E&I DEPARTMENT

BUDGET FOR INSTRUMENTAION SECTION 2020

SUMMARY SHEET
Dept Description / Area BUDGET 2020 (USD)
Limestone & Additive Crusher. 8652
Stock Pile (stackers +reclaimers) 6458
Raw Mill 13700
Coal Mill 9732
Instrumentaion Section

Kiln & Cooler 20154

Cement Mill 19060
Roller Press 28200
Packing Plant + New Packing Plant 33952
Automation (PLC ) 20317
Quality Control Laboratory 975.50
Compressors 2683
CONSUMABLES 3594
Grand Total (USD) 167476

Section Head / Area Incharge Department Mananger

E&I DEPARTMENT

BUDGET FOR THE YEAR 2020

SUMMARY SHEET

Maintenance / Consumable Purchase Total Amount in

Sr # Dept Budget Categories Assets Lubricants
Spare parts s Items Maintenance Dollars

1 Limestone & Additive Crusher. 8,652 ---- ----- ---- ---- 8,652.00
2 Stock Pile (stackers +reclaimers) 6,458 ----- ----- ----- ----- 6,458.00
3 Raw Mill 13,700 ----- ----- ----- ----- 13,700.00
4 Coal Mill 9,732 ----- ----- ----- ----- 9,732.00
Instrument Departmwnt

5 Kiln & Cooler 20,154 ----- ----- ----- ----- 20,154.00

6 Cement Mill 19,060 ----- ----- ----- ----- 19,060.00
Roller press 28,200
8 Packing Plant 33,952 ----- ----- ----- 33,952.00
7 Automation (PLC ) 20,316 ----- ----- ----- ----- 20,316.00
11 Purchase Maint 0 ---- ---- 0 ---- -
12 Quality Control laboratory 976 ---- ----- ----- ---- 975.50
13 Compressors & Chillers 2,683 ---- ---- ----- ---- 2,683.00
14 Consumables ---- 3,594 ----- ---- 3,594.00
Total (USD) 163,882.5 - 3,594.0 - - 167,476.50

________________ ________________ ________________

Section Head (E&I) Manager (E&I) Plant Manager
 BUDGET FOR THE YEAR 2020
STOCK PILE MAINTENANCE SPARES PARTS
S.NO STORE EQUIPMENT NAME AND UNIT TOTAL MIN STOCK Req UNIT Price Total Price Remarks
CODE DESCRIPTION NO. STOCK STATUS QTY (USD) (USD)

A BELT CONVEYORS

1 3188 PULL CORD SWITCHES NOS 20 2 9 0 155 0 LS/ADDTIVE CRUSHERS SR NO:1

2 2391 BELT SWAY SWITCHES NOS 28 4 18 0 155 0 LS/ADDTIVE CRUSHERS SR NO:1

3 5504 BELT SWAY ARM NOS 28 4 25 0 31 0 LS/ADDTIVE CRUSHERS SR NO:1

4 1141 SENSOR PROBE FOR SPEED SWITCH NOS 6 2 15 0 103 0 LS/ADDTIVE CRUSHERS SR NO:1

5 1141 ZERO SPEED CONTROLLER NOS 6 2 15 0 206 0 LS/ADDTIVE CRUSHERS SR NO:1

B BAG FILTERS 0

1 1300028289 SOLENOID VALVE 1 INCH NOS 60 5 38 0 155 0 FOR ALL AREAS

2 1300042248 SOLENOID VALVE 1 1/2 INCH NOS 300 20 9 0 206 0 FOR ALL AREAS

3 3278 SEQUENTIAL CONTROLLER CARD 15 CHANNEL NOS 2 1 0 1 597 597 FOR ALL AREAS

4 2206 SEQUENTIAL CONTROLLER CARD 10 CHANNEL NOS 10 1 2 0 412 0 FOR ALL AREAS

5 3674 SELECTOR SWITCH AUTO / MANUAL NOS 10 1 0 0 52 0 FOR ALL AREAS

6 CONTROL CONTACTORS NOS 30 1 1 0 52 0 FOR ALL AREAS

7 1809 ROTARY FEEDER ZERO SPEED SENSORS NOS 10 2 2 1 155 155 FOR ALL AREAS

8 5669 ROTARY FEEDER SPEED MONITOR CONTROLLER NOS 10 2 4 1 464 464 FOR ALL AREAS

9 2408+1940 ZERO SPEED SENSOR IFM NOS 5 2 2 3 309 927 FOR ALL AREAS

10 3781 DIFFERENTIAL PRESSURE TRANSMITTER NOS 10 1 0 0 989 0 FOR ALL AREAS

11 3675 PRESSURE SWITCH NOS 10 1 5 1 155 155 FOR ALL AREAS

C TRAVELLING ENCODERS 2297

3407 ABSOLUTE ANGLE ENCODER 15 mm NOS 6 1 3 0 1545 0

862 ABSOLUTE ANGLE ENCODER 10 mm NOS 4 1 3 0 1545 0

D HYDRAULIC SYSTEM 0
1 4010 LEVEL SWITCH FOR OIL TANK NOS 2 1 1 1 258 258

SOLENOID VALVE ZDB 6 VP2-42/200

2 865 MNR:R900428339 FD: 88206 NOS 4 1 0 1 515 515

3 865 SOLENOID COIL NOS 4 1 0 1 52 52

4 865 CONNECTORS FOR SOV'S COILS NOS 4 1 0 1 21 21

5 3556 HEATING THERMOSTATE NOS 1 1 1 0 412 0

E SWITCHES/SENSORS FOR 1113ST1 & 1 845

1 536 MISALIGNMENT SWITCH NOS 12 2 9 0 258 0

2 922 SIRIUS THERMISTOR RELAY NOS 16 5 1 0 103 0

3 549+867 PULL CORD SWITCH NOS 8 2 4 0 112 0

3/104
 BUDGET FOR THE YEAR 2020
STOCK PILE MAINTENANCE SPARES PARTS
S.NO STORE EQUIPMENT NAME AND UNIT TOTAL MIN STOCK Req UNIT Price Total Price Remarks
CODE DESCRIPTION NO. STOCK STATUS QTY (USD) (USD)

4 4085 ULTRASONIC SENSOR 130 NOS 1 1 0 1 618 618

5 FEEDBACK BRAKE OPEN FOR BOOM BELT NOS 2 1 1 0 309 0

6 923 EMERGENCY STOP PUSH BUTTON NOS 34 5 7 0 103 0

7 2804 EMERGENCY STOP RELAY NOS 5 2 3 0 515 0

8 873 LOCAL CONTROL SWITCH NOS 4 2 2 0 515 0

9 2668+863 PULSE SWITCH IFM 24 VDC NOS 16 4 2 0 206 0

10 SPEED MONITOR CONTROLLER NOS 2 1 1 0 515 0

11 543 BLOCKED CHUTE DETECTOR NOS 5 1 1 1 618 618

12 3617 COUPLING OVER TEMPERATURE NOS 7 1 2 0 103 0

13 4214 LAST WINDING SWITCH NOS 10 1 2 0 103 0

14 875 WIND SPEED SENSOR NOS 1 1 1 0 1545 0

15 535 SAFETY END LIMIT SWITCH NOS 40 4 0 2 206 412 FOR ALL AREAS

16 4060 RAIL CLAMP SWITCH NOS 6 1 3 0 103 0

17 3655 RELAY 24 VDC NOS 50 5 10 0 52 0

18 CONTROL CABLE METER 800 200 200 0 36 0

SWITCHES/SENSORS FOR LS
F
RECLAIMER 1648
1 4214 LAST WINDING SWITCH NOS 2 2 2 0 103 0 REF.STOKE PILE SR NO: 5

2 923 EMERGENCY STOP PUSH BUTTON NOS 10 1 7 0 103 0 REF.STOKE PILE SR NO: 5

3 922 SIRIUS THERMISTOR RELAY NOS 5 1 1 0 103 0 REF.STOKE PILE SR NO: 5

4 873 LOCAL CONTROL SWITCH NOS 2 1 2 0 515 0 REF.STOKE PILE SR NO: 5

5 3655+924 RELAY 24 VDC NOS 10 1 15 0 52 0 REF.STOKE PILE SR NO: 5

6 540 INDUCTIVE PROXIMETY SWITCH/PULSE SWITCH NOS 2 1 2 0 309 0 REF.STOKE PILE SR NO: 7

7 2668+863 PULSE SWITCH NOS 10 1 2 0 206 0 REF.STOKE PILE SR NO: 5

8 861 BLOCKED CHUTE DETECTOR NOS 1 1 1 0 618 0 REF.STOKE PILE SR NO: 5

9 535 SAFETY END LIMIT SWITCH NOS 6 1 4 0 206 0 REF.STOKE PILE SR NO: 5

10 4060 RAIL CLAMP SWITCH NOS 1 1 2 0 103 0 REF.STOKE PILE SR NO: 5

11 4184 MAGNETIC PUMP NOS 2 1 1 0 2060 0

12 4185 INDUCTIVE SENSOR FOR MAGNETIC PUMP NOS 2 1 4 0 309 0

SWITCHES/SENSORS FOR 2211RE1 &

G
4311RE1 0
1 3856 Load Cell Winch/S GAUGE SET 6.25 NOS 2 1 1 0 2688 0

2 878+3857 OVER LOAD PROTECTION HOISTING RELAY NOS 2 1 2 0 309 0

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 BUDGET FOR THE YEAR 2020
STOCK PILE MAINTENANCE SPARES PARTS
S.NO STORE EQUIPMENT NAME AND UNIT TOTAL MIN STOCK Req UNIT Price Total Price Remarks
CODE DESCRIPTION NO. STOCK STATUS QTY (USD) (USD)

3 922 SIRIUS THERMISTOR RELAY NOS 0 1 1 0 103 0 REF.STOKE PILE SR NO: 5

4 535 SAFETY END LIMIT SWITCH NOS 0 1 0 0 206 0 REF.STOKE PILE SR NO: 5

5 541 ULTRASONIC SENSOR 600 NOS 4 1 3 0 824 0

6 542 ULTRASONIC SENSOR 340 NOS 4 1 2 1 618 618

7 3655 RELAY 24 VDC NOS 0 2 10 0 52 0 REF.STOKE PILE SR NO: 5

8 2668+863 PULSE SWITCH IFM 24 VDC NOS 6 1 2 0 206 0 REF.STOKE PILE SR NO: 5

9 540+2938 SPEED MONITOR NOS 6 2 2 1 309 309 FOR ALL RECLAIMERS

10 923 EMERGENCY STOP PUSH BUTTON NOS 0 1 7 0 103 0 REF.STOKE PILE SR NO: 5

11 873 LOCAL CONTROL SWITCH NOS 0 1 2 0 515 0 REF.STOKE PILE SR NO: 5

12 3617 COUPLING OVER TEMPERATURE NOS 0 1 2 0 103 0 REF.STOKE PILE SR NO: 5

13 4214 LAST WINDING SWITCH NOS 0 1 2 0 103 0 REF.STOKE PILE SR NO: 5

14 535 SAFETY END LIMIT SWITCH NOS 0 1 0 0 206 0 REF.STOKE PILE SR NO: 5

15 543 BLOCKED CHUTE DETECTOR NOS 0 1 3 0 618 0 REF.STOKE PILE SR NO: 5

MAGNETIC PUMP DIFFERENT SPARE E.G.

16 4184 CHECK VALVE, PISTON, SPRING, COIL ETC SET 1 1 1 0 1545 0 FOR ALL RECLAIMERS

17 4659 SOLENOID 40%ED,196VDC,#235131 NOS 2 2 2 0 309 0

18 4548 CHECK VALVE FOR MAGNETIC PUMP NOS 20 6 12 0 10 0

19 INDUCTIVE SENSOR FOR MAGNETIC PUMP NOS 4 1 0 0 206 0

20 4060 RAIL CLAMP SWITCH NOS 0 1 3 0 103 0 REF.STOKE PILE SR NO: 5

PHOENIX PLUG TRAB UE:5-2 VDC FOR

21 4677 PROFIBUS NOS 10 3 0 2 258 515

PHOENIX PLUG TRAB UE:24 VDC PROTECTION

22 3657 RELAY NOS 5 1 2 0 155 0

PHOENIX PLUG TRAB UE:240 VAC PROTECTION

23 3656 RELAY NOS 5 1 2 0 155 0

H LEVEL INSTRUMENTS 1442

1 2645 LEVEL CAPACITIVE ROPE SWITCHES FTI 56 NOS 6 2 1 0 824 0

2 537 LEVEL SWITCH NOS 4 1 2 1 227 227

227

Total STOCK PILE Area 6458 USD

Area Incharge / Section Head Dept.Manager

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 BUDGET FOR THE YEAR 2020
STOCK PILE MAINTENANCE SPARES PARTS
S.NO STORE EQUIPMENT NAME AND UNIT TOTAL MIN STOCK Req UNIT Price Total Price Remarks
CODE DESCRIPTION NO. STOCK STATUS QTY (USD) (USD)

6/104
BUDGET FOR THE YEAR 2015
STOKE PILE MAINTENANCE SPARES PARTS
STOCK LIKELY UNIT Price Total Price
S.NO STORE CODE EQUIPMENT NAME AND DESCRIPTION UNIT TOTAL NO. MIN STOCK CONSUMPTION
CONSUMPTION 2014 Req QTY Remarks
STATUS (USD) (USD)2015

\ BELT CONVEYORS 2

1 3188 PULL CORD SWITCHES NOS 20 0 0 0 0 154.50 LS/ADDTIVE CRUSHERS SR NO:1

2 2391 BELT SWAY SWITCHES NOS 28 0 0 0 0 154.50 LS/ADDTIVE CRUSHERS SR NO:1

3 5504 BELT SWAY ARM NOS 28 0 0 0 0 30.90 LS/ADDTIVE CRUSHERS SR NO:1

4 1141 SENSOR PROB FOR SPEED SWITCH NOS 6 0 1 2 0 103.00 100.00 LS/ADDTIVE CRUSHERS SR NO:1

5 1141 ZERO SPEED CONTROLLER NOS 6 0 1 2 0 206.00 200.00 LS/ADDTIVE CRUSHERS SR NO:1

2 BAG FILTERS (THERMAX ) 8

1 3673 SOLENOID VALVE 1 INCH NOS 60 5 5 5 5 154.50 1,500.00 FOR ALL AREAS

2 2681+2375 SOLENOID VALVE 1 1/2 INCH NOS 300 26 20 16 10 206.00 400.00 FOR ALL AREAS

3 3278 SEQUENTIAL CONTROLLER CARD 15 CHANNEL NOS 2 2 1 4 0 597.40 580.00 FOR ALL AREAS

4 2206 SEQUENTIAL CONTROLLER CARD 10 CHANNEL NOS 10 7 1 4 0 412.00 400.00 FOR ALL AREAS

5 3674 SELECTOR SWITCH NOS 10 5 1 4 0 51.50 250.00 FOR ALL AREAS

6 CONTACTORS NOS 30 1 1 30 0 51.50 FOR ALL AREAS

7 1809 ROTARY FEEDER ZERO SPEED SENSORS NOS 10 0 2 0 2 154.50 600.00 FOR ALL AREAS

8 5669 ROTARY FEEDER SPEED MONITOR CONTROLLER NOS 10 0 2 0 2 463.50 1,800.00 FOR ALL AREAS

9 2408+1940 ZERO SPEED SENSOR IFM NOS 5 0 2 4 5 309.00 FOR ALL AREAS

10 3781 DIFFERENTIAL PRESSURE TRANSMITTER NOS 10 1 1 1 1 988.80 FOR ALL AREAS

11 3675 PRESSURE SWITCH NOS 10 2 1 2 1 154.50 FOR ALL AREAS

3 TRAVELLING ENCODERS

3407 ABSOLUTE ANGLE ENCODER 15 mm NOS 6 2 1 1 0 1,545.00 1,500.00

862 ABSOLUTE ANGLE ENCODER 10 mm NOS 4 4 1 3 0 1,545.00 3,000.00

ABSOLUTE ANGLE ENCODER 1 NOS 1 0 1,545.00 3,001.00

4 HYDRAULIC SYSTEM

4010 LEVEL SWITCH FOR OIL TANK NOS 2 1 1 1 0 257.50

SOLENOID VALVE ZDB 6 VP2-42/200 MNR:R900428339 FD:

865 NOS 4 1 1 0 0 515.00
88206

865 SOLENOID COIL NOS 4 1 1 1 0 51.50 50.00

865 CONNECTORS FOR SOV'S COILS NOS 4 1 1 1 0 20.60 20.00

3556 HEATING THERMOSTATE NOS 1 1 1 2 0 412.00 400.00

5 SWITCHES/SENSORS FOR 1113ST1 & 1513 ST1

536 MISALIGNMENT SWITCH NOS 12 10 2 1 0 257.50

922 SIRIUS THERMISTOR RELAY NOS 16 1 5 5 0 103.00 100.00

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BUDGET FOR THE YEAR 2015
STOKE PILE MAINTENANCE SPARES PARTS
STOCK LIKELY UNIT Price Total Price
S.NO STORE CODE EQUIPMENT NAME AND DESCRIPTION UNIT TOTAL NO. MIN STOCK CONSUMPTION
CONSUMPTION 2014 Req QTY Remarks
STATUS (USD) (USD)2015

549+867 PULL CORD SWITCH NOS 8 6+2=8 2 6 0 412.00

4085 ULTRASONIC SENSOR 130 NOS 1 1 1 0 0 618.00 600.00

FEEDBACK BRAKE OPEN FOR BOOM BELT NOS 2 1 1 0 0 309.00

923 EMERGENCY STOP PUSH BUTTON NOS 34 9 5 5 0 103.00 100.00

2804 EMERGENCY STOP RELAY NOS 5 3 2 1 0 515.00

873 LOCAL CONTROL SWITCH NOS 4 2 2 0 0 515.00 500.00

2668+863 PULSE SWITCH IFM 24 VDC NOS 16 10 4 8 2 206.00 400.00

SPEED MONITOR CONTROLLER NOS 2 1 1 1 1 515.00

543 BLOCKED CHUTE DETECTOR NOS 5 3 1 2 0 618.00 1,200.00

3617 COUPLING OVER TEMPERATURE NOS 7 2 1 1 0 103.00 100.00

4214 LAST WINDING SWITCH NOS 10 2 1 1 0 103.00 100.00

875 WIND SPEED SENSOR NOS 1 1 1 0 0 1,545.00

535 SAFETY END LIMIT SWITCH NOS 40 6 10 6 10 206.00 200.00 FOR ALL AREAS

4060 RAIL CLAMP SWITCH NOS 6 3 1 2 0 103.00 200.00

3655 RELAY 24 VDC NOS 50 10 5 5 0 51.50 100.00

CONTROL CABLE METER 800 200 200 0 0 36.05

6 SWITCHES/SENSORS FOR 2111RE1 LS RECLAIMER

4214 LAST WINDING SWITCH NOS 2 0 2 0 0 103.00 - REF.STOKE PILE SR NO: 5

923 EMERGENCY STOP PUSH BUTTON NOS 10 0 1 0 0 103.00 - REF.STOKE PILE SR NO: 5

922 SIRIUS THERMISTOR RELAY NOS 5 0 1 0 0 103.00 - REF.STOKE PILE SR NO: 5

873 LOCAL CONTROL SWITCH NOS 2 0 1 0 0 515.00 REF.STOKE PILE SR NO: 5

3655+924 RELAY 24 VDC NOS 10 0 1 0 0 51.50 REF.STOKE PILE SR NO: 5

540 INDUCTIVE PROXIMETY SWITCH/PULSE SWITCH NOS 2 0 1 0 0 309.00 300.00 REF.STOKE PILE SR NO: 7

2668+863 PULSE SWITCH NOS 10 0 1 2 0 206.00 REF.STOKE PILE SR NO: 5

861 BLOCKED CHUTE DETECTOR NOS 1 0 1 0 0 618.00 - REF.STOKE PILE SR NO: 5

535 SAFETY END LIMIT SWITCH NOS 6 0 1 2 0 206.00 REF.STOKE PILE SR NO: 5

4060 RAIL CLAMP SWITCH NOS 1 0 1 4 0 103.00 REF.STOKE PILE SR NO: 5

4184 MAGNETIC PUMP NOS 2 1 1 0 0 2,060.00 2,000.00

4185 INDUCTIVE SENSOR FOR MAGNETIC PUMP NOS 2 0 1 1 2 309.00

7 SWITCHES/SENSORS FOR 2211RE1 & 4311RE1

3856 Load Cell Winch/S GAUGE SET 6.25 NOS 2 1 1 1 0 2,688.30

8/104
BUDGET FOR THE YEAR 2015
STOKE PILE MAINTENANCE SPARES PARTS
STOCK LIKELY UNIT Price Total Price
S.NO STORE CODE EQUIPMENT NAME AND DESCRIPTION UNIT TOTAL NO. MIN STOCK CONSUMPTION
CONSUMPTION 2014 Req QTY Remarks
STATUS (USD) (USD)2015

878+3857 OVER LOAD PROTECTION HOISTING RELAY NOS 2 1+1=2 1 2 0 309.00

922 SIRIUS THERMISTOR RELAY NOS 0 0 1 0 0 103.00 REF.STOKE PILE SR NO: 5

535 SAFETY END LIMIT SWITCH NOS 0 0 1 0 0 206.00 REF.STOKE PILE SR NO: 5

541 ULTRASONIC SENSOR 600 NOS 4 3 1 2 0 824.00 -

542 ULTRASONIC SENSOR 340 NOS 4 6 1 2 0 618.00 -

3655 RELAY 24 VDC NOS 0 0 2 0 0 51.50 - REF.STOKE PILE SR NO: 5

2668+863 PULSE SWITCH IFM 24 VDC NOS 6 0 1 0 0 206.00 - REF.STOKE PILE SR NO: 5

540+2938 SPEED MONITOR NOS 6 4 2 2 0 309.00 - FOR ALL RECLAIMERS

923 EMERGENCY STOP PUSH BUTTON NOS 0 0 1 0 0 103.00 - REF.STOKE PILE SR NO: 5

873 LOCAL CONTROL SWITCH NOS 0 0 1 0 0 515.00 - REF.STOKE PILE SR NO: 5

3617 COUPLING OVER TEMPERATURE NOS 0 0 1 0 0 103.00 - REF.STOKE PILE SR NO: 5

4214 LAST WINDING SWITCH NOS 0 0 1 0 103.00 - REF.STOKE PILE SR NO: 5

535 SAFETY END LIMIT SWITCH NOS 0 0 1 0 0 206.00 - REF.STOKE PILE SR NO: 5

543 BLOCKED CHUTE DETECTOR NOS 0 0 1 0 0 618.00 - REF.STOKE PILE SR NO: 5

4184 MAGNETIC PUMP DIFFERENT SPARE E.G. CHECK VALVE, PISTON, SET 1 0 1 0 1 1,545.00 1,545.00 FOR ALL RECLAIMERS
SPRING, COIL ETC

4659 SOLENOID 40%ED,196VDC,#235131 NOS 2 2 3 1 309.00 309.00

4548 CHECK VALVE FOR MAGNETIC VALVE NOS 20 10 11 11 10.00 -

INDUCTIVE SENSOR FOR MAGNETIC PUMP NOS 4 0 1 5 206.00 -

4060 RAIL CLAMP SWITCH NOS 0 0 1 0 103.00 - REF.STOKE PILE SR NO: 5

4677 PHOENIX PLUG TRAB UE:5-2 VDC FOR PROFIBUS NOS 10 2 3 2 0 257.50 -

3657 PHOENIX PLUG TRAB UE:24 VDC PROTECTION RELAY NOS 5 2 1 2 0 154.50 -

3656 PHOENIX PLUG TRAB UE:240 VAC PROTECTION RELAY NOS 5 2 1 2 0 154.50 -

8 LEVEL INSTRUMENTS 1,854.00

2645 LEVEL ROPE SWITCHES NOS 6 3 2 1 0 824.00

537 LEVEL SWITCH NOS 4 2 1 1 0 226.60

Total in USD 23,409.00

Area Incharge / Section Head Dept.Manager

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 BUDGET FOR THE YEAR 2020
RAW MILL AND BAG HOUSE MAINTENANCE SPARES PARTS
TOTAL MIN. STOCK Req UNIT Total Price
S.NO EQUIPMENT NAME AND DESCRIPTION UNIT Price
NO. STOCK STATUS QTY (USD)
(USD)
A BELT CONVEYORS

1 PULL CORD SWITCHES NOS 10 1 9 0 155 0

0
2 BELT SWAY SWITCHES NOS 14 2 18 0 155

0
3 ZERO SPEED CONTROLLER NOS 2 1 15 0 309

0
4 DISALIGNMENT SWITCH KIEPE NOS 8 2 9 0 258

0
5 PULL CORD SWITCHS KIEPE NOS 3 2 8 0 321

418
6 ZERO SPEED SENSOR IFM NOS 3 1 0 2 209

B BAG FILTERS ( THERMAX ) 5 418

1 SOLENOID VALVE 1-1/2 NOS 30 3 9 0 206 0

2 BAG FILTER CARD 1O CHANNEL NOS 5 1 1 0 412 0

3 PRESSURE SWITCH NOS 5 1 5 0 155 0

4 DIFF. PRESS. TRANSM. NOS 5 1 0 0 979 0

5 MAGNETIC VALVE NOS 5 1 0 0 258 0

6 CONTROL UNIT NOS 1 1 2 0 1442 0

7 DIAPHRAGM VALVE NOS 15 5 3 3 206 618

8 PRESSURE TRANSMITTER NOS 1 1 1 0 218 0

9 SELECTOR SWITCH AUTO / MANUAL NOS 5 1 4 0 52 0

10 CONTROL CONTACTOR NOS 15 2 0 0 52 0

11 ZERO SPEED SENSOR IFM NOS 7 1 0 0 309 0

C INTECONT WEIGH FEEDERS ( ALL AREAS ) 618

1 LOAD CELLS 150KG SPTT NOS 4 2 4 0 1617 0

2 LOAD CELLS 100 KG SPTT NOS 6 1 8 0 1267 0

3 LOAD CELLS 50 KG SPTT NOS 16 2 6 0 824 0

4 INTECONT PLUS CONTROLLER (TYPE VDB) NOS 13 2 2 0 5356 0

5 PROGRAMABLE LOGIC CARD JPLC001 NOS 13 2 3 0 567 0

6 INTERFACE CARD TYPE JIK 002 NOS 13 2 2 0 361 0

7 PULSE SHAPER CARD TYPE JTG 201 NOS 10 2 4 0 82 0

8 PULSE SHAPER CARD TYPE JTG 301 NOS 3 2 2 0 258 0

9 I/V CONVERTER MODULE TYPE JIM 101,102 NOS 13 1 3 0 464 0

10 ISOLATER CONVERTOR MODULE EQPT.6.1 NOS 13 2 2 0 515 0

11 ISOLATER CONVERTOR MODULE EQPT.6.2 NOS 13 2 1 0 489 0

12 PCB RELAY CARD JRP 401 NOS 39 5 7 0 258 0

13 POWER SUPPLY CARD JPS 202 NOS 13 1 3 0 72 0

14 SMPS CARD (POWER SUPPLY) NOS 13 1 3 0 206 0

15 WF Motor Overload Relay(rating 1-16) NOS 13 1 3 0 175 0

16 POTENTIOMETER FOR Gr./Vol RATE SETTER NOS 26 2 3 0 206 0

17 REM/PAN/LOC MODE SELECTOR SWITCH NOS 13 1 4 0 118 0

18 CONTORL TRANSFORMER TYPE T3 NOS 13 1 1 0 160 0

19 CONTROL TRANSFORMER TYPE SP 28A NOS 13 1 2 0 160 0

20 CONTROL TRANSFORMER TYPE SP 34A NOS 13 1 1 0 160 0

21 ROTARY PULSE ENCODER NOS 13 1 6 0 742 0

22 ENCODER COUPLING NOS 13 1 0 0 206 0

23 BELT DRIFT SWITCHES NOS 26 2 0 0 206 0

24 WEIGHT DISPLAY TPH (Indicator) NOS 13 1 3 0 165 0

D HOT GAS GENERATOR (HGG) 0

1 OIL PRESSURE SWITCH NOS 1 1 1 0 361 0

2 COMPRESSED AIR SHUTOFF VALVE 2614 VA4 NOS 3 1 1 0 4120 0

3 FLOW METER NOS 1 1 1 0 3090 0

4 DIESEL CONTROL SHUTOFF VALVE NOS 1 1 1 0 3605 0

5 DIESEL FLOW CONTROL ACTUATOR 2614 VA1 NOS 1 1 1 0 9270 0

6 AIR PRESSURE SWITCH NOS 1 1 1 0 258 0

7 FLOW TRANSMITTER NOS 1 1 1 0 361 0

8 COMPACT FLAME DETECTOR NOS 1 1 1 0 2987 0

9 FIRING MANAGEMENT SYSTEM NOS 1 1 0 0 5150 0

10 RELAY MODULE NOS 2 1 0 0 412 0

11 RELAY MODULE FRAS 4/1 NOS 1 1 0 0 309 0

12 LAMTEC SYSTEM BUS Part No.663P0401-A NOS 1 1 0 0 515 0

E RAW MILL HYDRALUIC SYSTEM 0

1 POSITION SENSOR, 2611HT1.G01,2,3 NOS 3 1 1 0 2060 0

LEVEL SWITCH (AN26-37.2/2/370/270/320),

2 NOS 1 1 2 0 721 0
2611HT1.L01

3 PRESSURE TRANSMITTER, 2611HT1.P03 NOS 2 1 2 0 268 0

4 PRESS. SWITCH (VD 5D.0/-L110), 2611HT1.P04 NOS 1 1 2 0 309 0

5 PT100 FOR BUFFER CYLINDER, ROLLERS BUFFER NOS 3 1 1 0 464 0

 DIRECTIONAL SEAT VALVE (WSM06020V-01M-C-N-
6 NOS 1 1 6 0 381 0
115AG), 2611HT1.V01 (11.1)
DIRECTIONAL SEAT VALVE (WSM06020V-01M-C-N-
7 NOS 1 1 0 2 381 762
115AG), 2611HT1.V02 (11.2)
DIRECTIONAL VALVE (4WE 6D6X/EG96N9K4),
8 NOS 1 1 1 0 515 0
2611HT1.V03 (17.1)
DIRECTIONAL VALVE (4WE 6D3X/CW110N9K4),
9 NOS 1 1 1 0 567 0
2611HT1.V04 (17.2)
DIRECTIONAL VALVE (WSEV12120-04X-W110-50HZ-
10 NOS 1 1 4 0 381 0
Z5L)WSM120120V01-C-N, 2611HT1.V05 (18)
DIRECTIONAL VALVE (WSEV12120-05X-W110-50HZ-
11 NOS 1 1 0 1 381 381
Z5L)WSM120120V01-C-N, 2611HT1.V06 (27.1)
DIRECTIONAL VALVE (WSEV12120-04X-W110-50HZ-
12 NOS 1 1 2 0 412 0
Z5L)WSM120120W01-C-N, 2611HT1.V07 (27.2)
DIRECTIONAL VALVE (WSEV12120-05X-W110-50HZ-
13 NOS 1 1 2 0 412 0
Z5L)WSM120120W01-C-N, 2611HT1.V08 (28.1)
DIRECTIONAL VALVE (WSEV12120-05X-W110-50HZ-
14 NOS 1 1 2 0 412 0
Z5L)WSM120120W01-C-N, 2611HT1.V09 (28.2)
DIRECTIONAL VALVE (WSEV12120-05X-W110-50HZ-
15 NOS 1 1 2 0 412 0
Z5L)WSM120120W01-C-N, 2611HT1.V10 (28.3)

F MILL GEAR BOX LUBRICATIONS 1143

1 FLOW TRANSMITTER, 2611LQ1.F01 NOS 2 1 1 0 979 0

2 POSITION SENSOR, 2611LQ1.G01 NOS 3 2 0 1 82 82

PRESSURE TRANSMITTER TYPE:A2.0GW0200P,

3 NOS 1 1 1 0 618 0
2611LQ1.PRESSURE SWITCH
PRESSURE TRANSMITTER TYPE:MBS3050-2011-5GB04,
4 NOS 3 1 3 0 515 0
060G3875, (0-10)BAR 2611LQ1+GB1.PRESSURE TX.
PRESSURE TRANSMITTER TYPE:MBS3050-3411-5GB04,
5 NOS 12 3 3 0 567 0
060G3628, (0-250)BAR 2611LQ1.PRESSURE TX.
DIFFERENCE PRESSURE TRANSMITTER(A2.0CW02 00P),
6 NOS 1 1 1 0 824 0
2611LQ1.PRESSURE TX.

7 PT100 GEAR BOX OIL TEMPRATURE, 2611LQ1.T01 NOS 2 1 1 1 309 309

FLOW TRANSMITTER (S PMD 75,Range:-10,-70),

8 NOS 1 1 1 0 3090 0
2611RM1.F01

G SEPERATOR GEAR BOX LUBRICATION 391

1 LEVEL SWITCH, 2611LQ2.L01 NOS 1 1 1 0 824 0

2 DIFF. PRESS. SWITCH, 2611LQ2.P01 NOS 1 1 2 0 824 0

 PT100 SEPERATOR GEAR BOX TEMPRATURE,
3 NOS 1 1 1 1 412 412
2611LQ2.T01

4 BEARING TEMPERATURE, 2611SR1.T06,T07,T08 NOS 3 1 1 1 515 515

BEARING TEMPERATURE TRANSMITTER,

5 NOS 3 1 1 1 567 567
2611SR1.T06,T07,T08

H LEVEL INSTRUMENTS 1494

1 LEVEL SWITCH, 2613BI1.L01 NOS 1 1 1 0 1236 0

2 WEIGHT TRANSMITTER, 2613BI1.W01 NOS 1 0 0 0 515 0

3 WEIGH. SENSOR, 2613BI1.W01 NOS 1 0 0 0 309 0

4 RADAR LEVEL TRANSMITTER, 3111SO1.L02 NOS 1 1 0 0 3914 0

5 CAPACITIVE LEVEL PROPE, 3111SO1.L01 HWI 5 2 0 1 639 639

I TEMPRATURE INSTRUMENTS 639

1 PT100 GEAR BOX TEMPRATURE, 2611GB1.T01 NOS 2 1 1 1 309 309

2 BEARING TEMPERATURE PROPE, 2611MD1.BEARNING NOS 2 1 1 1 309 309

3 PT100 MILL OUT LET TEMPRATURE, 2611RM1. NOS 2 1 1 1 361 361

4 PT 100 HEAD TRANSMITTER, 2612FN1.FAN BEARNING NOS 2 1 0 1 412 412

PT 100 BEARING TEMPERATURE, 2612FN1.MOT

5 NOS 2 1 1 1 464 464
BEARNING
PT 100 BEARING TEMPERATURE, 3217 FN1.FAN
6 NOS 2 1 1 1 464 464
BEARNING

7 BEARING TEMPERATURE PROPE, 3217FN2.T11 NOS 2 1 1 1 464 464

J DAMPER ACTUATORS (AUMA) 2781

1 POSITION TRANSDUCER NOS 6 1 0 0 824 0

2 POSITION SWITCH NOS 12 1 2 0 77 0

3 TORQUE SWITCH NOS 12 1 2 0 77 0

K DIVERTOR GATES 0
1 LIMIT SWITCH, 2215DG1. NOS 2 1 2 0 412 0

2 TORQUE SWITCH, 2215DG1. NOS 2 1 2 0 412 0

3 PROXIMITY SWITCH, 2315CH1 .POSITION NOS 2 1 2 0 155 0

4 MAGNETIC VALVE/AIR SPRING SOLENOID VALVE, NOS 2 1 0 0 206 0

5 PROXIMITY. SWITCH, 2613CH1.POSITION NOS 2 1 2 0 361 0

6 SOV (MAGNETIC VALVE), 2613CH1.V01 NOS 1 1 1 0 206 0

7 LIMIT SWITCH, 2915DG1. NOS 2 1 1 0 206 0

8 TORQUE SWITCH, 2915DG1. NOS 2 1 1 0 206 0

L FEED BINS WEIGHING 0

1 LOAD CELL RTR 220T FOR LIMESTONE HOPPER NOS 6 1 2 0 4481 0

2 LOAD CELL RTR 100T FOR CLAY HOPPER NOS 3 1 2 0 2575 0

3 LOAD CELL RTR 47T FOR SAND STONE & IRON HOPPERS NOS 6 1 1 0 1339 0

4 LOAD CELL 68 T FOR RAW MILL REJECT BIN NOS 1 1 1 0 3090 0

5 HIGH LEVEL SWITHCS FEED HOPPER NOS 5 1 0 0 773 0

6 DISOMAT Opus NOS 5 0 0 0 6180 0

M BAG HOUSE FILTER INSTRUMENTATION ( 3217BF2 ) 0

1 MAIN SWITCH NOS 1 1 0 0 155 0

2 POWER SUPPLY NOS 1 3 0 0 824 0

3 JET BUS CONTROLLER 41, 3217BF2.C01 NOS 2 1 0 0 1442 0

4 NOS 8 1 0 0 52 0
RELAY (RT424615)

5 NOS 8 1 0 0 31 0
SOCKET (RT78626)

6 NOS 5 1 0 0 21 0
LED-MODULE 24VDC
7 NOS 3 1 0 0 21 0
RC-MODULE 110-230VAC

8 SOLENOID VALVE WITH COIL 24 VDC FOR DIAPHRAMS NOS 200 10 20 15 57 850

9 EXTENSION MODULE (JB-Z.ADR-5REL) NOS 6 1 2 0 876 0

10 EXTENSION MODULE NOS 6 1 2 0 618 0

11 JET- Bus - Pilotbox w. interface NOS 14 2 3 0 515 0

12 JET- Bus - Extension Box w/o. interface NOS 41 1 2 0 515 0

13 JET BUS CABLE SET NOS 15 2 5 0 82 0

14 JET BUS CABLE SET NOS 20 2 5 0 103 0

DIAPHRAGM VALVE COVER, CONTROL DIAPHRAGM &

15 NOS 200 8 34 0 268 0
SILENCER FOR DIAPHRAGM VALVE (CASE )
SPARE PART SET FOR DIAPHRAGM VALVE
16 NOS 200 20 79 10 192 1916
DESIGNATION: C52-HV HOT GAS
SPARE PART SET FOR DIAPHRAGM VALVE
17 NOS 200 50 0 20 26 515
DESIGNATION:C41/C52-VV

18 SOLENOID VALVE WITH COIL 24VDC FOR GATES NOS 40 4 5 5 155 773

19 DIFF. PRESS. TRANSMITTER NOS 1 1 0 0 412 0

20 2-WIRE TRANSMITTER NOS 1 1 1 1 309 309

21 TRANSMITTER (MCR-C-I/I-00-DC) NOS 2 1 1 0 361 0

22 TRANSMITTER (MCR-FL-C-UI-2UI-DC-NC) NOS 1 1 1 0 412 0

N BELT WEIGHER 4362

1 INTECONT PLUS CONTROLLER (TYPE VBB) NOS 2 0 0 0 7210 0

2 POWER SUPPLY NOS 2 1 1 0 206 0

3 SPEED SENSOR FOR ENCODER NOS 2 1 1 0 1030 0

4 LOAD CELL TYPE 150 KG NOS 1 2 2 0 824 0

5 LOAD CELL TYPE 300 KG NOS 1 2 2 0 824 0

O METAL DETECTORS 0

1 CIRCUIT BOARD NOS 2 1 0 0 824 0

2 CONTROL RELAY NOS 2 1 2 0 52 0

3 CABLE FROM COIL TO CONTROLLER NOS 2 1 2 0 52 0

P PRESSURE INSTRUMENTS 0

1 DIFF. PRESS. TRANSMITTER, 2611RM1.P01 NOS 1 1 0 0 721 0

PRESSURE TRANSMITTER(CERABAR M PMC 41),

2 NOS 1 1 1 0 3090 0
2611RM1.P02
PRESSURE SWITCHING MODULE(PMC 131-A15F1D10
3 NOS 3 1 2 0 618 0
AND CONTACTOR RTA 421-A32A), 2611FN1.P01

4 PRESSURE TRANSMITTER, 2611GB1.P01 NOS 2 1 1 0 464 0

5 DIFF. PRESS. TRANSMITTER, 2612MI1.F01 NOS 1 1 1 0 3605 0

Q VIBRATION INSTRUMENTS 0

1 VIBRATION TRANSMITTER 1000, 2611RM1.X01 NOS 1 1 2 0 2266 0

2 ACCELARTION VIBRATION SENSOR, 2611RM1.X01 NOS 1 1 1 1 1236 1236

3 VIBRATION SENSOR NOS 2 1 1 0 1236 0

4 CONTROLLER VC1100, 2612FN1.FAN BEARNING NOS 2 1 0 0 3193 0

VIBRATION CONTROLLER SEIMENS AND SENSOR,

5 NOS 2 1 0 0 2163 0
2612FN1.MOT BEARNING

6 VIBRATION ACCELEWRATION SENSOR, 3217FN2 NOS 2 1 4 0 773 0

7 VIBRATION TRANSMITTER, 3217FN2.X01, 3217FN2.X02 NOS 2 1 2 0 1803 0

8 VIBRATION SENSOR, 3217FN2.MOT BEARNING NOS 2 0 1 0 1648 0

R SAMPLER INSTRUMENTS 1236

1 FILLING SENSOR NOS 1 1 0 0 206 0

2 MOTORIZE VALVE NOS 4 1 0 0 824 0

3 LIMIT SWITCH NOS 4 1 0 0 206 0

S WATER INJECTION UNIT 0

1 WATER INJECTION.MAGNETIC VALVE, 2611VA1.V01 NOS 1 1 1 0 412 0

2 WATER INJECTION.MAGNETIC VALVE, 2611VA2.V01 NOS 1 1 1 0 412 0

3 WATER INJECTION.MAGNETIC VALVE, 2611VA3.V01 NOS 1 1 2 0 412 0

4 FLOW METER, 2611WI1.F01 NOS 1 1 2 0 2060 0

5 LEVEL TRANSMITTER, 2611WI1.L01 NOS 1 1 1 0 361 0

6 LEVELSENSOR, 2611WI1.L01 NOS 1 1 1 0 515 0

7 PRESSURE SWITCH, 2611WI1.P01 NOS 2 1 0 0 258 0

8 TEMPERATURE SENSOR, 2611WP1.T01 NOS 1 1 0 1 309 309

T BUCKET ELEVATOR 309

1 LEVEL SWITCH, 2613BE1.L01 NOS 1 1 1 0 1236 0

2 SPEED TRANSMITTER, 2613BE1.S01 NOS 1 1 2 0 309 0

PROXIMITY SWITCH FOR SPEED MONITOR,

3 NOS 1 1 2 2 155 309
2613BE1.S01

4 PLUG WITH CABLE, 2613BE1.S01 NOS 1 1 0 155 0

5 POSITION SENSOR, 2613BE1.S03 NOS 1 1 1 0 258 0

6 MISALIGNMENT SWITCH, 2915BE1.S01 NOS 4 1 4 0 206 0

7 SAFETY SWITCH, 2613BE1.T01 NOS 1 1 0 0 979 0

U STACK MONITOR INSTRUMENTS 309

1 MOTHER BOARD, 3217SK1.C01 NOS 1 1 1 0 3502 0

2 LCD MODULE CPM5003 NOS 1 1 1 0 391 0

3 KEY PAD WITH MODULE CPM5003 NOS 1 1 1 0 567 0

4 CPM5003 RECEIVER SR.#5K 3448 LUXEON, 3217SK1.C01 NOS 3 1 0 0 258 0

5 CPM5003 TRANSMITTER SR.#5K 3447, 3217SK1.C01 NOS 8 2 6 0 412 0

6 VITON O-RING ARP 568035, 903573 NOS 1 1 2 0 21 0

7 O-RING VITON ARP 568-042 NOS 1 1 2 0 21 0

8 LENS ACHR 25 mm * 50 mm TRANS NOS 1 1 2 0 103 0

9 LENS 50 mm EDMUND C32.971 RECVR NOS 1 1 1 0 103 0

TOTAL RAW MILL AREA 13700

Area Incharge / Section Head Dept.Manager

BUDGET FOR THE YEAR 2020
ND BAG HOUSE MAINTENANCE SPARES PARTS
Remarks

REF.LS/ADDTIVE CRUSHER AREA S.NO=01

REF.LS/ADDTIVE CRUSHER AREA S.NO=01

REF.LS/ADDTIVE CRUSHER AREA S.NO=01

REF.STOK PILE S.NO=05

REF.STOK PILE S.NO=05

REF.LS/ADDTIVE CRUSHER AREA S.NO=01

REF.STOCK PILE S.NO=02

REF.STOCK PILE S.NO=02

REF.STOCK PILE S.NO=02

REF.STOCK PILE S.NO=02

REF.STOCK PILE S.NO=02

REF.STOCK PILE S.NO=02

REF.STOCK PILE S.NO=02

REF.LS/ADDTIVE CRUSHER AREA S.NO=01

REF.CEMENT MILL. S.NO:07

REF.CEMENT MILL. S.NO:07

REF.CEMENT MILL. S.NO:07

REF.CEMENT MILL. S.NO:07

REF.CEMENT MILL. S.NO:07

REF.CEMENT MILL. S.NO:07

REF.CEMENT MILL. S.NO:07

REF.CEMENT MILL. S.NO:07

REF.CEMENT MILL. S.NO:07

REF.CEMENT MILL. S.NO:07

REF.CEMENT MILL. S.NO:07

REF.CEMENT MILL. S.NO:07

REF.CEMENT MILL. S.NO:07

REF.CEMENT MILL. S.NO:07

REF.CEMENT MILL. S.NO:07

REF.CEMENT MILL. S.NO:07

REF.CEMENT MILL. S.NO:07

REF.CEMENT MILL. S.NO:07

REF.CEMENT MILL. S.NO:07

REF.CEMENT MILL. S.NO:07

REF.CEMENT MILL. S.NO:07

REF.CEMENT MILL. S.NO:07

REF.CEMENT MILL. S.NO:07

REF.CEMENT MILL. S.NO:15

REF.CEMENT MILL. S.NO:15

REF.COAL MILL SER.NO:12
REF.LS/ADDTIVE CRUSHER AREA S.NO=03
ID FAN + BH FAN + KILN MD

REF KILN + COOLER SR. NO=19

(USD)
 BUDGET FOR THE YEAR 2020
COAL MILL MAINTENANCE SPARES PARTS
STORE TOTAL MIN STOCK
S.NO CODE EQUIPMENT NAME & DESCRIPTION FABRICATE TECHNICAL SPECIFICATION UNIT NO. STOCK STATUS

A BELT CONVEYORS

1 3188 PULL CORD SWITCHES JAYASHREE SW-4038HA22 CONTACT RATING 10 A 240 V AC 50 HZ COMBINATION 2 NO+ 2 NC IP 65 NOS 16 2 14

2 2391 BELT SWAY SWITCHES JAYASHREE SW-4028T22 CONTACT RATING 10 A 240 V AC 50 HZ COMBINATION 2 NO+ 2 NC IP 65 NOS 14 2 20

3 1141 SENSOR PROBE FOR SPEED SWITCH JAYASHREE SP 12 B 30 SUPPLY 12VDC ± 20 % SN DISTT 15 ±10%NOM 9 ± 20% EFF 3 WIRE NOS 3 1 15
RME 211-NITD-CA-22-M30 SUPPLY VOLTAGE 110/240 VAC 50 HZ SPEED SETTING RANGE 10-100
4 1141 ZERO SPEED CONTROLLER JAYASHREE RPM RANGE CALIBRATION FOR FLAGS: 4 IMP/REV OUTPUT CONTACT: 2 NO+2NC CONTACT RATING: NOS 3 1 0
5A RESISTIVE@240VAC
B BAG FILTERS (THERMAX)

1 3675 PRESSURE SWITCHES SWITZE R, TYPE: GH 903-2-D-3 SS BELLOW NOS 2 1 0

2 3781 DP.TRANSMITTERS SIEMENS 7MF4433-1DA02-2AC6-Z RANGE 2.5 TO 250 m BAR NOS 2 1 1

3 ROTARY FEEDER ZERO SPEED SENSORS PEPPERL + FUCHS TYPE:NJ10-3OGM-N PART NO 106480 NOS 2 1 0

4 ROTARY FEEDER SPEED MONITOR CONTROLLER PEPPERL + FUCHS PART NO: KFU8-DWB-1D NOS 2 1 0
SERIAL NO:482989 CATALOGUE NO. WPE35347 110V 50 HZ 10.5 W PIPE 1-1/2 IN BSP.PL ORIFICE
5 2681 SOLENOID VALVES (ASCO) 1.1/2 ASCO 52MM MEDIUM AIR/GAS 0.35-8.5BAR NOS 10 2 0

6 3676 SELECTOR SWITCH SALZER 16AMP 2 POLE TYPE SG16 NOS 2 1 4

7 CONTROLCONTACROS SIEMENS TYPE:3TF2810-0AF0 16 A NOS 2 1 0

C WEIGH FEEDERS

1 1503 LOAD CELLS FOR FEEDERS SCHENCK 100 KG NOS 4 1 2

2 1506 DISOCONT CONTROL UNIT VSE SCHENCK VDB 20120 NOS 2 1 0

LOCAL CONTROL UNIT WITH POTENTIOMETER
3 1505 FOR FLOW RATE SETTING SCHENCK VLG 20120 NOS 2 1 1

4 1508 DISOCO MEMORY CARD SCHENCK VSM20102 NOS 2 1 0

5 1506 COMMUNICATION CARD (PROFIBUS CARD) SCHENCK VPB 20100 ORDER CODE: V034917.B01 NOS 2 1 1

6 1497 LOAD CELLS FOR BINS SCHENCK RTN 150 NOS 2 1 2

7 2676 SPEED SENSORS PEPPERL + FUCHS SJ3, 5-G-N NOS 2 1 2

8 2677 PROXIMITTY SENSORS PEPPERL + FUCHS NG5021 IFMIGA200 NOS 2 1 1

30/104
 BUDGET FOR THE YEAR 2020
COAL MILL MAINTENANCE SPARES PARTS
STORE TOTAL MIN STOCK
S.NO CODE EQUIPMENT NAME & DESCRIPTION FABRICATE TECHNICAL SPECIFICATION UNIT NO. STOCK STATUS

D BAG FILTERS (INTENSIVE)

1 776+1533 JET BUS CONTROLLER 21 INTENSIVE FILTER 21ATEX-JB-C21 NOS 1 1 1

2 1534+797 JET- BUS - CONTROLLER W. INTERFACE INTENSIVE FILTER ATEX-JB-P051.7A NOS 2 1 2

3 794 DIAPHRAGM PART No.86413 INTENSIVE FILTER PART NO 86413 (BIG) (C52/C52) NOS 30 10 79

4 783 CONTROL DIAPHRAGM INTENSIVE FILTER PART NO 81738 (CONTROL) NOS 30 20 0

5 1535 JET- BUS - PILOTBOX W/O. INTERFACE INTENSIVE FILTER ATEX-JB-P05E.71 NOS 3 1 1

6 1325 PRESSURE SWITCHES INTENSIVE FILTER NOS 1 1 1

7 539 DIFF. PRESS. TRANSMITTER INTENSIVE FILTER DE40/020IP66 NOS 1 1 2

8 1940 ROTARY ZEERO SPEED IFM DI0001 NOS 4 1 0

9 788 SOLENOID VALVE 24 VDC INTENSIVE FILTER PART NO:833-621662 NOS 30 5 80

E COAL MILL HYDRALUIC SYSTEM

1 1522 POSITION SENSOR NOS 3 1 3

2 1570 LEVEL SWITCH HYDAC AN26-37.2/2/370/270/320 NOS 1 1 1

3 1521 PRESSURE TRANSMITTER HYDAC EDS 1791-P-600-009 NOS 2 1 2

1517/1565 DIRECTIONAL SEAT VALVE (WSM06020V-01M-C-

4 /2806 N-115AG) HYDAC WSM06020V-01M-C-N-115AG NOS 1 1 2

DIRECTIONAL SEAT VALVE (WSM06020V-01M-C-

5 2606 N-115AG) HYDAC WSM06020V-01M-C-N-115AG NOS 1 1 0

6 1518 DIRECTIONAL VALVE (4WE 6D6X/EG96N9K4) HYDAC 4WE 6D6X/EG96N9K4 NOS 1 1 1

7 3533 DIRECTIONAL VALVE (4WE 6D6X/EG96N9K4) HYDAC 4WE 6D3X/CW110N9K4 NOS 1 1 1

8 2803 DIRECTIONAL VALVE (WSEV12120-04X-W110- HYDAC WSEV12120-04X-W110-50HZ-Z5L(WSM120120V01-C-N) NOS 1 1 2

50HZ-Z5L)WSM120120V01-C-N

DIRECTIONAL VALVE (WSEV12120-05X-W110-

9 2077 50HZ-Z5L)WSM120120V01-C-N HYDAC WSEV12120-05X-W110-50HZ-Z5L(WSM120120V01-C-N) NOS 1 0 0

10 1519 DIRECTIONAL VALVE (WSEV12120-04X-W110- HYDAC WSEV12120-04X-W110-50HZ-Z5L(WSM120120W01-C-N) NOS 1 1 2

50HZ-Z5L)WSM120120W01-C-N

31/104
 BUDGET FOR THE YEAR 2020
COAL MILL MAINTENANCE SPARES PARTS
STORE TOTAL MIN STOCK
S.NO CODE EQUIPMENT NAME & DESCRIPTION FABRICATE TECHNICAL SPECIFICATION UNIT NO. STOCK STATUS

11 DIRECTIONAL VALVE (WSEV12120-05X-W110- HYDAC WSEV12120-05X-W110-50HZ-Z5L(WSM120120W01-C-N) NOS 1 1 0

50HZ-Z5L)WSM120120W01-C-N

12 DIRECTIONAL VALVE (WSEV12120-05X-W110- HYDAC WSEV12120-05X-W110-50HZ-Z5L (WSM120120W01-C-N) NOS 1 1 0

50HZ-Z5L)WSM120120W01-C-N

13 DIRECTIONAL VALVE (WSEV12120-05X-W110- HYDAC WSEV12120-05X-W110-50HZ-Z5L(WSM120120W01-C-N) NOS 1 1 0

50HZ-Z5L)WSM120120W01-C-N

F MILL GEAR BOX LUBRICATIONS

1 1322 FLOW TRANSMITTER FISCHER 4-20 ma ARTICLE NO= DE1620VDYYB9D128 NOS 1 1 0

2 POSITION SENSOR TELEMECHANICS NOS 1 1 0

3 PRESSURE TRANSMITTER DANFOS MBS 3050 060G3875 (0-10)BAR NOS 2 1 0

4 PT100 NOS 1 1 2

G SEPERATOR LUBRICATION

1 BEARING TEMPERATURE NOS 3 1 0

H LEVEL INSTRUMENTS

1 LEVEL SWITCH SIEMENS CLS 300 ORDER NO= 7ML55102BC101BAO NOS 4 1 0

I TEMPRATURE INSTRUMENTS

1 RTD (TEMPRATURE SENSOR) NOS 7 1 5

2 TEMPERATURE TRANSMITTER(SIEMENS) SIEMENS ORDER NO 7 NG 3132-OAB12-Z Y22 +Y23+Y01 NOS 7 1 1

J DAMPER ACTUATORS

1 4120 ANALOG POSITION TRANSMITTER AUMA TYPE:RWG 4020 2 WIRE MEASURING RANGE = 1-100 % SIGNAL 4-20 Ma NOS 5 0 0

2 4119 POSITION SWITCH AUMA TYPE: SAR 07.5-E45-GSM125.3-F16 NOS 10 0 2

3 4119 TORQUE SWITCH AUMA TYPE: SAR 07.5-E45-GSM125.3-F16 NOS 10 0 5

K DIVERTOR GATES

1 SOLENOID VALVE METAL WORK 5/2 WAY IKN NO PVMV.12.0000 NOS 1 1 0

32/104
 BUDGET FOR THE YEAR 2020
COAL MILL MAINTENANCE SPARES PARTS
STORE TOTAL MIN STOCK
S.NO CODE EQUIPMENT NAME & DESCRIPTION FABRICATE TECHNICAL SPECIFICATION UNIT NO. STOCK STATUS
2 PROXIMITTY SWITCHES TELEMECHANICS PART NO: XS630B1MAL2 NOS 2 1 2

L CO2 INERTIZATION WEIGHING SYSTEM

1 5164 LOAD CELLS SCHENCK INDIA RTR 4.7 T 2.85 mv/v NOS 4 1 1

2 DISOMAT Opus SCHENCK TYPE: VEG 20700 Mat No: VO63320.B03 115/230 VAC NOS 1 1 0

M GAS ANALYZERS

1 4407 THOMAS motor drain coal mill analyzer 20251765 2

1 3764 O2 ANALYZER (OXIMATE 61) SIEMENS ORDER NO: 7MB2001-0FA00-0DA1 POWER 120 VAC NOS 2 1 0

2 3765 CO ANALYZER(ULTRAMATE 23) SIEMENS ORDER NO: 7MB2337-3AL00-1PJ1 POWER 120 VAC NOS 2 1 0

3 2909 INTERNAL PUMP FOR (ULTRAMATE 23) SIEMENS ORDER NO: C79451-A3494-B10 NOS 3 1 1

4 4406 REGULATING VALVE SIEMENS ORDER NO= 7MB 194 32 BA13 MAT.PVDF NOS 2 1 1

5 535 LIMIT SWITCHES SCHEMERSAL Z4V7H332-11y-2138 NOS 2 1 0

6 HEATERS STROMTEK NOS 3 1 1

7 CERAMIC FILTER STROMTEK NOS 6 3 2

8 2492 UNIVERSAL FILTER INSERT SIEMENS PART NO: 4101001 NOS 3 5 3

9 SAMPLE PUMPS WITHOUT MOTOR BHULER PART NO: 4200032 NOS 3 1 0

10 FRL UNIT FESTO ORDER NO: LFR-3/4-DMAXI GAUGE NOS 4 1 0

11 2493 VACCUM SWITCHES BECK GERMANY ORDER NO: 901.78 114K G1/4 NOS 3 1 0

12 4404 SOLINOID VALVES BURKERT RANGE= 0- 3BAR ORDER NO 7MB 194 32 BA 75 NOS 18 1 1

13 4405 5 WAY BALL VALVE SIEMENS ORDER NO= 7MB1943-2 BA35 MAT.PVDF/FPM NOS 1 1 1

14 4403 3/2 WAY SOLINOID VALVES SIEMENS ORDER NO= 7MB1943-2 BA67 NOS 3 1 1

15 4410 2/2 WAY SOLINOID VALVES SIEMENS ORDER NO= 7MB1943-2 BA55 NOS 2 1 0

16 ATTENUATOR FOR OXIMAT 61 SIEMENS ORDER NO: A5E00118236 NOS 2 1 0

17 HEATED SAMPLE LINE SIEMENS NOS 3 1 1

18 PRESSURE SWITCH FOR OXIMAT 61 SIEMENS ORDER NO: C79302-Z1210-A2 NOS 3 1 0

33/104
 BUDGET FOR THE YEAR 2020
COAL MILL MAINTENANCE SPARES PARTS
STORE TOTAL MIN STOCK
S.NO CODE EQUIPMENT NAME & DESCRIPTION FABRICATE TECHNICAL SPECIFICATION UNIT NO. STOCK STATUS
19 MOTHERBOARD AND FIRM WARE FOR OXM 61 SIEMENS ORDER NO: C79451-A3480-D502 NOS 3 1 0

20 SAMPLE PUMPS WITH MOTOR BHULER P 2.3 SP-V PART NO 200704020005-4256223199 NOS 3 1 0

21 4209 BHULER PUMP NRV, (SET OF VALVES 100 C) BHULER PRODUCT ID 4201002 SET 3 2 12

22 ANALYZER SECTION FOR OXIMAT 61 SIEMENS ORDER NO: C79451-A3460-B31 NOS 3 1 0

23 MEASURING HEAD FOR OXIMAT 61 SIEMENS ORDER NO: C79451-A3460-B525 NOS 3 1 0

24 PRESSURE SWITCH FESTO PEV-1/4-B PRESSURE RANGE 0-7 BAR NOS 2 1 1

25 SAMPLE CELL FOR OXIMAT 61 SIEMENS ORDER NO: C79451-A3277-B535 NOS 3 1 0

26 5233 LCD MODULE FOR ULTRAMAT 23 SIEMENS ORDER NO: C79451-A3494-B16 NOS 3 1 0

27 MOTHER BOARD AND FIRMWARE FOR ULM 23 SIEMENS ORDER NO: C79451-A3494-D501 NOS 3 1 0

28 5232 KEYBOARD FOR ULTRAMAT 23 SIEMENS ORDER NO: C79451-A3492-B605 NOS 3 1 0

29 2498 SAFETY FILTER SAMPLE GAS FOR ULTRAMAT 23 SIEMENS ORDER NO: C79127-Z400-A1 NOS 2 1 4
SAFETY FILTER ZERO GAS/CHOPPER PURGE FOR
30 5258 ULTRAMAT23 SIEMENS ORDER NO: A5E00059149 NOS 3 1 1

31 GAS FILTER FOR ULTRAMAT 23 (CELL) SIEMENS ORDER NO: C79451-A3458-B500 NOS 6 1 0

32 DETECTOR FOR CO SIEMENS ORDER NO: C79451-A3468-B525 NOS 2 1 0

33 DETECTOR FOR NOX SIEMENS ORDER NO: C79451-A3468-B520 NOS 2 1 0

34 IR SOURCE SIEMENS ORDER NO: C79451-A3468-B206 NOS 6 1 0

35 OPTICAL FILTER SIEMENS ORDER NO: C75285-Z1491-C5 NOS 6 1 0

36 CHOPPER FOR ULTRAMAT 23 SIEMENS ORDER NO: C79451-A3468-B516 NOS 3 1 0

37 5231 PLATE WITH THREADED BOLTS AND WINDOWS SIEMENS TYPE:7MB2337-2AL00-1PJ1 NOS 3 1 1

38 SAMPLE CELL WITH O RING FOR CO SIEMENS ORDER NO: C79451-A3468-B234 NOS 2 1 0

39 SAMPLE CELL WITH O RING FOR NOX SIEMENS ORDER NO: C79451-A3468-B32 NOS 2 1 0

40 SOLENOID VALVE FOR ULTRAMAT 23 SIEMENS ORDER NO: C79451-A3494-B33 NOS 2 1 0

41 2491 UNIVERSAL FILTER COMPLETE BHULER ORDER NO: 7MB1943-2AC00 NOS 3 1 20

42 PRECONDENSATE COLLECTOR BOTTEL SIEMENS 7MB19432-AA50 NOS 6 1 2

34/104
 BUDGET FOR THE YEAR 2020
COAL MILL MAINTENANCE SPARES PARTS
STORE TOTAL MIN STOCK
S.NO CODE EQUIPMENT NAME & DESCRIPTION FABRICATE TECHNICAL SPECIFICATION UNIT NO. STOCK STATUS
43 O RING FOR OXIMAT 61 SIEMENS ORDER NO: C79121-Z100-A32 NOS 10 1 0

44 LCD DISPLAY FOR OXIMAT 61 SIEMENS ORDER NO: W75025-B5001-B1 NOS 1 1 0

45 MAGNET CONNECTING BOARD OXIMAT 61 SIEMENS ORDER NO: C79451-A3474-B605 NOS 1 1 0

46 FRONT PANNEL WITH SEALED KEYBOARD FOR SIEMENS ORDER NO: A5E00105014 NOS 1 1 0
OXIMAT61
47 FASTENING CLAMP COPLETE SET HILTI 7MB19432-AA48 NOS 6 2 0

N SCHENCK COAL DOSING SYSTEM

1 3593 CONTROL UNIT VEA SCHENCK VEA 20100 ORDER NO F217904.02 NOS 2 1 0

2 LOAD CELL fOR MULTIKOR K-50 SCHENCK WAITING FOR SPECIFICATION FROM SCHENCK Nos 3 1 0

3 803 CONTROL UNIT VSE 20100 SCHENCK VMD20150 ORDER CODE: VOO3853.B01 NOS 3 1 1

4 806 COMMUNICATION CARD (FIELD BUS UNIT) SCHENCK VSB 20100 ORDER CODE: F217910.01 NOS 1 1 1

5 5159 TRANSFORMER 115 VAC SCHENCK 115 VAC 50-60 HZ ORDER NO E 132259.36 NOS 3 1 0

6 5160 CONTROL BLOCK FOR DRYER SCHENCK 0065 STB ORDER NO E132259.99 NOS 3 1 0

7 5158 MULTI FUNCTION UNIT FOR DRYER SCHENCK MULTI 00650 STANDARD ORDER NO E132259.96 NOS 3 1 0

8 804 LOAD CELLS FOR BINS SCHENCK RTN 47t/0.05 ORDER NO: D724782.53 NOS 6 1 1

9 3594 A10 MODULE FOR LOCAL CONTROLLER SCHENCK VAK 20115 ORDER NO F217737.01 NOS 3 1 1

10 SOLENOID VALVES FOR SHUTOFF GATES NORGREN PART NO: 8010777.3036 NOS 6 1 0

11 3652 SOLENOID VALVE WITH OUT SPOIL SCHENCK PART NO V052974.B14 NOS 1 1 1

12 3653 SOLENOID VALVE SPOIL SCHENCK PART NO V052974.B15 NOS 2 1 2

13 5161 SPEED SENSORS PEFFERAL + FUCHS TYPE: NJ 1.5-8 N - Y18812 NOS 3 1 1

14 AIR RGULATOR FOR 1.8 BAR NORGREN RANGE=0.3 - 4 BAR ORDER NO= R72M-3GK-RFN NOS 3 1 1

15 AIR RGULATOR FOR 5 BAR NORGREN RANGE=0.3 - 10 BAR ORDER NO= R74G-4GK-RMN NOS 3 1 1

16 LUBRICATOR NORGREN CAP= 0.2LTR ORDER NO= L73M-3GP-ETN NOS 3 1 1

17 2/2 WAY IN LINE VALVE NORGREN 110 VAC ORDER NO= 8240200.9101.115.50 NOS 3 1 1

35/104
 BUDGET FOR THE YEAR 2020
COAL MILL MAINTENANCE SPARES PARTS
STORE TOTAL MIN STOCK
S.NO CODE EQUIPMENT NAME & DESCRIPTION FABRICATE TECHNICAL SPECIFICATION UNIT NO. STOCK STATUS
18 PRESSURE SWITCH NORGREN RANGE= 0.5 - 8 BAR ORDER NO= 0880300 NOS 3 1 1

19 DISOCONT MASTER PANNEL SCHENCK NOS 1 1 0

20 3654 PROXIMITTY SWITCHES PEFFERAL + FUCHS NJ5-18GM50-E2-3G-3D ORDER NO: V052974.B13 NOS 10 1 1

O METAL DETECTOR

1 SEARCH COIL NOS 1 1 1

2 CIRCUIT BOARD NOS 1 1 1

3 RELAYES NOS 4 1 2

P PRESSURE INSTRUMENTS

1 3781 PRESSURE TRANSMITTER SIEMENS SIEMENS ORDER NO 7MF4433-1DA02-2NC6-Z A01+C11 NOS 1 0 1

2 1541 PRESSURE TRANSMITTER E & H E&H CERABAR M PMC 41 NOS 3 1 0

3 1641 PRESSURE TRANSMITTER (SEAL AIR) E&H PMC 131-A15F1D10 AND CONTACTOR RTA 421-A32A NOS 3 1 1

Q VIBRATION INSTRUMENTS

1 VIBRO SENSOR FOR MOTORS B&K TYPE:AS-062 NOS 6 1 1

2 VIBRO CONTROLLER MODEL 1100 B&K VIBRO 1100 C01 NOS 4 1 0

3 VIBRO SENSOR FOR FAN BEARING B&K VS068 NOS 4 1 0

4 VIBRO CONTROLLER MODEL 920 B&K VC-920 NOS 1 1 1

R SAMPLER

1 1323 LEVEL SENSORS NOS 1 1 1

2 LIMIT SWITCH NOS 1 1 0

S STACK MONITOR INSTRUMENTS

1 MOTHER BOARD BHA 7610058 REV NOS 1 1 0

2 CPM5003 RECEIVER SR.#5K 3448 LUXEON BHA 7610076 REV NOS 1 1 0

3 CPM5003 TRANSMITTER SR.#5K 3447 BHA 7610055 NOS 1 1 0

CPM5000 LED RECEIVER LENS PCX 50 MM * 50
4 MM BHA 8511105 NOS 1 1 0

36/104
 BUDGET FOR THE YEAR 2020
COAL MILL MAINTENANCE SPARES PARTS
STORE TOTAL MIN STOCK
S.NO CODE EQUIPMENT NAME & DESCRIPTION FABRICATE TECHNICAL SPECIFICATION UNIT NO. STOCK STATUS
CPM5000 LED TRANSMITTER LENS ACHR,
5 25MM8*50MM BHA 8511107 NOS 1 1 0

6 2023 LENS ACHR 25 mm * 50 mm TRANS BHA O8511107 NOS 1 1 2

7 2024 LENS 50 mm EDMUND C32.971 RECVR BHA O8511105 NOS 1 1 1

TOTAL COAL MILL AREA

Dept.Manager
Area Incharge / Section Head

37/104
HE YEAR 2020
NCE SPARES PARTS
LIKELY REQ. UNIT Price UNIT Price Total Price
CONSUM CONS. 2017 QTY (USD) (USD) (USD) Remarks

0 0 0 150.00 155 0 LS/ADDTIVE CRUSHERS SR NO:1

0 0 0 150.00 155 0 LS/ADDTIVE CRUSHERS SR NO:1

0 0 0 0 0 LS/ADDTIVE CRUSHERS SR NO:1

0 2 0 300.00 309 0 LS/ADDTIVE CRUSHERS SR NO:1

0 1 0 0.00 208 0 REF.STOKE PILE SR NO: 2

0 0 0 950.00 620 0 REF.STOKE PILE SR NO: 2

0 0 2 0.00 212 424 REF.STOKE PILE SR NO: 2

0 0 0 360 0 REF.STOKE PILE SR NO: 2

0 0 1 200.00 206 206 REF.STOKE PILE SR NO: 2

0 0 0 10.00 10 0 REF.STOKE PILE SR NO: 2

0 0 0 0.00 10 0 REF.STOKE PILE SR NO: 2

630

0 0 0 2000.00 2060 0
1 0 0 3000.00 3090 0

0 0 0 2800.00 2884
0
1 0 0 2100.00 1650 0

0 0 0 1800.00 1854
0
0 0 0 500.00 515 0
0 0 0 1000.00 1030 0
0 0 0 150.00 155 0

38/104
HE YEAR 2020
NCE SPARES PARTS
LIKELY REQ. UNIT Price UNIT Price Total Price
CONSUM CONS. 2017 QTY (USD) (USD) (USD) Remarks
0

0 1 0 1500.00 1545 0

0 0 0 600.00 618 0

0 15 10 80.00 82 824

0 15 20 25.00 26 515

0 0 0 500.00 515 0

0 0 0 200.00 206 0 REF.RAW MILL. S.NO=13

0 1 0 600.00 618 0 REF.RAW MILL. S.NO=13

2 0 0 350.00 361 0

0 18 10 55.00 57 567 REF.RAW MILL. S.NO=13

1906

0 0 0 2000.00 2060 0

0 0 0 700.00 0 REF.RAW MILL. S.NO=05

0 0 0 300.00 0 REF.RAW MILL. S.NO=05

0 0 0 0 0 REF.RAW MILL. S.NO=05

2 0 0 0.00 0 0 REF.RAW MILL. S.NO=05

0 1 0 0.00 0 0 REF.RAW MILL. S.NO=05

0 0 0 0.00 0 0 REF.RAW MILL. S.NO=05

0 1 0 0.00 0 0 REF.RAW MILL. S.NO=05

1 0 0 0.00 0 0 REF.RAW MILL. S.NO=05

1 1 0 0.00 308 0 REF.RAW MILL. S.NO=05

39/104
HE YEAR 2020
NCE SPARES PARTS
LIKELY REQ. UNIT Price UNIT Price Total Price
CONSUM CONS. 2017 QTY (USD) (USD) (USD) Remarks
1 1 0 0.00 308 0 REF.RAW MILL. S.NO=05

1 1 0 0.00 308 0 REF.RAW MILL. S.NO=05

1 1 0 0.00 308 0 REF.RAW MILL. S.NO=05

1 0 0 1800.00 1854 0

0 0 0 150.00 155 0

2 0 0 550.00 567 0

1 0 0 400.00 412 0

1 0 0 250.00 258 0

0 0 0 750.00 773 0

2 0 0 500.00 515 0

0 0 0 700.00 721 0

2 1 0 0.00 308 0 REF.RAW MILL. S.NO=10

0 0.00 500 0 REF.RAW MILL. S.NO=10

0 0
0 0.00 200 0 REF.RAW MILL. S.NO=10

1 0 0 150.00 155 0

40/104
HE YEAR 2020
NCE SPARES PARTS
LIKELY REQ. UNIT Price UNIT Price Total Price
CONSUM CONS. 2017 QTY (USD) (USD) (USD) Remarks
1 0 0 100.00 103 0

0 0 0 2000.00 2060 0

0 0 0 6000.00 6180 0

1 1 1 5000.00 5150 5150

1 1 0 9400.00 9682 0

0 0 0 1125.00 1159 0 REF.KILN.SER.NO: 11

1 0 0 220.00 227 0

1 0 0 150.00 155 0

0 0 0 200.00 206 0

0 0 0 200.00 206 0

2 3 0 5.00 5 0

0 1 0 920.00 948 0 REF.KILN.SER.NO: 11

2 0 0 150.00 155 0

1 0 0 150.00 155 0

2 0 0 320.00 330 0

0 0 0 780.00 803 0

0 0 0 350.00 361 0

0 0 0 300.00 309 0

0 0 0 0.00 450 0 REF.KILN.SER.NO: 11

0 0 0 1000.00 1030 0

0 0 0 0.00 280 0 REF.KILN.SER.NO: 11

41/104
HE YEAR 2020
NCE SPARES PARTS
LIKELY REQ. UNIT Price UNIT Price Total Price
CONSUM CONS. 2017 QTY (USD) (USD) (USD) Remarks
0 1 1 0.00 3500 3500 REF.KILN.SER.NO: 11

0 0 0.00 3200 0 REF.KILN.SER.NO: 11

0 8 0 150.00 155 0

0 0 0.00 0 0 REF.KILN.SER.NO: 11

0 0 0.00 0 0 REF.KILN.SER.NO: 11

0 0 250.00 258 0

0 0 1000.00 1030 0 REF.KILN.SER.NO: 11

0 0 0 550.00 567 0 REF.KILN.SER.NO: 11

0 0 2500.00 2575 0 REF.KILN.SER.NO: 11

0 0 0 300.00 309 0 REF.KILN.SER.NO: 11

0 0 0 75.00 77 0 REF.KILN.SER.NO: 11

0 1 0 0.00 0 0 REF.KILN.SER.NO: 11

0 0 0.00 0 0 REF.KILN.SER.NO: 11

0 0 0.00 0 0 REF.KILN.SER.NO: 11

0 0 0 0 REF.KILN.SER.NO: 11

0 0 0 0 REF.KILN.SER.NO: 11

1 0 100.00 103 0

0 0 0.00 0 0 REF.KILN.SER.NO: 11

0 0 0 0.00 0 0 REF.KILN.SER.NO: 11

0 1 0.00 50 50 REF.KILN.SER.NO: 11

0 1 0.00 50 50 REF.KILN.SER.NO: 11

1 0 300.00 309 0

0 10 0 350.00 361 0 REF.KILN.SER.NO: 11

4 0 60.00 62 0

42/104
HE YEAR 2020
NCE SPARES PARTS
LIKELY REQ. UNIT Price UNIT Price Total Price
CONSUM CONS. 2017 QTY (USD) (USD) (USD) Remarks
0 0 0.00 0 0 REF.KILN.SER.NO: 11

0 0 0 0 REF.KILN.SER.NO: 11

0 0 0.00 0 0 REF.KILN.SER.NO: 11

0 0 350.00 361 0 REF.KILN.SER.NO: 11

4 0 70.00 72 0

8750

0 0 0 3100.00 3193 0 REF.KILN AREA SR,NO=2

1 0 4000.00 4120 0

0 0 0 3000.00 3090 0

0 0 0 720.00 742 0

0 0 0 330.00 340 0

1 1 0 3900.00 4017 0

1 1 0 3200.00 3296 0

0 0 0 2500.00 2575 0

0 0 0 700.00 721 0

1 0 0 350.00 361 0

0 0 0 850.00 876 0

1 0 0 1050.00 1082 0

0 0 0 200.00 206 0

0 0 0 350.00 361 0

0 0 0 300.00 309 0

0 0 0 450.00 464 0

0 0 0 350.00 361 0

43/104
HE YEAR 2020
NCE SPARES PARTS
LIKELY REQ. UNIT Price UNIT Price Total Price
CONSUM CONS. 2017 QTY (USD) (USD) (USD) Remarks
0 0 0 300.00 309 0

0 0 0 10000.00 10300 0

1 0 0 150.00 155 0

1 0 0 200.00 206 0

0 0 0 600.00 618 0

0 0 0 300.00 309 0

0 0 0 950.00 979 0 REF.STOKE PILE SR NO: 2

2 0 0 800.00 824 0

0 0 0 175.00 180 0

1 1 0 1200.00 850 0

1 1 0 2500.00 1450 0

1 1 0 700.00 721 0

1 1 0 1400.00 1442 0

1 1 0 400.00 412 0

0 1 0 120.00 124 0

0 0 0 0.00 5000 0 REF.RAW MILL. S.NO=21

0 1 0 0.00 500 0 REF.RAW MILL. S.NO=21

0 1 0 0.00 500 0 REF.RAW MILL. S.NO=21

0 1 0 0.00 200 0 REF.RAW MILL. S.NO=21

44/104
HE YEAR 2020
NCE SPARES PARTS
LIKELY REQ. UNIT Price UNIT Price Total Price
CONSUM CONS. 2017 QTY (USD) (USD) (USD) Remarks
0 0 0 0.00 300 0 REF.RAW MILL. S.NO=21

0 0 0 0.00 150 0 REF.RAW MILL. S.NO=21

0 0 0 0.00 120 0 REF.RAW MILL. S.NO=21

11286 USD

45/104
 BUDGET FOR THE YEAR 2021
KILN + COOLER MAINTENANCE SPARES PARTS
STORE TOTAL MIN STOCK REQ.
S.NO EQUIPMENT NAME & DESCRIPTION FABRICATE TECHNICAL SPECIFICATION UNIT STOCK
CODE NO. STATUS QTY

A SILO EXTRACTION

KINAX 3W2 TYPE: 708-144E 1/D 12--33 VDC O/P: 4-20 Ma ORDER No:
1 3822 POSITION TRANSMITTERS POT. KINAX NOS 12 1 1 0
040/326272/010/005

2 4014 PROXIMITY SWITCHES FOR DOSING. ESSEN IFM D45127 ESSEN 10--36 VDC IN 5347 IN 3002-BPKG NOS 36 2 15 0

3 SOLENOID OPERATING VALVE ASCO VALVE 3/2 WAY 110VAC NOS 12 1 0 1

4 4340 PNEUMATIC ACTUATOR WITH VALVE AND CONTROL SWITCH TYCO VALVES & CONTROL INDIA
F79U-006DA SIZE: 3''/PN10 SEAT LEAKAGE CLASS: V1 VALVE TYPE:F1 NOS 12 1 1 0

5 RELAYS UNIT SIEMENS 110 VAC, 24 VDC NOS 6 2 0 2

6 MISC LED.TB, ETC MISC ITEMS MISC ITEMS NOS 10 1 0 1

B KILN FEED FLOW METER

1 805 CONTROL UNIT VSE 20100 (VDD 20150) SCHENCK VSE CONTROLLER 20100 VDD 20150 PART No: V003853 B03 NOS 3 1 1 0

2 3651 CONTROL UNIT VSE 20100 (VIO 20120) SCHENCK VSE20100 ORDER No: V003853.B04 NOS 1 1 0 0

3 1506 COMMUNICATION CARD (PROFIBUS CARD) SCHENCK VPB 20100 ORDER CODE: V034917.B01 NOS 2 1 1 0

4 3593 VEA I/O MODULE SCHENCK VEA 20100 ORDER No: F217904.02 NOS 2 1 2 0

5 3649 LOCAL CONTROL FOR DOSING VALVE SCHENCK VLG 20105 ORDER No: F217923.02 NOS 2 1 1 0

6 802 MEMORY CARD SCHENCK VSM 20102 ORDER No: V044393.B03 NOS 3 1 1 0

7 3650 DOSING VALVE DRIVE UNITS SCHENCK FAE8202 ORDER No: 202427.08 NOS 2 1 1 0

8 SOLENOID OPERATING VALVE SCHENCK VALVE 5/2 WAY 110VAC NOS 2 1 0 0

9 5157 LOAD CELLS FOR FLOW METER SCHENCK VBB-D1 (Z6FD1) 50 KG WITH PRESSURE PIECE ORDER No: F008422.06 NOS 2 1 1 0

10 804 LOAD CELLS FOR BIN SCHENCK RTN 47t/0.05 ORDER No: D724782.53 NOS 3 1 1 0

C GAMMA LEVEL DETECTOR

1 GAMMA RAY SOURCE NOS 2 1 0 0

2 4187 GAMMA PILOT RECEIVER CARD E&H GAMMA PILOT FMG 60 ORDER No: A1A1H1D1A SUPPLY 90--253VAC O/P NOS 2 1 1 0

3 3616 DISPLAY AND OPERATION MODULE E&H VU331 NOS 2 1 2 0

4 3615 E + H PROCESS TRANSMITTER E&H RMA422-A11A22A NOS 2 1 1 0

46/104
 BUDGET FOR THE YEAR 2021
KILN + COOLER MAINTENANCE SPARES PARTS
STORE TOTAL MIN STOCK REQ.
S.NO EQUIPMENT NAME & DESCRIPTION FABRICATE TECHNICAL SPECIFICATION UNIT STOCK
CODE NO. STATUS QTY

D BAG FILTERS (THERMAX)

1 3675 PRESSURE SWITCHES SWITZE R, TYPE: GH 903-2-D-3 SS BELLOW NOS 6 1 5 0

2 3781 DP.TRANSMITTERS SIEMENS 7MF4433-1DA02-2AC6-Z RANGE 2.5 TO 250 m BAR NOS 6 1 0 0

3 ROTARY FEEDER ZERO SPEED SENSORS PEPPERL + FUCHS TYPE:NJ10-3OGM-N PART NO 106480 NOS 10 1 5 0

4 ROTARY FEEDER SPEED MONITOR CONTROLLER PEPPERL + FUCHS PART NO: KFU8-DWB-1D NOS 10 1 4 0

SERIAL NO:482989 CATALOGUE NO. WPE35347 110V 50 HZ 10.5 W

5 2681 SOLENOID VALVES (ASCO) 1.1/2 ASCO NOS 60 6 9 0
PIPE 1-1/2 IN BSP.PL ORIFICE 52MM MEDIUM AIR/GAS 0.35-8.5BAR
6 3676 SELECTOR SWITCH SALZER 16AMP 2 POLE TYPE SG16 NOS 6 1 4 0

7 CONTACROS SIEMENS TYPE:3TF2810-0AF0 16 A NOS 15 2 4 0

8 FUSES,TB,WIRES ETC MISC ITEMS MISC ITEMS NOS 100 10 0 10

E BAG FILTERS (INTENSIVE) ALKALI BYPASS

1 MAIN SWITCH RITTAL 2X AE 1045.500 NOS 1 1 0 0

2 POWER SUPPLY SIEMENS 6EP1333-2BA01/5A 24VDC NOS 1 1 0 0

3 776- 797 JET BUS CONTROLLER 21 INTENSIV-FILTER RN:91530145 JB-C41 115/110VAC NOS 1 1 2 0

4 1533 JET BUS CONTROLLER 21 ATEX INTENSIV-FILTER RN:91530145 JB-C41 115/110VAC NOS 1 1 0 0

5 SIEMENS NOS 8 1 0 0
RELAY (RT424615) RT424024
6 SIEMENS NOS 8 1 0 0
SOCKET (RT78626) RT78626
7 SIEMENS NOS 5 1 0 0
LED-MODULE 24VDC 24VDC
8 NOS 3 1 0 0
RC-MODULE 110-230VAC
9 785 SOLENOID VALVE 24V DC INTENSIV-FILTER PART NO:833-621662 NOS 50 10 1 0

10 EXTENSION MODULE (JB-Z.ADR-5REL) INTENSIV-FILTER JB-Z.ADR-5REL NOS 3 1 0 0

11 JET- Bus - Pilotbox w. interface INTENSIV-FILTER NOS 3 1 0 0

12 798/1534/1535 JET- Bus - Extension Box w/o. interface INTENSIV-FILTER NOS 3 1 3 0

13 JET-BUS Cable set 5.5M INTENSIV-FILTER TYPE:5.5 M/075810.075811 PART NO: 76004 NOS 3 1 0 0

47/104
 BUDGET FOR THE YEAR 2021
KILN + COOLER MAINTENANCE SPARES PARTS
STORE TOTAL MIN STOCK REQ.
S.NO EQUIPMENT NAME & DESCRIPTION FABRICATE TECHNICAL SPECIFICATION UNIT STOCK
CODE NO. STATUS QTY

14 JET-BUS Cable set 20 M INTENSIV-FILTER TYPE:20 M/076126.076127 PART NO: 76004 NOS 3 1 0 0

15 794 DIAPHRAGM PART No.86413 Intensiv-Filter PART NO 86414 (BIG) NOS 50 20 79 0

16 783 CONTROL DIAPHRAGM Intensiv-Filter PART NO 81738 (CONTROL) NOS 50 20 0 5

Id Nr: V61B513A-A2** D CODE:A4512 PRESSURE 2-8 BAR COIL CODE

17 SOLENOID VALVE FOR CLEANING AIR FLAP NORGREN NOS 10 2 15 0
13 J 24 VDC 0.08 A 2 W 100 % ED 4804 IP 55

18 2674 DIFF. PRESSURE TRANSMITTER SIEMENS ORDER NO 7MF4433-1DA02-2NC6-Z A01+C11 NOS 1 1 5 0

19 PRESSURE TRANSMITTER 0 --- 10 BAR SIEMENS RANGE: 0 - 10 BAR ORDER NO: 7MF1563-3CAOO NOS 1 1 4 0

20 3824 SIGNAL ISOLATOR (MCR-C-I/I-00-DC) PHONIX CONTACT (MCR-C-I/I-00-DC) NOS 1 1 1 0

21 3821 SIGNAL MULTIPLIER (MCR-FL-C-UI-2UI-DC-NC) PHONIX CONTACT (MCR-FL-C-UI-2UI-DC-NC) NOS 1 1 1 0

22 SOLENOID VALVE 110V NOS 2 1 0 0

F KILN THRUSTER INSTRUMENTS 1

1 4012 ULTRASONIC POSITION TRANSMITTER SIEMENS PART NO 3 RG6113-3BF01 OUTPUT 4-20 mA Supply 20-30 V DC NOS 1 1 1 0

2 4013 SONPROG SOFTWARE WITH ADAPTOR SIEMENS PRODUCT ID 3RX4000 NOS 1 1 1 0

3 3823 FLOW SWITCH IFM IFM EFFECTOR 300 SI 0508 WITH CABLE CONNECTION NOS 1 1 1 0

4 LIMIT SWITCH SIEMENS 1 NO 1 NC WITH SWITCH PLATE DIA 50 MM NOS 1 1 2 0

5 780 SOLENOID VALVE REXROTH 4WE-6 G62/EW230N 9K4 NOS 1 1 0 1

6 781 SOLENOID VALVE REXROTH 4WE-6 G62/EW230N 9K4 NOS 1 1 1 0

7 792 SOLENOID VALVE REXROTH 4WE-6 E62/EW230N 9K4 NOS 1 1 0 1

8 778 PRESSSURE TRANSMITTER HYDAC FDS1791-N-400-000 NOS 1 1 1 0

G HOT DUST BIN SCHENCK (INDIA) 1

1 1121 INTECONT PLUS SCHENCK VDD 206200 NOS 1 1 2 0

2 3604 DISOMATE B PLUS SCHENCK TYPE:VEG20400 VEA MAT. NO D739100.01 POWER 115-230 VAC NOS 1 1 0 0

3 3614 LOAD CELL FOR FLOW METER SCHENCK SPTT 20 KG NOS 1 1 1 0

4 SOLENOID VALVE METAL WORK 5/2 WAY 110 VAC NOS 1 1 0 1

48/104
 BUDGET FOR THE YEAR 2021
KILN + COOLER MAINTENANCE SPARES PARTS
STORE TOTAL MIN STOCK REQ.
S.NO EQUIPMENT NAME & DESCRIPTION FABRICATE TECHNICAL SPECIFICATION UNIT STOCK
CODE NO. STATUS QTY

5 3609 LOAD CELL FOR BIN 47 TON SCHENCK RTR 47, 2.85 mv/V NOS 3 1 1 0

6 PROXIMITTY SWITCHES ESSEN IFM D45127 ESSEN 10--36 VDC IN 5347 IN 3002-BPKG NOS 3 1 1 0

KINAX 3W2 TYPE: 708-144E 1/D 12--33 VDC O/P: 4-20 Ma ORDER No:
7 3822 POSITION TRANSMITTERS KINAX NOS 2 1 1 0
040/326272/010/005
8 2273 SMPS POWER SUPPLY SIEMENS 24 VDC 20 A NOS 1 1 0 0

H BUCKET ELEVATOR INSTRUMENTS

1 BOOT LEVEL SWITCH NOS 4 1 1 0

2 4086 MISALIGNMENT SWITCH PEPPERL + FUCHS NCB 15 + U1 + U PART NO: 86434 NOS 8 1 4 0

3 SPEED MONITOR WITH CONTROLLER PEPPERL + FUCHS TYPE:NJ10-3OGM-N PART NO 106480 NOS 2 1 5 0

I GIRTH GEAR SPRAY LUBRICATION+ GEAR BOX LURICATION 3611LQ1

1 3555 PRESSURE SWITCH NORGREN RANGE: 0.2 - 2 BAR NOS 1 1 3 0

2 PROXIMITTY SWITCHES BALLUFF 0620DE NOS 4 1 0 1

3 SOLENOID VALVE NOS 2 1 0 1

4 5019 PRESSURE CONTROL 0.5 BAR KHD/FLENDER PART NO 50 FLENDER B5925EN NOS 1 1 1 1

5 5017 PRESSURE CONTROL 0.8 BAR KHD/FLENDER PART NO 55 FLENDER B5925EN NOS 1 1 1 1

6 5020 TEMPERATURE CONTROL KHD/FLENDER PART NO 70 FLENDER B5925EN NOS 1 1 1 0

7 5021 FLOW CONTROL KHD/FLENDER PART NO 80 FLENDER B5925EN NOS 1 1 1 0

8 5018 FILTER DIFFERENTIAL PRESSURE KHD/FLENDER PART NO 20 DP 2 BAR NOS 1 1 1 1

J AIR SHOCK BLASTER

1 1883 ELECTRONICS SEQUENSE CONTROLLER M.M.FABRICATORS PVT. LTDSQT-4G-20 110 V NOS 3 1 1 0

2 1884 POWER SUPPLY CARD M.M.FABRICATORS PVT. LTD4G-20 110 VAC NOS 3 1 2 0

3 1307 SOV FOR BLASTER ROTEX PART NO:3068-7-2G ATM210 WITH COIL 110 V NOS 54 10 1 5

4 1887 COIL FOR SOV ROTEX 110 VAC NOS 54 10 15 0

5 1885 OUTPUT CARD M.M.FABRICATORS PVT. LTD4G-20A, 110 VAC NOS 6 1 2 0

49/104
 BUDGET FOR THE YEAR 2021
KILN + COOLER MAINTENANCE SPARES PARTS
STORE TOTAL MIN STOCK REQ.
S.NO EQUIPMENT NAME & DESCRIPTION FABRICATE TECHNICAL SPECIFICATION UNIT STOCK
CODE NO. STATUS QTY

K ANALYZERS (KILN+PREHEATER)

1 3764 O2 ANALYZER (OXIMATE 61) SIEMENS ORDER NO: 7MB2001-0FA00-0DA1 POWER 120 VAC NOS 2 1 0 0

2 3765 CO+NO ANALYZER (ULTRAMATE 23) SIEMENS ORDER NO: 7MB2337-3AL00-1PJ1 POWER 120 VAC NOS 2 1 0 0

3 2909 INTERNAL PUMP FOR (ULTRAMATE 23) SIEMENS ORDER NO: C79451-A3494-B10 NOS 2 1 1 0

4 2498 SAFETY FILTER SAMPLE GAS FOR ULTRAMATE 23 SIEMENS PART NO C79127-Z400-A1 NOS 2 3 2 1

5 2495 FUSE FORULTRAMATE 23 SIEMENS 1.25AMP 250VAC NOS 2 1 2 0

6 2496 FUSE FOR OXIMATE 61 SIEMENS 1.25AMP 250VAC NOS 2 1 2 0

7 CO GAS CYLINDER 2000 PPM NOS 2 1 0 0

8 O2 GAS CYLINDER 12 LITRE 9% NOS 2 1 0 0

9 NO GAS ANAL NOS 2 1 0 0

8 MOTERIZED VALVE COMPLETE SIEMENS ORDER NO: GWK-FLK-EM-115 NOS 1 1 1 0

9 LCD DISPLAY FOR OXIMAT 61 SIEMENS ORDER NO: W75025-B5001-B1 NOS 2 1 1 0

10 MAGNET CONNECTING BOARD OXIMAT 61 SIEMENS ORDER NO: C79451-A3474-B605 NOS 2 1 0 0

11 FRONT PANNEL WITH SEALED KEYBOARD FOR OXIMAT61 SIEMENS ORDER NO: A5E00105014 NOS 2 1 1 0

12 CAPILLARY FOR OXIMAT 61 SIEMENS ORDER NO: C79451-A3480-D518 NOS 2 1 1 0

13 RESTRICTOR FOR OXIMAT 61 SIEMENS ORDER NO: C79451-A3480-C10 NOS 4 1 2 0

14 ATTENUATOR FOR OXIMAT 61 SIEMENS ORDER NO: A5E00118236 NOS 2 1 1 0

15 PRESSURE SWITCH FOR OXIMAT 61 SIEMENS ORDER NO: C79302-Z1210-A2 NOS 2 1 3 0

16 MOTHERBOARD AND FIRM WARE FOR OXM 61 SIEMENS ORDER NO: C79451-A3480-D502 NOS 2 1 0 1

17 ANALYZER SECTION FOR OXIMAT 61 SIEMENS ORDER NO: C79451-A3460-B31 NOS 2 1 0 0

18 MEASURING HEAD FOR OXIMAT 61 SIEMENS ORDER NO: C79451-A3460-B525 NOS 2 1 0 0

19 O RING FOR OXIMAT 61 SIEMENS ORDER NO: C79121-Z100-A32 NOS 10 4 10 0

20 SAMPLE CELL FOR OXIMAT 61 SIEMENS ORDER NO: C79451-A3277-B535 NOS 2 1 0 0

50/104
 BUDGET FOR THE YEAR 2021
KILN + COOLER MAINTENANCE SPARES PARTS
STORE TOTAL MIN STOCK REQ.
S.NO EQUIPMENT NAME & DESCRIPTION FABRICATE TECHNICAL SPECIFICATION UNIT STOCK
CODE NO. STATUS QTY

21 535 LIMIT SWITCHES SCHEMERSAL Z4V7H332-11y-2138 NOS 2 1 0 1

22 HEATERS STROMTEK NOS 3 1 0 0

23 HEATED SAMPLE LINE SIEMENS NOS 3 1 0 0

110VAC AIR SUPPLY 6-8 BAR AIR CONNECTION PROBE 3/4 INCH BSP,
24 ELECTRICALLY HEATED FILTER WITH HEATING ELEMENT STROMTEK NOS 3 1 0 0
FILTER 1/2 INCH BSP
TEMPERATURE RESISTANT -20 TO +250 DEG C SWITCHING CAPACITY
25 THERMOSTATE STROMTEK NOS 6 2 0 0
40 A AT 250 VAC

26 STEEL FILTER INSERT GKN GERMANY SINTERED STAINLESS STEEL AISI316 5-10 microns length=210 mm NOS 3 1 0 0

27 2492 UNIVERSAL FILTER INSERT SIEMENS PART NO: 4101001 NOS 2 10 3 0

28 SAMPLE PUMPS WITH MOTOR BHULER P 2.3 SP-V PART NO 200704020005-4256223199 NOS 2 1 1 0

29 5356 SPROCKET STROMTEK PART NO 10590 NOS 1 1 1 0

30 4209 BHULER PUMP NRV, (SET OF VALVES 100 C) BHULER PRODUCT ID 4201002 SET 2 2 4 0

31 BEARING SIEMENS NOS 2 1 0 0

32 PNEUMATIC VALVE FOR CYLINDER FESTO 3/2 WAY LINE SIZE 1/2 INCH BSP VL/03-1/2 PILOT SIZE 1/4 INCH BSP NOS 1 1 0 1

33 COUPLING FOR AIR MOTOR STROMTEK NOS 1 1 0 0

34 ROLLER STROMTEK NOS 2 1 3 0

35 AIR MOTOR (PNEUMATIC) STROMTEK NOS 1 1 0 0

36 PRESSURE SWITCH FESTO ORDER NO: PEV-1/4-B NOS 2 1 0 1

37 FRL UNIT FESTO ORDER NO: LFR-3/4-DMAXI GAUGE NOS 4 1 0 1

38 2493 VACCUME SWITCHES BECK GERMANY ORDER NO: 901.78 114K G1/4 NOS 3 1 0 1

39 SAMPLE PROBE STROMTEK TYPE:1PFC LENGTH = 4640MM E1 SAMPLING OPENING LEFT NOS 1 1 0 1

40 PRESSURE SWITCH FESTO PEV-1/4-B PRESSURE RANGE 0-7 BAR NOS 2 1 2 0

41 LEVEL SWITCH SCHWIMMER MAGNETS CHALTER

KHZ - AAN- 64……IA-16 ARV2-VU-L 320 / 12 - V52A NOS 1 1 1 0

42 FLOW SWITCH MECON PART NO 7ME5820-1BN11-OBDO TYPE FVA 251AF - S NOS 1 1 1 0

43 739 RELAYS 110 VAC SCHNEIDER ELECTRIC ORDER NO: RSB1A120F7S NOS 27 2 6 0

51/104
 BUDGET FOR THE YEAR 2021
KILN + COOLER MAINTENANCE SPARES PARTS
STORE TOTAL MIN STOCK REQ.
S.NO EQUIPMENT NAME & DESCRIPTION FABRICATE TECHNICAL SPECIFICATION UNIT STOCK
CODE NO. STATUS QTY

44 738 RELAYS 24 VDC SCHNEIDER ELECTRIC ORDER NO: RSB1A120BDS NOS 35 4 12 0

45 COOLERS AGT THERMOTECHNIC TYPE: GCM7100-2911B ORDER NO: 7MB19433BB02 NOS 4 1 0 0

46 5233 LCD MODULE FOR ULTRAMAT 23 SIEMENS ORDER NO: C79451-A3494-B16 NOS 2 1 0 0

47 MOTHER BOARD AND FIRMWARE FOR ULM 23 SIEMENS ORDER NO: C79451-A3494-D501 NOS 2 1 0 0

48 5232 KEYBOARD FOR ULTRAMAT 23 SIEMENS ORDER NO: C79451-A3492-B605 NOS 2 1 0 0

49 2498 SAFETY FILTER SAMPLE GAS FOR ULTRAMAT 23 SIEMENS ORDER NO: C79127-Z400-A1 NOS 2 1 2 0

50 5258 SAFETY FILTER ZERO GAS/CHOPPER PURGE FOR ULTRAMAT 23 SIEMENS ORDER NO: A5E00059149 NOS 2 1 4 0

51 DETECTOR FOR CO SIEMENS ORDER NO: C79451-A3468-B525 NOS 2 1 0 0

52 DETECTOR FOR NOX SIEMENS ORDER NO: C79451-A3468-B520 NOS 2 1 0 0

53 IR SOURCE SIEMENS ORDER NO: C79451-A3468-B206 NOS 4 1 0 0

54 OPTICAL FILTER SIEMENS ORDER NO: C75285-Z1491-C5 NOS 4 1 0 1

55 5659 SAMPLE PUMPS WITHOUT MOTOR BHULER PART NO: 4200032 NOS 2 1 3 0

56 CHOPPER FOR ULTRAMAT 23 SIEMENS ORDER NO: C79451-A3468-B516 NOS 2 1 0 0

57 5231 PLATE WITH THREADED BOLTS AND WINDOWS SIEMENS TYPE:7MB2337-2AL00-1PJ1 NOS 2 1 2 0

58 SAMPLE CELL WITH O RING FOR CO SIEMENS ORDER NO: C79451-A3468-B234 NOS 2 1 0 0

59 GAS FILTER FOR ULTRAMAT 23 (CELL) SIEMENS ORDER NO: C79451-A3458-B500 NOS 4 1 2 0

60 5257 SOLENOID VALVE FOR ULTRAMAT 23 SIEMENS ORDER NO: C79451-A3494-B33 NOS 2 1 2 0

61 RTD FOR COOLING SKID STROMTEK ORDER NO: EMPT1003W NOS 2 1 1 0

62 HEAT EXCHANGER WITH FAN AND MOTOR ABLETECH PART NO HE-01LAIR 1 SL.NO:0069 & PART NO DR. NO 312 NOS 1 1 0 1

63 2491 UNIVERSAL FILTER COMPLETE BHULER ORDER NO: 7MB1943-2AC00 NOS 2 1 7 0

64 727 PRECONDENSATE COLLECTOR BOTTEL SIEMENS ORDER NO: 7MB19432-AA50 NOS 3 2 3 0

65 HOSE PUMP ASF THOMAS ORDER NO= 7MB19433AA20 MAT. PVDF NOS 3 1 2 0

66 5364 THERMAL OIL PUMP WITH MOTOR & COUPLING SPEC PUMPS TYPE:TOE32-160MK0108B NOS 1 1 0 1

52/104
 BUDGET FOR THE YEAR 2021
KILN + COOLER MAINTENANCE SPARES PARTS
STORE TOTAL MIN STOCK REQ.
S.NO EQUIPMENT NAME & DESCRIPTION FABRICATE TECHNICAL SPECIFICATION UNIT STOCK
CODE NO. STATUS QTY

67 1486 LEVER OPERATED SWITCH FESTO R-3-1/4-B NOS 1 1 0 0

68 1487 PROXIMITTY SWITCH FOR POWER CYLINDER FESTO SME-8-K-LED230 NOS 2 1 2 0

69 SOLINOID VALVES ASCO 2/2 WAY TYPE: 5281-3/4-115VAC NOS 18 4 2 0

70 SOLINOID VALVES 3/2 WAY ROTEX FOR OUT LET ANALYZERTYPE 30301-2.5-B5 ATM 0-4 110 VAC NOS 2 1 0 1

71 SOLENOID VALVE 3/2 WAY FESTO MOFH-3 1/2 COIL 115 VAC PORT CONNECTION 1/2 INCH BSP NOS 2 1 0 0

L LEVEL INSTRUMENTS SILOS AND HOPPERS

1 LEVEL SWITCHES SIEMENS CLS 300 ORDER NO= 7ML55102BC101BAO NOS 5 1 0 0

2 2995 RADAR LEVEL TRANMITTER SIEMENS TYPE: LR460 ORDER NO: 7ML5426-0BF00-0BA0 NOS 2 1 0 0

M TEMPRATURE INSTRUMENTS

1 111+3782 TEMPERATURE TRANSMITTERS SIEMENS ORDER NO 7 NG 3132-OAB12-Z Y22 +Y23+Y01 NOS 12 1 1 0

2 3068 PYRO METERS WITH CABLE RAYTEK PART NO: RAY MR 1SBSF NOS 3 1 1 0

3 4541 CYCLONE AND KILN THERMOCOUPLES TOSHNIWAL T41 RK 09A100 SR NOS 12 10 8 15

4 COOLER THERMOCOUPLES NOS 6 1 0 0

5 KILN TYRE RTD TOSHNIWAL TYPE: PT100 42BP03C38SR NOS 12 2 4 0

6 KILN GEAR BOX RTD NOS 10 2 0 1

7 COOLER CRUSHER RTD NOS 6 2 4 0

8 TEMPERATURE TRANSMITTERS E + H ENDRESS + HAUSER NOS 2 1 2 0

N DAMPER ACTUATORS (AUMA)

TYPE:RWG 4020 2 WIRE MEASURING RANGE = 1-100 % SIGNAL 4-20
1 4120 ANALOG POSITION TRANSMITTER AUMA NOS 13 2 0 0
Ma

2 5223 POTENTIOMETER WITH SIGNAL CONVERTER KANA T.C.P.L TC/SE/S1 1K OHM, R/Ma 24VDC 0-1 K OHM 4--20 Ma NOS 1 1 0 0

3 4119 LIMIT SWITCHES AUMA TYPE: SAR 07.5-E45-GSM125.3-F16 NOS 26 2 2 0

4 4119 TORQUE SWITCHES AUMA TYPE: SAR 07.5-E45-GSM125.3-F16 NOS 26 2 2 0

5 PROFIBUS INTERFACE CARD AUMA NOS 2 1 0 0

53/104
 BUDGET FOR THE YEAR 2021
KILN + COOLER MAINTENANCE SPARES PARTS
STORE TOTAL MIN STOCK REQ.
S.NO EQUIPMENT NAME & DESCRIPTION FABRICATE TECHNICAL SPECIFICATION UNIT STOCK
CODE NO. STATUS QTY

O DIVERTOR GATES

1 LIMIT SWITCHES NOS 28 1 0 1

2 SOLENOID VALVES METAL WORK 5/2 WAY IKN NO PVMV.12.0000 NOS 4 1 0 0

3 PROXIMITTY SWITCHES TELEMECHANICS PART NO: XS630B1MAL2 NOS 8 2 3 0

P KILN SHELL SCANEX 6.1 + RELATYREX

1 4560 POWER SUPPLY UNIT BI-MODULE KHD TYPE 0L40IEU 230 VAC ±10 % ±15 V/±500mA NOS 1 1 1 0

2 POWER SUPPLY UNIT BI-MODULE KHD ORDER NO KHD HW 504.07 NOS 1 1 1 0

3 I R SENSOR KHD ORDER NO KHD HW 500.01 NOS 1 1 0 0

4 TRANSDUCER FOR THERMOCOUPLE KHD ORDER NO KHD HW 504.01 NOS 1 1 1 0

5 4561 MIRROR HW 500.05 KHD ORDER NO KHD HW 500.05 NOS 1 1 0 0

6 MK INTERFACE CARD KHD ORDER NO KHD HW 502.16 NOS 1 1 1 0

7 SQUIRREL CAGE HOUSING MOTOR KHD ORDER NO KHD HW 500.08 NOS 1 1 1 0

8 MAGNETIC SWITCH KHD 24 VDC PART NO KHD.HW.500.17 NOS 4 1 1 0

9 MAGNETS KHD PART NO KHD.HW.500.17 NOS 4 1 1 0

10 MAIN SWITCH KHD ORDER NO KHD HW 500.17 NOS 1 1 1 0

Q SPYROMETER & CCTV CAMERAS

1 5189 POWER SUPPLY FOR CAMERA M 554 (KILN) IST PART NO KT5565 NOS 1 1 0 0

2 POWER SUPPLY FOR CAMERA M 555 (KILN) NOS 1 1 0 1

3 5190 OPTICS BOX M554 (KILN) IST PART NO KT5566 NOS 1 1 1 0

4 5191 CAMERA MODULE M555 (KILN) IST PART NO CAM.00580 NOS 1 1 1 0

5 5192 CAMERA CONTROLLER CPU M215 (KILN) IST PART NO KT5573 NOS 1 1 1 0

6 SENSOR STAGE TEMPERATURE RANGE 2 (KILN) IST PART NO KT5569 NOS 1 1 1 0

7 COMPL LENS TUBE ASSY WITH SHROUD (KILN) IST PART NO: AS 8907-998(COOLER), PART NO: AS7742-997(KILN) NOs 1 1 0 0

54/104
 BUDGET FOR THE YEAR 2021
KILN + COOLER MAINTENANCE SPARES PARTS
STORE TOTAL MIN STOCK REQ.
S.NO EQUIPMENT NAME & DESCRIPTION FABRICATE TECHNICAL SPECIFICATION UNIT STOCK
CODE NO. STATUS QTY

8 REMOTE IRIS CONTROLLER (KILN) IST PART NO KT 5574 NOS 1 1 0 0

9 DCC PCB (KILN) IST PART NO KIT . 00760 NOS 1 1 1 0

10 FAN FILTER (KILN) IST PART NO FAN .01031 NOS 1 1 1 0

11 COOLING FAN (KILN) IST PART NO 01040 NOS 1 1 1 0

12 5193 POWER SUPPLY UNIT (KILN) IST PART NO PSU 00690 NOS 1 1 1 0

13 5194 OBJECTIVE COMPLETE SET (KILN) IST PART NO AS7254 NOS 1 1 1 1

14 LENS TUBE T/C TK 500 WITH 5 Mtr CABLE & CONN IST PART NO AS 7800-999 NOS 2 1 0 1

15 VORTEX COOLER IST PART NO PS 6246-028 NOS 2 1 1 0

16 3619 LENS CELL ASSAY 6 IN FL IST PART NO AS7735 NOS 3 1 7 0

17 COMPLT.LENS TUBE ASSY.WITH SHROUD(COOLER) IST PART NO AS8907-998 NOS 1 1 0 1

18 CAMERA MODULE M530 (LYNX) (COOLER) IST PART NO: CAM.00370 NOS 1 1 1 1

19 POWER SUPPLY FOR CAMERA (COOLER) IST PSU.00820 NOS 1 1 1 0

20 OPTICS BOX (COOLER) IST PART NO: KT5526 NOS 1 1 1 1

21 RETRACT CYLINDER 18'' STROKE IST PART NO: KT 5322 NOS 2 1 1 0

22 DIGITAL TEMPERATURE CONTROLLER IST PART NO: IND 00140 NOS 2 1 0 0

23 PRESSURE SWITCHES FESTO PART NO PNE.00320 NOS 2 1 1 0

24 SOLENOID VALVES FESTO PART NO PNE.00360 NOS 2 1 1 0

25 VIEW CAMERAS VIDEOTEC ORDER NO: HEB32K0A000B NOS 4 1 0 0

26 MATRIX & TELEMENTRY CONTROL KEYBOARD NOS 1 1 0 0

27 MULTIPLEXR UNIT NOS 1 1 0 0

R PRESSURE TRNASMITTER

1 3781 PRESSURE TRANSMITTERS SIEMENS SIEMENS ORDER NO 7MF4433-1DA02-2NC6-Z A01+C11 NOS 27 2 0 0

2 PRESSURE TRANSMITTERS DANFOS NOS 2 1 0 0

55/104
 BUDGET FOR THE YEAR 2021
KILN + COOLER MAINTENANCE SPARES PARTS
STORE TOTAL MIN STOCK REQ.
S.NO EQUIPMENT NAME & DESCRIPTION FABRICATE TECHNICAL SPECIFICATION UNIT STOCK
CODE NO. STATUS QTY

S VIBRATION INSTRUMENTS

1 VIBRO SENSOR FOR MOTORS B&K AS022 NOS 6 1 1 0

2 VIBRO CONTROLLER 1100 B&K VIBRO 1100 C01 NOS 3 1 0 0

3 3553 VIBRO SENSOR FOR FAN BEARING B&K AS062 NOS 4 1 4 0

4 2621 VIBRO CONTROLLER B&K VC-920 NOS 4 1 2 0

T STACK MONITOR SYSTEM

1 3826 MOTHER BOARD CPM5003 BHA 7610058 REV NOS 2 1 1 0

2 8346 CPM5003 RECEIVER SR.#5K 3448 LUXEON BHA 7610076 REV NOS 2 1 2 0

3 CPM5003 TRANSMITTER SR.#5K 3447 BHA 7610055 NOS 2 1 0 0

4 CPM5000 LED RECEIVER LENS PCX 50 MM * 50 MM BHA 8511105 NOS 2 1 0 0

5 CPM5000 LED TRANSMITTER LENS ACHR, 25MM8*50MM BHA 8511107 NOS 2 1 0 0

6 2020 CPM700/750/5K3 LED XMTR PCB BHA 08515000-007 B1 NOS 2 1 6 0

7 2019+3248 CPM 5000 LED REC R PC BD ASSY BHA 08515000-026 NOS 2 1 1 0

8 2021 VITON O-RING ARP 568035, 903573 BHA O8511014 NOS 2 1 2 0

9 2022 O-RING VITON ARP 568-042 BHA O8511099 NOS 2 1 2 0

10 2023 LENS ACHR 25 mm * 50 mm TRANS BHA O8511107 NOS 2 1 2 0

11 2024 LENS 50 mm EDMUND C32.971 RECVR BHA O8511105 NOS 2 1 1 0

U BURNER INSTRUMENTATION

1 SOLENOID VALVES FOR GAS NOS 2 1 2 0

2 SOLENOID VALVE FOR CLEANING AIR NOS 1 1 0 0

3 PRESSURE SWITCH FOR GAS NOS 1 1 1 0

4 PRESSURE SWITCHES FOR AIR NOS 1 1 1 0

56/104
 BUDGET FOR THE YEAR 2021
KILN + COOLER MAINTENANCE SPARES PARTS
STORE TOTAL MIN STOCK REQ.
S.NO EQUIPMENT NAME & DESCRIPTION FABRICATE TECHNICAL SPECIFICATION UNIT STOCK
CODE NO. STATUS QTY

5 PRESSURE SWITCHES FOR COMPRESSED AIR NOS 1 1 1 0

6 PRESSURE SWITCH FOR OIL NOS 1 1 1 0

7 PRESSURE TRANSMITTER E+H 0-400ma ORDER CODE= PMC717AA1KBRD1AU NOS 3 1 1 0

W.Nr.6072297/020 TYPE: PV6211, SIPART PS2 I/P 6DR5310-0NG00-

8 DIESEL OIL CONTROLL VALVE WITH POSITIONER RTK + SIEMENS NOS 1 1 1 0
0AA0 FBR.NO: N1-U717-7468495

9 CABLE FOR FLAME SCANNER KHD TYPE:D-LE703 UAP NOS 1 1 1 0

10 FIBER OPTIC SYSTEM FOR FLAME SCANNER KHD TYPE:D-LL704 UV COMPLETE PIPE SCANNER CABLE NOS 1 1 1 0

11 DIESEL SHUTOFF VALVE KUHME TYPE KVF / R FAB. NO .18606/06/2 NOS 2 1 1 0

12 SHUTOFF VALVE FOR AIR NOS 1 1 0 0

MESSTECHNIK OVAL WHEEL METER TYPE: OAP 5AG19E/D2 FLOW

13 DIESEL OIL FLOW TRANSMITTER BOPP & REUTHER NOS 1 1 1 0
RATE MIN.5L/MIN, MAX.50L/MIN
14 3565 FLAME DETECTOR DURAG MODEL NO D-LE703 UA-P SPECTRAL RANGE 190 - 520 NM NOS 1 1 1 0

15 3565 FLAME MONIOR CONTROL UNIT DURAG D-UG 660 -20 DGWK 12836/90 DB 1 1 0

16 IGNITION TRANSFORMER NOS 1 1 0 0

17 DURAG CONTROLLER DURAG NOS 1 1 1 0

V IKN COOLER HYDRAULIC INSTRUMENTS

1 92 PRESSURE RELEAF VALVE IKN PART NO W001.014.9801 24 VDC NOS 1 1 0 0

2 7040 PRESSURE RELEAF VALVE IKN PART NO W001.014.9802 24 VDC NOS 1 1 1 0

3 5306 EMERGENCY OFF RELAY PILZ TYPE:PNOZX03 NOS 1 1 1 0

4 5307 UPS FOR CAP RAIL MOUNTING USV IKN USV 24V/100 NOS 1 1 0 0

5 5308 CONTACT INSERT S1EN PILZ TYPE:S1EN NOS 1 1 0 0

6 5309 INTERFACE RELAY 24VDC/2W FINDER TYPE:95.95.3 24 VDC NOS 15 2 0 0

7 5310 INTERFACE RELAY 110VAC/2W FINDER TYPE:95.05 110 VAC NOS 25 2 2 0

8 113 ISOLATING TRANSFORMER WEIDULLER TYPE:WAZ5 CCC LP-2 CH NOS 2 1 3 0

9 112 DC-DC SUPPLY SEPRATOR WEIDULLER TYPE:WAZ4 PRO DC/DC NOS 1 1 2 0

57/104
 BUDGET FOR THE YEAR 2021
KILN + COOLER MAINTENANCE SPARES PARTS
STORE TOTAL MIN STOCK REQ.
S.NO EQUIPMENT NAME & DESCRIPTION FABRICATE TECHNICAL SPECIFICATION UNIT STOCK
CODE NO. STATUS QTY

10 95 LEVEL & TEMP. TRANSMITTER IKN MRUT.01.0005 NOS 1 1 1 0

11 100 PRESSURE SWITCH FOR OIL FILTER IKN HZ 04.06.0006 NOS 1 1 1 0

12 92 PROPOTIONAL VALVE FOR GRATE DRIVE CYLINDER IKN HVM2.04.0006 NOS 1 1 0 1

13 99 PRESSURE TRANSMITTERS IKN MRPT.02.0002 NOS 5 1 1 0

14 4258 WATER FLOW SWITCH IKN 24 VDC PART NO MRFS.02.0006 NOS 1 1 1 0

15 91 LVDT FOR CYLINDER POSITION IKN MRGT.02.0029 NOS 1 1 2 0

16 97 AXIS CONTROLLER IKN MRSC.03.0000 NOS 1 1 2 0

W IKN COOLER PHD SYSTEM & GRATE THERMOCOUPLE

1 108 SOLENOID VALVES FOR HOPPERS METAL WORK 5/2 WAY IKN NO PVMV.12.0000 NOS 16 2 5 0

2 PRESSURE SWITCHES FESTO PEV - 1/4 - B PRESSURE RANGE 1-12 BAR NOS 2 1 1 0

3 4252 LEVEL SWITCHES E+H IKN NO MRLE.04.8092 NOS 8 1 2 0

58 GRATE THERMOCOUPLE /IKN NO S001.04.9194 &63 COANDA NOZZL490

4 66 GRATE THERMOCOUPLE IKN IKN NO S001.04.9600 MRTE.01.0006 NOS 8 1 4 0

X ROLLER CRUSHER , LUBRICATION UNIT & DOOR SENSORS

1 LEVEL SWITCH FOR GREASE IKN 110V PART NO MRLS.06.0000 TYPE W001.017.0002 NOS 3 1 1 0

2 RESISTANE THERMOMETER FOR CRUSHER BEARING IKN MRTK.03.0021 NOS 6 3 0 1

3 111 TEMPERATURE TRANDUCER FOR VENT AIR IKN MRTT.08.0006 NOS 1 1 1 0

4 TEMPERATURE TRANDUCER FOR KIDS PLATES IKN MRTT.08.0004 NOS 6 1 0 0

5 TEMPERATURE TRANDUCER FOR CRUSHER BEARING IKN MRTT.08.0005 NOS 6 1 0 0

6 PRESSURE TRANSDUCER FOR FAN IKN MRPT.47.0070 NOS 6 1 0 0

7 PRESSURE TRANSDUCER FOR FAN IKN MRPT.47.0130 NOS 2 1 0 0

8 FLOW TRANDUCER FOR FAN IKN MRPT.47.0004 NOS 8 1 0 0

9 88 IFM SPEED MONITOR FOR CRUSHER PROXMITY SWITCH IFM MRGS.01.0006 NOS 3 1 2 0

58/104
 BUDGET FOR THE YEAR 2021
KILN + COOLER MAINTENANCE SPARES PARTS
STORE TOTAL MIN STOCK REQ.
S.NO EQUIPMENT NAME & DESCRIPTION FABRICATE TECHNICAL SPECIFICATION UNIT STOCK
CODE NO. STATUS QTY

10 4255 PROXIMITTY SWITCHES FOR SAFTY DOORS TELEMECHANICS 110 V 12 MM PART NO MRGS.09.0014 NOS 8 1 0 0

11 4254 IFM PROXIMITTY SWITCHES FOR LEVEL IFM IKN NO MRGS.01.0000 20-250 VAC/DC NOS 8 1 0 0

Y PAN CONVEYOR

1 2402 PULL CORD KIEPE PRS 001 965100 NOS 12 2 23 0

2 ZERO SPEED PEFFERAL + FUCHS NJ5-18GK-N-150 NOS 2 1 3 0

Z ELEX (COOLER ESP)

1 ZERO SPEED FOR CONVEYORS PEFFERAL + FUCHS TYPE: NBB10-30GM50-E2 PART NO 83999 NOS 5 1 3 0

2 5282 SOV ARRAY 3711WP UNIT FOR WATER AND AIR LUCIFER CAT 131 M74 NOS 1 1 2 0

3 PRESSURE SWITCH FOR AIR LINE E+H RANGE= 0-10 BAR ORDER CODE= PTC31-A1A11P1AD1A NOS 1 1 1 0

4 PRESSURE SWITCH FOR WATER LINE SWITZE R, TYPE: GH 903-2-D-3 SS BELLOW NOS 1 1 1 0

5 LEVEL SWITCH FOR WATER TANK RF LEVEL SWITCH WITH SENSING PROB LENGTH 610 mm pr-550 ESP NOS 6 1 0 0

6 RELAYS NOS 20 2 0 1

TOTAL IN USD

TOTAL PYRO AREA BUDGET

Area Incharge / Section Head Dept.Manager

59/104
OR THE YEAR 2021
NTENANCE SPARES PARTS
UNIT Price Total Price
Remarks
(USD) (USD)

309 0

206 0

155 155

1545 0

52 103

52 52

309

3090 0

2472 0

1854 0 REF.COAL MILL. S.NO=03

2060 0

824 0

412 0

1236 0

155 0

824 0

3090 0

7200 0

5253 0

515 0

721 0
60/104
OR THE YEAR 2021
NTENANCE SPARES PARTS
UNIT Price Total Price
Remarks
(USD) (USD)

0
216 0 STOKE PILE SR NO: 2

979 0 STOKE PILE SR NO: 2

309 0 STOKE PILE SR NO: 2

206 0 STOKE PILE SR NO: 2

206 0 STOKE PILE SR NO: 2

12 0 STOKE PILE SR NO: 2

62 0 STOKE PILE SR NO: 2

10 103 STOKE PILE SR NO: 2

103
30 0 REF.RAW MILL. S.NO=13

52 0 REF.RAW MILL. S.NO=13

1600 0 REF.RAW MILL. S.NO=13

31 0 REF.RAW MILL. S.NO=14

21 0 REF.RAW MILL. S.NO=13

21 0 REF.RAW MILL. S.NO=13

57 0 REF.RAW MILL. S.NO=13

876 0 REF.RAW MILL. S.NO=13

0 0 REF.RAW MILL. S.NO=13

0 0 REF.RAW MILL. S.NO=13

82 0 REF.RAW MILL. S.NO=13

103 0 REF.RAW MILL. S.NO=13

82 0 REF.RAW MILL. S.NO=13

61/104
OR THE YEAR 2021
NTENANCE SPARES PARTS
UNIT Price Total Price
Remarks
(USD) (USD)

26 0 REF.RAW MILL. S.NO=13

82 0

26 129

0 0 REF.RAW MILL. S.NO=13

0 0 REF.RAW MILL. S.NO=13

0 0 REF.RAW MILL. S.NO=13

412 0 REF.RAW MILL. S.NO=13

52 0 REF.RAW MILL. S.NO=13

0 0 REF.RAW MILL. S.NO=13

129
721 0

515 0

361 0

258 0

267 267

268 0

268 268

412 0

535
7210 0

6180 0

412 0

155 155

62/104
OR THE YEAR 2021
NTENANCE SPARES PARTS
UNIT Price Total Price
Remarks
(USD) (USD)

1617 0

155 0

412 0 REF.KILN.SER.NO: 1

927 0 REF.RAW MILL.SER.NO:

155
247 0

258 0

309 0

0
309 0

309 309

206 206

268 268

309 309

494 0

567 0

567 567

1658
1545 0

309 0

150 750

62 0

258 0

63/104
OR THE YEAR 2021
NTENANCE SPARES PARTS
UNIT Price Total Price
Remarks
(USD) (USD)

750
5150 0 REF.COAL MILL.SER.NO: 13

9682 0 REF.COAL MILL.SER.NO: 13

1159 0

10 10

31 0

31 0

560 0

360 0

650 0

1030 0

618 0

155 0

515 0

155 0

103 0

103 0

258 0

1545 1545

515 0

309 0

21 0

206 0

64/104
OR THE YEAR 2021
NTENANCE SPARES PARTS
UNIT Price Total Price
Remarks
(USD) (USD)

155 155

206 0

1030 0 -

1648 0

26 0

309 0

5 0

2060 0

82 0

155 0

155 0

206 206

155 0 -

309 0

464 0

206 206

155 155

103 103

9270 9270

258 0

464 0

618 0

18 0

65/104
OR THE YEAR 2021
NTENANCE SPARES PARTS
UNIT Price Total Price
Remarks
(USD) (USD)

5 0

3811 0 REF.COAL MILL.SER.NO: 13

587 0

2575 0 -

309 0

77 0

206 0

515 0

412 0

309 0

103 103

948 0

618 0

350 0

361 0 CO & NOX ONE FOR EACH

155 0

309 0

361 0

5150 5150

361 0

62 0

258 0

5150 5150

66/104
OR THE YEAR 2021
NTENANCE SPARES PARTS
UNIT Price Total Price
Remarks
(USD) (USD)

103 0

62 0

155 0

258 258

309 0

22310
380 0 INSTAED BURNT ONE

3000 0 REF.CEMENT MILL.SER.No: 15

0
6180 0

1700 0

96 1440

1250 0

103 0

309 309 RTD DIFFERENT SIZE

206 0

516 0

1749
927 0 REF.RAW MILL. S.NO=10

155 0

155 0 REF.RAW MILL. S.NO=10

0 0 REF.RAW MILL. S.NO=10

1700 0

67/104
OR THE YEAR 2021
NTENANCE SPARES PARTS
UNIT Price Total Price
Remarks
(USD) (USD)

0
155 155

155 0

103 0

155
258 0

258 0

11250 0

464 0

82 0

2060 0

876 0

134 0

165 0

113 0

0
86 0

136 136 NEW CAMERA

4275 0

14560 0 COMPLETE CAMERA

10854 0 COMPL CPU CONTROL

618 0

6180 0

68/104
OR THE YEAR 2021
NTENANCE SPARES PARTS
UNIT Price Total Price
Remarks
(USD) (USD)

515 0

206 0

52 0

52 0

330 0

360 360

86 86

206 0

305 0

6077 6077

618 618

309 0

2575 2575

412 0

258 0

155 0

155 0

3090 0

2060 0

4120 0

9852

979 0 REF.STOKE PILE SR NO: 2

618 0

69/104
OR THE YEAR 2021
NTENANCE SPARES PARTS
UNIT Price Total Price
Remarks
(USD) (USD)

650 0

2100 0

721 0

960 0

0
3502 0
REF.RAW MILL. S.NO=21
412 0
REF.RAW MILL. S.NO=21
103 0
REF.RAW MILL. S.NO=21
258 0
REF.RAW MILL. S.NO=21
103 0
REF.RAW MILL. S.NO=21
320 0
REF.RAW MILL. S.NO=21
600 0
REF.RAW MILL. S.NO=21
212 0
REF.RAW MILL. S.NO=21
52 0
REF.RAW MILL. S.NO=21
25 0
REF.RAW MILL. S.NO=21
36 0
REF.RAW MILL. S.NO=21

0
515 0

876 0

412 0

1236 0

70/104
OR THE YEAR 2021
NTENANCE SPARES PARTS
UNIT Price Total Price
Remarks
(USD) (USD)

1236 0

1236 0

4120 0

7210 0

52 0

5150 0

4635 0

4635 0

6180 0

850 0

650 0

824 0

3090 0

0
2575 0

2575 0

381 0

618 0

515 0

21 0

21 0

206 0

309 0

71/104
OR THE YEAR 2021
NTENANCE SPARES PARTS
UNIT Price Total Price
Remarks
(USD) (USD)

1236 0

309 0

1854 1854

618 0

1442 0

545 0

2266 0

1854
155 0

206 0

1339 0

824 0

0
515 0

412 412

1854 0

6180 0 REF.KILN.SER.NO: 13

6180 0 REF.KILN.SER.NO: 13

979 0

979 0

979 0

515 0

72/104
OR THE YEAR 2021
NTENANCE SPARES PARTS
UNIT Price Total Price
Remarks
(USD) (USD)

155 0

412 0

412
464 0

309 0

0
309 0

824 0

309 0

258 0

618 0

52 52

52

UDGET 40021 USD

Plant Manager

73/104
 BUDGET FOR THE YEAR 2020
CEMENT MILLS MAINTENANCE SPARES PARTS

S.NO ITEM CODE EQUIPMENT NAME AND DESCRIPTION MAKE TECHNICAL UNIT TOTAL NO. MIN. STOCK STOCK STATUS CONSUM
Req QTY
SPECIFICATION 2019
SAP CODE

A SHELL GATE INSTRUMENTS

1 4086 PROXIMITY SWITCHES PEPPERL + FUCHS TYPE: NCB15+U1+U PART NO NOS 18 4 2 0 1

2 PUSH BUTTON CONTACT , FUSE AND INDICATION LAMPS NOS 36 4 0 0 4

B BULK LOADING UN BURNET SILO PANEL

1 LIMIT SWITCHES NOS 1 1 0 2 2

2 DAMPER CONTROL UNIT AUMA NOS 1 1 0 0 0

C PAN CONVEYORS

1 549+867 PULL CORD SWITCH KIEPE HEN 001 NOS 18 2 1 4 2

2 ZERO SPEED MONITOR TYPE:NJ10-3OGM-N NOS 3 1 2

PEPPERL + FUCHS 2 2
PART NO 106480

3 PULL CORD ROPE METER 300 100 100 50 0

D BELT CONVEYORS
SW-4038HA22 CONTACT
RATING 10 SUPPLY
SP 12 B 30 A 240 V AC 50 HZ
12VDC ±
1 3188 PULL CORD SWITCH JAYASHREE COMBINATION 2 NO+ 2 NC NOS 48 10 2 2 0
20 % SN DISTTCONTACT
SW-4028T22 15 ±10%NOM
IP
9 ±65
20% EFF 3 WIRE/RME
RATING 10 A 240 V AC 50 HZ
2 2391 BELT SWAY JAYASHREE 211-NITD-CA-22-M30
COMBINATION 2 NO+ 2 NC NOS 38 5 6 2 2
SUPPLY
IP 65 VOLTAGE 110/240
VAC 50 HZ SPEED SETTING
3 1141 ZERO SPEED CONTROLLER JAYASHREE NOS 10 2 5 1 2
RANGE 10-100 RPM RANGE
CALIBRATION FOR FLAGS: 4
E BAG FILTERS (THERMAX) SERIAL
IMP/REV NO:482989
OUTPUT CONTACT:
CATALOGUE
2 NO+2NC CONTACTNO.
RATING: 5A 110V 50 HZ
WPE35347
1 2681 SOLENOID VALVE 1-1/2 INCH ASCO RESISTIVE@240VAC
SERIAL NO:486437
10.5 W PIPE 1-1/2 IN NOS 170 20 9 2 0
CATALOGUE
BSP.PL ORIFICE NO.52MM
2 3673 SOLENOID VALVE 1 INCH WPE35344
MEDIUM AIR/GAS110V 500.35-
HZ NOS 50 10 0 2 3
ASCO
10.5
8.5BARW PIPE 1 IN
ORIFICE 25MM MEDIUM
3 SOLENOID VALVE 1-1/2 INCH DIAPHRAM AIR/GAS 0.35-8.5BAR NOS 170 20 2 10 18

4 SOLENOID VALVE 1 INCH DIAPHRAM NOS 50 10 1 10 9

5 BAG FILTER CARD 10 CHANNEL 10 CHANNEL OUTPUT NOS 27 2 0 2

2206 THERMAX 0
110 VAC

6 3278 BAG FILTER CARD 15 CHANNEL THERMAX 15 channel output 110 vac NOS 6 1 1 1 1

R, TYPE: GH 903-2-D-3 SS
7 3675 PRESSURE SWITCH SWITZER BELLOW NOS 21 2 1 0 0

8 3781 DIFF. PRESSURE . TRANSM. SIEMENS 7MF4433-1DA02-2AC6-Z R NOS 21 2 0 0 0

9 3676 SELECTOR SWITCH 16AMP 2 POLE TYPE NOS 56 5 0 5

SALZER 0
SG16

10 CONTACTROS SIEMENS TYPE:3TF2810-0AF0 16 A NOS 112 10 1 0 9

11 FUSES,TB,WIRES ETC NOS 21 2 2 0 0

12 2914 LEVEL SWITCHES FTC 260 E+H MINIICAP ORDER CODE: FTC2 NOS 6 1 0 1 1

13 4996 ZERO SPEED SENSOR TELEMECHANICS PART NO: XS618B1MAL2 NOS 25 4 0 0 1

14 SCHECUCH CONTROLLER FOR SILOS 3+4 NOS 2 1 0 0 0

15 SOLENOID VLAVE FOR SILOS 3+4 NOS 8 2 2 0 3

16 DP-PRESSURE FOR SILOS 3+4 NOS 2 1 1 0 1

F BAG FILTERS ( INTENSIVE )

1 776+1533 JET BUS CONTROLLER CONTROLLER INTENSIVE FILTER 21ATEX-JB-C21 NOS 2 1 3 0 0

 BUDGET FOR THE YEAR 2020
CEMENT MILLS MAINTENANCE SPARES PARTS

S.NO ITEM CODE EQUIPMENT NAME AND DESCRIPTION MAKE TECHNICAL UNIT TOTAL NO. MIN. STOCK STOCK STATUS CONSUM
Req QTY
SPECIFICATION 2019
SAP CODE

2 1534+797 JET- BUS - EXTENSION MODULE WITH INTERFACE INTENSIVE FILTER ATEX-JB-P051.7A NOS 4 1 2 0 0

3 798+1534+1535 JET- BUS - EXTENSION MODULE WITH OUT INTERFACE INTENSIVE FILTER ATEX-JB-P05E.71 NOS 14 2 1 0 0
Soliphant T order
code:FTM21-AG242A 500
4 2914+3855 LEVEL SWITCHES E+H mm FEM 24 U19……….253 NOS 4 1 0 0 0
VAC CONTACT RATING
253 VAC 6 A
5 1300024107 783 CONTROL DIAPHRAGM INTENSIVE FILTER PART NO 81738 (CONTROL) NOS 140 15 0 50 15

6 1300024113 794 MAIN DIAPHRAGM INTENSIVE FILTER PART NO 86413 (BIG) NOS 140 15 0 100 15

7 539 DP.TRANSMITTER INTENSIVE FILTER DE40/020IP66 NOS 2 1 0 0 0

8 4996 ROTARY ZEERO SPEED TELEMECHANICS PART NO: XS618B1MAL2 NOS 4 1 0 0 0

4713 MAIN DIAPHRAGM

9 1300024110 788 SOLENOID VALVE 24 VDC INTENSIV-FILTER PART NO:833-621662 NOS 140 15 24 12 10

G WEIGH FEEDERS

1 1300026333 3611 LOAD CELLS 100 KG SCHENCK INDIA TYPE: SPTT 50 KG NOS 12 2 5 0 0

2 1300024367 1122 LOAD CELLS 50 KG SCHENCK INDIA TYPE: SPTT 100 KG NOS 4 1 8 0 0

3 1300024366 1121 INTECONT PLUS CONTROLLER SCHENCK INDIA TYPE VDB 20600 NOS 8 1 0 0 0

4 1300025241 2292 PROGRAMABLE LOGIC CARD J SCHENCK INDIA TYPE:JPLC001 NOS 8 1 3 0 0

5 1300026033 3249 INTERFACE CARE SCHENCK INDIA TYPE: JIK 002 NOS 8 1 1 0 0

6 1300026034 3250 PLUS SHAPER CARD TYPE JTG 201 SCHENCK INDIA TYPE:JTG 201 NOS 6 1 4 0 0

7 1300026335 3613 PLUS SHAPER CARD TYPE JTG 301 SCHENCK INDIA TYPE:JTG 301 NOS 2 1 0 0 0

8 1300025240 2291 I/V CONVERTOR MODULE SCHENCK INDIA TYPE:JIM 101,102 NOS 8 1 3 0 0

TYPE:SERIES 9000:MODULE
9 1300026035 3251 ISOLATER CONVERTOR SCHENCK INDIA EQPT.6.1 NOS 8 1 7 0 0

TYPE:SERIES 9000:MODULE
10 1300026036 3252 ISOLATER CONVERTOR SCHENCK INDIA EQPT.6.2 NOS 8 1 0 2 0

11 1300025239 2290 PCB RELAY SCHENCK INDIA TYPE:JRP 401 NOS 24 1 6 0 0

12 1300025298 2371 POWER SUPPLY CARD SCHENCK INDIA TYPE:JPS 202 NOS 8 1 3 0 0

13 1300026037 3253 SMPS CARD (POWER SUPPLY CARD) SCHENCK INDIA TYPE:SMPS NOS 8 1 1 0 0

TYPE:WF Motor Overload

14 2354 WF Motor Overload Relay(rating 1-16) SCHENCK INDIA Relay(rating 1-16) NOS 8 1 4 0 1

TYPE:POTENTIOMETER FOR
15 1300026039 3255 POTENTIOMETER FOR Gr./Vol RATE SETTER SCHENCK INDIA Gr./Vol RATE SETTER NOS 16 1 3 0 0

TYPE:REM/PAN/LOC MODE
16 1300026040 3256 REM/PAN/LOC MODE SELECTOR SWITCH SCHENCK INDIA SELECTOR SWITCH NOS 8 1 4 0 0

TYPE:CONTORL
17 1300026041 3257 CONTORL TRANSFORMER TYPE T3 SCHENCK INDIA TRANSFORMER TYPE T3 NOS 8 1 0 0 0

TYPE:CONTROL
18 1300026042 3258 CONTROL TRANSFORMER TYPE SP 28A SCHENCK INDIA TRANSFORMER TYPE SP 28A NOS 8 1 0 0 0

TYPE:CONTROL
19 2269 CONTROL TRANSFORMER TYPE SP 34A SCHENCK INDIA TRANSFORMER TYPE SP 34A NOS 8 1 5 0 0

20 1300024425 MODEL NO: ENC82/10- NOS 8 2 1

326+1255 ROTARY PULSE ENCODER ENCODER INDIA 4 3
2000ABZ/5-24V/3 METER

21 ENCODER COUPLING SCHENCK INDIA COUPLINGS NOS 13 4 3 0 1

22 2378 BELT DRIFT SWITCH SCHENIDER NOS 16 1 2 0 1

23 1300026334 3612 WEIGHT DISPLAY TPH (Indicator) SCHENCK INDIA TYPE: 3.1/2 DIGIT NOS 5 1 2 0 1

24 PUSH BUTTON FUSE AND INDICATION LAMPS NOS 16 1 8 0 8

H FLOW METERS
 BUDGET FOR THE YEAR 2020
CEMENT MILLS MAINTENANCE SPARES PARTS

S.NO ITEM CODE EQUIPMENT NAME AND DESCRIPTION MAKE TECHNICAL UNIT TOTAL NO. MIN. STOCK STOCK STATUS CONSUM
Req QTY
SPECIFICATION 2019
SAP CODE

1 INTECONT PLUS CONTROLLER SCHENCK TYPE: VDM 20600 NOS 2 1 7 0 0

2 1122 LOAD CELLS 100 KG SPIL TYPE: SPTT 100 KG NOS 2 0 3 0 0

3 1300025239 2290 PCB RELAY SPIL JRP 401 NOS 2 0 6 0 0

4 3612 LOCAL DISPLAY UNIT SPIL TYPE: 3.1/2 DIGIT NOS 2 0 0 0 0

I BUCKET ELEVATOR 1

1 BOOT LEVEL SWITCH, 4615BE1, 4625BE1 NOS 2 1 4 0 0

2 ZEERO SPEED WITH CONTROLLER, 4615BE1, 4625BE1 SIEMENS NOS 2 1 0 0 1

3 3888+3886+ BOOT LEVEL SWITCH, 4915BE1.4925BE1. NOS 2 1 4 0 0

4 ZEERO SPEED WITH CONTROLLER, 4915BE1.4925BE1. TYPE:NJ10-3OGM-N NOS 2 1 0 0 0

PEPPERL + FUCHS
PART NO 106480
NCB 15 + U1 + U PART NO:
5 4086 MISALLIGNMENT SWITCHES, 4915BE1.4925BE1. PEPPERL + FUCHS 86434 NOS 8 1 0 0 0

6 BOOT LEVEL SWITCH, 4935BE1.4945BE1. NOS 2 1 0 0 0

7 ZEERO SPEED WITH CONTROLLER, 4935BE1.4945BE1. NOS 2 1 1 0 0

8 MISALLIGNMENT SWITCHES, 4915BE1.4925BE1. NOS 8 1 2 0 0

J MILL SHOE BEARNING LUBRICATIONS

1 5239+5241 PRESSURE SWITCHES, HIGH PRSSURE (P01,P02) NORGREN PART NO 0882100 RANGE 5-7 NOS 8 1 2 0 0

2 5305 FILTER DIFFERENTIAL PRESSURE SWITCH,DIFFERENTIONAL PR WORNER PART NO 94502366 NOS 4 1 3 0 0

3 3884 2/2 WAY COAXIAL VALVE VITON 110 VAC 0-16 BAR PART NO 2 NOS 4 1 0 0 1

4 POSITION SWITCHES SCHALTER PART NO 101 94442514 NOS 20 2 0 0 1

5 3882 LEVEL SWITCHES, RETURN TANK LEVEL (L01) WORNER KFI-E/B/W/W/400/100 NOS 4 1 2 0 1

6 3883 LEVEL SWITCHES, SUPPLY TANK LEVEL (L02) WORNER KFI-E-/B/W/X/300 NOS 4 1 0 0 0

7 2406 THERMOSTATE, SUPPLY TANK TEMRATURE (T05) WORNER TYPE : KTR-B/2/M400/T5/TA/ NOS 4 1 1 0 0

8 TEMPRATURE SWITCHES, SUPPLY TANK TEMRATURE (T07) NOS 4 1 7 0 1

9 2415 RTD, HEAD MOUNTED CONTROLLER WORNER 100 MM 4-20ma TYPE: 902003 NOS 8 1 1 0 0

10 5130 SPECIAL BEARNING RTD, OIL TEMPRATURE (T06,T08), MILL KHD ORDER NO 4081208600 NOS 16 2 4 0 0

11 3880 FLOW PROXICY SWITCHES, MILL BEARNING OIL FLOW(F01,02 IFM T.AA0807 IIT001 NOS 12 2 1 0 0

12 3879 FLOW SWITCHES, MILL BEARNING OIL FLOW(F04,05) WORNER TYPE KUI-B/O/C/200/0 PART NOS 8 1 2 0 0

K MAAG GEAR BOX LUBRICATION

POS.43 DRAG
1 5240 RESISTANCE THERMOMETER, LUBRICATION TEMPRATURE MAAG (FLSmidth) NO.776.0116.18.4 NOS 2 1 1 0 0
CUSTOMER NO.22199
POS.43 DRAG
2 5238 LEVEL SWITCHES, LUBRICATION LEVEL MAAG (FLSmidth) NO.776.0116.18.4 NOS 2 1 1 0 0
CUSTOMER NO.22199
POS.43 DRAG
3 5239 DIFF.PRESSURE SWITCHES, LUBRICATION PRESSURE MAAG (FLSmidth) NO.776.0116.18.4 NOS 2 1 1 0 0
CUSTOMER NO.22199
POS.43 DRAG
4 5240 RESISTANCE THERMOMETER, GEAR BOX TEMPRATURE MAAG (FLSmidth) NO.776.0116.18.4 NOS 4 1 0 0 0
CUSTOMER NO.22199
POS.43 DRAG
5 5241 PRESSURE SWITCHES, GEAR BOX PRESSURE MAAG (FLSmidth) NO.776.0116.18.4 NOS 4 1 2 0 0
CUSTOMER NO.22199
L MAIN DRIVE BEARNING LUBRICATION

1 3779 DIFF.PRESSURE SWITCHES, LUBRICATION PRESSURE INDFOS TYPE: IPSD 50 NOS 2 1 1 0 0

2 4211 FLOW SWITCHES, LUBRICATION FLOW FLOW-MON-LTD MODEL NO: FML-20-AL-LP-3EE NOS 2 1 1 0 0
 BUDGET FOR THE YEAR 2020
CEMENT MILLS MAINTENANCE SPARES PARTS

S.NO ITEM CODE EQUIPMENT NAME AND DESCRIPTION MAKE TECHNICAL UNIT TOTAL NO. MIN. STOCK STOCK STATUS CONSUM
Req QTY
SPECIFICATION 2019
SAP CODE

3 PRESSURE SWITCH NOS 4 1 0 0 1

4 LEVEL SWITCHES, LUBRICATION LEVEL NOS 2 1 2 0 0

5 PRESSURE SWITCHES, ROOTER LIFTING PRESSURE NOS 8 1 1 0 0

M SEPERATOR BEARNING LUBRICATION

SPECIAL BEARNING RTD, SEPERATOR BEARNING
1 5228 TEMPRATURE KHD PART NO A02.0696.2.267 NOS 6 2 3 0 0

PRESSURE TRANSMITTER, SEPERATOR LUBRICATION RANGE: 0 - 10 BAR ORDER

2 PRESSURE SIEMENS NO: 7MF1563-3CAOO NOS 2 1 1 0 0

TEMPRATURE SENSOR (RTD), SEPRATURE LUBRICATION

3 TEMPRATURE NOS 2 1 0 0 0

N LEVEL INSTRUMENTS

1 5027 LEVEL SWITCHES, FEED BIN HOPPER HIGHLEVEL SWITCHES SIEMENS CLS200 NOS 8 3 0 0 0

CLS 300 ORDER NO=

2 5470 LEVEL SWITCHES, CEMENT SILO HIGHLEVEL SWITCHES SIEMENS 7ML55102BC101BAO NOS 12 1 0 0 1

RADAR LEVEL TRANMITTER, FEED BIN HOPPER + CEMENT

3 2995 SILO SIEMENS TYPE: LR460 ORDER NO: 7ML NOS 12 1 1 2 1

O TEMPRATURE INSTRUMENTS

1 MILL OUT LET RTD WITH TRANSMITTER NOS 2 1 0 0 0

2 4266 RTD (PT100) TEMATEC ART= WT7033-1086 NOS 2 1 0 0 1

P DAMPER ACTUATORS
TYPE:RWG 4020 2 WIRE
1 4120 POSITION TRANSDUCER AUMA MEASURING RANGE = 1- NOS 8 1 2 1 0
100 % SIGNAL 4-20 Ma
2 POSITION SWITCH TYPE: SAR 07.5-E45- NOS 16
4119 AUMA 2 2 0 0
GSM125.3-F16

3 TORQUE SWITCH TYPE: SAR 07.5-E45- NOS 16 0

4119 AUMA 2 0 0
GSM125.3-F16

Q DIVERTOR GATES

1 LIMIT SWITCH NOS 10 1 2 0 1

2 TORQUE SWITCH NOS 10 1 1 0 0

3 3279 49 PG DIVERTOR PROXI. SWITCH TELEMECHANICS PART NO: XS630B1MAL2 NOS 8 4 2 4 1

4 49 PG DIVERTOR MAGNETIC VALVE METAL WORK 5/2 WAY IKN NO PVMV.12.00 NOS 4 1 1 0 1

R ELECTONICS EAR SYSTEM

1 5279 MICRO PHONE KHANA TYPE: EE-101 SUPPLY 110V NOS 2 1 0 0 0

2 5280 FOR HI-LOW CONTACTS (MICRO PHONE UNIT) KHANA TYPE: EE-101 SUPPLY 110V NOS 2 1 1 0 0

3 5281 POWER SUPPLY CARD KHANA TYPE: EE-101 SUPPLY 110V NOS 2 1 0 0 0

S PRESSURE TRNASMITTER

1 3781 PRESSURE TRANSMITTER SIEMENS ORDER NO 7MF4433-1DA02-2 NOS 2 0 1 0 0

2 IMPACT PRESSURE TRANSMITTER NOS 2 1 4 1 1

T VIBRATION INSTRUMENTS

1 3553 VIBRATION SENSOR AS062 B&K AS062 NOS 6 1 1 0 0

2 2621 VIBRATION CONTROLLER (S920) B&K VIbrocontrol VC-920 NOS 6 1 0 0 0

3 COMPACT VIBRATION SKF SENSOR 4-20 mm/s SKF NOS 4 1 0 0 1

 BUDGET FOR THE YEAR 2020
CEMENT MILLS MAINTENANCE SPARES PARTS

S.NO ITEM CODE EQUIPMENT NAME AND DESCRIPTION MAKE TECHNICAL UNIT TOTAL NO. MIN. STOCK STOCK STATUS CONSUM
Req QTY
SPECIFICATION 2019
SAP CODE

U STACK MONITOR SYSTEM CPM 5003

1 MOTHER BOARD BHA 7610058 REV NOS 2 0 0 0 0

2 CPM5003 RECEIVER SR.#5K 3448 LUXEON BHA 7610076 REV NOS 2 0 0 0 0

3 CPM5003 TRANSMITTER SR.#5K 3447 BHA 7610055 NOS 2 0 0 0 1

4 CPM5000 LED RECEIVER LENS PCX 50 MM * 50 MM BHA 8511105 NOS 2 1 0 0 1

5 CPM5000 LED TRANSMITTER LENS ACHR, 25MM8*50MM BHA 8511107 NOS 2 1 6 0 0

6 2020 CPM700/750/5K3 LED XMTR PCB BHA 08515000-007 B1 NOS 2 1 0 0 0

7 2019+ 3248 CPM 5000 LED REC R PC BD ASSY BHA 08515000-026 NOS 2 1 2 0 0

8 2021 VITON O-RING ARP 568035, 903573 BHA O8511014 NOS 2 1 2 0 0

9 2022 O-RING VITON ARP 568-042 BHA O8511099 NOS 2 1 2 0 0

10 2023 LENS ACHR 25 mm * 50 mm TRANS BHA O8511107 NOS 2 1 1 0 0

11 2024 LENS 50 mm EDMUND C32.971 RECVR BHA O8511105 NOS 2 1 1 0 0

V WATER INJECTION UNIT

MODEL CODE 309 BN000-0-
1 4265 FLOW TRANSMITTER WASSER S26-0-H NOS 4 1 1 0 0

MODEL CODE 309 BQ000-0-

2 4264 FLOW TRANSMITTER WASSER S26-0-H NOS 4 1 1 0 0

3 4265 ACCUTATOR VALVE SPARES (02 DIFFERENT TYPES) NOS 4 1 0 0 0

4 SOV (2/2 WAY DIRECTIONAL VALVE) NOS 4 1 2 0 1

W FLY ASH

1 PROXIMITY SWITCHES TURCK UPROX BIL5U-CP40-FDZ30X2 NOS 5 1 0 1 1

2 LOAD CELL 22T SCHENCK PROCESS RTN22T NOS 2 1 0 0 0

3 LIMIT SWITCH SCHMERSAL 24VH 335-11Z-RMS-254Z NOS 4 1 0 2

2

4 RADAR LEVEL TRANMITTER, FEED BIN HOPPER NOS 1 1 0 1 0

5 LEVEL SWITCH FOR HOPPER NOS 2 1 0 0 0

6 CONTROLER FOR DOSING GATE NOS 2 1 0 0

0

X LIME STONE BALL MILL BAGFILTER

1 SOLENOID VALVE 1 INCH ROTEX 24106T-52-12G-B15-S11 NOS 15 2 0 0 0

2 SEQUENTIAL TIMER KANA ELECTROMECHS BFC-10R-01-P-IT NOS 3 1 0 0 0

3 SPEED MONITOR JAYASHREE SP12B NOS 5 1 0 0 0

4 LOAD CELL40T FOR HOPPER 01 SCAIME CB50X40TC4CH10e NOS 2 1 0 0 0

5 CAPACITANE LEVEL LIMIT SWITCH SAPCON NOS 2 1 0 0 0

Y LIMESTONE BALL MILL WEIGH FEEDERS

1 LIMIT SWITCH NOS 2 1 0 0 0

2 PROIMITY SWITICH NOS 2 1 0 0 0

3 LOAD CELL NOS 2 1 0 0 0

 BUDGET FOR THE YEAR 2020
CEMENT MILLS MAINTENANCE SPARES PARTS

S.NO ITEM CODE EQUIPMENT NAME AND DESCRIPTION MAKE TECHNICAL UNIT TOTAL NO. MIN. STOCK STOCK STATUS CONSUM
Req QTY
SPECIFICATION 2019
SAP CODE

Z FLOW METER ROHNE

1 LOAD CELL60T FOR HOPPER 02 SCAIME CB50X60TC4CH10e NOS 1 1 0 0 0

2 PRESSURE SWITCHES 0 4 1 0 0 0

TOTAL CEMENT MILLS AREA IN USD

Area Incharge / Section Head Dept.Manager

T FOR THE YEAR 2020
MAINTENANCE SPARES PARTS
UNIT Price Total Price (USD) REMARKS
(USD)

206 200

37 144

344

361 721

512 0

721

412 824 REF.KILN+COOLER AREA S.NO=25

309 618

10 0

1442
REF.LS/ADDTIVE CRUSHER AREA
412 0 S.NO=02
REF.LS/ADDTIVE CRUSHER AREA
155 309 S.NO=02
REF.LS/ADDTIVE CRUSHER AREA
361 721 S.NO=02

1030

824 0 REF.STOK PILE S.NO=02

670 2009 REF.STOK PILE S.NO=02

412 0 REF.STOK PILE S.NO=02

597 597 REF.STOK PILE S.NO=02

155 0 REF.STOK PILE S.NO=02

979 0 REF.STOK PILE S.NO=02

10 49 REF.STOK PILE S.NO=02

15 139 REF.STOK PILE S.NO=02

21 0 REF.STOK PILE S.NO=02

371 371 REF.STOK PILE S.NO=02

278 278

412 0

155 464

618 618

4525

1545 0 REF.COAL MILL S.NO: 04

T FOR THE YEAR 2020
MAINTENANCE SPARES PARTS
UNIT Price Total Price (USD) REMARKS
(USD)

618 0 REF.COAL MILL S.NO: 04

515 0 REF.COAL MILL S.NO: 04

618 0

26 386 REF.RAW MILL. S.NO:13

89 1329 REF.COAL MILL S.NO: 04

216 0 REF.RAW MILL. S.NO:13

361 0 REF.CEMENT MILL S.NO: 05

37 371 REF.RAW MILL. S.NO:13

2086

1607 0

1607 0

7210 0

567 0

361 0

82 0

258 0

464 0

515 0

489 0

258 0

72 0

206 0

175 175

206 0

118 0

160 0

160 0

160 0

876 876

206 206

206 206

165 165

12 99

1726
T FOR THE YEAR 2020
MAINTENANCE SPARES PARTS
UNIT Price Total Price (USD) REMARKS
(USD)

7210 0

1607 0 REF.CEMENT MILL. S.NO:07

206 0 REF.CEMENT MILL. S.NO:07

165 0 REF.CEMENT MILL. S.NO:07

515 0 REF.KILN+COOLER AREA S.NO=8

464 464

412 0 REF.KILN+COOLER AREA S.NO=8

309 0 REF.KILN+COOLER AREA S.NO=8

309 0 REF.KILN+COOLER AREA S.NO=8

412 0 REF.KILN+COOLER AREA S.NO=8

309 0 REF.KILN+COOLER AREA S.NO=8

309 0 REF.KILN+COOLER AREA S.NO=8

464

258 0

721 0

113 113

1236 1236

288 288

216 0

258 0

309 309

700 0

258 0

206 0

196 0

1947

618 0

577 0

315 0

536 0

1236 0

170 0

412 0
T FOR THE YEAR 2020
MAINTENANCE SPARES PARTS
UNIT Price Total Price (USD) REMARKS
(USD)

309 309

412 0

185 0

309

227 0

361 0

155 0

773 0

515 515

2575 2575

3090

412 0

309 309

309

824 0 REF.RAW MILL. S.NO=10

77 0 REF.RAW MILL. S.NO=10

77 0 REF.RAW MILL. S.NO=10

103 103

103 0

82 82

82 82

268

3049 0

0 0

0 0

979 0 STOKE PILE SR NO: 2

361 361

361

721 0

1442 0

515 515
T FOR THE YEAR 2020
MAINTENANCE SPARES PARTS
UNIT Price Total Price (USD) REMARKS
(USD)

515

3502 0 REF.RAW MILL. S.NO=21

412 0 REF.RAW MILL. S.NO=21

315 315 REF.RAW MILL. S.NO=21

315 315 REF.RAW MILL. S.NO=21

206 0 REF.RAW MILL. S.NO=21

1236 0 REF.RAW MILL. S.NO=21

218 0 REF.RAW MILL. S.NO=21

371 0 REF.RAW MILL. S.NO=21

52 0 REF.RAW MILL. S.NO=21

258 0 REF.RAW MILL. S.NO=21

330 0 REF.RAW MILL. S.NO=21

630

2060 0

2060 0

412 0

361 361

361

67 67

1545 0

26 52

515 0

258 0

1854 0

118
67 0

464 0

124 0

1597 0

258 0

0
57 0

67 0

1236 0
T FOR THE YEAR 2020
MAINTENANCE SPARES PARTS
UNIT Price Total Price (USD) REMARKS
(USD)

0
1700 0

258 0

19060
 BUDGET FOR THE YEAR 2020
ROLLER PRESS MAINTENANCE SPARES PARTS

S.NO ITEM CODE EQUIPMENT NAME AND DESCRIPTION TECHNICAL SPECIFICATION UNIT TOTAL
NO.

A ROLLER PRESS

1 Distance sensor NOS 2

2 Pressure Transmitter NOS 2

3 1300026541 Sensor limit switch Sensor limit switch 3SE51120CC02 240V/6A NOS 20

3 Power Supply NOS 2

4 Loop powered indicator NOS 2

5 Emergency Relay NOS 1

6 Feed Regulating gate position sensor NOS 1

7 Proximity swtich for End limit _ RP NOS 2

8 Shut of Gate_ RP Solenoid Valve NOS 2

9 Shut of Gate_ Proximity NOS 2

10 Flow Switch NOS 2

11 Grease Flow Switches NOS 2

12 RP Bearing Temperature RTDs NOS 2

13 Speed Sensors NOS 2

14 Hydraulic Tank Temperature Sensor NOS 1

15 Hydraulic Tank Limit Switches NOS 2

 BUDGET FOR THE YEAR 2020
ROLLER PRESS MAINTENANCE SPARES PARTS

S.NO ITEM CODE EQUIPMENT NAME AND DESCRIPTION TECHNICAL SPECIFICATION UNIT TOTAL
NO.

16 1300037393 Hydraulic Proporational control valve Valve 4/3 direct control P4WERE 06E30/15 NOS 2

17 Gear Box RTD NOS 2

18 Emergency Valve NOS 1

19 Hydraulic pressure decrease valve NOS 2

20 Hydralic System Bypass Valve with coil 24VDC NOS 2

21 Hydralic System Retraction Valve with coil 24VDC NOS 1

22 Smart Pressure Transmitter NOS 25

23 Smart Temperature Transmitter NOS 20

24 Intecont Tersuss Controller NOS 1

25 PA communcation SPUR JB NOS 12

26 NOS 1 Set ( 2
Loadcell for weigh feeder
Nos)

27 ZSS with controller NOS 10

28 Postion Trans mitter NOS 5

29 Loadcell for solid flow meter NOS 1

30 SOV with coil 110 Vdc NOS 10

TOTAL ROLLER PRESS AREA IN USD

 BUDGET FOR THE YEAR 2020
ROLLER PRESS MAINTENANCE SPARES PARTS

S.NO ITEM CODE EQUIPMENT NAME AND DESCRIPTION TECHNICAL SPECIFICATION UNIT TOTAL
NO.

Area Incharge / Section Head

OR THE YEAR 2020
AINTENANCE SPARES PARTS
UNIT
MIN. STOCK Req UNIT Price Price Total Price REMARKS
STOCK STATUS QTY (USD) (USD)
(USD)

2 0 2 2500 5000

2 0 1 1800 1800

10 10 10

2 0 2 250 500

1 0 1 250 250

1 0 1 150 150

1 0 1 400 400

2 0 2 200 400

1 0 1 150 150

1 0 1 150 150

1 0 1 250 250

1 0 1 150 150

1 0 1 450 450

2 0 2 150 300

1 0 1 150 150

1 0 1 150 150
OR THE YEAR 2020
AINTENANCE SPARES PARTS
UNIT
MIN. STOCK Req UNIT Price Price Total Price REMARKS
STOCK STATUS QTY (USD) (USD) (USD)

2 2 1 1500 1500

2 0 2 250 500

1 0 1 550 550

1 0 1 550 550

1 0 1 550 550

1 0 1 550 550

2 0 1 1100 1100

2 0 1 850 850

1 0 1 7500 7500

2 0 1 650 650

2 0 1 1550 1550

2 0 2 450 900

2 0 2 350 700

1 0 0 1400 0

2 0 2 250 500

28200

A IN USD 28200
OR THE YEAR 2020
AINTENANCE SPARES PARTS
MIN. STOCK Req UNIT Price UNIT
Price Total Price REMARKS
STOCK STATUS QTY (USD) (USD) (USD)

Dept.Manager
BUDGET FOR THE YEAR 2020
PACKING PLANT LINE( 2 ) MAINTENANCE SPARES
Total Price
S.NO TECHNICAL SPECIFICATION UNIT TOTAL NO. STOCK STATUS MIN STOCK CONSUM 2019 Req QTY UNIT Price (USD) UNIT Price (USD) Remarks
(USD)2019

1 AIR SLIDE SYSTEM 12

1 5/3 SOLENOID VALVE MV-SO-53-SRA-24-DCFO NOS 12 4 0 1,120.00 -

2 5/2 PENUMATIC BUTTERFLY VALVE NORGREN NOS 12 0 1 150.00 150.00 WITH AIR BELOW ITEM 1
3 24 VDC COIL FISTO 4.8 W 100%ED NOS 12 0 2 52.00 104.00
4 PROXIMITY SWITCH 24 VDC NOS 12 0 2 40.00 80.00
3 NEW FILTERS (THERMAX) 9 334.00

1 VALVE GROUB CONTROL 24 VDC-230VAC NOS 65 0 1 180.00 180.00

2 DP TRANSMITTER dd mu ds3 4- 20 MA NOS 0 0 0 50.00 -
3 SOLENOID VALVE NOS 65 0 1 288.00 288.00
4 FILTER CONTROL CARD NOS 9 0 1 550.00 550.00
5 DIAPHRAM VALVE 1 1/2" KPL (VT 43228) NOS 65 0 2 470.00 940.00
6 PRESSURE SWITCH NOS 9 0 0 45.00 -
4 AIR BLOWERS (DELTA BLOWERS ( AERZENER ) 1,958.00
1 CONTROL BUTTER FLY VALVE 5/2 NOS 16 0 2 2 0 280.00 288.40 -
2 ELECTRONIC PRESSURE SENSOR NOS 2 3 2 0 0 480.00 480.00 -
3 (INITIATOR )PROXIMITY POSITION SWITCH NOS 16 5 4 0 0 120.00 123.60 -
6 LEVEL INSTRUMENTS 6 -
1 LEVEL GUIDED RADAR FMP 57 E&H NOS 2 0 1 0 1 1,500.00 1,545.00 1,500.00
2 PHOTO ELEC SWITCH COUNTER NOS 12 1 1 0 1 450.00 463.50 450.00
3 LEVEL LIMIT SWITCH FTC 260 L = 140 NOS 12 1 2 0 1 350.00 360.50 350.00
4 ROTOPACKER HL IFM PROXIMITY NOS 3 2 0 0 1 350.00 350.00
7 ROTOPACKER 6 RCC (HAVER) 3 2,650.00

1 MAIN SUPPLY UNIT 24VDC 3 AMP (4.393.0100.130) NOS 18 2 2 0 2 182.00 187.46 364.00
FREQUENCY DRIVE INVERTER SEW MC07B0011 NOS 3 0 1 1,800.00 1,800.00
2 MEC III CPU MODULE V 24.9B NOS 18 0 4 0 2 1,000.00 1,030.00 2,000.00
3 MEC III A/D MODULE NOS 18 3 2 1 2
409.00 421.27 818.00
4 MEC III I/O MODULE NOS 18 2 2 0 0 500.00 515.00 -
5 LOADCELL 200 KG - Z6F-C3 NOS 18 2 2 0 0 300.00 309.00 -
6 CASSSETE TYPE VALVE NOS 90 8 6 12 5 68.00 70.04 340.00
7 PNEUMATIC HOSE 5X3MM NOS 100 M 100 100 100 100 1.15 1.18 115.00
8 PRESSURE SWITCH 808-10-111 -3.0 BAR -G1/8 NOS 18 10 8 18 18 22.50 23.18 405.00

9 SELECTOR SWITCH FOR SPOUT TYPE : ZB5-AD2 NOS 18 6 30 18 18 9.79

9.50 171.00
10 MEC III TERMINAL (KEY BAD AND SCREEN) NOS 1 1 1 0 0 989.00 1,018.67 -
11 LIGHT SCANNER HRT 96 K/R-1680-1200-25 NOS 12 1 1 0 0 280.00 288.40 -
12 FINE THROTTEL BLOCK 1350-20-24VDC NOS 18 6 4 2 0 195.00 300.00 -
13 FILLING LIMIT SWITCH FTC 260 -AA4D1 NOS 4 2 2 0 0 324.00 333.72 -
14 WIRE LESS ENCODER 360 NOS 3 2 2 0 0 324.00 333.72 -

16 SPEED INITIATOR TYPE :IAE-2010-FBOA(IA0032) NOS 6 2 2 0 0 37.08

36.00 -
17 BLADE TYPE FUSE FOR SUPPLY UNIT 24 VDC 3 A NOS 24 40 20 0 0 0.40 0.41 -
18 CONTROL BUSH BUTTON FOR LOCAL PANEL NOS 36 14 12 6 0 9.50 9.79 -
19 PRESSURE SWITCH 0-10 BAR NOS 3 2 2 0 1 88.00 90.64 88.00
8 FLAT BELT CONVEYOR 20 6,101.00
1 PULL CORD SWITCH JARARSHEE NOS 12 2 2 2 2 200.00 280.00 400.00
2 POSITIONING SWITCH XCK-S131 NOS 36 2 2 2 2 28.50 29.36 57.00
3 SPEED MONITOR SENSOR 5-300 RPM -24 -VDC M30 NOS 12 1 4 0 1 315.00 100.00 315.00
4 START STOP BOX NOS 12 0 0 0 1 240.00 240.00
9 BUCKET ELEVATOR 4 1,012.00
1 OFF TRACK RUNNING CONTROL SKEW SWITCH NOS 8 2 2 0 1 385.00 396.55 385.00
2 PULSE GENERATOR SPEED MONITOR IIA 2010 ABOA NOS 4 4 2 0 1 387.00 150.00 387.00
3 SPEED MONITOR CONTROL MODULE NOS 4 2 1 0 1 200.00 206.00 200.00
4 DRUM BOOT LEVEL SWITCH NOS 4 2 1 0 1 280.00 288.40 280.00
10 CONTROL PANEL AND PLC 4 1,252.00
1 CENTRAL UNIT CPU 315-2DP 128 KBYTE NOS 4 1 1 0 0 2,403.50 2,475.61 -
2 LOGO MODULE BM 24RCE NOS 4 2 0 0 0 300.00 -
3 LOGO EXTENSION MODULE DM8 24R NOS 4 3 0 0 0 5,000.00 -
4 EXTENSION INTERFACE MODULE IM360 (1303000717) NOS 4 1 1 0 0 244.00 251.32 -
5 EXTENSION INTERFACE MODULE IM361 (1303000718) NOS 4 1 1 0 0 286.00 294.58 -
6 COMMUNICATION PROCESSOR CP 343-1 ETHERNET NOS 4 1 1 0 0 2,008.00 2,068.24 -
7 COMMUNICATION PROCESSOR CP 343-5 PROFIBUS NOS 4 1 1 0 0 1,258.00 1,295.74 -

8 INPUT MODULE SM321/32DE/24VDC NOS 24 2 2

0 0 402.00 414.06 -
9 OUTPUT MODULE SM322/32DA/24VDC0.5A NOS 12 1 1 0 0 557.00 573.71 -
10 MAIN SUPPLY UNIT 24VDC/40 (1303015470) NOS 1 1 1 0 0 542.00 558.26 -
11 EMERGENCY STOP RELAY SNO 4062 K 24 VDC NOS 10 1 2 1 1 150.00 154.50 150.00
12 EMERGENCY STOP RELAY SNV 4063 KL 24V,2S.1 NOS 12 4 2 1 1 380.00 391.40 380.00
13 SWITCH 8 PORTS 10/100 BASE-TX NOS 4 1 1
0 0 315.00 324.45 -
14 CIRCUIT ETHERNET POWER LINE ADAPTER NOS 12 3 1 1 1 520.00 535.60 520.00
15 MEC III SERVER CPU V 1.2G NOS 2 2 2 0 0 816.00 840.48 -
12 TRUCK LOADING ( HB 18 6 1,050.00
1 TRANSFORMER NOS 6 2 1 0 0 64.00 65.92 -

2 ELECTROMECHANICAL COUNTER NOS 6 2 1

0 0 385.00 396.55 -
3 POSITIONING SWITCH XCK-S131 NOS 12 4 2 2 2 65.00 66.95 130.00
4 CONTROL BUSH BUTTON FOR LOCAL PANEL NOS 72 12 12 0 12 11.50 11.85 138.00
5 REMOTE CONTROL HAND SET NOS 6 0 1 1 1 420.00 432.60 420.00
6 CONTROL CABLE 12 CORE X 0.75MM CU meter 100 100 100 0 0 4.00 4.12 -
7 AUXILARY CONTACT ZBE 101 NO NOS 96 20 0 0 10 3.50 3.61 35.00
8 AUXILARY CONTACT ZBE 102 NC NOS 36 20 0 0 2 3.50 3.61 7.00
11 BELT CHECK WEIGHERS 3 730.00
BUDGET FOR THE YEAR 2020
PACKING PLANT LINE( 2 ) MAINTENANCE SPARES
Total Price
S.NO TECHNICAL SPECIFICATION UNIT TOTAL NO. STOCK STATUS MIN STOCK CONSUM 2019 Req QTY UNIT Price (USD) UNIT Price (USD) Remarks
(USD)2019

1 CAN CONTROLLER NOS 4 1 1 0 0 500.00 515.00 -

2 MEC III I/O MODULE NOS 4 1 1 0 0 664.00 683.92 -
3 TOUCH SCREEN NOS 4 4 2 0 0 300.00 309.00 -
EMERGENCY STOP SWITCH NOS 8 0 2 0 0 125.00 128.75 -
4 MOTOR THRMISTER NOS 4 1 1 0 0 182.00 187.46 -
5 AUXILARY CONTACT ZBE 101 NOS 4 0 0 0 0 2.50 2.58 -
6 AUXILARY CONTACT ZBE 102 NOS 30 6 4 0 0 2.50 2.58 -
-

TOTAL OF PACKING AREA BUDGET 15,087.00

Area Incharge / Section Head Dept.Manager

BUDGET FOR THE YEAR 2020
PACKING PLANT LINE( 1 )MAINTENANCE SPARES
S.NO TECHNICAL SPECIFICATION UNIT TOTAL NO. STOCK STATUS MIN STOCK Req QTY UNIT Price (USD) Total Price (USD)2019 Remarks

1 AIR SLIDE SYSTEM

1 5/3 SOLENOID VALVE MV-SO-53-SRA-24-DCFO NOS 48 1 2 1 1,150.00 1,150.00

2 5/2 PENUMATIC BUTTERFLY VALVE NORGREN NOS 94 3 3 2 250.00 500.00 WITH AIR BELOW ITEM 1
3 24 VDC COIL FISTO 4.8 W 100%ED NOS 94 0 2 0 50.00 -
4 PROXIMITY SWITCH 24 VDC NOS 200 0 2 4 120.00 480.00
2 BULK LOADING 2,130.00

1 PRESSURE SENSOR 03/450 DIGITAL PF2658 9( HL ) NOS 8 3 2 0 1,042.00 -

2 POSITION LIMIT SWITCH Z3K 235-1z NOS 8 2 2 1 120.00 120.00
3 DELAY ON TIMER NOS 8 0 1 1 60.00 60.00
4 STROKE LIMITER NOS 4 1 1 1 350.00 350.00
5 AUXILARY CONTACT ZBE 101 NOS 48 16 4 0 3.50 -
6 PENDENT PUSHBUTTON STATION NOS 4 1 1 0 997.00 -
8 OFF DELAY TIMER NOS 8 0 2 0 20.00 -
9 POWER RECTIFIER UNIT 24VDC NOS 4 0 2 1 20.00 20.00
3 SILO HOPPERS FILTERS (SCHEUCH) 550.00

1 VALVE GROUB CONTROL 24 VDC-230VAC NOS 4 1 1 1 909.00 909.00

2 DP TRANSMITTER dd mu ds3 4- 20 MA NOS 4 1 1 0 623.00 -
3 SOLENOID VALVE NOS 40 5 4 1 260.00 260.00
4 FILTER CONTROL CARD ISTZ-(AC100-230) NOS 4 1 1 0 2,500.00 -
5 DIAPHRAM VALVE 1 1/2" KPL (VT 43228) NOS 40 2 4 1 144.00 144.00
6 PRESSURE SWITCH NOS 4 3 2 1 188.00 188.00
4 AIR BLOWERS (DELTA BLOWERS ( AERZENER ) 1,501.00

1 CONTROL BUTTER FLY VALVE 5/2 NOS 16 0 2 1 280.00 280.00

2 ELECTRONIC PRESSURE SENSOR NOS 2 3 2 1 480.00 480.00
3 (INITIATOR )PROXIMITY POSITION SWITCH NOS 16 5 4 0 120.00 -
5 WEIGHBRIDGE (AVERY BERKEL ) 760.00

1 WEIGHT INDICATOR TYPE: E 1210 UK PLUG NOS 8 1 1 0 2,800.00 -

2 JUNCTION BOX TYP :J 101 NOS 8 0 1 1 350.00 350.00
3 LOADCELL TYPE :T302X WITH ADAPTER NOS 64 2 2 2 1,400.00 2,800.00
4 ADVANCED PCB ASSEMPLY FOR STAND TYP : 4 NOS 8 2 1 0 1,855.00 -
5 POWER SUPPLY CARD -5V.0.15V.0.+5.PF NOS 8 2 2 1 200.00 200.00

6 LEVEL INSTRUMENTS 6 3,350.00

1 LEVEL LIMIT SWITCH FTM 51 L = 2200 NOS 4 0 1 1 900.00 900.00

2 LEVEL LIMIT SWITCH FTM 51 L = 500 NOS 4 1 1 1 800.00 800.00
3 LEVEL LIMIT SWITCH FTC 260 L = 140 NOS 12 1 2 1 350.00 350.00
4 ROTOPACKER HL IFM PROXIMITY NOS 2 2 0 0 350.00 -
5 ROTOPACKER LOW LEVEL FTC 960 NOS 4 0 0 1 350.00 350.00

7 ROTOPACKER RSE 12 (HAVER) 2 2,400.00

1 MAIN SUPPLY UNIT 24VDC 3 AMP (4.393.0100.130) NOS 24 2 2 0 182.00 -

2 MEC III CPU MODULE V 24.9B NOS 24 0 4 0 1,000.00 -
3 MEC III A/D MODULE NOS 24 3 2 1 409.00 409.00
4 MEC III I/O MODULE NOS 24 2 2 0 500.00 -
5 LOADCELL 200 KG - Z6F-C3 NOS 24 2 2 1 300.00 300.00
6 SOLENOID VALVE 1270-01-3/2 -24VDC NOS 96 8 6 8 88.00 704.00
7 PNEUMATIC HOSE 5X3MM NOS 100 M 100 100 100 1.15 115.00
8 PRESSURE SWITCH 808-10-111 -3.0 BAR -G1/8 NOS 24 10 8 24 22.50 540.00
9 SELECTOR SWITCH FOR SPOUT TYPE : ZB5-AD2 NOS 24 6 30 24 9.50 228.00
10 MEC III TERMINAL (KEY BAD AND SCREEN) NOS 1 1 1 0 989.00 -
11 LIGHT SCANNER HRT 96 K/R-1680-1200-25 NOS 12 1 1 0 425.00 -
12 FINE THROTTEL BLOCK 1350-20-24VDC NOS 24 6 4 0 195.00 -
13 FILLING LIMIT SWITCH FTC 260 -AA4D1 NOS 4 2 2 1 324.00 324.00
16 SPEED INITIATOR TYPE :IAE-2010-FBOA(IA0032) NOS 4 2 2 0 36.00 -
17 BLADE TYPE FUSE FOR SUPPLY UNIT 24 VDC 3 A NOS 24 40 20 5 0.40 2.00
18 CONTROL BUSH BUTTON FOR LOCAL PANEL NOS 60 14 12 30 9.50 285.00
19 PRESSURE SWITCH 0-10 BAR NOS 4 2 2 1 88.00 88.00
8 FLAT BELT CONVEYOR 20 2,995.00
1 PULL CORD SWITCH ZQ-900-22-2563 NOS 20 2 2 0 500.00 -
2 POSITIONING SWITCH XCK-S131 NOS 8 2 2 0 28.50 -
3 SPEED MONITOR SENSOR 5-300 RPM -24 -VDC M30 NOS 20 1 4 1 315.00 315.00

4 START STOP BOX NOS 500 0 0 2 240.00 480.00

9 BUCKET ELEVATOR 2 795.00

1 OFF TRACK RUNNING CONTROL SKEW SWITCH NOS 8 2 2 0 250.00 -
2 PULSE GENERATOR SPEED MONITOR IIA 2010 ABOA NOS 2 4 2 1 387.00 387.00
3 SPEED MONITOR CONTROL MODULE NOS 4 2 1 0 200.00 -
4 DRUM BOOT LEVEL SWITCH NOS 4 2 1 0 400.00
-
10 CONTROL PANEL AND PLC 4 387.00
1 CENTRAL UNIT CPU 315-2DP 128 KBYTE NOS 4 1 1 0 2,403.50 -
4 EXTENSION INTERFACE MODULE IM360 (1303000717) NOS 4 1 1 0 244.00 -
5 EXTENSION INTERFACE MODULE IM361 (1303000718) NOS 4 1 1 0 286.00 -

6 COMMUNICATION PROCESSOR CP 343-1 ETHERNET NOS 4 1 1

0 2,008.00 -
7 COMMUNICATION PROCESSOR CP 343-5 PROFIBUS NOS 4 1 1 0 1,258.00 -
8 INPUT MODULE SM321/32DE/24VDC NOS 24 2 2 0 402.00 -
9 OUTPUT MODULE SM322/32DA/24VDC0.5A NOS 12 1 1 0 557.00 -
10 MAIN SUPPLY UNIT 24VDC/40 (1303015470) NOS 1 1 1 0 542.00 -
11 EMERGENCY STOP RELAY SNO 4062 K 24 VDC NOS 10 1 2 2 129.00 258.00
12 EMERGENCY STOP RELAY SNV 4063 KL 24V,2S.1 NOS 12 2 2 1 350.00 350.00
13 SWITCH 8 PORTS 10/100 BASE-TX NOS 4 1 1 0 315.00 -
BUDGET FOR THE YEAR 2020
PACKING PLANT LINE( 1 )MAINTENANCE SPARES
S.NO TECHNICAL SPECIFICATION UNIT TOTAL NO. STOCK STATUS MIN STOCK Req QTY UNIT Price (USD) Total Price (USD)2019 Remarks

14 CIRCUIT ETHERNET POWER LINE ADAPTER NOS 6 3 1 0 520.00 -

15 MEC III SERVER CPU V 1.2G NOS 2 2 2 0 816.00 -
11 PACKING FILTER PLANT 2 608.00
1 FILTER CONTROL CARD TYP : RM-300C 24VDC NOS 2 1 1 0 695.00 -
2 VALVE CONTROL PANEL TYP: RM-V-16 24VDC NOS 2 1 1 0 450.00 -
3 PROXIMITY SWITCH TYP : TRUCK Ni8-S18 -AP6X NOS 4 4 2 0 122.00 -
4 PRESSURE SWITCH 0-10 BAR CONDOR FF4-8 NOS 4 1 1 1 182.00 182.00
5 DP TRANSMITTER dd mu ds3 4- 20 MA NOS 4 0 0 0 260.00 -

6 DIAPHRAM VALVE 1 1/2" 24 VDC NOS 30 6 4

3 252.50 757.50
12 TRUCK LOADING ( HB 18 + HB 19) 8 939.50
1 TRANSFORMER NOS 8 2 1 1 64.00 64.00
2 ELECTROMECHANICAL COUNTER NOS 8 2 1 0 385.00 -
3 POSITIONING SWITCH XCK-S131 NOS 16 4 2 0 65.00 -
4 CONTROL BUSH BUTTON FOR LOCAL PANEL NOS 240 12 12 60 11.50 690.00
5 REMOTE CONTROL HAND SET NOS 8 0 1 2 420.00 840.00
6 CONTROL CABLE 12 CORE X 0.75MM CU meter 100 100 100
100 4.00 400.00
7 AUXILARY CONTACT ZBE 101 NO NOS 240 20 0 100 3.50 350.00
8 AUXILARY CONTACT ZBE 102 NC NOS 240 20 0 30 3.50 105.00
11 BELT CHECK WEIGHERS 4 2,449.00
1 CAN CONTROLLER NOS 4 1 1 0 500.00 -
2 MEC III I/O MODULE NOS 4 1 1 0 664.00 -
3 TOUCH SCREEN NOS 4 4 2 0 300.00 -
EMERGENCY STOP SWITCH NOS 8 0 2 0 125.00 -
4 MOTOR THRMISTER NOS 4 1 1 0 182.00 -

5 AUXILARY CONTACT ZBE 101 NOS 4 0 0

0 2.50 -
6 AUXILARY CONTACT ZBE 102 NOS 30 6 4 0 2.50 -
-
TOTAL OF PACKING AREA BUDGET 18,864.50

Area Incharge / Section Head Dept.Manager

 BUDGET FOR THE YEAR 2020
AUTOMATION MAINTENANCE SPARES PARTS
STORE TOTAL MIN STOCK Req. UNIT Price Total Price
S.NO EQUIPMENT NAME AND DESCRIPTION UNIT Remarks
CODE NO. STOCK STATUS QTY (USD) (USD)
A POWER SUPPLY

1 4199 POWER SUPPLY, OMRON POWER SUPLY D8VS24024 NOS 1 1 1 0 206 0

2 4200 POWER SUPPLY, AC 230/ 120 V DC 24 V/ 5A NOS 22 3 0 3 216 649

3 4201 POWER SUPPLY, I/P 230/120V; O/P DC 24V/ 10A NOS 22 3 1 2 155 309

4 4342 POWER SUPPLY, SITOP3 6EV1334-3BA00 NOS 4 1 1 0 206 0

5 859 POWER SUPPLY, 400/24 V DC 20 AMPS NOS 3 1 1 0 1293 0

6 3807 POWER SUPPLY 24VDC FOR PACKING 6EP1337-3BA00 -0XA0 NOS 4 1 1 0 968 0

7 4190 POWER SUPPLY, PS 307 AC 120/230V; DC 24V/10A NOS 1 1 0 1 175 175

8 1393 POWER SUPPLY, SITOP SMART 10 AMPS NOS 16 4 3 1 232 232

9 119 POWER SUPPLY, PS 307 5 A NOS 4 2 1 1 155 155

10 120 POWER SUPPLY, I/P = 110V--247 V O/P = 24V 10A NOS 2 1 1 0 618 0

11 1339 POWER SUPPLY, SITOP SMART 5 AMPS NOS 16 4 2 2 185 371

12 4197 LOGO POWER SUPPLY, EP 1331-15H02 NOS 6 1 0 1 0 0

13 846 SIMATIC LITHIUM CELL 3.6V NOS 12 6 0 6 21 124 TO BE REPLACED YEARLY

B CENTRAL PROCESSING UNITS 2014

1 4204 CPU DI/DO/AI/AO PACKAGE, CPU 314C-2DP NOS 4 1 1 0 1494 0

2 4149 CENTRAL PROCESSING UNIT, CPU S7-313 NOS 1 1 0 0 1854 0

3 4195 CENTRAL PROCESSING UNIT, CPU S7-313C NOS 2 1 1 0 1236 0

4 4193 CPU, S7-300 CPU 312 NOS 1 1 0 0 515 0

5 4194 CPU, S7-300 CPU 313C NOS 2 1 1 0 1391 0

6 4189 CPU, S7 -300, CPU 313C-2DP, DI 16/ DO 16 24 V DC NOS 1 1 1 0 1030 0

7 2399 CENTRAL PROCESSING UNIT, CPU 315-2DP NOS 2 1 0 0 412 0

C SIGNAL MODULES (DI/DO/AI/AO ) 0

1 114+851+2398 DIGITAL INPUT MODULE, SM 321 DI 16 x DC 24V NOS 22 4 9 0 412 0

2 623 DIGITAL INPUT MODULE, SM 321 DI 32 x AC 120V NOS 65 5 6 0 474 0

3 2435 DIGITAL INPUT MODULE, SM 362F DI 24 x DC 24 V NOS 2 2 2 0 206 0

4 115+852 DIGITAL OUTPUT MODULE, SM 322 DO 16 x DC 24V/0.5A NOS 13 2 2 1 515 515

5 854 DIGITAL OUTPUT MODULE SM332 DO 32 NOS 7 2 3 0 2215 0

6 622+1980 DIGITAL OUTPUT MODULE, SM 322 RELAY O/P DO 8 x REL/ 5A 230V AC NOS 75 5 9 0 206 0

96/104
 BUDGET FOR THE YEAR 2020
AUTOMATION MAINTENANCE SPARES PARTS
STORE TOTAL MIN STOCK Req. UNIT Price Total Price
S.NO EQUIPMENT NAME AND DESCRIPTION UNIT Remarks
CODE NO. STOCK STATUS QTY (USD) (USD)

7 1220 DIGITAL OUTPUT MODULE, SM 326 DO 10 x DC 24 V/2AMPS NOS 2 1 1 0 258 0

8 624 ANALOG INPUT MODULE SM 331 AI 8 x 13 BIT NOS 38 5 5 0 618 0

9 1395 ANALOG OUTPUT SM 332 4CH 4-20mA AO 4 x 12 BIT NOS 15 5 7 0 567 0

10 855 ANALOGE I/O MODULE SM 334 A14/A02x12BIT 4 A/2 A0 NOS 3 1 1 0 309 0

D COMMUNICATION PROCESSORS 515

1 118+847 COMMUNICATION PROCESSOR, CP 342-5 INPUT DC 24V/0.3A NOS 12 4 4 0 1030 0

2 4202 PCMCIA, CP 5512 NOS 1 1 1 0 824 0

3 3777 COMMUNICATION PROCESSOR, CP 443-5 NOS 1 1 2 0 1174 0

4 4206 CP 1613 A2, SIMATIC 6GK1161 3AA01 NOS 3 1 2 0 1612 0

5 3776 PROFIBUS CONNECTION CARD, CP 5611 PROFIBUS CARD NOS 1 1 2 0 3760 0

ADAPTER FOR CP 5512 CARD, CARD FOR CP5512 AND SERIAL PROFIBUS
6 5032 PLUG
NOS 1 1 1 0 309 0

7 4568 COMMUNICATION PROCESSOR, CP 443 NOS 7 1 2 0 2833 0

8 121+1396 INTERFACE MODULE CARD, ET 200M 153-1 NOS 12 5 4 0 649 0

9 3804 IM SEND EXTENSION, IM-S/ IM 360 NOS 1 1 1 0 438 0

10 3805 IM RECEIVE, IM-R/ IM 361 NOS 1 1 1 0 464 0

11 3806 COMMUNICATION PROCESSOR NOS 3 1 1 0 3554 0

12 3808 SPIDER SWITCH, 5 Tx- RAIL SWITCH NOS 6 1 1 0 0 0

13 4192 IM CARD, IM 365 SEND/ RECEIVE NOS 1 1 1 0 175 0

INTERFACE MODULE CARD, ET 200M 153-2 NOS 3 1 2 0

14 4207 SCALANCE, FIBRE OPTIC SCALANCE NOS 3 1 2 0 824 0

E CONNECTORS 0

1 625 FRONT CONNECTOR FOR ANALOG MODULE (624), SIMATIC CONNECTOR NOS 30 5 15 0 46 0

FRONT CONNECTOR FOR ANALOG INPUT MODULE (629), SIMATIC

2 626 CONNECTOR
NOS 15 5 5 0 31 0

3 628+848+1965 REPEATER, SIMATIC REPEATER NOS 55 20 3 4 515 2060

4 630 BACK RACK BUS FOR PLC, SIMATIC S7 BM PS IM 153 NOS 120 5 5 0 52 0

5 856+2401 PROFIBUS CONNECTOR 6ES7 972-42 NOS 500 50 5 10 52 515

6 PROFIBUS CONNECTOR 6ES7 972-52 NOS 500 50 5 10 0 0

7 857 FRONT CONNECTOR,20 POLE NOS 200 1 1 0 139 0

8 1131 SIMATIC CET PB FC RS 45 NOS 2 1 2 0 62 0

97/104
 BUDGET FOR THE YEAR 2020
AUTOMATION MAINTENANCE SPARES PARTS
STORE TOTAL MIN STOCK Req. UNIT Price Total Price
S.NO EQUIPMENT NAME AND DESCRIPTION UNIT Remarks
CODE NO. STOCK STATUS QTY (USD) (USD)
9 1338+1975 PROFIBUS CONNECTOR FOR SIMOCODE FEEDERS NOS 900 10 42 0 58 0

10 2631 PROFIBUS CONNECTOR NOS 60 10 21 0 62 0

11 5176 FOR COOLER ESP, PROFIBUS CONNECTOR 12 M BUS TERMINAL NOS 4 1 1 0 206 0

12 1392 IO-IO ACTIVE BUS MODULE, PLC I/O CARD CONNECTOR BACK RACK NOS 120 5 10 0 103 0

13 1964 INTERFACE MODULE, IM DP NOS 5 2 2 0 412 0

14 1966 OPTICAL LINK MODULE, OLM/ G12 V4.0 NOS 20 10 0 5 670 3348

15 1967 SIMATIC CONNECTOR NOS 30 5 5 0 82 0

16 1973 PLC MODULE FRONT CONNECTOR WITH CABLE NOS 200 2 2 0 52 0

17 1974 PLC MODULE FRONT CONNECTOR WITH CABLE NOS 200 1 1 0 52 0

18 2140 LAN CARD NOS 13 2 2 0 26 0

19 2397 SAFETY PROTECTOR NOS 1 1 1 0 52 0

20 2430 MICRO MEMORY CARD, MMC CARD 2MB NOS 2 1 1 0 62 0

21 2890 MEMORY CARD NOS 2 2 1 0 52 0

F LOGO MODULES 5923

1 4197 LOGO POWER SUPPLY, EP 1331-15H02 NOS 3 1 1 1 72 72

2 4203 LOGO DIGITAL MODULE, DM DI 4/ DO 4; DM8 24R NOS 3 1 1 1 62 62

3 3426 LOGO SOFT COMFORT VER6.1, SOFTWARE CDS NOS 1 1 2 0 23 0

4 3427 LOGO PC CABLE, E-STAND : 02 NOS 1 1 2 0 93 0

5 3428 LOGO DM8 230R, EXP, DI4/ DO 4; DM8/ 230R NOS 2 2 2 0 72 0

6 3429 LOGO 230RC, LOGIC MODULE DISPLAY, DI8/ DO4 NOS 2 2 2 1 144 144

REPLACEMENT AGAINT SQ.TIMER

7 LOGO DM8 230R NOS 10 2 0 2 103 206
FOR ALL AREA
REPLACEMENT AGAINT SQ.TIMER
8 LOGO 24 RC LOGIC MODULE NOS 10 6 0 6 155 927
FOR ALL AREA

9 4196 LOGO DM, LOGO MODULE DM8 24R NOS 1 1 1 1 155 155

10 NOS 5 2 2 0 1 0
3429 SAMPLER LOGO COMPLETE SET

G SCREENS AND TOUCH PANELS (HMI ) 1566

1 PLC ROOM TP 270 6", TOUCH PANEL NOS 1 1 1 0 2884 0

2 DELL FLAT LCD/PLAZMA SCREEN 22 INCH FOR CLIENTS NOS 18 0 0 0 412 0

3 4679 SIMATIC PCS7 MULTI SCREEN 22 INCH DUAL CARD NOS 1 1 1 0 1236 0

4 4188 SIMATIC PANEL, S7 TD-200; U 5310120 NOS 1 1 1 0 165 0

98/104
 BUDGET FOR THE YEAR 2020
AUTOMATION MAINTENANCE SPARES PARTS
STORE TOTAL MIN STOCK Req. UNIT Price Total Price
S.NO EQUIPMENT NAME AND DESCRIPTION UNIT Remarks
CODE NO. STOCK STATUS QTY (USD) (USD)
5 4721 SIEMENS OPERATOR PANEL, OP7/ DP NOS 1 1 1 0 979 0

6 4198 SIMATIC PANEL, OP 73 NOS 4 1 1 0 330 0

7 NOS 1 1 0 0 5150 0
OP PANEL MP 277 (1O"TFT)

8 4191 SIMATIC PANEL, OPERATOR PANEL; TOUCH 6; SC- U8J93756 NOS 1 1 1 0 4017 0

9 849 STACKER/ RECLAIMER OPERATOR DESK PANEL NOS 5 2 2 0 20446 0

10 5063 CRUSHER SPIDER UNIT NOS 1 1 1 0 1236 0

11 4205 SIMATIC PANEL, OP 3 NOS 1 1 1 0 618 0

H BREAKERS AND CABLES 0

1 4976 BREAKERS, 20A NOS 10 1 1 0 21 0

2 4977 BREAKERS, 10A NOS 10 1 1 0 15 0

3 4978 BREAKERS, 6A NOS 10 1 1 0 10 0

4 4979 BREAKERS, 4A NOS 40 1 3 0 10 0

5 4980 SINGLE MODE 6 CORE FIBER OPTIC CABLE MTR 4000 2000 2000 1000 10 10300

6 7733 MTR 5000 500 1000 0 24 0

PROFIBUS CABLE ARMURED

I MEMORY CARDS 10300

1 845 MIRO MEMORY CARED 128KB FOR S7-300 CPU NOS 8 1 1 0 546 0

2 850 MEMORY CARD 128MB SD FOR HMI NOS 5 1 1 0 721 0

3 4678 MEMORY CARD, MMC 64KB NOS 2 1 2 0 412 0

4 5175 PLC ROOM, S7-400 CPU MEMORY CARD NOS 7 1 1 0 4944 0

5 HARD DISK 1TERABYTE NOS 20 0 0 118 0

6 RAM FOR SERVERS NOS 8 0 57 0

7 EXTERNAL DVD PLAYER NOS 4 0 536 0

8 MEMORY CARD, MMC16 MB FOR S7-403 NOS 7 0 536 0

9 NOS 100 20 0 15 0
CD/DVD R/RW BLANK FOR BACKUP

10 NOS 4 2 0 0 82 0
EXTERNAL HARD DISK 1TERABYTE

J CCR AND ENGINEERING STATION NOS 0

1 KVM switch NOS 15 2 0 4 160 0

2 NOS 15 1 0 0 618 0
POWER FULL PC CORE I7

99/104
 BUDGET FOR THE YEAR 2020
AUTOMATION MAINTENANCE SPARES PARTS
STORE TOTAL MIN STOCK Req. UNIT Price Total Price
S.NO EQUIPMENT NAME AND DESCRIPTION UNIT Remarks
CODE NO. STOCK STATUS QTY (USD) (USD)

3 NOS 15 2 5 0 10 0
KEYBOARD

4 NOS 15 5 8 0 7 0
OPTICAL MOUSE

5 NOS 20 2 0 0 227 0
MONITOR

6 NOS 100 20 50 0 0 0
RW- CDS

7 NOS 100 20 50 0 0 0
RW- DVDS
8 Cisco switch NOS 2 1 0 0 0 0

AUTOMATION TOTAL IN USD 20317

Area Incharge / Section Head Dept.Manager Plant Manager

100/104
 BUDGET FOR THE YEAR 2020
QUALITY CONTROL LAB MAINTENANCE SPARES PARTS
TOTAL STOCK Total Price
SR NO EQUIPMENT NAME AND DESCRIPTION UNIT Req QTY REMARKS
NO. STATUS (USD)2018

1 HERZOG GRINDING MILL HSM 100 P + HP-M100

CPU C7 621 NOS 2 0 0 0
POWER SUPPLY PHOENIX CONTACT 24 VDC NOS 1 0 0 0
RELAY EMG 24VDC NOS 2 1 0 0
SOLENOID VALVE 24VDC NOS 3 1 0 0
PRESSURE SWITCH(NORGEN) NOS 1 1 0 0
SOV BLOCK NOS 1 1 0 0
SOV NOS 1 1 0 0
DUST COLLECTOR CONTROL CARD NOS 1 0 0 0
PRESSURE SWITCH 10 BAR NOS 1 1 0 0
SOLENOID VALVE 5/2 NOS 1 1 0 0
DOOR POSITION SWITCH NOS 1 1 0 0
POWER SUPPLY 24 VDC NOS 1 1 0 0
2 HERZOG PRESS MACHINE HTP 40 0
SIMATIC S7-200 CPU 224 DC/DC/DC NOS 1 1 0 0
EXTENSION MODULE EM 235 AI4/AQ1 NOS 1 1 0 0
OPERTAOR PANEL OP 73 micro NOS 1 1 0 0
POTENTIOMETER ELECTRONICS CARD NOS 1 1 0 0
RELAYS 24VDC NOS 1 1 0 0
LIMIT SWITCH NOS 1 1 1 103
PUSH BUTTON NOS 4 1 1 52
EMERGENCY STOP SWITCH NOS 1 1 0 0
SOLENOID VALVE NOS 3 0 0 0
PRESSURE SWITCH NOS 1 1 1 309
4 HEATING OVENS 2 464
TEMPERATURE SENSORS (TC) NOS 2 0 0 0
TEMPERATURE CONTROLLER P180 NOS 2 0 0 0
TEMPERATURE CONTROLLER P330 NOS 2 0 0 0
HEATING ELEMENT NOS 2 0 0 0
11 WATER BATHS 2 0
TEMPERATURE SWITCH NOS 2 0 0 0
TEMPERATURE INDICATOR NOS 2 0 0 0
HEATING ELEMENT NOS 1 0 0 0
13 HUMEDITY FURNACE 0
HEATING PLATE NOS 1 0 0 0
TEMPERATURE CONTROLLER NOS 1 0 0 0
THERMOCOUPLE NOS 1 0 0 0
5 HUMIDITY CABINET 0
TEMPERATURE SENSOR NOS 1 0 1 412
HUMIDITY SENSOR NOS 1 0 0 0
TEMPERATURE CONTROLLER NOS 1 0 0 0
6 ALPINE AIR JET SIEVE 412
DISPLAY NOS 1 0 0 0
ELECTRONIC CARD NOS 1 0 0 0
7 JOLTING OPERATOR 0
COUNTER NOS 1 0 0 0
SENSOR NOS 1 0 0 0
8 SIEVE SHAKER (RETSCH) 0
ELECTRONICS CARD NOS 1 0 0 0
9 PH METER 3510 0
SENSOR NOS 1 0 0 0
ELECTRONICS CARD NOS 1 0 0 0
10 AUTO MORTAR MIXER 0
DISPLAY CARD NOS 1 0 0 0
MINI PLC NOS 1 0 0 0
12 ANALYTICAL WEIGHING BALANCES 0
LOAD CELL NOS 4 0 0 0
DISPLAY CARD NOS 4 0 0 0
PUSH BUTTON NOS 35 0 0 0
POWER SUPPLY ADAPTER NOS 4 0 0 0
12 PLATEFORM WEIGHING BALANCES 0
LOAD CELL NOS 7 0 0 0
DISPLAY CARD NOS 7 0 0 0
PUSH BUTTON NOS 20 0 0 0
POWER SUPPLY ADAPTER NOS 3 0 0 0
14 CHILLER, MISC. SPARE FOR CHILLERS MISC Diff.Type 0 1 100
15 XRF, X RAY TUBE+MAINTENANCE SPARES NOS 1 0 0 0
16 MINIPAL XRF, MISC. SPARES FOR MINI PALL & XRF MISC Diff.Type 0 0 0

100

975.50

Area Incharge / Section Head plant manager

 BUDGET FOR THE YEAR 2020
Compressors and Chillers
UNIT
Total Price
S.NO STORE CODE STORE LOCATION EQUIPMENT NAME AND DESCRIPTION TOTAL NO. REQ. QTY. UNIT Price (USD)
(USD)2018

1 AIR COMPRESSORS SYSTEMS GA 110

1 4663 IR4/S12/4 REGULTOR ELEKTRONIKON POS :1050 NOS 10 0 2500 0
2 4700 R29/S10/2 PRESSURE SHUT DOWN SWITCH NOS 10 0 200 0
3 4702 R29/S10/2 PRESSURE TRANSDUCER POS.1035 NOS 16 2 200 400
4 4703/1843 R29/S10/3+R29/S3/2 DP TRANSDUCER POS : 1040 NOS 8 0 500 0
5 1844 R29/S03/3 SOLENOID VALVE NOS 24 1 180 180
6 REGULATOR MODULE POS :4010 NOS 8 0 1500 0
7 4664 IR2/S16/3 REGULATOR MODULE POS :5010, I/O MODULE NOS 8 0 1500 0
8 CABLE POS : 5020 NOS 8 0 100 0
9 4706 R29/S10/5 TEMPERATURE SENSOR POS :1005 NOS 16 1 450 450
10 4706 R29/S10/5 TEMPERATURE SENSOR POS : 1010 NOS 8 0 500 0
11 4706 R29/S10/5 TEMPERATUER SENSOR POS :1015 NOS 8 0 500 0
12 TEMPERATUER SENSOR POS : 1025 NOS 8 1 500 500
13 TEMPERATUER SENSOR NOS 8 1 300 300
14 3015-9162 NIL LEVEL SENSOR NOS 8 0 500 0
15 3013 R29/S08/1 PRESSURE SENSOR NOS 8 1 150 150
16 3014 R29/S08/1 PRESSURE SENSOR NOS 8 1 150 150
17 3012 IR2/S15/1 SOLENOID VALVE NOS 16 1 400 400
18 SOLENOID VALVE NOS 16 1 400 400
1 PNUMATICS GENERAL MATERIALS 2130
1 4663 IR4/S12/4 PNUMATIC PIPE 6 mm Meter 10 10 6 60
2 4700 R29/S10/2 PNUMATIC PIPE 8 mm Meter 10 10 8 80
3 4702 R29/S10/2 PNUMATIC PIPE 10 mm Meter 16 10 10 100
4 4703/1843 R29/S10/3+R29/S3/2 PNUMATIC PIPE 12 mm Meter 8 10 12 120
5 1844 R29/S03/3 Push-in-Fitting L type 8 mm G 1/8 PC 500 10 4 35
6 Push-in-Fitting type 8 mm G 1/8 PC 500 10 3 25
7 4664 IR2/S16/3 Push-in-Fitting type 8 mm G 1/4 PC 200 10 2 20
8 Push-in-Fitting type 10 mm G 1/4 PC 200 10 3 30
9 4706 R29/S10/5 Push-in-Fitting type 10 mm G 1/2 PC 150 10 3 25
10 4706 R29/S10/5 Push-in-Fitting type 12mm G 1/4 PC 70 5 4 18
11 4706 R29/S10/5 Push-in-Fitting type 12mm G 1/2 PC 70 5 4 20
12 AUTO DRAIN VESSEL 1 LITRE G 1/2 NOS 30 5 4 20

2 YORK CHILLER SYSTEMS 553

1 4092 IR3S1601 MICRO BOARD PCB , CONTROL NOS 1 0 4500 0

2 4093 EPROM R134A YLCS/YAES 6LANG NOS 2 0 80 0
3 4094 IR3S1704 PCB POWER LVD NOS 1 0 400 0
4 1300025849 Y8RHP SUPERESSION BOARD NOS 1 1 0
5 2131 RELAY BOARD NOS 2 0 1500 0
6 4095 DISPLAY LCD MICRO NOS 1 0 500 0
7 4096 IR2S16.2 TEMP SENSOR HIGH TEMP BDT NOS 4 0 320 0
SENSOR 10000 OHMS AT 25 DEG C 0 120 0
8 3053 NOS 4
BOT
SENSOR AMBIANT AIR
9 2128 NOS 2 0 120 0
BAMB
SENSOR ASSY TEMP WATER
10 2129 NOS 2 0 140 0
LWT
SWITCH PRESS HP 24.0 BAR M/REST
11 4098 IR2S16*2 NOS 6 0 500 0
FHP
TRANSFORMER 400V/230 2.1KVA
12 2132 NOS 4 0 200 0
T1/T3
TRANSDUCER 200 PSI 5VOLT DC
13 3054 R18S07.3 NOS 4 0 400 0
BSP
TRANSDUCER 400 PSI
14 3056 R19S07+1 NOS 2 0 300 0
BDP
15 3055 SWITCH FLOW CONTROL CE BSP FS 61 FS NOS 2 0 400 0
16 7785 RESISTOR KIT NOS 4 0 20 0
17 2130 HEATER CARTRIDGE ECH NOS 4 0 100 0
18 2133 TRANSFORMER LOW VOLTAGE NOS 2 0 200 0
19 GLASS FUSE 2.5 A TD NOS 4 0 5 0
20 GLASS FUSE 4 A GL-GG NOS 4 0 5 0
21 GLASS FUSE 10 A GL-GG NOS 8 0 5 0
22 GLASS FUSE 10 A AM NOS 4 0 5 0
23 GLASS FUSE 1 A AM NOS 4 0 5 0
24 GLASS FUSE 0.5 A AM NOS 4 0 5 0
25 VALVE SOLENOIDE (LESS COIL) NOS 8 0 120 0
26 VALVE SOLENOIDE 1-5/8 (WITH COIL) NOS 8 0 150 0
27 3050 VALVE TRANDUCER NOS 8 0 120 0
28 7786 SWITCH , OIL LEVEL SLO NOS 4 0 200 0
29 7969 SOLENOID VALVE 025L02727DAN NOS 4 0 150 0
30 3041 SOLENOID VALVE 240V COIL YLLS NOS 6 0 200 0
31 SOLENOID VALVE 240V COIL YCCS NOS 2 0 200 0
3 AIR DRIER SYSTEMS FD1250/1400 0
1 ELEKTRONICON REGULATOR NOS 3 0 2500 0
2 4699 TEMPERATURE SENSOR L 570 NOS 2 0 150 0
3 4708 TEMPERATURE SENSOR L 620 NOS 1 0 200 0
4 TEMPERATURE SENSOR NOS 2 0 120 0
5 SOLENOID VALVE COIL NOS 2 0 120 0
6 4700 PRESSURE SWITCH NOS 2 0 50 0
7 4700 UNIVERSAL 24 VDC POWER SUPPLY 5 AMP NOS 8 0 50 0
8 TOTAL TEMPERATURE SENSOR NOS 2 0 50 0

0
Compressors and Chillers total 2683

Area Incharge / Section Head Dept.Manager

REMARKS
 BUDGET FOR THE YEAR 2020
CONSUMBULS AND WORKSHOP
LIKELY CONSUM Req. UNIT Price Total Price
S.NO EQUIPMENT NAME AND DESCRIPTION UNIT Remarks
CONSUM 2017 QTY (USD) 2018

1 CLEANING MATERIAL

1 POLYETHENE ROLL 20 20 20 50.00 1000.00 FOR ALL AREAS

2 CRC CONTACT CLEANER NOS 120 147 120 10.00 1200.00 FOR ALL AREAS

3 CLOTH NOS 12 10 10 25.00 250.00 FOR ALL AREAS

4 BRUSH NOS 12 12 12 2.00 24.00 FOR ALL AREAS

5 TIE - RUBE BUNDEL 20 20 20 5.00 100.00 FOR ALL AREAS

6 ISOLATION TABE PC 240 240 240 0.25 60.00 FOR ALL AREAS

7 SHIRINKAGE SLEEVE METER 100 100 100 0.50 50.00 FOR ALL AREAS

8 LUGS DIFFERENT SIZES PC 200 200 200 0.20 40.00 FOR ALL AREAS

9 SOLDRING LEAD PC 5 5 5 10.00 50.00

10 BATTREIES FOR MULIMETERS AND INSTRUMENT 1.5 V CELL 100 100 100 1.50 150.00 FOR ALL AREAS

11 BATTREIES FOR MULIMETERS AND INSTRUMENT 9 V CELL 10 10 10 3.00 30.00

12 TOOLS FOR LABOURS CUTTER / SCREWS SET 2 2 2 200.00 400.00 FOR ALL AREAS

13 WD 40 FOR LOSSING RUST SET 24 24 24 10.00 240.00 FOR ALL AREAS

CONSUMBULS AND WORKSHOP 3594 (USD)

Area Incharge / Section Head

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