Forbid 1
ON:Enable
ON:Enable

236
1900-DAHAO

6、Level 2 Parameters Setting

①Parameter Setting
At Mode Setting Level 3 Interface, press to have access
to Level 2 Parameter Setting Interface (as shown in right
picture). For the operation methods, please refer to
descriptions at 8.2 Level 1 Parameters Setting.
When some parameters are changed, the system will display
the “Modified” in the parameter setting interface.
Press to quit the setting interface

②Check the changed parameters


When parameter is changed, the system will display
1900-DAHAO

“Modified” key at parameter setting interface


In the parameter setting interface, press【Modified】 to check
the changed parameters. User can also reset the parameters
here.
For the specific operation, please refer to “8.2 Level 1
Parameter Setting”

③Height of middle presser follow


When the model is 1906,the U-parameter list will display the
U165 Height of middle presser follow parameter.The middle
presser foot can be set follow-up height.

④Intermediate presser ref.value


When the model is 1906,the main screen will display
Intermediate presser ref.value key ,Hold it Intermediate
presser ref.value key ,configurable Intermediate presser
ref.value.

237
1900-DAHAO

7、 List of Level 2 Parameters

No. Parameters Range Unit Default

Pedal Selection
0:Simulate
0:Simulate
2:Double Pedals
2:Double Pedals 0
K01 3:Double Pedals, only the 1
3:Double Pedals, only the
operation pedal can control
operation pedal can control
machine
machine
Presser Control
0:No Presser Control 0:No Presser Control
2:Presser Controlled by 2:Presser Controlled by
K02 Solenoid Solenoid 0

1900-DAHAO
3:Presser Controlled by 3:Presser Controlled by
Mechanism Mechanism

K21 Simulated Pedal Position 1 50~200 1 70

K22 Simulated Pedal Position 2 50~200 1 120

K23 Simulated Pedal Position 3 50~200 1 185

K27 Speed for Lowering Presser 100~4000pps 10pps 4000pps

K28 Speed for lifting Presser 100~4000pps 10pps 1500pps

Speed for Lifting Presser at


K29 100~4000pps 10pps 3000pps
Sewing End

K43 Trimming Speed 300~700rpm 100rpm 400rpm

Empty Feeding Control At


Thread-trimming OFF:Ineffective
K44 1 1
OFF:Ineffective ON:Effective
ON:Effective
K45 Needle Guider Diagram at
1.6~4.0mm 0.2mm 1.6mm
Controlling Empty Feeding

K56 Move Rage +X Direction 0~50mm 1mm 20mm

K57 Move Range –X Direction 0~50mm 1mm 20mm

K58 Move Range + Y Direction 0~30mm 1mm 10mm

K59 Move Range –Y Direction 0~30mm 1mm 20mm

238
1900-DAHAO

Thread-stirring Method
0:By Solenoid
K64 0:By Solenoid 1 1
1:By Motor
1:By Motor
Selection of Solenoid/ Air-
driven Presser AIR:Air-driven Presser
K74 1 1
AIR:Air-driven Presser MOTO:Motor Presser
MOTO:Motor Presser
K95 Trimming Angle -10~10 1 0

K112 Stop Position Compensation -10~10 1 0

K125 OC 184.5~244.5 0.1 208

K126 OD 144.6~204.6 0.1 174

K127 BD 39~59 0.1 53

0:DSP1 Close Loop, DSP2


Close Loop
1:DSP1 Opean Loop,
1900-DAHAO

DSP2 Close Loop


K128 Stepping Control Method 0~3 1
2:DSP1 Close Loop, DSP2
Opean Loop
3:DSP1 Opean Loop,
DSP2 Opean Loop

K135 Solenoid Junction Delay -10~30


Solenoid Thread-catching
K137 -150~150
Angular Deflection
K138 Solenoid Suction Delay -1~1

Thread Tension Control


Method 0:Electronic Method
K140
0:Electronic Method 1:Mechanical Method
1:Mechanical Method
Adjustment of Close Force at
K141 -20~20
Branch Tension Solenoid
Adjustment of Holding Force
K142 -40~40 1 0
at Branch Tension Solenoid
Head Safety Switch
ON:Normal
K150 ON:Normal 0
OFF:Forbid
OFF:Forbid
0:Synchronous action with
Pressing foot action mode for
K168 external pressure foot 0
sewing preparation
1:Keep up

K200 Restore Default Settings

Type Setting
Note:At changing the 0:Bar-tacking Machine
K241 machine type, the system will 5:1906 Machine
0
re-add the basic patterns and 7:Button Sewing Machine
delete the saved normal
patterns

239
1900-DAHAO

8、Button-stitching Function Setting

① Parameter Setting Operation


At Setting mode Level 3 Interface, user can press to have
access to Level 2 Parameter Setting Interface (as shown in right
figure). For the operating methods, please refer to the descriptions in
Level 1 or 2 Parameter Setting. Press Key K241 to activate the next
interface

The right figure is the model selection interface. Press 7 to select


button sewing function.Press to finish the selection.
Note:When the model is changed, the system will clear the entire

1900-DAHAO
saved pattern and reload the pattern for the newly selected model.
Therefore, users have to pay attention to the back-up of patterns
before changing the model.

It this moment, the Hint Interface will be displayed, as shown in


right picture. Pressing is to cancel the settings, while
pressing is to confirm clearance of the existed patterns in
the old model.

After clearing the pattern of old model, user has to turn off power,
as shown in the right picture.

240
1900-DAHAO

Re-power the machine. The hint interface for reloading patterns of


new model will be displayed, as shown in the right picture. The user
only needs to press .

When loading the basic patterns for the new model successfully, the
system will activate the Main Interface of Pattern N, as the right
picture shows.
Button-sewing function is set successfully!
1900-DAHAO

9、List of Patterns in 1900A Controller

241
1900-DAHAO

1900-DAHAO

242
1900-DAHAO
1900-DAHAO

243
1900-DAHAO

1900-DAHAO
10、List of Patterns in 1906A Controller

244
1900-DAHAO
1900-DAHAO

245
1900-DAHAO

1900-DAHAO

246
1900-DAHAO
1900-DAHAO

247
1900-DAHAO

11、List of Patterns in Button-sewing Controller

1900-DAHAO

248
1900-DAHAO

12、List of Warning
1900-DAHAO

Code Name Release Method


Check whether pedal is stepped at entering the Ready Sewing
E-001 Pedal is not at the middle position.
Interface

Pressto enter the Status of frame-moving at stop or press


E-002 Machine is in emergency stop
Reset Switch to trim thread and restart or return to origin.

Press Enter. Machine can not run at status of head tilt. Please
E-003 Tilt of Machine Head Error return to the normal position. The technician can use the short
connect block to short the 2P blue plug on SC047A board.
E-004 Main voltage is too low(300V) Turn off Machine
E-005 Main voltage is too high(300V) Self-recovery
E-007 IPM over-voltage or over current Turn off Machine
Voltage of assistant device(24V)
E-008 Turn off Machine
is too high
Turn off power. Please re-power the machine after a while.
Voltage of assistant device(24V)
E-009 Meanwhile, user also has to ensure no short circuit at
is too low
solenoids connecting X11 port.
E-010 Valve (fan) problem Turn off Machine
E-012 Presser Position Abnormal Please turn off the power and check the system hardware.
E-013 Encoder error or unconnected Turn off power and check the connection at X5 port.
E-014 Motor running abnormal Turn off Machine. Check the signal from motor encoder
Press Reset switch, and confirm the figure and X/Y scale rate。
E-015 Exceeds sewing area
Activating Condition: Software Pattern Error

249
1900-DAHAO

Press the wrong stop position of main motor may be caused


Needle bar upper position
E-016 by the main shaft driver or the manual rotation. Turn the wheel
abnormal
to return the needle bar to the upper position.

E-017 Thread breakage detection error Press

Turn off power. Check the connecting condition of CZ024 on


E-018 Knife position abnormal
head signal board. If that is ok, please check trimming coupler.
Emergency switch is not at the
E-019 Self-recovery
right position
Turn off machine. Make sure the used stepping board and the
E-020 Stepping software version error
board program are correct
Machine is in emergency stop
E-021 Press Reset
(Free)

1900-DAHAO
Machine is in emergency stop
E-022 Press Reset
(Ready)
E-023 Thread-catching position error Turn off Machine
Wrong connection between
E-024 operation panel and sewing Turn off Machine
machine
Turn off power. Check the connecting condition of X9 port (on
E-025 X origin detection abnormal
control box) and CZ021 port (on head signal board).
Turn off power. Check the connecting condition of X9 port (on
E-026 Y origin detection abnormal
control box) and CZ022 port (on head signal board).
Turn off power. Check the connecting condition of X9 port (on
E-027 Presser origin detection abnormal
control box) and CZ025 port (on head signal board).
Thread-catching origin detection
E-028 Turn off Machine
abnormal
Intermediate presser origin
E-029 Turn off Machine
detection abnormal
Turn off power. Re-power the machine after a while. Check the
Stepping driver communication
E-030 condition of communication cable, mother board and driving
abnormal
board.
E-031 Stepping motor over-current Turn off power. Re-power the machine after a while.
Stepping driver power supply
E-032 Turn off Machine
abnormal
Turn off machine. Check the condition of the main motor driving
E-034 Abnormal current
circuit, encoder response signal and mechanical load in order

250
1900-DAHAO

Turn off machine. Check the condition of the main motor driving
E-035 IPM frequent over-current 1
circuit, encoder response signal and mechanical load in order

Turn off machine. Check the condition of the main motor driving
E-036 IPM frequent over-current 2
circuit, encoder response signal and mechanical load in order

E-037 Motor blockage 1 Press


After the action order is sent to main motor, main motor has to
response. Check the 6-line PWM wave of main motor driving
E-038 Motor blockage 2
circuit and response signal of encoder. At last, make sure the
mechanism has no blockage.
E-039 Motor over speed Turn off power and turn it on after a while
E-040 Stop over-current Turn off Machine
E-041 Motor overload Turn off Machine
1900-DAHAO

E-042 Bus voltage abnormal Press


Thread-trimming motor origin
E-043 Press
abnormal
Head board EEPROM loading
E-044 Press
error
E-045 Component abnormal Turn off Machine
E-046 CRC checking error Turn off Machine
E-047 Data checking error Turn off Machine
Communication error between main control board and stepping
E-048 X checking error
board
Communication error between main control board and stepping
E-049 Y checking error
board
Turn off machine and check the stepping driving board and
E-050 MD1 stepping motor over-current
stepping motor
Turn off machine. The main controller sends the new action
E-051 MD1 X direction not finish
order before the stepping device finish the current order.
Turn off machine. The main controller sends the new action
E-052 MD1 Y direction not finish
order before the stepping device finish the current order.
Turn off machine and check the stepping driving board and
E-053 MD2 stepping motor over-current
stepping motor

Turn off machine. The main controller sends the new action
E-054 MD2 X direction not finish
order before the stepping device finish the current order.

Turn off machine. The main controller sends the new action
E-055 MD2 Y direction not finish
order before the stepping device finish the current order.

251
1900-DAHAO

Stepping close loop DSP1


E-056 Please turn off the power.
communication error
Stepping Close Loop DSP1 1st
E-057 Please turn off the power.
Route (X27) Over-current
Stepping Close Loop DSP1 1st
E-058 Please turn off the power.
Route (X27) Position Error
Stepping Close Loop DSP1 1st
E-059 Please turn off the power.
Route (X27) Over-speed
Stepping Close Loop DSP1 2nd
E-060 Please turn off the power.
Route (X25) Over-current
Stepping Close Loop DSP1 2nd
E-061 Please turn off the power.
Route (X25) Position Error
Stepping Close Loop DSP1 2nd
E-062 Please turn off the power.

1900-DAHAO
Route (X25) Over-speed
Stepping Close Loop DSP2
E-063 Please turn off the power.
communication error
Stepping Close Loop DSP2 1st
E-064 Please turn off the power.
Route (X27) Over-current
Stepping Close Loop DSP2 1st
E-065 Please turn off the power.
Route (X27) Position Error
Stepping Close Loop DSP2 1st
E-066 Please turn off the power.
Route (X27) Over-speed
Stepping Close Loop DSP2 2nd
E-067 Please turn off the power.
Route (X25) Over-current
Stepping Close Loop DSP2 2nd
E-068 Please turn off the power.
Route (X25) Position Error
Stepping Close Loop DSP2 2nd
E-069 Please turn off the power.
Route (X25) Over-speed
Step plate 90V power supply
E-070 Please turn off the power.
abnormal

E-254 Undefined error

252
1900-DAHAO

1. Hint List

No. Name Content

M-001 Can not find pattern data Please reload or input from design software

M-002 Set value too large Please input value within range
M-003 Set value too small Please input value within range
M-004 Parameter save error Press Enter to recover default setting

M-005 Communication error Communication error between operation panel and control box

M-006 Fail to load letter sewing file

Operation head not match to


M-007 Please check the model and the software version
control box

M-008 Over Max stitch pitch


1900-DAHAO

M-009 Wrong password Input again


The hardware clock is down, please contact manufacturer for
M-010 Clock error
repair
Letter sewing pattern saved Enter the pattern selection interface and generate new letter
M-011
successfully sewing pattern
Clear all the data within SRAM, please turn off machine and
M-012 SRAM initialization
restore the DIP switch
M-013 Turning off
M-014 USB is pulled out USB is pulled out

M-015 Can not find pattern in U disk

M-016 At least input one letter Periodical password has been set, can not change system time

M-017 No warning record


M-018 Wrong user ID Input again

M-019 Fail to confirm password Input password again

M-020 Can not change system time Periodical password has been set, can not change system time

M-021 Password file input error

M-022 Password file load error

M-023 Password save successful

M-024 Clear all password failed Can not delete password file

M-025 Fail to clear password After clearance of password, the input of file has problem

253
1900-DAHAO

Password file is deleted without Password file is deleted without authorization, please turn off
M-026
authorization machine
M-027 User ID file damaged
M-028 Can not input blank Input password again
M-029 Current password not match Input current password again
M-030 New password not match Input new password again
Enter touching panel correction
M-031 Are You Sure?Yes:enter No:X
mode
M-032 Correction successful Correction is successful, please restart machine
M-033 Correction failed Please perform correction again
M-034 Clear warning record Are You Sure?Yes:enter No:X
Periodical password is same to
M-035 Input password again
super password error

1900-DAHAO
M-036 Pattern data error Current pattern data error, it will be replaced by default patterns
Pattern information file open
M-037 Restore to default pattern configuration
failed
M-038 Memory full Please delete the unused patterns
M-039 Cover the pattern Are You Sure?Yes:enter No:X
M-040 P pattern open error Pattern file has mistake, it will be deleted
M-041 C pattern open error Pattern file has mistake, it will be deleted
M-042 Pattern is existed Can not replace the pattern
M-043 Delete pattern data Press Enter to delete; Press ESC to quit
M-044 Delete the selected pattern Are You Sure?Yes:enter No:X
M-045 Pattern is used, can not delete Please release the quotation at P or C pattern
M-046 Save at least one pattern Can not delete last pattern
M-047 Load default patterns No pattern in memory, please load default patterns
M-048 No pattern in memory Press Enter to load default patterns
M-049 Pattern number not exist Please input again
M-050 P pattern not exist Please create P pattern
M-051 Save software version successful Software version is saved to the root directory of U disk

M-052 Replace needle Needle replacement set value is reached, please replace needle

M-053 Replace oil Oil replacement set value is reached, please replace oil

M-054 Clean machine Cleaning machine set value is reached, please clean machine

Clear needle replacement set


M-055 Are You Sure?Yes:enter No:X
value

254
1900-DAHAO

M-056 Clear oil replacement set value Are You Sure?Yes:enter No:X

M-057 Clear cleaning time value Are You Sure?Yes:enter No:X

M-058 Clear production control value Are You Sure?Yes:enter No:X

M-059 Clear calculated running time Are You Sure?Yes:enter No:X

M-060 Clear calculated sewing number? Are You Sure?Yes:enter No:X

M-061 Clear calculated power-on time? Are You Sure?Yes:enter No:X

Clear calculated sewing stitch


M-062 Are You Sure?Yes:enter No:X
number?
Clear calculated over-current
1900-DAHAO

M-063 Are You Sure?Yes:enter No:X


times?

M-064 Clear calculated stop times? Are You Sure?Yes:enter No:X

M-065 Edit new pattern? Are You Sure?Yes:enter No:X


M-066 Return to sewing mode? Are You Sure?Yes:enter No:X
M-067 Restore all the settings Are You Sure?Yes:enter No:X

M-068 Restore the selected items Are You Sure?Yes:enter No:X

M-069 Not select an item Please select one or several parameters

M-070 Sewing counter reaches set value Please pres Enter to clear it

No.of pcs counter reaches set


M-071 Please pres Enter to clear it
value
M-072 Successful Current operation is successful
M-073 Failed Current operation is failed
M-074 Copy failed Check the room of memory
M-075 Copy failed Check whether the U disk is pulled out
M-076 File I/O error File I/O error

Verification failed at updating


M-077
main software

M-078 Can not delete pattern data The selected sewing data is in use

M-079 Perform parameter transfer Are You Sure?Yes:enter No:X

255
1900-DAHAO

M-080 Can not open changed pattern Please confirm pattern file
M-081 Changed pattern format error Please confirm pattern file

M-082 Changed pattern data is too long Please confirm pattern file

M-083 Update successful Update successful, please restart machine


M-084 Fail to open file Fail to open file
M-085 Parameter restoration successful Parameter restoration successful, please restart machine
M-086 Not select update item Please select at least one item for update

Selected item for update is not If the item has no update file, the system will cancel the
M-087
existed selection. If user wants to update the rest, please confirm again

Press Enter to perform operation; Press ESC to quit. The


M-088 Initialize U disk
initialization will delete all the files in U disk

Press Enter to perform operation; Press ESC to quit. The


M-089 Initialize memory

1900-DAHAO
initialization will delete all the files in memory

M-090 Low memory


M-091 Fail to select the function
M-092 Shape point repeated error
M-093 Can not return
Can not find next stitch sewing
M-094
data
Can not find previous stitch
M-095
sewing data
M-096 Pattern data is too big
M-097 Calculation error
M-098 Pattern-designing error
M-099 Cannot find the pattern
M-100 Over moving range
M-101 Over sewing range Make sure pattern within sewing range
M-102 Stitch number over range Reduce stitch number
M-103 Pattern file error
M-104 Confirm to change point
Confirm to insert auto trimming
M-105
code
M-106 Delete new pattern? Press Enter to confirm; Press ESC to quit
M-107 Delete elements? Press Enter to confirm; Press ESC to quit
M-108 Confirm to perform? Press Enter to confirm; Press ESC to quit
M-109 Delete mechanical control order? Press Enter to confirm; Press ESC to quit

256
1900-DAHAO

M-110 Delete needle entry point Press Enter to confirm; Press ESC to quit
M-111 Are you sure to move presser? Press Enter to confirm; Press ESC to quit
M-112 Delete shape point Press Enter to confirm; Press ESC to quit
Warning:Initialization will
M-113 Press Enter to confirm; Press ESC to quit
delete entire data in memory!
M-114 Change model? Press Enter to confirm; Press ESC to quit
M-115 Pattern is locked Please unlock first
M-116 Can not modify basic pattern
M-117 Turn off machine. Current operation is finished, please restart machine
M-118 Can not modify counter At modification, please turn off setting
M-119 Load basic pattern Press ENTER to load basic pattern, don’t turn off machine!
M-120 Restore to default setting? Press Enter to confirm; Press ESC to quit
M-121 Clear entire custom parameters? Are You Sure?Yes:enter No:X
1900-DAHAO

M-122 Head board parameter error Press ENTER to restore to default values
M-123 Pattern calculation error
M-124 Delete all the P and C patterns Press Enter to confirm; Press ESC to quit
M-125 Restore head board parameters? Are You Sure?Yes:enter No:X
M-126 Over setting range
This operation is only available for customized pattern. The
M-127 Can not find customized pattern
basic pattern can not be outputted!
M-128 Outer presser is at upper position Please lower the presser to perform the operation!
M-129 Can not perform right operation
M-130 Can not find USB Pleas insert U disk containing mp3 file
Please put vid.avi file into pdat directory in U disk and then
M-131 No video files in vid.avi
enter the update interface to update video files

257
9820-DAHAO

Parameters of 9820 Eyelet end machine

1、Table Button Instruction Table

9820-DAHAO
No. Figure Functions Remarks

Increase Number of
1
Program& Parameter
Decrease Number of
2
Program& Parameter
Increase Parameter Content
3
& Value
Decrease Parameter Content
4
& Value
ENTER(Confirmation)
5 Confirm the parameter and the pattern data.
Key

6 RESET Release the display of incorrect information

Quickly change 6 parameters relating


7 Hot Keys
to the pattern and the hot key setting counter
Five available sewing modes: Auto,
8 Sewing Mode
Manual, Test, Cycle and Program

9 Threading Enter the threading mode and the indicator light is on.

10 Parameter Management Enter the parameter setting.

Shift the cloth-feeding positions from “Front” to “Back”.


The indicator light will be on if set as “Front”, while off
11 Front/Back
if
set as “Back”.
Set as cut-before-sewing, the indicator light will be on;
12 Cut-before-Sewing while set as cut-after-sewing or no cut, the indicator
light will be off.
Set as cut-after-sewing, the indicator light will be on;
13 Cut-after-Sewing while set as cut-before-sewing or no cut, the indicator
light will be off.

258
9820-DAHAO

2、List of Pattern Parameters at S level


According to the set content of other parameters, the default value of some parameters may be unchangeable or invalid.

Parameter
Content Range Unit
Number

S01 Sewing Speed 1000~2700rpm 100

S02 Length of Lockstitch Sewingat Buttonhole 5~50mm 0.5

S03 Cutter Interval -2.5~0.5mm 0.05

S04 Stitch Pitch 0.5~2.0mm 0.1

S05 Stitch Number at Eyelet Part 4~20 Stitches 1

S06 Length of Taper 1~20mm 1


9820-DAHAO

S07 Offset 0.5~2.0mm 0.1

2.0~6.0mm(Each side at
S08 Length of Linear Bar-tacking 0.1
3.0mm as MAX)

S09 Stitch Number of Linear Bar-tacking 5~18 Stitches 1

S10 Stitch Number of Round Bar-tacking 5~17 Stitches 1

S11 Shape of Cutter 1~6 1

S12 Sewing Width Adjustment -1.0~1.0mm 0.1

Eyelet Part Low Speed -600~0rpm


S13 100

S14 Speed of Linear Bar-tacking 1000~2500rpm 100

S15 Stitch Number of Slow-start 0~3 Stitches 1

400~1500rpm(if the
sewing speed is lower than
S16 Speed of Slow-start the slow-start speed, the 100
slow-start speed will be the
same as the sewing speed.)

S17 Cutter Adjustment in X Direction -0.5~0.5mm 0.05

S18 Cutter Adjustment in Y Direction -0.7~0.7mm 0.05

S19 Stitch number of bar-tacking at start 0~4 Stitches 1

S20 Stitch number of bar-tacking in end 0~4 Stitches 1

259
9820-DAHAO

S21 Adjustment in X Direction -1~6 1

S22 Adjustment in Y Direction -1~6 1

S23 θ1Adjustment -3~3 1

S24 θ2Adjustment -3~3 1

S25 Taper Bar-tacking Angle -5~5 1

S26 Bar-tacking WidthAdjustment -1.0~0.0mm 0.1

S27 Coincidence Amount of Bar-tacking 0.0mm~2.0mm 0.1

S28 Adjustment of Bar-tacking in X Direction -1.0mm~1.0mm 0.1

9820-DAHAO
S29 Adjustment of incline angle of Bar-tacking -3~1 1

S30 Round Head Correction -25~25 1

S31 Pitch of bar-tacking at sewing-end 20%~100% 5%

1~4 Stitches(Within
S32 Stitch Number of Round coincidence 1
45°)

S33 Stitch moving when withoutcutting 1~2 1

S34 Cutting Size of Radial Hole 2~5mm 1

S35 Stitch Number of RadialHole 8~100 Stitches 1

1~5 Stitches(Within
S36 Coincident Stitch Number of Radial Hole 1
45°)

S37 Bar-tacking Pitch 0~30 1

S39 Pattern Copy OFF~P01~P20 1

1: No Bar-tacking
2: Taper Bar-tacking
S40 Type of Bar-tacking 1
3: Linear Bar-tacking
4: Round Bar-tacking

S41 Double tacking availability OFF\ ON

S42 Eyelet size adjustment -0.5~0.8 0.1

S45 Pattern generation mode 0~1 1

260
9820-DAHAO

3、List of Pattern Parameters at S level

Changing Default
No. Functions Description Range
Step Setting
0: Analog single pedal
1: Step the start pedal to lower the
1 Pedal/2 Pedals presser, and the sewing machine starts.
U001 0~2 1 2
Switch 2: Press the presser switch to lower
the presser. Then step the
start pedal to start the sewing machine.
For automatic sewing in Cut-before-
Delay time before Sewing mode, this parameter will
U051 cut for 1 Pedal determine the 0~800 50ms 0
model delay time of cutter action after the
pedal 1 is stepped
0: OFF
After sewing, the cloth-feeding board
moves to the position set before with
the presser at up position; the presser
9820-DAHAO

keeps up during searching origin.


1: ON
After sewing, the presser doesn’t rise
Lower presser when until the
U056 0~1 1 0
move front cloth-feeding board moves to the
position for laying cloth; during the
process of searching origin, the
presser keeps going down when each
axis return to origin. The presser
doesn’t rise
until the frame goes to the position for
laying cloth.
0: OFF
The raise of presser is forbidden in
test mode 1: ON
In Test mode, the following operations
can make presser go up:
: Manual switch type or double pedal
Enable presser at type: press presser switch
U057 0~1 1 0
test : pedal type:return to pedal In
restarting the test mode, the following
operations have to be done for
lowering the presser (A): Manual
switch type or double pedal type:
press presser switch
(B): pedal type: return to pedal
0: Up
Presser goes up when the automatic
sewing is finished 1: Down
Presser keeps going down when the
Presser action after automatic sewing is finished. Please
U058 0~1 1 0
sewing perform the following operations
when the presser rise:
: Manual switch type or double pedal
type: press presser switch
: pedal type: return to pedal

261
9820-DAHAO

Stop at needle OFF: At pause, the upper axis is in the


upper position status of emergency stop
U150 0~1 1 1
w ON: At pause, the upper axis stop at
hen suspended needle upper position.

Final stch spd of


U152 Set speed of the last stitch 700~900 10rpm 800
main shaft

Last speed of
250~45
U153 main Set the stop speed 10rpm 350
0
shaft

The stop control section will be


Stop angle of 2.5~17.
U156 prolonged when this value goes 0.5° 11.0
main shaft 5
up.

9820-DAHAO
0: OFF
Interval of origin Do not detect origin after sewing
U256 0~9 1 0
detect 1~9: Detect the origin position after
sewing in certain times.

Parameter
1: Sewing length
U301 column 1~2 1 1
2: Interval
in Auto Mode

0: OFF
General Conditions 1: ON
U350 Forbid Program 0~1 1 0
Forbid to enter program mode, the
Mode
hotkeys are invalid.

0: OFF
Forbid Cycle
U351 General Conditions 1: ON 0~1 1 0
Mode
Forbid to enter cycle mode

0: OFF
Forbid to change General Conditions 1: ON
U352 0~1 1 0
counter Forbid to change the value in products
counter

0: OFF
U353 Forbid to edit General Conditions 1: ON 0~1 1 0
sewing speed Forbid to change the sewing speed

0: OFF
General Conditions 1: ON
Forbid to edit the
U354 Forbid to change the program number, 0~1 1 0
program number
but the step number in
cycle can be changed

262
9820-DAHAO

0: OFF
General Conditions 1: ON
Forbid to change
Forbid to change the action of Cut-
U355 Cut-before- 0~1 1 0
before-Sewing (If existing status is Cut-
Sewing
before-Sewing, it will change to Non-
cut automatically.)
0: OFF
General Conditions 1: ON
Forbid to change Forbid to change the action of Cut-after-
U356 0~1 1 0
Cut-after-Sewing Sewing (if existing status is Cut-after-
Sewing, it will change to Non-cut
automatically)
0: OFF Safe Switch Invalid
U357 Safety Switch 0~1 1 1
1: ON Safe Switch Valid

Pressure 0: Pressure detection open


U358 0~1 1 1
Detection 1: Pressure detection closed
9820-DAHAO

Max sewing
U450 Set the Max sewing speed 1000~2700 100rpm 2700
speed

Number of effective cycle program


Max cycle number (if user doesn’t use the cycle
U451 0~9 1 9
program number program number, this parameter can be
set at 0).

0: OFF
Product count for
U452 Count after sewing a hole 1: ON 0~1 1 0
cycle pattern
Count after sewing a cycle

Max cutter
U453 Set the max cutter interval 0.5~1.0 0.1mm 0.5
interval

Max linear
Set the max length of linear
U454 bar-tacking 6~9 3 6
bar-tacking
length

Additional If the Non-cut is used, the needle swing


U455 needle swing at will be added 0~1.0 0.1mm 0
Non-cut automatically.

The larger the value, the longer the


Time for air-
U550 contact time between 25~200 5ms 25
hammer ON
air-hammer and cutter.

In readiness status, Error number E650


will be activated when the value of air-
Air-hammer hammer position sensor is smaller than
U551 150~170 1 160
origin height this value (only effective when the air-
hammer origin error
detection is turned on).

263
9820-DAHAO

0: OFF
No air-hammer origin error detection
(used when the
Air-hammer
air-hammer position sensor is broken
U552 origin error 0~1 1 1
down.)
detection
1: ON
Have air-hammer origin error
detection

0: OFF
According to position of air-hammer
Determine
to detect the lowering of air-hammer
air-hammer rise
U553 50~500: Detect the lowering of air- 0~500 10 0
position by
hammer according to time (used when
time
the air-harmer
position sensor is broken down.)

0: OFF
Determine the position of air-hammer
Determine air- for lowering.
hammer 50~500: Detect the lowering of

9820-DAHAO
U554 0~500 10 0
lowering by the air-hammer according to time
time (used when the air-hammer position
sensor is
broken down.)
0: OFF
General Conditions 1~3: Because only
Increase of the
U555 leftover upper sequence delay of trimming upper 0~12 1mm 0
thread thread is set, the leftover upper thread
may be increase
after sewing.

Time for The larger the value, the longer the


U556 loosing upper time for loosing upper 0~100 2ms 50
thread thread after thread-trimming.

Upper thread- 0~100: the larger the value, the later


U557 loosing Off the thread-loosing OFF 0~100 2ms 50
Sequence time after trimming.

0: OFF
General Conditions (Bottom thread
Forbid to use
trimmer device is activated)
U558 bottom thread 0~1 1 1
1: ON
trimmer device
Forbid to use bottom thread trimmer
device
0: OFF
Detect the bottom thread cutter device
Neglect of is off according to the OFF sensor of
bottom thread bottom thread trimmer
U559 0~50 5ms 0
cutter sensor 5~50: Detect the bottom thread cutter
and counter device is off according to
time. Set this parameter with a step at
5ms

264
9820-DAHAO

Bottom thread- 0~100: the larger the value, the later


U560 0~100 1 0
trimming time the thread-trimming time.

Upper
0: OFF Device Invalid 1: ON Device
U561 thread-breakage 0~1 1 0
Valid
sensor

Start stitch
number before
1~9: Sew the set stitches before the
U562 upper 1~9 1 5
upper thread-breakage detection.
thread-breakage
sensor

Stitch number 2~7: When the thread-breakage signal


before upper turns ON at the set stitches, the Error
U563 2~7 1 4
thread-breakage of
detection thread-breakage will be activated.
9820-DAHAO

Upper
0: OFF Device Invalid 1: ON Device
U564 thread-catching 0~1 1 0
Valid
device

Upper
-10~10: the larger the value, the later
thread-catching
U565 the upper -10~10 1 0
close time
thread-catching will be.
correction

Upper
U576 thread-catching 5~20ms: set in unit of 1ms 5~20 1 10
open time

Frame-moving 0~5: select different


U577 0~5 1 1
Method frame-moving method

Frame-moving -50~50: Adjust the XY


U578 -50~10 0 1 0
adjustment 1 frame-moving angle

Z axis
-50~50: Adjust Z axis frame-moving
frame-moving
U579 angle -50~50 1 0
adjustment

Upper thread
0~200: Start time adjustment of upper
taking-up action
U580 thread taking-up 0~200 5 0
time

Upper thread
0~250: Adjust upper thread
U581 tension 0~250 5 230
solenoid current
adjustment

265
9820-DAHAO

0: OFF
At unrecoverable problem, the excitation
of pulse motor will be off.
Motor excitation
U651 1: ON 0~1 1
status at error
At unrecoverable problem, the excitation
0
of pulse motor
remains.
The set value is the adjustment of X
Adjustment of X position on cutter, which will be added
U752 -0.50~0.50 0.05mm
position on cutter into entire pattern 0
program.

0: -00
Sewing machine
Set configuration as -00 1: -01
U850 head 0~2 1 0
Set configuration as -01 2: -02
configuration
Set configuration as -02

0: OFF
Use general presser (except that of radial
hole)

9820-DAHAO
Radial Hole
U852 1: ON 0~1 1 0
Presser
Use the special program for radial hole
presser. The displayed is the special
parameter for radial hole.

0: Chinese
U853 Language 0~1 1 0
1: English
0: OFF
Back light auto
U854 No auto off 1: ON 0~1 1 0
Off
Auto off
Backlight auto
Set the waiting time of the
U855 off 1~9 1 min 3
backlight auto off
waiting time
Button display 0: Sty1 Style 1
U856 0~1 1 0
style 1: Sty2 Style 2

30~63: adjust the volume of


U857 Voice Volume 30~63 1 50
voice

Cutter position Set the value of cutter position


U911 0~60 1 15
adjustment adjustment

0: 360 wire motor


U912 Main motor type 0~1 1 0
1: 256 wire motor

Temporary adjusting parameter


U913 DIP1 -100~1 00 1 0
(reserved)

Temporary adjusting parameter


U913 DIP2 -100~1 00 1 0
(reserved)

266
9820-DAHAO

4、List of Warning Information

Malfunction number Name of Malfunction Method for Settlement

System Malfunction

E-001 IPM over-voltage or over-current Turn Off Machine


Supplementary device (24V)
E-002 Turn Off Machine
over-voltage
Supplementary device (24V)
E-003 Turn Off Machine
low-voltage
E-004 EEPROM Error Turn Off Machine

E-005 Motor running error Turn Off Machine

Special Malfunction

E-006 Press Pause key at standby status Release pause key


9820-DAHAO

E-007 Press Pause key at sewing status Press RESET

E-008 Pause Key bad connection Turn Off Machine


Start Switch is held or bad connection at Release the start switch or turn off machine.
E-009
start switch And check the connection
Presser Switch is held or bad connection at Release the start switch or turn off
E-010
presser switch machine. And check the connection
E-011 Machine head is tilted. Turn Off Machine

E-012 Needle upper position abnormal Turn wheel to upper position


Synchronization signal detector bad
E-013 Turn Off Machine
connection
Cannot find X feeding motor origin. X
E-014 feeding motor abnormal or bad connection Turn Off Machine
at X origin sensor
Cannot find Y feeding motor origin. Y
E-015 feeding motor abnormal or bad connection Turn Off Machine
at Y origin sensor
Cannot find θ feeding motor origin.
E-016 θfeeding motor abnormal or bad connection Turn Off Machine
at θ origin sensor
E-017 IPM Over-current Turn Off Machine

E-018 IPM Over-current Turn Off Machine


Program version of main controller or motor
E-019 Turn Off Machine
error.
E-020 Upper thread-breakage Press RESET
Bottom thread-trimming device not work or
E-021 Turn Off Machine
bottom thread-trimming sensor abnormal
Hammer is lowered or hammer position
E-022 Turn Off Machine
sensor is abnormal
Hammer is not lowered or hammer position
E-023 Turn Off Machine
sensor is abnormal

267
9820-DAHAO

E-024 Power over-voltage Turn Off Machine

E-025 Stepping motor over-voltage Turn Off Machine

E-026 Power low-voltage Turn Off Machine

E-027 Stepping motor over-current Turn Off Machine

E-028 Cooling fan not work Turn Off Machine


Turn Off Machine and Increase Cutter
E-029 Hammer cannot go down
Pressure
E-030 Stepping board communication abnormal Turn Off Machine

E-031 X motor running abnormal Turn Off Machine

E-032 Y motor running abnormal Turn Off Machine

E-033 Cloth board over-range Turn Off Machine

9820-DAHAO
E-034 Z motor running abnormal Turn Off Machine

E-035 Motor close-loop abnormal Turn Off Machine

E-036 Main-shaft 0 position signal error Turn Off Machine

E-037 Main-shaft encoder error Turn Off Machine

E-038 Main-shaft stop abnormal Turn Off Machine

E-039 Sewing stop abnormal Turn Off Machine

E-040 SPI communication busy Turn Off Machine

E-041 Stitch signal error Turn Off Machine

E-042 X motor busy Turn Off Machine

E-043 Y motor busy Turn Off Machine

E-044 Z motor busy Turn Off Machine

E-045 Pattern stitch number error Turn Off Machine

E-046 Main-shaft speed abnormal Turn Off Machine

E-047 No encryption device Turn Off Machine

E-048 Wrong password 1 Turn Off Machine

E-049 Wrong password 2 Turn Off Machine

E-050 Low pressure Turn Off Machine


Turn off machine and check X motor and
E-051 X motor over-current
the control box

268
9820-DAHAO

Turn off machine and check Y motor and


E-052 Y motor over-current
the control box
Turn off machine and check whether the
E-053 X motor position error
machine is stuck in the X direction
Turn off machine and check whether the
E-054 Y motor position error
machine is stuck in the Y direction
E-055 X motor over-speed Turn off machine

E-056 Y motor over-speed Turn off machine

E-057 MD1 communication error Turn off machine

Turn off machine and check Z motor and


E-058 Z motor over-current
the control box

Turn off machine and check whether the


E-060 Z motor position error machine is stuck because Z axis or the
looper bed is stuck
9820-DAHAO

E-062 Z motor over-speed Turn off machine

E-064 MD2 communication error Turn off machine

5、Hint List

No. Name Content

M-001 System parameter error

M-002 Panel data storage error


Panel and main board communication
M-003
error
M-004 Create data failed Memory full

M-005 Create data error Computing error

M-006 Data transmission error

M-007 Machine head parameter error

M-008 Counter error

M-009 Counter exhausted Please reset

M-010 Wrong machine type

M-011 Wrong manufacturer

M-012 Parameter input/output failure

269
1790G-DAHAO

1790G-DAHAO Operating instructions

1、List of Level 1 parameters


No. Parameter Range Unit Default value
Presser up to maximum position
U01 0~17.0 0.1mm 6.mm
Height of maximum position of pedal operation is set.
Presser up to intermediate position

1790G-DAHAO
U02 0~14.0 0.1mm 6.0mm
Height of intermediate position of pedal operation is set.
Presser lifter cloth setting position
U03 0~14.0 0.1mm 0
Height of cloth at of pedal operation is set.
Down position of 2-pedal (%)
U04 5~95 1% 80%
Set the operation of the 2-pedal
Lifting position of presser foot of 2-pedal
U05 5~95 1% 50%
Operation of 2-pedal is set
U06 Set needle thread tension at sewing end 0~200 1 35

U07 Needle thread tension at thread trimming 0~200 1 35

U08 Needle thread tension at basting 0~200 1 60

U09 Soft-start speed setting 1st stitch 400~4200 100rpm 800rpm

U10 Soft-start speed setting 2nd stitch 400~4200 100rpm 800rpm

U11 Soft-start speed setting 3rd stitch 400~4200 100rpm 2000rpm

U12 Soft-start speed setting 4th stitch 400~4200 100rpm 3000rpm

U13 Soft-start speed setting 5th stitch 400~4200 100rpm 3600rpm


Type of presser
U14 (Type 1,2,3,5) 1:25 x 4 2:35 x 5 1,2,3,5 Type 1
3:41 x 5 5:User Defined
Presser size width (Type 5)
U15 3.0~10.0 0.1mm 3.0mm
When U14 is set at type 5, user can input the width.
Presser size width (Type 5)
U16 10.0~120.0 0.5mm 10.0mm
When U14 is set at type 5, user can input the length.
Sewing start position (Feeding direction)
Set the sewing start position to the presser. Set this item
U17 2.5~110.0 0.1mm 2.5mm
when starting position needs to move due to overlapped
section or the like

270
1790G-DAHAO

U18 Cloth cutting knife size 3.0~32.0 0.1mm 12.7mm

Function of plural motions of cloth cutting


U19 ON、OFF ON
knife

U20 Thread Breakage Detection ON、OFF ON

Selection of presser position at the time of


ON of READY key
U21 UP、DN UP
Set presser foot position when READY key is pressed
UP:Up DN:Down
Selection of presser position at sewing finish.
Set presser foot position when sewing is completed.
U22 (only effective at single pedal type) UP、DN UP
UP:Up
DN:Down
Needle thread trimming release motion
start distance
U23 0~15.0 0.1mm 1.8mm
Input the distance for needle thread trimmer motor to
release the trimmer at sewing start.
Bobbin thread trimming release motion
start distance
U24 0~15.0 0.1mm 1.5mm
1790G-DAHAO

Input the distance for bobbin thread trimmer motor to


release the trimmer at sewing start.
U25 Counter updating unit
1~30 1 1
Update Unit in sewing counter

U26 Forbid Changes at Counter ON、 OFF OFF

U27 Operation of machine at counter reaching set value ON 、OFF OFF

U49 Light Brightness Adjustment 0-5 1 0

Voice of Buzzer OFF:Buzzer off


U50 PAN:Control Panel Voice available OFF、PAN、ALL ALL
ALL:Voice of Control Panel and buzzer available
Back Light Auto Off
U100 ON、OFF OFF
OFF:No Auto Off ON: Auto Off

U101 Back Light Off Wait Time 1~9 1 3s

U102 Volume 30-63 1 50

Chinese, English,
U200 Language Setting Chinese
Turkish

U201 Select Language at Power-on ON、OFF OFF

U213 Linear safety factor 1.0-1.5 0.1 1.1

Increase per baseline


U214 Increase the length of the cut cloth by the unit base 1-15 1 7
line

U215 Baseline detection sensor sensitivity adjustment 0-10 1 3

U216 Solenoid valve holding time 0-200 1 50

U217 Baseline detection alarm length setting 0-5000 1 1200

271
1790G-DAHAO

2、List of Level 2 Parameter

No. Parameter Range Unit Default value

K01 Pedal Selection 0:Double Pedal 1:Single Pedal 0-5 1 3


OFF:Prohibit to
change
K03 Prohibition on selection of Presser type ON
ON: Permit to
change
K04 Selection on sewing shape level 12、20、30、31 31
K05 Cloth cutting knife power
0~10 1 1
Set output power of cloth cutting knife
0-Standard type
K06 Selection of machine type 0
1-Non-oil Type
Set max. speed limitation
K07 When K06 Selection of machine type is set to non-oil
400~4200 100 4000
type, max speed is automatically limited to 3,300 rpm.

1790G-DAHAO
※Protected by password
Compensation of unsteady needle thread tension
K08
Output value of needle thread tension is wholly -30~30 1 0
compensated.
K09 Power of sending cloth 0~5 1 0
OFF:NO
1:After Sewing
Search origin at each time
K10 End 1
Search origin at each sewing end
2:After Cycle
End
Needle up by reverse run
When U01 Presser lifter maximum position is set to 14.0
OFF:Forbidden
K11 mm or more, needle can be lifted by reverse run ON
ON:Permitted
automatically and the machine stops. Prohibition of the
motion can be set
K12 Set knife solenoid lowering time 13-30 1 20

K13 Set knife solenoid lifting time -120~400 1 0

K14 Knife cylinder lowering time (Optional) -50~50 1 0

K15 Y-feed motor origin compensation -100~100 1 0


OFF: no
K16 Needle-rocking motor origin compensation OFF
ON: display
OFF:Forbidden
K17 Presser lifter motor origin compensation ON
ON:Permitted
OFF:Not
K18 Display of direct button Display 1 0
ON:Display
OFF:Prohibit
K19 Thread trimming on the way in continuous stitching ON
ON:Permit
K20 Power of waving stitch 0-3 1 0

272
1790G-DAHAO

K21 Power of presser 0-8 1 0

K22 Presser lifter speed selection 1~3 1 2

K24 Trim power 0-3 1 0

K25 Cutting Origin Adjustment -100-100 1 0

K28 Transfer Speed Setting 1-5 1 3

K29 Upper Thread Trimming Speed Setting 0-1 1 1

K30 Position of presser error detected 0-10 0.1 7.5

OFF:No ON:
K31 Baseline check is enabled OFF
Yes
K150 Safety Switch 0-1 0 1
0Electromagnet
K151 The knife mode 1
1790G-DAHAO

1:Motor
K189 Adjustment of Thread-breakage Detection Sensitivity 1~10 1 3
Restore to original parameters
K200
※ Protected by Password
K202 Machine Type Setting 0: 1790 1:1796 0-1 0
0:0830-F11
K227 Axis motor type 1:0830-F01 0
2:0830-F21
K228 Step motor type 0:400 1:1000 1

3、 Warning List

No. Name of Problem How to recover

E-001 Pedal not at intermediate Position Self-recovery

E-002 Emergency stop Press “Reset”

E-003 Power-on spindle detects abnormal current

E-004 Main voltage(300V)too low Turn off Machine

E-006 Hardware IPM over streaming Turn off Machine

E-007 IPM over-voltage or over-current Turn off Machine

E-008 Supplementary device (24V) over-voltage Turn off Machine

E-010 Spindle speed anomaly Turn off Machine

273
1790G-DAHAO

E-011 The spindle overload Turn off Machine

E-012 IPM flow Turn off Machine

E-013 Encoder error or unconnected Turn off Machine

E-014 Motor running error Turn off Machine

E-015 Over sewing range Turn off Machine

E-016 Needle-rod upper position error Press 111

E-017 Thread break detector error Press 111

E-018 Knife position error Turn off Machine

E-019 Emergency stop switch not at proper position Self-recovery

1790G-DAHAO
E-020 Confirmation of tilt of machine head Turn off Machine

E-023 Encoder anomaly


Panel is connected to the machine other than
E-024 Turn off Machine
supposed
E-025 X origin detect error Turn off Machine

E-026 Y origin detect error Turn off Machine

E-027 Presser origin detect error Turn off Machine

E-028 Needle thread trimming origin detect error Turn off Machine

E-029 Bobbin thread trimming origin detect error Turn off Machine

E-033 Needle-rocking over range Turn off Machine

E-035 Needle thread trimming motor error Turn off Machine

E-036 Bobbin thread trimming motor error Turn off Machine

E-037 Knife can’t return Press 111

E-038 Knife sensor error Turn off Machine

E-039 Spindle zero Angle error Turn off Machine

E-042 Pattern communication error Press 111

E-043 Parameter transfer error Press 111

E-044 Head board EEROM I/O error Press 111

274
1790G-DAHAO

E-045 On board flash read error

E-050 System Error Turn off Machine

E-053 Surface shear motor over current Turn off Machine

E-054 The face shear motor is out of tolerance Turn off Machine

E-055 Under shear motor over current Turn off Machine

E-056 Base shear motor out of tolerance Turn off Machine

E-057 Master control SPI check error Turn off Machine

E-058 Master SPI command error Turn off Machine

E-060 Over current of pendulum needle motor Turn off Machine


1790G-DAHAO

E-061 Cutting machine over current Turn off Machine

E-062 Over speed of pendulum motor Turn off Machine

E-063 The cutter motor is over speed Turn off Machine

E-064 Pendulum needle motor out of tolerance Turn off Machine

E-065 The cutter motor is out of tolerance Turn off Machine

E-066 Pendulum needle motor command cover Turn off Machine

E-067 Cutter motor command cover Turn off Machine

E-068 MD1 read error Turn off Machine

E-069 MD1 communication error Turn off Machine

E-070 Feed device motor origin detection error Press ok to correct the origin

E-071 Abnormal communication of feeding device Turn off Machine

E-072 Feed device motor over current Turn off Machine

E-073 Correcting fabric timeout Turn off Machine

E-074 Feed out of range Turn off Machine

E-075 Abnormal fabric position Please rearrange the fabric

E-076 FLASH erases errors Turn off Machine

E-077 FLASH write error Turn off Machine

275
1790G-DAHAO

E-078 The model doesn't match the software Turn off Machine

E-090 Feed motor over current Turn off Machine

E-091 Pressure foot motor over current Turn off Machine

E-092 Feed motor over speed Turn off Machine

E-093 The foot motor is over speed Turn off Machine

E-094 Feed motor out of tolerance Turn off Machine

E-095 Foot motor out of tolerance Turn off Machine

E-096 Feeder motor instruction coverage Turn off Machine

E-097 Pin motor command cover Turn off Machine

1790G-DAHAO
E-098 MD2 Loading Error Turn off Machine

E-099 MD2 Communication Error Turn off Machine

E-100 Main-shaft Origin Error Turn off Machine

E-101 Cooling Fan Abnormal Turn off Machine

E-102 Presser Cylinder 1 Position Abnormal Turn off Machine

E-103 Presser Cylinder 2 Position Abnormal Turn off Machine

E-254 Undefined error Undefined error in communication

4、 Hint List
No. Name Content

M-001 Set value too large Please input value within range

M-002 Set value too small Please input value within range

M-003 Parameter save error Press Enter to recover default setting

M-004 Communication error Communication error between operation panel and control box
Operation head not match to
M-005 Please check the model and the software version
control box
M-006 Clock error The hardware clock is down, please contact manufacturer for repair

M-007 Wrong password Input again

M-008 Wrong user ID Input again

276
1790G-DAHAO

M-007 Wrong password Input again

M-008 Wrong user ID Input again

M-009 Fail to confirm password Input password again

M-010 Can not change system time Periodical password has been set, can not change system time

M-011 Password file input error

M-012 Password file load error

M-013 Password save successful

M-014 Clear all password failed Can not delete password file

M-015 Fail to clear password After clearance of password, the input of file has problem
Password file is deleted without
1790G-DAHAO

M-016 Password file is deleted without authorization, please turn off machine
authorization
M-017 Can not input blank Input password again

M-018 Current password not match Input current password again

M-019 New password not match Input new password again


Periodical password is same to
M-020 Input password again
super password error
Enter touching panel correction
M-021 Are You Sure?Yes:enter No:X
mode
M-022 Correction successful Correction is successful, please restart machine

M-023 Correction failed Please perform correction again


Clear all the data within SRAM, please turn off machine and restore
M-024 SRAM initialization
the DIP switch
M-025 Turning off

M-026 No warning record

M-027 Clear warning record Are You Sure?Yes:enter No:X

M-028 USB is pulled out USB is pulled out

M-029 Can not find pattern in U disk

M-030 Save software version successful Software version is saved to the root directory of U disk

M-031 Replace needle Needle replacement set value is reached, please replace needle

M-032 Replace oil Oil replacement set value is reached, please replace oil

277
1790G-DAHAO

M-033 Clean machine Cleaning machine set value is reached, please clean machine

M-034 Clear needle replacement set value Are You Sure?Yes:enter No:X

M-035 Clear oil replacement set value Are You Sure?Yes:enter No:X

M-036 Clear cleaning time value Are You Sure?Yes:enter No:X

M-037 Clear production control value Are You Sure?Yes:enter No:X

M-038 Over sewing range Please make sure the pattern is within the sewing range

M-039 Stitch number over range Please reduce patter stitch number

M-040 Load default patterns No pattern in memory, please load default patterns
Reload or input from pattern-design software
M-041 Patter data not exist
Current pattern data error, it will be replaced by default patterns

1790G-DAHAO
M-042 Pattern data error
Pattern information file open Restore to default pattern configuration
M-043
failed
Can not repeat the pattern
M-044 Pattern is existed
Please delete the unused patterns
M-045 Memory full
Are You Sure?Yes:enter No:X
M-046 Cover the pattern
Continuous sewing pattern open Pattern file has mistake, it will be deleted
M-047
error
Pattern file has mistake, it will be deleted
M-048 Cyclic sewing pattern open error
Press Enter to delete; Press ESC to quit
M-049 Delete pattern data
Are You Sure?Yes:enter No:X
M-050 Delete the selected pattern
Please release the quotation at other pattern type
M-051 Pattern is used, can not delete
Can not delete last pattern
M-052 Save at least one pattern
Input again
M-053 Number not exist
Please pres Enter to cleat it
M-054 Sewing counter reaches set value
No.of pcs counter reaches set Please pres Enter to cleat it
M-055
value
M-056 Pattern-designing calculation error

M-057 Knife size error


Sewing code created at pattern-
M-058
designing error

278
1790G-DAHAO

M-059 Over max stitch interval

M-060 Pattern file type error

M-061 Delete the selected sub-pattern Are You Sure?Yes:enter No:X

M-062 Delete all sub-patterns Are You Sure?Yes:enter No:X

M-063 Restore to default setting Press Enter to perform operation; Press ESC to quit

M-064 EEPROM knife parameter error Press Enter to recover default setting

M-065 Restore all the settings Are You Sure?Yes:enter No:X

M-066 Restore the selected items Are You Sure?Yes:enter No:X

M-067 Not select an item Please select one or several parameters

M-068 Clear running records Are You Sure?Yes:enter No:X


1790G-DAHAO

M-069 Successful Current operation is successful

M-070 Failed Current operation is failed


Current cyclic sewing pattern is
M-071 empty or the quoted continuous Edit again
sewing pattern is empty
Press Enter to perform operation; Press ESC to quit. The initialization
M-072 Initialize U disk
will delete all the files in U disk
Press Enter to perform operation; Press ESC to quit. The initialization
M-073 Initialize memory
will delete all the files in memory
M-074 Please turn off machine Current operation is finished, please restart machine

M-075 Parameter restoration successful Parameter restoration successful, please restart machine

M-076 Fail to open file Fail to open file

M-077 Not select update item Please select at least one item for update
Selected item for update is not If the item has no update file, the system will cancel the selection. If
M-078
existed user wants to update the rest, please confirm again
M-079 Update successful Update successful, please restart machine
Copy failed, please check memory
M-080 Check the room of memory
room
M-081 Copy failed, please check U Disk Check whether the U disk is pulled out

M-082 File I/O error File I/O error


Verification failed at updating
M-083
main software
M-084 Can not delete pattern data The selected sewing data is in use

279
1790G-DAHAO

M-085 Perform parameter transfer Are You Sure?Yes:enter No:X

M-086 Can not open changed pattern Please confirm pattern file

M-087 Changed pattern format error Please confirm pattern file

M-088 Changed pattern data is too long Please confirm pattern file

M-089 Pattern-designing data error EPD parameter is abnormal

M-090 Can not change counter At changing, please turn off the setting
Verification failed at updating
M-091
main software
Change the shape of the needle eye, pay attention to modify the S
M-092 The shape of the needle eye changes
parameter data of the shape of the needle eye, so as not to affect the plate!
Whether to clear all custom
M-093 Are you sure? Yes: Enter no: X
parameters
M-094 USB drive does not exist Please insert the USB drive containing the mp3 files

1790G-DAHAO
Please save the video. Avi file to the update directory of the usb flash
M-095 No video file video.avi
drive and enter the upgrade screen to upgrade the video file
M-098 Update step end validation error

M-099 Bottom seam function not open

M-100 Qr code display failed


The system has been set to offline
M-101 After the networking function is turned on, it can be detected
mode
M-102 A join failure

M-103 Clock in success

M-104 Punching failure

M-105 The bottom line is insufficient The bottom line is insufficient, please replace the spindle

5、 Common Problems and Solutions


No. Name Solutions and Steps

E-004 Main voltage too low


1、 Check the input voltage. Make sure it is stable
IPM over-voltage or over- 2、 Check the working condition of main motor
E-007
current
1、 Check the connection of cable L451 (X16 Port Cable on control box);
Supplementary device (24V)
E-008 2、 Check needle-thread-trimming motor and bobbin thread-trimming
over-voltage
motor
Encoder error or 1、 Check the connection of Main motor cables (X4 & X5 Port Cable on
E-013 control box)
unconnected
2、 Make sure the mechanical part is not blocked
E-014 Motor running error 3、 Check the condition of main motor

280
1790G-DAHAO

1、 Check mechanical installation. Make sure the knife can return to


E-018 Knife position error the origin and the light shield can cover the sensor
2、 Check the connection of L438 Cable
E-037 Knife can’t return 3、 Check the connection of cable L453 (X9 Port Cable on control box)
4、 Enter Test Mode and check the working condition of knife sensor.
It should display “OFF” at being covered, and “ON” at being
exposed
E-038 Knife sensor error 5、 Check the condition of knife solenoid and the connecting cable.
Use parameter K05 to change the working current of knife solenoid.
User can check the working condition of it in test mode
1、 Check installing position of mechanical devices, especially the
sensor. Generally speaking, the distance between the sensor and the
shielding sheet should be kept at 3mm;
2、 Check the cable of the needle-rocking sensor, as well as its
connection
3、 Check the connection of cable L453 (X9 Port Cable on control box);
E-025 X origin detect error 4、 Check the needle-rocking motor and its cable connection (X15
Port Cable of Control Box);
5、 Enter the Test Mode and check the needle-rocking origin sensor.
When the needle is at left, the system should display “OFF”, while
the “ON” at right. Push the needle from right to left or from left to
right, and check the change of display. If the display changes more
1790G-DAHAO

than once, please adjust the installation position.


Needle thread trimming 1、 Check installing position of mechanical devices, especially the
E-028
origin detect error sensor. Make sure no blockage in the installation. Generally speaking,
the distance between the sensor and the shielding sheet should be
kept at 3mm;
2、 Check the needle-thread-trimming origin sensor. Enter the Input
Test Mode; cover the sensor with an iron sheet. The system should
Needle thread trimming display ON at this moment;
E-035
motor error 3、 Check the connection of cable L453 (X9 Port Cable on control box);
4、 Check the connection of cable L451;
5、 Check the motor and its connecting cables. If the motor has
problem, please replace the motor.
Bobbin thread trimming 1、 Check installing position of mechanical devices, especially the
E-029
origin detect error sensor. Make sure no blockage in the installation. Generally speaking,
the distance between the sensor and the shielding sheet should be
kept at 3mm;
2、 Check the bobbin-thread-trimming origin sensor. Enter the Input
Test Mode; cover the sensor with an iron sheet. The system should
Bobbin thread trimming display ON at being covered, while “OFF” at being exposed
E-036
motor error 3、 Check the connection of cable L453 (X9 Port Cable on control box)
4、 Check the connection of cable L451;
5、 Check the motor and its connecting cables. If the motor has
problem, please replace the motor.
1、 Check the connection of cable L453 (X9 Port Cable on control box).
Head board EEROM I/O
E-044 If the cable has problem, please replace that cable
error
2、 If the cable is ok, please replace SC041 board

281
282

You might also like