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ControlLogix for Engineers

The document provides an overview of the Allen Bradley Logix 5000 control system used on SIEMENS turbines in Lincoln. Key components include: - A Logix 5000 PLC with distributed I/O connections, separate core engine controller, PC-based display system, and fuel/combustion controllers. - A standard 13 slot rack housing the processor and power supply. - A Logix 5000 processor programmed in ladder logic and function block programming, with flash memory, battery backup, Ethernet connection, and LED status indicators. - Additional modules including a controlnet bridge for distributed I/O, devicenet bridge for communication to the ECU, analog and digital I/O modules, and an Ethernet

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hoberger
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643 views15 pages

ControlLogix for Engineers

The document provides an overview of the Allen Bradley Logix 5000 control system used on SIEMENS turbines in Lincoln. Key components include: - A Logix 5000 PLC with distributed I/O connections, separate core engine controller, PC-based display system, and fuel/combustion controllers. - A standard 13 slot rack housing the processor and power supply. - A Logix 5000 processor programmed in ladder logic and function block programming, with flash memory, battery backup, Ethernet connection, and LED status indicators. - Additional modules including a controlnet bridge for distributed I/O, devicenet bridge for communication to the ECU, analog and digital I/O modules, and an Ethernet

Uploaded by

hoberger
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPT, PDF, TXT or read online on Scribd
  • Introduction: Provides an overview of the ControlLogix based system and its application in Siemens turbines at Lincoln.
  • Basic System Overview: Outlines the main components and functionalities of the Logix 5000 system including I/O connections and PC display system.
  • Logix 5000 Rack: Describes specifications and configurations for the Logix 5000 rack including power supply and slot standard.
  • Logix 5000 Processor: Details the processor features, memory specifications, and connectivity options for enhanced data processing and communication.
  • 5000 Processor LED Indicators: Explains the function and status indications for LED lights on the Logix 5000 processors, including error and activity signals.
  • SAM (CEC) Module: Introduces the SAM module’s capabilities including application code execution and diagnostic communication via terminal ports.
  • ControlNet Bridge: Covers the ControlNet Bridge module's role, configuration, and connectivity specifications for integrated network communication.
  • MCM COMMS MODULE: Details the communication functionalities and port options available in the MCM COMMS Module for Modbus networking.
  • Flex I/O Overview: Illustrates the Flex I/O connection setups using diagrams showcasing fibre and coaxial cable integrations.
  • DeviceNet Bridge: Explains the functionality and benefits of the DeviceNet Bridge for connecting the processor to other devices.
  • Ethernet Communication: Details Ethernet communication capabilities and setup to ensure smooth data transmission across systems.
  • DC Input Module: Specifies features including channel capacity, detection configurations, and programmable capabilities of the DC Input Module.
  • DC Output Module: Describes channel configurations, state detection, and power management features of the DC Output Module.
  • Analog Input Module: Provides an overview of analog input specifications, detection capabilities, and alarm functionalities for system monitoring.

ControlLogix Based System

Introduction to the Allen Bradley logix 5000 PLC


based Control System used on SIEMENS
Turbines in Lincoln
Basic System Overview
• PLC is Logix 5000 series
• Distributed I/O connections
• Separate Core Engine Controller (C.E.C.)
• PC based display system “IDS” Wonderware
• ECU Fuel Controller
• DLE Combustion System and Emission
controls
Logix 5000 Rack
• Power Supply 120 – 240 V AC or 24V DC
• Standard is 13 Slot Rack 1756-A13
Logix 5000 Processor
• PLC programmed in traditional “Ladder” and
“Function Block” language
• Flash Non Volatile memory
• Battery Backed memory (not really used now)
• Contains 3.5MB of RAM
• Connection to processor via Serial @ 19200
• Ethernet connection – much faster
• Currently using Logix version 8 – plans to
“move up” in near future
5000 Processor LED’S
• RUN - OFF The contoller is in PROG or TEST
GREEN The controller is in RUN mode
• I/O - OFF No devices in I/O configuration
GREEN I/O configuration is OK
GREEN FLASH some I/O not responding
RED FLASH The chassis needs replacing
• RS232 - OFF There is no activity
GREEN Data is being processed
• BAT - OFF The battery is good
RED The battery needs replacing
• O.K - OFF No power is applied to the module
GREEN unit ok
RED FLASH Recoverable fault
RED Non recoverable fault
SAM (CEC) Module
• Pentium II PC 233 MHz “Special Application
Module”
• Runs DOS or WinCE on latest versions (can be
upgraded in most cases)
• Communicates to PLC processor via Backplane
• RIUP (Removal and insertion under power)
• Runs “BEACON” application code
• BEACON is compiled “C” code
• Logic defined in Beacon Diagrams similar to flow
chart language.
• Software stored on 32 MB Compact Flash Card
• Software cannot be changed on site
SAM (CEC) Module
• Normal connection for maintenance
channel through the COM 2 port
• 19200 Baud serial connection via
“Windows HyperTerminal”
• Mouse/KBD and VGA port can be
used for low level diagnostics but not
normally connected.
ControlNet Bridge
• 1756 – CNBR
• Connects the processor to “Distributed I/O”
points on skid and other remote devices
• “Flex I/O” blocks close to physical devices
• Cross Site cables significantly reduced
• Up to 99 nodes each with 8 modules
• Each node (Gateway) has unique address
• Accepts Intrinsically Safe and non I.S. modules
• Dual Redundant network “A” & “B”
• RUIP (Removal and insertion under power)
MCM COMMS MODULE

• MVI56 MCM Modbus module


• MVI56 has three active serial ports
• PRT1 Debug / configuration RS232
• PRT2 Modbus master /slave RS232
• PRT3 Modbus master /slave RS232
• MVI56 has active LED indicators
• Connected normally to A Bently
Nevada rack.
ControlNet Flex I/O
Bridge Card
Example of how Flex I/O connected

Fibre Converters

Fibre Intrinsically Safe I/O


Node

Co-ax I/O Modules


cables
Co-ax
cables A B

Node I/O Modules

Node I/O Modules


AB
DeviceNet Bridge
• 1756 – DNB
• Connects the processor to other devices such
as the ECU
• High speed communication for Gas and Liquid
fuel demands
• Reads in other data from the ECU such as
pressures and temperatures
Ethernet Comms
• Provides communication via Ethernet 10/100
Base T to Controller
• Provides connection for Display System
• Provides Programming Terminal Interface
• We use a fixed IP address normally
[Link]
• More recent versions scroll the IP address in
display panel at top of card
DC INPUT MODULE

• 1756 IB16
• Removal insertion under power (RUIP)
• 16 Channels
• Change of state detection
• Removable connection terminals
• Programmable delay
DC OUTPUT MODULE

• 1756 OW16I
• 16 Channels
• Removal Insertion Under Power
(RIUP)
• Change of state detection
• Indicator status
• Lockable terminal connection strip
ANALOG INPUT
• 1756 IF16 Analog Input Module
• 16 Channels (single ended)
• Removal insertion under power (RIUP)
• Multiple Input ranges
• underrange /Overrange Detection
• Rate Alarm
• Wire off detection
• LED Indication

ControlLogix Based System Introduction to the Allen Bradley logix 5000 PLC based Control System used on SIEMENS Turbines in
Basic System Overview • PLC is Logix 5000 series • Distributed I/O connections • Separate Core Engine Controller (C.E.C.) • P
Logix 5000 Rack • Power Supply 120 – 240 V AC or 24V DC • Standard is 13 Slot Rack 1756-A13
Logix 5000 Processor • PLC programmed in traditional “Ladder” and “Function Block” language • Flash Non Volatile memory • Ba
5000 Processor LED’S • RUN - OFF The contoller is in PROG or TEST GREEN The controller is in RUN mode • I/O - OFF No d
SAM (CEC) Module • Pentium II PC 233 MHz “Special Application Module” • Runs DOS or WinCE on latest versions (can be upgr
SAM (CEC) Module • Normal connection for maintenance channel through the COM 2 port • 19200 Baud serial connection via “Win
ControlNet Bridge • 1756 – CNBR • Connects the processor to “Distributed I/O” points on skid and other remote devices • “Fle
MCM COMMS MODULE • MVI56 MCM Modbus module • MVI56 has three active serial ports • PRT1 Debug / configuration RS232 • PRT2 Mo
Flex I/O Example of how Flex I/O connected ControlNet Bridge Card Fibre Fibre Converters Co-ax cables Intrinsically Safe I/O

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