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Banana
Witt&Sohn AG Aug-11
Jet
Relation of
thrust T (jet fans) and pressure Dp (axial fans)
Banana Jet
Witt&Sohn AG Aug-11
Dpwind
ptotal = ( in + friction + piston + out ) pdyn + pwind with pdyn = Ttotal , required , gros = ptotal Atunnel
Banana Jet
c2 =
Q
2 A
Witt&Sohn AG Aug-11
Losses by tunnel design Wall effect Impulse loss - Wall effect (Kempf)
Distance of fan axis to one boundary
~9% losses
~13% losses
~15% losses
Traditional Jet
Z = 1 .5 D
Z = 1 .0 D
Z = 0 .7 D
Banana Jet
Witt&Sohn AG Aug-11
Losses by tunnel design Exit portal profil Impulse loss - Profile at portal Profile Types at Exit Portal Uniform
Picture Resistance Coefficient
z=1
Parabolic
z = 1.55 to 2.0
Asymmetric
z = 3.67
Traditional Jet
Banana Jet
To reduce losses by different friction effects, guide vans are often used to direct the airstream towards the tunnel centre and away from the ceiling or walls. But guides vanes have at least negative impact on the generated sound level. There for Witt & Sohn considered bending the silencers at an angle of 5-10 The Banana Jet design was created!
Banana Jet
Witt&Sohn AG Aug-11
Traditional Jet
Backgroung velocity
Banana
Jet
by reduction of losses
Banana Jet
Witt&Sohn AG Aug-11
Banana Jet advantages regarding the wall effect Reduction due to No wall effect (depending on type of installation)
1
Loss of thrust, Traditional Jet Loss of thrust, Banana Jet Reduction of required thrust Banana Jet
1 K
1 1 K
15-25% ~0%
1 1 K
20-35% ~2-5%
- (15 - 25%)
- (18-30%)
Witt&Sohn AG Aug-11
Background velocity - Effects on the jet impuls Impulse loss - Background velocity
Reduces gross outlet velocity (to increase average tunnel speed)
cBG
=
Net outlet vel. cout, n
Banana Jet
Witt&Sohn AG Aug-11
Different profiles:
Traditional Jet Fan
Inhomogeneous air profile High velocity at wall/ ceiling
Traditional Jet
road
0 20 40 60 80 100 air velocity [%]
tunnel ceiling
Banana Jet
Witt&Sohn AG Aug-11
Traditional Jet
Banana Jet
Witt&Sohn AG Aug-11
Banana Jet
Banana Jet
Witt&Sohn AG Aug-11
road
road
z = 1.08 to 1.25
Banana Jet
Witt&Sohn AG Aug-11
z = 1.02 to 1.05
(1)
(2)
Banana Jet
Witt&Sohn AG Aug-11
Commercial aspect:
Higher efficiency of the TVS (Tunnel Ventilation System):
TVS
Pel
c BG
Smaller fans or lower number of fans can be used Lower costs of investment, installation, operation, maintenance
Banana Jet
Witt&Sohn AG Aug-11
Traditional Jet
Banana Jet
cBG
Banana Jet
Witt&Sohn AG Aug-11
Banana Jet
Witt&Sohn AG Aug-11
Banana Jet
Witt&Sohn AG Aug-11
same INPUT
Banana Jet
Witt&Sohn AG Aug-11
1) acc.
to Log-Tchebycheff-Method
Witt&Sohn AG Aug-11
Banana Jet
Hypothesis:
With same INPUT the Banana Jet fan
has higher effective thrust, i.e. produce higher tunnel air velocity, i.e. provides higher OUTPUT
Banana Jet
Witt&Sohn AG Aug-11
0.0
3.0
6.0
9.0
12.0
15.0
Ref. chart:
velocity [m/s]
Banana Jet
Witt&Sohn AG Aug-11
Effective thrust
T in % of Traditional Jet Fan
Trad. Jet Uznaberg Banana Jet Trad. Jet Collombey Banana Jet Trad. Jet Krohnstieg Banana Jet
0 1 2 3 4 5 6 7 8 0 25 50 75 100 125 150
Banana Jet
Witt&Sohn AG Aug-11
Design schedule Quantity of fans Thrust per fan Thrust, total Pelectric per fan Pelectric total Tunnel average velocity Total thrust tunnel
N N kW kW % % 21 966 (100%) 20286 (100%) 30.5 640.5 (100%) 100 100
Banana Jet
Witt&Sohn AG Aug-11
Design schedule Quantity of fans Thrust per fan Thrust, total P electric per fan P electric total Tunnel average velocity Total thrust tunnel
N N kW kW % % 60 (100%) 516 30960 (100%) 20.9 1254 (100%) 100 100
Banana Jet
Witt&Sohn AG Aug-11
Banana Jet
Witt&Sohn AG Aug-11
CFD-Simulation Results air velocity, empty tunnel 1.T/B : Square tunnel profile, 1 Fan @ centre, size 710: TJ BJ 4.T/B : Square tunnel profile, 2 Fans @ corner, size 710: TJ BJ 9.T/B : Square tunnel profile, 1 Fan @ corner, size 1250: TJ BJ
Banana Jet
Witt&Sohn AG Aug-11
CFD-Simulation Results air velocity, traffic jam 1.T/B : Square tunnel profile, 1 Fan @ centre, size 710: TJ BJ 2.T/B : Square tunnel profile, 1 Fan @ corner, size 710: TJ BJ
Banana Jet
Witt&Sohn AG Aug-11
CFD-Simulation
Prediction for Banana Jet-advantage
y inar lim Pre
Configuration
2 m/s 45 % 41 % 38 % 35 % 33 % 27 % 19 % 15 % 3 m/s 47 % 43 % 41 % 38 % 35 % 29 % 21 % 18 % 4 m/s 50 % 45 % 44 % 40 % 37 % 32 % 23 % 21 % 5 m/s 52 % 47 % 47 % 43 % 39 % 34 % 25 % 24 % 6 m/s 55 % 50 % 50 % 45 % 42 % 37 % 28 % 27 % 7 m/s 57 % 52 % 53 % 48 % 45 % 39 % 31 % 30 % 8 m/s 60 % 55 % 56 % 50 % 48 % 42 % 34 % 33 %
Banana Jet
Witt&Sohn AG Aug-11
CFD-Simulation
P
Configuration
Losses by the 3 sides of the niche reduced Losses by the 2 sides of the corner reduced Niche acts as BJ Coanda effect reduced BJ reduces interaction between both fans Less interaction of both fans Niche acts as BJ Coanda effect reduced
Air is not travelling down the side walls Mainly Coanda effect Coanda effect + less interaction of both fans
Banana Jet
Witt&Sohn AG Aug-11
Commercial benefits
Cost SAVINGS
Case A: Smaller size / same quantity of fans
Less CONSTRUCTION costs Less INVESTMENT costs Less RUNNING costs Smaller POWER SUPPLY PLANT
Banana Jet
Witt&Sohn AG Aug-11
Commercial benefits
Banana Jet
Witt&Sohn AG Aug-11
Cost SAVINGS:
1. CONSTRUCTION:
Smaller cross section/ excavation No performance losses by Obstacles (e.g. traffic signs, lights) Use of niches
Banana Jet
Witt&Sohn AG Aug-11
Sa
in % of total costs
Cables (1)
(1)
Banana Jet
Witt&Sohn AG Aug-11
Shorter/smaller SILENCER Same total SOUND level(*) Table: Sound pressure levels, 3m, 45 ff [dB(A)]: ,
e rs nc
with silencers
~86
~92
1.5D: -10
~86
~91
1.5D: -10
~86
(*):
Banana Jet
Benefits Client
3. RUNNING costs:
ing nn
st s co
Standard Jet ~ 53 % ~ 44 % ~ 53 % Banana Jet ~ 38 % ~ 33 % ~ 35 %
(1) basis:
Banana Jet
Witt&Sohn AG Aug-11
Banana Jet
Witt&Sohn AG Aug-11
ceiling
Banana Jet
ceiling
Traditional Jet
Less space consumption Simple mounting structure Less quantity of fans (Case B)
Banana Jet
Witt&Sohn AG Aug-11
Benefits Environment
5. Environment: Pollution: 550g CO2 / kWh (1) (or higher) ~ 30 % CO2-reductio (in line with reduced power consumption) Fulfilment of latest UN-report, part 3 (climate crisis)
Banana Jet
Witt&Sohn AG Aug-11
References
6. References - worldwide: Country
Australia Austria Chile China France Germany Norway Portugal
Tunnels
4 1 3 2 4 13 9 1
Country
Russia Singapore Spain Sweden Swizerland U.A.E. UK Venezuela
Tunnels
1 1 5 1 8 1 1 1
56
15.03.2011
20-60% higher effective thrust with Banana Jets (same fan size) Easy selection Comfortable integration into tunnel concept Great benefits (cost savings) for all parties Helps to reduce CO2 Proven in over 50 tunnels WORLDWIDE
Banana Jet
Witt&Sohn AG Aug-11