BRUCE Sewing Machine
BRUCE Sewing Machine
N OBREAK•N OSKIP
BRUCE S e w i n g Machine
OperationManual
C h a t p e r of Control B o x -
S e c o n dEdition
Contents
I Lockstitch Machine
1、Q5-ZOBOW..................................................................................................004
3、R2-ZOBOW..................................................................................................007
3、R3-QIXING..................................................................................................014
4、R3-PMX........................................................................................................023
5、R6000-ZOBOW............................................................................................029
6、R6F-PMX.....................................................................................................039
7、R3000-RUICANG........................................................................................046
8、TANK4000-QIXING....................................................................................055
9、TANK4000-ZOBOW...................................................................................067
10、R4E-QIXING..............................................................................................082
11、R4200-QIXING..........................................................................................092
12、R5E-QIXING..............................................................................................103
Ⅱ Overlock Machine
1、X5S-ZOBOW...............................................................................................113
2、B6-ZOBOW..................................................................................................116
3、Bomber5000-ZOBOW..................................................................................128
4、B5000-ZOBOW............................................................................................147
5、B6000-ZOBOW............................................................................................164
Ⅲ Interlock Machine
1、V5-PMX.......................................................................................................180
2、V50000-PMX...............................................................................................186
3、V60000-PMX...............................................................................................192
2
Contents
Ⅴ Special Machine
1、781G-ZOBOW..............................................................................................221
2、373G-ZOBOW..............................................................................................228
3、1900-DAHAO...............................................................................................232
4、9820-DAHAO...............................................................................................258
5、1790-DAHAO...............................................................................................270
3
Q5-ZOBOW
Q5-ZOBOW
2、Function Description of Each Button
NO. Icon Describe Notes
Accelerat
1 Used for quickly setting the maximum speed and adjusting parameters.
or key
Decelerati Used for initializing parameters, entering the settings interface, quickly
2
on key adjusting the maximum speed, etc.
3、Speed Adjust
The panel shows “ P”, then press “+” or ”-” to adjust speed up and down. After 3 seconds, the parameter
saved the panel back to the “ p”. For example, 35 means 3500rmp/min.
4
Q5-ZOBOW
The panel shows “ P”, press “-” for 3 seconds, and the panel shows “OK”, then stop. This means set successfully.
Panel shows “ Er” means failure. Check other reasons.
In the standby interface, long press the "+" and "-" combination keys to enter the F interface. Short press the
"+" key to change the parameter serial number, press the "-" key to display the corresponding parameter value,
and then press the "+" key to change the parameter value. If the parameter is modified, short press the "-" key
to save and display "oK"
5
Q5-ZOBOW
Q5-ZOBOW
Check the plug connected well;Check if the hall problem.
E5 Needle governor abnormal If because hall problem, and shows E5, press “-”for 3
seconds to turn off this function.
6
R2-ZOBOW
2 Parameter view save key View and save the selected parameter number
7
R2-ZOBOW
Stop needle position Switch on/off the tension post function when pressing the
13
selection/clip thread top/down needle position shortly
3、Parameters adjustments
R2-ZOBOW
3.1 Method to enter into operators parameters and saving
Press for along time and then press shortly then enters into parameters。Press or to modify
related parameters.If not modified, press to back;if modified successfully, press then shows ok and back
to the main menu. Press to exit the parameters mode.
Press + for along time and power on, same method as operators parameter.
Press or to change the speed. 50 difference once a time and can press constantly.
R2:Press and hold 3S for factory setting. R2_4: Press and hold 3S for factory setting.
NoteL: how to set needle position, enters parameter 24 and adjust hand wheel to change the needle position, then
press to check the value, then press for along time (needle position will change accordingly), press to
exit monitors mode.
8
R2-ZOBOW
4、Parameters
4.1 Operators parameter
Parameter
Description Factory value Parameter range
List
P00 Starting speed (r/min) 200 100-800
9
R2-ZOBOW
R2-ZOBOW
P39 0 0-1
0: off 1 :on
Presser foot switch after trimming
P40 0 0-1
0:off 1:on
P41 Stitch number 1 1-50
Parameter
Description Factory value Parameter range
List
Delaying time when touching the front pedal
P44 0 0-300
0 :off 1-300:on
P45 Working time of presser foot every period(ms) 1 1-10
10
R2-ZOBOW
11
R2-ZOBOW
R2-ZOBOW
P86 slope(r/min) 1500 0-4000
010 Stitch number 020 Voltage 025 Max value of front pedal
011 Package number 021 speed 026 Value for mid pedal
013 Panel version number 023 Initial angle 029 Version number
018 Controller version number 024 Mechanical angle 030-037 History errors
12
R2-ZOBOW
5、Error code
5.1 Error code table
Error
Code meaning Countermeasure
code
Disconnect the controller power and check if the input supply voltage is low (under
110V). If the supply voltage is low, restart the controller after the voltage has returned
Err-03 System undervoltage
to normal. If the voltage is still normal, start the controller still can not work properly,
please replace the controller and notify the factory.
Err-04 Excessive shutdown Disconnect the controller power and check that the input supply voltage is high (above
275V). If the supply voltage is high, restart the controller after the voltage has
returned to normal. If the voltage is still normal, if restart the controller still cannot
Err-05 Running over voltage
work properly, please replace the controller and notify the factory.
Turn off the system power, re-connected after 30 seconds to observe whether the
Current detection
R2-ZOBOW
Err-07 normal work. Retry several times, if the fault occurs frequently, replace the
circuit failure
controller and inform the manufacturer.
Disconnect the power of the controller, check whether the motor power input plug is
off, loose, broken, whether there is foreign body wrapped around the machine head.
Err-08 Motor stalled
After resetting the system still does not work, replace the controller and inform the
factory.
Turn off the system power, check the power board of white brake resistor connector is
Err-09 Brake circuit failure loose or fall off, put it tight and restart the system. If it still does not work, replace the
controller and inform the manufacturer.
Check whether the connection between the control panel and the controller is off,
HMI communication
Err-10 loosening, breaking, and restarting the system after returning to normal. If it still does
failure
not work, replace the controller and inform the manufacturer.
Motor initial angle Please try restart 2-3 times, if still reported failure, please replace the controller and
Err-12
detection fault notify the factory.
Motor optical Turn off the system power, check the motor sensor connector is loose or off, to return
Err-13 encoder signal to normal after therestart system. If it still does not work, replace the controller and
missing inform the manufacturer.
EEPROM
Err-14 Motherboard read and
write EEPROM fault
Motor overspeed Turn off the system power, restart the system after 30 seconds, if still cannot work,
Err-15 please replace the controller and notify the factory.
protection
13
R3-QIXING
1. Key Description
R3-QIXING
1. Execute single start back tacking (A,B segment), Execute double start back
tacking (A , B segment).
2. If the corresponding icon if off, indicates close the corresponding function.
3. The needle stitch modify is effectively in real-time, no use P to save the default
vale is 3 pins.
Start、End Back-
Tacking Key
1. Execute single end back tacking (C,D segment), Execute double end back tacking
(C, D segment).
2. If the corresponding icon if off, indicates close the corresponding function.
3. The needle stitch modify is effectively in real-time, no use P to save the default
vale is 3 pins.
Free Sewing、 1. The default value is ON, as the treadle is toed down, machine will start sewing.
Trimming Key Once the treadle returns to neutral, machine will stop immediately.
1. Long-press this key for 2 sec. setting using or cancel trimming function. As the
treadle is heeled back (The Max. range), machine will automatically start trimming
cycle.
2. If the corresponding icon if off, indicates close the corresponding function.
Free Sewing、
Trimming Key
1.Long-press this key for 2 sec. setting using or cancel trimming function. As the
treadle is heeled back (The Max. range), machine will automatically start trimming
cycle.
2.If the corresponding icon if off, indicates close the corresponding function.
14
R3-QIXING
Needle stop up 1. LED ON indicate stopping machine at the upper stop needle Position
and down keys 2. LED ON indicate stopping machine at the lower stop needle position.
Clamp function 1. The corresponding icon lights, thread nipper function is turned on.
keys 2. The corresponding icon is not lit, no thread nipper function.
Setting Speed
Increase / 1. Speed adjust upper key
R3-QIXING
Parameter
2. Parameter value increase key
Increase
Setting
Speed
1. Speed adjust lower key.
Decrease/
2. Parameter value decrease key.
Parameter
Decrease
Left selection
parameter 1. Left selection parameter content
content
Right selection
parameter 1. Right selection parameter content
content
Restore 1. Use machine needle insert this hole to touch switch restore factory
Factory program.
15
R3-QIXING
2、Parameter Definition
2.1 User Parameter (Turn on the machine and long-press P key to enter)
R3-QIXING
(rpm)
End back-tacking speed
P05 200-3200 1800
(rpm )
16
R3-QIXING
17
R3-QIXING
R3-QIXING
P38 trimming function ON/OFF ON
OFF: Without thread trimming
selection
UP: When the sewing stops, the presser foot
Automatic presser foot will lift automatically
P39 lifting when pause dn/UP dn dn: When the sewing stops, the presser foot
function selection will not lift automatically (Controlled by
heeling pedal)
UP: When the sewing stops, the presser foot
Automatic presser foot will lift automatically
P40 lifting after trimming dn/UP dn dn: When the sewing stops, the presser foot
function selection will not lift automatically (Controlled by
heeling pedal)
The number of sewing completed pieces is
P41 Counter display 0-9999 0 displayed; long press parameter decrease key
to clear the count;
N01 The control system version number I
N02 The panel version number
N03 Speed
N04 The pedal AD
N05 The mechanical angle(up position)
N06 The mechanical angle(down position)
N07 Busbar voltage AD
N12 Kneeling device position sensor AD
P42 Information display N01-N18 N01 N13 Presser foot height sensing AD
N14 The control system version number II
N15 Stepping version number
N16 Stitch counter display (every 10 stitches,
the value changes by 1)
N17 Number of needles for maintenance
operation (10,000 needles) *10
N18 Cutter adjustment mode-thread
trimming simulation
Direction of motor CW: Clockwise
P43 CCW/CW CCW
rotation CCW: Counter Clockwise
18
R3-QIXING
0: OFF
Half back pedaling 1: Back pedaling and half back pedaling
P53 lifting presser foot 0-2 1 with lifting presser foot.
function to cancel 2: half back pedaling without lifting presser
foot, back pedaling with lifting presser foot.
Power on and 0: always not to find the up needle position
P56 0-1 1
positioning 1: always to find the up needle position
Up position adjustment, the needle will
Up needle position advance stop when the value decreased, the
P58 0-359 240
adjustment needle will delay stop when the value
increased.
Down position adjustment, the needle will
Down needle position advance stop when the value decreased, the
P59 0-359 50
adjustment needle will delay stop when the value
increased.
3000
P60 Testing speed(rpm ) 100-4000 Setting testing speed (model H).
(model H)
After setting A, continuous running at the
P61 Testing A ON/OFF OFF
speed of 【P60.TV】
Option of Testing B, after setting press
P62 Testing B ON/OFF OFF 【P60. TV】to set the speed execute the
cycle of Start – Sewing –Stop - Trimming
Option of Testing C, after setting press
【060.TV】to set the speed execute the
P63 Testing C ON/OFF OFF
cycle of Start – Sewing –Stop without
positioning function
19
R3-QIXING
3000
P68 Maximum speed limit 100-3500 (model H)
(model H)
The speed of pattern
P69 100-3000 2000
freedom sewing
Correction stitches
P71 distance of manual 0-50 30
button A
Up needle position
R3-QIXING
P72 0-359
adjustment
Down needle position
P73 0-359
adjustment
Thread clamping full
P76 0-990 4
output time
The start angle of
P78 10-150 130 Positioning angle when start clipping.
thread clamping
The stop angle of
P79 160-359 320 Positioning angle when finish clipping.
thread clamping
Presser foot lift start
P80 0-400 200
lifting buffer
Presser foot lift landing
P81 0-400 220
buffer
Minimum height of
P90 knee-control presser 0-300 150
foot
Maximum height of
P91 knee-control presser 0-700 680
foot
20
R3-QIXING
Note: the initial value of parameters is for reference only, and the actual value of parameters is subject to the real
object.
Error
Problem description Measure
Code
Turn off the machine, check the power supply voltage, or whether it
E01 Over-voltage exceeds the rated voltage used. If there are still errors, please replace the
control box and call for customer service.
Turn off the machine, check the power supply voltage, or whether it is
E02 Low-voltage lower than the rated voltage used. If there are still errors, please replace the
control box and call for customer service.
Turn off the power and check whether the connector is connected to the
operation panel and the cable condition, restart the system after returning it
E03 CPU communication error
to normal. If there are still errors, please replace the control box and call
for customer service.
Please turn off the power and check whether the connector is connected to
Speed control unit the speed controller and the cable condition, restart the system after
E05
connection is abnormal returning it to normal. If there are still errors, please replace the control
box and call for customer service.
Please rotate handwheel to check if the spindle motor is locked. Check if
the encoder cable of the motor and the power cable of the motor are
Main shaft motor rotating connected to the connector. Check if the power supply voltage is normal
E07
abnormally and whether the sewing speed is too high. If it still does not work normally
after the removal, please replace the control box and call for customer
service.
Solenoid over-current Turn off the system power supply, please check the solenoid is broken or
E10
protection not.
E09
Turn off the system power supply, please check motor encoder connector
Positioning signal error if loose or fall off, restore it to normal then restart system. If there are still
errors, please replace the motor and call for customer service.
E11
21
R3-QIXING
Turn off the system power supply, please check motor encoder connector
E14 Encoder signal error. if loose or fall off, restore it to normal then restart system. If there are still
errors, please replace the motor and call for customer service.
Power module abnormal Turn off the power, and then turn it on again. If there are still errors, please
E15
over-current protection replace the control box and call for customer service.
Turn off the system power, check whether the machine head is opened,
E17 Safety switch alarm
and whether the ball switch in the control box is displaced or damaged.
Turn off the system power supply, please check motor encoder connector
and motor power socket if loose or fall off, restore it to normal then
E20 Motor start failed
restart system. If there are still errors, please replace the motor and call
R3-QIXING
for customer service.
22
R3-PMX
In the boot state, long press key to enter the parameter modes. After modify the
Parameter setting key
parameters, press key to storage. Then long press key to exit this mode.
Switch during all start tacking type when pressing. (No tacking, single
Start back tacking tacking ,double tacking ). The icon of LCD is lit. The number of needle
setting key selecting the corresponding keys can be set to A, B segment, default needle number
0~F corresponds to the 0~15 stitch.
Switch during all end tacking type when pressing. (No tacking, single
End back tacking setting tacking ,double tacking ). The icon of LCD is lit. The number of needle
key selecting the corresponding keys can be set to C, D segment, default needle number
0~F corresponds to the 0~15 stitch.
Press key, the icon of LCD is lit, the thread clamp function turns on. Then press
Thread clamp key 1 1 key, the thread clamp function turns off.
W bar tacking / Multi- 1, Short press key, the icon of LCD is lit, W seam marking function turns on.
section constant-stitch 2, Long press key, the icon of LCD is lit, the multi-section constant-stitch
sewing sewing function turns on.
23
R3-PMX
Parameter increment
Parameter value increment key.
key
Parameter decrement
Parameter value decrement key.
key
Parameters selection toward to left key. ( In constant-stitch sewing mode, long press
The left selection key
this key, One-shot-sewing can be turned on or turned off. )
Factory reset Long press button for 5 seconds to restore the factory Settings.
2、Parameter mode
R3-PMX
1、In the standby state ,press key to enter the parameter modes.
2、Press corresponding key and key to adjust the corresponding parameter.
3、When the parameter values have increased and decreased, parameter interface flash. Short press key to save the
modified parameters .Long press key to exit parameter interface, return to standby model.
P01 200~5000 3500 The maximum speed of free sewing (the global maximum speed)
P19 1~120 20 Stitch balance for start back tacking No.2(Release of compensation)
24
R3-PMX
P32 1~500 400 Thread clamp solenoid full open time (ms)
P33 0~100 0 Thread clamp solenoid off time per cycle (ms)
P37 0~100 0 Thread clamp solenoid on time per cycle (ms), means the clamp strength.
P45 0~100 1 Back stitch electromagnet per cycle opening time (ms)
P46 0~100 2 Back stitch electromagnet per cycle closing time (ms)
R3-PMX
P47 200~360 360 After trimming anti pull (It realizes trimming is pulled back function)
P50 1~500 150 Presser foot lifting electromagnet full output time ms
P51 0~100 3 Presser foot lifting electromagnet per cycle opening time (ms)
P52 1~800 100 Running delay time when presser footer comes down (ms)
P54 0~100 5 Presser foot lifting electromagnet per cycle closing time (ms)
P56 0/1 1 Run to up needle position after Power on: 0: no action 1: action
P57 0~600 100 Presser foot lifting electromagnet protection time 100ms
P60 200~5000 3000 The maximum speed of constant sewing (Automatic test speed)
Slow release lifter level adjustment, the smaller values and the faster quickly (OC
P71 0~50 2
open time)
25
R3-PMX
PA0 1~9999 5000 The lift foot release down Delay time after remove cloth when sensing turn on.
PA1 0~600 50 The lift foot release down Delay time with cloth when sensing turn on.
3、Monitor mode
011 Counter for sewing pieces 026 The ratio between motor and machine
012 The head of real speed 027 The total used time(hours) of motor
R3-PMX
013 State of encoder 028 The sampling voltage of interaction
The stitch counter reaches the limit. Press key to cancel the alarm and reset the
Stitch counter alarm
counter.
Trimming counter The trimming counter reaches the limit. Press key to cancel the alarm and reset
alarm the counter.
Power is off alarm Please wait for 30 seconds, then turn on the power switch
26
R3-PMX
5、Error mode
If the error code appears, please check the following items first:
1.Make sure the machine has been connected correctly;
2. Confirm that the control box match with the machine head.
3. Confirm factory reset is accurate
Disconnect the power to the controller; check the input power supply voltage is
low or not (less than 176V). If the power supply voltage is low, please start the
Err-03 Under-voltage
controller after recovers the voltage. If the controller still does not work,
please inform the manufacturer and replace the controller.
Over-voltage when the Disconnect the controller power and check if the input voltage is too high (higher
Err-04
R3-PMX
machine is off than 264V). If yes, please restart the controller when the normal voltage is
resumed. If the controller still does not work when the voltage is at normal level,
Err-05 Over-voltage in operation
please replace the controller and inform the manufacturer.
Turn off the system power. Check carefully, if the solenoid connection is
loose or damage, please change it in time. Then restart the system after
Err-06 Solenoid circuit fault
confirmation, if it still does not work, please inform the manufacturer and replace
the controller.
Motor current measuring Turn off the system power, restart after 30 seconds to see if it works well. If such
Err-07
failure failure happens frequently, seek technical support.
Turn off the system power. Check whether the motor power input plug is off,
loose or broken, or there is something tangled on the machine head. Please make
Err-08 Sewing motor blocked
them correct then restart the system. If it still does not work, please inform the
manufacturer and replace the controller.
Turn off the system power. Check carefully, if white braking resistor connector on
Err-09 Brake circuit fault the power board is loose or fall off, please plug it tight then restart the system, if it
still does not work, please inform the manufacturer and replace the controller.
Check carefully, if the connection between the control panel and controller is off,
Err-10 loose, or broken, please make it correct then restart the system, if it still does not
Communication failure
work, please inform the manufacturer and replace the controller.
27
R3-PMX
Motor over-speed
Err-15
protection
R3-PMX
Turn off the system power, restart the system after 30 seconds, if it still does not
Err-16 Motor reversion
work, please replace the controller and inform the manufacturer.
HMI Read/Write
Err-17
EEPROM failure
Turn off the system power. Check whether the motor power input plug is off,
Motor blocked encoder loose or broken, or there is something tangled on the machine head. Please make
Err-23
failure them correct then restart the system. If it still does not work, please inform the
manufacturer and replace the controller.
28
R6000-ZOBOW
Stitch 1. Short press the “+” key, and the stitch length increases by 0.1mm each time.
length Long press the “+” key, and the stitch length continues to increase.
adjustment 2. Short press the “-” key, and the stitch length decreases by 0.1mm each time.
key Long press the “-” key, and the stitch length continues to decrease.
R6000-ZOBOW
Front reinforcing sewing selection key. Short press it once to switch between
Front Front Reinforcing Sewing , Front Double-reinforcing Sewing , and Off. The
reinforcing corresponding LCD screen icon lights up. Select the corresponding key to set
sewing key the stitch count in segments A and B. The range of stitch count 1~F corresponds
to 1~15 stitches.
Rear reinforcing sewing selection key. Short press it once to switch between
Rear Rear Reinforcing Sewing , Rear Double-reinforcing Sewing , and Off. The
reinforcing corresponding LCD screen icon lights up. Select the corresponding key to set
sewing key the stitch count in segments C and D. The range of stitch count 1~F corresponds
to 1~15 stitches.
The needle
If clicked, switch the stop position of the sewing machine (upper stop
Stop button
position/lower stop position).
/short
If long pressed,activate the short thrum function on or off.
thrum
If click, switch the current sewing track (1-4 cycle switch), track description:
The Track 1: standard track to reduce fabric sliding;
trajectory Trajectory 2: improve the winding line to prevent wrinkles;
of key Trajectory 3: Reduce broken needles and weaken the thread;
Track 4: Thick sewing, good feeding.
Without error warning:
Power-on 1. Short press key: The power-on voice is disabled. Short press again to
voice enable the power-on voice.
message 2. Long press key: The voice function is disabled. Then, long press again to
and voice enable the voice function.
on/off key With error warning: Short press key to broadcast the error code solution
directly.
If clicked, set the use of front lock, front lock, rear lock or cancel the front
Lock sewed
lock.(The function of locking the needle is to sew tightly)
29
R6000-ZOBOW
Pattern If clicked switch between Pattern Sewing Mode and Pattern Sewing Editing.
sewing key If long pressed, toggle the presser foot function on or off.
W bar
tacking 1, Short press key, the icon of LCD is lit, W seam marking function
/Multi- turns on.
section 2, Long press key, the icon of LCD is lit, the multi-section constant-
constant- stitch sewing function turns on.
stitch
1,Short press key, the icon of LCD is lit, the c sewing after the end of
Presser foot automatic trimming presser foot function turns on.
key 2,Long press Key, the icon of LCD is lit, the cycle sewing midway
parking presser foot function turns on.
Thickness
If clicked, set to use or cancel the thickness monitoring function.
monitoring
R6000-ZOBOW
If long press, it will enter the thin-thickness detection parameter mode.
key
1, Short press key, the icon of LCD is lit, the c sewing after the end of
Presser foot automatic trimming presser foot function turns on.
key 2,Long press Key, the icon of LCD is lit, the cycle sewing midway
parking presser foot function turns on.
Parameter 1. In the Home interface, press key to increase the speed by 50 rpm each
increment time.
key 2. In the Parameter Setting, parameter value increment key.
Parameter 1. In the Home interface, press key to decrease the speed by 50rpm each
decrement time.
key 2. In the Parameter Setting, parameter value increment key.
The left
Parameters selection toward to left key. ( In constant-stitch sewing mode, long
selection
press this key, One-shot-sewing can be turned on or turned off. )
key
The right
selection Prameters selection toward to right key.
key
In the boot state, long press key to enter the parameter modes. After
Parameter
modify the parameters, press key to storage. Then long press key to
setting key
exit this mode.
Factory
Long press button for 5 seconds to restore the factory Settings.
reset
30
R6000-ZOBOW
31
R6000-ZOBOW
R6000-ZOBOW
3.3、Thick material thickness setting:
1) Long press the Thin Thickness Test key to enter the Thin Thickness Test Setting Interface, stop the needle to the
stop position (exposed needle plate with teeth), and place the thicker part of the cloth;
2) Click +/- to select item H02, long press P to display "H02 ----" on the panel;
3)Wait until the panel displays "OK" and the voice announces "successful identification of fabric thickness". After
about 0.8s, "H02-DD-SS" will be displayed (DD stands for real-time height and SS stands for set height). At this time,
the thickness identification of thick material is completed, and the AD value identified is stored in P17.
pay attention to:If the height of thick material identification is smaller than the set value of thin material thickness,
it shows that ER is about 0.8S, indicating that the setting fails.
Parameter Corresponding
significance explain
Item parameters
32
R6000-ZOBOW
1、In the standby state ,press key to enter the parameter modes.
2、Press corresponding key and key to adjust the corresponding parameter.
3、When the parameter values have increased and decreased, parameter interface flash. Short press key to save the
modified parameters .Long press key to exit parameter interface, return to standby model.
33
R6000-ZOBOW
P29 0~359 320 The clamping end Angle of front reinforcement joint and W joint when opened
P30 0~359 130 The starting Angle of the clip when the front tight seam is opened
P31 0~359 340 The clamping end Angle when the front tight seam is opened
P32 0~100 80 Raise duty cycle gently with presser foot
P33 0~80 55 Clamp wire output
P34 0/1 1 Oil level detection switch
P35 0~3000 800 The speed of the first stitch
P36 0~3000 1500 The speed of the second stitch
P37 0~3000 0 The speed of the third stitch
P38 0~4000 1000 Front reinforcement/W seam first stitch speed limit
P39 0~4000 0 Front reinforcement/W seam second stitch speed limit
P40 0~4095 900 The position of the rear half step (presser foot lifted) of the pedal
P41 0~4095 1650 Pedal analog return to the median
P42 0~4095 400 Start position of low speed running in front of pedal (relative median)
P43 0~4095 800 End position of low speed running in front of pedal (relative median)
P44 0~4095 4000 Maximum pedal analog amount
P45 0-100 80 Clamp wire output
P47 200~360 359 Back-pull function after cutting wire
R6000-ZOBOW
P48 0/1 0 Lift presser foot switch in advance when cutting wire
P49 100~500 250 Shear velocity
P50 100~500 200 Lifting foot solenoid total output time
P51 0-9999 0 Thin height
P52 10~500 50 Running delay time of presser pin motor
P53 0/1 1 Presser foot switch
P54 0~255 5 Automated test run times
P55 0~255 3 Automatic test stop time
P56 0/1 1 Switch on the power to find needle position automatically
P57 1~60 10 Protection time of solenoid in lifting foot
P58 0~359 275 Stopping needle to adjust the Angle (relative to Z signal)
P59 0~359 160 Lower stop needle to adjust the Angle (relative to upper stop needle)
P60 200~5000 4000 Automatically test running speed
P61 0~1000 500 Electric Angle value
Operation mode (0- normal sewing 1- easy sewing 2-THETA0 test 3- automatic
P62 0-3 0
test)
P63 0/1 0 Start tight slot switch
P64 0/1 65 Stop the tight slot switch
P66 0/1 1 safety switch
P67 0~3000 0 Look for the Angle of the principal axis
P68 200~5000 3800 Free seam maximum speed limit
P69 0~359 150 Spindle delta Angle
P71 50~350 104 Soft release time of solenoid in lifting foot
P72 0/1 1 Anti-breaking needle function switch
P73 0-99 0 IoT channel parameters
P74 100~2500 1000 Initial tight seam velocity
P75 0~12 2 Number of initial tight stitches
34
R6000-ZOBOW
P80 0-359 295 Clamp starting Angle of little nest fuction is opened
P81 0-359 359 Clamp end Angle of little nest fuction is opened
P90 0/1 0 Lock pin distance switch (0-- off 1-- on)
P92 -99-99 0 Reduce/add the number of stitches in the first section of W seam
P99 0~2 1 Voice selection (0- Voice off 1- Country 1- Country 2- Country 2)
35
R6000-ZOBOW
M01 Feedback value of spindle speed M25 The ratio between motor and machine
R6000-ZOBOW
M18 Fill half needle switch IO port value M43 The history records of error codes
M19 IO port value of stitching switch M44 Panel BOOT version number
Servo motor overcurrent fault detection
M20 M45 Motherboard BOOT version number
port value
Stepper motor overcurrent fault Main board APP version number 1 XXYY:XX
M21 M46
detection port value represents year and YY represents month
Main board APP version 2 XXYY:XX stands for
M22 Oil level detects port value M47
date and YY stands for time
Initial electric Angle value of spindle Version 1 of APP on the panel XXYY:XX
M23 M48
motor represents year and YY represents month
Stitch counter alarm The stitch counter reaches the limit. Press key to cancel the alarm and reset the counter.
Trimming counter
The trimming counter reaches the limit. Press key to cancel the alarm and reset the counter.
alarm
Power off alarm Please wait for 30 seconds, then turn on the power switch
36
R6000-ZOBOW
If the error code appears, please check the following items first:1.Make sure the machine has been connected correctly; 2.
Confirm that the control box match with the machine head. 3. Confirm factory reset is accurate
Error
Description Solution
Code
1. Turn off the system power, and turn it on again after 30 seconds.
2. Please enter P61 to check the initial angle of the arm shaft motor.
Arm shaft motor 3. Check whether the arm shaft motor encoder and electronic control are damaged or
Err-01
hardware overcurrent in other poor conditions. If so, replace them in time.
4. If the system still does not work properly after troubleshooting and restart.
Please contact your local service provider or call 4008890100.
Disconnect the power supply of the controller and check whether the input power
supply voltage is lower than 176V. If so, please restart the controller after the voltage
Err-03 System undervoltage returns to normal. If the voltage returns to normal, it still does not work properly after
the controller starts up.
Please contact your local service provider.
Overvoltage during Disconnect the controller power and check whether the input power voltage is higher
Err-04
shutdown than 264V. If so, please restart the controller after the voltage returns to normal. If the
R6000-ZOBOW
Overvoltage during voltage returns to normal, it still does not work properly after the controller starts up.
Err-05 Please contact your local service provider.
operation
1.Turn off the system power, check whether the electromagnet connection is correct
and whether there is any loose or damaged part. If so, replace it in time.
2.Unplug the 14-pin plug on the electric control to confirm whether the electric
Electromagnet circuit
Err-06 control is normal. If the electric control is normal, please check whether the
failure
electromagnetic circuits are damaged.
3.If the system still does not work after troubleshooting and restart.
Please contact your local service provider.
Turn off the system power, and turn on the power again after 30 seconds to see
Current detection
Err-07 whether it can work properly. Try a few times again. If the fault occurs frequently,
circuit failure
please contact your local service provider.
1.Please check whether there is any foreign object wrapped around the machine head,
whether there is any thread residue stuck in the rotating shuttle, and whether the
eccentric wheel of the machine is stuck.
Arm shaft motor 2.Disconnect the power supply of the controller and check whether the input plug of
Err-08
stalled the arm shaft motor power supply is detached, loose, or damaged.
3.Please enter P61 to check the initial angle of the arm shaft motor.
4.If the system still does not work properly after troubleshooting and restart.
Please contact your local service provider.
1.Please check whether the connection between the operation panel and the electric
control is drops off, loose, or broken.
Panel communication 2.Please check whether the connection cable of the pedal speed controller is drops off,
Err-10
failure loose, or damaged.
3.If the system still does not work properly after troubleshooting and restart.
Please contact your local service provider.
1. Check whether the connection between the arm shaft motor encoder and the
controller is loose.
Head stop signal
Err-11 2. Replace the arm shaft motor encoder.
failure
3. If the system still does not work properly after troubleshooting and restart.
Please contact your local service provider.
Arm shaft motor 1.Please enter P61 to check the initial angle of the arm shaft motor.
Err-12 initial angle detection 2.Please try 2-3 times again after power off. If it still fails.
failure Please contact your local service provider.
37
R6000-ZOBOW
1. Turn off the power of the system, check whether the arm shaft motor encoder
connector is loose, or drops off. Restore it to normal and restart the system.
Arm shaft motor zero
Err-13 2. Replace the arm shaft motor encoder.
position fault
3. If the system still does not work properly after troubleshooting and restart.
Please contact your local service provider.
Master control eeprom
Err-14 components read/write
failure
Arm shaft motor
Err-15 Turn off the system power, and then turn on the power again after 30 seconds. If the
overspeed protection
controller still does not work properly, please contact your local service provider
Arm shaft motor
Err-16
reverse
Master control restart
Err-17
failure
Arm shaft motor Check whether the arm shaft motor is stalled. If not, please contact your local service
Err-18
overload provider.
Check whether the oil level of the machine is sufficient. If the problem is still not
Alarm for oil shortage
Err-20 resolved after filling up the oil volume, please contact your local service provider or
every 8 hours
dial 4008890100.
R6000-ZOBOW
1. Please check whether there is any foreign object wrapped around the
machine head, whether there is any thread residue stuck in the rotating shuttle, and
whether the eccentric wheel of the machine is stuck.
2. Disconnect the power supply of the controller and check whether the
Arm shaft motor
Err-21 input plug of the arm shaft motor power supply is detached, loose, or damaged.
stalled
3. Please enter P61 to check the initial angle of the arm shaft motor.
4. If the system still does not work properly after troubleshooting and
restart.
Please contact your local service provider.
Password lock The machine has reached the set time. If further use is required, please contact your
Err-30
shutdown alarm local service provider.
1. Check whether the backstitch step motor, swing seat, and teeth are stuck. After the
normal state is restored, restart the system.
Backstitch step motor 2. Check whether the backstitch step encoder is damaged or in other poor conditions. If
Err-31
zero position fault so, replace it in time.
3. If the system still does not work properly after troubleshooting and restart.
Please contact your local service provider
1. Turn off the system power, and then turn on the power again after 30 seconds
2. Check whether the backstitch step motor, swing seat, and teeth are stuck. After
Backstitch step motor
Err-32 returning to the normal state, restart the system.
hardware overcurrent
3. If the system still does not work properly after troubleshooting and restart.
Please contact your local service provider
Stepper motor current Turn off the system power, and then turn on the power again after 30 seconds. If the
Err-33
A detects loop faults controller still does not work properly, please contact your local service provider.
Stepper motor current Turn off the system power, and then turn on the power again after 30 seconds. If the
Err-34
B detects loop faults controller still does not work properly, please contact your local service provider.
1. Check whether the stepping encoder and electric control are damaged or not. If so,
replace them in time
Stepper motor Hall
Err-35 2. Turn off the system power, and then turn on the power again after 30 seconds.
signal failure
3. If the system still does not work properly after troubleshooting and restart.
Please contact your local service provider
38
R6F-PMX
In the boot state, long press key to enter the parameter modes. After modify the
R6F-PMX
Factory reset Long press button for 5 seconds to restore the factory Settings.
1, Short press Key, Turn on Start-up Voice off , Then short press key, Turn
Start-up Voice and on Start-up Voice on.
Voice key
2, Long press Key, Turn on voice off , Then long press key, Turn on voice on.
1. Short press Key, Switch during all start tacking type when pressing. (No
Forward reinforcing tacking, single tacking ,double tacking ). The icon of LCD is lit. The number
of needle selecting the corresponding keys can be set to A, B segment, default needle
sewing key and small number 1~F corresponds to the 1~15 stitch.
bird nest key 2. Long press Key,Whether the loop in between is on for the small bird nest, and
the corresponding LCD screen icon lights up.
1,Short press Key, Switch during all end tacking type when pressing. (No tacking,
End back tacking single tacking , double tacking ). The icon of LCD is lit. The number of
setting key and Stop needle selecting the corresponding keys can be set to C, D segment, default needle
position key number 1~F corresponds to the 1~15 stitch.
2,Long press Key, Select up/down stop position.
1, Short press key, the icon of LCD is lit, the thread clamp function turns on.
Clamp key and short Then short press key, the thread clamp function turns off.
thrum key 2, Press and hold key to activate the short thrum function. Press and hold it again,
and the short thrum function is off.
39
R6F-PMX
1, Short press key, the icon of LCD is lit, W seam marking function turns
W bar tacking/Multi- on.
section constant-
stitch sewing 2, Long press key, the icon of LCD is lit, the multi-section constant-stitch
sewing function turns on.
1, Short press key, the icon of LCD is lit, the c sewing after the end of
automatic trimming presser foot function turns on.
Presser foot key
2,Long press Key, the icon of LCD is lit, the cycle sewing midway parking
presser foot function turns on.
The parameter
Parameter value increment key.
increment setting key
The parameter
Decrement setting Parameter value decrement key.
key
Parameters selection toward to left key. ( In constant-stitch sewing mode, long press
The left selection key
this key, One-shot-sewing can be turned on or turned off. )
R6F-PMX
The right selection
Prameters selection toward to right key.
key
1、In the standby state ,press key to enter the parameter modes.
2、Press corresponding key and key to adjust the corresponding parameter.
3、When the parameter values have increased and decreased, parameter interface flash. Short press key to save the
modified parameters .Long press key to exit parameter interface, return to standby model.
P01 200~5000 3500 The maximum speed of free sewing (the global maximum speed)
40
R6F-PMX
P18 1~120 32 Stitch balance for start back tacking No.1(Pull in compensation)
P19 1~120 22 Stitch balance for start back tacking No.2(Release of compensation)
P33 0~100 0 Thread clamp solenoid off time per cycle (ms)
P37 0~100 5 Thread clamp solenoid on time per cycle (ms), means the clamp strength.
R6F-PMX
P45 0~100 1 Back stitch electromagnet per cycle opening time (ms)
P46 0~100 2 Back stitch electromagnet per cycle closing time (ms)
200~36
P47 360 After trimming anti pull (It realizes trimming is pulled back function)
0
100~50
P49 250 Trimming speed
0
P50 1~500 150 Presser foot lifting electromagnet full output time ms
P51 0~100 9 Presser foot lifting electromagnet per cycle opening time (ms)
P52 1~800 100 Running delay time when presser footer comes down (ms)
P54 0~100 15 Presser foot lifting electromagnet per cycle closing time (ms)
P57 0~600 100 Presser foot lifting electromagnet protection time 100ms
200~50
P60 3000 The maximum speed of constant sewing (Automatic test speed)
00
Special mode:
0: normal Mode ;1: simply sewing mode ;2: motor initial angle measurement (Do
P62 0/1/2/3 0 not remove the belt);3: Automatically setting the pulley ratio by the CPU.
(Synchronizer is necessary and the belt not removed);4: automatic test modle 1 (It
has needle stop position of automatic test, running and stopping 5S)
P66 0/2 2 Safety switch function set: 2:on 0:off
41
R6F-PMX
P98 0~4 4 Voice volume adjustment (restore factory default without change)
P99 0~2 1 language selection 0: off, 1: Chinese, 2:English, default language 1 Chinese
PA5 0/1/2 0 0 Boot voice and key voice 1 Boot voice only 2 Key voice only
R6F-PMX
value is count
3: Count up according to stitch count, and motor stops automatically after the
set value is count, restart by P button on the panel required.
PA8 0~6 0 4: Count down according to stitch count, and motor stops automatically after the
set value is count, restart by P button on the panel required.
5: Count up according to the number of stitches. After counting up to the set value,
an error is reported, and the motor does not stop. When the pedal is stepped on,
the motor stops andthe P key on the panel should be used to initiate the recount.
6: Count down according to the number of stitches. After counting up to the set
value, an error is reported, and the motor does not stop. When the pedal is stepped
backward, the motor stops and P key on the panel should be used to initiate the
recount.
PA9 1~ 100 1 Trimming counter function ratio setting
42
R6F-PMX
011 Counter for sewing pieces 026 The ratio between motor and machine
012 The head of real speed 027 The total used time(hours) of motor
The stitch counter reaches the limit. Press key to cancel the alarm and reset the
Stitch counter alarm
counter.
Trimming counter The trimming counter reaches the limit. Press key to cancel the alarm and reset
alarm the counter.
Power is off alarm Please wait for 30 seconds, then turn on the power switch
43
R6F-PMX
Over-voltage when the Disconnect the controller power and check if the input voltage is too high (higher
Err-04
machine is off than 264V). If yes, please restart the controller when the normal voltage is
Over-voltage in resumed. If the controller still does not work when the voltage is at normal level,
Err-05
operation please replace the controller and inform the manufacturer.
Turn off the system power. Check carefully, if the solenoid connection is loose or
Err-06 Solenoid circuit fault damage, please change it in time. Then restart the system after confirmation, if it
still does not work, please inform the manufacturer and replace the controller.
Motor current Turn off the system power, restart after 30 seconds to see if it works well. If such
Err-07
measuring failure failure happens frequently, seek technical support.
Turn off the system power. Check whether the motor power input plug is off,
loose or broken, or there is something tangled on the machine head. Please make
Err-08 Sewing motor blocked
them correct then restart the system. If it still does not work, please inform the
manufacturer and replace the controller.
Check carefully, if the connection between the control panel and controller is off,
R6F-PMX
Err-10 Communication failure loose, or broken, please make it correct then restart the system, if it still does
not work, please inform the manufacturer and replace the controller.
Check if the connection line between machine head synchronizer and controller is
Machine head needle
Err-11 loose or not, restore it and restart the system. If it still does not work, please replace
positioning failure
the controller and inform the manufacturer.
Turn off the system power, check if the motor sensor plug is loose or dropped off,
Err-13 Motor HALL failure restore it and restart the system. If it still does not work, please replace the
controller and inform the manufacturer.
DSP Read/Write
Err-14
EEPROM failure
Motor over-speed
Err-15
protection
Turn off the system power, restart the system after 30 seconds, if it still does not
work, please replace the controller and inform the manufacturer.
Err-16 Motor reversion
HMI Read/Write
Err-17
EEPROM failure
44
R6F-PMX
Check if the motor stalls. Otherwise, please replace the controller and notify the
Err-18 Motor overload
manufacturer.
The system detects that the oil quantity has fallen below the normal level and
Err-20 Oil shortage alarm
exceeded the set time, alarm alert.
Turn off the system power. Check whether the motor power input plug is off,
Motor blocked encoder loose or broken, or there is something tangled on the machine head. Please make
Err-23
failure them correct then restart the system. If it still does not work, please inform the
manufacturer and replace the controller.
Check if the bobbin is sufficient. If the bobbin is sufficient while the error still
Err-24 Bobbin detection alarm
exists, please replace the controller and notify the manufacturer.
Thread end detection Restart after clearing the thread end. If it still fails to work properly, please replace
Err-26
alarm the controller and notify the manufacturer.
R6F-PMX
Password lock shutdown If continued use is required when the set time for machine use is up, please contact
Err-30
alarm your local service provider.
45
R3000-RUICANG
R3000-RUICANG
Parameter In the boot state, long press key to enter the parameter modes. After modify the
setting key parameters, press key to storage. Then long press key to exit this mode.
Factory reset Long press button for 5 seconds to restore the factory Settings.
1. Short press the “+” key, and the stitch length increases by 0.1mm each time. Long
Stitch length
press the “+” key, and the stitch length continues to increase.
adjustment
2. Short press the “-” key, and the stitch length decreases by 0.1mm each time. Long
key
press the “-” key, and the stitch length continues to decrease.
Press foot 1. Short press the “+” key, and the press foot height increases by 0.1mm each time.
Long press the “+” key, and the press foot height continues to increase.
adjustment 2. Short press the “-” key, and the press foot height decreases by 0.1mm each time.
key Long press the “-” key, and the press foot height continues to decrease.
46
R3000-RUICANG
1. Short press key, the icon of LCD is lit, W seam marking function turns
W bar tacking on.
/Multi-section
constant-stitch 2. Long press key, the icon of LCD is lit, the multi-section constant-stitch
sewing function turns on.
1. Short press key, the thread tension icon on the LCD screen lights up,
and the thread tension function is enabled. Short press it again to disable the thread
Tension/trigge tension function.
r key
2. Long press key, and the trigger function is enabled. Long press it again,
and the trigger function is disabled (valid in multi-segment sewing mode).
1. Short press key, the icon of LCD is lit, the c sewing after the end of
Presser foot automatic trimming presser foot function turns on.
key 2. Long press key, the icon of LCD is lit, the cycle sewing midway
parking presser foot function turns on.
R3000-RUICANG
1. In the Home interface, press key to increase the speed by 50 rpm each time.
Parameter Long press the key continues to increase.
increment key
2. In the Parameter Setting, parameter value increment key.
1. In the Home interface, press key to decrease the speed by 50rpm each time.
Parameter Long press the key, and the press foot height continues to decrease.
decrement key
2. In the Parameter Setting, parameter value increment key.
The left Parameters selection toward to left key. ( In constant-stitch sewing mode, long
selection key press this key, One-shot-sewing can be turned on or turned off. )
The right
Prameters selection toward to right key.
selection key
47
R3000-RUICANG
R3000-RUICANG
needle in place. Press the P key to save; (if the stitch length is at forward feeds, the number decreases; if the stitch length
is at reverse feeds, the number increases).
Note: Enter the P81 interface, and the stitch length will automatically become 0 to facilitate debugging. After exiting this
interface, the stitch length will return to normal.
2.7、Stitch length adjustment setting
In the power-on state, press key to enter the user parameter mode. Adjust the stitch length to 5mm and the parameter
to P82 (stitch length compensation at forward feeds). Use ordinary A4 paper, measure at the speed 200 rpm, adjust the
parameter to make the stitch length 4.8-5.2mm, and press P key to save; then enter P83 (stitch length compensation at
reverse feeds), use ordinary A4 paper, sew a section forward, at the speed 200 rpm, press and hold the back-tacking
switch. Adjust the parameters so that the forward feeds overlap more than 11 stitches, and press P key to save.
Note: Enter the P82 and P83 interfaces, and the speed will automatically become 200 rpm to facilitate debugging. After
exiting this interface, the speed will return to normal.
1、In the standby state ,press key to enter the parameter modes.
2、Press corresponding key and key to adjust the corresponding parameter.
3、When the parameter values have increased and decreased, parameter interface flash. Short press key to save the
modified parameters .Long press key to exit parameter interface, return to standby model.
P01 200~5000 3700 the maximum speed of free sewing (the global maximum speed)
48
R3000-RUICANG
P07 5~720 300 After the motor runs to the target Angle, open the clip-on electromagnet
P19 1~120 13 Stitch balance for start back tacking No.2(Release of compensation)
Start tacking mode.
0: Press the pedal gently to start the initial backstitch automatically.
P20 0~3 0 1: Controlled by the pedal, stop at will.
2: Controlled by [CT] time after the needle stops at the upper position
3: Controlled by [CT] time after the needle stops at the lower position
End tacking mode.
0: Press the pedal gently to start the initial backstitch automatically.
P21 0~3 0 1: Invalid
2: Controlled by [CT] time after the needle stops at the upper position
3: Controlled by [CT] time after the needle stops at the lower position
W tacking mode.
0: Press the pedal gently to start the initial backstitch automatically.
P22 0~3 0 1: Controlled by the pedal, stop at will.
2: Controlled by [CT] time after the needle stops at the upper position
3: Controlled by [CT] time after the needle stops at the lower position
Type of start/end tacking mode (CD is similar to AB)
P23 0~4 4 0: B->AB->ABAB->NONE; 1: B->NONE 2: B->AB->NONE
3: AB->NONE 4: AB->ABAB->NONE (Panel)
P24 0~1024 90 Pedal trimming position
P40 0~1024 280 Pedal presser foot lift position (greater than the previous parameter value in turn)
P41 0~1024 405 Pedal back to center position (greater than the previous parameter value in turn)
P42 0~1024 420 Pedal forward running position (greater than the previous parameter value in turn)
Pedal low-speed running position (upper limit) (greater than the previous parameter
P43 0~1024 495
value in turn)
49
R3000-RUICANG
P44 0~1024 830 Pedal simulation maximum value (greater than the previous parameter value in turn)
P47 200~360 360 After trimming anti pull (It realizes trimming is pulled back function)
P56 0/1 1 Searching up needle position when power on. 0: no search 1: search
P60 200~5000 3500 Maximum fixed-length sewing speed (automatic speed test)
R3000-RUICANG
P63 1~10 2 Front condensed sewing stitch count
P75 0/1 0 Thread trimming switch for each segment of multi-segment sewing (0: off, 1: on)
50
R3000-RUICANG
motor stops and the P key on the panel should be used to initiate the recount.
6: Count down according to the number of stitches. After counting up to the set
value, an error is reported, and the motor does not stop. When the pedal is stepped
backward, the motor stops and P key on the panel should be used to initiate the
recount.
PA9 1~100 1 Trimming counter function ratio setting
022 The phase current 030-037 The history record of error codes
51
R3000-RUICANG
Stitch counter The stitch counter reaches the limit. Press key to cancel the alarm and reset
alarm the counter.
Trimming The trimming counter reaches the limit. Press key to cancel the alarm and
counter alarm reset the counter.
Power is off
Please wait for 30 seconds, then turn on the power switch
alarm
Safety switch
Adjust the machine to the correct position.
alarm
4、Error mode
If the error code appears, please check the following items first:
1.Make sure the machine has been connected correctly;
R3000-RUICANG
2. Confirm that the control box match with the machine head.
3. Confirm factory reset is accurate
Error
Description Solution
Code
1. Turn off the system power, and turn it on again after 30 seconds.
2. Please enter P62 to check the initial angle of the arm shaft motor.
Arm shaft motor
3. Check whether the arm shaft motor encoder and electronic control are
Err-01 hardware
damaged or in other poor conditions. If so, replace them in time.
overcurrent
4. If the system still does not work properly after troubleshooting and
restart.Please contact your local service provider .
Disconnect the power supply of the controller and check whether the input power
System supply voltage is lower than 176V. If so, please restart the controller after the
Err-03
undervoltage voltage returns to normal. If the voltage returns to normal, it still does not work
properly after the controller starts up.Please contact your local service provider.
Overvoltage Disconnect the controller power and check whether the input power voltage is
Err-04
during shutdown higher than 264V. If so, please restart the controller after the voltage returns to
normal. If the voltage returns to normal, it still does not work properly after the
Overvoltage controller starts up.Please contact your local service provider .
Err-05
during operation
1. Turn off the system power, check whether the electromagnet connection is
correct and whether there is any loose or damaged part. If so, replace it in
time.
Electromagnet 2. Unplug the 14-pin plug on the electric control to confirm whether the electric
Err-06
circuit failure control is normal. If the electric control is normal, please check whether the
electromagnetic circuits are damaged.
3. If the system still does not work after troubleshooting and restart.Please
contact your local service provider.
Turn off the system power, and turn on the power again after 30 seconds to see
Current detection
Err-07 whether it can work properly. Try a few times again. If the fault occurs
circuit failure
frequently, please contact your local service provider.
52
R3000-RUICANG
1.Please check whether there is any foreign object wrapped around the machine
head, whether there is any thread residue stuck in the rotating shuttle, and whether
the eccentric wheel of the machine is stuck.
Arm shaft motor 2.Disconnect the power supply of the controller and check whether the input plug
Err-08
stalled of the arm shaft motor power supply is detached, loose, or damaged.
3.Please enter P62 to check the initial angle of the arm shaft motor.
4.If the system still does not work properly after troubleshooting and
restart.Please contact your local service provider .
1.Please check whether the connection between the operation panel and the
electric control is drops off, loose, or broken.
Panel
2.Please check whether the connection cable of the pedal speed controller is drops
Err-10 communication
off, loose, or damaged.
failure
3.If the system still does not work properly after troubleshooting and
restart.Please contact your local service provider.
1. Check whether the connection between the arm shaft motor encoder and the
controller is loose.
Head stop signal
Err-11 2. Replace the arm shaft motor encoder.
failure
R3000-RUICANG
3. If the system still does not work properly after troubleshooting and
restart.Please contact your local service provider.
Arm shaft motor 1.Please enter P62 to check the initial angle of the arm shaft motor.
Err-12 initial angle 2.Please try 2-3 times again after power off. If it still fails.Please contact your
detection failure local service provider
1. Turn off the power of the system, check whether the arm shaft motor encoder
connector is loose, or drops off. Restore it to normal and restart the system.
Arm shaft motor
Err-13 2. Replace the arm shaft motor encoder.
zero position fault
3. If the system still does not work properly after troubleshooting and
restart.Please contact your local service provider.
Master control
eeprom
Err-14
components
read/write failure
Turn off the system power, and then turn on the power again after 30 seconds. If
Arm shaft motor
the controller still does not work properly, please contact your local service
Err-15 overspeed
provider.
protection
Arm shaft motor
Err-16
reverse
Master control
Err-17
restart failure
Arm shaft motor Check whether the arm shaft motor is stalled. If not, please contact your local
Err-18
overload service provider.
53
R3000-RUICANG
1. Please check whether there is any foreign object wrapped around the machine
head, whether there is any thread residue stuck in the rotating shuttle, and
whether the eccentric wheel of the machine is stuck.
Arm shaft motor 2. Disconnect the power supply of the controller and check whether the input
Err-21
stalled plug of the arm shaft motor power supply is detached, loose, or damaged.
3. Please enter P62 to check the initial angle of the arm shaft motor.
4. If the system still does not work properly after troubleshooting and
restart.Please contact your local service provider.
Bobbin detection Check whether the bobbin is sufficient. If the bobbin is sufficient but the error
Err-24
alarm still exists, please contact your local service provider.
Thread residue Restart after cleaning the yarn, if it still fails to work.
Err-26
detection alarm Please contact your local service provider.
Password lock The machine has reached the set time. If further use is required, please contact
Err-30
shutdown alarm your local service provider.
R3000-RUICANG
1. Check whether the backstitch step motor, swing seat, and teeth are stuck. After
the normal state is restored, restart the system.
Backstitch step
2. Check whether the backstitch step encoder is damaged or in other poor
Err-31 motor zero
conditions. If so, replace it in time.
position fault
3. If the system still does not work properly after troubleshooting and
restart.Please contact your local service provider
1. Turn off the system power, and then turn on the power again after 30 seconds
Backstitch step 2. Check whether the backstitch step motor, swing seat, and teeth are stuck. After
Err-32 motor hardware returning to the normal state, restart the system.
overcurrent 3. If the system still does not work properly after troubleshooting and
restart.Please contact your local service provider .
Backstitch step
Turn off the system power, and then turn on the power again after 30 seconds. If
motor current A
Err-33 the controller still does not work properly, please contact your local service
detection circuit
provider.
failure
1. Turn off the system power, and then turn on the power again after 30 seconds
2. Check whether the backstitch step motor, swing seat, and teeth are stuck. After
returning to the normal state, restart the system.
Backstitch step
Err-36 3. Check whether the backstitch step encoder and electronic control are damaged
motor stalled
or in other poor conditions. If so, replace them in time.
4. If the system still cannot work properly after troubleshooting and restart.Please
contact your local service provider.
1. Turn off the system power, and then turn on the power again after 30 seconds
2. Check whether the backstitch step motor, swing seat, and teeth are stuck. After
Backstitch step returning to the normal state, restart the system.
Err-37 motor Out of 3. Check whether the backstitch step encoder and electronic control are damaged
tolerance fault or in other poor conditions. If so, replace them in time.
4. If the system still cannot work properly after troubleshooting and restart.Please
contact your local service provider.
54
TANK4000-QIXING
1、Key Description
Presser foot height If click ➕,height of Presser foot lifting after pause increased
setting If click ➖,height of Presser foot lifting after pause decreased
Start back-tacking If click, switch starting back seam (A, B segment) 1 time, starting
sewing back seam (A, B segment) 2 times or turn off.
End back-tacking If click, switch ending back seam (C, D segment) 1 time, ending
sewing back seam (C, D segment) 2 times or turn off.
If click, set to use front lock needle, back lock needle, front and back
Lock needle key / lock needle or cancel front and back lock needle function. (The
Needle stop position needle lock function is tight seam)
selection If long-press, shift to the needle stop position (up position / down
position).
If click, set used or cancelled clamping function.
Clamping function /
If long-press, set used or cancelled auto function (Effective in multi-
Auto function
segment mode).
Pattern sewing
If click, switch the pattern sewing mode and pattern sewing editing.
mode / Presser foot
If long-press, set used or cancelled presser foot lifting function.
lifting
W sewing / Multi- If click, shift to W sewing.
segment sewing If long-press, shift to multi-segment sewing.
Presser foot lifting If click, set used or cancelled presser foot lifting after trimming
after trimming / function.
Presser foot lifting If long-press, set used or cancelled presser foot lifting after pause
after pause function.
Free sewing / If click, shift to free sewing
Thread trimming If long-press, set used or cancelled thread trimming function.
55
TANK4000-QIXING
Press this key can enter or exit the parameter setting interface.
Function parameter
Save and exit the selected parameter: Press this key after modifying
edit
the parameter value to exit and save the parameter.
The main interface, if clicked, reduces the speed of 50 rpm each time.
Parameter decrease
Parameter interface, if click, decrease the parameter.
TANK4000-QIXING
2、Auxiliary Function
2.1 Parameter adjustment
2.1.1 User parameter adjustment
Boot, long press key enter to user parameter mode. Press or to change parameter item,
remove cursor, the corresponding digit value is flashing, then press or to modify this digit value,
when the cursor is blinking at a numerical position, press key, the whole parameter value is flashing,
save the parameter. Press key again to exit.
2.1.2 Technician parameter adjustment
In the off state, hold on key to turn on the machine (show P92) enter to technician parameter mode.
Press or change parameter item, remove cursor, the corresponding digit value is flashing, then
press or to modify this digit value, when the cursor is blinking at a numerical position, press
key, the whole parameter value is flashing, save parameter. Press key again to exit.
56
TANK4000-QIXING
3、Parameter Definition
3.1 User Parameter (Turn on the machine and long-press P key to enter)
57
TANK4000-QIXING
TANK4000-QIXING
12: Reverse 1/8 stitch
Speed limit of manual back-
The function is turned off when the value is
P16 tacking when 4.6mm-5mm 0-3200 2000
less than 100.
stitch length
0: P41 parameter disable auto-count.
Automatic count mode
P17 0-9 1 1-9: P41 item counter automatically counts
selection
one piece every 1-9 times of tangent.
Start back-tacking
P18 0-200 145 0~200 action gradually delay.
compensation 1
Start back-tacking
P19 0-200 135 0~200 action gradually delay.
compensation 2
Pedal maximum speed
P20 850-970 970
position
The position of the pedal for
P21 30-1000 600
running
The position of the pedal for
P22 30-1000 500
stopping
The position of the pedal for
P23 30-1000 300
presser foot lifting
The position of the pedal for The position of the pedal for thread
P24 30-500 90
thread trimming 1 trimming when presser foot function on
End back-tacking
P25 0-200 110 0~200 action gradually delay.
compensation 3
End back-tacking
P26 0-200 140 0~200 action gradually delay.
compensation 4
The position of the pedal for The position of the pedal for thread
P27 30-500 200
thread trimming 2 trimming when presser foot function off
0: Controlled by foot pedal, can be stopped
W sewing running mode and started at will.
P28 0-1 1
selection 1: Touch the foot pedal to automatically
execute back-tacking action.
58
TANK4000-QIXING
59
TANK4000-QIXING
TANK4000-QIXING
P50 tacking when 3.5mm-4.5mm 0-3600 3200
stitch length
Speed limit of manual back-
P51 tacking when 0mm-3.4mm 0-3600 3600
stitch length
0: OFF
1: Back pedaling and half back pedaling
Half back pedaling
with lifting presser foot.
P53 lifting presser foot function to 0-2 1
2: half back pedaling without lifting
cancel
presser foot, back pedaling with lifting
presser foot.
0: always not to find the up needle position
P56 Power on and positioning 0-1 1
1: always to find the up needle position
60
TANK4000-QIXING
P65 Stop time of testing B and C 1-250 10 Setting stop time of testing B and C
0: OFF
Machine protection switch
P66 0-2 1 1: Testing zero signal
selection
2: Testing positive signal
P84 Trimming full output time 10-990 50 50 for trimming full output time 50ms
P85 Trimming output duty cycle 1-10 5 5 for 50% duty cycle
61
TANK4000-QIXING
TANK4000-QIXING
1: 1 inch stitch number mode
If the value is 50, the stitch length is
P123 Maximum stitch length limit 0-70 50
5.0mm
Back-tacking stepping motor -999~
P129 7
zero-point correction 999
P131 Normal stitch length 0-50 35 Stitch length in normal sewing mode
P153 Ending tight seam stitch length 0-50 5 If the value is 10, the stitch length is 1.0
P160 Ending tight seam stitches 0-12 2 When the parameter value is 0, the
function off.
P164 1mm presser foot height 0-2000 850
62
TANK4000-QIXING
0: OFF
1: Half stitch
2: One stitch
3: Continuous half stitch
4: Continuous one stitch
5: Back-tacking when machine stop or
pause
P174 Mending stitch key method 0-12 3
6: Tight seam function
7: 1/2 stitch length
8: 1/4 stitch length
9: 1/8 stitch length
10: Reverse 1/2 stitch
11: Reverse 1/4 stitch
12: Reverse 1/8 stitch
0: OFF
1: Half stitch
2: One stitch
TANK4000-QIXING
63
TANK4000-QIXING
TANK4000-QIXING
The stop angle of clamping
P217 when start back-tacking sewing 1-359 270
and W sewing function on
The start angle of clamping
P218 when starting tight seam 1-359 130
function on
The stop angle of clamping
P219 when starting tight seam 1-359 320
function on
Referring to P245, if P245=40, tacking
Tacking stitch length
P226 -50~50 0 stitch length above 4.0 is adjusted by this
compensation 2
item.
Referring to P245, if P245=40, back-
Back-tacking stitch length
P227 -50~50 0 tacking stitch length above 4.0 is adjusted
compensation 2
by this item.
The switch of each constant
P230 stitch sewing and start or end 0-2 0
back-tacking sewing
Pattern sewing stitch
P243 0-200 135
compensation
Stitch length compensation If P245=40, the stitch length above 4.0 is
P245 0-70 40
point adjusted by P226, P227.
Note: the initial value of parameters is for reference only, and the actual value of parameters is subject to the real
object.
64
TANK4000-QIXING
Error
Problem description Measure
Code
Turn off the machine, check the power supply voltage, or whether it exceeds
E01 Over-voltage the rated voltage used. If there are still errors, please replace the control box
and call for customer service.
Turn off the machine, check the power supply voltage, or whether it is lower
E02 Low-voltage than the rated voltage used. If there are still errors, please replace the control
box and call for customer service.
Turn off the power and check whether the connector is connected to the
operation panel and the cable condition, restart the system after returning it
E03 CPU communication error
to normal. If there are still errors, please replace the control box and call for
customer service.
Please turn off the power and check whether the connector is connected to
TANK4000-QIXING
Speed control unit the speed controller and the cable condition, restart the system after
E05
connection is abnormal returning it to normal. If there are still errors, please replace the control box
and call for customer service.
Please rotate handwheel to check if the spindle motor is locked. Check if the
encoder cable of the motor and the power cable of the motor are connected
Main shaft motor rotating
E07 to the connector. Check if the power supply voltage is normal and whether
abnormally
the sewing speed is too high. If it still does not work normally after the
removal, please replace the control box and call for customer service.
Solenoid over-current
E10 Turn off the system power supply, please check the solenoid is broken or not.
protection
E09 Turn off the system power supply, please check motor encoder connector if
Positioning signal error loose or fall off, restore it to normal then restart system. If there are still
E11 errors, please replace the motor and call for customer service.
Turn off the system power supply, please check motor encoder connector if
E14 Encoder signal error. loose or fall off, restore it to normal then restart system. If there are still
errors, please replace the motor and call for customer service.
Power module abnormal Turn off the power, and then turn it on again. If there are still errors, please
E15
over-current protection replace the control box and call for customer service.
Turn off the system power, check whether the machine head is opened, and
E17 Safety switch alarm
whether the ball switch in the control box is displaced or damaged.
Turn off the system power supply, please check motor encoder connector
and motor power socket if loose or fall off, restore it to normal then restart
E20 Motor start failed
system. If there are still errors, please replace the motor and call for
customer service.
65
TANK4000-QIXING
Shutdown failure when The machine has reached the set time. If you need to continue using it,
E30
password is locked please contact your local service provider.
Back-tacking step motor Turn off the power and check the step motor connector, then turn it on
E82
overcurrent again. If you still get an error, please call for customer service.
Back-tacking step motor Turn off the power and check the step motor connector, then turn it on
E84
encoder Z signal abnormal again. If you still get an error, please call for customer service.
Back-tacking step motor Turn off the power and check the step motor connector, then turn it on again.
E85
encoder AB signal abnormal If you still get an error, please call for customer service.
Turn off the power and check whether the connector connecting the step
Back-tacking step motor motor coding cable and the power cable is loose or fall off, restore it to
E86
TANK4000-QIXING
failed to start normal and restart the system. If it still does not work properly, please
replace back-tacking step motor and call for customer service.
Turn off the power and check whether back-tacking step motor is locked,
Back-tacking step motor
E87 restore it to normal and restart the system. If it still does not work properly,
locked-rotor
please replace back-tacking step motor and call for customer service.
Turn off the system power, check the key switch and restart the control box.
Machine key short circuit If the error is still reported, please contact the after-sales service to replace
Alr1
alarm the key switch. You can cancel this alarm by pressing the P button and
continue to use the sewing machine.
66
TANK4000-ZOBOW
Stitch length Stitch length adjustment key, press to increase or decrease stitch
1
adjustment key length in idle state
Presser foot
2 Press to change the height of Presser foot lifting after pause
height setting
The start tacking key is selected for each short press, the cyclical
selection is between the front tacking, the front double tacking and
3 Start tacking
the closing, and the corresponding LCD screen is lit. Select the
corresponding key to set the number of needles of A and B.
The back tacking key is selected for each short press, the cyclical
selection is between the front tacking, the front double tacking and
4 Back tacking
the closing, and the corresponding LCD screen is lit. Select the
corresponding key to set the number of needles of C and D.
Press this key for short time,ico become lit, so thread clamp is
Thread clamp/
working now, press again, the turn this function
5 Auto trigger key
Long press this key in multi-segment sewing mode to turn on and off
the automatic trigger function
Press this key for short time, choose or cancel this function. If
choose this function, then will show press foot lift after trimmer
6 Press foot lift key
Press this key for long time, choose or cancel this function, if choose,
will show press foot lift on halfway
Press for short time, icon become lit, choose free sewing function.
Free
7 Press for long time, icon become lit, trimmer function turn on, press
sewing/trimmer
again, trimmer function turn off.
1、Press this key for short time, icon is lit, so now is W sewing
W sewing/ Multi- mode, choose the corresponding key to set A,B,C,D
8 segment Tacking 2、Press the key for long time, icon is lit, means now is Several
Segment Tacking mode, choose corresponding key to set all steps,
and all stitches of each step.
67
TANK4000-ZOBOW
Lock stitch
Press short time to this key, the lock stitch function will switch to
key/Needle
9 front lock, rear lock, front and back lock, close; Press long time to
position
enter needle position function
section key
Short press this key to enter the pattern sewing mode, short press this
key in this mode to switch between the pattern sewing interface and
Pattern sewing
the pattern sewing setting interface
10 key/Presser foot
Long press this button to switch the presser foot lifting function
lifting key
switch, the corresponding icon is on and off, and the icon is on to
indicate that the presser foot lifting function is on
12 Up key(speed up) Enter this mode, adjust this key, increase speed
Down key(speed
13 Enter this mode, adjust this key, decrease speed
down)
TANK4000-ZOBOW
14 Key left Turn to left to choose parameter
2、Parameter adjustment
2.1 Enter parameter mode and saving
Press , enter parameter mode, then press or to move the lit, corresponding number flashing, then press
or to modify this value, press , save the parameter. If not modified, press to log out parameter mode, if
already modify, firstly save parameter, then press to log out parameter mode.
2.2 Enter technician parameter mode and save it
Press and turn on the machine to enter technician parameter mode.The methods is same as parameter mode.
68
TANK4000-ZOBOW
range value if the stitch length is too large, and press P to save;
③ Option "- 4": option "- 4" is used to adjust the overlap of 4.0 stitch length for reverse sew (at least 10 stitches are
required). If the reverse sew is too small, the range value will be increased. If the reverse sew is too large, the range value
will be decreased. Press P to save;
④ Option "5": option "5" is used to adjust the stitch length of 5.0 for forward sew, step on 10 stitch distances, and
measure the actual stitch distance of 4.8-5.2mm; Short press P to save;
⑤ Option "- 5": option "- 5" is used to adjust the stitch length overlap of reverse sew 5.0 (at least 5 stitches are required).
Press P to save; If the stitch cannot be aligned due to the small adjustment of the reverse sew, adjust the forward sew to
4.8mm, for example, and the P145 parameter value should not exceed 630
⑥ Option "- 3": option "- 3" is used to adjust the stitch length overlap of reverse sew 3.0 (at least 5 stitches are required).
Press P to save.
⑦ Option "- 2": option "- 2" adjusts the stitch length overlap of reverse sew 2.0 (at least 5 stitches are required), and
press P to save.
⑧ Option "J": option "J" is used to adjust the height of presser foot
PS: In order to facilitate debugging, the speed will automatically change to 200 rpm when adjusting the stitch
coincidence. After leaving this interface, the speed will return to normal.
Display Area
69
TANK4000-ZOBOW
TANK4000-ZOBOW
Set production efficiency: If there is no target efficiency set (when v04 is 0), the reminder function will be disabled by
default. To enable the reminder function, the target efficiency (v04) needs to be set;
After starting up for 0.5 hours, if the current efficiency is less than the target efficiency, the LOGO light will remind you
in the form of breathing, and you can press the P key to cancel the current reminder;
Reminders will start again every hour;
At any time, if the current efficiency is greater than or equal to the target efficiency, cancel the prompt;
Reminder methods can be achieved through LOGO light;
The fast reverse king indicator light reminder is on by default, and the voice reminder is off by default;
3.6 One click standby function
On the piece counting interface, press the scissors button to enter standby mode, and the LOGO light will flash,
indicating that the piece counting function is currently paused.
Press the scissors button again to exit standby mode, and the LOGO light will stop flashing.
Standby will not affect normal sew, only pausing the data of piece counting and timing;
3.11 Parameter Numbers and Function Tables
Parameter Password
V Parameter Parameter Name Description
Range Protection
Number of pieces
01 0-9999
produced
Set the target number of pieces to be
produced and compare it with the number of
02 1-9999 Target pieces √
pieces produced to calculate the target
completion rate
real-time Target completion Production quantity ÷ target quantity ×
03
display rate 100%
N/100 minutes, for example, setting 33 means
04 0-9999 Target efficiency √
0.33 pieces/minute
real-time Current target Number of pieces that should be completed
05
display number of pieces currently
70
70
TANK4000-ZOBOW
0: None
1: Clear values such as piecework and
efficiency (excluding mode, piecework unit,
TANK4000-ZOBOW
4、Parameters list
4.1 Technician mode parameter (long press P key to enter)
P10 W slit compensates for A 0 -20-20 Normal sew to back sew compensation
P11 W slit compensates for B 0 -20-20 Back sew to normal sew compensation
71
TANK4000-ZOBOW
TANK4000-ZOBOW
Voltage value of trimming without
P27 550 0-4095
presser foot lifting
0: square s 1: square root, mode on, see
P29 Pedal control speed power curve 1 0-1
P23
0:normal 1:motor supplies more
P30 When too thick motor force mode 0 0-2 power 2: powerful motor + backwards
to control
72
TANK4000-ZOBOW
0:off;
1: Ascending cycle count;
2:Descending cycle count;
3:Ascending accounting to full, alarm
and stop running
Counter mode
P43 0 0-6 4:Descending accounting to 0, alarm
and stop running;
5:Ascending accounting to full,
remind and keep running;
6:Descending accounting to 0, alarm
and keep running
73
TANK4000-ZOBOW
TANK4000-ZOBOW
2: Descending cycle count;3:Ascending
accounting to full, alarm and stop
running;4:Descending accounting to 0,
P90 Counter mode 0 0-6 alarm and stop running ;5: Ascending
accounting to full, remind and keep
running ;6: Descending accounting to 0,
alarm and keep running
Note: press P shortly to cancel alarm
The real value is displayed in
P91 Stitch count value 0 0-9999
monitoring item M10
The real value is displayed in
P92 Piece count value 0 0-9999
monitoring item M11
P97 Needle length 1(mm) 35 0-50
0 Close 1- Front lock pin 2- Back lock
P98 Pin pattern 0 0-3
pin 3-Front and back lock pin
0: Off 1: When opened, the needle
P99 Pin pitch lock switch 0 0-1 distance is locked to the currently set
value
Manual inverted seam switching spee
P100 0 0-1 0: Off 1: On
d limit function selection
0: Function reference P193; The 1:1/2
The 1/2 pin distance button redefines
P101 0 0-1 needle distance button provides the
the selection
function of filling needles
0: Stop at the second pin hole; 1: Stop
P106 Front reinforced parking position 0 0-1
at the first pin hole
P107 Safety needle break selection switch 1 0-1 0: Off 1: On
74
TANK4000-ZOBOW
P125 Front lock pin direction 0 0-1 0- forward stitch 1- reverse stitch
P131 Back lock needle direction 0 0-1 0- forward stitch 1- reverse stitch
TANK4000-ZOBOW
75
TANK4000-ZOBOW
TANK4000-ZOBOW
P193 The mode of 1/2 pin spacing keys 0 0-5
3:reserve sew 1/2 stitch length
4: reserve sew 1/4 stitch length
5: reserve sew 1/8 stitch length
0 indicates that the speed limit is not
P194 Start sew first stitch speed 600 100-1500
limited
Second stitch speed (pre-reinforced 0 indicates that the speed limit is not
P195 1200 100-2000
close) limited
Third stitch speed (front reinforced 0 indicates that the speed limit is not
P196 0 0-4000
close) limited
0: mm units (see P97) 1: imperial units
P197 Stitch unit 0 0-1
(see P198)
P198 Needle length 2(imperial units) 12 5-47 Number of stitches per inch
P204 Pattern sew compensation1 0 -20-20 Cut straight seam and reverse seam
P205 Pattern sew compensation2 0 -20-20 Cut the straight seam on the back seam
Needle spacing maintains maximum
P220 15 5-18
current
Limit the maximum needle distance
P230 Max stitch length limit 75 0-75
adjustable range, the uppermost limit
P240 Lift the press foot height slightly 50 0-1000
The minimum allowable Angle of the
P241 180 0-359 Spindle Angle
seam micro pressure foot
The maximum allowable Angle of the
P242 240 0-359 Spindle Angle
seam micro pressure foot
Increase or decrease in the number of
P245 0 -99-99
stitches in the first section of W sew
Increase or decrease in the number of
P246 0 -99-99
stitches at the end of W sew
76
TANK4000-ZOBOW
The duration of the little bird's nest Delay time after thread trimming is in
P258 15 15-40
dialing place, which controls thread dialing off
P259 Loose wire function switch 1 0-1 0: Close; 1: Open;
Forced closing after holding time to
Protection time of thread release
P260 20 1-60 prevent the electromagnet from getting
electromagnet (ms)
hot due to long-time closing
Start angle of loose line (calculated at 0
Starting angle of thread trimming and
P261 30 1-359 ° for lower positioning) (Bird's Nest
loosening
Close)
End angle of loose line (calculated as 0
° for lower positioning, which should
P262 Loose wire end Angle 1(when cutting) 180 1-359
be greater than the parameter value of
P101) (Bird's Nest Close)
Starting angle of the loose line of
P265 1 1
clamp function without any thrum
Release end angle parameter of clamp 1-180
P266 65
function without any thrum
Clamping line opening Angle 4(less
P267 300 5-359
bird's nest opening)
Clamping end Angle 4(less bird's nest
P268 359 10-359
opening)
The compensation angle of the thread
P269 gripper when the free sew with clamp 6 0-359
function without any thrum is slow
Speed limit for the first stitch with
P270 clamp function without any thrum(less 200 0-300
bird's nest opening)
P272 Full opening time of thread trimming 100 50-100
77
TANK4000-ZOBOW
4.3 Monitoring parameter list (press P + press foot lifter key to enter)
TANK4000-ZOBOW
Number Description Number Description
M13 Panel version number M25 Max value for pedal forward press
M59 Stepmotor current value M64 Stepmotor last action maximum current
78
TANK4000-ZOBOW
5、Error code
5.1 Error code list
If have Error or alarm, please check first as follows:1. Check the connection wire is connected or not; 2. Check the
machine head is matched with the control box; 3. check reset is accurate or not.
Arm shaft motor 1、 Turn off the system power, and turn it on again after 30 seconds.
Err-01
overcurrent(hardwore) 2.、Check whether the arm shaft motor encoder and electronic control
are damaged or in other poor conditions. If so, replace them in time.
Arm shaft motor 3.、If the system still does not work properly after troubleshooting and
Err-02
overcurrent(softwore) restart. Please contact your local service provider.
Disconnect the power supply of the controller and check whether the
input power supply voltage is lower than 176V. If so, please restart the
Err-03 System undervoltage controller after the voltage returns to normal. If the voltage returns to
TANK4000-ZOBOW
normal, it still does not work properly after the controller starts up.
Please contact your local service provider.
Disconnect the controller power and check whether the input power
voltage is higher than 264V. If so, please restart the controller after the
Overvoltage (during
Err-04 voltage returns to normal. If the voltage returns to normal, it still does not
shutdown)
work properly after the controller starts up.Please contact your local
service provider.
Disconnect the controller power and check whether the input power
voltage is higher than 264V. If so, please restart the controller after the
Overvoltage (during
Err-05 voltage returns to normal. If the voltage returns to normal, it still does not
operation)
work properly after the controller starts up.Please contact your local
service provider.
Arm shaft motor Turn off the system power, and turn on the power again after 30 seconds
Err-07 current detection to see whether it can work properly. Try a few times again. If the fault
circuit failure occurs frequently, please contact your local service provider.
1、Please check whether there is any foreign object wrapped around the
machine head, whether there is any thread residue stuck in the rotating
shuttle, and whether the eccentric wheel of the machine is stuck.
Arm shaft motor 2、Disconnect the power supply of the controller and check whether the
Err-08
stalled input plug of the arm shaft motor power supply is detached, loose, or
damaged.
3、If the system still does not work properly after troubleshooting and
restart.Please contact your local service provider.
1、Please check whether the connection between the operation panel and
Panel communication the electric control is drops off, loose, or broken.
Err-10
failure 2、If the system still does not work properly after troubleshooting and
restart.Please contact your local service provider.
Arm shaft motor
Please try 2-3 times again after power off. If it still fails.Please contact
Err-12 initial angle detection
your local service provider.
failure
1、Turn off the system power, and turn it on again after 30 seconds.
2.、Check whether the arm shaft motor encoder and electronic control
Arm shaft motor zero
Err-13 are damaged or in other poor conditions. If so, replace them in time.
position fault
3、 If the system still does not work properly after troubleshooting and
restart. Please contact your local service provider.
79
TANK4000-ZOBOW
The electronic Power off the system and power on it again 30 seconds later. If the
Err-14 control eeprom is controller still fails to work properly, contact the local service provider
faulty or dial 4008876858.
Arm shaft motor 1、Turn off the system power, and turn it on again after 30 seconds.
Err-15
overspeed protection 2.、Check whether the arm shaft motor encoder and electronic control
are damaged or in other poor conditions. If so, replace them in time.
Arm shaft motor 3、If the system still does not work properly after troubleshooting and
Err-16 restart. Please contact your local service provider.
reverse
Turn off the system power, and then turn on the power again after 30
Pandel date
Err-17 seconds. If the controller still does not work properly, please contact
read/write failure
your local service provider
Arm shaft motor Check whether the arm shaft motor is stalled. If not, please contact your
Err-18
overload local service provider
TANK4000-ZOBOW
Turn off the system power, and then turn on the power again after 30
Err-19 Motor type mismatch seconds. If the controller still does not work properly, please contact
your local service provider
1、Please check whether the connection cable of the pedal speed
controller is drops off, loose, or damaged.
Err-20 Pedal error
2. If the system still does not work properly after troubleshooting and
restart.Please contact your local service provider.
Reverse stitch
stepping motor
Err-29
encoder AB signal
abnormal
Password lock The machine has reached the set time. If further use is required, please
Err-30
shutdown alarm contact your local service provider.
80
TANK4000-ZOBOW
Alarm of machine head button with Turn off system power and change the light button of machine
ALR-1
short circuit head
ALR-2 Alarm when needle counting is fulled Press P key with short time, alarm will stop
ALR-3 Alarm when needle counting is fulled Press P key with short time, alarm will stop
TANK4000-ZOBOW
1、After the power switch is turned off, the panel will display
OFF, and it will return to normal after turning on the power
OFF Power off
again.
2、Please check if the input voltage is too low.
81
R4E-QIXING
1、Key Description
R4E-QIXING
Stitch length setting
If click ➖,Stitch length decreased.
Start back-tacking If click, switch starting back seam (A, B segment) 1 time, starting back
sewing seam (A, B segment) 2 times or turn off.
End back-tacking If click, switch ending back seam (C, D segment) 1 time, ending back
sewing seam (C, D segment) 2 times or turn off.
Press foot lifting after If click, set used or cancelled press foot lifting after trimming function.
trimming / Press foot
lifting after pause If long-press, set used or cancelled press foot lifting after pause function.
82
R4E-QIXING
If click, set to use front lock needle, back lock needle, front and back
Lock needle key lock needle or cancel front and back lock needle function. (The needle lock
function is tight seam)
Pattern sewing mode If click, switch the pattern sewing mode and pattern sewing editing.
Press this key can enter or exit the parameter setting interface. Save and
Function parameter
exit the selected parameter: Press this key after modifying the
edit
parameter value to exit and save the parameter.
The main interface, if clicked, increase the speed of 50 rpm each time.
Parameter increase
Parameter interface, if click, increase the parameter.
The main interface, if clicked, reduces the speed of 50 rpm each time.
Parameter decrease
Parameter interface, if click, decrease the parameter.
R4E-QIXING
Left Selection
Left selection parameter content
Parameter Content
Right Selection
Right selection parameter content
Parameter Content
2、Auxiliary Function
2.1、 Parameter adjustment
83
R4E-QIXING
2.2、Soft start
P14 adjustment in user parameters, the parameter is ON means open, the parameter is OFF means close (The default
value).
2.3、Needle stop position function setting
In the off state, press and hold key to enter the technician parameter mode (the P92 parameter interface is
displayed). Adjust the parameter to P72, manually rotate the handwheel to up position, the
value displayed will change with the change of the wheel position. Press key to save the current position (value)
as the up needle stop position and calculate down needle stop position automatically.
R4E-QIXING
2.5、Stitch length setting
In the shutdown state, press and hold key to boot into the technician parameter mode (display the P92 parameter
interface). Adjust the parameter to P197 (tacking stitch length compensation), adjust the stitch length to 5, use
ordinary A4 paper, speed 200 to measure, adjust the parameter so that the stitch length is 4-5.1mm, press to save,
(The larger the stitch pitch, the greater the stitch length, The stitch length of 1 value changed to about 0.05), then enter
the P198 (back-tacking stitch length compensation) parameter, use ordinary A4 paper, speed 200 to measure, press
and hold the back-tacking switch, speed 200, adjust parameters to make the sewing overlap more than 11 stitches,
press key to save; (the greater the value, the greater the back-tacking stitch length)
3、Parameter Definition
3.1 User Parameter (Turn on the machine and long-press P key to enter)
84
R4E-QIXING
Speed limit of manual When the parameter is 0, the speed limit function is
P16 0-3200 3200
back-tacking OFF.
0: P41 parameter disable auto-count.
P17 Automatic count mode selection 1-9: P41 item counter automatically counts one
0-9 1
piece every 1-9 times of tangent.
Start back-tacking
P18 0-200 162 0~200 action gradually delay.
compensation 1
Start back-tacking
P19 0-200 162 0~200 action gradually delay.
compensation 2
End back-tacking running mode 0: Could be arbitrarily stop and start 1:
P20 0-1 1
selection Automatically perform actions
The position of the pedal for
P21 30-1000 520
running
The position of the pedal for
P22 30-1000 420
stopping
The position of the pedal for
P23 30-1000 270
presser foot lifting
The position of the pedal for The position of the pedal for thread trimming when
P24 30-500 130
thread trimming 1 presser foot function on
P25 End back-tacking compensation 0-200 162 0~200 action gradually delay.
3
85
R4E-QIXING
R4E-QIXING
P41 Counter display 0-9999 0 long press prameter decrease key to clear the
count;
N01 The control system version number I
N02 The panel version number
N03 Speed
N04 The pedal AD
N05 The mechanical angle(up position)
P42 Information display N01 N06 The mechanical angle(down position)
N07 Busbar voltage AD
N12 Kneeling device position sensor AD
N13 Presser foot height sensing AD
N14 The control system version number II
N15 Stepping version number
CW: Clockwise
P43 Direction of motor rotation CCW/CW CCW
CCW: Counter Clockwise
P44 Brake strength during stopover 1-45 16 Adjustment of efforts while machine stop.
Motor stop with a reverse angle ON: Function on
P46 ON/OFF OFF
after trimming function OFF: Function off
After trimming, count from the up needle position
P47 Adjust the reverse angle when 40-200 160 and adjust the angle of the needle lift by reverse
motor stop after trimming rotation.
Minimum speed (Positioning
P48 100-500 200 Minimum speed limit adjustment
speed) (rpm)
P49 Thread trimming speed(rpm) 100-500 250 Adjust the motor speed during the trimming cycle
Foot lifter operation time to full
P50 10-990 200
output(ms)
86
R4E-QIXING
P65 Stop time of testing B and C 1-250 10 Setting stop time of testing B and C
Machine protection switch 0: OFF
P66 0-1 1
selection 1: ON
P68 Maximum speed limit 100-5000 4000
The speed of pattern freedom
P69 100-3000 2000
sewing
P72 Up needle position adjustment 0-359 240
Down needle position
P73 0-359 240
adjustment
P76 Thread clamping full output time 0-990 4
87
R4E-QIXING
R4E-QIXING
P92 0-1200 130 do not change the values (parameter value cannot be
motor
changed manually, random change it will result the
control box and motor abnormal or damaged).
The delay time of the half back
P93 10-900 100
pedaling function (ms)
P99 Starting tight seam stitch length 0-50 8 If the value is 10, the stitch length is 1.0
88
R4E-QIXING
P153 Ending tight seam stitch length 0-50 5 If the value is 10, the stitch length is 1.0
0: Forward
P159 Direction of ending tight seam 0-1 0
1: Backward
P160 Ending tight seam stitches 0-12 2 When the parameter value is 0, the function off.
Tacking stitch length larger the value is, the larger the stitch length is, it is
P197 -50~50 0
compensation used when the stitch length is inconsistent due to
mechanical error.
It is adjusted when main shaft at low speed, the
Back-tacking stitch length larger the value is, the larger the stitch length is, it is
P198 -50~50 0
compensation used when the stitch length is inconsistent due to
mechanical error.
Start sewing presser foot lifting 0: OFF
P201 0-1 0
switch 1: ON
The start angle of start sewing
P202 0-359 1
presser foot lifting
The stop angle of start sewing
P203 0-359 200
presser foot lifting
Start sewing presser foot lifting
P204 0-100 60
strength
Start sewing first stitch speed
P205 0-1500 600 The default 0 is off
limit
Start sewing second stitch speed
P206 0-2000 1200 The default 0 is off
limit
Start sewing third stitch speed
P207 0-2500 0 The default 0 is off
limit
0: Off
P208 Panel stitch length lock function 0-1 0 1: ON(+ key and - key on the main interface are
invalid)
Note: the initial value of parameters is for reference only, and the actual value of parameters is subject to the real object.
89
R4E-QIXING
Turn off the machine, check the power supply voltage, or whether it exceeds
E01 Over-voltage the rated voltage used. If there are still errors, please replace the control box
and call for customer service.
Turn off the machine, check the power supply voltage, or whether it is lower
E02 Low-voltage than the rated voltage used. If there are still errors, please replace the control
box and call for customer service.
Turn off the power and check whether the connector is connected to the
operation panel and the cable condition, restart the system after returning it to
E03 CPU communication error
normal. If there are still errors, please replace the control box and call for
customer service.
Please turn off the power and check whether the connector is connected to the
Speed control unit connection speed controller and the cable condition, restart the system after returning it to
E05
is abnormal normal. If there are still errors, please replace the control box
and call for customer service.
R4E-QIXING
Please rotate handwheel to check if the spindle motor is locked. Check if the
encoder cable of the motor and the power cable of the motor are connected to
Main shaft motor rotating
E07 the connector. Check if the power supply voltage is normal and whether the
abnormally
sewing speed is too high. If it still does not work normally after the removal,
please replace the control box and call for customer service.
Solenoid over-current
E10 Turn off the system power supply, please check the solenoid is broken or not.
protection
E09 Turn off the system power supply, please check motor encoder connector if
Positioning signal error loose or fall off, restore it to normal then restart system. If there are still errors,
E11 please replace the motor and call for customer service.
Turn off the system power supply, please check motor encoder connector if
E14 Encoder signal error. loose or fall off, restore it to normal then restart system. If there are still errors,
please replace the motor and call for customer service.
Power module abnormal Turn off the power, and then turn it on again. If there are still errors, please
E15
over-current protection replace the control box and call for customer service.
Turn off the system power, check whether the machine head is opened, and
E17 Safety switch alarm
whether the ball switch in the control box is displaced or damaged.
Turn off the system power supply, please check motor encoder connector and
E20 Motor start failed motor power socket if loose or fall off, restore it to normal then restart system.
If there are still errors, please replace the motor and call for customer service.
Shutdown failure when The machine has reached the set time. If you need to continue using it, please
E30
password is locked contact your local service provider.
Crystal oscillator of panel Turn off the power and replace the panel PCB. If there are still errors, please
E40
abnormal call for customer service.
90
R4E-QIXING
Abnormal communication
Turn off the system power and restart. If you still get an error, please call for
E80 between the main CPU and the
customer service.
step driver CPU
Back-tacking step motor Turn off the power and check the step motor connector, then turn it on
E82
overcurrent again.If you still get an error, please call for customer service.
Back-tacking step motor Turn off the power and check the step motor connector, then turn it on again.
E84
encoder Z signal abnormal If you still get an error, please call for customer service.
Back-tacking step motor Turn off the power and check the step motor connector, then turn it on again.
E85
encoder AB signal abnormal If you still get an error, please call for customer service.
Turn off the power and check whether the connector connecting the step
Back-tacking step motor failed motor coding cable and the power cable is loose or fall off, restore it to
E86
to start normal and restart the system. If it still does not work properly, please
replace back-tacking step motor and call for customer service.
R4E-QIXING
Turn off the power and check whether back-tacking step motor is locked,
Back-tacking step motor
E87 restore it to normal and restart the system. If it still does not work properly,
locked-rotor
please replace back-tacking step motor and call for customer service.
Turn off the power, check whether the oil amount of the sewing machine is
Oil Low oil warning
too low, and restart the system after filling the oil amount.
Note:
1. Stepping motor encoder wire alarm troubleshooting: when alarm E84 please kindly check whether the encoder wire
black (ground wire), blue (zero position signal) and pink (power wire) fall off or not; when alarm E85 please kindly
check whether the encoder connector falls off or not, if not please kindly check whether the encoder wire black
(ground wire), brown (a signal) and orange (B signal) fall off or not; when the machine after start or normal operation
alarm E87 please kindly check the encoder connector falls off or not.
2.Stepping motor power wire alarm troubleshooting: when alarm E82 please kindly check whether the power wire red
(A power wire), blue (B power wire), green (C power wire) falls off or not; when starting up then alarm E82 please
kindly check whether the connector of power wire falls off or not; if not, please kindly check whether the blue (B
power wire), green (C power wire) falls off or not; when the machine after start or normal operation alarm E87 please
kindly check the power wire connector falls off or not.
If the above problem is that the wire or connector falls off, please disconnect the power supply and reconnect again. If
not, please refer above to solve.
3.The motor disc problem caused alarm troubleshooting: when alarm E85 and the above wire and connectors all not
falls off, then please kindly check whether the outer ring motor disc is covered by oil or not. If the outer ring motor
disc is covered by oil, please contact after-sales service to replace the motor disc.
91
R4200-QIXING
1、Key Description
R4200-QIXING
If click ➕,stitch length increased
Stitch length setting
If click ➖,stitch length decreased
Presser foot height If click ➕,height of Presser foot lifting after pause increased
setting If click ➖,height of Presser foot lifting after pause decreased
Start back-tacking If click, switch starting back seam (A, B segment) 1 time, starting back
sewing / Clamping seam (A, B segment) 2 times or turn off.
function If long-press, set used or cancelled clamping function.
End back-tacking If click, switch ending back seam (C, D segment) 1 time, ending back seam
sewing / Needle stop (C, D segment) 2 times or turn off.
position selection If long-press, shift to the needle stop position (up position / down position).
If click, set to use front lock needle, back lock needle, front and back lock
needle or cancel front and back lock needle function. (The needle lock
Lock needle key /
function is tight seam)
Auto function
If long-press, set used or cancelled auto function (Effective in multi-
segment mode).
Pattern sewing mode / If click, switch the pattern sewing mode and pattern sewing editing.
Presser foot lifting If long-press, set used or cancelled presser foot lifting function.
92
R4200-QIXING
Without error:
1. If click, the boot speech switch is cyclically selected.
Boot speech / Voice
2. If long-press, the voice switch is cyclically selected.
function key
In the case of error:
If click, broadcast error codes and solutions directly.
Press this key can enter or exit the parameter setting interface.
Function parameter
Save and exit the selected parameter: Press this key after modifying the
edit
parameter value to exit and save the parameter.
The main interface, if clicked, increase the speed of 50 rpm each time.
Parameter increase
Parameter interface, if click, increase the parameter.
The main interface, if clicked, reduces the speed of 50 rpm each time.
Parameter decrease
Parameter interface, if click, decrease the parameter.
2、Auxiliary Function
2.1 Parameter adjustment
93
R4200-QIXING
R4200-QIXING
3、Parameter Definition
3.1 User Parameter (Turn on the machine and long-press P key to enter)
94
R4200-QIXING
95
R4200-QIXING
R4200-QIXING
P40 lifting after trimming dn/UP dn dn: When the sewing stops, the presser foot
function selection will not lift automatically (Controlled by
heeling pedal)
The number of sewing completed pieces is
P41 Counter display 0-9999 0 displayed; long press parameter decrease key
to clear the count;
N01 The control system version number I
N02 The panel version number
N03 Speed
N04 The pedal AD
N05 Upper positioning angle
N06 Stepping current monitoring
N07 Busbar voltage AD
N08 Error code record/electromagnet
detection mode
N10 The control system minor version
P42 Information display N01-N18 N01 number
N11 Oil level sensing
N12 Kneeling device position sensor AD
N13 Presser foot height sensing AD
N14 The control system version number II
N15 Stepping version number
N16 Current value of thread trimming
stepping motor
N17 Number of needles for maintenance
operation (10,000 needles) *10
N20 The panel minor version number
CW: Clockwise
P43 Direction of motor rotation CCW/CW CCW
CCW: Counter Clockwise
96
R4200-QIXING
P44 Brake strength during stopover 1-45 16 Adjustment of efforts while machine stop.
P65 Stop time of testing B and C 1-250 10 Setting stop time of testing B and C
0: OFF
Machine protection switch
P66 0-2 1 1: Testing zero signal
selection
2: Testing positive signal
P68 Maximum speed limit 100-5000 3700
The speed of pattern freedom
P69 100-3000 2000
sewing
Correction stitches distance of
P71 0-50 30
manual button A
P72 Up needle position adjustment 0-359
97
R4200-QIXING
R4200-QIXING
control box and motor abnormal or damaged).
The delay time of the half back
P93 10-900 100
pedaling function (ms)
P99 Starting tight seam stitch length 0-50 8 If the value is 10, the stitch length is 1.0
98
R4200-QIXING
0: OFF
P143 Tight seam mode selection 0-3 0 1: Starting tight seam
2: Ending tight seam
3: Full function
P148 Trimming step return speed 100-800 200
P153 Ending tight seam stitch length 0-50 5 If the value is 10, the stitch length is 1.0
99
R4200-QIXING
R4200-QIXING
Start sewing second stitch speed
P206 0-2000 1200 The default 0 is off
limit
Start sewing third stitch speed
P207 0-2500 0 The default 0 is off
limit
0: Off
P208 Panel stitch length lock function 0-1 0 1: ON(+ key and - key on the main interface
are invalid)
The start angle of thread
P214 slacking with clamp function 1 1 It is nonadjustable
without any thrum
The stop angle of thread
P215 slacking with clamp function 1-180 65
without any thrum
The start angle of clamping
P216 when start back-tacking sewing 1-359 100
and W sewing function on
The stop angle of clamping
P217 when start back-tacking sewing 1-359 270
and W sewing function on
The start angle of clamping
P218 when starting tight seam 1-359 130
function on
The stop angle of clamping
P219 when starting tight seam 1-359 320
function on
The switch of each constant
P230 stitch sewing and start or end 0-1 0
back-tacking sewing
Compensation of thread
clamping angle with clamp
P231 function without any thrum 0-20 0
when start back-tacking sewing
off
The start angle of thread
P232 clamping with clamp function 5-359 280
without any thrum
100
R4200-QIXING
Note: the initial value of parameters is for reference only, and the actual value of parameters is subject to the real
object.
Turn off the machine, check the power supply voltage, or whether it is
E02 Low-voltage lower than the rated voltage used. If there are still errors, please replace the
control box and call for customer service.
Turn off the power and check whether the connector is connected to the
operation panel and the cable condition, restart the system after returning it
E03 CPU communication error
to normal. If there are still errors, please replace the control box and call
for customer service.
Please turn off the power and check whether the connector is connected to
Speed control unit the speed controller and the cable condition, restart the system after
E05
connection is abnormal returning it to normal. If there are still errors, please replace the control
box and call for customer service.
Please rotate handwheel to check if the spindle motor is locked. Check if
the encoder cable of the motor and the power cable of the motor are
Main shaft motor rotating connected to the connector. Check if the power supply voltage is normal
E07
abnormally and whether the sewing speed is too high. If it still does not work normally
after the removal, please replace the control box and call for customer
service.
Solenoid over-current Turn off the system power supply, please check the solenoid is broken or
E10
protection not.
E09 Turn off the system power supply, please check motor encoder connector
Positioning signal error if loose or fall off, restore it to normal then restart system. If there are still
E11 errors, please replace the motor and call for customer service.
Turn off the system power supply, please check motor encoder connector
E14 Encoder signal error. if loose or fall off, restore it to normal then restart system. If there are still
errors, please replace the motor and call for customer service.
Power module abnormal Turn off the power, and then turn it on again. If there are still errors, please
E15
over-current protection replace the control box and call for customer service.
Turn off the system power, check whether the machine head is opened,
E17 Safety switch alarm
and whether the ball switch in the control box is displaced or damaged.
101
R4200-QIXING
Turn off the system power supply, please check motor encoder connector
and motor power socket if loose or fall off, restore it to normal then restart
E20 Motor start failed
system. If there are still errors, please replace the motor and call for
customer service.
Shutdown failure when The machine has reached the set time. If you need to continue using it,
E30
password is locked please contact your local service provider.
Crystal oscillator of panel Turn off the power and replace the panel PCB. If there are still errors,
E40
abnormal please call for customer service.
Abnormal communication
Turn off the system power and restart. If you still get an error, please call
E80 between the main CPU and
for customer service.
the step driver CPU
Back-tacking step motor Turn off the power and check the step motor connector, then turn it on
E82
overcurrent again. If you still get an error, please call for customer service.
Back-tacking step motor Turn off the power and check the step motor connector, then turn it on
E84
encoder Z signal abnormal again. If you still get an error, please call for customer service.
Back-tacking step motor Turn off the power and check the step motor connector, then turn it on
E85
encoder AB signal abnormal again. If you still get an error, please call for customer service.
R4200-QIXING
Turn off the power and check whether the connector connecting the step
Back-tacking step motor motor coding cable and the power cable is loose or fall off, restore it to
E86
failed to start normal and restart the system. If it still does not work properly, please
replace back-tacking step motor and call for customer service.
Turn off the power and check whether back-tacking step motor is locked,
Back-tacking step motor
E87 restore it to normal and restart the system. If it still does not work properly,
locked-rotor
please replace back-tacking step motor and call for customer service.
102
R5E-QIXING
1、Key Description
R5E-QIXING
Start back-tacking If click, switch starting back seam (A, B segment) 1 time, starting back
sewing seam (A, B segment) 2 times or turn off.
End back-tacking If click, switch ending back seam (C, D segment) 1 time, ending back seam
sewing (C, D segment) 2 times or turn off.
If click, set to use front lock needle, back lock needle, front and back lock
Lock needle key needle or cancel front and back lock needle function. (The needle lock
function is tight seam)
103
R5E-QIXING
Without error:
1. If click, the boot speech switch is cyclically selected.
Boot speech / Voice
2. If long-press, the voice switch is cyclically selected.
function key
In the case of error:
If click, broadcast error codes and solutions directly.
Pattern sewing mode If click, switch the pattern sewing mode and pattern sewing editing.
Press this key can enter or exit the parameter setting interface.
Function parameter
Save and exit the selected parameter: Press this key after modifying the
edit
parameter value to exit and save the parameter.
The main interface, if clicked, increase the speed of 50 rpm each time.
Parameter increase
Parameter interface, if click, increase the parameter.
The main interface, if clicked, reduces the speed of 50 rpm each time.
Parameter decrease
Parameter interface, if click, decrease the parameter.
R5E-QIXING
Left Selection
Left selection parameter content
Parameter Content
Right Selection
Right selection parameter content
Parameter Content
2、Auxiliary Function
2.1 Parameter adjustment
2.2、Soft start
P14 adjustment in user parameters, the parameter is ON means open, the parameter is OFF means close (The default
value).
104
R5E-QIXING
ordinary A4 paper, speed 200 to measure, adjust the parameter so that the stitch length is 4-5.1mm, press to save,
(The larger the stitch pitch, the greater the stitch length, The stitch length of 1 value changed to about 0.05), then enter
the P198 (back-tacking stitch length compensation) parameter, use ordinary A4 paper, speed 200 to measure, press
and hold the back-tacking switch, speed 200, adjust parameters to make the sewing overlap more than 11 stitches,
press key to save; (the greater the value, the greater the back-tacking stitch length)
3、Parameter Definition
3.1 User Parameter (Turn on the machine and long-press P key to enter)
105
R5E-QIXING
R5E-QIXING
P15 Mending stitch mode 0-6 5 3: Continuous half stitch
4: Continuous one stitch
5: Back-tacking when machine stop or pause
6: Tight seam function
Speed limit of manual back- When the parameter is 0, the speed limit function
P16 0-3200 0
tacking is OFF.
0: P41 parameter disable auto-count.
Automatic count mode
P17 0-9 1 1-9: P41 item counter automatically counts one
selection
piece every 1-9 times of tangent.
Start back-tacking
P18 0-200 162 0~200 action gradually delay.
compensation 1
Start back-tacking
P19 0-200 162 0~200 action gradually delay.
compensation 2
End back-tacking 0: Could be arbitrarily stop and start
P20 0-1 1
running mode selection 1: Automatically perform actions
The position of the pedal for
P21 30-1000 520
running
The position of the pedal for
P22 30-1000 420
stopping
The position of the pedal for
P23 30-1000 270
presser foot lifting
The position of the pedal for
P24 30-500 130
thread trimming
End back-tacking
P25 0-200 162 0~200 action gradually delay.
compensation 3
End back-tacking
P26 0-200 162 0~200 action gradually delay.
compensation 4
W sewing running mode 0: Could be arbitrarily stop and start
P28 0-1 1
selection 1: Automatically perform actions
The strength of thread
P29 1-45 20
trimming stop
P32 W sewing compensation 5 0-200 162
106
R5E-QIXING
107
R5E-QIXING
R5E-QIXING
(ms) time.
0: always not to find the up needle position
P56 Power on and positioning 0-1 1
1: always to find the up needle position
Presser foot solenoid Forced shutdown after hold time to prevent the
P57 1-60 5
protection time (s) electromagnet from being hot for a long time
Up position adjustment, the needle will advance
P58 Up needle position adjustment 0-359 180 stop when the value decreased, the needle will
delay stop when the value increased.
Down position adjustment, the needle will
Down needle position
P59 0-359 350 advance stop when the value decreased, the
adjustment
needle will delay stop when the value increased.
P60 Testing speed(rpm ) 100-4000 3500 Setting testing speed.
After setting A, continuous running at the speed
P61 Testing A ON/OFF OFF
of 【P60.TV】
Option of Testing B, after setting press 【P60.
P62 Testing B ON/OFF OFF TV】to set the speed execute the cycle of Start –
Sewing –Stop - Trimming
Option of Testing C, after setting press【060.TV】
P63 Testing C ON/OFF OFF to set the speed execute the cycle of Start –
Sewing –Stop without positioning function
Running time of testing B and
P64 1-250 30 Setting running time of testing B and C
C
P65 Stop time of testing B and C 1-250 10 Setting stop time of testing B and C
0: Disable
Machine protection switch
P66 0-2 1 1: Testing zero signal
selection
2: Testing positive signal
P68 Maximum speed limit 100-5000 4000
The speed of pattern freedom
P69 100-3000 2000
sewing
Correction stitches distance of
P71 0-50 30
manual button A
108
R5E-QIXING
109
R5E-QIXING
R5E-QIXING
thrum
Electromagnet over-current
P119 0-1 0 0: OFF 1: ON
protection selection
P123 Maximum stitch length limit 0-50 50
Back-tacking step motor zero- -500~
P129 -65
point correction 500
P131 Normal stitch length 0-50 35 Stitch length in normal sewing mode
110
R5E-QIXING
0: OFF
Key tone and voice navigation 1: With voice navigation and key tone
P167 0-3 1
selection 2: With key tone but Without voice navigation
3: With voice navigation but without key tone
0: OFF
P168 Voice settings 0-2 1 1: Chinese
2: English
0: OFF
P169 Boot speech switch 0-1 1
1: ON
It is adjusted when main shaft at low speed, the
Tacking stitch length larger the value is, the larger the stitch length is,
P197 -50~50 0
compensation it is used when the stitch length is inconsistent
due to mechanical error.
It is adjusted when main shaft at low speed, the
Back-tacking stitch length larger the value is, the larger the stitch length is,
P198 -50~50 0
compensation it is used when the stitch length is inconsistent
due to mechanical error.
Start sewing presser foot 0: OFF
P201 0-1 0
lifting switch 1: ON
The start angle of start sewing
P202 0-359 1
presser foot lifting
R5E-QIXING
Note: the initial value of parameters is for reference only, and the actual value of parameters is subject to the real object.
111
R5E-QIXING
E09 Turn off the system power supply, please check motor encoder connector
Positioning signal error if loose or fall off, restore it to normal then restart system. If there are still
E11 errors, please replace the motor and call for customer service.
Turn off the system power supply, please check motor encoder connector
E14 Encoder signal error. if loose or fall off, restore it to normal then restart system. If there are still
errors, please replace the motor and call for customer service.
Power module abnormal Turn off the power, and then turn it on again. If there are still errors, please
E15
over-current protection replace the control box and call for customer service.
R5E-QIXING
Turn off the system power, check whether the machine head is opened,
E17 Safety switch alarm
and whether the ball switch in the control box is displaced or damaged.
Turn off the system power supply, please check motor encoder connector
and motor power socket if loose or fall off, restore it to normal then restart
E20 Motor start failed
system. If there are still errors, please replace the motor and call for
customer service.
Shutdown failure when The machine has reached the set time. If you need to continue using it,
E30
password is locked please contact your local service provider.
Crystal oscillator of panel Turn off the power and replace the panel PCB. If there are still errors,
E40
abnormal please call for customer service.
Abnormal communication
Turn off the system power and restart. If you still get an error, please call
E80 between the main CPU and
for customer service.
the step driver CPU
Back-tacking step motor Turn off the power and check the step motor connector, then turn it on
E82
overcurrent again. If you still get an error, please call for customer service.
Back-tacking step motor Turn off the power and check the step motor connector, then turn it on
E84
encoder Z signal abnormal again. If you still get an error, please call for customer service.
Back-tacking step motor Turn off the power and check the step motor connector, then turn it on
E85
encoder AB signal abnormal again. If you still get an error, please call for customer service.
Turn off the power and check whether the connector connecting the step
Back-tacking step motor motor coding cable and the power cable is loose or fall off, restore it to
E86
failed to start normal and restart the system. If it still does not work properly, please
replace back-tacking step motor and call for customer service.
Turn off the power and check whether back-tacking step motor is locked,
Back-tacking step motor
E87 restore it to normal and restart the system. If it still does not work properly,
locked-rotor
please replace back-tacking step motor and call for customer service.
112
X5S-ZOBOW
Accelerat
1 Used for quickly setting the maximum speed and adjusting parameters.
or key
Decelerati Used for initializing parameters, entering the settings interface, quickly
2
on key adjusting the maximum speed, etc.
3 LED key LED key to adjust the brightness of the LED light.
3、Modify speed
The panel shows“P”。Then press or to adjust speed up and down,short-press or to adjust speed up
100RPM and down 100RPM,long-press ( )speed rapidly up(down).After 3 seconds,the parameter saved
and the panel back to the“P”.
5、Factoryreset
The panelshows “p”,press for 3 seconds, the parameter will back to factory setting.
113
X5S-ZOBOW
7、Parameter description
NO. parameter range Default Description
X5S-ZOBOW
V Speed display 0-1 0 0:off 1:on
J¹ Real-time Speed The showing number multiples by 100 equal to the real speed.
J2 Real-time Power The showing number multiples by 10 equal to the real power.
J3 Input Voltage The showing number multiples by 10 equal to the real voltage.
J4 Historical Noltage Display the historical lowest input voltage and highest input voltage.
J5 Historical Error Display historical error code(only show the latest 5).
J6 Cumulative Running Time The showing number multiples by 10 equal to the real time(hour).
Error
Reasons Solutions
code
The motor run out of load capacity,please reduce the load capacity for the motor and then
restart the motor;
E1 Motor stuck
Please check if the plug of motor loose or drop; Please check if the sewing material is
too heavy; Please check if the machine needs lubrication.
Motor used too much,Restart machine after several minutes,then please check if the
E2 Software over-current
fabric much too heavy.
Restart machine after several minutes or reset machine(press -3s); If the problem
Parameter save
E3 unsolved,
abnormal
please contact dealers.
114
X5S-ZOBOW
Hall of the motorwith Please check if the 10core line connect well or not,please check if theconnect line of hall
E4
problem is well or not.
The synchronizer Forget to insert the synchronizer cable before turn on the machine To checkthe both up
E5
signal needle position signal and the down needle position signal isworking.
Speed governor To check if the presser foot back to the correct position or not,to check if the
E6
abnormal safety switch button is damaged or not,the outlet is abnormal or not.
Please check whether the circuit board is clean:
Current detection and Please check whether the power voltage is normal;
E7
circuit fault
Please wait after restarting the power or reset(please carefully check each function of the
power board).
Please cut off the power and restart;Please check whether the supply voltage is
EA Hardware over-current
normal;Please try to restore factory defaults.
X5S-ZOBOW
Immediately cut off the power,and check whether the supply voltage is too high,if
EB System over-voltage
yes,please adjust the rated voltage,then start to work(rated voltage:220v).
Mean the voltage abnormal,please check if the voltage is normal or not;Means waiting
EC System under-voltage
for the power,and need to restart again or recover to the factory reset.
115
B6-ZOBOW
1、Panel Introduction
B6-ZOBOW
No. Icon Description Remark
Customer parameter
1
settings button
Trimmer parameter
8 Change the length of the thread and thread switch
setting button
9 Reset button long press for 1.5 seconds restoring factory setting
Voice navigation
10 Voice broadcast switch
button
116
B6-ZOBOW
press down this button( ), sewing mode will be cycled as following three modes: Automatic/ Semi‐automatic/
Full manual. Press enter mode( )to confirm and save after finishing setting. No Pressing for 5 seconds return to
standby interface if user doesn’t want to save.
2.2 Presser foot lifter mode setting
Press presser foot function button( )to modify presser foot mode,speed reduction,thin and thick switch speed
reduction; Continuous press down this button, sewing mode will be cycled as following modes: Front lifter, Back lifter,
Front and back lifter, Closed. finish,speed reduction U18,thin and thick switch speed reduction U20.Press up button
( )and down button( )to modify corresponding parameter value,Press enter button( )to save
and confirm after finishing setting. No Pressing for 5 seconds return to standby interface if user doesn’t want to save.
2.3 Presser foot lifter mode setting
Press trimmer parameter setting button( )to modify parameter for trimmer status;when P94=0/1,it is to modify
trimmer mode P7,and the delay stitches number of trimmer before sewing P27 or the delay stitches number of trimmer
B6-ZOBOW
after sewing P28(The delay stitches number of anti-cutting cloth sensor P50).WhenP94=2,It is modify for trimmer suction
mode,front trimmer suction closed needle number P30 or back trimmer suction close delay P31.Continuous press down
this button, sewing mode will be cycled as followings: trimmer and suction before sewing on、trimmer and suction after
sewing on、trimmer and suction both before and after sewing on、off、delay stitches number of trimmer before sewing、
the delay stitches number of trimmer after sewing(the delay stitches number of sensor for anti-cutting the cloth)Press up
button( )and down button( )to modify the value of the corresponding parameter,enter button( )
to save and confirm after finishing setting. No Pressing for 5 seconds return to standby interface if user doesn’t want to
save..(every press enter the current trimmer status firstly and cycled as below).
2.4 Modify speed
Press the up button( )and down button( )in standby interface can rapidly adjust the highest speed value.
Press up button( )increases 100 RPM while press down button( )decreases 100 RPM. After finishing
settings, press enter button( ) to save the parameter. If customer doesn’t want to save, No Pressing for 5 seconds
back to standby interface if user doesn’t want to save.
2.5 Change technician parameter
Press button( ) and enter button( )together for 1.5 seconds,the machine will enter the technician
parameter adjustment mode and the panel will display P26.Press left button( )and right button( )to
change the parameter. Press up button( )and down button( )to modify the value of corresponding
parameter. Press enter button ( ) to confirm and save No Pressing for 5 seconds back to standby interface if user
doesn’t want to save.
2.6 Change sewing process parameter
Press button( ) and enter button( )together for 1.5 seconds,the machine will enter the sewing process
parameter adjustment mode and the panel will display U15.Press left button( )and right button( )to change
the parameter. Press up button( )and down button( )to modify the value of corresponding parameter. Press
enter button ( ) to confirm and save, no pressing for 5 seconds back to standby interface if user doesn’t want to save.
117
B6-ZOBOW
B6-ZOBOW
When modifying parameter P62 to 1, button will be locked and no response. Long Press trimmer parameter( )
for 1.5 seconds will cancel the lock setting, press restore used.
2.11 Voice quick switch
Long press voice navigation button ( )for 1.5s,for voice toggle. Short press voice button for welcome voice switch
when start. When failures, short press voice button broadcast solution for failures that happening.
2.12 Sensor for anti‐cutting the cloth swift switch
Long press mode button for 3 seconds, for sensor for anti‐cutting the cloth switch toggle.
When the anti-cutting sensor is opened by default, the number of delay needles (P50) of the anti-cutting sensor is 0 by
default. (If the P50 user saves parameter values to change, then the P50 parameter is equal to the user saves parameter
values)
When the anti-cutting cloth sensor is turned off by default, the number of delay needles (P28) of the rear sensor is
defaulted to 8. (If the P28 user saves parameter values to change, then the P28 parameter is equal to the user saves
parameter values)
When entering the other interface, without saving and don’t press any key for 5 seconds will automatically go to the
standby interface.
In automatic mode, before needle number that front sensor sets will be done, the middle sensor must be triggered,
for machine running normally or the machine will be stopped.
When the machine is running, pressing any buttons is invalid. Only after the machine stops can enter the above
parameters setting mode.
Press the trimmer button( )for about 1.5 seconds under the condition of non-lock button, automatically
clearing the cloth piece value and displaying CLC.
118
B6-ZOBOW
Under the standby interface, press the right button( )for more than 1s, enter the fabric selection setting
interface, display the current fabric type (normal fabric shows H, mesh fabric shows S, thin material shows A), press
the right button( )for H, S and A switching, press the P key for saving, at this time, the sensor voltage value
will be automatically calibrated again. Showing OK indicates successful selection.
Exit mode: 1. Automatically exit after successful/unsuccessful handover
2.Automatically return to standby interface for key-less operation in 5s
2.15 Sensor automatic calibration
Press P button( )+lift button( )for about 1.5 seconds to start the automatic sensor calibration, and
display OK after calibration indicates that the recognition is successful, otherwise the recognition will fail.
Note:
1. When the fourth sensor is enabled (U22 = 1), P67 is set by the voltage value of the fourth sensor, otherwise it is set
by the second sensor.
2. In automatic calibration, if a sensor is not enabled, the sensor does not automatically calibrate and keeps the default
B6-ZOBOW
value unchanged.
3. When the fabric type changes or the fourth sensor enabled state changes, the sensor will be automatically calibrated.
Press the presser foot lifter( ) for about 1.5 seconds to enter the thick material voltage threshold setting
interface, display the presser foot height voltage value, adjust the presser foot height (cloth thickness), and press the P
key to save the current display value to the U15 parameter (this value is the thickness judgment threshold). The OK is
successfully displayed is returned. Standby interface; Failure display Er. Press P button( )to exit automatically
during recognition.
Note: When the saved value is greater than the base value - 50 or less than U16, the saved value will fail.
Based value reset method: Change PA2 to 1, ensure that no cloth under the presser foot, press the presser foot button
( )for about 1.5 seconds to enter the thick material voltage threshold setting interface, and the system
automatically saves the current value as the base value.
Short press the short thread button ( ), you can select the fabric of the short thread. When you press this button
continuously, the pattern cycle is as follows: knitting mode K, woven mode W, large gauge mode L. After setting up,
press the P button( )to confirm and save, and the 5S key-less does not save and return to the standby interface.
When fabric selection is changed, the needle gauge U25 parameter is automatically associated with the corresponding
default value.
119
B6-ZOBOW
B6-ZOBOW
No Function parameter Range Default Description
120
B6-ZOBOW
P12 Press foot lifter after trimming 0-1 0 0:off 1:presser foot lifter
P13 Semi-counter presser foot lifter 0-1 1 0: off 1:Semi-counter presser foot lifter
P14 Manual suction switch 0-2 2 2:front suction and rear suction
Technician parameter:At the same time, press the "P" button and the "presser foot lifter" button to enter
The stitch number between
P26 1 - 250 100
front sensor and back sensor
The delay stitches number of The bigger of the value, the shorter of the thread
P27 0 - 50 1
trimmer before sewing length
Delay stitches number of The smaller of the value, the shorter of the thread
P28 0 - 50 3
anti‐cutting the cloth length
Front trimming suction open
P29 1 - 50 1 After the motor running to P29,suction on
thread number
0(Thread 0:front trimming suction and front trimming
Front trimming suction off trimmer) synchronous closing
P30 0 - 250
thread number 25( Side Other:when after front trimming suction opening
suction) go by P30,thread number off
15
(Thread *100ms
Delay time after back suction trimmer)
P31 1 - 50
off
30(Side
1 needle
suction)
1(Thread
Sensor for anti-cutting the trimmer)
P32 0-1 0:off 1:on
cloth switch 0(Side
suction)
Sensitivity of sensor for anti- The bigger of the parameter, the more capable to
P33 200 - 400 330
cutting the cloth identify translucent materials
Stitch number between back
P34 sensor and sensor for anti- 1 - 200 99
cutting the cloth
121
B6-ZOBOW
0(Thread
Delay stitch number when trimmer)
P35 0 - 99
stop sewing 30( Side
suction)
Back trimming suction open
P36 1 - 50 3
thread number
The bigger of the parameter, the more capable to
P37 Sensitivity of front sensor 200 - 400 330
identify translucent materials
200 – The bigger of the parameter, the more capable to
P38 Sensitivity of back sensor 330
400 identify translucent materials
Delay time before presser foot
P39 1- 50 2 (*100ms)
lifter
Start time after presser foot
P40 0 - 20 0 (*100 ms)
lifter
Full output time of presser
P41 1 - 50 10 (*10 ms)
foot
Periodic signal of presser foot
P42 0 - 50 15 Turn-on time, total cycles 5MS(/10 ms)
output
P43 Time of presser foot put down 1 - 99 10 (*10 ms)
Time of presser foot
P44 1 - 20 5 S
protection
B6-ZOBOW
P45 Trimming time 1 - 100 25
Continuous feeding and 0:Closed suction 1:Continuous suction
P46 0-2 2
suction 2:Front and rear suction in synchronization
P47 Manual trimmer switch 0-1 1 0:off 1:on
Automatically find up
P48 0-1 0 0:off 1:on
positioning
Periodic signal of presser foot
P49 0 - 50 35 Turn-off time, total cycles 5MS(/10 ms)
closed
The delay stitches number of
P50 0- 200 0
anti-cutting cloth sensor
P51 Point needle parameter 0-9 3 No have so far
500 -
P52 Speed testing 5500 RPM
7000
P53 Work time testing 1 - 60 3 S
0:unlock 1:lock
P62 Panel button lock 0-1 0 After the panel is locked, press the clipping button
to unlock it
122
B6-ZOBOW
123
B6-ZOBOW
B6-ZOBOW
P98 1 - 25 5 Unit:100ms
delay time
P99 Reserved - -
Unit:h
P100 Maintenance reminder time 0 - 9999 60
0:not enable;1-9999:reminder time
White grease replacement Unit:month
P101 0 - 500 6
reminder time 0:not enable;1-500:reminder time
1:Automatic acquisition of base value when
P102 Base enable of thick material 0-1 0 thickness enters the threshold setting of thick
material
0:Oil detect off
Oil quantity detection 1: Oil detect enable,show error number and
P109 0-2 1
function switch icon
2: Oil detect enable,show icon only
Downtime detection waiting
P110 0 - 30 2 Unit: min
time
Oil-free, full oil alarm voice
P111 10 - 60 30 Unit: min
broadcast interval
Front cut line suction midway
P112 0-1 0 -
stop enable
IoT serial number setting
P116 0-1 0
enable
Rear cut suction motor
P117 0-1000 300 Unit: RPM
acceleration speed
Processing parameters (P + down button)
100 -
U15 Thickness detection threshold 300 Unit:0.01V
500
When U20 = 2, the timing begins after the heavy
Speed-up time after bone
material decelerates, and increases after U17 *
U17 cross sewing 1 - 50 5
100ms (if it is thin material, it increases
immediately).
500 -
U18 Deceleration speed 5000 Unit:Rpm
7000
When changing from thick material to thin
Increment of switching speed
U19 1 – 100 10 material, the speed increases from decreasing
for thin and thick materials
speed to normal speed in the range of U19.
124
B6-ZOBOW
125
B6-ZOBOW
NO Content Countermeasure
Please check if the machine head is stuck or difficult to turn;Please check if the
E1 Motor stall motor plug and motor sensor connector are loose or loose;If you still can't
solve the above, please contact your local service provider.
Please check if the voltage used is normal;Please try to restore the factory
E2 Software overcurrent settings or restart the power supply;If you still can't solve the above, please
contact your local service provider.
The operation panel and the Please turn off the system power, check if the motor Hall signal connector is
E3 control box communicate loose or disconnected, return it to normal and restart the system.If you still
abnormally. can't solve the above, please contact your local service provider.
Please check if the operation panel and control box cable are loose;Please try to
E4 Motor Hall error restore the factory settings or restart the power supply;If you still can't solve
the above, please contact your local service provider.
Please turn off the system power, check if the motor stop signal connector is
E5 Abnormal needle stop signal loose or fall off, return it to normal and restart the system.If you still can't solve
the above, please contact your local service provider.
Please check if the presser foot is pushed back to the correct position;
B6-ZOBOW
Still can not solve the need to temporarily use, please change the 1 in the P57
E6 Presser foot protection is on
parameter to 0;If you still can't solve the above, please contact your local
service provider.
Please check if the sewing table is pushed back to the correct position;Still can
Slot protection function is not solve the need for temporary use, please change the 1 in the P58 parameter
E7
on to 0; if the above still can not be resolved, please contact the local service
provider.
Please check that the needle bar guard is placed back in the correct position;If
Needle bar shield protection
E8 you still can't solve the problem, please change the 1 in the P59 parameter to 0.
function is on
If you still can't solve the problem, please contact your local service provider.
Abnormal foot pedal Please check if the pedal plug is connected to the control box or loose;If you
E9
connection still can't solve the above, please contact your local service provider.
Please check if the power supply voltage is normal;Please try to restore the
E10 Hardware overcurrent factory settings or restart the power supply;If you still can't solve the above,
please contact your local service provider.
Please check if the power supply voltage is normal;Please try to restore the
Overpressure during
E11 factory settings or restart the power supply;If you still can't solve the above,
shutdown
please contact your local service provider.
Please check if the power supply voltage is normal;Please try to restore the
E12 System undervoltage factory settings or restart the power supply;If you still can't solve the above,
please contact your local service provider.
E13 Abnormal brake circuit Please contact your local service provider.
Parameter read and write Please try to turn off the power and restart. If you still can't solve it, please
E14
exception contact your local service provider.
Current detection loop is Please try to turn off the power and restart. If you still can't solve it, please
E19
abnormal contact your local service provider.
The voice chip works Please try to restore the factory settings or restart the power supply;If you still
E24
abnormally. can't solve the above, please contact your local service provider.
126
B6-ZOBOW
The adapter board Please check if the connection between the adapter plate and the control box is
E26 communicates abnormally loose;Please try to restore the factory settings or restart the power supply;
with the controller. If you still can't solve the above, please contact your local service provider.
E27 Factory reset error After the shutdown is restarted, the factory settings are restored.
Trimming electromagnet Please try to turn off the power and restart. If you still can't solve it, please
E28
error contact your local service provider.
Lifting foot electromagnet Please try to turn off the power and restart. If you still can't solve it, please
E29
error contact your local service provider.
Counting counts in
EA1 Press the P key to clear, or set the P71 parameter to 5.
ascending order
Counting counts in
EA2 Press the P key to clear, or set the P71 parameter to 5.
descending order
Automatic calibration failure of Whether the surface of the receiver and transmitter of the front sensor
A-01
front sensor before detection is clean or not
Automatic calibration failure of Whether the surface of the receiver and transmitter of the middle sensor
A-02
middle sensor before detection is clean or not
Automatic calibration failure of Whether the surface of the receiver and transmitter of the back sensor
A-03
back sensor before detection is clean or not
Mismatch between panel and Upgrade the electronic control and panel program to a matching
A-08
control box model program
White grease regular
A-09
maintenance warning
127
Bomber5000-ZOBOW
1、Panel Introduction
Bomber5000-ZOBOW
NO. Icon Describe Notes
Cutting parameter setting Change the length of the wire cutting head and the wire cutting
8
key switch
128
Bomber5000-ZOBOW
Press trimmer parameter setting button( )to modify parameter for trimmer status and the delay stitches number
of trimmer before sewing or the delay stitches number of trimmer after sewing. Continuous press down this button,
sewing mode will be cycled as followings: cut mode adjust、delay stitches number of trimmer before sewing、the
delay stitches number of trimmer after sewing(the delay stitches number of sensor for anti‐cutting the cloth)、front
sensor voltage value adjustment、back sensor voltage value adjustment and anti fabric cutting sensor voltage value
adjustment. Press up button( )and down button( )to modify the value of the corresponding parameter,
when adjusting the sensor range ,the fifth and sixth digital tubes show the sensor voltage feet in voltage enter button
( )to save and confirm after finishing setting (front sensor voltage value adjustment、back sensor voltage value
adjustment and anti fabric cutting sensor voltage value adjustment, Save automatically after setting up), no pressing for
10 seconds return to standby interface if user doesn’t want to save (every press enter the current trimmer status firstly
and cycled as below).
2.4、Modify speed
Press the up button( )and down button( )in standby interface can rapidly adjust the highest speed value.
Press up button( )increases 100 RPM while press down button( )decreases 100 RPM. After finishing
settings, press enter button( ) to save the parameter. If customer doesn’t want to save, no pressing for 10
seconds back to standby interface if user doesn’t want to save.
2.5、Change technician parameter
Press button( ) and enter button( )together for 1.5 seconds,the machine will enter the technician
parameter adjustment mode and the panel will display P26.Press left button( )and right button( )to
change the parameter. Press up button( )and down button( )to modify the value of corresponding
parameter. Press enter button ( ) to confirm and save, no pressing for 10 seconds back to standby interface if
user doesn’t want to save.
129
Bomber5000-ZOBOW
Press button( ) and enter button( )together for 1.5 seconds,the machine will enter the sewing process
parameter adjustment mode and the panel will display U1.Press left button( )and right button( )to
change the parameter. Press up button( )and down button( )to modify the value of corresponding
parameter. Press enter button ( ) to confirm and save, no pressing for 10 seconds back to standby interface if user
doesn’t want to save.
2.7、Restore factory setting
Press reset button( )for 2 seconds ,parameters will restore users saving parameters. Parameters range from uses
parameter to technician parameter. Press left button( )and right button( )together for 2 seconds, parameter
will restore factory parameters and associated parameters. When P21=1, P button for saving users common parameters,
reset button for restoring users saving parameters, before saving, factory parameters are the same as users saving
Bomber5000-ZOBOW
parameters. P66/P67/P68 adapter board duty cycle parameter, P73 Factory default speed parameter, P90 monitor view
enable parameter, P94/P95 model selection parameter, etc. are not restored to factory settings).
2.8、Voice Language Setting
Press the left shift key ( ) to switch the voice type. When the left button is pressed, the voice type selected at that
time is broadcasted. Press the P key ( ) to confirm and change the voice type.Long Press left shift key ( )for
1.5s, for welcome voice switch when start.
LED light is divided into six gears, on the standby interface ,press right button( ), LCD light brightness will be
cycled in six modes.(one is off)
When modifying parameter P62 to 1, button will be locked and no response. Long Press trimmer parameter( )for
1.5 seconds will cancel the lock setting, press restore used.
2.11、Fabric selection
In the standby interface, press and hold the LED button( ) for more than 1.5s to enter the fabric selection setting,
and display the current fabric type (the normal fabric is displayed as b0, the big net hole fabric is displayed as S ,the mesh
fabric is displayed as A), short press the LED button( ) to switch between b0 / S /A, short press the P
button( ) save it, the sensor voltage value will be automatically calibrated again, and OK will be displayed.
Press and hold the P key ( ) + left shift key ( ) for about 1.5 seconds to start the sensor automatic calibration.
When the calibration is finished, the OK is displayed, indicating that the recognition is successful, otherwise the
recognition fails.
130
Bomber5000-ZOBOW
Press the presser foot lifter( ) for about 1.5 seconds to enter the thick material voltage threshold setting interface,
display the presser foot height voltage value, if the motor is in the upper needle stop at this time, step on the foot pedal
and the motor will automatically run to the lower needle stop ,adjust the presser foot height (cloth thickness), and press
the P key( ) to save the current display value to the U15 parameter (this value is the thickness judgment threshold).
The OK is successfully displayed and the voice prompt "the thick material standard setting is successful" is returned.
Standby interface, the motor returns to the position when it entered; Failure display Er. Press P button( )to exit
automatically during recognition.
Note: When the saved value is greater than the base value - 50, the saved value will fail.
Based value reset method: Change P102 to 1, ensure that no cloth under the presser foot, press the presser foot button
( )for about 1.5 seconds to enter the thick material voltage threshold setting interface, and the system
automatically saves the current value as the base value.
2.14、Regular maintenance
Bomber5000-ZOBOW
When the machine use time arrives at the regular maintenance reminder time, the panel will display A09/A10, and voice
broadcast prompt, 10 minutes later again broadcast prompt and no longer display A09/A10 until the next reminder time
arrives. The alarm time can be set or the alarm function can be turned off by modifying the parameter values of
P100/P101.
Note: Normal sewing can be done during regular maintenance reminder.
2.15、Suction parameter setting
Short press Suction button ( )to modify parameter Inhale after thread cutting . Press up button( )and
down button( )to modify the value of the corresponding parameter, short press the P button( ) to save
it, no button operation within 10s, automatically return to the standby interface.
2.16、Short thread mode quick switch
Press the Suction button( )for 1.5 seconds to switch the front and back short thread trimmer.
When the short thread mode is turned on, the Short thread sensor switch will be automatically turned on, and the
sensor voltage value will be automatically calibrated again. The OK indicates that the selection of automatic
calibration is successful. When automatic trimming compensation is opened, the number of delayed needles in the
front trimming line P27 in the trimmer quick button is changed to the factory needle spacing U25.
Note: When the short thread mode is turned on, if the number of automatic compensating needles is invalid, the Short
thread sensor will be automatically turned off.
2.17、Suction parameter setting
Short press P key ( ) + up key ( ) to enter the R&D parameter password input interface, press P key to
confirm, enter the R&D parameter interface, select parameter item P116 by right key ( ), move up ( ) or
move down. The key ( ) changes the parameter value to 1, short press the P key to save, the panel enters the IOT
serial number setting/view interface. At this time, the value of the flashing bit can be set by the up key ( ) or
down key ( ). The key ( ) or right button ( ) can select the bit to be set. The serial number length is
11 digits. After the setting is completed, you can save it by pressing the P key ( ) + trimming key ( ). If
you need to give up the modification, short press the P key. Exit directly.
131
Bomber5000-ZOBOW
When the panel is disconnected from the IOT collector for 1 min, the panel reports A13. When the collector is
disconnected from the gateway, the panel reports A11. When the gateway is disconnected from the server, the panel
reports an error A12. The three error numbers are not displayed. View through M15.
When you need to quickly bind the device to the server, after confirming the IOT serial number and adding it, operate
the up key ( ) + presser foot key ( ) on the panel, and the panel displays OK, indicating that the setting is
successful. The device can now be quickly bound to the server.
Bomber5000-ZOBOW
Actual numerical value 0 1 2 3 4 5 6 7 8 9
English alphabet A B C D E F G H I J
English alphabet K L M N O P Q R S T
English alphabet U V W X Y Z
132
Bomber5000-ZOBOW
Technician
In the standby interface, press + P26-P72
parameters
Systemist
In the standby interface, press + P75-P123
parameters
Monitoring
In the standby interface, press + M0-M39
Bomber5000-ZOBOW
parameters
5、Monitoring parameters
Monitoring mode entry method:Press + in the standby interface
M11 IoT sewing machine working status M33 Short wire head sensor voltage value
Sensor voltage value in anti-jamming
M12 M34 Lift the presser foot motor angle value
(reserved)
Sensor voltage value after anti-jamming
M13 M35 Lift the presser foot motor current
(reserved)
M36 Panel version date M37 Date of the electronic version
Maximum current when the spindle is
M38 M39 Lift the presser foot motor electrical angle
running
133
Bomber5000-ZOBOW
6、User parameters
User parameters:Press and hold on the standby interface,P1-P25
Parameter Parameter
range Default Description
number definitions
Max rotate
P1 300 - 7000 6000 RPM
speed
0: No positioning 1: Upper needle position 2: Lower needle
position 3: Lower needle position (no needle position when
Needle stop stepped back)
P2 positioning 0-5 1 4: The needle position (the needle can be found after stepping
selection on the sewing table with or without cloth) 5: The needle
position (when parking, there is no cloth on the sewing table, it
will automatically return to the upper needle position);
5700(Mach
etes)
P3 Sewing speed 500 - 7000 RPM
4000(Side
Bomber5000-ZOBOW
suction)
P4 Boot mode 0-1 0 0: Auto Mode 1: Foot Control Mode
P5 Mode selection 0-2 1 0: Full computer 1: Semi-intelligent 2: Fully intelligent
2(TF card)
Voice volume
P6 0-3 3(Flash 0: Off 1-3: On
adjustment
scheme)
Trimming
P7 mode 0-3 3 0: Off 1: Front Cut 2: Back Cut 3: Front and back cut
adjustment
1(Machetes)
Automatic rear 0: Off 1: Front trimmer suction on 2: Back trimmer suction on
P8 0-3 3(Side
inhalation 3: Front and rear trimmer suction on
suction)
Reverse
P9 treading 0-1 1 0: Off 1: On
trimmer switch
Lift foot mode
P10 0-3 0 0: Close 1: Forward Lift 2: Rear Lift 3: Lift Back and forth
adjustment
Lift the presser
foot when you
P11 stop in the 0-1 0 0: Off 1: Lift the presser foot
middle of
sewing
Lift the presser
foot when the
P12 0-1 0 0: Off 1: Lift the presser foot
thread is cut
and stopped
Semi-reverse
P13 step to lift the 0-1 1 0: Off 1: Semi-stepping or stepping back to lift the presser foot
presser foot
Inhale
P14 0-2 2 0: Off 1: Suck back 2: Suck back and forth
manually
Headlight
P15 0-3 1 0: Off 1-3: On
switch
134
Bomber5000-ZOBOW
Sleep function
P16 0-1 1 0: Off 1: On
switch
Semi-intelligent
0: Off 1: The front step can be sewn continuously 2:Sewing
P17 continuous 0-2 2
continuously, ignoring the front sensor enable switch
sewing
Semi-intelligent
P18 constant speed 0-1 1 0: Off 1: Running speed before trimming before fixing
thread trimming
Common user 0: No operation
P21 0-1 0
parameters 1: The saved parameters are commonly used by users
Front sensor
P22 0-1 1 0: Off 1: On
switch
Pre-suction
P23 1 - 250 5 Pre-suction opening time(*100 ms)
opening time
Suction off Pre-suction shut-off time(*100 ms) 0 indicates that there is no
P24 0 - 250 0
time closure
Bomber5000-ZOBOW
Rear sensor
P25 0-1 1 0: Off 1: On
switch
7、Technician parameters
Technician parameters:Press + ,P26-P72
Parameter Parameter
range Default Description
number definitions
Number of pins
P26 between the front 1 - 250 100
and rear sensors
Number of delayed
P27 needles before 0 - 50 1 (U22 = 0) The larger the number of needles, the shorter the thread end
trimming
Number of delayed
P28 stitches after 0 - 30 3 The smaller the number of needles, the shorter the thread end
trimming
The number of
opening needles
After the motor runs, it passes through P29, and the front
P29 before the thread 1 - 50 1
trimmer suction is opened
trimming suction is
opened
The number of 0(Machetes) 0: The front trimmer suction is closed synchronously with the
suction close front trimmer
P30 0 - 250 25(Side
needles before Other: The front thread suction is turned on and closed by P30
cutting the thread suction) stitches
15(Machet
After trimming the es)
P31 suction shut-off 1 - 50 (*100 ms)
delay 30(Side
suction)
135
Bomber5000-ZOBOW
1(Machetes)
Anti-cut cloth 0: disabled
P32 0-1 0(Side
sensor switch 1: Enabled
suction)
Anti-cut fabric The larger the sensitivity parameter, the better the translucent
P33 200 - 400 330
sensor sensitivity material can be identified
The number of
needles between
P34 the rear sensor and 1 - 200 99
the anti-cut cloth
sensor
0(machete)
Number of parking
P35 0 - 99
delay needles 30(Side
suction)
After the number
of suction and
P36 1 - 50 3
opening needles
Bomber5000-ZOBOW
after trimming
Front sensor The larger the sensitivity parameter, the better the translucent
P37 200 - 400 330
sensitivity material can be identified
Rear sensor The larger the sensitivity parameter, the better the translucent
P38 200 - 400 330
sensitivity material can be identified
Presser foot
P44 1 - 20 5 S
protection time
136
Bomber5000-ZOBOW
Test working
P53 1 - 60 3 S
hours
P54 Test stop time 1 - 60 3 S
P55 A test 0-3 0 0: Off 1: On 3: Only the spindle and trimming are aged
P56 Item B test 0-1 0 0: Off 1: On (Aging Presser Foot Lift and Thread Trimming)
Presser foot
P57 0-1 1 0: Off 1: On
protects the switch
Sewing table
P58 0-1 1 0: Off 1: On
protection switch
The needle bar
P59 guard protects the 0-1 1 0: Off 1: On
switch
P61 Sleep time 1 - 250 30 minute
Bomber5000-ZOBOW
Panel button 0: Do not lock 1: Lock (press and hold the trimmer button to
P62 0-1 0
locking unlock after the panel is locked)
P63 Spin down switch 0-1 0
Number of
P64 deceleration 1- 200 1
needles
Front sensor The higher the parameter value, the greater the sensor
P66 1 - 180 80--
voltage adjustment voltage value
Rear sensor
The higher the parameter value, the greater the sensor
P67 voltage value 1 - 180 150--
voltage value
adjustment
Anti-cut cloth
The higher the parameter value, the greater the sensor
P68 sensor voltage 1 - 180 40--
voltage value
value adjustment
Unit of count for Perform the setting of the number of thread trimmings, and
P69 1 - 50 10
piece counts the number of pieces is increased by 1
137
Bomber5000-ZOBOW
8、Systemist parameters
Systemist parameters:Press + ,P75-P123
Parameter Parameter
range Default Description
number definitions
Adapter board
P75 error reporting 0-1 1 0: Off 1: Turn on the interposer detection function
function
Backlight
brightness
P76 1-3 3
adjustment
parameters
0: Normal sewing mode and steering 1: Real-time display of
current speed 2: Front sensor induced voltage value 3: Rear
P78 Display mode 0-4 0
inductor induced voltage value 4: Anti-cut cloth sensor
induced voltage value
P79 Factory reset 0-1 0 0: No operation 1: All factory parameters are restored
Bomber5000-ZOBOW
0: Chinese 1: English 2: Russian 3: Arabic 4: Turkish 5:
Portuguese
P80 Language selection 0 - 11 0
6: Spanish 7: Indonesian 8: Vietnamese 9: Polish 10: Italian
11: Ukrainian
Synchronized
inhalation, pre- 0: The front suction is closed synchronously with the front
P81 suction suction, 0 - 250 0 trimming suction
closing the number Other: The front suction is turned on after the P81 pin count
of needles
Synchronize
inhalation, after 0: The post-suction chip is closed synchronously with the
P82 suctioning the 0 - 250 0 post-trimming suction suction
number of needles Other: After sucking chips turn on P82 pin count and turn off
closed
The number of
opening needles of 0: The front trimmer loosens the solenoid valve and closes
P83 the front trimmer 0 - 50 1 Other: The front thread trimming loose wire solenoid valve is
loose solenoid opened by (P83)-1 pin
valve
The number of
closing needles of
P84 the front trimmer 1 - 50 1
loose solenoid
valve
After the thread is
cut and the number
0: The solenoid valve is closed after trimming the loose wire
of needles is
P85 0 - 50 12 Other: The post-trimming loose line solenoid valve is opened
opened, the
by P85 pins
solenoid valve is
opened
After cutting the
thread, loosen the
P86 number of closing 1 - 50 15
needles of the
solenoid valve
138
Bomber5000-ZOBOW
Duration of
P87 1 - 50 3
manual inhalation
Manual suction
P88 500 - 7000 3500
motor speed
The dot pin
P89 0-1 0
function is enabled
Error viewing
P90 0-1 0
feature
The number of
delay pins for thin
P91 0 - 100 30
material induction
delay filtering
The fabric
0: Regular Cloth Mode 1: Large Mesh Fabric Pattern 2: Mesh
P92 identifies the 0-2 0
Fabric Pattern
fabric type
The number of
delay pins for thick
Bomber5000-ZOBOW
P93 0 - 100 0
material induction
delay filtering
P94 Model selection 6-8 6 6: Electric 7: Pneumatic 8: Side suction
Enable model
P95 0-1 0 0: Not enabled 1: Enabled
selection
0: Synchronization of front suction and rear suction 1:
Suction mode for
P96 0-2 0 Intermittent suction (three-row solenoid valve) 2: Long
three rows
suction (three-row solenoid valve)
Intermittent
P97 suction opening 1 - 100 50
needle count
Intermittent
P98 suction shut-off 1 - 25 5 unit:100ms
delay time
Regular cleaning
P100 0 - 9999 60 0: Not enabled Unit: hours
reminder time
Regularly change
P101 the white oil to 0 - 500 6 0: Not enabled Unit: Month
remind the time
Obtain the base
P102 value of thick 0-1 0
material enabled
Forced electric
P103 0-1 0
presser foot lifting
Lift the initial
P107 angle of the 1 - 360 38
presser foot motor
Foot pedal half 127(P122=
This parameter is less than P123-25 (P122=0) or P123-33
P109 back pedal voltage 12-511 1) and
(P122=1) and greater than 12
value 99(P122=0)
Foot pedal full rear 38(P122=1)
P110 pedal voltage 11-511 and This parameter is smaller than that of P109
value 55(P122=0)
139
Bomber5000-ZOBOW
Pedal Forward
Running Start 43(P122=1)
P111 Position (Relative 3-511 and This parameter is less than that of P51
to Return-to-Center 30(P122=0)
Position)
Bomber5000-ZOBOW
setting enabled
Restore internal
P118 speed limit enabled 0-1 0 -
left and right
Number of delayed
P119 stitches for 0 - 9999 0
trimming
380(P122=1)
Pedal max speed
P121 0-511 and 大于(P123+ P51+25)
position
320(P122=0)
140
Bomber5000-ZOBOW
9、Process parameters
Parameter Parameter
range Default Description
number definitions
Pedal alarm
U1 0-1 0 1: Turn on the alarm 2: Turn off the alarm
detection is enabled
The state of the
U3 post-trimming 0-100 3
motor is delayed
Thickness detection
U15 100 - 500 300 Unit: 0.01V
zero threshold
Bomber5000-ZOBOW
Short-line sensor
U21 200 - 400 330 Unit: 0.01V
sensitivity
Enable parameters
U22 for the short-line 0-1 1
head sensor
Enable the
trimming
U24 0-1 1
compensation
function
Factory stitch pitch
U25 10 - 60 44 Unit: 0.1mm Use manual setting of the stitch distance
setting
Automatically
0: Knitted stub head mode 1: Woven stub head mode 2:
U26 compensate for 0-2 0
Large gauge short thread head mode
fabric type selection
Lift the presser foot
U33 1 - 20 20 gears
height adjustment
141
Bomber5000-ZOBOW
Bomber5000-ZOBOW
detected when the presser foot is lifted 2: The electronic
presser foot is forced
control does not detect the status of the presser foot motor
to be lifted
The maximum height
compensation angle
U70 60 - 130 128 Unit: 1 degree
of the presser foot is
raised
Shutdown and
U74 undervoltage alarm 0-1 0 0: Off 1: On
enabled
Shutdown overvoltage
U75 0-1 1 0: Off 1: On
alarm enabled
Automatic calibration
U85 0-1 1 0: Off 1: On
at power-on
142
Bomber5000-ZOBOW
Difference in the Unit: 0.01V (maximum value is less than the current value of
U101 0 - 500 40
middle threshold U102)
Difference in the
U102 threshold of thick 0- 500 80 Unit: 0.01V (greater than U101 current value, less than U15)
material
Lack of phase
U103 detection switch for 0-1 1
Bomber5000-ZOBOW
The front sensor auto- Detect whether the receiving and transmitter surfaces of the front
A-01
calibration failed sensor are clean
The automatic calibration of Check whether the receiving and transmitter surfaces of the sensor
A-02
the medium sensor failed are clean
The rear sensor auto- Check whether the receiving and transmitter surfaces of the sensor
A-03
calibration failed are clean
Detects whether the surface of the three sensor receiver and
A-04 Auto-calibration timeout
transmitter is clean
The panel and the electronic Upgrade the electronic control and panel program to the matching
A-08
control model do not match program
White Oil Regular
A-09
Maintenance Warning
A-10 Regular cleaning warnings
143
Bomber5000-ZOBOW
The front sensor auto- Detect whether the receiving and transmitter surfaces of the front
A-01
calibration failed sensor are clean
The automatic calibration of Check whether the receiving and transmitter surfaces of the sensor
A-02
the medium sensor failed are clean
The rear sensor auto- Check whether the receiving and transmitter surfaces of the sensor
A-03
calibration failed are clean
Detects whether the surface of the three sensor receiver and
A-04 Auto-calibration timeout
transmitter is clean
The panel and the electronic Upgrade the electronic control and panel program to the matching
A-08
control model do not match program
White Oil Regular
A-09
Maintenance Warning
Bomber5000-ZOBOW
A-10 Regular cleaning warnings
The acquisition module is
A-11 disconnected from the
gateway
The gateway is disconnected
A-12 Check the networking status of the gateway
from the server
The panel and acquisition Check whether the connection between the panel and the acquisition
A-13
module are disconnected module is normal
A-14 No oil warning Please check the amount of oil in the sewing machine
Normal/heavy material
A-21
switching reminder
Please check if the machine head is stuck or difficult to turn; Please check if the
E1 Main motor stall motor plug and motor sensor connector are loose or loose; If you still can't solve the
above, please contact your local service provider.
Please check if the voltage used is normal; Please try to restore the factory settings or
Main motor software over
E2 restart the power supply; If you still can't solve the above, please contact your local
current
service provider.
The operation panel and Please turn off the system power, check if the motor Hall signal connector is loose or
E3 the control box disconnected, return it to normal and restart the system. If you still can't solve the
communicate abnormally above, please contact your local service provider.
Please check if the operation panel and control box cable are loose; Please try to
E4 Motor Hall error restore the factory settings or restart the power supply; If you still can't solve the
above, please contact your local service provider.
144
Bomber5000-ZOBOW
Please check if the presser foot is pushed back to the correct position; Still can not
Presser foot protection is
E6 solve the need to temporarily use, please change the 1 in the P57 parameter to 0; If
on
you still can't solve the above, please contact your local service provider.
Slot protection function is Please check if the sewing table is pushed back to the correct position; Still can not
E7 on solve the need for temporary use, please change the 1 in the P58 parameter to 0; if
the above still can not be resolved, please contact the local service provider.
Needle bar shield Please check that the needle bar guard is placed back in the correct position; If you
E8 protection function is on still can't solve the problem, please change the 1 in the P59 parameter to 0. If you
still can't solve the problem, please contact your local service provider.
Abnormal foot pedal Please check if the pedal plug is connected to the control box or loose; If you still
E9
connection can't solve the above, please contact your local service provider.
Please check if the power supply voltage is normal; Please try to restore the factory
Main motor hardware
E10 settings or restart the power supply; If you still can't solve the above, please contact
overcurrent
your local service provider.
Please check if the power supply voltage is normal; Please try to restore the factory
Main motor overpressure
E11 settings or restart the power supply; If you still can't solve the above, please contact
Bomber5000-ZOBOW
during shutdown
your local service provider.
Please check if the power supply voltage is normal; Please try to restore the factory
Main motor system under
E12 settings or restart the power supply; If you still can't solve the above, please contact
voltage
your local service provider.
Main motor abnormal
E13 Please contact your local service provider.
brake circuit
Parameter read and write Please try to turn off the power and restart. If you still can't solve it, please contact
E14
exception your local service provider.
Main motor current Please try to turn off the power and restart. If you still can't solve it, please contact
E19
detection loop is abnormal your local service provider.
E20 Power off
Please check if the power line of the spindle motor is out of phase and if the
Lack of phase In Main
E21 electronic control hardware drive circuit is abnormal;Please try to turn off the
motor or IGBT
power and restart. If you still can't solve it, please contact your local service provider.
The voice chip works Please try to restore the factory settings or restart the power supply; If you still can't
E24
abnormally. solve the above, please contact your local service provider.
The adapter board Please check if the connection between the adapter plate and the control box is loose;
E26 communicates abnormally Please try to restore the factory settings or restart the power supply;
with the controller. If you still can't solve the above, please contact your local service provider.
E27 Factory reset error After the shutdown is restarted, the factory settings are restored.
Please check if the voltage used is normal; Please try to restore the factory settings
Foot motor soft
E31 or restart the power supply; If you still can't solve the above, please contact your
overcurrent
local service provider .
Foot motor current Please try to turn off the power and restart. If you still can't solve it, please contact
E32
detection loop is abnormal your local service provider.
Please check if the machine head is stuck or difficult to turn; Please check if the
E33 Foot Motor stall motor plug and motor encoder connector are loose or loose; If you still can't solve
the above, please contact your local service provider.
Foot Motor of Encoder Please check if the motor plug and motor encoder connector are loose or loose; If
E34
signal abnormally you still can't solve the above, please contact your local service provider.
145
Bomber5000-ZOBOW
Please check if the machine head is stuck or difficult to turn; Please check if the
Foot motor find first
E35 motor plug and motor encoder connector are loose or loose; If you still can't solve
position abnormally
the above, please contact your local service provider.
Please check if the power supply voltage is normal; Please try to restore the factory
Foot motor hard
E36 settings or restart the power supply; If you still can't solve the above, please contact
overcurrent
your local service provider.
Please check if the encoder grating is dusty or damaged;Please try to turn off the
Foot motor is
E37 power and restart. If you still can't solve it, please contact your local service
overspeeding
provider.
Please check if the power line of the foot motor is out of phase and if the electronic
Lack of phase In foot
E38 control hardware drive circuit is abnormal;Please try to turn off the power and
motor or IGBT
restart. If you still can't solve it, please contact your local service provider.
Please check if the encoder of the presser foot motor is loose or not securely
E40 Foot motor is overloaded inserted;Please try to turn off the power and restart. If you still can't solve it,
please contact your local service provider.
Bomber5000-ZOBOW
Foot motor position Please check if there is dust on the encoder grating of the presser foot motor, if the
E41 deviation counter is encoder is faulty, or if the load is too high ;Please try to turn off the power and
overflowing restart. If you still can't solve it, please contact your local service provider.
Please check if the encoder grating is dusty or damaged;Please try to turn off the
Foot motor is
E43 power and restart. If you still can't solve it, please contact your local service
overspeeding
provider.
Please check if the connection between the adapter plate and the control box is
High speed serial
loose,or set the U94 parameter to 0.; Please try to restore the factory settings or
E57 communication failure of
restart the power supply;
the adapter board
If you still can't solve the above, please contact your local service provider.
Counting counts in
EA1 Press the P key to clear, or set the P71 parameter to 5.
ascending order
Counting counts in
EA2 Press the P key to clear, or set the P71 parameter to 5.
descending order
146
B5000-ZOBOW
7 Presser foot lifter function button Change presser foot lifter mode
147
B5000-ZOBOW
B5000-ZOBOW
4 Front sensor icon
148
B5000-ZOBOW
Long press ( )for 1.5 seconds and machine will enter the user parameter adjustment mode. Press left button
( )and right button( )to modify the parameter. Press up button( )and down button( )to
modify the value of the corresponding parameter. Press enter button( )to confirm and save, press left button
( )or right button( )if user doesn’t want to save and will return to the parameter setting interface. Press
( )again will return to standby interface.
Press sewing mode button( ),sewing mode can be modified. Continuous press down this button, sewing mode
will be cycled as following three modes: Automatic/ Semi‐automatic/ Full manual. Press enter mode( )to confirm
and save after finishing setting, no pressing for 5 seconds return to standby interface if user doesn’t want to save.
B5000-ZOBOW
2.4Modify speed
Press the up button( )and down button( )in standby interface can rapidly adjust the highest speed value.
Press up button( )increases 100 RPM while press down button( )decreases 100 RPM. After finishing
settings, press enter button( ) to save the parameter. If customer doesn’t want to save, no pressing for 5 seconds
back to standby interface if user doesn’t want to save.
149
B5000-ZOBOW
B5000-ZOBOW
parameter to technician parameter. Press left button( )and right button( )together for 2 seconds,
parameter will restore factory parameters and associated parameters. (When P21=1, P button for saving users
common parameters, reset button for restoring users saving parameters, before saving, factory parameters are the same
as users saving parameters. P66/P67/P68 adapter board duty cycle parameter, P73 Factory default speed parameter,
P90 monitor view enable parameter, P94/P95 model selection parameter, etc. are not restored to factory settings).
2.8 Voice Language Setting
Press the left shift key ( ) to switch the voice type. When the left button is pressed, the voice type selected at that
time is broadcasted. Press the P key ( ) to confirm and change the voice type.
2.9 LED light setting
LED light is divided into four gears, on the standby interface ,press right button( ), LCD light brightness will be
cycled in four modes.(one is off)
2.10 Button lock setting
When modifying parameter P62 to 1, button will be locked and no response. Long Press trimmer parameter( )
for 1.5 seconds will cancel the lock setting, press restore used.
2.11 Voice quick switch
Long press voice navigation button ( )for 1.5s,for voice toggle. Short press voice button for welcome voice switch
when start. When failures, short press voice button broadcast solution for failures that happening.
2.12 Sensor for anti‐cutting the cloth swift switch
Long press mode button ( )for 1.5 seconds, for sensor for anti‐cutting the cloth switch toggle. When the anti-cut
cloth sensor is turned on by default, the anti-cut cloth sensor delay pin number (P50) defaults to 0 (If the value of the
P50 user save parameter changes, the P50 parameter is equal to the user save parameter value) . When the anti-cut cloth
sensor is turned off by default, the rear sensor delay stitch number (P28) defaults to 8 (If the P28 item user saves the
parameter value changed, the P28 item parameter is equal to the user save parameter value) .
150
B5000-ZOBOW
Press the presser foot lifter( )for about 1.5 seconds to enter the thick material voltage threshold setting
interface, display the presser foot height voltage value, if the motor is in the upper needle stop at this time, step on the
foot pedal and the motor will automatically run to the lower needle stop ,adjust the presser foot height (cloth
thickness), and press the P key( ) to save the current display value to the U15 parameter (this value is the
thickness judgment threshold). The OK is successfully displayed and the voice prompt "the thick material standard
setting is successful" is returned. Standby interface, the motor returns to the position when it entered; Failure display
Er. Press P button( )to exit automatically during recognition.
Note: When the saved value is greater than the base value - 50, the saved value will fail.
Based value reset method: Change PA2 to 1, ensure that no cloth under the presser foot, press the presser foot button
( )for about 1.5 seconds to enter the thick material voltage threshold setting interface, and the system
automatically saves the current value as the base value.
151
B5000-ZOBOW
B5000-ZOBOW
or down key ( ). The key ( ) or right button ( ) can select the bit to be set. The serial number length is
11 digits. After the setting is completed, you can save it by pressing the P key ( ) + trimming key ( ). If
you need to give up the modification, short press the P key. Exit directly.
2.20 Broken network error report
When the panel is disconnected from the IOT collector for 1 min, the panel reports A13. When the collector is
disconnected from the gateway, the panel reports A11. When the gateway is disconnected from the server, the panel
reports an error A12. The three error numbers are not displayed. View through M15.
2.21 Fast binding device
When you need to quickly bind the device to the server, after confirming the IOT serial number and adding it, operate
the up key ( ) + presser foot key ( ) on the panel, and the panel displays OK, indicating that the setting is
successful. The device can now be quickly bound to the server.
152
B5000-ZOBOW
English alphabet A B C D E F G H I J
English alphabet K L M N O P Q R S T
English alphabet U V W X Y Z
B5000-ZOBOW
4、Parameters list
4.1、Operating parameters Instructions
153
B5000-ZOBOW
0: Off
1: Trimmer before sewing
P7 Auto trimming 0-3 3
2: Trimmer after sewing
3: Trimmer both before and after sewing
0: Off
1(Chopper)
1: Suction when trimmer before sewing
P8 Automatic inhalation 0-3 2: Suction when trimmer after sewing
3(Side
draught) 3: Suction when trimmer before and after
sewing
0: Off
1: Lifter before sewing
P10 Auto press foot lifter 0-3 0
2: Lifter after sewing
3: Lifter both before and after sewing
Press foot lifter when 0: Off
P11 0-1 0
sewing stops 1: Presser foot lifter
B5000-ZOBOW
Press foot lifter after 0: Off
P12 0-1 0
trimming 1: Presser foot lifter
Semi‐counter presser foot 0: Off
P13 0-1 1
lifter 1:Semi‐counter presser foot lifter
0: Off
P14 Manual suction switch 0-2 2 1: Rear suction
2: Front suction and rear suction
P15 Head lamp switch 0-3 1 0: Off 1-3: On
154
B5000-ZOBOW
Technician parameter:Press P button and Enter button at the same time to enter
The stitch number
P26 between front sensor and 1 - 250 100
back sensor
The delay stitches number The bigger of the value, the shorter of the
P27 0 - 50 1
of trimmer before sewing thread length will be after cut
Delay stitches number of The smaller of the value, the shorter of the
P28 0 - 30 3
anti‐cutting the cloth thread length on the cloth will be
Front trimming suction After the motor running to P29, front trimming
P29 1 - 50 1
open thread number suction opening
0:Front trimming suction and front trimming
0(Chopper)
Front trimming suction synchronous closing
P30 0 - 250
close thread number 25(Side Other:When after front trimming suction
draught) opening go by P30,thread number closing
15
Delay time after back (Chopper)
P31 1 - 50 (*100 ms)
suction off 30(Side
draught)
B5000-ZOBOW
1(Chopper)
Sensor for anti‐cutting the 0: Off
P32 0-1
cloth switch 0(Side 1: On
draught)
Sensitivity of sensor for The bigger of the sensitivity parameter, the
P33 200 - 400 330
anti‐cutting the cloth more capable to identify translucent materials
Stitch number between
P34 back sensor and sensor 1 - 200 99
for anti-cutting the cloth
0(Chopper)
Delay stitch number when 0 - 99
P35
stop sewing 30(Side
draught)
Back trimming suction
P36 1 - 50 3
open thread number
The bigger of the sensitivity parameter, the
P37 Sensitivity of front sensor 200 - 400 330
more capable to identify translucent materials
The bigger of the sensitivity parameter, the
P38 Sensitivity of back sensor 200 - 400 330
more capable to identify translucent materials
Delay time before presser
P39 1- 50 2 (*100ms)
foot lifter
Start time after presser
P40 0 - 20 0 (*100 ms)
foot lifter
Time of presser foot put
P43 1 - 99 10 (*10 ms)
down
Time of presser foot
P44 1 - 20 5 S
protection
P45 Time of trimmer 1 - 100 20
0: Closed suction crumbs
Continuous feeding and 1: Continuous suction crumbs
P46 0-2 2
suction 2: Suction crumbs and trimming suction in
sync
0: Off
P47 Manual trimmer switch 0-1 1
1: On
155
B5000-ZOBOW
B5000-ZOBOW
0: Off
P57 Presser foot safety switch 0-1 1
1: On
Sewing plate safety 0: Off
P58 0-1 1
switch 1: On
Needle bar cover safety 0: Off
P59 0-1 1
switch 1: On
P61 Sleeping time 1 - 250 30 Unit: minutes
0: Unlock
1: Lock
P62 Panel button lock 0-1 0
After the panel is locked, press and hold the
trimming button to unlock it.
P63 Slow down speed button 0-1 0
Stitch number of slow
P64 1- 200 1
down speed
The speed of slowing
P65 500 - 7000 3500 RPM
down
Adjusting gear of front The greater the parameter values. The greater
P66 1 - 180 --
sensor the voltage value of the sensor
Adjusting gear of back The greater the parameter values, The greater
P67 1 - 180 --
sensor the voltage value of the sensor
Adjusting gear of sensor The greater the parameter values,
P68 1 - 180 --
for anti‐cutting the cloth The greater the voltage value of the sensor
Execute the number of trimmings, the number
P69 Unit number counting 1 - 50 10
of pieces is increased by one.
P70 Total counting setting 1-9999 100
0: Off
1: Ascending cycle count
2: Descending cycle count
P71 Counting mode 0-5 0
3: Ascending full alarm
4: Descending full alarm
5: Remove full alarm
156
B5000-ZOBOW
Backlight brightness
P76 1-3 3
adjustment parameter
P77 Internal speed limit 500 - 7000 6000 RPM
0: Normal sewing mode and steering
1:Real-time display of current speed
P78 Display mode 0-4 0 2:Front sensor induced voltage value
3:Post sensor induced voltage value
4: The third sensor induces a voltage value
0: No operation
P79 Reset 0-1 0
1:Restore all factory parameters;
0: Chinese;
1:Foreign language
P80 Language type selection 0-1 0
English/Russian/Arabic/Turkish/Portuguese
/Spanish/Indonesia /Vietnam / Polish)
0: Front suction crumbs and front trimming
Synchronous inspiratory,
inspiratory synchronous closing
P81 front suction crumbs 0 - 250 0
When after front suction crumbs opening go by
close thread number
P18,thread number closing
0: Back suction crumbs and back trimming
Synchronous inspiratory,
inspiratory synchronous closing
P82 back suction crumbs close 0 - 250 0
When after back suction crumbs opening go by
thread number
P82,thread number closing
0: Front trimming loose line solenoid valve
Front trimming loose line
opening
P83 solenoid valve open 0 - 50 1
Front trimming loose line solenoid valve go by
thread number
(P83)-1 open thread number
Front trimming loose line
P84 solenoid valve close 1 - 50 1
thread number
0: Back trimming loose line solenoid valve
Back trimming loose line
closing
P85 solenoid valve open 0 - 50 12
Back trimming loose line solenoid valve go by
thread number
P85 open thread number
157
B5000-ZOBOW
B5000-ZOBOW
rear suction
Three rows of suction
P96 0-2 0 1: Intermittent suction (three rows of solenoid
mode
valves)
2: Long suction (three rows of solenoid valves)
Intermittent suction
P97 1 - 100 50
opening number
Intermittent suction
P98 1 - 25 5 Unit: 100ms
closing delay time
Regular cleaning 0: Not enabled
P100 0 - 9999 60
reminder time Unit: hour
Regularly change the 0: Not enabled
P101 0 - 500 6
white oil reminder time Unit: Month
Get thick material base -
P102 0-1 0
value enable
Force electric presser foot -
P103 0-1 0
lift enable
0: Oil detect off
Oil quantity detection 1: Oil detect enable,show error number and
P109 0-2 1
function switch icon
2: Oil detect enable,show icon only
Downtime detection Unit: min
P110 0 - 30 2
waiting time
Oil-free, full oil alarm Unit: min
P111 1 - 60 30
voice broadcast interval
Front cut line su c t i o n -
P112 0-1 0
midway stop enable
IOT serial number setting This parameter is valid when accessing the
P116 0-1 0
enable Internet of Things module
Rear cut suction motor
P117 0 - 1000 300 Unit: RPM
acceleration speed
Restore internal speed -
P118 0-1 0
limit enable left and right
158
B5000-ZOBOW
6(Turn off
the fourth se
Number of stitches for nsor) -
P119 0 - 9999
thread trimming delay 1(Turn on
the Fourth s
ensor)
P120 Min rotate speed 200 - 500 500 Unit: RPM
159
B5000-ZOBOW
B5000-ZOBOW
Enable the shutdown 0: Close
U74 0-1 0
under voltage alarm 1: Open
Enable overvoltage alarm 0: Close
U75 0-1 1
for shutdown 1: Open
Motor running Angle
U76 0-360 345 Unit:1 degree
when shutdown
U80 Servo line cutting Angle 0-179 93 Unit:1 degree
4.2、Monitoring parameters
P+ right button enters the monitoring interface, left and right keys adjust the monitoring parameter item, press
P key to enter the current monitoring parameter value. Press the P key to exit the monitor mode while monitoring the
M00 item.
160
B5000-ZOBOW
M17 Adapter board software version number M34 Raise presser foot motor angle value
Notes[1]:IOT sewing machine working status (0-normal sewing machine status; 1 - Internet of Things staging
status; 2 - Internet of Things lock machine status; 3 - Internet of Things lock line speed)
When the machine error alarm occurs, the voice broadcasts the current fault. If the panel displays E03, the voice
broadcast “Operation panel and controller box communication is abnormal”, press the voice navigation button
( ) to broadcast the fault cause and solution “Please check the operation panel and control box. Whether the
cable is loose; please try to restore the factory settings or restart the power; if you still can't solve the above, please
contact your local service provider. Pressing the P key ( ) or voice button during the broadcast will stop the
current broadcast content. (failure recovery, voice stop broadcast)
Main motor software Please check if the voltage used is normal; Please try to restore the
E2
overcurrent factory settings or restart the power supply;
The operation panel and Please turn off the system power, check if the motor Hall signal
E3 the control box connector is loose or disconnected, return it to normal and restart the
communicate abnormally. system.
Please check if the operation panel and control box cable are loose;
E4 Motor Hall error
Please try to restore the factory settings or restart the power supply;
Abnormal needle stop Please turn off the system power, check if the motor stop signal
E5
signal connector is loose or fall off, return it to normal and restart the system.
Please check if the presser foot is pushed back to the correct position;
Presser foot protection is
E6 Still can not solve the need to temporarily use, please change the 1 in
on
the P57 parameter to 0;
Please check if the sewing table is pushed back to the correct position;
Slot protection function is
E7 Still can not solve the need for temporary use, please change the 1 in
on
the P58 parameter to 0;
Please check that the needle bar guard is placed back in the correct
Needle bar shield
E8 position; If you still can't solve the problem, please change the 1 in the
protection function is on
P59 parameter to 0.
161
B5000-ZOBOW
Abnormal foot pedal Please check if the pedal plug is connected to the control box or
E9
connection loose;
Main motor hardware Please check if the power supply voltage is normal; Please try to
E10
overcurrent restore the factory settings or restart the power supply;
Main motor overpressure Please check if the power supply voltage is normal; Please try to restore
E11
during shutdown the factory settings or restart the power supply;
Main motor system under Please check if the power supply voltage is normal; Please try to restore
E12
voltage the factory settings or restart the power supply;
Main motor abnormal brake
E13 Please try to turn off the power and restart.
circuit
Parameter read and write
E14 Please try to turn off the power and restart.
exception
Main motor current
E19 Please try to turn off the power and restart.
detection loop is abnormal
B5000-ZOBOW
abnormally.
The adapter board Please check if the connection between the adapter plate and the control
E26 communicates abnormally box is loose; Please try to restore the factory settings or restart the power
with the controller. supply;
E27 Factory reset error After the shutdown is restarted, the factory settings are restored.
Trimming electromagnet
E28 Please try to turn off the power and restart.
error
Please check if the voltage used is normal; Please try to restore the factory
E31 Foot motor soft overcurrent
settings or restart the power supply;
Foot motor current
E32 Please try to turn off the power and restart.
detection loop is abnormal
Please check if the machine head is stuck or difficult to turn; Please check
E33 Foot Motor stall
if the motor plug and motor encoder connector are loose or loose;
Foot Motor of Encoder Please check if the motor plug and motor encoder connector are loose or
E34
signal abnormally loose;
Foot motor find first Please check if the machine head is stuck or difficult to turn; Please check
E35
position abnormally if the motor plug and motor encoder connector are loose or loose;
Foot motor hard Please check if the power supply voltage is normal; Please try to restore
E36
overcurrent the factory settings or restart the power supply;
Craft mcu and foot motor
E39 mcu communication Please try to turn off the power and restart.
abnormally
Counting counts in
EA1 Press the P key to clear, or set the P71 parameter to 5.
ascending order
Counting counts in
EA2 Press the P key to clear, or set the P71 parameter to 5.
descending order
Note: The count of the number of pieces is full, there is no corresponding voice, and the message is “reserved”
when the error is reported.
162
B5000-ZOBOW
Serial
Content Countermeasures
number
A-01 Front sensor auto calibration failed Receive sensor and transmitter surface before inspection
Panel and electronic control models do not Upgrade electronic control and panel programs to
A-08
match matching programs
B5000-ZOBOW
163
B6000-ZOBOW
B6000-ZOBOW
No. Icon Description Remark
7 Presser foot lifter function button Change presser foot lifter mode
8 Trimmer parameter setting button Change the length of the thread and thread switch
164
B6000-ZOBOW
5 Rear sensor icon Indicates the current sensor status, the icon lights up to
indicate that the sensor is blocked, and the unlit state
6 Short thread sensor icon indicates that the sensor is not blocked
165
B6000-ZOBOW
Long press ( )for 1.5 seconds and machine will enter the user parameter adjustment mode. Press left button
( )and right button( )to modify the parameter. Press up button( )and down button( )to
modify the value of the corresponding parameter. Press enter button( )to confirm and save, press left button
( )or right button( )if user doesn’t want to save and will return to the parameter setting interface. Press
( )again will return to standby interface.
Press sewing mode button( ),sewing mode can be modified. Continuous press down this button, sewing mode
will be cycled as following three modes: Automatic/ Semi‐automatic/ Full manual. Press enter mode( )to confirm
and save after finishing setting, no pressing for 5 seconds return to standby interface if user doesn’t want to save.
B6000-ZOBOW
2.2 Presser foot lifter mode setting
Continuous press presser foot function button( )to mode will be cycled as following modes: switch between four
parameters of adjust foot mode function、reduction of speed、thickness detection mode and adjust foot height,the
current parameter enter the adjustment of the parameter value through the upper( ) or lower ( )key.
When adjusting the lifting height, the fifth and sixth digital tubes show the height of the foot and feet in millimeters.
Press enter button( )to save and confirm after finishing setting, no pressing for 5 seconds return to standby
interface if user doesn’t want to save.
2.4Modify speed
Press the up button( )and down button( )in standby interface can rapidly adjust the highest speed value.
Press up button( )increases 100 RPM while press down button( )decreases 100 RPM. After finishing
settings, press enter button( ) to save the parameter. If customer doesn’t want to save, no pressing for 5 seconds
back to standby interface if user doesn’t want to save.
166
B6000-ZOBOW
parameter to technician parameter. Press left button( )and right button( )together for 2 seconds,
parameter will restore factory parameters and associated parameters. (When P21=1, P button for saving users
common parameters, reset button for restoring users saving parameters, before saving, factory parameters are the same
as users saving parameters. P66/P67/P68 adapter board duty cycle parameter, P73 Factory default speed parameter,
P90 monitor view enable parameter, P94/P95 model selection parameter, etc. are not restored to factory settings).
2.8 Voice Language Setting
Press the left shift key ( ) to switch the voice type. When the left button is pressed, the voice type selected at that
time is broadcasted. Press the P key ( ) to confirm and change the voice type.
2.9 LED light setting
LED light is divided into four gears, on the standby interface ,press right button( ), LCD light brightness will be
cycled in four modes.(one is off)
2.10 Button lock setting
When modifying parameter P62 to 1, button will be locked and no response. Long Press trimmer parameter( )
for 1.5 seconds will cancel the lock setting, press restore used.
2.11 Voice quick switch
Long press voice navigation button ( )for 1.5s,for voice toggle. Short press voice button for welcome voice switch
when start. When failures, short press voice button broadcast solution for failures that happening.
2.12 Sensor for anti‐cutting the cloth swift switch
Long press mode button ( )for 1.5 seconds, for sensor for anti‐cutting the cloth switch toggle. When the anti-cut
cloth sensor is turned on by default, the anti-cut cloth sensor delay pin number (P50) defaults to 0 (If the value of the
P50 user save parameter changes, the P50 parameter is equal to the user save parameter value) . When the anti-cut cloth
sensor is turned off by default, the rear sensor delay stitch number (P28) defaults to 8 (If the P28 item user saves the
parameter value changed, the P28 item parameter is equal to the user save parameter value) .
167
B6000-ZOBOW
B6000-ZOBOW
interface, display the presser foot height voltage value, if the motor is in the upper needle stop at this time, step on the
foot pedal and the motor will automatically run to the lower needle stop ,adjust the presser foot height (cloth
thickness), and press the P key( ) to save the current display value to the U15 parameter (this value is the
thickness judgment threshold). The OK is successfully displayed and the voice prompt "the thick material standard
setting is successful" is returned. Standby interface, the motor returns to the position when it entered; Failure display
Er. Press P button( )to exit automatically during recognition.
Note: When the saved value is greater than the base value - 50, the saved value will fail.
Based value reset method: Change PA2 to 1, ensure that no cloth under the presser foot, press the presser foot button
( )for about 1.5 seconds to enter the thick material voltage threshold setting interface, and the system
automatically saves the current value as the base value.
2.16 Regular maintenance
When the machine use time arrives at the regular maintenance reminder time, the panel will display A09/A10, and
voice broadcast prompt, 10 minutes later again broadcast prompt and no longer display A09/A10 until the next
reminder time arrives. The alarm time can be set or the alarm function can be turned off by modifying the parameter
values of PA0/PA1.
Note: Normal sewing can be done during regular maintenance reminder.
2.17 Short thread mode quick switch
Press the Cut button ( )for 1.5 seconds to switch the front and back short thread trimmer.
When the short thread mode is turned on, the Short thread sensor switch will be automatically turned on, and the
sensor voltage value will be automatically calibrated again. The OK indicates that the selection of automatic
calibration is successful. When automatic trimming compensation is opened, the number of delayed needles in the
front trimming line P27 in the trimmer quick button is changed to the factory needle spacing U25.
Note: When the short thread mode is turned on, if the number of automatic compensating needles is invalid, the Short
thread sensor will be automatically turned off.
168
B6000-ZOBOW
IOT serial number setting/view interface. At this time, the value of the flashing bit can be set by the up key ( )
or down key ( ). The key ( ) or right button ( ) can select the bit to be set. The serial number length is
11 digits. After the setting is completed, you can save it by pressing the P key ( ) + trimming key ( ). If
you need to give up the modification, short press the P key. Exit directly.
2.21 Broken network error report
When the panel is disconnected from the IOT collector for 1 min, the panel reports A13. When the collector is
disconnected from the gateway, the panel reports A11. When the gateway is disconnected from the server, the panel
reports an error A12. The three error numbers are not displayed. View through M15.
2.22 Fast binding device
When you need to quickly bind the device to the server, after confirming the IOT serial number and adding it, operate
the up key ( ) + presser foot key ( ) on the panel, and the panel displays OK, indicating that the setting is
successful. The device can now be quickly bound to the server.
3、Parameters list
3.1、Operating parameters Instructions
169
B6000-ZOBOW
5700(Chopp
RPM
er)
P3 Start sewing speed 500 - 7000
4000(Side
suction)
0:Automatic mode
P4 Start up mode 0-1 0
1:Foot control
0:Manual
P5 Sewing mode selection 0-2 1 1:Semi‐automatic
2:Full automatic
0:Off
P6 Voice volume adjustment 0-3 2
1-3:On
0: Off
1: Trimmer before sewing
P7 Auto trimming 0-3 3
2: Trimmer after sewing
3: Trimmer both before and after sewing
1 0: Off
(Chopper) 1: Suction when trimmer before sewing
P8 Automatic inhalation 0-3 2: Suction when trimmer after sewing
3(Side
draught) 3: Suction when trimmer before and after
B6000-ZOBOW
sewing
P9 Counter pedal trimmer 0-1 1 0: Off 1: On
0: Off
1: Lifter before sewing
P10 Auto press foot lifter 0-3 0
2: Lifter after sewing
3: Lifter both before and after sewing
Press foot lifter when 0: Off
P11 0-1 0
sewing stops 1: Presser foot lifter
Press foot lifter after 0: Off
P12 0-1 0
trimming 1: Presser foot lifter
Semi‐counter presser foot 0: Off
P13 0-1 1
lifter 1:Semi‐counter presser foot lifter
0: Off
P14 Manual suction switch 0-2 2 1: Rear suction
2: Front suction and rear suction
P15 Head lamp switch 0-3 1 0: Off 1-3: On
170
B6000-ZOBOW
Technician parameter:Press P button and Enter button at the same time to enter
The stitch number
P26 between front sensor and 1 - 250 100
back sensor
The delay stitches number The bigger of the value, the shorter of the
P27 0 - 50 1
of trimmer before sewing thread length will be after cut
Delay stitches number of The smaller of the value, the shorter of the
P28 0 - 30 3
anti‐cutting the cloth thread length on the cloth will be
Front trimming suction After the motor running to P29, front trimming
P29 1 - 50 1
open thread number suction opening
0:Front trimming suction and front trimming
B6000-ZOBOW
0(Chopper)
Front trimming suction synchronous closing
P30 0 - 250
close thread number 25(Side Other:When after front trimming suction
draught) opening go by P30,thread number closing
15
Delay time after back (Chopper)
P31 1 - 50 (*100 ms)
suction off 30(Side
draught)
1(Chopper)
Sensor for anti‐cutting the 0: Off
P32 0-1
cloth switch 0(Side 1: On
draught)
Sensitivity of sensor for The bigger of the sensitivity parameter, the
P33 200 - 400 330
anti‐cutting the cloth more capable to identify translucent materials
Stitch number between
P34 back sensor and sensor for 1 - 200 99
anti-cutting the cloth
0(Chopper)
Delay stitch number when 0 - 99
P35
stop sewing 30(Side
draught)
Back trimming suction
P36 1 - 50 3
open thread number
The bigger of the sensitivity parameter, the
P37 Sensitivity of front sensor 200 - 400 330
more capable to identify translucent materials
The bigger of the sensitivity parameter, the
P38 Sensitivity of back sensor 200 - 400 330
more capable to identify translucent materials
Delay time before presser
P39 1- 50 2 (*100ms)
foot lifter
Start time after presser
P40 0 - 20 0 (*100 ms)
foot lifter
Time of presser foot put
P43 1 - 99 10 (*10 ms)
down
Time of presser foot
P44 1 - 20 5 S
protection
171
B6000-ZOBOW
B6000-ZOBOW
P54 Stop time testing 1 - 60 3 S
0: Off
1: On
P55 Testing parameter A 0-3 0
2: Dormancy
3: Only aging spindle and trimming
0: Off
P56 Testing parameter B 0-1 0
1:On Electromagnet testing
0: Off
P57 Presser foot safety switch 0-1 1
1: On
0: Off
P58 Sewing plate safety switch 0-1 1
1: On
Needle bar cover safety 0: Off
P59 0-1 1
switch 1: On
P61 Sleeping time 1 - 250 30 Unit: minutes
0: Unlock
1: Lock
P62 Panel button lock 0-1 0
After the panel is locked, press and hold the
trimming button to unlock it.
P63 Slow down speed button 0-1 0
Stitch number of slow
P64 1- 200 1
down speed
The speed of slowing
P65 500 - 7000 3500 RPM
down
Adjusting gear of front The greater the parameter values. The greater
P66 1 - 180 --
sensor the voltage value of the sensor
Adjusting gear of back The greater the parameter values, The greater
P67 1 - 180 --
sensor the voltage value of the sensor
Adjusting gear of sensor The greater the parameter values,
P68 1 - 180 --
for anti‐cutting the cloth The greater the voltage value of the sensor
172
B6000-ZOBOW
173
B6000-ZOBOW
B6000-ZOBOW
Thin material induction
P91 0 - 100 30
delay filter delay stitch
Fabric identification fabric 0: Normal fabric mode 1:Mesh mode 2: Thin
P92 0-2 0
type fabric mode
Thick material induction
P93 0 - 100 0
delay filter delay stitch
P94 Model selection 0-5 0 3: Electric 4: Pneumatic 5: Side draught
Model selection enable 0: Not enabled
P95 0-1 0
1: Enabled
0: The front suction is synchronized with the
rear suction
Three rows of suction
P96 0-2 0 1: Intermittent suction (three rows of solenoid
mode
valves)
2: Long suction (three rows of solenoid valves)
Intermittent suction
P97 1 - 100 50
opening number
Intermittent suction
P98 1 - 25 5 Unit: 100ms
closing delay time
Regular cleaning reminder 0: Not enabled
P100 0 - 9999 60
time Unit: hour
Regularly change the 0: Not enabled
P101 0 - 500 6
white oil reminder time Unit: Month
Get thick material base -
P102 0-1 0
value enable
Force electric presser foot -
P103 0-1 0
lift enable
0: Oil detect off
Oil quantity de t e c t i o n 1: Oil detect enable,show error number and
P109 0-2 1
function switch icon
2: Oil detect enable,show icon only
Downtime detection Unit: min
P110 0 - 30 2
waiting time
174
B6000-ZOBOW
Thickness detection
U15 100 - 500 300 Unit:0.01V
threshold
Unit:100ms
When U20 = 2, the timing begins after the
Speed-up time after bone
U17 1 - 50 5 heavy material decelerates, and increases after
cross sewing
U17 * 100ms (if it is thin material, it increases
immediately).
U18 Deceleration speed 500 - 7000 5000 Unit:Rpm
1rpm/ms
Increment of switching
When changing from thick material to thin
U19 speed for thin and thick 1 – 100 10
material, the speed increases from decreasing
materials
speed to normal speed in the range of U19.
0: Close
Switching speed reduction
U20 0-2 0 1: Thick material deceleration mode
after bone cross sewing
2: Accelerating mode after bone cross sewing
Short thread sensor
U21 200 - 400 330 Unit:0.01V
sensitivity
Short thread sensor
U22 0-1 1
enabling parameter
Compensation function of
U24 trimming enabling 0-1 1
parameter
Unit:0.1mm
Out-of-factory Needle
U25 0 - 60 44 0: Disable manual setting of needle gauge
gauge setting
Use manual setting of needle gauge
Selection of automatic 0:knitting fabric;1:woven fabric;2:large
U26 0-2 0
compensation fabric types gauge mode
U33 Foot height 1 - 13 12 Levels
175
B6000-ZOBOW
B6000-ZOBOW
Noise reduction delay
U47 0 - 100 0
needle
Maximum height
compensation angle for
U69 100 - 108 103
lifting feet(Not
downwards)
Maximum height
U70 compensation angle for 110-118 113 Unit:1 degree
lifting feet(downwards)
Enable the shutdown 0: Close
U74 0-1 0
under voltage alarm 1: Open
176
B6000-ZOBOW
3.2、Monitoring parameters
P+ right button enters the monitoring interface, left and right keys adjust the monitoring parameter item, press
B6000-ZOBOW
P key to enter the current monitoring parameter value. Press the P key to exit the monitor mode while monitoring the
M00 item.
M7 Front sensor voltage value M19 Craft control software version number
M11 IOT sewing machine working status [1] M33 Voltage value of Short thread sensor
Notes[1]:IOT sewing machine working status (0-normal sewing machine status; 1 - Internet of Things staging
status; 2 - Internet of Things lock machine status; 3 - Internet of Things lock line speed)
177
B6000-ZOBOW
Main motor software Please check if the voltage used is normal; Please try to restore the
E2
overcurrent factory settings or restart the power supply;
The operation panel and Please turn off the system power, check if the motor Hall signal
E3 the control box connector is loose or disconnected, return it to normal and restart the
B6000-ZOBOW
communicate abnormally. system.
Please check if the operation panel and control box cable are loose;
E4 Motor Hall error
Please try to restore the factory settings or restart the power supply;
Abnormal needle stop Please turn off the system power, check if the motor stop signal
E5
signal connector is loose or fall off, return it to normal and restart the system.
Please check if the presser foot is pushed back to the correct position;
Presser foot protection is
E6 Still can not solve the need to temporarily use, please change the 1 in
on
the P57 parameter to 0;
Please check if the sewing table is pushed back to the correct position;
Slot protection function is
E7 Still can not solve the need for temporary use, please change the 1 in
on
the P58 parameter to 0;
Please check that the needle bar guard is placed back in the correct
Needle bar shield
E8 position; If you still can't solve the problem, please change the 1 in the
protection function is on
P59 parameter to 0.
Abnormal foot pedal
E9 Please check if the pedal plug is connected to the control box or loose;
connection
Main motor hardware Please check if the power supply voltage is normal; Please try to
E10
overcurrent restore the factory settings or restart the power supply;
Main motor overpressure Please check if the power supply voltage is normal; Please try to restore the
E11
during shutdown factory settings or restart the power supply;
Main motor system under Please check if the power supply voltage is normal; Please try to restore the
E12
voltage factory settings or restart the power supply;
Main motor abnormal brake
E13 Please try to turn off the power and restart.
circuit
Parameter read and write
E14 Please try to turn off the power and restart.
exception
Main motor current
E19 Please try to turn off the power and restart.
detection loop is abnormal
178
B6000-ZOBOW
The adapter board Please check if the connection between the adapter plate and the control
E26 communicates abnormally box is loose; Please try to restore the factory settings or restart the power
with the controller. supply;
E27 Factory reset error After the shutdown is restarted, the factory settings are restored.
Trimming electromagnet
E28 Please try to turn off the power and restart.
error
Please check if the voltage used is normal; Please try to restore the factory
E31 Foot motor soft overcurrent
settings or restart the power supply;
Foot motor current
E32 Please try to turn off the power and restart.
detection loop is abnormal
Please check if the machine head is stuck or difficult to turn; Please check
E33 Foot Motor stall
if the motor plug and motor encoder connector are loose or loose;
Foot Motor of Encoder Please check if the motor plug and motor encoder connector are loose or
E34
signal abnormally loose;
Foot motor find first Please check if the machine head is stuck or difficult to turn; Please check
E35
position abnormally if the motor plug and motor encoder connector are loose or loose;
B6000-ZOBOW
Foot motor hard Please check if the power supply voltage is normal; Please try to restore
E36
overcurrent the factory settings or restart the power supply;
Craft mcu and foot motor
E39 mcu communication Please try to turn off the power and restart.
abnormally
Counting counts in
EA1 Press the P key to clear, or set the P71 parameter to 5.
ascending order
Counting counts in
EA2 Press the P key to clear, or set the P71 parameter to 5.
descending order
Note: The count of the number of pieces is full, there is no corresponding voice, and the message is “reserved” when
the error is reported.
A-01 Front sensor auto calibration failed Receive sensor and transmitter surface before inspection
Panel and electronic control models do not Upgrade electronic control and panel programs to
A-08
match matching programs
179
V5-PMX
V5-PMX
Key Name Description
Parameter setting In the boot state, long press key to enter the parameter modes. After modify the
key parameters, press key to storage. Then long press key to exit this mode.
Under the normal sewing mode, press key, switch between cycl wing midway
Presser foot key
parking presser foot and sewing after the end of automatic trimming presser foot.
Light level
Short press Key,light level will change.Long press Key,circular will cut line
button and Shear
switch
line switch
The parameter
increment setting Parameter value increment key.
key
The parameter
decrement Parameter value decrement key.
setting key
The left Parameters selection toward to left key. ( In constant-stitch sewing mode, long press
selection key this key, One-shot-sewing can be turned on or turned off. )
The right
Prameters selection toward to right key.
selection key
factory reset Long press 3 s touch switch to restore the factory program.
180
V5-PMX
2、Parameter mode
1、In the standby state ,press key to enter the parameter modes.
2、Press corresponding key and key to adjust the corresponding parameter.
V5-PMX
3、When the parameter values have increased and decreased, parameter interface flash. Short press key to save the
modified parameters .Long press key to exit parameter interface, return to standby model.
NO. Range Default Description
P99 0~2 1 language selection 0: off, 1: Chinese, 2:English, default language 1 Chinese
P01 200~5000 4000 the maximum speed of free sewing (the global maximum speed)
P16 1~3000 50 Adjust the lift foot response time after the sensor has detected the cloth.
Automatic induction presser foot sensor setting (between the maximum and
P17 0~99 0
minimum value of the 02C parameter display)
P24 0~1024 150 Trimming point of pedal
Presser Foot sensor mode setting: 0: off 1: turn on only after trimming 2:
P27 0~3 1
always ON
Feedforward torque of motor: 0: normal functions 1-31: feedforward
P30 0~31 0
torque level
181
V5-PMX
P33 0~100 6 Encryption seam solenoid off time per cycle (ms)
P37 0~100 5 Encryption seam solenoid on time per cycle (ms), means the clamp strength.
Flat seaming shear velocity (under the knife to maintain time) -- -- -- -- -- -
P38 1~999 120
under the knife
Scavenging action time delay -- -- -- -- -- -- -- -- -- -- on the knife (note: this
1~999 is also flat
P39 160
seaming machine cut line)
Duration and linear velocity (scan line) -- -- -- -- -- -- -- -- on the knife (note:
P40 1~999 30 this is also flat
seaming machine cut line)
P41 0~9999 120 Blowing began to delay time(ms)
P43 0~25 2 Sweep line, choice of blowing function (2 for scavenging; 8 for blowing)
V5-PMX
P46 0~100 2 Trimming electromagnet per cycle closing time (ms)
P50 1~500 100 Presser foot lifting electromagnet full output time ms
P51 0~100 15 Presser foot lifting electromagnet per cycle opening time (ms)
P52 1~800 150 Running delay time when presser footer comes down (ms)
P54 0~100 35 Presser foot lifting electromagnet per cycle closing time (ms)
P56 0/1 1 Run to up needle position after Power on: 0: no action 1: action
P57 0~600 200 Presser foot lifting electromagnet protection time 100ms
P60 200~5500 4000 The maximum speed of constant sewing (Automatic test speed)
Special mode: 0: normal Mode
1: simply sewing mode
2: motor initial angle measurement (Do not remove the belt)
P62 0~4 0 3: Automatically setting the pulley ratio by the CPU. (Synchronizer is
necessary and the belt not removed)
4: automatic test modle 1 (It has needle stop position of automatic test,
running and stopping 5S)
P66 0/2 2 Safety switch function set: 0:off 2:on
Slow release lifter level adjustment, the smaller values and the faster quickly
P71 0~50 0
(OC open time)
182
V5-PMX
3、Monitor mode
011 Counter for sewing pieces 026 The ratio between motor and machine
012 The head of real speed 027 The total used time(hours) of motor
183
V5-PMX
3、Error mode
If the error code appears, please check the following items first:
1.Make sure the machine has been connected correctly;
2. Confirm that the control box match with the machine head;
3. Confirm factory reset is accurate.
Disconnect the power to the controller; check the input power supply voltage is
low or not (less than 176V). If the power supply voltage is low, please start the
Err-03 Under-voltage
controller after recovers the voltage. If the controller still does not work,
please inform the manufacturer and replace the controller.
V5-PMX
machine is off
than 264V). If yes, please restart the controller when the normal voltage is
resumed. If the controller still does not work when the voltage is at normal level,
Err-05 Over-voltage in operation please replace the controller and inform the manufacturer.
Turn off the system power. Check carefully, if the solenoid connection is
loose or damage, please change it in time. Then restart the system after
Err-06 Solenoid circuit fault
confirmation, if it still does not work, please inform the manufacturer and replace
the controller.
Motor current measuring Turn off the system power, restart after 30 seconds to see if it works well. If such
Err-07
failure failure happens frequently, seek technical support.
Turn off the system power. Check whether the motor power input plug is off,
loose or broken, or there is something tangled on the machine head. Please make
Err-08 Sewing motor blocked
them correct then restart the system. If it still does not work, please inform the
manufacturer and replace the controller.
Turn off the system power. Check carefully, if white braking resistor connector on
Err-09 Brake circuit fault the power board is loose or fall off, please plug it tight then restart the system, if it
still does not work, please inform the manufacturer and replace the controller.
Check carefully, if the connection between the control panel and controller is off,
Err-10 Communication failure loose, or broken, please make it correct then restart the system, if it still does not
work, please inform the manufacturer and replace the controller.
184
V5-PMX
Turn off the system power, check if the motor sensor plug is loose or dropped
Err-13 Motor HALL failure off, restore it and restart the system. If it still does not work, please replace the
controller and inform the manufacturer.
Motor over-speed
Err-15
protection
V5-PMX
Turn off the system power, restart the system after 30 seconds, if it still does not
Err-16 Motor reversion
work, please replace the controller and inform the manufacturer.
HMI Read/Write
Err-17
EEPROM failure
185
V5000-PMX
V5000-PMX
1 factory reset Long press 3 s touch switch to restore the factory program.
1.Long press this button in the main interface to enter the operator
parameters.
Parameter
2 2.In the parameter adjustment interface, it represents the confirmation key
setting key
and the exit key.
3.One of the key combinations for quick access mode.
Under the normal sewing mode, press key, switch between cycl wing
Presser foot
3 midway parking presser foot and sewing after the end of automatic trimming
key
presser foot.
At the time of an error, short press Key, will be submitted to the cause of the
4 Voice button
problemLong press Key, Switching the horn
Light level
button and Short press Key,light level will change.Long press Key,circular will
5
Shear line cut line switch
switch
Parameter In parameter setting, the parameter value increment key. In the first interface
6
increment key is the accelerator key.
Parameter
In parameter setting, the parameter value decrement key. In the first
7 decrement
interface is the slowdown key.
key
Left selection
8 During parameter setting, select the parameter range to the left.
key
Right
9 selection key During parameter setting, select the parameter range to the right.
186
V5000-PMX
2、Parameter mode
1、In the standby state ,press key to enter the parameter modes.
2、Press corresponding key and key to adjust the corresponding parameter.
3、When the parameter values have increased and decreased, parameter interface flash. Short press key to save the
modified parameters .Long press key to exit parameter interface, return to standby model.
NO. Range Default Description
P01 200-5000 4000 The maximum speed of free sewing (the global maximum speed)
Needle stop position selection
P03 0/1 0
(0:up; 1: down)
P04 200-3000 800 Start encryption sewing speed
P08 0-200 0
pin number for encryption seam features)
P09 0/1 0 Soft start switch (0:off; 1: on)
P16 1-3000 50 Adjust the lift foot response time after the sensor has detected the cloth.
Automatic induction presser foot sensor setting (between the maximum
P17 0-99 0
and minimum value of the 02C parameter display)
P18 0-10 0 detection of thread break
P33 0-100 6 Encryption seam solenoid off time per cycle (ms)
Encryption seam solenoid on time per cycle (ms), means the clamp
P37 0-100 5
strength.
Flat seaming shear velocity (under the knife to maintain time) under the
P38 1-999 120
knife
Scavenging action time delay on the knife (note: this is also flat seaming
P39 1-999 160
machine cut line)
Duration and linear velocity (scan line) on the knife (note: this is also flat
P40 1-999 30
seaming machine cut line)
P41 0-9999 120 Blowing began to delay time(ms)
187
V5000-PMX
P43 0-25 2 Sweep line, choice of blowing function (2 for scavenging; 8 for blowing)
P50 1-500 100 Presser foot lifting electromagnet full output time(ms)
Presser foot lifting
P51 0-100 15
electromagnet per cycle opening time (ms)
Running delay time when presser
P52 1-800 150
footer comes down (ms)
P53 0/1 1 Presser foot lifting function selection: 0: off 1: on
Presser foot lifting
P54 0-100 35 electromagnet per cycle closing
V5000-PMX
tRiumne to(m su) p needle position after
P56 0/1 1 Power on: 0: no action 1: action
Presser foot lifting
P57 0-600 200
electromagnet protection time 100ms
The maximum speed of constant
P60 200-5500 4000
sewing (Automatic test speed)
Special mode:
0: normal Mode
1: simply sewing mode 2: motor initial angle
measurement (Do not remove the belt)
P62 0-4 0
3: Automatically setting the pulley ratio by the CPU. (Synchronizer is
necessary and the belt not removed) 4: automatic test modle 1 (It has
needle stop position of
automatic test, running and
Safety switch function set:
P66 0/2 2
0:off 2:on
Slow release lifter level
P71 0-50 0
adjustment, the smaller values and the faster quickly (OC open time)
Trimming electromagnet full
P76 1-500 60
output time ms
P80 200-4000 500 Stepper motor positioning speed
P84 200-4000 2000 Step motor after cutting the speed of presser foot
188
V5000-PMX
3、Monitor mode:
010 stitch counter voice broadcast 025 The sampling voltage of pedal
011 Counter for sewing pieces 026 The ratio between motor and machine
012 The head of real speed 027 The total used time(hours) of motor
189
V5000-PMX
ALA-4 Power is off alarm Please wait for 30 seconds, then turn on the power switch
V5000-PMX
5、Error mode
If the error code appears, please check the following items first:
1.Make sure the machine has been connected correctly;
2. Confirm that the control box match with the machine head.
3. Confirm factory reset is accurate
Err-05
Turn off the system power. Check carefully, if the solenoid
connection is loose or damage, please change it in time. Then restart
Err-06 Solenoid circuit fault the system after confirmation, if it still does not work, please inform
the manufacturer and replace the controller.
Motor current measuring Turn off the system power, restart after 30 seconds to see if it works
Err-07 well. If such failure happens frequently, seek technical support.
failure
190
V5000-PMX
Turn off the system power. Check whether the motor power input
plug is off, loose or broken, or there is something tangled on the
Err-08 Sewing motor blocked machine head. Please make them correct then restart the system.
If it still does not work, please inform the manufacturer and
replace the controller.
Initial motor electrical Try 2 to 3 more times after power down if it still does not work,
Err-12
angle failure please replace the controller and inform the manufacturer.
Turn off the system power, check if the motor sensor plug is
loose or dropped off, restore it and restart the system. If it still
Err-13 Motor HALL failure
does not work, please replace the controller and inform the
manufacturer.
DSP Read/Write
Err-14
EEPROM failure
Motor over-speed
Err-15
protection Turn off the system power, restart the system after 30 seconds, if
Err-16 Motor reversion it still does not work, please replace the controller and inform the
manufacturer.
HMI Read/Write
Err-17
EEPROM failure
Err-18 Motor overload
Err-27
malfunction of stepper When the stepper motor is stopped, the zero position will be
motor alarmed
Err-28 If it does not work normally, replace the controller.
If the above still cannot be solved, please contact your local
service provider.
malfunction of stepper
Err-31
board
191
V6000-PMX
V6000-PMX
parameters.
2 P press 2. In the parameter adjustment interface, it represents the confirmation
key and the exit key.
3. One of the key combinations for quick access mode.
Short press this button to turn on the function of lifting the presser foot
midway.
3 Presser foot button
Long press to turn on the presser foot function automatically after
trimming.
The key to
4 Short press the cycle thickness detection function switch
thickness detection
5 Counter switch Short press cycle switch counting function
1. Short press this key and the screen icon lights up: it means that the
thread trimming and presser foot lifting stepper motor move in one
direction (fast mode)
2. Short press this key and the screen icon disappears: it means that the
Stepper motor
6 thread trimming and presser foot lifting stepper motor move in different
settings
directions (slow mode)
3. Long press this key to enter P02 and P88, adjust P02 to adjust the
pitch of the stepping motor.
Note: This button is invalid for non-step models!
In the first interface, press this key to adjust the brightness of the lamp
7 Headlight button
cyclically.
8 Scissors key Switch for the scissors function of the buttons on the first interface.
Parameter In parameter setting, the parameter value increment key. In the first
9
increment key interface is the accelerator key.
Parameter In parameter setting, the parameter value decrement key. In the first
10
decrement key interface is the slowdown key.
11 Left selection key During parameter setting, select the parameter range to the left.
12 Right selection key During parameter setting, select the parameter range to the right.
192
V6000-PMX
Press the right shift key to the 4-digit value position. The third step: press the plus and minus keys to jog the stepper motor
to the best angle in real time. The fourth part: short press the P key to save the scissors angle (save to the P86 parameter
value)
6. Check the software version:
The first step: P+scissors key can view the software version information. Step 2: Press the plus key to switch between
electronic control and panel software.
P01 200~5500 4000 Maximum speed of free sewing (global maximum speed)
193
V6000-PMX
P19 0~20 5 No thread breakage detection for the number of stitches before sewing
Adjust the zero position of the stepping motor for trimming and lifting
the presser foot:
0-200: Adjust the zero position clockwise on the basis of the origin
P27 0~400 0
V6000-PMX
(trimming direction)
400-200: Adjust the zero position counterclockwise on the basis of the
origin (in the direction of lifting the presser foot)
P33 0~100 6 Encrypted seam electric railway closing time per cycle ms
P50 1~500 100 Full output time of electromagnet for presser foot lifting ms
194
V6000-PMX
P51 0~100 15 Presser foot lifting electromagnet turn-on time per cycle ms
4: lift
P54 0~100 35 The closing time of the presser foot electromagnet per cycle ms
P57 0~600 200 Protection time of electromagnet for presser foot lifting 100ms
P84 200~4000 2000 Lifting speed of the presser foot after the stepper motor trimmer
P86 0~400 130 Stepper motor trimming angle (when P88=0, it is invalid in fast mode)
195
V6000-PMX
Movement direction of stepping motor for thread trimming and presser foot
lifting:
0:The movement of thread trimming and presser foot lifting is clockwise (the
overall movement is fast)
P88 0-800 0
1:After trimming the thread, raise the presser foot. Thread trimmer clockwise,
raise the presser foot counterclockwise.
Note:When the parameter value is >0, it means that the presser foot lifting
will be delayed after the thread trimmer It is used for stepping motor.
PA6 1~100 1 Counting the proportion of the number of stitches of the bottom thread
PA7 1~9999 1 Setting of the total number of stitches of the bobbin thread
Stitch counting mode (0: no stitch count; 1: automatic reset when incrementing
to full; 2: automatic reset when decrementing to zero; 3: incrementing to full,
PA8 0~6 0 stop with error, manual reset; 4: decrement to zero, stop with error, manual
reset ; 5: Decrease to zero, no shutdown after error, manual reset; 6: Decrease
to zero, shutdown after error, manual reset)
PA9 1~100 1 The proportion of the number of piece counts
V6000-PMX
PAB 0~4 0 automatic piece counting to the value of PAA, the motor stops rotating, and
manual reset— Incremental mode; 4: Automatic piece counting reaches zero,
the motor stops rotating, manual reset-decrement mode)
Model selection (0: K5; 1: stepper motor for lifting presser foot and thread
11F 0~360 1
trimming; 2: stepper motor for adjusting stitch length; 3: 2 stepper motors)
Adjust the needle pitch stepper motor zero position:
0-200: Adjust the zero position clockwise on the basis of the origin (trimming
158 0~400 0 direction)
400-201: Adjust the zero position counterclockwise on the basis of the origin
(in the direction of lifting the presser foot)
01E Stepper motor history failure 02A Analog input 1 sampled value
20 bus voltage 02B Analog input 2 sampled value
21 Head speed 02C Error counter
22 Phase current 030-037 Historical fault code
23 Initial angle
196
V6000-PMX
Refueling time
ALA-1 247 parameters control the switch and time.
reminder
Needle counting Indicates that the number of stitches has reached the upper limit set. Press the P
ALA-2
alarm key to cancel the alarm and restart the count.
Count the number
Indicates that the number of thread trimming has reached the set upper limit.
ALA-3 of thread trimming
Press the P key to cancel the alarm and restart the count.
alarm
Needle lift lock
ALA-5 After selecting the stepper motor, it will give an alarm and press the P key.
status
Please check whether the thread trimmer is back in place. If the safety switch
light does not turn on after it is back in place, please adjust the position of the
UP Safety switch alarm induction bracket. If it still does not solve the problem, please change the 2 in
the P66 parameter to 0; if the above still fails Please contact your local service
provider to solve the problem.
V6000-PMX
Hardware
Err-01
overcurrent Turn off the power to the system and turn it back on after 30 seconds. If the above still
cannot be resolved, please contact your local service provider.
Err-02 Power down
Turn off the system power and check whether the input power voltage is low (less than
System 176V). If the power supply voltage is low, please restart the controller after the voltage
Err-03
undervoltage returns to normal. If the above still cannot be resolved, please contact your local service
provider.
Overvoltage
Err-04 during Turn off the system power and check whether the input power voltage is too high (above
shutdown 264V). If the power supply voltage is too high, please restart the controller after the
voltage returns to normal. If the above still cannot be resolved, please contact your local
Overvoltage service provider.
Err-05 during
operation
Turn off the power of the system and check whether the solenoid connection is correct,
Electromagnet whether it is loose or damaged. If so, replace it in time. Restart the system after
Err-06
circuit failure confirming that it is correct. If the above still cannot be resolved, please contact your local
service provider.
197
V6000-PMX
Current Turn off the system power and reconnect power after 30s. If the fault still occurs
Err-07 detection frequently after retrying several times, please replace the controller. If the above still
circuit failure cannot be resolved, please contact your local service provider.
Turn off the system power, check whether the motor power input plug is off, loose, or
damaged, and whether there is any foreign matter entangled on the machine head. After
Err-08 Motor stalled troubleshooting, restarting the system still does not work normally, please replace the
controller. If the above still cannot be resolved, please contact your local service
provider.
Turn off the system power, check whether the white brake resistor connector on the
Brake circuit
Err-09 power supply board is loose or fall off, plug it in tightly and restart the system. If the
failure
above still cannot be resolved, please contact your local service provider.
HMI Check whether the connection between the control panel and the controller is
Err-10 communicatio disconnected, loose or broken, restore it to normal and restart the system. If the above
n failure still cannot be resolved, please contact your local service provider.
Check whether the connection between the head synchronization signal device and the
Head stop
controller is loose, restore it to normal and restart the system. If it still does not work,
Err-11 needle
please replace the controller. If the above still cannot be resolved, please contact your
Signal failure
local service provider.
Motor initial
Please try 2-3 times after power off. If the fault is still reported, please replace the
angle
Err-12 controller. If the above still cannot be resolved, please contact your local service
V6000-PMX
detection
provider.
failure
Turn off the system power, check whether the motor sensor connector is off, loose, or
Motor HALL damaged, restore it to normal and restart the system. If it still does not work, please
Err-13
failure replace the controller. If the above still cannot be resolved, please contact your local
service provider.
DSP read and
write
Err-14
EEPROM
failure
Motor
Err-15 overspeed
protection
Turn off the power of the system and turn on the power again after 30 seconds. If it still
Err-16 Motor reverse does not work, please replace the controller. If the above still cannot be resolved, please
contact your local service provider.
HMI reading
and writing
Err-17
EEPROM
failure
Motor
Err-18
overload
Broken wire
Err-22 Change the P18 parameter to 0.
detection
Err-27
Stepper motor
failure When the stepper motor is stopped, the zero position will alarm and the electronic
Err-28 control can be restarted. If it still does not work normally, please replace the controller.
If the above still cannot be resolved, please contact your local service provider.
Stepper board
Err-31
failure
198
6390E-ZOBOW
2 Up key(speed up) Enter this mode, adjust this key, increase speed
Down key(speed
3 Enter this mode, adjust this key, decrease speed
down)
1、The start tacking key is selected for each short press, the
cyclical selection is between the front tacking, the front
Start tacking/needle double tacking and the closing, and the corresponding
7
position Section key LCD screen is lit. Select the corresponding key to set the
number of needles of A and B.
2、Press long time to enter needle position function
1、The back tacking key is selected for each short press,
the cyclical selection is between the front tacking, the front
double tacking and the closing, and the corresponding LCD
Back tacking/ thread
8 screen is lit. Select the corresponding key to set the number
clamp
of needles of C and D.
2、Press this key for short time,ico become lit, so thread clamp
is working now, press again, the turn this function
199
6390E-ZOBOW
6390E-ZOBOW
11 Press foot lift key 2 、Press this key for long time, choose or cancel this function,
if choose, will show press foot lift on halfway
2、Parameter adjustment
2.1 enter parameter mode and saving
Press , enter parameter mode, then press or to move the lit, corresponding number flashing,
then press or to modify this value, press , save the parameter. If not modified, press to log
out parameter mode, if already modify, firstly save parameter, then press to log out parameter mode.
2 . 2 Enter technician parameter mode and save it
Press and turn on the machine to enter technician parameter mode.The methods is same as parameter mode.
2 . 3 Speed adjustment
Press and to adjust the speed. For up, to adjust fast, for down, to adjust slow.each adjustment value is 50.
Press + to enter this mode, press up and down key to adjust this parameter, press P, then can log out.(if it
is24、25、26、28,then p ress P to save this monitoring value as the corresponding parameter, if savesuccessfully,
show OK, press for short time to log out this mode.)
200
6390E-ZOBOW
3、Parameters list
3 . 1 T echnician mode parameter ( long press P key to enter)
P00 start sewing speed(r/min) 200 100-800 Speed setting when sewing starts
P01 Max speed of free sewing(r/min) 2000 200-2200 Maximum speed of free sewing
P02 Multi-segment sewing speed(r/min) 2000 200-2200 Maximum speed of multi-segment sewing
P05 Back tacking speed(r/min) 1000 200-2200 Setting of post-fixing sewing speed
P07 Soft start sewing speed(r/min) 400 100-2000 Soft start speed setting
P08 Soft start sewing stitch 2 1-9 Soft start stitch number setting
P12 Delay time for halfstitch(ms) 150 1-180 Delay time of half-needlecompensation
P13 Delay time for one stitch(ms) 180 150-250 Compensate the delay time of a stitch
P14 Half stitch speed(r/min) 200 100-500 Needle compensation speed setting
0:Half stitch according to time to 1:half stitch
P15 mode of half stitch 0 0-2
2:one stitch
Start back tack stitch compensation Motion compensation of A segment of front bar
P18 32 1-120
1 joint
Start back tack stitch compensation Motion compensation of B section of front bar
P19 33 1-120
2 joint
max speed of manual reverse Maximum speed setting when the reverse sewing
P21 2200 200-2500
sewing(r/min) button is pressed
Value of backstitch duringhalf
P22 8 0-9999
stitch
0:straight1:Slope 2:curve (square、extraction of a
P23 curve mode of pedal 0 0-3
root) 3:S curveController climb slope setting
Used to set the starting position of the foot pedal to
P24 Pedal position of trimming 550 0-4095
control the thread trimming
Stitch compensation of back
P25 32 1-120 C-section motion compensation of rear bar joint
tacking 1(actuation)
Stitch compensation of back D segment motion compensation of back bar-
P26 33 1-120
tacking 1(release) tacking
201
6390E-ZOBOW
6390E-ZOBOW
selection. 1:one key start function open
P35 Thread clamp switch 1 0-1 0:off 1:on
202
6390E-ZOBOW
P51 3 1-10
lifter(ms) presser foot electromagnet
delaying time of down presser foot
P52 2 0-500 Delay time of presser foot release
lift(ms)
Presser foot lifting function
P53 1 0-1 0:Off 1:On
selection
closing time of presser foot lift for Used to control the closing time of the presser foot
P54 5 4-10
eachperiod electromagnet cycle
connect power and finding
P56 1 0-1 0:Off 1:On
needle position automatically
Protecting timeof the
P57 10 1-30
electromagnet for press foot.(s)
adjustment angle of up needle
P58 67 0-359 Upper needle stop position setting
position
adjustment angle of down needle
P59 176 0-359 Lower needle stop position setting
position
P60 testing speed(r/min) 3700 200-5000 Running and hour speed setting
203
6390E-ZOBOW
setting of press foot lift position of It is used toset the position where the foot control
P70 800 0-4095
pedal starts to lift the presser foot
P71 delay time of start sewing(ms) 80 0-900 Sewing start delay action time
starting position of pressing the Used to set the position where the foot control
P72 400 0-4095
pedal forward motor starts to run at low speed
Used to set the position of the foot control motor to
P73 end position at low speed 800 0-4095
start high-speed operation
Used to set the pedal control motor to run to the
P74 Max value of pedal analog 4000 0-4095
highest speed position
setting of pedal backto middle Used to set the position when the pedal is not
P75 1650 0-4095
position moving
work time of backstitching
P76 60 1-200
electromagnet of (ms)
motor direction
P77 0 0-1
0:foreward1:reversal
P78 Thread clamp ending angle 130 10-359 Used to set the start angle of the thread
P79 Thread clamp end angle 320 0-359 Used to set the end angle of the thread
6390E-ZOBOW
P80 trimming startingangle 0 0-359 Used to set the start angle of thread trimming
Used to set the starting angle of the thread
P81 trimming strength angle 100 0-359
trimming spindlemotor
P82 Trimming ending angle 180 0-359 Used to set the end angle of thread trimming
Pedal presser foot confirmation
P83 150 1-500 Used to set the delay time of presser foot lifting
time.(ms)
The confirmation time of Safety Used to set the safety switch alarm delay time after
P84 300 1-500
switch alarm(ms) the machine head is tipped
The recovery time of Safety Used to set the time for the machine to recover
P85 50 1-200
switch alarm(ms) after the machine head is back to the center
speed of twoslopes at a turning Used to set low-speed andhigh-speed pedal curve
P86 1500 0-4000
point.(r/min) switching speed
Used to set the pedal voltage between low speed
P87 Two slope intermediate simulation 2700 0-4095
and high speed
P88 unit of counting 1 1-50 Each thread trimming action counted as one piece
P89 setting of total counting 9999 1-9999 Used to set the total number of piece counts
0:off 1:Ascending cycle count.
2:Descending cycle count.
3:Ascending accounting to full,alarm and stop
running
4:Descending accounting to 0,alarm and stop
P90 counter mode 0 0-6 running
5:Ascending accounting to full,remind and keep
running
6:Descending accounting to 0,alarm and keep
running
note:press P shortly to cancel alarm
204
6390E-ZOBOW
press foot lifter releasedischarge Used to set the electronically controlled discharge
PA3 90 0-900
time time when the presser foot is released
press foot lifter release PWM duty
PA4 10 0-50 lose press foot lifter slowly
ratiolose press foot lifter slowly
front bartack finished with one
PA6 0 0-1 0:No 1:Yes
stitch back tack selection switch
Safety needle break selection
PA7 1 0-1 0:No 1:Yes
switch
Safety needle break starting Used to set the starting angle of the anti-broken
PA8 20 0-359
mechanicalangle needle function
Safety needle break finished Used to set the end angle of the anti-broken needle
PA9 90 0-359
mechanical angle function
Fixed stitches trimmer in sewing
PBO 0 0-1 0:No 1:Yes
and then bartack selection switch
Starting sewing presser foot lifter
PB1 0 0-1 0:No 1:Yes
move-Up selection switch
Starting sewing presser foot lifter Used to set the startingangle of the seam and the
PB2 80 0-359
move-up start angle slight lifting of the presser foot
starting sewing presser foot lifter Used to set the end angle of the sewing foot lifting
PB3 200 0-359
6390E-ZOBOW
M13 Panel version number M25 Max value for pedal forward press
M18 Main board version number for control box M26 Sample value for pedal back
205
6390E-ZOBOW
4、Error code
4.1 Monitoring parameter list(press P+press foot lifter key to enter)
if have Error or alarm,please check first as follows:1.Check the connection wire is connected or not;2.Check the machine
head is matched with the control box;3.check reset is accurate or not.
1、Turn off the power of thesystem and turnit back on after 30 seconds.
Spindle motor
2、Check whether the spindle motor encoder and electronic control are damaged,and if
Err-01 hardware
there areany defects,replace them intime.
overcurrent
3、Please contact your local service provider.
Disconnect the controller power and check whether theinput power voltage is lower than
hardware over- 176V.If the power supply voltage is lower than 176V,please restart the controller after the
Err-03
current voltage returns to normal.If the voltage returns to normal,the startupcontroller still cannot
work normally.Please contact your local service provider.
Disconnect the controller power and check whether the input power voltage is higher than
Over-voltage
6390E-ZOBOW
264V.If the power supply voltage is higher than 264V,please restart the controller after
Err-04 when stop the
the voltage returns to normal.If the voltage returns to normal,the startup
machine
controller still cannot work normally.Please contact your local service provider.
Disconnect the controller power and check whether the input power voltage is higher than
Over-voltage when 264V.If the power supply voltage is higher than 264V,please restart the controller after
Err-05
machine operation the voltage returns to normal.If the voltage returns to normal,the startup
controller still cannot work normally.Please contact your local service provider.
1、Switch off the power,check the electromagnet connect well or not,loose or not,broken
or not.If have,please change it intime.
Fault of 2、Unplug the solenoid interface on the electric control to confirm whether the electric
Err-06 electromagnet control is normal.If the electric control is normal,check whether the electromagnetic
circuit circuits are damaged.
3、If the system still does not work after restarting the system after troubleshooting,
please contact your local service provider.
Switch off the power,after 30 seconds,connect power to check it is ok or not,try more
current testing
Err-07 times,restart the machine,if control box still cannot work.Please contact your local service
fault
provider.
1、Please check whether there is any foreign matter entangled on the machine head,
check whether the machine rotary hook is jammed with the thread end,and whether the
machine eccentric wheel is jammed.
Spindle motor
Err-08
locked-rotor 2、Cut off the power,check the motor port is loose or not.
3、The system still cannot work normally after it is eliminated.Please contact your local
service provider.
1、Please check whether the connection between theoperation panel and the electric
Panel
control is off,looseor broken.
Err-10 communication
2、Restart the system after troubleshooting,if it still does not work normally.Please
failure
contact your local service provider.
206
6390E-ZOBOW
1、Please enter the parameter item to check the initial angle of the spindle motor.
Initial angle testing
Err-12 2、Please try 2-3 times after power off,if the fault is still reported.Please contact your
fault
local service provider.
1、Turn off the system power,check whether the spindle motor encoder connector is
loose or fall off,restore it to normaland restart the system.
Spindle motor zero
Err-13 2、Replace the spindle motor encoder.
fault
3、After troubleshooting,restart the system if it still does not work,please contact your
local service provider.
EEPROMfault of
Err-14
main board
Spindle motor
Err-15 overspeed
protection Turn off the power of the system and turn on the power again after 30 seconds.If the
controller still does not work normally,Please contact your local service provider.
Spindle motor
Err-16
reversal
6390E-ZOBOW
Panel parameter
Err-17 read and write
failure
Spindle motor Check whether the spindle motor is blocked.If it is not blocked,please contact your local
Err-18
overload service provider.
207
6390S-ZOBOW
6390S-ZOBOW
Stitch length Stitch length adjustment key, press to increase or decrease stitch
1
adjustment key length in idle state
The start tacking key is selected for each short press, the cyclical
selection is between the front tacking, the front double tacking and
2 Start tacking
the closing, and the corresponding LCD screen is lit. Select the
corresponding key to set the number of needles of A and B.
The back tacking key is selected for each short press, the cyclical
selection is between the front tacking, the front double tacking and
3 Back tacking
the closing, and the corresponding LCD screen is lit. Select the
corresponding key to set the number of needles of C and D.
1、Press this key for short time,ico become lit, so thread clamp is
Thread clamp/ working now, press again, the turn this function
4
Auto trigger key 2、Long press this key in multi-segment sewing mode to turn on
and off the automatic trigger function
1、press this key for short time, choose or cancel this function. If
choose this function, then will show press foot lift after trimmer
2、Press this key for long time, choose or cancel this function, if
5 press foot lift key
choose, will show press foot lift on halfway
3、Press P+press foot lift key at same time, enter technician
parameter mode
1、press for short time, icon become lit, choose free sewing
Free function.
6
sewing/trimmer 2、Press for long time, icon become lit, trimmer function turn on,
press again, trimmer function turn off.
1、Press this key for short time, icon is lit, so now is W sewing
mode, choose the corresponding key to set A,B,C,D
W sewing/ Multi-
7 2、Press the key for long time, icon is lit, means now is Several
segment Tacking
Segment Tacking mode, choose corresponding key to set all steps,
and all stitches of each step.
208
6390S-ZOBOW
Lock stitch 1、 Press short time to this key, the lock stitch function will switch
key/Needle to front lock, rear lock, front and back lock, close;
8
position section
key 2、Press long time to enter needle position function
1、 Short press this key to enter the pattern sewing mode, short
press this key in this mode to switch between the pattern sewing
Pattern sewing interface and the pattern sewing setting interface
9 key/Presser foot
lifting key 2、Long press this button to switch the presser foot lifting function
switch, the corresponding icon is on and off, and the icon is on to
indicate that the presser foot lifting function is on
1、 When no error is reported, short press this button to switch the
start-up language switch, long press this button to switch the voice
Start speech function, there are corresponding voice prompts and icons are
10 displayed on and off
key/voice key
2、When an error is reported, short press this button to play the
corresponding error notification voice navigation
12 Up key(speed up) Enter this mode, adjust this key, increase speed
Down key(speed
13 Enter this mode, adjust this key, decrease speed
down)
2、Parameter adjustment
2.1 Enter parameter mode and saving
Press , enter parameter mode, then press or to move the lit, corresponding number flashing, then press
or to modify this value, press , save the parameter. If not modified, press to log out parameter mode,
if already modify, firstly save parameter, then press to log out parameter mode.
209
6390S-ZOBOW
Press + to enter this mode, press up and down key to adjust this parameter, press P, then can log out.(if it is24、
25、26、28, then press P to save this monitoring value as the corresponding parameter, if save successfully, show OK,
press P for short time to log out this mode. )
PS: Needle position setting, enter monitoring mode number 24, move the hand wheel to up needle position(the value
will be changed with hand wheel position), press for long time to save it(after save it, down needle position will be
adjust automatically), press to log out this mode.
2.6 Enter the quick display and modify of needle counting and piece counting
Press + to enter the quick display and modify of needle counting and piece counting, in this interface, you can
press or key to switch the needle counting and pieces counting display interface, press or modify the
6390S-ZOBOW
counting directly. Press + to clear the current data, press short to log out this interface.
2.7 Enter needle distance compensation proportional adjustment mode
In idle mode, long press + stitch length plus to enter the forward sewing parameter modification interface, and long
press + stitch length minus to enter the reverse stitch parameter modification interface. In the parameter
modification interface, short press the or key to switch the modified parameter position, press the or
key to modify the stitch length compensation parameter size, short press the key to save the stitch length
compensation ratio after modification, the panel displays ok to indicate that the parameter setting is successful, short
press the key to exit the current interface.
3、Parameters list
3.1 Enter the quick display and modify of needle counting and piece counting
Parameter
Description Default Value Parameter range
List
P00 start sewing speed(r/min) 200 100-800
210
6390S-ZOBOW
211
6390S-ZOBOW
6390S-ZOBOW
2:Descending cycle count.
3:Ascending accounting to full, alarm and
stop running
P43 4:Descending accounting to 0, alarm and 0 0-6
stop running)
5:Ascending accounting to full, remind
and keep running
6:Descending accounting to 0, alarm and
keep running
(note:press P shortly to cancel alarm)
Parameter
Description Default Value Parameter range
List
press the pedal forward lightly to confirm
delayed time
P44 0 0-300
0: off 1-300:start according to the delayed
time
starting time of backstitching
P45 1 1-10
electromagnet(ms)
closing time of backstitching
P46 2 2-10
electromagnet(ms)
P47 after trimmer and pull back 360 200-360
protection time of backstitching
P48 10 1-60
electromagnet(s)
P49 trimmer speed(r/min) 250 100-500
working time of electromagnet of press foot
P50 250 100-500
lifter(ms)
Duty cycle of lifting foot electromagnet
P51 37 0-100
action
P52 delaying time of down presser foot lift(ms) 2 0-500
212
6390S-ZOBOW
213
6390S-ZOBOW
6390S-ZOBOW
3:Ascending accounting to full, alarm and
stop running
P90 4:Descending accounting to 0, alarm and 0 0-6
stop running
5:Ascending accounting to full, remind
and keep running
6:Descending accounting to 0, alarm and
keep running
(note: press P shortly to cancel alarm)
P91 Stitch count value 0 0-9999
214
6390S-ZOBOW
0:off 1:on
P117 IOT function switch 1 0-1
215
6390S-ZOBOW
6390S-ZOBOW
reverse stitching
Reference value of 8mm stitch length for
P150 650 0-1500
stitching
Reference value of 8mm stitch length for
P151 683 0-1500
reverse stitching
Reference value of 9mm stitch length for
P152 725 0-1500
stitching
Reference value of 9mm stitch length for
P153 755 0-1500
reverse stitching
Reference value of 10mm stitch length for
P154 805 0-1500
stitching
Reference value of 10mm stitch length for
P155 823 0-1500
reverse stitching
P160 Speed compensation reference stitch length 60 0-120
800rpm compensation value for sewing
P161 5 0-300
under reference stitch length
800rpm compensation value for reverse
P162 5 0-300
sewing under reference stitch length
1500rpm compensation value for sewing
P163 25 0-300
under reference stitch length
1500rpm compensation value for reverse
P164 30 0-300
sewing under reference stitch length
2200rpm compensation value for sewing
P165 45 0-300
under reference stitch length
2200rpm compensation value for reverse
P166 55 0-300
sewing under reference stitch length
P171 Stitching needle length compensation ratio 1000 900-1100
Reverse stitching needle length
P172 1000 900-1100
compensation ratio
216
6390S-ZOBOW
3.3 Monitoring parameter list (press P + press foot lifter key to enter)
M13 Panel version number M25 Max value for pedal forward press
M18 Main board version number for control box M26 Sample value for pedal back
4、Error code
4.1 Error code list
1.Turn off the system power, and turn it on again after 30 seconds.
2.Check whether the arm shaft motor encoder and electronic control are
Arm shaft motor
Err-01 damaged or in other poor conditions. If so, replace them in time.
hardware overcurrent
3.If the system still does not work properly after troubleshooting and
restart. Please contact your local service provider.
Disconnect the power supply of the controller and check whether the
input power supply voltage is lower than 176V. If so, please restart the
Err-03 System undervoltage controller after the voltage returns to normal. If the voltage returns to
normal, it still does not work properly after the controller starts up.Please
contact your local service provider.
Disconnect the controller power and check whether the input power
voltage is higher than 264V. If so, please restart the controller after the
Overvoltage during
Err-04 voltage returns to normal. If the voltage returns to normal, it still does not
shutdown
work properly after the controller starts up.Please contact your local
service provider.
Disconnect the controller power and check whether the input power
voltage is higher than 264V. If so, please restart the controller after the
Overvoltage during
Err-05 voltage returns to normal. If the voltage returns to normal, it still does not
operation
work properly after the controller starts up.Please contact your local
service provider.
217
6390S-ZOBOW
Turn off the system power, and turn on the power again after 30 seconds
Arm shaft motor current
Err-07 to see whether it can work properly. Try a few times again. If the fault
detection circuit failure
occurs frequently, please contact your local service provider.
6390S-ZOBOW
1.Please check whether there is any foreign object wrapped around the
machine head, whether there is any thread residue stuck in the rotating
shuttle, and whether the eccentric wheel of the machine is stuck.
2.Disconnect the power supply of the controller and check whether the
Err-08 Arm shaft motor stalled
input plug of the arm shaft motor power supply is detached, loose, or
damaged.
3.If the system still does not work properly after troubleshooting and
restart.Please contact your local service provider.
1.Please check whether the connection between the operation panel and
Panel communication the electric control is drops off, loose, or broken.
Err-10 2.If the system still does not work properly after troubleshooting and
failure
restart.Please contact your local service provider.
1.Please enter parameter setting to check the initial angle of the arm shaft
Arm shaft motor initial motor.
Err-12
angle detection failure 2.Please try 2-3 times again after power off. If it still fails.Please contact
your local service provider.
1. Turn off the power of the system, check whether the arm shaft motor
encoder connector is loose, or drops off. Restore it to normal and restart
Arm shaft motor zero the system.
Err-13
position fault 2. Replace the arm shaft motor encoder.
3. If the system still does not work properly after troubleshooting and
restart,Please contact your local service provider.
218
6390S-ZOBOW
Turn off the system power, and then turn on the power again after 30
Pandel date read/write
Err-17 seconds. If the controller still does not work properly, please contact your
failure
local service provider
Arm shaft motor Check whether the arm shaft motor is stalled. If not, please contact your
Err-18
overload local service provider.
6390S-ZOBOW
Turn off the system power, and then turn on the power again after 30
Err-19 Motor type mismatch seconds. If the controller still does not work properly, please contact your
local service provider
1.Please check whether the connection cable of the pedal speed controller
is drops off, loose, or damaged.
Err-20 Abnomal governor 2.If the system still does not work properly after troubleshooting and
restart.Please contact your local service provider.
1.Turn off the system power, and then turn on the power again after 30
seconds
2.Check whether the backstitch step motor, swing seat, and teeth are
Backstitch step motor
Err-21 stuck. After returning to the normal state, restart the system.
hardware overcurrent
3.If the system still does not work properly after troubleshooting and
restart.
Please contact your local service provider
1.Turn off the system power, and then turn on the power again after 30
seconds
Backstitch step motor 2.Check whether the backstitch step motor, swing seat, and teeth are
Err-22
software overcurrent stuck. After returning to the normal state, restart the system.
3.If the system still does not work properly after troubleshooting and
restart. Please contact your local service provider
Backstitch step motor Turn off the system power, and then turn on the power again after 30
Err-23 current detection circuit seconds. If the controller still does not work properly, please contact your
failure local service provider.
219
6390S-ZOBOW
1. Turn off the system power, and then turn on the power again after 30
seconds
2. Check whether the backstitch step motor, swing seat, and teeth are
Backstitch step motor stuck. After returning to the normal state, restart the system.
Err-24
stalled 3. Check whether the backstitch step encoder and electronic control are
damaged or in other poor conditions. If so, replace them in time.
4. If the system still cannot work properly after troubleshooting and
restart. Please contact your local service provider
Backstitch step motor Turn off the system power, and then turn on the power again after 30
Err-27 controller seconds. If the controller still does not work properly, please contact your
communication failure local service provider.
1. Check whether the backstitch step motor, swing seat, and teeth are
stuck. After the normal state is restored, restart the system.
Backstitch step motor 2. Check whether the backstitch step encoder is damaged or in other poor
Err-28
zero position fault conditions. If so, replace it in time.
6390S-ZOBOW
3. If the system still does not work properly after troubleshooting and
restart. Please contact your local service provider
220
781G-ZOBOW
1. Short press P to enter the user parameter setting interface (on standby
Parameter entry interface)
1
andreturn key
2. Short press P to return the idle screen
When adjust the parameter,press this key to add the value of the
2 Parameter addingkey
parameter.;
Parameter decrement In parameter setting, the parameter value decrement key. (Shortcut key for
3
key speed reduction in the standby interface)
Short press the upper thread button to turn on/off the upper thread
7 Upper thread key
detection function (in standby interface)
Short press the keyhole count key to enter/exit the keyhole count display
8 Keyhole countingkey
interface (in standby interface)
221
781G-ZOBOW
2、Parameter adjustment
2.1 Enter user parameter mode and save
In the standby interface, short press the key to enter the user parameter mode. Press or to move the cursor, the corresponding
digit value flashes, and then press or to modify the digit value. When the parameter value is modified, short press the key to
save the parameter and display "OK". Short press key to exit parameter mode.
2.2 Enter the technician parameter
Press and holdkey + key to power on and enter the technician parameter mode. The parameter adjustment method is
the same as the operator parameter adjustment method.
2.3 Speed adjustment
In the standby interface, short/long press the parameter increment key and the parameter decrement key to quickly
adjust the speed. Up to speed up, down to slow down, each time you press to adjust the value 50 and automatically save. The
display is consistent with the internal speed control parameter P01.
2.4 Reset
781G-ZOBOW
In the standby interface, long press + as a shortcut to restore factory settings. After the parameters are restored
successfully, "OK" is displayed.
2.5 Enter monitoring mode
In the standby interface, long press the + key to enter the monitoring mode, press or to adjust the
monitoring parameter items, short press the key to exit. (If it is 24 or 26, long press the keyto save the current
monitoring value to the corresponding parameter, after the save is successful, it will display "OK", short press the key to
exit the monitoring mode).
3、Parameter list
3.1User parameter list
222
781G-ZOBOW
Automatically find
P17 upneedle position when 2 - 0-3
starting up
Up needle position
P18 25 - 0-359
adjustment angle
Machine head protection
P24 1 - 0-1 0:Off;1:Open;
switch
223
781G-ZOBOW
781G-ZOBOW
- the pre-alarm cannot be
automatically released
IoT communication
P50 1 - 0-30
channel
224
781G-ZOBOW
Hardware
Err-01 Turn off the power switch, and restart after 30 seconds. If the
overcurrent
controller still does not work, please replace it and inform the
Err-02 Software overcurrent manufacturer.and replace the controller.
Disconnect the power to the controller; check the input power supply
voltage is low or not (less than 154V). If the powersupply voltage is
Err-03 Under-voltage low, please start the controller after recoversthe voltage. If the
controller still does not work, pleaseinform the manufacturer and
replace the controller.
Over-voltage when Disconnect the controller power and check if the input voltage is too
Err-04
the machine is off high (higher than 264V). If yes, please restart the controller when the
normal voltage is resumed. If the controller still does not work when
Over-voltage in the voltage is at normal level, please replace the controller and inform
Err-05
operation the manufacturer.
Turn off the system power.Check whether the stepping position is
near the origin, and check whether the stepping motor connection is
Step sensing correct, whether there is looseness,damage, etc. If so, replace it in
Err-06
abnormal time. Restart the system afterconfirming that it is correct. If it still
does not work, please inform the manufacturer and replace the
controller.
Turn off the system power, restart after 30 seconds to see if itworks
Current detection
Err-07 well. If such failure happens frequently ,please informthe
circuit failure
manufacturer and replace the controller.
Turn off the system power. Check whether the motor power input plug
Sewing motor is off, loose or broken, or there is somethingtangled on the machine
Err-08
blocked head. Please make them correct thenrestart the system. If it still does
not work, please inform themanufacturer and replace the controller.
225
781G-ZOBOW
Disconnect the power supply of the controller, and check whether the
signal connection line of the crankset is off, loose or broken. After
Err-09 Crankset protection
troubleshooting, restarting the system still does not work normally,
please inform the manufacturerand replace the controller.
Initial motor electrical Try 2 to 3 more times after power down if it still does not work, please
Err-12
angle failure replace the controller and inform the manufacturer.
Turn off the system power, check if the motor sensor plug is loose or
Motor optical encoder
Err-13 dropped off, restore it and restart the system. If it still does not work,
signal loss failure
please replace the controller and inform the manufacturer.
D Read/Write
Err-14
EEPROM failure
781G-ZOBOW
Turn off the system power, restart the system after 30 seconds, if it still
Motor over-speed does not work, please replace the controller and inform the
Err-15
protection manufacturer.
Turn off the system power, check whether the motor sensor connector
Motor type does not
Err-19 is loose or fall off, restore it to normal and restart the system. If it still
match
does not work, please replace the controller and notify the factory.
Stepping hardware
Err-21
over current
Turn off the power of the system and turn on the power again
Step software over
Err-22 after 30 seconds. If the controller still does not work
current
normally, please notify the factory.
Step current detection
Err-23
circuit fault
Market signal 1 is
Err-25 abnormal, Disconnect the power supply of the controller, check whether the
deceleration block wiring of the main board is abnormal, and turn on the power after
confirming that there is no abnormality in the wiring, and the
Market signal 2 is controller still cannot work normally after starting. Please replace the
Err-26 abnormal, parking controller and notify the factory.
block
Check whether the connection between the stepping plate and the
Stepping board
electric control falls off, becomes loose or breaks, and restart the
Err-27 communication
system after restoring it to normal. Short Press The P key to clearly
failure
report an error.
226
781G-ZOBOW
Straighten the head of the machine to ensure that the flip switch
ARM UP Flip switch alarm
is restored
Count the number Indicates that the number of keyholes in the count has reached
ALR-3 of keyholes and the set upper limit, short press the P key to cancel the
alarm alarm and restart the count
Check whether the upper thread is broken, short press the P key
ALR-7 Upper thread break alarm
to cancel the alarm
227
373G-ZOBOW
373G-ZOBOW
NO. Icon Description Function Description
Button sewing pin 1、Short press to select the stitch num, between 8,16,32
1
select 2、Long press to enter the DIY stitch num mode
Press up(Lock or
2 Short press to lock or unlock the machine
unlock)
4 Up key(speed up) Enter this mode, adjust this key, increase speed
228
373G-ZOBOW
2、Parameter adjustment
2.1 Enter parameter cmode and saving
Press to enter parameter mode, then press or to move the lit, corresponding number flashing, then press or
to modify this value, press or to save the parameter. If not modified, press to log out parameter mode, if already
modify, firstly save parameter, then press to log out parameter mode.
Press and turn on the machine to enter technician parameter mode.The methods is same as parameter mode.
2.3 Speed adjustment
Press and to adjust the speed. For up, to adjust fast, for down, to adjust slow.each adjustment value is 50.
2.4 Factory setting
Press the 6 seconds, back to the factory setting.
Press + to enter this mode, press up and down key to adjust this parameter, press P, then can log out.(if it is 24 、
25 、26, then press P to save this monitoring value as the corresponding parameter, if save successfully, show OK,
press P for short time to log out this mode. )
PS: Needle position setting, enter monitoring mode number 24, move the hand wheel to up needle position(the value
will be changed with hand wheel position), press for long time to save it(after save it, down needle position will be
adjust automatically), press to log out this mode.
2.6 Enter the quick display and modify of piece counting
Press + to enter the quick display and modify of piece counting, press modify the counting directly. Press
for long time + to clear the current data, press short to log out this interface.
3、Parameter adjustment
3.1 technician mode parameter (long press P key to enter)
229
373G-ZOBOW
373G-ZOBOW
Parameter List Description Default Value Parameter range
230
373G-ZOBOW
counter mode
0:off
1:Ascending cycle count.
2:Descending cycle count.
P90 3:Ascending accounting to full, alarm and stop running 1 0-6
4:Descending accounting to 0, alarm and stop running
5:Ascending accounting to full, remind and keep running
6: Descending accounting to 0, alarm and keep running
373G-ZOBOW
231
1900-DAHAO
1、Key Functions
1900-DAHAO
ESC → Quit the current interface. At data change interface, it is for canceling the change
1
of data.
6 Number Input → Display the number keyboard and input the number.
7 READY Key → Shift between the data input interface and sewing interface
8 Information Key → Shift between the data input interface and information interface
Communication Key → Shift between the data input interface and communication
9
interface
10 Mode Key → Shift between the data input interface and communication interface
232
1900-DAHAO
2 Counter Setting Set the type of counter, counting value and default value
1900-DAHAO
Sewing Type
3 Shift between normal pattern sewing and combination pattern sewing
Setting
U Disk
7 Initialize the U disk.
Initialization
Software Version
8 Inquire the versions of the current panel, main controller and motor
Inquiry
Parameter Back-
11 Backup or recover the current parameters
up
Activate
12 Activate or deactivate the edition of parameters
Parameter Edition
Level 2
13 Set the Level 2 (K) parameters
Parameters Setting
233
1900-DAHAO
1900-DAHAO
Thread Tension Changeover
U09 -6~4 1 0
Timing at Thread-trimming
U10 Start Speed of 1st Stitch 400~1500rpm 100rpm 400rpm
U11 Start Speed of 2nd Stitch 400~3000rpm 100rpm 900rpm
U12 Start Speed of 3rd Stitch 400~3000rpm 100rpm 2700rpm
U13 Start Speed of 4th Stitch 400~3000rpm 100rpm 2700rpm
U14 Start Speed of 5th Stitch 400~3000rpm 100rpm 2700rpm
Thread Tension Changeover
U16 -5~2 1 -5
Phase at Sewing Start
Presser Height Division
Switch 0:Permit Presser Height
ON:Permit Presser Height Division
U25 1 1
Division 1:Forbid Presser Height
OFF:Forbid Presser Height Division
Division
234
1900-DAHAO
235
1900-DAHAO
0~10(Attention:Only K02
parameter,the middle
Height of middle presser presser foot control mode
U165 1 0
follow is 3:height of middle
presser follow,the U-
parameter is displayed.
1900-DAHAO
Operation at Reaching set
value of Counter OFF:Stop Sewing
U194 0
OFF:Stop Sewing ON:Continue Sewing
ON:Continue Sewing
Language
0: Chinese 0
U200 0: Chinese
1:English
1:English
Presser Up Order at
Separating Valves 0:Same Time
U213 0:Same Time 1:Left then Right 0
1:Left then Right 2:Right then Left
2:Right then left
Reverse Presser
OFF:Forbid
U214 OFF:Forbid 1
ON:Enable
ON:Enable
236
1900-DAHAO
①Parameter Setting
At Mode Setting Level 3 Interface, press to have access
to Level 2 Parameter Setting Interface (as shown in right
picture). For the operation methods, please refer to
descriptions at 8.2 Level 1 Parameters Setting.
When some parameters are changed, the system will display
the “Modified” in the parameter setting interface.
Press to quit the setting interface
237
1900-DAHAO
Pedal Selection
0:Simulate
0:Simulate
2:Double Pedals
2:Double Pedals 0
K01 3:Double Pedals, only the 1
3:Double Pedals, only the
operation pedal can control
operation pedal can control
machine
machine
Presser Control
0:No Presser Control 0:No Presser Control
2:Presser Controlled by 2:Presser Controlled by
K02 Solenoid Solenoid 0
1900-DAHAO
3:Presser Controlled by 3:Presser Controlled by
Mechanism Mechanism
238
1900-DAHAO
Thread-stirring Method
0:By Solenoid
K64 0:By Solenoid 1 1
1:By Motor
1:By Motor
Selection of Solenoid/ Air-
driven Presser AIR:Air-driven Presser
K74 1 1
AIR:Air-driven Presser MOTO:Motor Presser
MOTO:Motor Presser
K95 Trimming Angle -10~10 1 0
Type Setting
Note:At changing the 0:Bar-tacking Machine
K241 machine type, the system will 5:1906 Machine
0
re-add the basic patterns and 7:Button Sewing Machine
delete the saved normal
patterns
239
1900-DAHAO
1900-DAHAO
saved pattern and reload the pattern for the newly selected model.
Therefore, users have to pay attention to the back-up of patterns
before changing the model.
After clearing the pattern of old model, user has to turn off power,
as shown in the right picture.
240
1900-DAHAO
When loading the basic patterns for the new model successfully, the
system will activate the Main Interface of Pattern N, as the right
picture shows.
Button-sewing function is set successfully!
1900-DAHAO
241
1900-DAHAO
1900-DAHAO
242
1900-DAHAO
1900-DAHAO
243
1900-DAHAO
1900-DAHAO
10、List of Patterns in 1906A Controller
244
1900-DAHAO
1900-DAHAO
245
1900-DAHAO
1900-DAHAO
246
1900-DAHAO
1900-DAHAO
247
1900-DAHAO
1900-DAHAO
248
1900-DAHAO
12、List of Warning
1900-DAHAO
Press Enter. Machine can not run at status of head tilt. Please
E-003 Tilt of Machine Head Error return to the normal position. The technician can use the short
connect block to short the 2P blue plug on SC047A board.
E-004 Main voltage is too low(300V) Turn off Machine
E-005 Main voltage is too high(300V) Self-recovery
E-007 IPM over-voltage or over current Turn off Machine
Voltage of assistant device(24V)
E-008 Turn off Machine
is too high
Turn off power. Please re-power the machine after a while.
Voltage of assistant device(24V)
E-009 Meanwhile, user also has to ensure no short circuit at
is too low
solenoids connecting X11 port.
E-010 Valve (fan) problem Turn off Machine
E-012 Presser Position Abnormal Please turn off the power and check the system hardware.
E-013 Encoder error or unconnected Turn off power and check the connection at X5 port.
E-014 Motor running abnormal Turn off Machine. Check the signal from motor encoder
Press Reset switch, and confirm the figure and X/Y scale rate。
E-015 Exceeds sewing area
Activating Condition: Software Pattern Error
249
1900-DAHAO
1900-DAHAO
Machine is in emergency stop
E-022 Press Reset
(Ready)
E-023 Thread-catching position error Turn off Machine
Wrong connection between
E-024 operation panel and sewing Turn off Machine
machine
Turn off power. Check the connecting condition of X9 port (on
E-025 X origin detection abnormal
control box) and CZ021 port (on head signal board).
Turn off power. Check the connecting condition of X9 port (on
E-026 Y origin detection abnormal
control box) and CZ022 port (on head signal board).
Turn off power. Check the connecting condition of X9 port (on
E-027 Presser origin detection abnormal
control box) and CZ025 port (on head signal board).
Thread-catching origin detection
E-028 Turn off Machine
abnormal
Intermediate presser origin
E-029 Turn off Machine
detection abnormal
Turn off power. Re-power the machine after a while. Check the
Stepping driver communication
E-030 condition of communication cable, mother board and driving
abnormal
board.
E-031 Stepping motor over-current Turn off power. Re-power the machine after a while.
Stepping driver power supply
E-032 Turn off Machine
abnormal
Turn off machine. Check the condition of the main motor driving
E-034 Abnormal current
circuit, encoder response signal and mechanical load in order
250
1900-DAHAO
Turn off machine. Check the condition of the main motor driving
E-035 IPM frequent over-current 1
circuit, encoder response signal and mechanical load in order
Turn off machine. Check the condition of the main motor driving
E-036 IPM frequent over-current 2
circuit, encoder response signal and mechanical load in order
Turn off machine. The main controller sends the new action
E-054 MD2 X direction not finish
order before the stepping device finish the current order.
Turn off machine. The main controller sends the new action
E-055 MD2 Y direction not finish
order before the stepping device finish the current order.
251
1900-DAHAO
1900-DAHAO
Route (X25) Over-speed
Stepping Close Loop DSP2
E-063 Please turn off the power.
communication error
Stepping Close Loop DSP2 1st
E-064 Please turn off the power.
Route (X27) Over-current
Stepping Close Loop DSP2 1st
E-065 Please turn off the power.
Route (X27) Position Error
Stepping Close Loop DSP2 1st
E-066 Please turn off the power.
Route (X27) Over-speed
Stepping Close Loop DSP2 2nd
E-067 Please turn off the power.
Route (X25) Over-current
Stepping Close Loop DSP2 2nd
E-068 Please turn off the power.
Route (X25) Position Error
Stepping Close Loop DSP2 2nd
E-069 Please turn off the power.
Route (X25) Over-speed
Step plate 90V power supply
E-070 Please turn off the power.
abnormal
252
1900-DAHAO
1. Hint List
M-001 Can not find pattern data Please reload or input from design software
M-002 Set value too large Please input value within range
M-003 Set value too small Please input value within range
M-004 Parameter save error Press Enter to recover default setting
M-005 Communication error Communication error between operation panel and control box
M-016 At least input one letter Periodical password has been set, can not change system time
M-020 Can not change system time Periodical password has been set, can not change system time
M-024 Clear all password failed Can not delete password file
M-025 Fail to clear password After clearance of password, the input of file has problem
253
1900-DAHAO
Password file is deleted without Password file is deleted without authorization, please turn off
M-026
authorization machine
M-027 User ID file damaged
M-028 Can not input blank Input password again
M-029 Current password not match Input current password again
M-030 New password not match Input new password again
Enter touching panel correction
M-031 Are You Sure?Yes:enter No:X
mode
M-032 Correction successful Correction is successful, please restart machine
M-033 Correction failed Please perform correction again
M-034 Clear warning record Are You Sure?Yes:enter No:X
Periodical password is same to
M-035 Input password again
super password error
1900-DAHAO
M-036 Pattern data error Current pattern data error, it will be replaced by default patterns
Pattern information file open
M-037 Restore to default pattern configuration
failed
M-038 Memory full Please delete the unused patterns
M-039 Cover the pattern Are You Sure?Yes:enter No:X
M-040 P pattern open error Pattern file has mistake, it will be deleted
M-041 C pattern open error Pattern file has mistake, it will be deleted
M-042 Pattern is existed Can not replace the pattern
M-043 Delete pattern data Press Enter to delete; Press ESC to quit
M-044 Delete the selected pattern Are You Sure?Yes:enter No:X
M-045 Pattern is used, can not delete Please release the quotation at P or C pattern
M-046 Save at least one pattern Can not delete last pattern
M-047 Load default patterns No pattern in memory, please load default patterns
M-048 No pattern in memory Press Enter to load default patterns
M-049 Pattern number not exist Please input again
M-050 P pattern not exist Please create P pattern
M-051 Save software version successful Software version is saved to the root directory of U disk
M-052 Replace needle Needle replacement set value is reached, please replace needle
M-053 Replace oil Oil replacement set value is reached, please replace oil
M-054 Clean machine Cleaning machine set value is reached, please clean machine
254
1900-DAHAO
M-056 Clear oil replacement set value Are You Sure?Yes:enter No:X
M-070 Sewing counter reaches set value Please pres Enter to clear it
M-078 Can not delete pattern data The selected sewing data is in use
255
1900-DAHAO
M-080 Can not open changed pattern Please confirm pattern file
M-081 Changed pattern format error Please confirm pattern file
M-082 Changed pattern data is too long Please confirm pattern file
Selected item for update is not If the item has no update file, the system will cancel the
M-087
existed selection. If user wants to update the rest, please confirm again
1900-DAHAO
initialization will delete all the files in memory
256
1900-DAHAO
M-110 Delete needle entry point Press Enter to confirm; Press ESC to quit
M-111 Are you sure to move presser? Press Enter to confirm; Press ESC to quit
M-112 Delete shape point Press Enter to confirm; Press ESC to quit
Warning:Initialization will
M-113 Press Enter to confirm; Press ESC to quit
delete entire data in memory!
M-114 Change model? Press Enter to confirm; Press ESC to quit
M-115 Pattern is locked Please unlock first
M-116 Can not modify basic pattern
M-117 Turn off machine. Current operation is finished, please restart machine
M-118 Can not modify counter At modification, please turn off setting
M-119 Load basic pattern Press ENTER to load basic pattern, don’t turn off machine!
M-120 Restore to default setting? Press Enter to confirm; Press ESC to quit
M-121 Clear entire custom parameters? Are You Sure?Yes:enter No:X
1900-DAHAO
M-122 Head board parameter error Press ENTER to restore to default values
M-123 Pattern calculation error
M-124 Delete all the P and C patterns Press Enter to confirm; Press ESC to quit
M-125 Restore head board parameters? Are You Sure?Yes:enter No:X
M-126 Over setting range
This operation is only available for customized pattern. The
M-127 Can not find customized pattern
basic pattern can not be outputted!
M-128 Outer presser is at upper position Please lower the presser to perform the operation!
M-129 Can not perform right operation
M-130 Can not find USB Pleas insert U disk containing mp3 file
Please put vid.avi file into pdat directory in U disk and then
M-131 No video files in vid.avi
enter the update interface to update video files
257
9820-DAHAO
9820-DAHAO
No. Figure Functions Remarks
Increase Number of
1
Program& Parameter
Decrease Number of
2
Program& Parameter
Increase Parameter Content
3
& Value
Decrease Parameter Content
4
& Value
ENTER(Confirmation)
5 Confirm the parameter and the pattern data.
Key
9 Threading Enter the threading mode and the indicator light is on.
258
9820-DAHAO
Parameter
Content Range Unit
Number
2.0~6.0mm(Each side at
S08 Length of Linear Bar-tacking 0.1
3.0mm as MAX)
400~1500rpm(if the
sewing speed is lower than
S16 Speed of Slow-start the slow-start speed, the 100
slow-start speed will be the
same as the sewing speed.)
259
9820-DAHAO
9820-DAHAO
S29 Adjustment of incline angle of Bar-tacking -3~1 1
1~4 Stitches(Within
S32 Stitch Number of Round coincidence 1
45°)
1~5 Stitches(Within
S36 Coincident Stitch Number of Radial Hole 1
45°)
1: No Bar-tacking
2: Taper Bar-tacking
S40 Type of Bar-tacking 1
3: Linear Bar-tacking
4: Round Bar-tacking
260
9820-DAHAO
Changing Default
No. Functions Description Range
Step Setting
0: Analog single pedal
1: Step the start pedal to lower the
1 Pedal/2 Pedals presser, and the sewing machine starts.
U001 0~2 1 2
Switch 2: Press the presser switch to lower
the presser. Then step the
start pedal to start the sewing machine.
For automatic sewing in Cut-before-
Delay time before Sewing mode, this parameter will
U051 cut for 1 Pedal determine the 0~800 50ms 0
model delay time of cutter action after the
pedal 1 is stepped
0: OFF
After sewing, the cloth-feeding board
moves to the position set before with
the presser at up position; the presser
9820-DAHAO
261
9820-DAHAO
Last speed of
250~45
U153 main Set the stop speed 10rpm 350
0
shaft
9820-DAHAO
0: OFF
Interval of origin Do not detect origin after sewing
U256 0~9 1 0
detect 1~9: Detect the origin position after
sewing in certain times.
Parameter
1: Sewing length
U301 column 1~2 1 1
2: Interval
in Auto Mode
0: OFF
General Conditions 1: ON
U350 Forbid Program 0~1 1 0
Forbid to enter program mode, the
Mode
hotkeys are invalid.
0: OFF
Forbid Cycle
U351 General Conditions 1: ON 0~1 1 0
Mode
Forbid to enter cycle mode
0: OFF
Forbid to change General Conditions 1: ON
U352 0~1 1 0
counter Forbid to change the value in products
counter
0: OFF
U353 Forbid to edit General Conditions 1: ON 0~1 1 0
sewing speed Forbid to change the sewing speed
0: OFF
General Conditions 1: ON
Forbid to edit the
U354 Forbid to change the program number, 0~1 1 0
program number
but the step number in
cycle can be changed
262
9820-DAHAO
0: OFF
General Conditions 1: ON
Forbid to change
Forbid to change the action of Cut-
U355 Cut-before- 0~1 1 0
before-Sewing (If existing status is Cut-
Sewing
before-Sewing, it will change to Non-
cut automatically.)
0: OFF
General Conditions 1: ON
Forbid to change Forbid to change the action of Cut-after-
U356 0~1 1 0
Cut-after-Sewing Sewing (if existing status is Cut-after-
Sewing, it will change to Non-cut
automatically)
0: OFF Safe Switch Invalid
U357 Safety Switch 0~1 1 1
1: ON Safe Switch Valid
Max sewing
U450 Set the Max sewing speed 1000~2700 100rpm 2700
speed
0: OFF
Product count for
U452 Count after sewing a hole 1: ON 0~1 1 0
cycle pattern
Count after sewing a cycle
Max cutter
U453 Set the max cutter interval 0.5~1.0 0.1mm 0.5
interval
Max linear
Set the max length of linear
U454 bar-tacking 6~9 3 6
bar-tacking
length
263
9820-DAHAO
0: OFF
No air-hammer origin error detection
(used when the
Air-hammer
air-hammer position sensor is broken
U552 origin error 0~1 1 1
down.)
detection
1: ON
Have air-hammer origin error
detection
0: OFF
According to position of air-hammer
Determine
to detect the lowering of air-hammer
air-hammer rise
U553 50~500: Detect the lowering of air- 0~500 10 0
position by
hammer according to time (used when
time
the air-harmer
position sensor is broken down.)
0: OFF
Determine the position of air-hammer
Determine air- for lowering.
hammer 50~500: Detect the lowering of
9820-DAHAO
U554 0~500 10 0
lowering by the air-hammer according to time
time (used when the air-hammer position
sensor is
broken down.)
0: OFF
General Conditions 1~3: Because only
Increase of the
U555 leftover upper sequence delay of trimming upper 0~12 1mm 0
thread thread is set, the leftover upper thread
may be increase
after sewing.
0: OFF
General Conditions (Bottom thread
Forbid to use
trimmer device is activated)
U558 bottom thread 0~1 1 1
1: ON
trimmer device
Forbid to use bottom thread trimmer
device
0: OFF
Detect the bottom thread cutter device
Neglect of is off according to the OFF sensor of
bottom thread bottom thread trimmer
U559 0~50 5ms 0
cutter sensor 5~50: Detect the bottom thread cutter
and counter device is off according to
time. Set this parameter with a step at
5ms
264
9820-DAHAO
Upper
0: OFF Device Invalid 1: ON Device
U561 thread-breakage 0~1 1 0
Valid
sensor
Start stitch
number before
1~9: Sew the set stitches before the
U562 upper 1~9 1 5
upper thread-breakage detection.
thread-breakage
sensor
Upper
0: OFF Device Invalid 1: ON Device
U564 thread-catching 0~1 1 0
Valid
device
Upper
-10~10: the larger the value, the later
thread-catching
U565 the upper -10~10 1 0
close time
thread-catching will be.
correction
Upper
U576 thread-catching 5~20ms: set in unit of 1ms 5~20 1 10
open time
Z axis
-50~50: Adjust Z axis frame-moving
frame-moving
U579 angle -50~50 1 0
adjustment
Upper thread
0~200: Start time adjustment of upper
taking-up action
U580 thread taking-up 0~200 5 0
time
Upper thread
0~250: Adjust upper thread
U581 tension 0~250 5 230
solenoid current
adjustment
265
9820-DAHAO
0: OFF
At unrecoverable problem, the excitation
of pulse motor will be off.
Motor excitation
U651 1: ON 0~1 1
status at error
At unrecoverable problem, the excitation
0
of pulse motor
remains.
The set value is the adjustment of X
Adjustment of X position on cutter, which will be added
U752 -0.50~0.50 0.05mm
position on cutter into entire pattern 0
program.
0: -00
Sewing machine
Set configuration as -00 1: -01
U850 head 0~2 1 0
Set configuration as -01 2: -02
configuration
Set configuration as -02
0: OFF
Use general presser (except that of radial
hole)
9820-DAHAO
Radial Hole
U852 1: ON 0~1 1 0
Presser
Use the special program for radial hole
presser. The displayed is the special
parameter for radial hole.
0: Chinese
U853 Language 0~1 1 0
1: English
0: OFF
Back light auto
U854 No auto off 1: ON 0~1 1 0
Off
Auto off
Backlight auto
Set the waiting time of the
U855 off 1~9 1 min 3
backlight auto off
waiting time
Button display 0: Sty1 Style 1
U856 0~1 1 0
style 1: Sty2 Style 2
266
9820-DAHAO
System Malfunction
Special Malfunction
267
9820-DAHAO
9820-DAHAO
E-034 Z motor running abnormal Turn Off Machine
268
9820-DAHAO
5、Hint List
269
1790G-DAHAO
1790G-DAHAO
U02 0~14.0 0.1mm 6.0mm
Height of intermediate position of pedal operation is set.
Presser lifter cloth setting position
U03 0~14.0 0.1mm 0
Height of cloth at of pedal operation is set.
Down position of 2-pedal (%)
U04 5~95 1% 80%
Set the operation of the 2-pedal
Lifting position of presser foot of 2-pedal
U05 5~95 1% 50%
Operation of 2-pedal is set
U06 Set needle thread tension at sewing end 0~200 1 35
270
1790G-DAHAO
Chinese, English,
U200 Language Setting Chinese
Turkish
271
1790G-DAHAO
1790G-DAHAO
※Protected by password
Compensation of unsteady needle thread tension
K08
Output value of needle thread tension is wholly -30~30 1 0
compensated.
K09 Power of sending cloth 0~5 1 0
OFF:NO
1:After Sewing
Search origin at each time
K10 End 1
Search origin at each sewing end
2:After Cycle
End
Needle up by reverse run
When U01 Presser lifter maximum position is set to 14.0
OFF:Forbidden
K11 mm or more, needle can be lifted by reverse run ON
ON:Permitted
automatically and the machine stops. Prohibition of the
motion can be set
K12 Set knife solenoid lowering time 13-30 1 20
272
1790G-DAHAO
OFF:No ON:
K31 Baseline check is enabled OFF
Yes
K150 Safety Switch 0-1 0 1
0Electromagnet
K151 The knife mode 1
1790G-DAHAO
1:Motor
K189 Adjustment of Thread-breakage Detection Sensitivity 1~10 1 3
Restore to original parameters
K200
※ Protected by Password
K202 Machine Type Setting 0: 1790 1:1796 0-1 0
0:0830-F11
K227 Axis motor type 1:0830-F01 0
2:0830-F21
K228 Step motor type 0:400 1:1000 1
3、 Warning List
273
1790G-DAHAO
1790G-DAHAO
E-020 Confirmation of tilt of machine head Turn off Machine
E-028 Needle thread trimming origin detect error Turn off Machine
E-029 Bobbin thread trimming origin detect error Turn off Machine
274
1790G-DAHAO
E-054 The face shear motor is out of tolerance Turn off Machine
E-070 Feed device motor origin detection error Press ok to correct the origin
275
1790G-DAHAO
E-078 The model doesn't match the software Turn off Machine
1790G-DAHAO
E-098 MD2 Loading Error Turn off Machine
4、 Hint List
No. Name Content
M-001 Set value too large Please input value within range
M-002 Set value too small Please input value within range
M-004 Communication error Communication error between operation panel and control box
Operation head not match to
M-005 Please check the model and the software version
control box
M-006 Clock error The hardware clock is down, please contact manufacturer for repair
276
1790G-DAHAO
M-010 Can not change system time Periodical password has been set, can not change system time
M-014 Clear all password failed Can not delete password file
M-015 Fail to clear password After clearance of password, the input of file has problem
Password file is deleted without
1790G-DAHAO
M-016 Password file is deleted without authorization, please turn off machine
authorization
M-017 Can not input blank Input password again
M-030 Save software version successful Software version is saved to the root directory of U disk
M-031 Replace needle Needle replacement set value is reached, please replace needle
M-032 Replace oil Oil replacement set value is reached, please replace oil
277
1790G-DAHAO
M-033 Clean machine Cleaning machine set value is reached, please clean machine
M-034 Clear needle replacement set value Are You Sure?Yes:enter No:X
M-035 Clear oil replacement set value Are You Sure?Yes:enter No:X
M-038 Over sewing range Please make sure the pattern is within the sewing range
M-039 Stitch number over range Please reduce patter stitch number
M-040 Load default patterns No pattern in memory, please load default patterns
Reload or input from pattern-design software
M-041 Patter data not exist
Current pattern data error, it will be replaced by default patterns
1790G-DAHAO
M-042 Pattern data error
Pattern information file open Restore to default pattern configuration
M-043
failed
Can not repeat the pattern
M-044 Pattern is existed
Please delete the unused patterns
M-045 Memory full
Are You Sure?Yes:enter No:X
M-046 Cover the pattern
Continuous sewing pattern open Pattern file has mistake, it will be deleted
M-047
error
Pattern file has mistake, it will be deleted
M-048 Cyclic sewing pattern open error
Press Enter to delete; Press ESC to quit
M-049 Delete pattern data
Are You Sure?Yes:enter No:X
M-050 Delete the selected pattern
Please release the quotation at other pattern type
M-051 Pattern is used, can not delete
Can not delete last pattern
M-052 Save at least one pattern
Input again
M-053 Number not exist
Please pres Enter to cleat it
M-054 Sewing counter reaches set value
No.of pcs counter reaches set Please pres Enter to cleat it
M-055
value
M-056 Pattern-designing calculation error
278
1790G-DAHAO
M-063 Restore to default setting Press Enter to perform operation; Press ESC to quit
M-064 EEPROM knife parameter error Press Enter to recover default setting
M-075 Parameter restoration successful Parameter restoration successful, please restart machine
M-077 Not select update item Please select at least one item for update
Selected item for update is not If the item has no update file, the system will cancel the selection. If
M-078
existed user wants to update the rest, please confirm again
M-079 Update successful Update successful, please restart machine
Copy failed, please check memory
M-080 Check the room of memory
room
M-081 Copy failed, please check U Disk Check whether the U disk is pulled out
279
1790G-DAHAO
M-086 Can not open changed pattern Please confirm pattern file
M-088 Changed pattern data is too long Please confirm pattern file
M-090 Can not change counter At changing, please turn off the setting
Verification failed at updating
M-091
main software
Change the shape of the needle eye, pay attention to modify the S
M-092 The shape of the needle eye changes
parameter data of the shape of the needle eye, so as not to affect the plate!
Whether to clear all custom
M-093 Are you sure? Yes: Enter no: X
parameters
M-094 USB drive does not exist Please insert the USB drive containing the mp3 files
1790G-DAHAO
Please save the video. Avi file to the update directory of the usb flash
M-095 No video file video.avi
drive and enter the upgrade screen to upgrade the video file
M-098 Update step end validation error
M-105 The bottom line is insufficient The bottom line is insufficient, please replace the spindle
280
1790G-DAHAO
281
282