HVAC
HVAC Design Principle course
Course content:
Air condition definition
HVAC Applications
Psychometric Process
AC main component cycle
Codes and standards
Equations for cooling load calculation
Cooling Load calculation software
What is the deference between CAV and VAV
Central Air condition systems
Ceiling Concealed Duct
Package Type
VRF system
Air handling Unit (AHU)
Chilled water systems
Survey Pattern and understanding Architecture
drawing
Load calculation for project and System select
using HAP
Chilled water system Design
Pipe design
FCU hock Up
Chilled water Hock up
Head Pump Calculation
VRF System design
Features for VRF
Indoor unit selection
Outdoor unit sizing
Joints and copper pipes sizing
Air Distribution
Air Outlets Grills ,Diffusers
Air Dumpers
Air Ducts
Duct Types
Duct design
Air Filters
Fans and ventilation
Air condition System efficiency
Air condition Definition
A system or process for controlling the
temperature, humidity, and the purity of the
air
6
HVAC Application
7
Hotels
8
Residential
building
9
Malls
10
Office
building
.| 11
Restaurants
12
Hospital
13
Oil and Gas
Industry
14
Telecom
Industry
15
Psychometric
The sience which deals with the study of the
behavior of air and water vapor mixture
And its effect on human comfort
Psychometric properties
The properties of water vapor and air mixture
17
AIR properties
Dry Bulb Temperature (DBT)
Wet Bulb Temperature (WBT)
Dew Point Temperature (DPT)
Humidity Ratio (H) (Ɯ)
Relative Humidity (RH)
Specific volume (V)
Enthalpy (h) 18
Dry Bulb temperature
The temperature of air measured by
thermometer
Sensible heat of air
The quantity of heat that can be measured by
measuring the dry bulb temperature of the air
19
Wet bulb temperature
The temperature is measured by thermometer its
bulb covered with wet cloth and is exposed to a
current of moving air
WBT≤DBT
WBT=DBT (If air is 100% saturated)
Dew Point temperature
At this temperature the air can no longer hold all
of the water vapor and some of water vapor
condense
20
FOG Phenomena …???
21
Absolute Humidity
It is the weight of water vapor in kg Air
g/kg
Relative humidity
The ratio of actual weight of water vapor to
the weight of water vapor in saturated air at
the same temperature and same volume
(Unit less)
22
Psychometric Chart
23
Comfort zone for human
Dry bulb temp 24 C – 75.2 F
Relative humidity 50%
24
Comfort requirement not only temperature and humidity
control
Fresh air requirement
Air distribution
Noise level 30-55 db.
lighting density
25
Psychometric process
Sensible Heating
Sensible Cooling
Humidification
Dehumidification
Adiabatic humidification
Heating and Humidification
Heating and dehumidification
Cooling and dehumidification
26
27
Sensible Heating
Using Electrical Heater ,Steam ,Hot Water
coil or Heat Pump
Increase Dry bulb temperature without any
change in humidity
28
Sensible cooling
Pass air in surface which its temp above
Air dew point
Decrease Dry bulb temperature without
any change in Humidity
29
Humidification
Increase Humidity without any change in Dry
bulb Temperature (evaporating latent)
30
Dehumidification
Decrease humidity without any change in Dry
bulb temperature ( cooling latent)
31
Adiabatic Humidification
(evaporating and cooling )
use air washer
Increase humidity and decrease dry bulb
temperature without any change in wet bulb
temperature
32
Humidification and Heating
This process in Winter season in Dry weather
Like Riyadh in winter
Using (Air washer +Heating coil )
33
Cooling and dehumidification
We use this process in hot and high humidity
weather
like (Alexandria and Jeddah in summer season )
34
Units......
imperial Units (British units)
SI metric units
Eng.| Mohamed Saad
HVAC design Principle 35
Unit conversion
Length
M CM MM Inch feet
1 100 1000 39.37 3.28
Note : Inch =2.54 CM
Volume
CMM CFM gpm l/s
1 35.3 264.2 16.67
Eng.| Mohamed Saad
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HVAC design Principle
Power
HP W KW
1 746 0.746
Pressure
bar KPa Ft wg Psi Kg/ CM3
1 100 33.455 14.7 1.0198
Cooling capacity
TR BTU/h KW w
1 12000 3.5 3516.8
Eng.| Mohamed Saad
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HVAC design Principle
Definition of BTU
The amount of heat required to raise the
temperature of one pound of water one
degree Fahrenheit.
Quiz :
How many Btu's are required to raise the
temperature of 100 pounds of water from 72°F
to 82°F?
Eng.| Mohamed Saad
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HVAC design Principle
Temperature
C=5/9 *(F-32)
Where
C: is temperature in degree of Celsius
F: is temperature in degree of Fahrenheit
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HVAC design Principle
The Fahrenheit temperature scale places
the zero where a salt-water mixture freezes,
and has 180 divisions between the freezing
and boiling points
The Celsius temperature scale has 100
divisions between the freezing and boiling
points of water.
C=5/9 (F-32)
Eng.| Mohamed Saad
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HVAC design Principle
AC main Component cycle
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HVAC design Principle
P-H Chart
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HVAC design Principle
Most popular Organization and it’s
abbreviation
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HVAC design Principle
ASHRAE
American society of heating and refrigeration
And Air conditioned Engineers
SMACNA
Sheet metal Air-conditioned National
Association
AMCA
Air movement and control Association
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HVAC design Principle
ARI
Air conditioning and refrigerant institute
ASME
American Society of mechanical Engineers
ANSI
American national standard institute
NFPA
National Fire Protection Association
NEMA
National Electric Manufacture association
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HVAC design Principle
What the difference between
code and standard….?
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HVAC design Principle
Code
provides mandatory guidelines for system
design
We can say its recommended method to do
some thing
Standard
Provides more specific details for the design
of component Such as Dimensions and it is
a degree of required quality
Eng.| Mohamed Saad
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HVAC design Principle
COOLING
LOAD
CALCULAIONS
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HVAC design Principle
Important definitions
Heat Gain ) (الحرارة المكتسبة
heat rate gain from external and internal sources
Cooling load ( )حمل التبريد
Rate for extraction of heat required to maintain
the air temperature and humidity inside the air-
conditioned places
Eng.| Mohamed Saad
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HVAC design Principle
Heat transfer methods
Conduction
Convection
Radiation
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HVAC design Principle
Sources of heat
External sources Internal sources
-Heat transfer from wall -People
and celling
-lighting
-Solar effect
-Electrical equipment
-Ventilation and
infiltration
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HVAC design Principle
Sources of heat
Sensible Heat Latent heat
causes a change of causes a change of state, but
temperature, but no change no temperature change.
of state. During a change of state, the
temperature remains
constant until the change of
state is completed.
Eng.| Mohamed Saad
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HVAC design Principle
Design conditions
Out Side design Condition Inside design condition
DBT
WBT DBT
RH% 22 -23-24-25
Elevation
RH
45 -50 %
Eng.| Mohamed Saad
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HVAC design Principle
Survey pattern
Walls directions of the building to count the effect of the sun and wind.
Dimensions of the building.
Construction materials for the building.
Glass of windows and quality of spaces and identify air leakage rates.
Occupancy conditioned persons of interest rates.
lighting rates and capabilities of the equipment motors.
Where I could feed the building with electricity and water.
The places available for the installation of air conditioning units and ducts ways
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HVAC design Principle
Cooling load calculation
Manual
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HVAC design Principle
Lighting load ( Sensible load)
Q light = Light intensity (W/m^2)* floor Area m^2
60
45
40
20
17
15
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HVAC design Principle
Electrical Equipment
1- Get sensible and latent heat gain from tables
150 220 515
290 525 930
350 700 1050
875 2190 2190
0.60 200
0.70 750 375
For equipment with electrical motor 0.80 4 1
0.85 15 512
0.88 15
Q sensible = (1-ἠm) * motor power
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HVAC design Principle
Heat of occupants
Air conditioned places get heat from occupants
Because the difference between human body temperature
37 C and temperature in air conditioned places 24C
Q p,s = number of persons * QS/Person (W)
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HVAC design Principle
total
QL/person
97 31 66
117 45 72
132 59 73
132 59 73
146 73 73
162 81 81
229 139 81
293 183 110
292 204 88
425 255 170
425 255 170
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HVAC design Principle
Ventilation load (sensible and latent)
Q vent , total = m’ air * (h o - h I )
How to get Air flow rate )m’ air( ??????
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HVAC design Principle
Person requirement method
9.5 7
7.5 5
7 5
15 12
3.5 2.5
5 3.5
14 12
14 12
24 14
12 7
12.5 7.5
10 7.5
6 3.5
5 2.5
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HVAC design Principle
Important note
ASHRAE 62.1 2007 tables is updated in ventilation section –
person requirement fresh air in air conditioned places per HSE
laws as smoking is prevent in air conditioned places
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HVAC design Principle
Floor area method and Air change method
)L/S/m2(
)(
)m2(
1 1
1.5 1.4 8
2 1.8
3 2.8
4 3.7 4
5 4.6
7 6.7
9 8.3 2
11 10
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HVAC design Principle
Transmission load through walls, Celling, roof and doors
Q t = U A (T o - T I)
U= overall heat transfer coefficient (W/m^2.K)
1/U = (1/ho)+ ∑(x/k) + (1/hi)
K =thermal conductivity (w/m.k)
h =convective heat transfer coefficient (w/m^2.k)
X= wall thickness
Eng.| Mohamed Saad
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HVAC design Principle
K
0.72 (Common brick)
1.30 (Face brick)
1.72 (concrete)
1.10 (Tiles)
1.80 (Stone)
0.72 (Cement plaster)
0.80 (Gypsum plaster)
0.16 (Hard wood)
0.12 (Soft wood)
1.72 (Sand)
0.036 (Cork)
0.036 (Glass wool)
0.040 (Polystyrene)
0.023 (Polyurethane)
0.79 (Glass)
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HVAC design Principle
Heat transferred through contact surfaces (Partitions)
Q=UAt (W)
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HVAC design Principle
Solar heat gain
• Part of the solar radiation will be absorbed and
the other will be reflected
0.7 – 0.55
Q sun = U A (∆T sun) 0.5 – 0.4
0.5 – 0.3
0.65
0.9
∆T sun = ᾳ I /ho 0.9 – 0.8
I= max solar radiation intensity based on wall direction ( table )
ᾳ = Surface solar radiation absorptivity
Eng.| Mohamed Saad
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HVAC design Principle
Heat Transmission through glasses
Normal method
Q glass=SC * Ug * (To – T i)
Where:
SC Shade coefficient
U g Heat transfer coefficient for glass material
From ASHRAE 62.1 2007 tables
Eng.| Mohamed Saad
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HVAC design Principle
Heat Transmission through glasses
Glass load factor method
Q glass = GLF * window area
GLF : Glass load factor
GLF based on glass type and window direction Get from ASHRAE
From ASHRAE 62.1 2007 tables
Glass types :
Regular single glass
Regular double glass
Heat Absorbing Double glass
Clear triple glass
Eng.| Mohamed Saad
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HVAC design Principle
Hourly Analysis program (HAP)
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HVAC design Principle
What is the
difference
between
CAV and VAV
systems
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HVAC design Principle
Variable air volume (VAV)
A traditional VAV system consist of VAV box with
a damper to control the volume of air
delivered to a space
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HVAC design Principle
• Fan powered VAV :
The addition of a fan to a VAV box improves air
movement at times when a space is near its
design temperature and supply air is very low
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HVAC design Principle
Advantages:
High efficient and not very high initial cost
Independent thermostat base space control
High grade of flexibility
Disadvantages
VAV box needs space
Inefficient in different space applications
Eng.| Mohamed Saad
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HVAC design Principle
Air conditioners
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HVAC design Principle
DX systems conditioners
Split units
Air Packaged units and window type
MultiV (VRF)
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HVAC design Principle
Split units
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HVAC design Principle
Window type
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HVAC design Principle
Air packaged units
Packaged roof top unit
Packaged vertical unit
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HVAC design Principle
Multi V type (VRF)
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HVAC design Principle
Terminals units DX (Indoor units)
Concealed Duct (high static)
Concealed Duct (low static)
Wall mounted
Celling cassette 1way ,2 ways and 4 way
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HVAC design Principle
Floor standing
Celling suspended
Celling floor
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HVAC design Principle
Chilled water systems
Air cooled Chilled water
Water cooled chilled water (cooling tower)
Open discussion
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HVAC design Principle
Chilled water (Air cooled)
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HVAC design Principle
Chilled water (water cooled )
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HVAC design Principle
Chiller system P-only
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HVAC design Principle
Two way Valve
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HVAC design Principle
Three way Valve
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HVAC design Principle
AHU
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HVAC design Principle
Terminal units (Chilled water system)
FAN COIL UNIT (FCU)
-2 pipe FCU - 4 pipe FCU
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HVAC design Principle
Chilled water pumping systems
Primary system (P-only)
Conventional primary secondary System (P-S)
The distribution pumps
primary pump for (P-only) and the secondary
pump for (P-S) system are fitted with Variable
Speed drive (VSD)
Eng.| Mohamed Saad
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HVAC design Principle
Fresh Air system
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HVAC design Principle
Fresh air system -
ventilation reclaim
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HVAC design Principle
Mixing box
How to calculate T mix
Use this formula
(V fresh + V return) T mix =(T o* V fresh )+ (Tr * V return)
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HVAC design Principle
Chilled water system
Design
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HVAC design Principle
Design steps
Find the cooling load for each zone
Select the suitable cooling coil for each zone
Get the total new cooling load by multiply by
diversity factor
Select suitable Air conditioned system for your
project
Select the suitable outdoor unit based on the
cooling capacity and the ambient temperature
Define the combination ratio between indoor
load and outdoor unit capacity
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HVAC design Principle
Select the risers or mechanical shafts
positions
Connect the coils to the main branches and
then to the riser
Start the pipe sizing (chilled water or
refrigerant pipes)
Start to design ducts according to required Air
flow rates
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HVAC design Principle
Chilled water system design parameters
Chilled water flow rate =2.4 GPM / TR
Load (tons) = Flow (US gpm) x (°Fin – °F out)/24
Chilled water supply temperature = 7 C
Chilled water return temperature = 12 C
Minimum allowable flow velocity = 0.6 -3 m/s
Allowable pressure drop through
pipes 400 pa/m
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HVAC design Principle
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HVAC design Principle
Piping design
Important notes
Decrease Pipe length as possible as
Decrease number of Elbows and Tees to
decrease system initial cost
Decrease pressure drop in pipes to decrease
system running cost
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HVAC design Principle
2 inch (50.8 mm) pipe diameter
• Incase pipe diameter lower than 2 inch ,water
speed should not exist 1.2 m/s or 4 F b S
• Incase pipe diameter 2 inch or more than this
value ,pressure drop not exist 400 pa/m
This values according to ASHRAE but we should
consider that we don’t deal with ideal materials
and ideal welding
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HVAC design Principle
Pipe material
The second factor we should consider in piping
design is pipe material
Steel
PVC
Aluminum
Cupper
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HVAC design Principle
Important definition
Nominal pipe diameter
Internal pipe diameter
Example :
1 inch nominal pipe diameter =25.4 mm
You will find internal pipe diameter
higher than 25.4 mm
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HVAC design Principle
Friction loss for pipe steel SCH 40
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HVAC design Principle
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HVAC design Principle
Pressure drop in elbows or tee connection
∆P= K * Ᵽ * (v^2/2g)
Use tables to get K and charts to get v
Where
K pressure drop factor
Ᵽ water density kg/m^3
V water speed m/s
g gravity m/s^2
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HVAC design Principle
Piping design software
Pipe Sizer by mcQuay version 6.2
Pipe flow advisor
Pipe flow wizard
Pipe flow expert
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HVAC design Principle
Pipe flow wizard software
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HVAC design Principle
Total Dynamic Head Pump Calculation
Get Pressure drop in chiller (from Catalogue)
Get Pressure drop in AHU or FCU (from Catalogue)
Get Pressure drop in two way valve (from Catalogue)
Calculate Pressure drop in pipe supply and return
Take Safety factor 10 or 20%
Eng.| Mohamed Saad
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HVAC design Principle
pressure drop in chilled water calculation
To calculate the total pressure drop we should
study the worst piping pass
The farthest fan coil not should be the worst
piping pass ,we should consider elbows and
tee connection
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HVAC design Principle
VRF System Design
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HVAC design Principle
Air outlets
• Grill
• Linear bar grill
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HVAC design Principle
• Ceiling diffuser (Square – rectangular -
round)
• Linear bar diffuser
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HVAC design Principle
Air distribution
Important definition
Throw
Drop
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HVAC design Principle
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HVAC design Principle
AIR
Ducts
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HVAC design Principle
Duct material
Galvanized sheet metal duct
Pre-insulated Aluminum Duct
Fiberglass duct-board
Spiral metal duct
Flexible duct
Textile duct
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HVAC design Principle
Supply duct system
Distributes air to the terminal units , diffusers in the
conditioned spaces
Duct systems:
Plenum system
Extended plenum system
Reducing Plenum system
Perimeter loop
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HVAC design Principle
Plenum system
Suited for a job where the room outlets are all close
to the unit
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HVAC design Principle
Extended plenum system
(Trunk duct System)
Can be applied to a long structure ,this system takes the
plenum closer to the farthest Point, low noise level
applications
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HVAC design Principle
Reducing plenum system
Reduce the trunk duct size as branch ducts are added
,Has the advantage of saving material and keeping the
same pressure from one end of the duct system to the
other
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HVAC design Principle
Perimeter loop system
Well suited for installation in a concrete floor in heating
application , Provides the same pressure to all outlets
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HVAC design Principle
Duct system combination
Metal trunk lines with round branch ducts
Metal trunk lines with flexible branch ducts
Duct board trunk lines with round metal branch duct
Duct board trunk lines with flexible branch duct
Round metal duct with round metal branch duct
round metal trunk lines with flexible branch duct
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HVAC design Principle
Return duct
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HVAC design Principle
Fire damper
Installed in the return duct before air enter AHU.
To Prevent air return to AHU in case of fire
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HVAC design Principle
Duct design
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HVAC design Principle
Important notes
• Decrease duct length as possible as
• Decrease number of fittings and elbows to
decrease initial cost , and decrease pressure
drop to decrease running cost
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HVAC design Principle
Ducts types
Round Ducts Rectangular ducts
Low pressure drop High pressure drop
High initial cost because Low initial cost compared
high manufacturing cost with round ducts
and high insulation cost
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HVAC design Principle
Air duct design Consideration
We should consider the following parameter
when we design ducts
Heat loss or gain through air ducts
Maximum allowable aspect ratio
Air friction loss
Elbow and fitting used
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HVAC design Principle
low velocity air duct system
V air =6-12 m/s
∆P=0.8 -1.5 Pa/m
High velocity air duct system
V air=12-30 m/s
∆P=3-5 Pa/m
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HVAC design Principle
Air duct design steps
• Building drawing
• Select Air duct system (plenum ,extended
plenum ,reduced plenum ,perimeter).
• Select air outlet positions (supply &return)
• Duct routing (single line)
• Identify Air flow in duct sections
• Find duct dimensions
• Find the total pressure drop to select the
proper fan section
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HVAC design Principle
Two methods to get duct dimension
• Constant friction method
ى
• Velocity
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HVAC design Principle
Equal friction method
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HVAC design Principle
Convert from round duct to
rectangular duct
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HVAC design Principle
Duct sizer soft ware
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HVAC design Principle
Duct thickness and duct Gauge
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HVAC design Principle
How to calculate
Metal Sheet weight
required for your project?
Duct Weight = 0.4 * (W+H) * t * L
Where:-
W = duct width (inch)
H = duct depth (inch)
t = duct thickness (mm)
L = duct length (m)
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HVAC design Principle
Thermal insulation
Using fiberglass material
Internal insulation thickness = 1 inch
External insulation thickness = 2 inch
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HVAC design Principle
Air fans
Provide the pressure difference to moves
the air through the duct system and
outlets with a proper velocity
Total pressure in duct system
=Static pressure + velocity pressure
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HVAC design Principle
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HVAC design Principle
Air fans
Propeller fans Centrifugal fans
• Used in exhaust air • Desirable for
system. ductwork.
• Will handle large volumes • Builds more pressure
of air at
• low pressure differentials.
from the inlet to the
outlet.
• Makes noise and is used
where noise is not a • Very quiet when
factor. properly applied.
• Can be used in very
large high pressure
systems.
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HVAC design Principle
Fan type
Forward curved Backward curved Radial
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HVAC design Principle
Direct drive motor assembly
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HVAC design Principle
Belt driven assembly
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HVAC design Principle
Ventilation
Ventilation is to reduce high latent heat
CO2,contaminants and toxic gases in the
space by means of supplying fresh air to
keep the minimum permissible concentration
of each in the space. That to maintain a
healthy space
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HVAC design Principle
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HVAC design Principle
Ventilation types
• Local ventilation (mechanical):
The ventilation spot at the point of harmful gases
generation using hoods . that to avoid the spread of
gases in the space (kitchen and workshops)
• Central ventilation (mechanical)
It is allow air change allover the space and not spotted
at the contaminate point (Garage and factories ).
The supply point is preferable to be lower than exhaust
air point
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HVAC design Principle
Ventilation types
Positive ventilation
Negative ventilation
Balanced ventilation
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HVAC design Principle
Local ventilation (HOOD)
Negative Pressure
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HVAC design Principle
Air Filters
Air Filter types:
-washable filter (Aluminum mesh)
-Bag filter
-Box filter
-throwaway filter
-Pleated filter
-cartage filter
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HVAC design Principle
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HVAC design Principle
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HVAC design Principle
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HVAC design Principle
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HVAC design Principle
(MERV)
Minimum. Efficiency
Reporting. Value
ASHRAE standard 52.5
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HVAC design Principle
Typical applications for the major
MERV value ranges
MERV 1 – 4
Minimum filtration, used almost exclusively in residential
buildings
MERV 5 – 8
Most commercial applications and better residential buildings
MERV 9 – 12
Superior residential buildings and better commercial buildings
MERV 13 – 16
Hospital inpatient and general surgery; found in superior
commercial buildings
MERV 17 – 20
Clean rooms and pharmaceutical manufacturing
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HVAC design Principle
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HVAC design Principle
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HVAC design Principle
How to get pressure drop in Air filter
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HVAC design Principle
Air condition
System efficiency
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HVAC design Principle
Coefficient of Performance -
COP
The Coefficient of Performance - COP - is the
basic parameter used to report efficiency of
refrigerant based systems.
The Coefficient of Performance - COP - is the ratio
between useful energy acquired and energy
applied and can be expressed as
COP = Eu / Ea
where
COP = coefficient of performance
Eu = useful energy acquired
Ea = energy applied
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HVAC design Principle
COP can be used to define both cooling
efficiencies or heating efficiencies
Cooling - COP is defined as the ratio of of heat
removal to energy input to the compressor
Heating - COP is defined as the ratio of heat
delivered to energy input to the compressor
higher COP - more efficient system
COP can be treated as an efficiency
where COP of 2.00 = 200% efficiency.
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HVAC design Principle
Energy Efficiency Ratio
EER
The Energy Efficiency Ratio - EER - is a term
generally used to define cooling efficiencies of
unitary air-conditioning and heat pump
systems.
The efficiency is determined at a single rated
condition specified by an appropriate
equipment standard and is defined as the
ratio of net cooling capacity - or heat removed
in Btu/h - to the total input rate of electric
power applied - in Watts. The units
of EER are Btu/Wh.
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HVAC design Principle
EER = Ec / Pa
where
• EER = energy efficient ratio (Btu/Wh)
• Ec = net cooling capacity (Btu/h)
• Pa = applied electrical power (Watts)
This efficiency term typically includes the energy
requirement of auxiliary systems such as the
indoor and outdoor fans.
• higher EER - more efficient system
•
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HVAC design Principle
BMS
All buildings have mechanical and electrical service .
These services need to be controlled
By some means (BMS) in order to ensure comfort
conditions
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HVAC design Principle
BMS functions
Central controlling facilities
Automatically control various operation
Manage and coordinate various systems
Provides a comfortable conditions in efficient way
.System to be controlled (lighting ,fire fighting
,Smoke management ,HVAC, audio-visual and
attendance reporting
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HVAC design Principle
BMS
Smoke management is to pressurize the staircase and
escape paths and exhaust the smoke from the required
space
In case of fire elevators have to be stopped and
direction signs should be operate
In case of electric shutdown, the backup system has to
operate the system partially with minimum hazardous
requirements
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HVAC design Principle