HACCP Plan FISH
HACCP Plan FISH
HACCP PLAN
Page0
Fecha:08/03/21
Reviewed:Eng.Rojas
FISH Approved:Dr.Bühler
Preparedby:
HACCP PLAN
Page1
Fecha:08/03/21
Reviewed:Ing.Rojas
FISH Approved:Dr.Bühler
INDEX
Page
I.PRESENTATION 03
II.ORGANIZATIONALCHARTOFTHECOMPANY 04
III.COMPOSITIONANDRESPONSIBILITYOFTHEHACCPTEAM05
IV.DESCRIPTIONANDUSEOFTHEPRODUCT 06
V.FLOWCHART 07
VI.RISKANALYSIS 09
VII.HACCPPLAN 14
VIII.STANDARDOPERATINGPROCEDURESOF
SANITATION 16
IX.GOODMANUFACTURINGPRACTICES 37
X.FORMATOFTHERECORDS 42
No.1
HACCP PLAN
Page2
Fecha:08/03/21
Reviewed:Eng.Rojas
FISH Approved:Dr.Bühler
I.PRESENTATION
Duetoitscharacteristics,itisanidealproductfortheinhabitantsofthe
Sierra whose diet is low in protein and because it does not require
freezerforitsstorage.
Ourobjectivesare:
Offer artisanal fishermen and mariculturists a fair price
fortheirproducts.
Addvaluetotheproductsofthearea.
Workwithcutting-edgetechnologyandwiththeHACCPSystemforeach
productionlinetoofferahigh-qualityproduct.
Generatejobsforthelocalpopulation.
No.1
HACCP Plan
Page3
Fecha:08/03/21
Reviewed:Eng.Rojas
FISH Approved:Dr.Bühler
HACCP PLAN
Page4
Fecha:08/03/21
Reviewed:Eng.Rojas
FISH Approved:Dr.Bühler
GENERALMANAGER HEISTHECEOOFTHECOMPANYAND
INCHARGEOFITSOPERATION.ITSMISSIONIS
DR.ANTONBÜHLERZÄCH DIRECTING THE PLANNINGAND MANAGEMENT
GENERAL OF HIS BUSINESS IN ALL
ASPECTS M A N A G E M E N T. REVIEW
MONTHLY THE TOTAL BASED SYSTEM
IN HACCP WITH THE OTHER MEMBERS OF
TEAM.
2.MARKETINGMANAGERS THEYARERESPONSIBLEFORMANAGEMENTOF
COMPANYSALES,COORDINATIONOF
LICENSEDJUSTOVILLANUEVACOLLECTIONANDCOMPLAINTS.
REVIEWTHEHACCPSYSTEMMONTHLY
WITHTHEOTHERTEAMMEMBERS.
3.PRODUCTIONMANAGER ITISRESPONSIBLEFORMANAGINGPRODUCTION
Y ANY NEW PROCESS O
ING.BERNARDOGLEISERVELARDEPROCEDURES DEL E S TA B L I S H M E N T.
WORK TOGETHER CON THE MANAGER OF
PRODUCTION IN DIRECTING THE RAW MATERIAL
IN FINISHED PRODUCT. IS RESPONSIBLE
TOSUPERVISEALLSTAFFINTHE
AREAS OF PRODUCTION Y S TO R A G E
COOLED. HE/SHE IS A MEMBER OF THE TEAM
HACCP WY
ITH HE PARTICIPATES IN THE
PREPARATION REVIEW
Y M O N T H LY O
WHENNECESSARYFORTHEHACCPPLAN.
HACCP PLAN
Page5
Fecha:08/03/21
Reviewed:Eng.Rojas
FISH Approved:Dr.Bühler
IV.DESCRIPTIONANDUSEOFTHEPRODUCT
Saltyproductandsubsequentlycuredforaperiodof3
1.Product days, in which the original characteristics of
freshfishhavenotbeenmostlymodifiedanddueto
they present soft and free smells and flavors
of rancidity after having been desalted and prepared.
It is considered a cured fish food and is
itwillprocessfromthefollowingspecies:sardine,
jackmackerel,horsemackerel,anchovy,mulet,lorna,cabinza,andpejerrey
with a high degree of freshness and preservatives
authorized.
Totalcountofviableaerobicmicroorganisms 10 6ufc/g
2.Feature Totalcountofhalophilicbacteria 10 5ufc/g
Microbiologicalofthe Totalcountofmoldsandyeasts 10 4ufc/g
Finalproduct Totalcountofstaphylococcusaureus 10 2ufc/g
Fecalcoliformcount 10 2ufc/g
Chlorides: 16%saltinfishmuscle
3.ChemicalRequirements Humedad: entre 52% - 57%
Wateractivity(AW): 0.79
BVN: 25mg/100g
Histamine 20mg/100gofsample
HACCP PLAN
Page6
Fecha:08/03/21
Reviewed:Eng.Rojas
FISH Approved:Dr.Bühler
5.ShelfLifeThestoredproductisstableintheenvironment.
Itsshelflife,asasaltyproduct,is3monthsifitis
storeincoolandshadedplaces,afterthis
time, the product begins a ripening process,
which makes it a different process for others
markets.
7.Storageand Keeprefrigeratedorinacoolplaceoutofdirectsunlight.
transport
HACCP PLAN
Page7
Date: 08/03/21
Reviewed:Eng.Rojas
FISH Approved:Dr.Bühler
V.PROCESSINGFLOWOFTHESALAD
Vacuum packed salpreso
Heavy I
Washing I
Heavy II
Washing II
Drained I
Heavy III
Drained II
Drained III
Pesado IV
Molded
Vacuum packaging
Fitted
Storage
Boarding
Number1
HACCP PLAN
Page8
Date: 03/08/21
Reviewed:Eng.Rojas
FISH Approved:Dr.Bühler
VI.HAZARDANALYSIS
Biological
Pollution Ye s Ifitispossiblethatitoccurs1.Evaluation Ye s
withpathogens due to a theorganoleptic load of
parasites microbial content of the raw material
resource foray2. Control of the
inadequate temperature handling
internal conservation after remove
fromthecatch.Fishisbought.
fsihnig for htrid pareits, hte
the company does not have
boats.
Chemist
Receptionof Highlevels Ye s T h e y e x i s t boats 1. Evaluation Ye s
thesubject ofhistamine thatuselitleiceandorganolepticof
first others in which the raw material
g r o c e r y s t obree find 2. Control of the
near the temperature room
machines. internal del
fish.
Physics
No Controlled for the
Mistreatmentof good practices of
product manufacture
HACCP PLAN
Page9
Fecha:08/03/21
Reviewed:Eng.Rojas
FISH Approved:Dr.Bühler
Biological
Development Ye s Yes,itislikelytohappen1.Controlof No
microbial ifthereisnocontroolf timeand
timeandtemperature. temperature.
HeavyI 2. Controlled
by the good way
practices de
manufacturing
Pollution No Controledbythe
crusade operationalstandardsof
hygieneandsanitation.
Physical No Controledbythe
Mistreatmenotf goodpracticesof
producto manufacturing.
Biological
Wa s h i n g Pollution No Controledbythe No
bybacteria operationalstandardsof
pathogenic hygieneandsanitation.
Watermanagementand
ice.
Biological Yesi,tslikelythatControlwiloccur. No
Growthof Ye s if there is nocontrolof timeand
Selectionand pathogens timeandtemperature. temperature.
Classified
Pollution No Hygieneandhandling
microbialby suitable.
breakofthe
skin
Biological
Development Ye s Yesi,tslikelythatControlwiloccur. No
microbial sinohaycontrolde timeand
timeandtemperature. temperature.
Ta p e d
Pollution No Controledbythe
crusade operationalstandardsof
hygieneandsanitation.
No.1
HACCP PLAN
Page10
Fecha:08/03/21
Reviewed:Eng.Rojas
FISH Approved:Dr.Bühler
Biological
Development Ye s Yes,itislikelytooccur1.Controlof No
microbial ifthereisnocontroolf timeand
timeandtemperature. temperature.
HeavyII 2. Controlled
peacefuly
practices of
manufacturing
Pollution No Controledbythe
crusade operationalstandardsof
hygieneandsanitation.
Physical No Controledbythe
Mistreatmenotf goodpracticesof
product manufacture
Biological
Congelado Development No Timeandtemperatures
microbial adequate.Controled
bytheBPMandthe
HygienePrograms
Sanitation.
Biological
Pollution Ye s Theiceisboughtfrom Itwilbeanalyzed No
Icing bybacteria third parties. quality
pathogenic microbiological
pollution oftheice
crusade (Programof
Hygieneand
Sanitation
Biological
Pollution No Qualifiedpersonnel
Packed crusade
No.1
HACCP Plan
Pág.11
Fecha:08/03/21
Reviewed:Eng.Rojas
FISH Approved:Dr.Bühler
Storage
Dispatch
Biological Yesit,slikelytohappenTimecontrol
Growthof Ye s if there is nocontrolof temperature.
pathogens timeandtemperature.
4.
Scaled,
decapitated polution No Hygieneandhandling
microbial evisceration by adequate.
skinrupture
Chemist
Increaseinlevel Ye s Delayintheprocess Timecontrol
ofhistamine temperature.
VII.IDENTIFICATIONOFCRITICALCONTROLPOINTS
Oncethehazardsweredetermined,thedecisiontreewasappliedto
identifytheCriticalControlPoints(CCP)duringtheprocess.
Fortheprocessingofvacuum-packedfishsalting,
theyhavedeterminedthefollowing:
RECEPTIONOFRAWMATERIAL PCC1
IMMERSIONINSALTANDADDITIVES PCC2
SALTY PCC3
No.1
HACCP PLAN
Page12
Fecha:08/03/21
Reviewed:Eng.Rojas
FISH Approved:Dr.Bühler
NO
YES
NO
YES NO
It is not a PCC STOP (*)
HACCP PLAN
Pág.14
Fecha:08/03/21
Reviewedby:Eng.D.Rojas
Approvedby:Dr.A.Bühler
VIII.DESCRIPTIONOFCRITICALCONTROLPOINTS
PRODUCTO:CONCHADEABANICO
Biological
Pollution 1.Organolepticevaluation1.Theevaluation 1.Duringthereceptionthe 1.Ifduringthe 1R
. egsirtaoitnof Dailyreviewof
withpathogensor oftherawmaterialorganolepticno QualityAssuranceTechnician receptionis Receptionof records
parasites deberásermenoradelaCalidad(TAC)evaluaráencuentraqueel rawmaterial
2. Control of the 14 points organolepticalyeach organolepticscore Calibration
temperature internal del batchofishreceived. islessthan14 2R
. egsirtaoitnof weeklyof
fish. 2T . hetemperature wrleiejchtebacth. actions thermometers
internalof 2.Duringeachreceptionthe corrective.
fishwilnotbe TACweilvaluatethetemperature2I.fduringthe
greaetrhtan10°C. internalofthefish. receptionis
Receptionof findthathe
rawmaterial internaltemperature
ofthefishis
above10°Cif
wilrejectheproduct.
1.Organolepticevaluation 1.Ifduringthe
Chemist fromtherawmaterial Theevaluation 1.Duringthereceptionthe receptionis 1.Recordof Dailyreviewof
Highlevelsof2. Control of the organoleptic not QualityAssuranceTechnician findthathe Receptionof records
histamine temperature internal ThescorewlibelowerthantheQuaytil (TAC)wlievaulaet hteorganoelpcit scoreoftherawmaetari.l
fish 14points organolepticalyeach islessthan14 Calibration
Thetemperature batchofishreceived. cbha.teectejrw
lhsel/i 2R
. egsirtaoitnof weeklyof
internalof 2.Duringeachreceptionthe actions thermometers
fishwilnotbe TACweilvaluatethetemperature2I.fduringthe corrective.
greaetrhtan10°C. nietrnaplaorthfesfih. receptionit
findthathe
internaltemperature
ofthefishis
greaterthan10ºCif
wilrejectheproduct.
HACCP Plan
Page15
Fecha:08/03/21
Reviewedby:Eng.D.Rojas
Approvedby:Dr.A.Bühler
Biological Controlofthe 1C
. omplywiththe1D
. uringtheimmersionofthe siItfdeetcetdhtahte 1R
. egsirtaoitnof Dailyreviewof
Survivalof chlorineconcentration parameters fishtheTechnicianof concentrationsof immersionin therecords
bacteria establishedfor Assuranceofthe someadditveisnotsaltandadditves
residual,sorbateof
2.Immersion pathogenic esteproceso: Quyati(T
lACw
)enlisurhw
etiabtleidonecorecyltagani
n
isaatlnd potassiumandcitricacid. theconcentrationsofthe otcaryouhtsi 2R
. egsirtaoitnof
additives -Cloro: 10 ppm additvesbecorect.Each operation actions
Sorbate of wilbeevaluatingthe corrective.
Potassium:0.2% deposits.
Citric acid:
0.1%
-Sal: 3%
Biological
Growthof Time control of 1. The time of 1.Duringthetimeof Ifafter72 1R. egsirtaoitnof Dailyreviewof
pathogens s a l t y. saltedfishsaltytheTechnicianof hourshtesahtlasnot saytlofhte therecords
itmustbelike Assuranceofthe penertaetdothtecenetr fish
minimumforthree Quality(TAC)wrilevieweach geometricofthe
days(72hours) 6 hours the boxes or ponds of fishwilbegiven722R . egsirtaoitnof
2T . hepercentageofsalty. morehours(especaiyl a c t i o n s
3.Saltyinpile saltusedin fishcutH/G corrective.
humid relationto greaterthan20cm
fishis40-
45%.
Chemical Dailyreviewof
Increaseintheproductlevelduringthis Thetemperatureduringthesaltingisthetechnicianifthetemperatureof records
ofhistamine stageisgoingtobeina enovrnimsheonudtoltofAssuranceproductorof 1R
. egsirtaoitnof
cooelnvrionmenatnd benigover21°CQuaytil(TAC)welivaulaeteachenvrionmenetxceedshte saltyofthe Calibration
veaneltidandgsionigot becausefrom3hoursthetemperature 21°Cthefishlotisseparated weeklyofthe
controlthetemperature thistemperature internalofthefishandof foryourinspectionand thermometers
hotepforduacntdhotef theactionofthe environment incaseofthe 2R
.egsirtaoitn
environment. bacteria levelofhistamine Tºschedule
trainersof exceed20mg/100oftheproduct.
Histamineismore Where will the product be?
fast. discarded. 3R
. egsirtaoitnof
actions
corrective.
HACCP PLAN
RECEPTIONOFRAWMATERIALPCC1
SUPPLIER SPECIES
D AT E DE AMOUNT
RECEPTION
RECEPTIONTIME TIME DE
T R A N S P O RT
QualificationAspects S c o re 1 2 3 4 5 6 7 8 9 10
Tr a n s l u c e n t 3
Eyes Opaque 1
Reds 0
Fresh 3
Smell Abnormal 1
Strong 0
Rojas 3
Gills He/She/They cover 1
Brown 0
Firm 3
Te x t u re Regular 2
Mix 0
D i ff e r e n t i a t e d 3
Vi s c e r a Litlediference 2
Theresinodfe
irence 0
Brilliant 3
Wa l l s Opaque 2
ventral
Veryopaque 0
Intact 2
Muscle Slightly 1
Hit
Beaten 0
TOTALPOINT
TEMPERATURE ºC
RANKS: Criticalimit:
VeryGood 19-20points The organoleptic evaluation should not be
lessthan
Good: 17-18points 14points
Regula1r:4–16points The n
i ternal temperature of the fsi h wli not be hg
i her
Rejected: < 14 points of10ºC
__________________________
_________________________
ASSURANCETECHNICIAN BOSSOF
ASSURANCE
OFQUALITY DE
THEQUALITY
HACCP PLAN
SANITIZATIONCONTROLPCC2
PRODUCTO: thermometer D AT E
:
CRITICALLIMITS:
SANITIZINGWATERTEMPERATURE:0-5°C.
2.CHLORINECONCENTRATION:5-10PPM.
SANITIZINGTIME:30SECONDSTO1MINUTE.
__________________________
_________________________
ASSURANCETECHNICIAN BOSSOF
ASSURANCE
OFQUALITY DE
THEQUALITY
HACCP PLAN
CLASSIFIEDCONTROL
P ro d u c t o : Date:
TAC: Supervisor
:
CRITICALLIMIT:UNITSOFSMALLERORLARGERSIZEWILLNOTBEACCEPTEDINACODE.
__________________________ -----
___________________
ASSURANCETECHNICIAN HEADOFASSURANCE
OFQUALITY ONQUALITY
FREEZINGCONTROL
HACCP Plan
Producto: Date:
TAC: Supervisor
:
CRITICALLIMIT
Freezingtunneltemperature-30to-35°C.
Product temperature below -18°C.
The freezing time wil be 6 to 7 hours.
__________________________ _____-
___________________
INSURANCETECHNICIAN HEADOFASSURANCE
OFQUALITY OFQUALITY
GLAZINGCONTROL
Product: Date:
HACCP PLAN
Supervisor Stopwatch:
ofpackaging:
Balance: Thermometer
TUBE+ H
O
2T
m
eu
rtarp
e ppm WEIGHT WEIGHT
HOUR SOURCE CODE TENTACLE ( (C° ) CHLORO W/GLAZE C/GLAZE TIME
X ) DO DO
__________________________
_________________________
ASSURANCETECHNICIAN HEADOF
ASSURANCE
OFQUALITY DE
THEQUALITY
PACKAGINGCONTROL
P ro d u c t Date:
HACCP PLAN
Supervisor Termómetro:
__________________________
_________________________
TECHNICIAN ASSURANCE
HEADOFASSURANCE
DE THE QUALITY
OFQUALITY
LOADINGCONTROL
THERMOMETER DATE
HACCP Plan
SHIP #CONTAINER
DESTINATION Temp.
Environmental
DISINFECTANT FINALHOUR
Concentration BOARDING
N
SUMMARY
CODE Codeof Codeof OF BOXES OBSERVATIONS
preparation. elaboration.
OTHERS
TOTAL
(Boxes)
# # # #
SHOW TEMP SHOW TEMP. SHOW TEMP SHOW TEMP. OBSERVATIONS
A A A A S
1 11
2 12
3 13
4 14
5 15
6 16
7 17
8 18
9 19
10 20
__________________________
_________________________
ASSURANCETECHNICIAN BOSS
OFENSURING
DE LA QUALITY
OFTHEQUALITY
CONTROLOFTHETEMPERATUREOFTHEPRODUCTANDOFTHEENVIRONMENT
Product: TAC:
HACCP Plan
Date: Supervisor
:
__________________________
_________________________
ASSURANCETECHNICIAN BOSS
OFASSURANCE
DE THE QUALITY
FROMQUALITY
TRAINING
THEME
DATE EXPOSITO
HACCP PLAN
OBSERVATIONS:..........................................
...................................................................................................................
..
...................................................................................................................
..
...................................................................................................................
..
______________________
____________________
PRODUCTIONMANAGER BOSSOF
ENSURING
OFQUALITY