In-House or
Outsource?
Factors to consider:
O Available capacity
O Expertise
O Quality considerations
O The nature of demand
O Cost
O Risks
Developing
Capacity
Strategies
O Design flexibility into systems
O Take stage of life cycle into account
a. Introduction phase
b. Growth phase
c. Maturity phase
d. Decline phase
O Take a “big-picture” approach to
capacity changes
Bottleneck Operation
O Prepare to deal with capacity
“chunks”
O Attempt to smooth capacity
requirements
O Identify the optimal operating
level
a. Economies of Scale
b. Diseconomies of scale
O Choose a strategy if expansion is
involved
Facility Size and Optimal
Operating Level
Average cost per unit
Small
plant Medium
plant
Large
plant
Output rate
Cost-Volume
Analysis
O Fixed Costs (FC)
- remain constant regardless of output volume
O Variable Costs (VC)
- vary directly with volume of output
- VC = Quantity(Q) x variable cost per unit (v)
O Total Cost
O TC = FC + VC
O Total Revenue (TR)
O TR = revenue per unit (R) x Q
Break-Even Point (BEP)
O The volume of output at which total cost
and total revenue are equal
O Profit (P) = Total Revenue – Total Cost
= Q(R – VC) – FC
FC
QBEP
R vc
Cost-Volume Relationships
Financial Analysis
O Cash flow – difference between cash
received from sales and other sources,
and cash putflow for labor, material,
overhead and taxes
O Present Value – The sum, in current
value, of all future cash flows of an
investment proposal
O Decision Theory – A helpful tool for financial
comparison of alternatives under conditions of
risk or uncertainty. It involves identifying a set
of possible future conditions that could
influence result.
O Waiting-Line Analysis – It helps managers
choose a capacity level that will be cost—
effective through balancing the cost of having
customers wait with the cost of providing
additional capacity
O Simulation – useful for evaluating what-if
scenarios
Operations
Strategy
O It determines the conditions under which
operations will have to function
O Flexibility allows an organization to be agile
O It reduces the organization’s dependence on
forecast accuracy and reliability
O Many organizations utilize capacity cushions
to achieve flexibility
O Bottleneck management is one way by which
organizations can enhance their effective
capacities
O Capacity expansion strategies are important
organizational considerations
O Expand-early strategy
O Wait-and-see strategy
O Capacity contraction is sometimes
necessary
O Capacity disposal strategies become
important under these
conditions