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Refrigeration System Control Overview

This document provides an overview of refrigeration systems and their components. It details the various loops that make up the system, including the airside loop, chilled water loop, and refrigeration loop. It explains how heat is transferred between these loops using components like evaporators, condensers, compressors, and expansion devices. It also shows diagrams of different types of chillers, including centrifugal, reciprocating, and screw compressor models.

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muhammad ramadhan
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© © All Rights Reserved
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47 views94 pages

Refrigeration System Control Overview

This document provides an overview of refrigeration systems and their components. It details the various loops that make up the system, including the airside loop, chilled water loop, and refrigeration loop. It explains how heat is transferred between these loops using components like evaporators, condensers, compressors, and expansion devices. It also shows diagrams of different types of chillers, including centrifugal, reciprocating, and screw compressor models.

Uploaded by

muhammad ramadhan
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPT, PDF, TXT or read online on Scribd

THE REFRIGERATION SYSTEMS

System Control
BMS
CONTROL LOOP WIRE

O 35C 27C 13C 13C 10C 50C 35C 35C


A
CHILLED HEAT-
AIRSIDE WATER REFRIG- REJECTION
24C LOOP LOOP ERATION LOOP
LOOP
R
O CT
O
M

REFRIG-
AIR WATER ERANT WATER
DUCT PIPE LINE PIPE

13C 13C 7C 7C 3C 38C 29C 29C

AIR CONDITIONING BASICS


AIR DUCT

24C WARM AIR

R
O
O
M

AIRSIDE LOOP
OUTSIDE AIR
O 35C
A

24C

R
O
O
M
O 35C
A

FAN
24C

R
O
O
M
O 35C
A

FAN
24C

R
O
O
M
O 35C 27C
A

24C

R
O
O
M
O 35C 27C
A

7C
24C CHILLED
WATER
R
O
O
M

COIL
O 35C 27C
A

7C
24C CHILLED
WATER
R
O
O BTU’s
M

COIL
O 35C 27C
A

13C
24C CHILLED
WATER
R
O
O
M

13C AIR

13C
O 35C 27C
A

24C

R
O
O
M

13C

FAN + COIL = AHU


O 35C 27C
A

24C

R
O
O
M

13C
VARIABLE-AIR-VOLUME
(VAV) BOX
O 35C 27C
A

24C

R
O
O
M

AIR
DUCT

13C 13C

VARIABLE-AIR-VOLUME (VAV) SYSTEM


O 35C 27C
A

24C

R
O
O
M

AIR
DUCT

13C 13C

CONSTANT-VOLUME (CV) SYSTEM


O 35C 27C 13C
WATER PIPE
A

AIRSIDE
24C LOOP
13C
CHILLED
R
WATER
O
O
M

AIR
DUCT

13C 13C

CHILLED WATER LOOP


O 35C 27C 13C
A
PUMP
AIRSIDE
24C LOOP

R
O
O
M

AIR
DUCT

13C 13C
O 35C 27C 13C 13C
A

AIRSIDE
24C LOOP

R
O
O
M

AIR
DUCT

13C 13C
O 35C 27C 13C 13C
A

AIRSIDE 3C LIQUID
24C LOOP REFRIGERANT

R
O
O
M

AIR EVAPORATOR
DUCT

13C 13C
O 35C 27C 13C 13C
A

AIRSIDE 3C LIQUID
24C LOOP REFRIGERANT

R
O
O BTU’s
M

AIR EVAPORATOR
DUCT

13C 13C
O 35C 27C 13C 13C
A

AIRSIDE 10C GAS


24C LOOP REFRIGERANT

R
O
O
M

AIR
DUCT 7C CHILLED WATER

13C 13C 7C
O 35C 27C 13C 13C
A

AIRSIDE
24C LOOP

R
O
O
M

AIR
DUCT

13C 13C 7C
VALVE
O 35C 27C 13C 13C
A
CHILLED
AIRSIDE WATER
24C LOOP LOOP
R
O
O
M

AIR WATER
DUCT PIPE

13C 13C 7C 7C
O 35C 27C 13C 13C 10C
A REFRIGERANT LINE
CHILLED
AIRSIDE WATER
24C LOOP LOOP 10C GAS
REFRIGERANT
R
O
O
M

AIR WATER
DUCT PIPE

13C 13C 7C 7C

REFRIGERATION LOOP
O 35C 27C 13C 13C 10C
A
CHILLED
AIRSIDE WATER COMPRESSOR
24C LOOP LOOP
R
O
O
M

AIR WATER
DUCT PIPE

13C 13C 7C 7C
O 35C 27C 13C 13C 10C
A
CHILLED
AIRSIDE WATER COMPRESSOR
24C LOOP LOOP
R
O
O
M

AIR WATER
DUCT PIPE

13C 13C 7C 7C
O 35C 27C 13C 13C 10C 50C
A
CHILLED
AIRSIDE WATER
24C LOOP LOOP
R
O
O
M

AIR WATER
DUCT PIPE

13C 13C 7C 7C
O 35C 27C 13C 13C 10C 50C
A
CHILLED
AIRSIDE 29C
WATER
24C WATER
LOOP LOOP
R
O
O
M

AIR WATER CONDENSER


DUCT PIPE

13C 13C 7C 7C
O 35C 27C 13C 13C 10C 50C
A
CHILLED
AIRSIDE 29C
WATER
24C WATER
LOOP LOOP
R
O
O
BTU’s
M

AIR WATER CONDENSER


DUCT PIPE

13C 13C 7C 7C
O 35C 27C 13C 13C 10C 50C
A
CHILLED
AIRSIDE 35C
WATER
24C WATER
LOOP LOOP
R
O
O
M

AIR WATER 38C LIQUID


DUCT PIPE REFRIGERANT

13C 13C 7C 7C 38C


O 35C 27C 13C 13C 10C 50C
A
CHILLED
AIRSIDE WATER
24C LOOP LOOP
R
O
O
M

AIR WATER
DUCT PIPE

13C 13C 7C 7C 38C


EXPANSION DEVICE
O 35C 27C 13C 13C 10C 50C
A
CHILLED
AIRSIDE WATER REFRIG-
24C LOOP LOOP ERATION
LOOP
R
O
O
M

AIR WATER REFRIG-


DUCT PIPE ERANT
LINE

13C 13C 7C 7C 3C 38C


O 35C 27C 13C 13C 10C 50C
A
CHILLED
AIRSIDE WATER REFRIG-
24C LOOP LOOP ERATION
LOOP
R
O
O
M

AIR WATER REFRIG-


DUCT PIPE ERANT
LINE

13C 13C 7C 7C 3C 38C

CHILLER
CENTRAVAC CHILLER
CENTRIFUGAL
COMPRESSOR
EXPANSION
DEVICE
CONDENSER

29C WATER IN UCP2


35C WATER OUT

SUPPLY/RETURN
CHILLED WATER
(2 PIPES)

EVAPORATOR
TYPES OF
COMPRESSORS
MOTOR

Chiller Model:

CGAC

RECIPROCATING
COMPRESSOR
MOTOR

Chiller Model:

CGAC

RECIPROCATING
COMPRESSOR
MOTOR

Chiller Model:

CGAC

RECIPROCATING
COMPRESSOR
MOTOR

Chiller Model:

CGAC

RECIPROCATING
COMPRESSOR
MOTOR

Chiller Model:

CGAC

RECIPROCATING
COMPRESSOR
MOTOR

Chiller Model:

CGAC

RECIPROCATING
COMPRESSOR
MOTOR

Chiller Model:

CVAE

CENTRIFUGAL
COMPRESSOR
MOTOR

Chiller Model:

CVAE

CENTRIFUGAL
COMPRESSOR
MOTOR

Chiller Model:

CVAE

CENTRIFUGAL
COMPRESSOR
MOTOR

Chiller Model:

CVAE

CENTRIFUGAL
COMPRESSOR
MOTOR

Chiller Model:

CVAE

CENTRIFUGAL
COMPRESSOR
MOTOR

Chiller Model:

CVAE

CENTRIFUGAL
COMPRESSOR
MOTOR

Chiller Model:

RTAA
SCREW
COMPRESSOR
MOTOR

Chiller Model:

RTAA
SCREW
COMPRESSOR
MOTOR

Chiller Model:

RTAA
SCREW
COMPRESSOR
MOTOR

Chiller Model:

RTAA
SCREW
COMPRESSOR
MOTOR

Chiller Model:

RTAA
SCREW
COMPRESSOR
MOTOR

Chiller Model:

RTAA
SCREW
COMPRESSOR
MOTOR

Chiller Model:

CGAE
SCROLL
COMPRESSOR
MOTOR

Chiller Model:

CGAE
SCROLL
COMPRESSOR
MOTOR

Chiller Model:

CGAE
SCROLL
COMPRESSOR
MOTOR

Chiller Model:

CGAE
SCROLL
COMPRESSOR
O 35C 27C 13C 13C 10C 50C 35C
A WATER PIPE
CHILLED
AIRSIDE WATER REFRIG-
24C LOOP LOOP ERATION
35C
LOOP WATER
R
O
O
M

AIR WATER REFRIG-


DUCT PIPE ERANT
LINE

13C 13C 7C 7C 3C 38C

HEAT-REJECTION LOOP
O 35C 27C 13C 13C 10C 50C 35C
A
CHILLED PUMP
AIRSIDE WATER REFRIG-
24C LOOP LOOP ERATION
LOOP
R
O
O
M

AIR WATER REFRIG-


DUCT PIPE ERANT
LINE

13C 13C 7C 7C 3C 38C


O 35C 27C 13C 13C 10C 50C 35C 35C
A
CHILLED
AIRSIDE WATER REFRIG-
24C LOOP LOOP ERATION
LOOP
R
O
O
M

AIR WATER REFRIG-


DUCT PIPE ERANT
LINE

13C 13C 7C 7C 3C 38C


O 35C 27C 13C 13C 10C 50C 35C 35C
A
CHILLED
AIRSIDE WATER REFRIG-
24C LOOP LOOP ERATION
LOOP
R
O CT
O
M
COOLING
TOWER
AIR WATER REFRIG-
DUCT PIPE ERANT
LINE

13C 13C 7C 7C 3C 38C


O 35C 27C 13C 13C 10C 50C 35C 35C
A
CHILLED
AIRSIDE WATER REFRIG-
24C LOOP LOOP ERATION
LOOP
R
O CT
O
M

AIR WATER REFRIG- BTU’s


DUCT PIPE ERANT ( TO OUTSIDE
LINE AIR )

13C 13C 7C 7C 3C 38C


O 35C 27C 13C 13C 10C 50C 35C 35C
A
CHILLED
AIRSIDE WATER REFRIG-
24C LOOP LOOP ERATION
LOOP
R
O CT
O
M
29C
AIR WATER REFRIG- WATER
DUCT PIPE ERANT
LINE

13C 13C 7C 7C 3C 38C 29C


O 35C 27C 13C 13C 10C 50C 35C 35C
A
CHILLED
AIRSIDE WATER REFRIG-
24C LOOP LOOP ERATION
LOOP
R
O CT
O
M

AIR WATER REFRIG-


DUCT PIPE ERANT
LINE

13C 13C 7C 7C 3C 38C 29C


VALVE
O 35C 27C 13C 13C 10C 50C 35C 35C
A
CHILLED HEAT-
AIRSIDE WATER REFRIG- REJECTION
24C LOOP LOOP ERATION LOOP
LOOP
R
O CT
O
M

AIR WATER REFRIG- WATER


DUCT PIPE ERANT PIPE
LINE

13C 13C 7C 7C 3C 38C 29C 29C


WIRE BMS

O
A
CHILLED HEAT-
AIRSIDE WATER REFRIG- REJECTION
LOOP LOOP ERATION LOOP
LOOP
R
O CT
O
M

AIR WATER REFRIG- WATER


DUCT PIPE ERANT PIPE
LINE

CONTROL LOOP
CENTRAVAC CHILLER
UNIT CONTROLLER
APPLIED
PRODUCTS
BMS
CONTROL LOOP WIRE

O
A
CHILLED HEAT-
AIRSIDE WATER REFRIG- REJECTION
LOOP LOOP ERATION LOOP
LOOP
R
O CT
O
M

AIR WATER REFRIG- WATER


DUCT PIPE ERANT PIPE
LINE

CHILLED-WATER, WATER-COOLED SYSTEM


COOLING TOWER

2 / F AHU

1 / F AHU

G / F AHU

WATER-COOLED CHILLERS
BMS
UCP2 UCP2
BMS
CONTROL LOOP WIRE

O
A
CHILLED
AIRSIDE WATER REFRIG-
LOOP LOOP ERATION
LOOP
R
O
O
M

AIR WATER REFRIG-


DUCT PIPE ERANT
LINE

CHILLED-WATER, AIR-COOLED SYSTEM


2 / F AHU

1 / F AHU

AIR-COOLED
CHILLER

G / F AHU

BMS
UNITARY
PRODUCTS
BMS
CONTROL LOOP WIRE

O
A
HEAT-
AIRSIDE REFRIG- REJECTION
LOOP ERATION LOOP
LOOP
R
O CT
O
M

AIR REFRIG- WATER


DUCT ERANT PIPE
LINE

DIRECT EXPANSION (DX), WATER-COOLED SYSTEM


COOLING TOWER

2/F

SERIES 21 WATER-COOLED PACKAGE

1/F

SERIES 21 WATER-COOLED PACKAGE

G/F
SERIES 21 WATER-COOLED PACKAGE

BMS
BMS
CONTROL LOOP WIRE

O
A

AIRSIDE REFRIG-
LOOP ERATION
LOOP
R
O
O
M

AIR REFRIG-
DUCT ERANT
LINE

DX, AIR-COOLED SYSTEM


ROOFTOP UNIT

2/F

1/F

G/F

BMS
INSIDE OUTSIDE
BMS
O
A
CONTROL
LOOP AIRSIDE REFRIG-
LOOP ERATION
WIRE LOOP
R
O
O
M

AIR REFRIG-
DUCT ERANT
LINE

SPLIT SYSTEM
LARGE SPLIT SYSTEM

2/F

1/F

OUTDOOR
CONDENSING UNIT

COMPRESSOR, G/F
CONDENSER

BMS
REFRIGERANT EVAPORATOR,
EXPANSION INDOOR
VALVE AIR HANDLER
MINI-SPLIT SYSTEM

EXPANSION VALVE

REFRIGERANT
CONDENSER EVAPORATOR

COMPRESSOR
THE
REFRIGERATION
CYCLE
EVAPORATOR

3 C LIQUID

ROOM OUTSIDE
35 C
27 C
EVAPORATOR

BTU’s
3 C LIQUID

ROOM OUTSIDE
35 C
27 C
10 C GAS

EVAPORATOR

3 C LIQUID

ROOM OUTSIDE
35 C
27 C
25 C
10 C GAS

COMPRESSOR

3 C LIQUID

ROOM OUTSIDE
35 C
27 C
25 C
10 C GAS

COMPRESSOR

3 C LIQUID

ROOM OUTSIDE
35 C
27 C
25 C
10 C GAS 50 C GAS

COMPRESSOR

3 C LIQUID

ROOM OUTSIDE
35 C
27 C
25 C
10 C GAS 50 C GAS

CONDENSER

3 C LIQUID

ROOM OUTSIDE
35 C
27 C
25 C
10 C GAS 50 C GAS

CONDENSER

BTU’s
3 C LIQUID

ROOM OUTSIDE
35 C
27 C
25 C
10 C GAS 50 C GAS

CONDENSER

3 C LIQUID 38 C LIQUID

ROOM OUTSIDE
35.5 C
35 C
27 C
25 C
10 C GAS 50 C GAS

EXPANSION VALVE

3 C LIQUID 38 C LIQUID

ROOM OUTSIDE
35.5 C
35 C
27 C
25 C
10 C GAS 50 C GAS

EXPANSION VALVE

3 C LIQUID 38 C LIQUID

ROOM OUTSIDE
35.5 C
35 C
27 C
25 C
CUSTOMER
TYPE OF CUSTOMER
Types of Customers Examples
• Owner Heng Seng Bank
• Developer Sun Hung Kei
• Architect Architectural Services Dept.
• Consulting Engineers Associated Consulting Eng
• Contractor Young’s Engineering Co.
• Dealer Lightben
• Supplier Trane
• Service Co. JTS
• End User Botique Owner/Staff
Thank You

Presentation package
produced by
Philip CH YU CEng
Trane Pacific

 March 1997 revised.

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