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Contents

Page
1-4

1.

Classification

2.

Piping System Abbreviation

3.

Symbol

4.

Piping Drafting Symbol For Pipe & Pipe Fittings

5.

Method For Identification Of Pipes And Its System

6.

Installation Guidance

28 - 31

7.

Pipe Insulation Standard

32 - 44

8.

Pipe Expansion Loint Application Standard

9.

Pipe

46 - 54

10.

Flange

55 - 66

11.

Sleeve/Socket/Union Joint

67 - 72

12.

Elbow

73 - 77

13.

Reducer

78 - 84

14.

Tee Piece (Equal)

85 - 86

15.

Tee Piece (Reducing)

87 -92

16.

Expansion Joint

17.

Penetration Piece

110 - 113

18.

Pipe Bending Table & Calculation

114 - 124

19.

Piping Table

20.

Pipe Support And Pipe Band

21.

Pad

22.

Bolt & Nut Standard (Iso Thread)

141 - 143

23.

Stud Bolt & Nut Standard (Iso Thread)

144 - 145

24.

Bellmouth

146 - 148

25.

Heating Coil Fabrication

149

26.

Welding Method Of Slip-On Flange

150

27.

Cut Hole Opening Standard

151

28.

Limit Of Working Space For Outfitting In Engine Room

152 - 161

29.

Standard Of Fitting Material

162 - 172

30.

Tap Drills & Screw Thread

173 - 174

31.

Standard Gauges Dimension

175 - 176

7
8- 24
25 - 26
27

45

93 - 109

125
126 - 139
140

CLASSIFICATION SOCIETY REQUIREMENT


LRS

DNV
Table A2 Minimum nominal wall thickness for steel pipes (except pipes covered by Load Line Regulations)

External diameter D, mm

10.2 - 12
13.5 17.2
20
21.3 - 25
26.9 33.7
38 44.5
48.3
51 63.5
70
76.1 82.5
8.9 - 108
114.3 - 127
133 139.7
152.4 168.3
177.8
193.7
219.1
244.5 - 273
298.5 - 368
406.4 - 457

1)
2)
3)
4)
5)
6)
7)
8)
9)

Pipes in general
3), 4), 5),
6), 7), 8)

Air, overflow and sounding


pipes for structural tanks
1), 2), 3),
5), 8), 9)

Bilge, ballast and general


seawater pipes
1), 3), 4),
5), 7), 8)

4.5
4.5
4.5
4.5
4.5
4.5
4.5
4.5
4.5
5
5.4
5.9
6.3
6.3
6.3

3.2
3.2
3.6
3.6
4
4
4.5
4.5
4.5
4.5
4.5
5
5.4
5.9
6.3
6.3
6.3

1.6
1.8
2
2
2
2
2.3
2.3
2.6
2.6
2.9
3.2
3.6
4
4.5
4.5
4.5
5
5.6
6.3

Bilge, air, overflow and


sounding pipes through
ballast and fuel oil tanks,
ballast lines through fuel
oil tanks and fuel oil lines
through ballast tanks
1), 2), 3), 4),
5), 7), 8), 9)

6.3
6.3
6.3
6.3
6.3
7.1
8
8
8.8
8.8
8.8
8.8
8.8
8.8
8.8

For pipes efficiently protected against corrosion, the thickness may be reduced by an amount up to not more than 1 mm.
For sounding pipes, except those for cargo tanks with cargo having a flash point less than 60 C, the minimum wall thickness is intended
to apply to the part outside the tank.
For threaded pipes, where allowed, the minimum wall thickness is to be measured at the bottom of the thread.
The minimum wall thickness for bilge lines and ballast lines through deep tanks and for cargo line is subject to special consideration.
For larger diameters the minimum wall thickness is subject to special consideration.
The wall thickness of pipes within cargo oil and ballast tanks in systems for remote control of valves is not to be less than 4mm.
For inlets and sanitary discharges see Pt. 3 Ch. 2 Sec. 11 K 100.
For stainless steel pipes the minimum wall thickness will be specially considered, but it is in general not to be less than given in Table A1
for pipes of copper alloys.
For air pipes on exposed decks, see Pt 3 Ch. 2 Sec. 11 K 300.

Table A1 Minimum nominal wall thickness for pipes of


copper and copper alloys and stainless steel.
External pipe diameter
D, in mm
D < 10

Minimum nominal wall thickness, in


1)
mm
Copper alloy and
Copper
stainless steel
1
0.8

10 < D < 20

1.2

20 < D < 44.5

1.5

1.2
1.5

44.5 < D < 76.1

76.1 < D < 108

2.8

108 < D < 159

2.5

159 < D < 267

3.5

267 < D < 457

3.5

(470)

3.5

508

4.5

1) The wall thickness of pipes within cargo oil and ballast tanks in
systems for remote control of valves is not to be less than :
3 mm for Al-Brass. 2 mm for Cu-Ni and stainless steel.

NK
Table D12.6(1) Minimum Thickness of Steel Pipes

Table D12.6(2) Minimum Thickness of Steel Pipes

(1),(3)

( mm )

Notes:
1
2
3

Where the thickness of pipes specified in standards does not comply with the minimum thickness in this
Table, the standard pipe may be used if the difference is 0.4 mm or less.
Pipes are to be galvanized at least inside, except those fitted in the engine room.
For pipes with a nominal diameter other than shown in this Table, their minimum diameter will be
considered by the Society in each case.

Table D12.7 Minimum Thickness of Copper and Copper Alloy Pipes( mm )

Outside diameter
8-10
12-22
25-45
50-76.2
80-120
130-190
200-270
280

Copper pipes
1
1.2
1.5
2
2.5
3
3.5
4

Copper alloy pipes


0.8
1
1.2
1.5
2
2.5
3
3.5

PIPING SYSTEM ABBREVIATION ............................................................................................................................ 2


SYMBOL...................................................................................................................................................................... 3
STANDARD VALVES ............................................................................................................................................. 3
SPECICAL VALVE ................................................................................................................................................. 4
REMOTE OPERATED VALVE ............................................................................................................................... 4
REMOTE & AUTOMATIC CONTROL VALVES ..................................................................................................... 5
TRAPS .................................................................................................................................................................... 6
STRAINERS ........................................................................................................................................................... 6
MOUTH PIECE....................................................................................................................................................... 6
AIR ESCAPE HEADS............................................................................................................................................. 6
FITTINGS................................................................................................................................................................ 7
GENERAL............................................................................................................................................................... 9
REMOTE OPERATED REACH ROD PIECE ......................................................................................................... 9
PUMP MARKS...................................................................................................................................................... 10
PUMPS ................................................................................................................................................................. 10
SWITCHES ........................................................................................................................................................... 10
INSTRUMENTATION ........................................................................................................................................... 10
FIRST CODE LETTER (MEASURING OBJECT)................................................................................................. 12
SUBSEQUENT CODE-LETTER (INSTRUMENT FUNCTION)............................................................................ 13
EXAMPLE ............................................................................................................................................................. 13
SYMBOLS FOR PIPING ARRANGEMENT.............................................................................................................. 14
VALVE .................................................................................................................................................................. 14
STRAINERS & TRAPS ETC................................................................................................................................. 17
OTHER FITTINGS................................................................................................................................................ 18
PIPE AND PIPE JOINT ........................................................................................................................................ 19
PIPING DRAFTING SYMBOL FOR PIPE AND PIPE FITTING................................................................................ 20
METHOD FOR IDENTIFICATION OF PIPES AND ITS SYSTEM............................................................................ 22
INSTALLATION GUIDANCE .................................................................................................................................... 23
A)
B)
C)

GUIDANCE OF SOUNDING PIPE FOR WATER TANK AND CARGO HOLD............................................ 23


GUIDANCE OF SOUNDING PIPE FOR OIL TANK ..................................................................................... 24
SOUNDING PIPE CONSTRUCTION ........................................................................................................... 25
TYPICAL INSTALLATION OF AIR ESCAPE PIPE ...................................................................................... 26

PIPING SYSTEM ABBREVIATION


NO

SYSTEM

ABBREVIATION

Ballast line

WB/SW

Cooling sea water line

CW/SW

Hydrant and wash deck line

SW

Sanitary water supply

SW

Feed water line

FD

Drink water line

FW

Hot water line for radiator

HW

Hot water line

HW/FH

Potable fresh water line

FR

10

Cooling fresh water line (or Technical fresh water)

FR

11

Bilge line

BG/BL/BS

12

Soil drain line

SL

13

Toilet scupper & basin drain

SC

14

Scupper and drainage line

SC

15

FO-line

FO

16

Lubrication oil line

LO

17

Air escape line

AE

18

Sounding line

SD

19

Voice tube line

VC

20

Co2 fire extinguishing line

Refer to legend in drawing

21

Compressed air line (working & starting air)

CQ/CA

22

Control air for remote control V/V

CA

23

Exhaust gas line

GE

24

Steam line

AS/AS-SUP

25

Steam exhaust line

DR/EX/AS-RET

26

Tank heating line & drain line

AS

27

Hydraulic line for wt. door

HYD

28

Hydraulic line for towing winch

HYD

29

Hydraulic line for steering gear room

HYD

30

Hydraulic line for deck machinery control

HYD

31

Air foam piping

AF

32

Oxygen & acetylene gas piping

GL

33

Inert gas system exhaust gas

EI

34

Gauge

GP

SYMBOL

ITEM

SYMBOL
NAME
For as fitted plan

REMARKS

For key plan


Valve

(globe & angle)

Screw down
check valve

(globe & angle)

Swing check
valve

(with handle)

Lift check valve

(globe & angle)

STANDARD VALVES

Foot valve

(T & L type)

Sluice valve

(water seal)

Hose valve

(globe & angle)

Non return hose


valve

(globe & angle)

Butterfly valve

Valve manifold

Bat Welded
Screw

BITE union

Sluice valve

Storm valve

Socket

Union

Cock
3-way cock

Flange

(vertical &
horizontal)

ITEM

SYMBOL
NAME
For as fitted plan

REMARKS

For key plan


Pressure gauge valve
Pressure gauge cock
Cock with locks

SPECICAL VALVE

Self closing valve for F.O tank drain


Self closing valve for oil level gauge
Self closing valve for bilge
Self closing swing valve for sounding head

Weight type

Self closing cock for sounding head

Weight type

Self closing sluice valve for sounding head

Spring type

Surface valve
Breather valve

(globe & angle)

REMOTE OPERATED VALVE

Needle valve

Valve

(globe & angle


(by reach rod)

Screw down check valve

(globe & angle)


(by reach rod)

Sluice valve

(by reach rod)

Butterfly valve

(by reach rod)

Storm valve

(vertical & horizontal)


( by reach rod)

Emergency closing valve

(globe & angle)

ITEM

SYMBOL
NAME
For as fitted plan

REMARKS

For key plan


Governor valve
Safety valve

(globe & angle)

Relief valve

(by reach rod)

Relief valve

(with handle)

Press-vacuum relief
valve

(globe & angle)

REMOTE & AUTOMATIC CONTROL VALVES

Miniature direct control


valve

(with strainer)

Direct operated control valve

Reducing valve

Direct operated control valve (with handle)

included

Diaphragm control valve


Diaphragm control valve (with handle)
Diaphragm control valve (with positioner)
Level control valve
Level control valve

(Hi-flo)

Level control valve

(ball tap)

Miniature magnet valve

(3-way)

Magnet valve

(globe, angle)

Quick close magnet


valve
Hydraulic cylinder valve
(globe, angle, sluice & butterfly)
Air cylinder valve
(globe, angle, sluice & butterfly)
Electric motor valve
(globe, angle, sluice & butterfly)
Air motor valve
(globe, angle, sluice & butterfly)

10

Hydraulic local
operation

ITEM

SYMBOL
NAME
For as fitted plan

REMARKS

For key plan


Syphon breaker

TRAPS

Steam trap with strainer


(impulse type)
Steam trap with strainer
(thermostatic type)
Steam trap with strainer
(backer type)
Vacuum trap
(float type)

STRAINERS

Bilge hat
Strainer

(single)

Strainer

(duplex)

Mud box
Rose box

MOUTH PIECE

Bell mouth

Mouth piece without


cover
Mouth piece with cover
Mouth piece with whistle

Air escape pipe bend


head
AIR ESCAPE HEADS

With receiver

(globe & angle)


(by reach rod)

With filling cap

Air escape gooseneck head


float check type without gauge wire net
Air escape gooseneck head
float check type with gauge wire net
Air escape bonnet head
without gauze wire net
Air escape bonnet head
with gauze wire net

11

Screw type
Flange type

ITEM
EXPANSION JOINTS

SYMBOL
NAME
For as fitted plan

REMARKS

For key plan


Expansion joint

(dresser type)

Expansion joint

(sleeve type)

Expansion joint

(rubber type)

Expansion joint

(stainless
bellow type)

Flexible tube

(flange type)

Flexible tube

(screw type)

Off-set bend

Sounding cap
Sounding deck piece
Hose flange
Blank flange

Normal
open

Spectacle flange

Normal
shut

FITTINGS

Orifice
Boss
Bottom plug (P1-type)
Bottom plug (P2-type)
Drain plug with chain
Drain hole
Anchoring piece
Seel pot
Reducer

12

ITEM

SYMBOL
NAME
For as fitted plan

REMARKS

For key plan


Tee piece
Penetrating piece
Temperature sensitive piece
Phone
Special flange
Whistle

FITTINGS

Hopper
Hopper with sight glass
Scupper piece with rose plate

With
coaming

Water sealed scupper piece with rose plate


Scupper piece without rose plate
Scupper for upper deck
Drain & air separator
Oil catcher for exh. gas steam line
Air chamber & float chamber
Scupper piece with water tight

13

Sleeve
type

ITEM

SYMBOL
NAME
For as fitted plan

For key plan


Pipe line (cross)
Pipe line (connecting)
Waste pipe
Sprinkling pipe

GENERAL

Rubber lining line


F.O. pipe with tracer
Capillary tube
Control air line
Hydraulic line
Electric wire
Overboard discharge

REMOTE OPERATED REACH


ROD PIECE

U seal

14

REMARKS

ITEM

SYMBOL
NAME
For as fitted plan

REMARKS

For key plan


Remote start & stop
Remote start

PUMP MARKS

Remote stop
Automatic start & stop
Automatic start
Automatic stop
Automatic change
Hand pump

PUMPS

Priming pump
Ejector
Eductor
Hydraulic oil pump

SWITCHES

Thermal switch
Limit switch
Level switch
Pressure switch

INSTRUMENTATION

Pressure gauge
Vacuum gauge
Compound gauge
Differential pressure gauge
Dial gauge

15

Locate amount

ITEM

SYMBOL
NAME
For as fitted plan

REMARKS

For key plan


Manometer

Locate amount

Thermometer pocket
Thermometer
Resistance bulb & thermometer sensor
Float gauge
Float level gauge
Glass level gauge
Flow meter

INSTRUMENTATION

Sight glass
Ships draft gauge
Flat glass oil level gauge
Salinity cell
Electric type pressure indicator
Air purge set
Signal transmitter

With code-letter
when necessary

Local mounted instrument


Centralized panel mounted instrument
Monitor or data logger point
Auto manual selector
Relay

16

With code-letter
indicated in next
page

ITEM

SYMBOL
NAME
For as fitted plan

For key plan

FIRST CODE LETTER (MEASURING OBJECT)

Composition

Co2

Particular composition
(carbon dioxide)

O2

Particular composition
(oxygen)

CL

Particular composition
(salinity)

PH

Particular composition
(hydroneum ion

D
F(Fr)

Density
Flow (Flow rate)

Level

Humidity

Pressure

Pd

Pressure differential

Heat calorie

Speed

Temperature

Viscosity

Weight

Other variation

17

REMARKS

ITEM
SUBSEQUENT CODE-LETTER (INSTRUMENT FUNCTION)

SYMBOL
NAME
For as fitted plan

For key plan


I

Indication

Recorder

Controller

Counter

A(WITH H OR L)

Alarm (high or low)

C/R

Control console

B/G

Boiler gauge board

E/R

Main engine gauge board

W/H

Wheel house

Pd

D1

TC

EXAMPLE

REMARKS

Control panel pressure indicator


(pneumatic transmitted)
Temperature controller

TA
H
LRCH
ML

P TO ACC

High temperature alarm


Level recording controller with high & low
alarm
Pressure transitter (pneumatic) for A.C.C.

18

1) Lettering order
as follows :
I or R-C-S-A
2) In case of
recorder
monitor &
logger letter
I not written

SYMBOLS FOR PIPING ARRANGEMENT


NOTES:

VALVE
SYMBOLS
TYPE

REMARK
PLAN VIEW

ELEVATION

SECTION VIEW
Direction of flow to
be shown if
necessary

Globe valve

Angle valve
Globe non-return
valve
Angle non-return
valve
Sluice valve

Opening indicator
are to be shown in
principal

Gear control
sluice valve

On plan and on
section view show
such indicator

Gear control
globe valve

1) size of
to be
shown on
respective
plan and side
view are taken
from handle of
valve size of
whichever
greater
2) when there
is
arrangement
difficulty of
sluice valve on
plan and side
view, a sketch
of the valve
should be
included in

3) HANDLE
BELOW and
OPENING
FRONT,
BACK are to
be shown
when
necessary

Gear control
angle valve
Globe hose
valve
Angle hose valve
Globe non-return
hose valve
Angle non-return
hose valve
Remote control
globe valve
Remote control
angle valve
Remote control
globe non-return
valve
Remote control
angle non-return
valve

19

SYMBOLS FOR PIPING ARRANGEMENT..CONT


VALVE

Notes:

SYMBOLS
TYPE

REMARK
PLAN VIEW

ELEVATION

SECTION VIEW

Emergency
closing valve
Bilge line closing
valve
Screw globe
valve
Screw angle
valve
Lifting non-return
globe valve
Lifting non-return
angle valve
Lifting non-return
standing valve

Foot valve

Swing non-return
valve
Safety valve
globe type

Same as relief
valve

Safety valve
angle type

Same as relief
valve

Safety valve
(with handle)

Same to relief
valve

Direct operated
control valve
(with handle)

To be drawn
positioner and
handle

Air operated
control valve
(with handle)

Same as above

Magnet valve
Flow direction to
be indicated

3-way control
valve
2-way cock

20

SYMBOLS FOR PIPING ARRANGEMENT..CONT


VALVE

Notes:

SYMBOLS
TYPE

REMARK
PLAN VIEW

ELEVATION

SECTION VIEW
(L TYPE)

3-way cock

(T TYPE)

Test valve (self


closing valve for
F.O. drain tank)
Butterfly valve

Storm valve
Electric motor
operated globe
valve
Electric motor
operated sluice
valve

135
M

To be drawn reach
rod and valve
number

Reach rod

Globe
Breather valve
Angle

21

SYMBOLS FOR PIPING ARRANGEMENT..CONT


STRAINERS & TRAPS ETC
SYMBOLS

Notes:
REMARK

TYPE
PLAN VIEW

ELEVATION

SECTION VIEW

Eductor

Single strainer

Duplex strainer

Y-type strainer

Mud box

Rose box

Steam trap
Steam trap (with
strainer, not bypass)
Steam trap (with
strainer)

BY - PASS

In case of with bypass type must be


drawn sentence

Hand pump

Water cock

Swing type

22

SYMBOLS FOR PIPING ARRANGEMENT..CONT


OTHER FITTINGS

Notes:

SYMBOLS
TYPE

REMARK
PLAN VIEW

ELEVATION

SECTION VIEW

Scupper
Box-type
scupper
Hopper
Hopper with
sight glass
Bell mouth

Sight glass

Expansion joint

Flow direction to
be shown in
accordance with
maker drawing

Spectacle flange

To be marked
SHUT or
OPEN

O(S)

O(S)

O(S)

Orifice

Flow meter
Fix-type
thermometer
Size of seat to
be drawn
For example

Thermometer

Seat
M - 20

23

SYMBOLS FOR PIPING ARRANGEMENT..CONT


PIPE AND PIPE JOINT

Notes:

SYMBOLS
TYPE

REMARK
PLAN VIEW

ELEVATION

SECTION VIEW

Joining piece
Slot in welding
type
Butt weld tee
Penetration
piece
Penetrating
sleeve

In case of
butt joint

Deck or
flat

In case of
penetration

Jacket type
sleeve
Sleeve

Both end fit

ONE END FIT

Both end free

Special flange

24

PIPING DRAFTING SYMBOL FOR PIPE AND PIPE FITTING


Screw or
socket weld
Single line

Butt weld
Double line

Top view

90 Elbow

Elevation
view

Bottom view

Top view

45 Elbow

Elevation
view

Bottom view

Top view

T Joint

Elevation
view

Bottom view

Top view

Y Joint

Elevation
view

Bottom view

25

Single line

Flange joint
Double line

Single line

PIPING DRAFTING SYMBOL FOR PIPE AND PIPE FITTING..cont


Screw or
Butt weld
socket weld
Single line

Double line

Single line

Flange joint

Double line

Single line

Top view

Reducer
Elevation view

Slip on

Weld neck

Cap joint

Ring type
joint

Male/female
flange

Blind flange

Single line
Flange joint

Double line

Branch joint

Butt joint

Single line
Flange joint

Double line

26

Cap

Threaded
union

Socket or
butt weld
reducing tee

Saddle joint

METHOD FOR IDENTIFICATION OF PIPES AND ITS SYSTEM


(FOR AS FITTED PLAN)

100CW-107-01

100SW-103-01

150SW-102-01

100SW-101-01

PIPE PIECE
MARK
SYSTEM REF.
TO K-PLAN
PIPING SYSTEM
PIPE NOM. DIA.

METHOD FOR IDENTIFICATION


OF PIPES AND ITS SYSTEM
(FOR K-PLAN)

100CW-01-107

100SW-01-103

150SW-01-102

100SW-01-101

SYSTEM NOS.
PIPING SYSTEM
PIPE NOM. DIA.

27

INSTALLATION GUIDANCE
A)

GUIDANCE OF SOUNDING PIPE FOR WATER TANK AND CARGO HOLD


(Except in engine room)

28

B)

GUIDANCE OF SOUNDING PIPE FOR OIL TANK


(Except in engine room)

40 Sounding Cap & 80 Sounding Pipe


Note :
1. Bending radius of sounding pipe
to be not less than one(1) meter.
2. 10 holes (pitch 100 and 300 mm)
to be provided for sounding pipe
up to about 10M above bottom for
F.O. tanks only.

25

100

Deck

4 x 10 Holes

300

TANK TOP

N=4

14

100

100

300

300

TANK TOP

Bottom
For No.2 & 3 F.O.T.

For No.1 F.O.T.

29

SOUNDING PIPE CONSTRUCTION

INNER BOTTOM PLATE


VENT HOLES 4-10 mm
TO BE DRILLED

DIA. 40 FOR WATER & OTHERS


DIA. 80 FOR F.O. & D.O

FLANGE

14

1000

2 OPENINGS 80 X 5R FOR WATER ETC


4 OPENINGS 80 X 5R FOR FUEL OIL
& DIESELOL

TANK BOTTOM

30

(LR)

TYPICAL INSTALLATION OF AIR ESCAPE PIPE

150

C)

Upper Deck
(Penetration Piece)

Superstructure Deck
(Penetration Piece)

Upper
Deck

Deck

H (m/m)

0.25L FWD
Upper Deck

760

Other Deck

450

15

Deck

Detail

Detail

NOTE:

Inclination of air escape pipe to be not less than 30 degrees from the horizontal plane.

MATERIAL IF GAUGE WIRE STAINLESS STEEL (SUS 314)

31

PIPE INSULATION STANDARD


APPLICATION TABLE OF PIPING INSULATION TABLE 1

PIPE LINE

APPLIED PLACES

Weather parts
Deck steam
line, exhaust
line and tank
heat line

Exhaust pipe
for emergency
fire pump
engine

INSULATION
MATERIAL
Flange,
Pipe
valve &
etc

Only the parts of pipes


having the possibility of
contacting with human
body

Rock wool

Pipe above 10
mm

Rock wool

Accommodation
pump room ,
steering gear room
& pipe passgae

All
pipes

Weather parts

Not to be applied

Accommodation

All including in steering


gear room

Rock wool

Pipe dia 10 mm
and below

Rock wool

COVER
Flange,
valve &
etc

Pipe
F.R.P.
(Fibreglass
reinforced
plastic)
(polytight)
Glass cloth

Glass cloth

REMARKS

FIG - 1

FIG - 2
FIG - 5

Not to be insulated
-

Rock wool

Glass cloth
F.R.P.
(Polytight)

Glass cloth

FIG - 2
FIG - 5

Domestic
steam and
drain

Weather parts

All pipes

Rock wool

Accommodation

All pipes

Rock wool

Rock wool

Glass cloth
(Note 1)

Glass cloth
(Note 1)

FIG - 5
FIG - 2

Hot water

Accommodation

All pipes

Rock wool

Rock wool

Canvas
(Note 1 )

Canvas
(Note 1 )

FIG 3
FIG 5

Weather parts

Not to be applied

Accommodation &
pump room

Delivery side of tank


cleaning heater

Weather parts

Not to be applied

Accommodation

All pipes except vertical


Canvas
pipes inside lining (Note 2)

Weather parts

Not to be applied

Accommodation

All pipes except vertical


Canvas
pipes inside lining (Note 2)

Canvas

Accommodation

Freon suction pipe from


ref. chamber to
compressor
Freon liquid pipe from
expansion valve to ref.
chamber

Polyurethan

Polyurethan

All duct except below

Glass wool

Canvas

Sanitary and commissary


space

Polyurethan
(Note 3)

F.R.P.
(Polytight)
(Note 3)

All duct except below

Glass wool

Canvas

Sanitary and commissary


space

Polyurethan
(Note 3)

F.R.P.
(Polytight)
(Note 3)

Glass cloth

Polyurethan

F.R.P.
(Polytight)

Tank cleaning
pipe
Sea water
service pipe,
wash deck
pipe and
scupper pipe
Fresh water
pipe and drain
pipe

Freon pipe
(R 22)

Rock wool
-

Duct or air
conditioning

Accommodation

Mech. Exhaust
and supply
duct for
(galley, pantry)

Accommodation

Inert gas pipe

Weather part

Only from funnel to gas


cooler

Rock wool

Freon pipe for


fish and meat
room

Lobby and
vegtable room

All pipes

Polyurethan

Note 1 :Note 2 :Note 3 :-

Canvas
-

FIG 3

FIG 5
FIG 8

Canvas
-

FIG -1

FIG 5
FIG 8

Canvas and
seal paint

Canvas and
seal paint

FIG 6
FIG 7

FIG 10

FIG - 9

F.R.P.
(Polytight)

FIG - 4
FIG 6
FIG 7

Polytight to be applied to the pipes above one (1) meter from floor which are led in wet space
PVC tubes not to be insulated
Duct in the ceiling and/or lining not to be insulated.

32

THICKNESS OF INSULATION TABLE 2


15

25

40

50

65

80

100

125

150

200

250

300

350

155C and above

25

30

30

35

35

35

35

35

40

40

40

40

50

154C 101C

20

20

20

20

25

25

25

25

25

25

25

30

30

100C 60 C

20

20

20

20

20

20

20

25

25

25

25

25

25

Insulation material

Rock wool
moulding

Polyurethane
foam

Glass wool

Pipe dia.

R-22 suction line from


cooling coil to compressor

50

R-22 line from expansion


valve to cooling coil

25

Engine room, galley pantry


and lavatories

25

Engine room, galley,


pantry and lavatories

50

Fan room and living


quarter

25

33

INSULATING METHOD OF PIPING (FIG 1)

IS
Application :

a). According to the application table of piping insulation.


b). To be applied to weather parts.
Insulation Method

Mark

Material

Remarks

Moulded rock wool

Specific gravity : 200 kg/m

0.8t Galv. Steel band and

Note

Pipe dia > 125

Pitch : 300 mm
#18 Galv. Iron wire

Pipe dia < 100

Cellophane paper

0.02 mm thickness

Glass tape

2 loops

Polyester resins

3.

Thickness of insulation material according to the table of thickness of insulation

4.

Note : Distance A to be enough for removing the coupling bolts.

34

F.R.P.
(Polytight)

IS
1.

INSULATING METHOD OF PIPING (FIG 2)


Application :
a). According to the application table of piping insulation.
b). To be applied to un-weather parts.

2.

Insulation Method

Mark

Material

Remarks

Moulded rock wool

Specific gravity : 200 kg/m

0.8t Galv. Steel band and


2

Pipe dia > 125


Pitch : 300 mm

#18 Galv. Iron wire


3

Note

Glass cloth

Pipe dia < 100


0.02 mm thickness

3.

Thickness of insulation material according to the table of thickness of insulation

4.

Note : Distance A to be enough for removing the coupling bolts.

35

IS

1.

INSULATING METHOD OF PIPING (FIG 3)

Application :
a). According to the application table of piping insulation.
b). To be applied to un-weather parts.

2.

Insulation Method

5
or
3

2
1

Mark

Material

Remarks

Moulded rock wool

Specific gravity : 200 kg/m

0.8t Galv. Steel band and

Note

Pipe dia > 125

Pitch : 300 mm
#18 Galv. Iron wire

Pipe dia < 100

#11 Canvas

To be adhered

Paint

Finished with 2 coats

Glass cloth

0.5mm thickness

3.

Thickness of insulation material according to the table of thickness of insulation

4.

Note : Distance A to be enough for removing the coupling bolts.

36

To be applied except
inside of lining

IS

1.

INSULATING METHOD OF PIPING (FIG 4)

Application :
a). According to the application table of piping insulation.
b). To be applied to un-weather parts.

2.

Insulation Method

Mark

Material

Remarks

Glass cloth

0.5mm thickness

Paint

Finished with 2 coats

37

Note

IS

1.

INSULATING METHOD OF PIPING (FIG 5)

Application :
Pipe fittings such as flange, valve, T-piece, socket, sleeve and support.

2.

Insulation Method

A) FLANGE
4

B) VALVE

4
2

5
3

c) T-PIECE
2

D) SUPPORT
PENETRATING PIECE IS SIMILAR
TO PIPE SUPPORT.

3
5

4
1

MIN. 25 MM
TO ALLOW PIPES TO SLIDE

E) SOCKET & SLEEVE


4

F) WATER & DRAIN PIPE

MIN. 50

3.

DK. & BHD.

Thickness of insulation material according to the table of thickness of insulation

Mark

Material

Remarks

Insulating material

Moulded

Insulating material

Moulded

Silicate cement

Stuff into a crevice

Canvas (in case of F)

Paste

MIN.
50

G) DECK & BHD.

Glass cloth (in case of A B C E)


0.8t Galv. Steel band (Pipe dia. > 125)

SUS band to be applied on weather


part (SUS 304, 0.4mm thick)

#18 Galv. Iron wire (Pipe dia < 100)

38

Note

IS

1.

INSULATING METHOD OF PIPING (FIG 6)

Application :
a). According to the application table of piping insulation.
b). To be applied to freon piping.

2.

Insulation Method

3
2

6 & 6

7
Mark

Material

Adhesive

Foam polyurethane

Specific gravity : 0.03 g/cm

#18 Galv. Iron wire

3-Loops / 1-Ray (0.5mm t)

AL-Foil

Glass tape & glass cloth

2-Loops / 1-Ray (0.5 mm t)

Coating for use in Ref. Prov, chamber

(1.0 kg/m)

Foamed polyurethane

Soft

Coating for use except above space

2 coat (1.3 kg/m/2-coats)

3.

Remarks

Note
Form seal 30-45

Elastonato T/# 9840

Seal FAS

Thickness of insulation material according to the table of thickness of insulation

4.
Note : In case of freon pipe for vegetable,, fish and meat room, being led in lobby, these pipes to be insulated
with 25 mm thick foamed polyurethane and finished coat.

39

IS

1.

INSULATING METHOD OF PIPING (FIG 7)

Application :
According to the application table.
( For support parts of insulation freon pipe).

2.

Insulation Method

4
5& 6
1

4
5& 6

Mark

Material

Adhesive

3
3

Remarks

Note
Form seal 30-45

2
3

Hard foam polyurethane

Specific gravity : 0.1 g/cm

AL-Foil

Glass cloth

1-Ray

Coating

2 coat (1.3 kg/m/2-coats)

JIS A9512 No 1 & above

Seal FAS

3. Thickness of insulation material according to the table of thickness of insulation


MATERIAL
Hard foamed
polyuerthane

Pipe from outside wall on ref.


provision chamber to compressor
Pipe from exp. Valve or dryer panel to
outside wall on ref. provision chamber

40

THICKNESS (=t)

LINE

50 mm

Suction pipe

25 mm

Liquid pipe

IS

1.

INSULATING METHOD OF PIPING (FIG 8)

Application :
a) According to the application table of piping insulation.
b) To be applied to sweat insulation

2.

Insulation Method

Mark

Material

Remarks

#11 Canvas

To be adhered to pipe

Paint

Finished with 2 coats

41

Note

IS

1.

INSULATING METHOD OF VENT DUCT (RECTANGULAR) (FIG 9)

Application :
According to the application table of piping insulation.

2.

Insulation Method
a.) To be applied to enclosed part.
2

b.) To be applied to sanitary & commissary space.


2

Mark

Material

Remarks

Glass wool

Specific gravity : 0.05 g/cm

Adhesive

#11 Canvas

Paint

Finished with 2 coats

Foamed polyurethane

Specific gravity : 0.03 g/cm

Cellophane paper

Thickness: 0.02 mm

Glass tape

2 - Loops

Note

F.R.P. Polytight
8
3.

Polyester resins
Thickness of insulation material according to the table of thickness of insulation

42

IS
1.

INSULATING METHOD OF VENT DUCT (SPIRAL) (FIG 10)

Application :
According to the application table of piping insulation.

2.

Insulation Method
a.) To be applied to enclosed parts.

SPIRAL DUCT
& FLEXIBLE DUCT

b.) To be applied to sanitary & commissary space.

Mark

Material

Remarks

Glass wool

Specific gravity : 0.05 g/cm

0.8t Galv. Steel band &


#18 Galv. Iron wire

Pitch : 300 mm

Adhesive

Width : 50 mm

#11 Canvas

Paint

Finished with 2 coats

Foamed polyurethane

Specific gravity : 0.03 g/cm

Cellophane paper

Thickness: 0.02 mm

Glass tape

2 - Loops

Polyester resins

Note

Pipe dia 125


Pipe dia 100

F.R.P. Polytight

3.

Thickness of insulation material according to the table of thickness of insulation

43

IS
1.

INSULATING METHOD OF PENETRATING PIECE FOR FIRE SAFETY MEASURE (FIG 11)

Application :
To be applied to penetrating piece to the A-15, A-30 and A-60 class bulkhead and deck.

2.

Insulation Method

PIPE OR DUCT
L
A-15, A-30 AND A-60 CLASS

SAME AS INSULATION MATERIAL


T

TO THE BULKHEAD OR DECK

3.

BULKHEAD OR DECK

Material

Mark

Material

Remarks

Note

0.8t Galv. Steel band ( Dia > 125 )

Pipe dia 125

#18 Galv. Iron wire ( Dia < 100 )

Pipe dia 100

4.

Note :
Length L
L > 1.5 D (Dia above 100 mm)
L > 150 mm ( Dia 100 mm and under)
T : Thickness of insulation

44

PIPING EXPANSION JOINT APPLICATION STANDARD (HULL PART)


1.

Type of expansion joint and application location


TYPE

APPLICATION LOCATION
All type of pipe line below 16kg/cm.
(except steam & condensate pipe,
heating drain pipe and butterworth line.)

Dresser type

For big expansion required line such as


steam & condensate line, heating drain
pipe and butterworth pipe.

Sleeve type

To absorb the pipe expansion at the


location where dresser type, sleeve type
or bellow type expansion joint fitting is
not used (mainly due to the piping
arrangement). This type is widely used
for small pipe below 25 nominal
diameter.

Bend pipe type

Apply for the looation if bend pipe


arrangement is impractical and the
location required for normal inspection
and is difficult to reach.

Bellow type
Remarks:
2.

Cargo oil line, ballast line, pipe line running


longitudinal direction on upper deck (cargo oil
line, vent line, fuel oil line, compressor air line,
water supply line, deck wash/fire line, foam fire
fighting line, cable conduit pipe)
Upper deck steam line, condensate line, heating
drain line, butterworth line

All type of pipe line

Deck machinery operation hydraulic oil line at


hatch side.
Fuel oil line and steamline inside pipe duct.

Fire line for ship complied to B O T, fuel oil line inside pipe duct with DNV class are not allowed to
used dresser type fitting. Generally sleeve type to be used.

Expansion installation number of expansion joint.


2.1

Dressor type expansion joint


For pipe nominal size below 300A
1 piece is required for pipe length within 24M
-

For pipe nominal size above 350A


1 piece is required for pipe length with 12M

2.2

Sleeve type expansion joint


1 piece is required for pipe length within 24M

2.3

Bellow type expansion joint


For steam line, 1 piece is required for pipe length with 24M
-

3.

TO BE APPLIED MAINLY FOR

For deck machinery operation hydraulic line, 1 piece is required for pipe length within 40M

Expansion absorbing rate for expansion joint fitting.


TYPE

ABSORBING RATE

REMARKS

Dressor type

10mm

Extension absorbing rate base on set length

Sleeve type

80 mm

Contraction absorbing rate base on set length

40 mm

Contraction absorbing rate base on set length

Bellow type
4.

70 mm

Piping expansion rate


Due to the deflection of the hull, the piping expansion rate will be 0.7mm per 1m length.
-

Due to the change of the temperature, the expansion rate base 1C, will be 0.012mm pper 1m for
steel pipe and about 0.017mm per 1m for copper pipe.

45

PIPE
JIS STANDARD STEEL PIPE
(1) Electric resistance welded steel pipe of group II and seamless carbon steel pipes of group I
Wall thickness (mm) and weight (kg/m)
Nominal
diameter

Group II
Out
Dia

SGP

Group I

Sch. 40

Sch 80

Sch. 40

Sch. 80

Sch. 120

Sch. 160

SD

SE

(mm)
A
mm

inch

Thk

Wt

B
Thk

Wt

Thk

C
Wt

Thk

SB
Wt

Thk

SC
Wt

Thk

Wt

Thk

Wt

Thk

Wt

1/8

10.5

2.0

0.419

1.7

0.369

2.4

0.479

1.7

0.369

2.4

0.479

13.8

2.3

0.652

2.2

0.629

3.0

0.799

2.2

0.629

3.0

0.799

10

3/8

17.3

2.3

0.851

2.3

0.851

3.2

1.11

2.3

0.851

3.2

1.11

15

1/2

21.7

2.8

1.31

2.8

1.31

3.7

1.64

2.8

1.31

3.7

1.64

4.7

1.97

20

3/4

27.2

2.8

1.68

2.9

1.74

3.9

2.24

2.9

1.74

3.9

2.24

5.5

2.94

25

34.0

3.2

2.43

3.4

2.57

4.5

3.27

3.4

2.57

4.5

3.27

6.4

4.36

32

1 1/4

42.7

3.5

3.38

3.6

3.47

4.9

4.57

3.6

3.47

4.9

4.57

6.4

5.73

40

1 1/2

48.6

3.5

3.89

3.7

4.10

5.1

5.47

3.7

4.10

5.1

5.47

7.1

7.27

50

60.5

3.8

5.31

3.9

5.44

5.5

7.46

3.9

5.44

5.5

7.46

8.7

11.1

65

2 1/2

76.3

4.2

7.47

5.2

9.12

7.0

12.0

5.2

9.12

7.0

12.0

9.5

15.8

80

89.1

4.2

8.79

5.5

11.3

7.6

15.3

5.5

11.3

7.6

15.3

11.1

21.4

90

3 1/2

101.6

4.2

10.1

5.7

13.5

8.1

18.7

5.7

13.5

8.1

18.7

12.7

27.8

100

114.3

4.5

12.2

6.0

16.0

8.6

22.4

6.0

16.0

8.6

22.4

11.1

28.2

13.5

33.6

125

139.8

4.5

15.0

6.6

21.7

9.5

30.5

6.6

21.7

9.5

30.5

12.7

39.8

15.9

48.6

150

165.2

5.0

19.8

7.1

27.7

11.0

41.8

7.1

27.7

11.0

41.8

14.3

53.2

18.2

66.0

200

216.3

5.8

30.1

8.2

42.1

12.7

63.8

8.2

42.1

12.7

63.8

18.2

88.9

23.0

110

250

10

267.4

6.6

42.4

9.3

59.2

15.1

93.9

9.3

59.2

15.1

93.9

21.4

130

28.6

168

300

12

318.5

6.9

53.0

10.3

78.3

17.4

129.0

10.3

78.3

17.4

129

25.4

184

33.3

234

350

14

355.6

7.9

67.7

11.1

94.3

19.0

158

11.1

94.3

19

158

27.8

225

35.7

282

400

16

406.4

7.9

77.6

12.7

123

21.4

203

12.7

123

21.4

203

30.9

286

40.5

365

450

18

457.2

7.9

87.5

14.3

156

23.8

254

14.3

156

23.8

254

34.9

363

45.2

459

500

20

508.0

7.9

97.4

15.1

184

26.2

311

15.1

184

26.2

311

38.1

441

50.0

565

MATERIAL

USED PIPE

SGP-B
BUTT
WELDING
PIPE

SGP-E

STPG-38E

ELECTRIC RESIST WELDED STEEL

CARBON STEEL PIPE


FOR ORDINARY PIPING

CARBON STEEL PIPE FOR


PRESSURE SERVICE

46

STPT-38S

STPT-38S
SEAMLESS CARBON STEEL

CARBON STEEL PIPE FOR HIGH TEMPERATURE

ASTM STANDARD STEEL PIPE


ASA PIPE SCHEDULE
Wall = wall thickness in mm
Wt = weights in kg/m
Nominal
pipe size
mm
Inch

O.D
mm

Schedule
10
Wall
Wt

Schedule
20
Wall
Wt

Schedule
30
Wall
Wt

Standard
Wall

Wt

Schedule
40
Wall
Wt

Schedule
60
Wall
Wt

Extra
strong
Wall
Wt

Schedule
80
Wall
Wt

Schedule
100
Wall
Wt

Schedule
120
Wall
Wt

Schedule
140
Wall
Wt

Schedule
160
Wall
Wt

Double
extra strong
Wall
Wt

1/8

10.3

1.7

0.357

1.7

0.357

2.4

0.470

2.4

0.470

13.7

2.2

0.625

2.2

0.625

3.0

0.804

3.0

0.804

10

3/8

17.1

2.3

0.848

2.3

0.848

3.2

1.10

3.2

1.10

15

21.3

2.8

1.26

2.8

1.26

3.7

1.62

3.7

1.62

20

26.7

2.9

1.68

2.9

1.68

3.9

2.19

3.9

2.19

5.6

2.89

7.8

3.63

25

33.4

3.4

2.50

3.4

2.50

4.5

3.23

4.5

3.23

6.4

4.23

9.1

5.45

32

42.2

3.6

3.38

3.6

3.38

4.9

4.46

4.9

4.46

6.4

5.60

9.7

7.75

40

48.3

3.7

4.05

3.7

4.05

5.1

5.40

5.1

5.40

7.1

7.23

10.2

9.54

50

60.3

3.9

5.43

3.9

5.43

5.5

7.47

5.5

7.47

8.7

11.1

11.1

13.4

65

73.0

5.2

8.62

5.2

8.62

7.0

11.4

7.0

11.4

9.5

14.9

14.0

20.4

11.1

21.3

15.2

27.7

16.2

34.0

4.8

1.95

7.5

2.54

80

88.9

5.5

11.3

5.5

11.3

7.6

15.3

7.6

15.3

90

101.6

5.7

13.6

5.7

13.6

8.1

18.6

8.1

18.6

100

114.3

6.0

16.1

6.0

16.1

8.6

22.3

8.6

22.3

11.1

28.3

13.5

33.5

17.1

41.1

125

141.3

6.6

21.8

6.6

21.8

9.5

30.9

9.5

30.9

12.7

40.2

15.9

49.0

19.0

57.4

150

168.3

7.1

28.2

7.1

28.2

18.3

67.5

21.9

79.1

200

219.1

6.4

33.3

7.0

36.7

8.2

42.5

8.2

42.5

23.0

112

22.2

108

250

10

273.0

6.4

41.7

7.8

50.9

9.3

60.2

9.3

300

12

323.9

6.4

49.7

8.4

65.1

9.5

73.8

10.3

350

14

355.6

6.4

54.6

7.9

68.1

9.5

81.2

9.5

81.2

400

16

406.4

6.4

62.6

7.9

77.9

9.5

93.1

9.5

93.1

450

18

457.2

6.4

70.5

7.9

87.8

11.1

122

9.5

500

20

506.0

6.4

78.5

9.5

117

12.7

155

9.5

550

22

558.8

6.4

86.4

9.5

129

12.7

171

9.5

129

600

24

609.6

6.4

94.7

9.5

141

14.3

210

9.5

141

650

26

660.4

7.9

128

128

203

9.5

153

12.7

203

700

28

711.2

7.9

138

138

219

15.9

272

9.5

165

12.7

219

750

30

762.0

7.9

147

147

234

15.9

292

9.5

176

12.7

234

800

32

812.8

7.9

157

157

250

15.9

312

9.5

186

12.7

250

850

34

863.8

7.9

167

167

266

15.9

332

9.5

200

12.7

266

900

36

914.4

7.9

177

177

282

15.9

361

9.5

212

12.7

282

11.0

42.5

11.0

42.5

12.7

64.6

12.7

64.6

81.5

15.1

95.8

18.3

115

21.4

133

25.4

156

28.6

172

25.4

155

97.4

17.4

132

21.4

160

25.4

187

28.6

208

33.3

239

25.4

187

107

19.0

158

23.8

195

27.8

224

31.8

253

35.7

281

123

21.4

203

26.2

245

30.9

286

36.5

333

40.5

365

12.7

139

23.8

254

29.4

310

34.9

363

39.7

408

45.2

459

12.7

155

26.2

311

32.5

381

38.1

441

44.4

508

50.0

564

75.8

14.3

54.2
90.7

53.1

60.2

12.7

81.5

12.7

79.7

14.3

109

12.7

11.1

94.3

15.1

126

12.7

12.7

123

16.7

180

12.7

105

14.3

156

19.0

206

117

15.1

183

20.6

248

22.2

294

12.7

171

28.6

373

34.9

451

41.3

526

47.8

600

54.0

671

17.4

255

24.6

355

12.7

187

30.9

441

38.9

547

48.0

639

52.4

719

59.5

807

47

15.1

18.3

10.3

20.6

101

API STANDARD STEEL PIPE


STANDARD

API-5L GRADE B

mm

INCH

OUTSIDE
DIAMETER
(mm)

13.7

NOMINAL DIAMETER

10

15

20

25

32

40

50

65

80

90

100

125

150

3/8

17.1

21.3

26.7

33.4

42.4

48.3

60.3

73

88.9

101.6

114.3

141.3

168.3

STD
XS
XXS

SCHEDULE

THICKNESS
(mm)

WEIGHT
(kg/m)

STD

40

2.2

0.625

XS

80

3.0

0.804

STD

40

2.3

0.848
1.10

XS

80

3.2

STD

40

2.8

1.26

XS

80

3.7

1.62

160

4.8

1.95

XXS

7.5

3.63

STD

40

2.9

1.68

XS

80

3.9

2.19

160

5.6

2.18

XXS

7.8

3.64

STD

40

3.4

2.50

XS

80

4.5

3.23

160

6.4

4.23

XXS

9.1

5.45

STD

3.56

3.38

XS

80

4.8

4.46

XXS

9.7

7.76

STD

40

3.7

4.05

XS

80

5.1

5.40

160

7.1

7.23

XXS

10.16

9.55

STD

40

3.9

5.43

XS

80

5.5

7.47

160

8.7

11.1

XXS

11.1

13.4

STD

40

5.2

8.62

XS

80

7.0

11.4

XXS

14.0

20.4

STD

40

5.5

11.3

XS

80

7.6

15.2

160

11.1

21.3

XXS

15.24

27.67

STD

40

5.7

13.5
18.7

XS

80

8.1

STD

40

6.0

16.1

XS

80

8.6

22.3

160

13.5

33.53

XXS

17.1

41.0

STD

40

6.6

21.8

XS

80

9.5

30.9

XXS

19.05

57.42

STD

40

7.1

28.2

XS

80

11.0

42.5

120

14.3

54.2

160

18.3

67.5

XXS

21.9

79.1

48

API STANDARD STEEL PIPEcont


STANDARD

API-5L GRADE B

NOMINAL DIAMETER
mm

200

250

300

INCH

10

12

OUTSIDE
DIAMETER
(mm)

219.1

273

323.9

STD
XS
XXS

SCHEDULE

THICKNESS
(mm)

WEIGHT
(kg/m)

20

6.4

33.3

30

7.0

36.8

STD

40

8.2

42.5

XS

80

12.7

64.6

120

18.3

90.3

XXS

22.2

108

30

7.8

51

STD

40

9.3

60.2

XS

60

12.7

81.5

80

15.1

95.8

120

21.4

133

160

28.6

172

20

6.4

49.7

30

8.4

65.1

STD

9.5

73.8

40

10.3

79.7

XS

12.7

97.4

60

14.3

109

350

400

450

500

550
600

14

16

18

20

22
24

355.6

80

17.5

132

100

21.4

160

XXS

120

25.4

187

10

6.4

54.7

20

7.9

68

STD

30

9.5

81.2

40

11.1

94.3

XS

12.7

107

60

15.1

127

80

19.0

158

100

23.8

195

120

27.8

224

20

7.9

77.9

30

9.5

93.1

STD

40

12.7

123

60

16.7

160

100

26.2

245

120

31.0

286

140

36.5

333

STD

20

9.5

105

XS

12.7

139

60

19.0

205

80

23.8

254

STD

20

9.5

117

XS

30

12.7

155

40

15.1

183

30

12.7

171

STD

20

9.5

141

XS

12.7

187

406.4

457.2

508

558.8
609.6

49

COPPER PIPES
1.

Scope
This standard covers copper pipe used for general piping.

2.

Dimensions
WALL THICKNESS AND WEIGHT

NOMINAL
DIAMETER
(mm)

OUTSIDE
DIAMETER
(mm)

UA
THICKNESS
(A) (mm)

UB
WEIGHT
(kg/m)

THICKNESS
(B) (mm)

UC
WEIGHT
(kg/m)

THICKNESS
( C ) (mm)

WEIGHT
(kg/m)

1.0

0.140

1.2

0.161

10

1.0

0.251

1.4

0.330

10

15

1.0

0.391

1.6

0.559

15

20

1.6

0.822

1.6

0.822

20

25

1.6

1.046

1.8

1.166

25

30

1.6

1.269

1.8

1.418

32

35

2.3

2.10

40

45

2.0

2.40

2.3

2.74

50

55

2.0

2.96

2.5

3.67

65

70

2.0

3.80

3.0

5.61

80

85

2.5

5.76

3.5

7.97

100

110

3.0

8.97

4.0

11.84

125

140

3.0

11.48

5.0

18.85

150

160

3.5

15.30

5.5

23.73

200

210

4.0

23.01

7.0

39.69

250

270

4.5

33.37

9.0

65.60

300

320

5.0

43.99

10.0

86.58

350

363.7

5.0

50.09

NOTE: 1)

Pipe outside diameter 270 mm and smaller shall conform to JIS H3603

2)

Mark * not to be used except special cases

3)

Mark not to be used except special cases

4)

The above standard base on ISSO 0021000E

50

ALUMINIUM BRASS PIPE & TUBES

WALL THICKNESS AND WEIGHT

NOMINAL
DIAMETER
Mm

OUTSIDE
DIAMETER

INCH

LA
THK.
(mm)

LB

WEIGHT
(kg/m)

THK.
(mm)

WEIGHT
(kg/m

LC
THK.
(mm)

WEIGHT
(kg/m

9.53

1.6

SWG 16

0.33

10

15.14

2.0

SWG 14

0.69

2.3

SWG 13

1.17

15

21.50

1.4

SWG 17

0.74

25

28.25

1.4

SWG 17

0.99

2.0

SWG 14

1.38

2.6

SWG 12

1.76

40

40.95

1.4

SWG 17

1.46

2.0

SWG 14

2.05

3.7

SWG 9

3.63

50

54.05

1.6

SWG 16

2.22

2.0

SWG 14

2.75

4.5

SWG 7

5.89

65

66.8

1.6

SWG 16

2.75

80

79.9

1.8

SWG 15

3.71

100

106.3

2.3

SWG 13

6.31

125

131.7

2.3

SWG 13

7.85

150

157.7

2.6

SWG 12

10.64

200

208.5

2.6

SWG 12

14.13

250

10

260.5

3.3

SWG 10

22.40

300

12

312.1

3.7

SWG 9

30.11

350

14

363.7

4.1

SWG 8

38.91

400

16

414.5

4.1

SWG 8

44.40

450

18

465.3

4.1

SWG 8

49.90

500

20

516.9

4.5

SWG 7

60.85

550

22

567.7

4.5

SWG 7

66.88

600

24

619.4

4.9

SWG 6

79.46

650

25

660.4

4.9

SWG 6

84.76

700

28

711.2

6.4

SWG 3

119.03

750

29

762.0

6.4

SWG 3

127.61

800

30

812.8

6.4

SWG 3

136.19

850

33

863.6

7.0

SWG 2

158.23

900

35

914.4

7.0

SWG 2

167.62

1000

40

1016.0

8.3

SWG 0

220.72

1100

43

1117.6

8.3

SWG 0

242.97

1200

47

1219.2

8.3

SWG 0

265.22

1350

53

1371.6

8.3

SWG 0

298.60

REMARK:

1)

Mark * shows wire gauge corresponding to the thickness

2)

Mark not to be used except special cases

3)

The above standard base on ISSO-0022000C

51

DIN STANDARD COPPER PIPE


Pipe seamless and seam welded
Material CUN10FE1MN 90/10 copper-nickel-iron, or
CUN30MN1FE 70/30 copper-nickel

OUTSIDE DIAMETER OF
PIPE
NOMINAL
ACTUAL
(INCH)
(mm)

WALL THICKNESS S (mm)


(1)

THEOR.
WEIGHT
(1) (kg/m)

SEAMLESS
8

0.8

1.5

0.16

1/8

10

0.8

0.20

12

0.8

14

3/8

16

1.5

20

1.5

25

1.5

30

1.5

38

1.5

44.5

57

1.5

0.25
2.5

0.36

0.42

0.53

0.99

2.5

1.20

1.55

1.5

2.5

1.5

2.5

76

2.5

4.15

89

2.5

4.86

108

2.5

3.5

133

2.5

9.16

159

2.5

3.5

11.00

194

2.5

3.5

13.43

219

3.5

10

18.12

10

267

10

22.24

12

324

4.5

35.94

14

368

4.5

5.5

40.89

16

419

52.13

4.5

1.81
2.33

7.40

SEAM WELDED
8

219

3.5

10

18.21

10

267

10

22.24

12

324

4.5

35.94

14

368

4.5

5.5

40.89

16

419

4.5

52.70

18

457

4.5

57.48

20

508

4.5

7.5

70.92

24

610

4.5

5.5

76.20

28

711

6.5

10

118.00

32

813

11

135.00

36

914

12

203.57

40

1016

13.5

225.00

8.5

Pipe in sizes and alloys other than the above and larger than 1016 mm are also available
Selected sizes are in accordance with the pipe components as per DIN 86087 up to 86090

52

1.

COPPER NICKEL PIPE AND TUBE (CNTF)


Scope
This standard cover copper nickel pipes and tubes for ship

2.

Dimension
NOMINAL DIAMETER

THICKNESS & WEIGHT

OUTSIDE
DIAMETER
(mm)

90/10 Cu-Ni
THICKNESS (mm)

WEIGHT (kg/m)

21.5

1.4

SWG 17

0.79

28.2

1.4

SWG 17

1.05

40

40.9

1.4

SWG 17

1.55

50

54.1

1.6

SWG 16

2.36

65

66.8

1.6

SWG 16

2.93

80

79.9

1.8

SWG 15

3.95

100

106.3

2.3

SWG 13

6.72

125

131.7

2.3

SWG 13

8.36

150

157.7

2.6

SWG 12

11.33

200

208.5

2.6

SWG 12

15.04

250

10

260.5

3.3

SWG 10

23.84

300

12

312.1

3.7

SWG 9

32.05

350

14

363.7

4.1

SWG 8

41.41

400

16

414.5

4.1

SWG 8

47.26

450

18

465.3

4.1

SWG 8

53.11

500

20

516.9

4.5

SWG 7

64.76

550

22

567.7

4.5

SWG 7

71.18

600

24

619.4

4.9

SWG 6

84.57

650

25

660.4

4.9

SWG 6

90.21

700

28

711.2

6.4

SWG 3

126.69

750

29

762.0

6.4

SWG 3

135.82

800

30

812.8

6.4

SWG 3

144.95

850

33

863.6

7.0

SWG 2

168.41

Mm

INCH

15

25

900

35

914.4

7.0

SWG 2

178.40

1000

40

1016

8.3

SWG 0

234.91

1100

43

1117.6

8.3

SWG 0

258.59

1200

47

1219.2

8.3

SWG 0

282.28

1350

53

1371.6

8.3

SWG 0

317.80

NOTE: 1)
2)

The above standard base on ISSO-0023000C


* Mark shows wire gauge of equivalent thickness

53

SEAMLESS STEEL PRECISION TUBES DRAWN OR COLD ROLLED DIMENSIONS


NOMINAL
WALL
DIMENSION
THK.
PERM.
S
VAR
OUTSIDE DIAMETER
NOMINAL
PERM.
DIMENSION
VAR
4

0.5

0.6

0.8

1.2

1.5

1.8

2.2

2.5

2.8

3.5

4.5

DIN 2391
5.5

10

10% OF NOMINAL DIMENSION S

WALL
THK.
S
OUT.DIA
NOMINAL
DIMENSION

INSIDE DIAMETER
NOMINAL DIMENSION AND PERMISSIBLE VARIATION

3 0.3

2.8 0.30

2.4 0.30

2 0.30

4 0.3

3.8 0.30

3.4 0.30

3 0.30

5 0.25

4.8 0.25

4.4 0.25

4 0.25

3.6 0.30

3 0.30

6 0.20

5.8 0.20

5.4 0.20

5 0.20

4.6 0.30

4 0.30

7 0.20

6.8 0.20

6.4 0.20

6 0.20

5.6 0.30

5 0.30

4.4 0.35

4 0.35

3.6 0.40

3 0.40

(9)

8 0.15

7.8 0.15

7.4 0.15

7 0.20

6.6 0.25

6 0.25

5.4 0.35

5 0.35

4.6 0.40

4 0.40

(9)

(7)

0.1

The stepped lines indicate ratios of


wall thickness/ outside diameter for
1/20, 1/40 and 1/60
as contained in DIN 2391 sheet 2

5
6
(7)

10

9 0.15

8.8 0.15

8.4 0.15

8 0.20

7.6 0.25

7 0.25

6.4 0.30

6 0.30

5.6 0.35

5 0.35

12

11 0.15

10.8 0.15 10.4 0.15

10 0.15

9.6 0.20

9 0.20

8.4 0.25

8 0.25

7.6 0.30

7 0.30

6.4 0.40

6 0.40

12

(13)

12 0.08

11.8 0.15 11.4 0.15

11 0.15

10.6 0.15

10 0.20

9.4 0.25

9 0.25

8.6 0.30

8 0.30

7.4 0.40

7 0.40

(13)

14

13 0.08

12.8 0.08 12.4 0.08

12 0.08

11.6 0.15

11 0.15

10.4 0.20

10 0.20

9.6 0.25

9 0.25

8.4 0.30

8 0.30

14

15

14 0.08

13.8 0.08 13.4 0.08

13 0.08

12.6 0.08

12 0.15

11.4 0.20

11 0.20

10.6 0.25 10 0.25

9.4 0.30

9 0.30

16

15 0.08

14.8 0.08 14.4 0.08

14 0.08

13.6 0.08

13 0.08

12.4 0.15

12 0.15

11.6 0.20 11 0.20

10.4 0.30

10 0.30

9 0.35

8 0.35

18

17 0.08

16.8 0.08 16.4 0.08

16 0.08

15.6 0.08

15 0.08

14.4 0.08

14 0.08

13.6 0.20 13 0.20

12.4 0.20

12 0.20

11 0.35

10 0.35

19 0.08

18.8 0.08 18.4 0.08

18 0.08

17.6 0.08

17 0.08

16.4 0.08

16 0.08

15.6 0.15 15 0.15

14.4 0.15

14 0.20

13 0.30

12 0.35

11 0.35

10 0.35

20

22

21 0.08

20.8 0.08 20.4 0.08

20 0.08

19.6 0.08

19 0.08

18.4 0.08

18 0.08

17.6 0.08 17 0.15

16.4 0.15

16 0.15

15 0.20

14 0.30

13 0.35

12 0.35

22

25

24 0.08

23.8 0.08 23.4 0.08

23 0.08

22.6 0.08

22 0.08

21.4 0.08

21 0.08

20.6 0.08 20 0.08

19.4 0.15

19 0.15

18 0.15

17 0.20

16 0.20

15 0.30

25

(26)

25 0.08

24.8 0.08 24.4 0.08

24 0.08

23.6 0.08

23 0.08

22.4 0.08

22 0.08

21.6 0.08 21 0.08

20.4 0.15

20 0.15

19 0.15

18 0.15

17 0.20

16 0.30

(26)

28

27 0.08

26.8 0.08 26.4 0.08

26 0.08

25.6 0.08

25 0.08

24.4 0.08

24 0.08

23.6 0.08 23 0.08

22.4 0.08

22 0.08

21 0.15

20 0.15

19 0.15

18 0.20

17 0.30

16 0.30

28

30

29 0.08

28.8 0.08 28.4 0.08

28 0.08

27.6 0.08

27 0.08

26.4 0.08

26 0.08

25.6 0.08 25 0.08

24.4 0.08

24 0.08

23 0.15

22 0.15

21 0.15

20 0.15

19 0.30

18 0.30

30

32

31 0.15

30.8 0.15 30.4 0.15

30 0.15

29.6 0.15

29 0.15

28.4 0.15

28 0.15

27.6 0.15 27 0.15

26.40.15

260.15

25 0.15

24 0.15

23 0.15

22 0.15

21 0.30

20 0.30

35

34 0.15

33.8 .15

33.4 0.15

33 0.15

32.6 0.15

32 0.15

31.4 0.15

31 0.15

30.6 0.15 30 0.15

29.4 0.15

29 0.15

28 0.15

27 0.15

26 0.15

25 0.15

24 0.20

23 0.20

21 0.20

37 0.15

36.8 0.15 36.4 0.15

36 0.15

35.6 0.15

35 0.15

34.4 0.15

34 0.15

33.6 0.15 33 0.15

32.4 0.15

32 0.15

31 0.15

30 0.15

29 0.15

28 0.15

27 0.15

26 0.15

24 0.20

22 0.25

38

39 0.15

38.8 0.15 38.4 0.15

38 0.15

37.6 0.15

37 0.15

36.4 0.15

36 0.15

35.6 0.15 35 0.15

34.4 0.15

34 0.15

33 0.15

32 0.15

31 0.15

30 0.15

29 0.15

28 0.15

26 0.20

24 0.25

40

42

40 0.20

39.6 0.20

39 0.20

38.4 0.20

38 0.20

37.6 0.20 37 0.20

36.4 0.20

36 0.20

35 0.20

34 0.20

33 0.20

32 0.20

31 0.20

30 0.20

28 0.20

26 0.20

42

45

43 0.20

42.6 0.20

42 0.20

41.4 0.20

41 0.20

40.6 0.20 40 0.20

39.4 0.20

39 0.20

38 0.20

37 0.20

36 0.20

35 0.20

34 0.20

33 0.20

31 0.20

29 0.20

45

46 0.20

45.6 0.20

45 0.20

44.40.20

44 0.20

43.6 0.20 43 0.20

42.4 0.20

42 0.20

41 0.20

40 0.20

39 0.20

38 0.20

37 0.20

36 0.20

34 0.20

32 0.20

48

50

48 0.20

47.6 0.20

47 0.20

46.4 0.20

46 0.20

45.6 0.20 45 0.20

44.4 0.20

44 0.20

43 0.20

42 0.20

41 0.20

40 0.20

39 0.20

38 0.20

36 0.20

34 0.20

(52)

50 0.25

49.6 0.20

49 0.25

48.4 0.25

48 0.25

47.6 0.25 47 0.25

46.4 0.25

46 0.25

45 0.25

44 0.25

43 0.25

42 0.25

41 0.30

40 0.20

38 0.25

36 0.25 34 0.25 32 0.25

(52)

20

38

0.8

0.15

40

48

55

0.20

0.25

10

15
16
18

32
35

50

53 0.25

52.6 0.25

52 0.25

51.4 0.25

51 0.25

50.6 0.25 50 0.25

49.4 0.25

49 0.25

48 0.25

47 0.25

46 0.25

45 0.25

44 0.25

43 0.25

41 0.25

39 0.25 37 0.25 35 0.25

55

60

58 0.25

57.6 0.25

57 0.25

56.4 0.25

56 0.25

55.6 0.25 55 0.25

54.4 0.25

54.0.25

53 0.25

52 0.25

51 0.25

50 0.25

49 0.25

48 0.25

46 0.25

44 0.25 42 0.25 40 0.25

60

63

61 0.30

60.6 0.30

60 0.30

59.4 0.30

59 0.30

58.6 0.30 58 0.30

57.4 0.30

57 0.30

56 0.30

55 0.30

54 0.30

53 0.30

52 0.30

51 0.25

49 0.30

47 0.30 45 0.30 43 0.30

63

63 0.30

62.6 0.30

62 0.30

61.4 0.30

61 0.30

60.6 0.30 60 0.30

59.4 0.30

59 0.30

58 0.30

57 0.30

56 0.30

55 0.30

54 0.30

53 0.30

51 0.30

49 0.30 47 0.30 45 0.30

(65)

70

68 0.30

67.6 0.30

67 0.30

66.4 0.30

66 0.30

65.6 0.30 65 0.30

64.4 0.30

64 0.30

63 0.30

62 0.30

61 0.30

60 0.30

59 0.30

58 0.30

56 0.30

54 0.30 52 0.30 50 0.30

70

(75)

73 0.35

72.6 0.35

72 0.35

71.4 0.35

71 0.35

70.6 0.35 70 0.35

69.4 0.35

69 0.35

68 0.35

67 0.35

66 0.35

65 0.35

64 0.35

63 0.35

61 0.35

59 0.35 57 0.35 55 0.35

(75)

78 0.35

77.6 0.35

77 0.35

76.4 0.35

76 0.35

75.6 0.35 75 0.35

74.4 0.35

74 0.35

73 0.35

72 0.35

71 0.35

70 0.35

69 0.35

68 0.35

66 0.35

64 0.35 62 0.35 60 0.35

80

82 0.40

81.4 0.40

81 0.40

80.6 0.40 80 0.40

79.4 0.40

79 0.40

78 0.40

77 0.40

76 0.40

75 0.40

74 0.40

73 0.40

71 0.40

69 0.40 67 0.40 65 0.40

(85)

87 0.40

86.4 0.40

86 0.40

85.6 0.40 85 0.40

84.4 0.40

84 0.40

83 0.40

82 0.40

81 0.40

80 0.40

79 0.40

78 0.40

76 0.40

74 0.40 72 0.40 70 0.40

90

91 0.45

90.6 0.45 90 0.45

89.4 0.45

89 0.45

88 0.45

87 0.45

86 0.45

85 0.45

84 0.45

83 0.45

81 0.45

79 0.45 77 0.45 75 0.45

(95)

96 0.45

95.6 0.45 95 0.45

91 0.45

(65)

80
(85)
90
(95)
100
110
120

0.30

0.35

0.40

0.45

0.50

94.4 0.45

94 0.45

93 0.45

92 0.45

90 0.45

89 0.45

88 0.45

86 0.45

84 0.45 82 0.45 80 0.45

100

1060.50 105.60.50 105 0.50 104.40.50

1040.50

103 0.50

102 0.50 101 0.50 100 0.50

99 0.50

98 0.50

96 0.50

94 0.50 92 0.50 90 0.50

110

1160.50 115.80.50 115 0.50 114.40.50

1140.50

113 0.50

112 0.50

54

111 0.50 110 0.50 109 0.50 108 0.50 106 0.50 104 0.50

1020.50 1000.50

120

FLANGE
JIS STANDARD 5 kg/cm SLIP ON WEDLING STEEL PIPE FLANGE (JIS B 2221)
FLANGE JIS 5K
W1

W1

t
W2

W2

NOM.DIA 10 - 400

NOM.DIA 450 - 1000

DIMENSION
NOM.
DIA.

OUT.
DIA.

do

10

17.3

17.8

75

15

21.7

22.2

80

20

27.2

27.7

85

10

25

34

34.5

95

32

42.7

43.2

40

48.6

49.1

50

60.5

65

NO.

THREAD

W1

W2

(kg)

55

12

M10

35

2.5

0.27

60

12

M10

35

0.30

65

12

M10

35

0.37

10

75

12

M10

35

0.45

115

12

90

15

M12

40

0.78

120

12

95

15

M12

40

0.83

61.1

130

14

105

15

M12

45

1.07

76.3

77.1

155

14

130

15

M12

45

1.49

80

89.1

90

180

14

145

19

M16

50

1.99

(90)

101.6

102.6

190

14

155

19

M16

50

2.09

100

114.3

115.4

200

16

165

19

M16

55

2.39

125

139.8

141.2

235

16

200

19

M16

55

3.23

150

165.2

166.6

265

18

230

19

M16

60

4.41

(175)

190.7

192.1

300

18

260

23

M20

60

7.5

5.51

200

216.3

218

320

20

280

23

M20

65

8.5

6.33

(225)

241.8

243.7

345

20

305

12

23

M20

65

6.64

250

267.4

269.5

385

22

345

12

23

M20

70

10

9.45

300

318.5

321

430

22

390

12

23

M20

70

10

10.3

350

355.6

358.1

480

24

435

12

25

M22

75

12

14

400

406.4

409

540

24

495

16

25

M22

75

13

16.9

450

457.2

460

605

24

40

495

500

555

16

25

M22

75

12

24.8

500

508

511

655

24

40

546

552

605

20

25

M22

75

12

26.9

550

558.8

562

720

26

42

597

603

665

20

27

M24

80

12

34.1

600

609.6

613

770

26

44

648

654

715

24

27

M24

80

12

37.5

650

660.4

664

825

26

48

702

708

770

24

27

M24

80

12

42.8

700

711.2

715

875

26

48

751

758

820

24

27

M24

80

12

45.4

750

762

766

945

28

52

802

810

880

24

33

M30

90

12

57.4

800

812.8

817

995

28

52

854

862

930

24

33

M30

90

13

60.8

(850)

863.6

868

1045

28

54

904

912

980

24

33

M30

90

13

63.5

900

914.4

919

1095

30

56

956

964

1030

24

33

M30

95

13

75.3

1000

1016

1021

1195

32

60

1058

1066

1130

28

33

M30

100

14

88.5

55

JIS STANDARD 10 kg/cm SLIP ON WEDLING STEEL PIPE FLANGE (JIS B 2222)
FLANGE JIS 10K

W1

W1

W2

t T

t
W2

d0
C
D

d0
C
D

NOM.DIA 250 - 1000

NOM.DIA 10 - 225
DIMENSION
NOM.
DIA.

OUT.
DIA.

do

10

17.3

17.8

90

12

15

21.7

22.2

95

12

20

27.2

27.7

100

14

25

34

34.5

125

32

42.7

43.2

40

48.6

50

NO.

THREAD

W1

W2

(kg)

65

15

M12

40

2.5

0.52

70

15

M12

40

0.57

75

15

M12

45

0.73

14

90

19

M16

50

1.13

135

16

100

19

M16

55

1.48

49.1

140

16

105

19

M16

55

1.56

60.5

61.1

155

16

120

19

M16

55

1.88

65

76.3

77.1

175

18

140

19

M16

60

6.5

2.6

80

89.1

90

185

18

150

19

M16

60

6.5

2.61

(90)

101.6

102.6

195

18

160

19

M16

60

6.5

2.76

100

114.3

115.4

210

18

175

19

M16

60

3.14

125

139.8

141.2

250

20

210

23

M20

65

7.5

4.77

150

165.2

166.6

280

22

240

23

M20

70

6.34

(175)

190.7

192.1

305

22

265

12

23

M20

70

6.82

200

216.3

218

330

22

290

12

23

M20

70

7.53

(225)

241.8

243.7

350

22

310

12

23

M20

70

7.74

267.4

269.5

400

24

355

12

25

M22

75

10

11.8

267.4

269.5

400

24

36

288

292

355

12

25

M22

75

10

12.7

318.5

321

445

26

400

16

25

M22

80

10

13.6

318.5

321

445

24

38

340

346

400

16

25

M22

75

10

13.8

350

355.6

358.1

490

26

42

380

386

445

16

25

M22

80

12

18.2

400

406.4

409

560

28

44

436

442

510

16

27

M24

85

12

25.2

450

457.2

460

620

30

48

496

502

565

20

27

M24

90

14

33

250

300

500

508

511

675

30

48

548

554

620

20

27

M24

100

14

37.6

550

558.8

562

745

32

52

604

610

680

20

33

M30

100

15

49.7

600

609.6

613

795

32

52

656

662

730

24

33

M30

110

16

10

52.6

650

660.4

664

845

34

56

706

712

780

24

33

M30

110

16

10

60.6

700

711.2

715

905

34

58

762

770

840

24

33

M30

110

17

10

70.6

750

762

766

970

36

62

816

824

900

24

33

M30

110

18

11

85.8

800

812.8

817

1020

36

64

868

876

950

28

33

M30

110

19

12

91.2

(850)

863.6

868

1070

36

66

920

928

1000

28

33

M30

110

19

12

98.6

900

914.4

919

1120

38

70

971

979

1050

28

33

M30

110

22

14

109

1000

1016

1021

1235

40

74

1073

1081

1160

28

39

M36

120

22

14

133

56

JIS STANDARD 16 kg/cm SLIP ON WEDLING STEEL PIPE FLANGE (JIS B 2223)
FLANGE JIS 16K

a
W1

h
b
W2

C
D
NOMINAL DIAMETER 10 ~ 600
DIMENSION
NOM.
DIA.

OUT.
DIA.

do

10

17.3

17.8

90

12

16

26

15

21.7

22.2

95

12

16

20

27.2

27.7

100

14

25

34

34.5

125

14

32

42.7

43.2

135

40

48.6

49.1

50

60.5

65

NO.

THREAD

W1

W2

(kg)

28

65

15

M12

40

2.5

0.52

30

32

70

15

M12

40

0.58

20

38

42

75

15

M12

45

0.75

20

46

50

90

19

M16

50

3.5

1.16

16

22

56

60

100

19

M16

55

6.5

1.53

140

16

24

62

66

105

19

M16

55

6.5

1.64

61.1

155

16

24

76

80

120

19

M16

55

6.5

1.83

76.3

77.1

175

18

26

94

98

140

19

M16

60

6.5

4.5

2.58

80

89.1

90

200

18

28

108

112

160

23

M20

65

6.5

4.5

3.66

90

101.6

102.6

210

18

30

120

124

170

23

M20

65

6.5

4.5

3.95

100

114.3

115.4

225

18

34

134

138

185

23

M20

70

4.94

125

139.8

141.2

270

20

34

164

170

225

25

M22

70

7.00

150

165.2

166.6

305

22

38

196

202

260

12

25

M22

75

5.5

9.62

200

216.3

218

350

22

40

244

252

305

12

25

M22

80

6.5

12.1

250

267.4

269.5

430

24

44

304

312

380

12

27

M24

85

6.5

20.0

300

318.5

321

480

26

48

354

364

430

16

27

M24

90

11

6.5

24.4

350

355.6

358.1

540

26

52

398

408

480

16

33

M30 x3

105

12

35.0

400

406.4

409

605

28

60

446

456

10

540

16

33

M30x3

110

12

46.2

450

457.2

460

675

30

64

504

514

10

605

20

33

M30 x3

115

16

61.9

500

508

511

730

30

68

558

568

10

660

20

33

M30x3

120

16

10

73.2
5

550

558.8

562

795

32

70

612

622

10

720

20

39

M36 x3

130

18

11

88.1

600

609.6

613

845

32

74

666

676

10

770

24

39

M36x3

135

18

11

98.8

57

JIS STANDARD 16 kg/cm SLIP ON WEDLING STEEL PIPE FLANGE (JIS B 2223)
FLANGE JIS 16K

45

b
d0

NOMINAL DIAMETER 650 ~ 1200


DIMENSION
NOM. OUT.
DIA. DIA.

do

No.

Thread

W1

W2

(kg)

650

660.4

664

895

48

77

704

726

10

770

820

24

39

M 36x3

140

18

12

101

700

711.2

715

960

50

80

754

776

10

820

875

24

42

M 39x3

150

18

12

120

750

762.0

766

1020

52

83

806

832

10

880

935

24

42

M 39x3

150

18

12

141

800

812.8

817

1085

54

86

865

885

10

930

990

24

48

M 45x3

160

22

16

161

850

863.6

868

1135

56

89

916

936

10

980

1040

24

48

M 45x3

170

22

16

177

900

914.4

919

1185

58

93

968

986

10

1030

1090

28

48

M 45x3

170

22

16

191

1000 1016.0

1021

1320

62

99

1070

1098

12

1140

1210

28

56

M 52x3

180

22

16

230

1100 1117.6

1123

1420

66

105

1180

1200

12

1240

1310

32

56

M 52x3

190

26

19

289

1200 1219.2

1225

1530

70

112

1282

1302

12

1350

1420

32

56

M 52x3

200

26

19

348

58

A S A STANDARD STEEL FLANGE


SLIP ON 150 LBS
R.F = 1/16 = 1.6mm 150/300 LBS
= 6.4mm 600 LBS

d1
d3

b
h

d2

g
k
D
STANDARD : ANSI B 16.5
MATERIAL : ASTM-A 105 N
NOM. DIA.

d1

d3

88.9

30.2

22.3

9.5

34.9

60.3

15.9

SCREWS

WEIGHT
(kg)

mm

INCH

NO.

d2

MxL

15

15.9

M 12 x 40

0.8

20

98.4

38.1

27.7

11.1

42.9

69.8

15.9

25

107.9

49.2

34.5

12.7

50.8

79.4

17.5

15.9

M 12 x 40

0.9

15.9

M 12 x 45

32

117.5

58.8

43.2

14.3

63.5

88.9

20.6

15.9

M 12 x 50

1.3

40

127

65.1

49.5

15.9

73.0

98.4

22.2

15.9

M 12 x 50

1.4

50

152.4

77.8

62

17.4

92.1

120.6

25.4

19

M 16 x 60

2.3

65

177.8

90.5

74.7

20.6

104.8

139.7

28.6

19

M 16 x 65

3.2

80

190.5

107.9

90.7

22.2

127.0

152.4

30.2

19

M 16 x 70

3.6

100

228.6

134.9

116.1

22.2

157.2

190.5

33.3

19

M 16 x 70

5.9

125

254

163.5

143.6

22.2

185.7

215.9

36.5

22.2

M 20 x 70

6.8

150

279.4

192.1

170.7

23.8

215.9

241.3

39.7

22.2

M 20 x 75

8.6

200

342.9

246.1

221.5

27.0

269.9

298.4

44.4

22.2

M 20 x 80

13.6

250

10

406.4

304.8

276.3

28.6

323.8

361.9

49.2

12

25.4

M 22 x 85

19.5

300

12

482.6

365.1

327.1

30.1

381.0

431.8

55.6

12

25.4

M 22 x 90

29.1

350

14

533.4

400

359.1

33.3

412.7

476.2

57.1

12

28.6

M 24 x 95

38.6

400

16

596.9

457.2

410.5

34.9

469.9

539.7

63.5

16

28.6

M 24 x 100

42.2

450

18

635

504.8

461.8

38.1

533.4

577.8

68.3

16

31.7

M 27 x 110

54.5

500

20

698.5

558.8

513.1

41.3

584.2

635.0

73.0

20

31.7

M 27 x 120

70

600

24

812.8

663.6

615.9

46.0

692.1

749.3

82.5

20

34.9

M 30 x 130

95

700

28

927.1

781.0

717.5

50.8

793.7

863.6

87.3

28

34.9

M 30 x 140

123

750

30

984.2

831.8

768.3

52.4

857.2

914.4

88.9

28

34.9

M 30 x 145

138

900

36

1168.4

966.8

920.7

58.7

1022.3

1085.8

161.9

32

41.3

M 36 x 160

211

59

A S A STANDARD STEEL FLANGE


SLIP ON 300 LBS

d1
d3

b
h

d2

g
k
D
STANDARD : ANSI B 16.5
MATERIAL : ASTM-A 105 N
NOM. DIA.

d1

d3

SCREWS

WEIGHT
(kg)

mm

INCH

NO.

d2

MxL

15

95.2

38.1

22.3

12.7

34.9

66.7

22.2

15.9

M 12 x 45

1.2

20

117.5

47.6

27.7

14.3

42.9

82.5

25.4

19

M 16 x 50

1.3

25

123.8

54

34.5

15.9

50.8

88.9

27

19

M 16 x 55

1.4

32

133.3

63.5

43.2

17.4

63.5

98.4

27

19

M 16 x 60

1.8

40

155.6

69.8

49.5

19.0

73

114.3

30.2

22.2

M 20 x 65

2.7

50

165.1

84.1

62

20.6

92.1

127

33.3

19

M 16 x 65

3.2

65

190.5

100

74.7

23.8

104.8

149.2

38.1

22.2

M 20 x 75

4.5

80

209.5

117.5

90.7

27.0

127

168.3

42.9

22.2

M 20 x 80

5.9

100

254

146

116.1

30.1

157.2

200

47.6

22.2

M 20 x 90

10

125

279.4

177.8

143.8

33.3

185.7

234.9

50.8

22.2

M 20 x 95

12.7

150

317.5

206.4

170.7

34.9

215.9

269.9

52.4

12

22.2

M 20 x 100

17.7

200

381

260.3

211.5

39.7

269.9

330.2

61.9

12

25.4

M 22 x 110

26.3

250

10

444.5

320.7

276.3

46.0

323.8

378.3

66.7

16

28.6

M 24 x 125

36.8

300

12

520.7

374.6

327.1

49.2

381

450.8

73

16

31.7

M 27 x 135

52

350

14

584.2

425.4

359.1

52.4

412.7

514.3

76.2

20

31.7

M 27 x 140

74

400

16

647.7

482.6

410.5

55.5

469.9

571.5

82.5

20

34.9

M 30 x 150

100

450

18

711.2

533.4

461.5

58.7

533.4

628.6

88.9

24

34.9

M 30 x 155

127

500

20

774.7

587.4

513.1

61.9

584.2

685.8

95.2

24

34.9

M 30 x 160

148

600

24

914.4

701.7

615.9

68.2

692.1

812.8

106.4

24

41.3

M 36 x 210

222

60

A S A STANDARD STEEL FLANGE


SLIP ON 600 LBS

d1
d3

b
h

d2

g
k
D
R.F = = 6.4 mm
STANDARD : ANSI B 16.5
MATERIAL : ASTM-A 105 N
NOM. DIA.

d1

d3

mm

INCH

15

95.2

38.1

22.3

14.3

34.9

66.7

20

117.5

47.6

27.7

15.9

42.9

25

123.8

54

34.5

17.5

50.8

32

133.3

63.5

43.2

20.6

40

155.6

69.8

49.5

22.2

50

165.1

84.1

62

65

190.5

100

80

209.5

100

150

SCREWS

WEIGHT
(kg)

NO.

d2

MxL

28.6

15.9

M 12 x 55

1.3

82.5

31.8

19

M 16 x 65

1.4

88.9

33.4

19

M 16 x 70

1.8

63.5

98.4

35.0

19

M 16 x 75

2.7

73

114.3

38.1

22.2

M 20 x 80

3.2

25.4

92.1

127

42.9

19

M 16 x 85

4.1

74.7

28.6

104.8

149.2

47.7

22.2

M 20 x 95

5.9

117.5

90.7

31.7

127

168.3

52.4

22.2

M 20 x 100

7.3

273

152.4

116.1

38.1

157.2

215.9

60.4

25.4

M 22 x 115

16.8

355.6

222.2

170.7

47.6

215.9

292.1

73.1

12

28.6

M 24 x 135

36

200

419.1

273

221.5

55.6

269.9

349.2

82.6

12

31.7

M 27 x 155

52

250

10

508

342.9

276.3

63.5

323.8

431.8

92.1

16

34.9

M 30 x 175

80

300

12

558.8

400

327.1

66.7

381

488.9

98.5

20

34.9

M 36 x 180

98

400

16

685.8

495.3

410.5

76.2

469.9

603.2

112.8

20

41.3

M 36 x 205

166

450

18

743.0

546.1

461.8

82.6

533.4

654.1

117.3

20

44.5

M 39 x 220

173

500

20

812.8

609.6

513.1

88.9

584.2

723.9

127

24

44.5

M 39 x 235

220

600

24

939.8

717.6

616

101.6

692.2

838.2

139.7

24

50.8

M 45 x 265

312

61

A S A STANDARD STEEL FLANGE


WELDING-NECK 150 LBS STD

d1

d2
d3
g
k
D

STANDARD : ANSI B 16.5


MATERIAL : ASTM-A 105 N
NOM. DIA.

d1

d3

Mm

INCH

15

88.9

21.3

15.7

9.5

34.9

60.3

20

98.4

26.7

20.9

11.1

42.9

25

107.9

33.4

26.6

12.7

32

117.5

42.2

35

40

127

48.3

40.9

50

152.4

60.3

52.6

65

177.8

73.1

80

190.5

100

125
150

SCREWS

WEIGHT
(kg)

NO.

d2

MxL

47.6

15.9

M 12 x 40

0.8

69.8

52.4

15.9

M 12 x 40

50.8

79.4

55.6

15.9

M 12 x 45

1.1

14.3

63.5

88.9

57.1

15.9

M 12 x 50

1.4

15.9

73

98.4

61.9

15.9

M 12 x 50

1.8

17.4

92.1

120.6

63.5

19

M 16 x 60

2.7

62.6

20.6

104.8

139.7

69.8

19

M 16 x 65

3.6

88.9

77.9

22.2

127

152.4

69.8

19

M 16 x 70

4.5

228.6

114.3

102.3

22.2

157.2

190.5

76.2

19

M 16 x 70

6.8

254

141.3

128.1

22.2

185.7

215.9

88.9

22.2

M 20 x 70

8.6

279.4

168.3

154.1

23.8

215.9

241.3

88.9

22.2

M 20 x 75

10.9

200

342.9

219.1

202.7

27.0

269.9

298.4

101.6

22.2

M 20 x 80

17.7

250

10

406.4

273

254.4

28.6

323.8

361.9

101.6

12

25.4

M 22 x 85

23.6

300

12

482.6

323.9

304.9

30.1

381

431.8

114.3

12

25.4

M 22 x 90

36.3

350

14

533.4

355.6

336.6

33.3

412.7

476.2

127

12

28.6

M 24 x 95

46.3

400

16

569.9

406.4

387.4

34.9

469.9

539.7

127

16

28.6

M 24 x 100

57.7

450

18

635

457.2

438.2

38.1

533.4

577.8

139.7

16

31.7

M 27 x 110

63.6

500

20

698.5

508

489

41.3

584.2

635

144.5

20

31.7

M 27 x 120

77.2

600

24

812.8

609.6

590.6

46.0

692.1

749.3

152.4

20

34.9

M 30 x 130

118

750

30

984.2

762

743

52.4

857.2

914.4

130.2

28

34.9

M 30 x 145

153

900

36

1168.4

914.4

895.4

58.7

1022.3

1085.8

161.9

32

41.3

M 36 x 160

242

62

A S A STANDARD STEEL FLANGE


WELDING-NECK 150 LBS XS

d1

d2
d3
g
k
D

STANDARD : ANSI B 16.5


MATERIAL : ASTM-A 105 N
NOM. DIA.

d1

d3

Mm

INCH

15

88.9

21.3

13.9

9.5

34.9

60.3

20

98.4

26.7

18.9

11.1

42.9

25

107.9

33.4

24.4

12.7

32

117.5

42.2

32.6

40

127

48.3

38.1

50

152.4

60.3

80

190.5

100

125

SCREWS

WEIGHT
(kg)

NO.

d2

MxL

47.6

15.9

M 12 x 40

0.8

69.8

52.4

15.9

M 12 x 40

50.8

79.4

55.6

15.9

M 12 x 45

1.1

14.3

63.5

88.9

57.1

15.9

M 12 x 50

1.4

15.9

73

98.4

61.9

15.9

M 12 x 50

1.8

49.3

17.4

92.1

120.6

63.5

19

M 16 x 60

2.7

88.9

73.7

22.2

127

152.4

69.8

19

M 16 x 70

4.5

228.6

114.3

97.1

22.2

157.2

190.5

76.2

19

M 16 x 70

6.8

254

141.3

122.3

22.2

185.7

215.9

88.9

22.2

M 20 x 70

8.6

150

279.4

168.3

146.3

23.8

215.9

241.3

88.9

22.2

M 20 x 75

10.9

200

342.9

219.1

193.7

27.0

269.9

298.4

101.6

22.2

M 20 x 80

17.7

250

10

406.4

273

247.6

28.6

323.8

361.9

101.6

12

25.4

M 22 x 85

23.6

300

12

482.6

323.9

298.5

30.1

381

431.8

114.3

12

25.4

M 22 x 90

36.3

350

14

533.4

355.6

330.2

33.3

412.7

476.2

127

12

28.6

M 24 x 95

46.3

400

16

569.9

406.4

381

34.9

469.9

539.7

127

16

28.6

M 24 x 100

57.7

450

18

635

457.2

431.8

38.1

533.4

577.8

139.7

16

31.7

M 27 x 110

63.6

500

20

698.5

508

482.6

41.3

584.2

635

144.5

20

31.7

M 27 x 120

77.2

600

24

812.8

609.6

584.2

46.0

692.1

749.3

152.4

20

34.9

M 30 x 130

118

63

A S A STANDARD STEEL FLANGE

d1

d2
d3
g
k
D

STANDARD : ANSI B 16.5


MATERIAL : ASTM-A 105 N
WELDING-NECK 150 LBS XXS
NOM. DIA.

d1

d3

Mm

INCH

15

88.9

21.3

6.3

11.2

35.1

60.5

20

98.4

26.7

11.1

12.7

42.9

25

107.9

33.4

15.2

12.7

32

117.5

42.2

22.8

15.7

40

127

48.3

27.9

17.5

73.2

98.6

50

152.4

60.3

38.2

17.4

92.1

120.6

80

190.5

88.9

58.5

23.9

127.0

152.4

100

228.6

114.3

80.1

23.9

157.2

150

279.4

168.3

124.5

25.4

215.9

SCREWS

WEIGHT
(kg)

NO.

d2

MxL

47.8

15.7

M 12 x 40

0.48

69.9

52.3

15.7

M 12 x 45

0.71

50.8

79.4

55.6

15.9

M 12 x 45

1.1

63.5

88.9

57.2

15.7

M 12 x 50

1.33

62.0

15.7

M 12 x 55

1.72

63.5

19

M 16 x 60

2.7

69.6

19.1

M 16 x 70

4.92

190.5

76.2

19.1

M 16 x 70

6.84

241.3

88.9

22.4

M 20 x 80

10.6

WELDING-NECK 150 LBS Sched 20


200

342.9

219.1

206.4

27.0

269.9

298.4

101.6

22.2

M 20 x 80

17.7

250

10

406.4

273

260.3

28.6

323.8

361.9

101.6

12

25.4

M 22 x 85

23.6

300

12

482.6

323.9

311.2

30.1

381

431.8

114.3

12

25.4

M 22 x 90

36.3

WELDING-NECK 150 LBS Sched 30


200

342.9

219.1

205.1

27.0

269.9

298.4

101.6

22.2

M 20 x 80

17.7

250

10

406.4

273

257.4

28.6

323.8

361.9

101.6

12

25.4

M 22 x 85

23.6

300

12

482.6

323.9

311.2

30.1

381

431.8

114.3

12

25.4

M 22 x 90

36.3

WELDING-NECK 150 LBS Sched 40


300

12

482.6

323.9

303.3

31.8

381

431.8

114.3

12

25.4

M 22 x 95

36.5

350

14

533.4

355.6

333.4

35.1

412.8

476.3

127.0

12

28.4

M 24 x 100

48.4

WELDING-NECK 150 LBS Sched 80


250

10

406.4

273

242.8

30.2

323.9

362.0

101.6

12

25.4

M 22 x 90

24.0

300

12

482.6

323.9

288.9

31.8

381.0

431.8

114.3

12

25.4

M 22 x 95

36.5

400

16

596.9

406.4

363.6

36.8

469.9

539.8

127

16

28.4

M 24 x 105

60.6

500

20

698.5

508

455.6

42.9

584.2

635.0

144.5

20

31.8

M 27 x 120

84.5

600

24

812.8

609.6

547.6

47.8

692.2

749.3

152.4

20

35.1

M 30 x 135

115.0

64

A S A STANDARD STEEL FLANGE

d1

d2
d3
g
k
D

STANDARD : ANSI B 16.5


MATERIAL : ASTM-A 105 N
WELDING-NECK 150 LBS Sched 160
NOM. DIA.

d1

d3

SCREWS

WEIGHT
(kg)

Mm

INCH

NO.

d2

MxL

15

88.9

21.3

11.7

9.5

34.9

60.3

47.6

15.9

M 12 x 40

0.8

20

98.4

26.7

15.5

11.1

42.9

69.8

52.4

15.9

M 12 x 40

25

107.9

33.5

20.9

12.7

50.8

79.4

55.6

15.9

M 12 x 45

1.1

32

117.5

42.2

29.4

15.7

63.5

88.9

57.2

15.7

M 12 x 50

1.33

40

127

48.3

34.1

15.9

73

98.4

61.9

15.9

M 12 x 50

1.8

50

152.4

60.3

42.9

17.4

92.1

120.6

63.5

19

M 16 x 60

2.7

80

190.5

88.9

66.7

22.2

127

152.4

69.8

19

M 16 x 70

4.5

100

228.6

114.3

87.3

22.2

157.2

190.5

76.2

19

M 16 x 70

6.8

150

279.4

168.3

131.7

25.4

215.9

241.3

88.9

22.4

M 20 x 80

10.6

200

342.9

219.1

173.1

28.4

269.7

298.5

101.6

22.4

M 20 x 85

17.7

250

10

406.4

273

215.8

30.2

323.9

362

101.6

12

25.4

M 22 x 90

24.0

WELDING-NECK 300 LBS Std


15

95.2

21.3

15.7

12.7

34.9

66.7

52.4

15.9

M 12 x 45

0.75

20

117.5

26.7

20.9

14.3

42.9

82.5

57.1

19

M 16 x 50

1.26

25

123.8

33.4

26.6

15.9

50.8

88.9

61.9

19

M 16 x 55

1.52

32

133.3

42.2

35

17.4

63.5

98.4

65.1

19

M 16 x 60

2.03

40

155.6

48.3

40.9

19.0

73

114.3

68.3

22.2

M 20 x 65

2.89

50

165.1

60.3

52.5

20.6

92.1

127

69.8

19

M 16 x 65

3.4

65

190.5

73.1

62.6

23.8

104.8

149.2

76.2

22.2

M 20 x 75

5.17

80

209.5

88.9

77.9

27.0

127

168.3

79.4

22.2

M 20 x 80

6.93

100

254

114.3

102.3

30.1

157.2

200

85.7

22.2

M 20 x 90

12

125

279.4

141.3

128.1

33.3

185.7

234.9

98.4

22.2

M 20 x 95

15.1

150

317.5

168.3

154.1

34.9

215.9

269.9

98.4

12

22.2

M 20 x 100

19.1

200

381

219.1

202.7

39.7

269.9

330.2

111.1

12

25.4

M 22 x 110

29.9

250

10

444.5

273

254.4

46.0

323.8

387.3

117.5

16

28.6

M 24 x 125

42.7

300

12

520.7

323.9

304.9

49.2

381

450.8

130.2

16

31.7

M 27 x 135

61.8

350

14

584.2

355.6

336.6

52.4

412.7

514.3

142.9

20

31.7

M 27 x 140

85.8

400

16

647.7

406.4

387.4

55.5

469.9

571.5

146

20

34.9

M 30 x 150

106

450

18

711.2

457.2

438.2

58.7

533.4

628.6

158.7

24

34.9

M 30 x 155

131

500

20

774.7

508

489

61.9

584.2

685.8

161.9

24

34.9

M 30 x 160

158

600

24

914.4

609.6

590.6

68.2

692.1

812.8

168.3

24

41.3

M 36 x 210

230

65

A S A STANDARD STEEL FLANGE

d1

d2
d3
g
k
D

STANDARD : ANSI B 16.5


MATERIAL : ASTM-A 105 N
WELDING-NECK 150 LBS Sched 160
NOM. DIA.

d1

d3

SCREWS

WEIGHT
(kg)

Mm

INCH

NO.

d2

MxL

200

381

219.1

205

39.7

269.9

330.2

111.1

12

25.4

M 22 x 110

30.5

250

10

444.5

273

257

46.0

323.9

387.3

117.5

16

28.4

M 24 x 125

42.7

300

12

520.7

323.9

307.1

49.2

381

450.8

130.2

16

31.7

M 27 x 135

62.5

WELDING-NECK 300 LBS Sched 40


300

12

520.7

323.9

303.3

50.8

381

450.8

130.2

16

31.7

M 27 x 135

61.8

350

14

584.2

355.6

333.4

53.8

412.7

514.3

142.7

20

31.7

M 27 x 145

85.8

500

20

774.7

508

477.8

63.5

584.2

685.8

162.0

24

35.0

M 30 x 165

158

600

24

914.4

609.6

574.6

69.8

692.1

812.8

168.1

24

41.1

M 36 x 185

230

WELDING-NECK 300 LBS Sched 80


250

10

444.5

273

242.8

47.7

300

12

520.7

323.9

288.9

50.8

400

16

647.7

406.4

363.6

57.1

323.8

387.3

117.3

16

28.6

M 24 x 130

42.7

381

450.8

130.0

16

31.7

M 27 x 135

61.8

469.9

571.5

146

20

35

M 30 x 150

106

WELDING-NECK 300 LBS Sched 160


15

95.2

21.3

11.7

12.7

34.9

66.7

52.4

15.9

M 12 x 45

20

117.5

26.7

15.5

14.3

42.9

82.5

57.1

19

M 16 x 50

1.40

25

123.8

33.4

20.9

15.9

50.8

88.9

61.9

19

M 16 x 55

1.8

40

155.6

48.3

34.1

19.0

73

114.3

68.3

22.2

M 20 x 65

3.6

50

165.1

60.3

42.9

20.6

92.1

127

69.8

19

M 16 x 65

4.1

80

209.5

88.9

66.7

27.0

127

168.3

79.4

22.2

M 20 x 80

6.8

100

254

114.3

87.3

30.1

157.2

200

85.7

22.2

M 20 x 90

11.3

150

317.5

168.3

131.7

36.5

215.9

269.9

98.4

12

22.3

M 20 x 100

19.1

200

381

219.1

173.1

41.1

269.9

330.2

111.1

12

25.4

M 22 x 110

29.9

66

SLEEVE/SOCKET/UNION JOINT
SLEEVE TYPE JOINTS FOR STEEL PIPE
1.
2.

SCOPE: THIS STANDARD COVER SLEEVE TYPE JOINTS USED FOR GROUP II AND III PIPES
CONSTRUCTION, SHAPE AND DIMENSION TYPE S1 FOR JOINTS

NOM. DIA.

API PIPE
OUT.DIA

WEIGHT
(KG)

DIMENSION

REFERENCE

S1

2C

10

17.2

27.2

19.4

3.9

30

0.067

2.1

15

21.3

34.0

24.0

5.0

40

0.143

2.3

20

26.7

38.1

29.1

4.5

40

0.149

1.9

25

33.4

45.0

36.0

4.5

40

0.179

2.0

32

42.2

55.0

45.0

5.0

50

0.309

2.3

40

48.3

63.5

51.5

6.0

50

0.426

2.9

50

60.3

76.3

62.3

7.0

50

0.598

1.8

65

73.0

96.0

78.0

9.0

60

1.17

1.7

80

88.9

110.0

91.0

9.5

70

1.68

1.9

100

114.3

139.8

117.8

11.0

75

2.61

3.5

125

141.3

165.2

143.2

11.0

80

3.34

3.4

150

168.3

190.7

168.7

11.0

100

4.88

3.5

200

219.1

247.3

221.9

12.7

110

7.33

2.8

11

250

273.0

304.1

276.1

14.0

120

11.79

3.0

11

300

323.8

352.8

326.8

13.0

130

13.94

3.0

12

350

355.6

384.6

358.6

13.0

130

15.49

3.0

12

400

406.4

435.4

409.4

13.0

150

20.31

3.0

12

450

457.2

486.2

460.2

13.0

150

22.75

3.0

12

500

508.0

537.0

511.0

13.0

150

25.20

3.0

12

550

558.8

588.3

562.3

13.0

150

27.66

3.5

12

600

609.6

639.1

613.1

13.0

150

30.11

3.5

12

650

660.4

689.9

663.9

13.0

200

43.40

3.5

12

700

711.2

740.7

714.7

13.0

200

46.66

3.5

12

750

762.0

791.5

765.5

13.0

200

49.91

3.5

12

800

812.8

842.3

816.3

13.0

200

53.17

3.5

12

850

863.6

893.1

867.1

13.0

200

56.43

3.5

12

900

914.4

943.9

917.9

13.0

200

59.69

3.5

12

67

SLEEVE TYPE JOINTS FOR STEEL PIPE


TYPE S2 FOR PENETRATION PIECE
TYPE S3, SPECICAL

NOM.
DIA.

API
PIPE
O.D

DIMENSION
D
S2

S3

WEIGHT (KG)

REFERENCE
W2

(kg)

S2

S3

S2

S3

S2

S3

S2

CUT DIA
S3

2C

10

17.2

27.2

19.4

3.9

100

0.224

29

2.1

15

21.3

34.0

24.0

5.0

100

0.358

36

2.3

20

26.7

38.1

29.1

4.5

100

0.373

40

1.9

25

33.4

45.0

36.0

4.5

100

0.449

47

2.0

32

42.2

55.0

45.0

5.0

100

0.617

57

2.3

40

48.3

63.5

51.5

6.0

100

0.851

65

2.9

50

60.3

76.3

62.3

7.0

100

1.20

79

1.8

65

73.0

96.0

78.0

9.0

100

1.96

98

1.7

80

88.9

110.0

91.0

9.5

100

2.40

112

1.9

100

114.3

139.8

117.8

11.0

100

3.49

142

3.5

125

141.3

165.2

143.2

11.0

100

4.18

168

3.4

150

168.3

190.7

168.7

11.0

100

4.88

194

3.5

200

219.1

247.3

221.9

12.7

110

7.33

251

2.8

11

250

273.0

304.1

276.1

14.0

120

11.79

308

3.0

11

300

323.8

352.8

358.8

326.8

13.0

16.0

130

130

13.94

17.31

355

361

3.0

12

350

355.6

384.6

390.6

358.6

13.0

16.0

130

130

15.49

19.21

387

393

3.0

12

400

406.4

435.4

441.1

409.4

13.0

16.0

150

150

20.31

25.20

438

444

3.0

12

450

457.2

486.2

492.2

460.2

13.0

16.0

150

150

22.75

28.20

489

495

3.0

12

500

508.0

537.0

543.0

511.0

13.0

16.0

150

150

25.20

31.20

540

546

3.0

12

550

558.8

588.3

594.3

562.3

13.0

16.0

150

150

27.66

34.30

590

596

3.5

12

600

609.6

639.1

645.1

613.1

13.0

16.0

150

150

30.11

37.30

642

648

3.5

12

650

660.4

689.9

695.9

663.9

13.0

16.0

200

200

43.40

53.70

692

698

3.5

12

700

711.2

740.7

746.7

714.7

13.0

16.0

200

200

46.66

57.80

744

750

3.5

12

750

762.0

791.5

797.5

765.5

13.0

16.0

200

200

49.91

61.80

794

800

3.5

12

800

812.8

842.3

848.3

816.3

13.0

16.0

200

200

53.17

65.80

845

851

3.5

12

850

863.6

893.1

899.1

867.1

13.0

16.0

200

200

56.43

69.80

896

902

3.5

12

900

914.4

943.9

949.9

917.9

13.0

16.0

200

200

59.69

73.70

947

953

3.5

12

68

SOCKET WELDING TYPE COUPLING (SCH 80)


FORGED STEEL (SF 45)

NOTE: THIS DRAWING BASE ON ISSO-0073510 C


NOM.
DIA.

PIPE
O.D

DIMENSIONS
A

B
(MIN)

C
(MIN)

T
(MIN)

WT
(kg)

10.5

11.0

17.8

9.6

7.1

25.6

6.4

3.4

3.4

0.03

10

17.3

17.8

26.8

9.6

12.7

25.6

6.4

4.5

4.5

0.07

15

21.7

22.2

32.6

9.6

16.1

28.7

9.5

5.2

5.2

0.12

20

27.2

27.7

38.7

12.7

21.4

34.5

9.5

5.5

5.5

0.18

25

34.0

34.5

46.9

12.7

27.2

38.1

12.7

6.2

6.2

0.28

32

42.7

43.2

57.0

12.7

35.5

38.1

12.7

6.9

6.9

0.37

40

48.6

49.1

62.9

12.7

41.2

38.1

12.7

6.9

6.9

0.42

50

60.5

61.1

75.9

15.9

52.7

50.9

19.1

7.4

7.4

0.75

65

76.3

77.1

93.1

15.9

65.9

50.9

19.1

8.0

8.0

1.24

69

SOCKET WELDING TYPE COUPLING (SCH 160)


FORGED STEEL (SF 45)

NOTE: THIS DRAWING BASE ON ISSO-0073540 B


NOM.
DIA.

PIPE
O.D

15

DIMENSIONS
A

B
(MIN)

C
(MIN)

T
(MIN)

WT
(kg)

21.7

22.2

35.4

9.6

12.3

28.7

9.5

6.6

6.6

0.16

20

27.2

27.7

43.1

12.7

16.2

34.9

9.5

7.7

7.7

0.26

25

34.0

34.5

52.5

12.7

21.2

38.1

12.7

9.0

9.0

0.43

32

42.7

43.2

61.2

12.7

29.9

38.1

12.7

9.0

9.0

0.52

40

48.6

49.1

69.1

12.7

34.4

38.1

12.7

10.0

10.0

0.65

50

60.5

61.1

85.5

15.9

43.1

50.9

19.1

12.2

12.2

1.31

65

76.3

77.1

103.7

15.9

57.3

50.9

19.1

13.3

13.3

2.47

70

MALLEABLE IRON UNIONS


150 LBS, 250 LBS, 300 LBS

STANDARD : ANSI B 16.11


MATERIAL : ASTM A 197
NOMINAL SIZE

150 LB

250 LB

300 LB

INCH

MM

WEIGHT
(KG)

1/8

31.75

0.06

31.75

0.06

31.75

0.06

36.51

0.08

42.86

0.12

42.86

0.12

3/8

10

41.28

0.12

41.28

0.16

47.63

0.17

15

47.63

0.17

52.39

0.25

52.39

0.23

20

55.56

0.24

58.74

0.38

58.74

0.37

WEIGHT
(KG)

WEIGHT
(KG)

25

57.15

0.36

65.09

0.57

65.09

0.55

32

63.50

0.59

69.85

0.74

69.85

0.72

40

66.68

0.70

76.20

0.93

76.20

0.93

50

76.20

1.05

85.73

1.58

85.73

1.55

65

87.31

1.59

98.43

2.43

98.43

2.45

80

95.25

2.19

107.95

3.39

107.95

3.40

100

127.00

8.00

127.00

8.00

71

MARINE 10 KG/CM WELDED UNION FOR STEEL PIPE


d2

m
t

D2

d5

S1

D1

d5

d4

t1

L1
3

DIMENSION OF d5 = OUTSIDE DIAMETER OF PIPE APPLICABLE + 0.5mm


THREADS

BODY

UNION NUT

NOM
. DIA.

PIPE
O.D.

10.5

M 22 x 1.5

10

17.3

10

M 30 x 2

15

21.7

15

M 36 x 2

27

32

11

13

30

41

20

20

27.2

20

M 40 x 2

10

33

35

13

14

36

46

22

25

34.0

25

M 48 x 2

10

40

39

16

15

41

55

24

32

42.7

32

M 58 x 2

13

52

49

21

18

55

65

40

48.6

40

M 65 x 2

14

57

53

23

20

60

50

60.5

50

M 80 x 2

16

70

63

29

24

70

REMARKS:

d2

NIPPLE

BETN
FACES
S1

t1

d4

D1

L1

CAL.
MASS
(KG)
W

D2

BETN
FACES
S

15

23

10

17

27

16

14.5

18.5

18

0.12

22

26

12

24

36

18

22

27

20

0.24

26.5

31.5

22

0.40

32.5

37

24

0.53

40

45

26

0.75

29

49.5

55

32

1.72

75

31

56

62

34

2.22

95

37

69.5

77

40

3.91

1.

THE TREADS SHALL CONFORM TO JIS B 0207

2.

THE STEEL PARTS SHALL BE GALVANIZED ELECTRICALLY.


NO

COMPONENT

BODY

UNION NUT

NIPPLE

GASKET

MATERIAL

JIS G 3101 SS41

JIS F 7102

NOTE: THIS STANDARD BASE ON JIS F 7438-1977

72

ELBOW
WELDABLE 90 SHORT STEEL ELBOW
(ASTM STANDARD)

MM

INCH

OUTSIDE
DIA. (MM)
D

25

33.4

25.4

STD

3.4

0.104

32

42.2

31.8

STD

3.6

0.200

40

48.3

38.1

STD

3.7

0.200

50

60.3

50.8

STD

3.9

0.500

XS

5.4

0.600

65

73

63.5

STD

5.2

0.900

XS

7.0

1.10

80

88.9

76.2

STD

5.5

1.40

XS

7.6

1.80

100

114.3

101.6

125

141.3

127

150

168.3

152.4

200

219.1

203.2

250

10

273

300

12

350

14

400

NOMINAL DIAMETER

RADIUS
(MM)
R

STD
XS
XXS

SCHEDULE

THICKNESS
(MM)
T

WEIGHT
(Kg/pc)

STD

6.0

2.70

XS

8.6

3.60

STD

6.5

4.50

STD

7.1

6.80

XS

10.9

10.3

STD

8.2

14.0

XS

12.7

20.7

254

STD

9.3

24.5

323.9

304.8

STD

9.5

36.0

355.6

355.6

STD

9.5

46.3

16

406.4

406.4

STD

9.5

61.3

450

18

457.2

457.2

STD

9.5

78.1

500

20

508

508

STD

9.5

98.1

600

24

609.6

609.6

STD

9.5

138.5

73

WELDABLE 90 LONG STEEL ELBOW


(ASTM STANDARD)

MM

INCH

OUTSIDE
DIA. (MM)
D

15

21.3

NOMINAL DIAMETER

RADIUS
(MM)
R
38.1

20

26.7

28.6

25

33.4

38.1

32

42.2

47.6

STD
XS
XXS

SCHEDULE

THICKNESS
(MM)
T

WEIGHT
(Kg/pc)

STD

2.8

0.077
0.100

XS

3.7

STD

2.9

0.077

XS

3.9

0.100

STD

3.4

0.154

XS

4.5

0.195
0.255

160

6.4

STD

3.6

0.263

XS

4.8

0.340

9.7

0.610

XXS

40

50

65

80

100

48.3

60.3

73

88.9

114.3

57.2

76.2

95.2

114.3

152.4

74

STD

3.7

0.376

XS

5.1

0.481

160

7.1

0.680

XXS

10.2

0.907

STD

3.9

0.676

XS

5.5

0.907

160

8.7

1.38
1.68

XXS

11.1

STD

5.2

1.40

XS

1.73
3.21

XXS

14.05

STD

5.5

2.08

XS

7.6

2.78

160

11.1

4.09

XXS

15.3

5.18

STD

4.10

XS

8.5

5.50

120

11.15

7.08

160

13.5

8.34

XXS

17.1

10.3

WELDABLE 90 LONG STEEL ELBOW


(ASTM STANDARD)

NOMINAL DIAMETER
MM

150

200

250

300

350

400

450

INCH

10

12

14

16

18

OUTSIDE
DIA. (MM)
D

168.3

219.1

273

323.9

355.6

406.4

457.2

RADIUS
(MM)
R

228.6

304.8

381

457.2

STD
XS
XXS

SCHEDULE

THICKNESS
(MM)
T

WEIGHT
(Kg/pc)

STD

7.1

10.9
16.0

XS

11

160

18.3

25.2

XXS

22.0

29.9

20

6.4

18.2

30

7.04

20.4
22.7

STD

8.2

XS

12.7

32

160

22.3

54.5

160

23.5

55.8

20

6.4

27.2

30

7.8

34.1

STD

9.3

37.7

XS

12.7

50.9

20

6.4

38.6

30

8.4

49.9

9.5

55.8

STD

533.4

609.6

685.8

XS

12.7

71.2

20

7.9

61.3

STD

9.5

71.5

XS

12.7

92.0

80

19.05

140.7

20

7.9

79.5

STD

9.5

94.0

XS

12.7

120
99.9

20

7.9

STD

9.5

119

XS

12.7

157
117

60

19.05

STD

20

9.5

147

XS

12.7

190

STD

20

9.5

212

XS

12.7

275

500

20

508

762

600

24

609.6

914.4

750

30

762

1143

STD

9.5

333

900

36

914.4

1371.6

STD

9.5

472.2

75

DIMENSION ON WELDABLE STEEL ELBOW


(AS PER JIS B2305 STANDARD)
180 ELBOW

90 ELBOW
A

45 ELBOW

CAP

B
K
A

E
D

P
DIMENSION

NOMINAL
DIAMETER
MM

INCH

15

20

OUTSIDE
DIA. (MM)
D

45
ELBOW
(B)

90
ELBOW
(A)

180
ELBOW
(P)

180
ELBOW
(K)

CAP

LONG

LONG

SHORT

LONG

SHORT

LONG

SHORT

21.7

15.8

38.1

76.2

49

27.2

15.8

38.1

76.2

51.7

25

34

15.8

38.1

25.4

76.2

50.8

55.1

42.4

38.1

32

42.7

19.7

47.6

31.8

95.2

63.6

69

53.2

38.1

40

48.6

23.7

57.2

38.1

114.4

76.2

81.5

62.4

38.1

50

60.5

31.6

76.2

50.8

152.4

101.6

106.5

81.1

38.1

65

76.3

39.5

95.3

63.5

190.6

127

133.5

101.7

38.1

80

89.1

47.3

114.4

76.2

228.6

152.4

158.9

120.8

50.8

90

101.6

55.3

133.4

88.9

266.8

177.8

184.2

139.7

63.5

100

114.3

63.1

152.4

101.6

304.8

203.2

209.6

158.8

63.5

125

139.8

78.9

190.5

127

381

254

260.4

196.9

76.2

150

165.2

94.7

228.6

152.4

457.2

304.8

311.2

235

88.9

200

216.3

126.3

304.8

203.2

609.6

406.4

413

311.4

101.6

250

10

267.4

157.8

381

254

762

508

514.7

387.7

127

300

12

318.5

189.4

457.2

304.8

914.4

609.6

616.5

464.1

152.4

350

14

355.6

220.9

533.4

355.6

1066.8

711.2

711.2

533.4

165.1

400

16

406.4

252.5

609.6

406.4

1219.2

812.8

812.8

609.6

177.8

450

18

457.2

284.1

685.8

457.2

1371.6

914.4

914.4

685.8

203.2

500

20

508

315.6

762

508

1524

1016

1016

762

228.6

76

ANGLE

DIMENSION H ON LONG RADIUS ELBOW


H=R x tan /2
R

N.D
D

R
30
1
2
3
4
35
6
7
8
9
40
1
2
3
4
45
6
7
8
9
50
1
2
3
4
55
6
7
8
9
60
1
2
3
4
65
6
7
8
9
70
1
2
3
4
75
6
7
8
9
80
1
2
3
4
85
6
7
8
9
90

50

65

80

100

125

150

200

250

300

350

400

450

500

600

700

900

76

95

114

152

191

229

305

381

457

533

610

686

762

914

1143

1372

20
21
22
23
23
24
25
25
26
27
28
28
29
30
31
31
32
33
34
35
35
36
37
38
39
40
40
41
42
43
44
45
46
47
47
48
49
50
51
52
53
54
55
56
57
58
59
60
62
63
64
65
66
67
68
70
71
72
73
75
76

25
26
27
28
29
30
31
32
33
34
35
36
36
37
38
39
40
41
42
43
44
45
46
47
48
49
51
52
53
54
55
56
57
58
59
61
62
63
64
65
67
68
69
70
72
73
74
76
77
78
80
81
83
84
86
87
89
90
91
93
95

31
32
33
34
35
36
37
38
39
40
41
43
44
45
46
47
48
50
51
52
53
54
56
57
58
59
61
62
63
64
66
67
68
70
71
73
74
75
77
78
80
81
83
84
85
87
89
91
92
94
96
97
99
101
103
104
106
108
110
112
114

41
42
44
45
46
48
49
51
52
54
55
57
58
60
61
63
65
66
68
69
71
73
74
76
77
79
81
83
84
86
88
90
91
93
95
97
99
101
103
104
106
108
110
112
115
117
119
121
123
125
127
130
132
134
137
139
142
144
147
149
152

51
53
55
57
58
60
62
64
66
68
70
71
73
75
77
79
81
83
85
87
89
91
93
95
97
99
102
104
106
108
110
113
115
117
119
121
124
126
129
131
134
136
139
141
144
147
149
152
155
157
160
163
166
169
172
175
178
181
184
188
191

61
64
66
68
70
72
74
77
79
81
83
86
88
90
93
95
97
100
102
104
107
109
112
114
117
119
122
124
127
130
132
135
138
140
143
146
149
152
154
157
160
163
166
169
173
176
179
182
185
189
192
196
199
203
206
210
214
217
221
225
229

82
85
87
90
93
96
99
102
105
108
111
114
117
120
123
126
129
133
136
139
142
145
148
152
155
159
162
166
169
172
176
180
183
187
191
194
198
202
206
210
214
218
222
226
230
234
238
243
247
251
256
260
265
270
275
279
284
289
295
300
305

102
106
109
113
116
120
124
127
131
135
139
142
146
150
154
158
162
166
170
174
178
182
186
190
194
198
203
207
211
216
220
224
229
233
238
243
247
252
257
262
267
272
277
282
287
292
298
303
309
314
320
325
331
337
343
349
355
362
368
374
381

123
127
131
135
140
144
149
153
157
162
166
171
175
180
185
189
194
199
203
208
213
218
223
228
233
238
243
248
253
259
264
269
275
280
286
291
297
303
308
314
320
326
332
338
344
351
357
364
370
377
384
390
397
404
411
419
426
434
441
449
457

143
148
153
158
163
168
173
178
184
189
194
199
205
210
215
221
226
232
237
243
248
254
260
266
272
277
283
289
295
302
308
314
320
327
333
340
346
353
360
366
373
380
387
394
402
409
416
424
432
439
447
455
463
472
480
488
497
506
515
524
533

163
169
175
181
186
192
198
204
210
216
222
228
234
240
246
253
259
265
272
278
284
291
298
304
311
318
324
331
338
345
352
359
366
373
381
388
396
404
411
419
427
435
443
451
459
468
477
485
494
503
512
521
530
540
549
559
569
579
589
599
610

184
190
197
203
210
216
223
230
236
243
250
256
263
270
277
284
291
298
305
313
320
327
335
342
350
357
365
372
380
388
396
404
412
420
429
437
445
454
463
471
480
489
498
508
517
526
536
546
556
565
576
586
596
607
618
629
640
651
662
674
686

204
211
218
226
233
240
248
255
262
270
277
285
293
300
308
316
323
331
339
347
355
363
372
380
388
397
405
414
422
431
440
449
458
467
476
485
494
504
514
524
534
544
554
564
574
585
595
606
617
628
639
651
662
674
686
698
710
723
736
749
762

245
253
262
271
279
288
297
306
315
324
333
342
351
360
369
379
388
397
407
417
426
436
446
456
466
476
486
496
507
517
528
538
549
560
571
582
594
605
617
628
640
652
664
676
689
701
714
727
740
753
767
781
795
809
823
838
852
867
883
898
914

306
317
328
339
349
360
371
382
394
405
416
427
439
450
462
473
485
497
509
521
533
545
557
570
582
595
608
621
634
647
660
673
687
700
714
728
742
757
771
786
800
815
830
846
861
877
893
909
926
942
959
976
994
1011
1029
1047
1056
1085
1104
1123
1143

368
380
393
406
419
433
446
459
472
486
499
513
527
540
554
568
582
597
611
625
640
654
669
684
699
714
730
745
761
776
792
808
824
841
857
874
891
908
925
943
961
979
997
1015
1034
1053
1072
1091
1111
1131
1151
1172
1193
1214
1235
1257
1279
1302
1325
1348
1372

77

DIMENSION OF WELDABLE STEEL REDUCER


(ASTM STANDARD)

NOMINAL SIZE
INCH

MM

1 x 2

1 x 2

20 x 15

WEIGHT & THICKNESS

DIMENSION
D

26.7

D1

21.3

STD
XS
XXS

38.1

SCHEDULE

1x

25 X 20

25 x 15

33.4

33.4

26.7

21.3

2.9

2.8

0.095

3.7

0.118

1x

32 x 25

32 x 20

42.2

42.2

33.4

26.7

3.4

2.9

0.136

3.9

0.168

6.4

5.6

0.191

XXS

9.1

7.8

0.227

STD

3.4

2.8

0.136

XS

4.5

3.7

0.168

1x1

32 x 15

40 x 32

42.2

48.3

21.3

42.2

3.6

3.4

0.200

4.5

0.227

6.4

6.4

0.286

XXS

9.7

9.1

0.341

STD

3.6

2.9

0.200

XS

4.8

3.9

0.227

1x

40 x 25

40 x 20

48.3

48.3

33.4

26.7

3.6

2.8

0.200

3.7

0.227

6.4

4.8

0.286

XXS

9.7

7.5

0.341

STD

3.7

3.6

0.255

XS

5.1

4.8

0.318

40 x 15

48.3

21.3

0.409
0.455

3.7

3.4

0.255

5.1

4.5

0.318

7.1

6.4

0.409

XXS

10.2

9.1

0.455

STD

3.7

2.8

0.255

XS

5.1

3.7

0.318

7.1

4.8

0.409

10.2

7.5

0.455

STD

3.9

3.7

0.455

XS

5.5

5.1

0.546

8.7

7.1

0.727

11.1

10.2

0.909

160
XXS

78

6.4
9.7

XS

160

63.5

7.1
10.2

STD

XXS

1x

0.286
0.341

4.8

160

63.5

5.6
7.8

XS

160

63.5

6.4
9.7

STD

XXS

1x1

0.191
0.227

4.8

160

63.5

4.8
7.5

XS

160

50.8

6.4
9.1

STD

XXS

1x

0.132
0.155

4.5

160

50.8

4.8
7.5

XS

160

50.8

6.4
9.1

STD

XXS

1x1

WEIGHT
(kg/PC)

3.9

160

50.8

T2

XS
160

50.8

T1

STD

XXS

1x

THICKNESS

DIMENSION OF WELDABLE STEEL REDUCER


(ASTM STANDARD)

NOMINAL SIZE
INCH

MM

1 x 2

1 x 2

2 x 1

2 x1

50 x 40

50 x 32

WEIGHT & THICKNESS

DIMENSION
D

60.3

60.3

D1

48.3

42.2

STD
XS
XXS

76.2

SCHEDULE

2 x

50 x 25

50 x 20

60.3

60.3

33.4

26.7

3.9

3.7

0.455

5.1

0.546

8.7

7.1

0.727

XXS

11.1

10.2

0.909

STD

3.9

3.6

0.455

5.5

4.8

0.546

8.7

6.4

0.727

11.1

9.7

0.909

160
STD

3.9

3.4

0.455

XS

5.5

4.5

0.546

160

8.7

6.4

0.727

XXS

11.1

9.2

0.909

STD

3.9

2.9

0.455

5.5

3.9

0.546

8.7

5.6

0.727

11.1

7.8

0.909

XS

76.2

160
XXS

2x2

2x1

65 x 50

65 x 40

73.0

73.0

60.3

48.3

88.9

STD

5.2

3.9

0.682

XS

7.0

5.5

0.909

160

9.5

8.7

1.227

XXS

14.0

11.1

1.455

STD

5.2

3.7

0.682

7.0

5.1

0.909

9.5

7.1

1.227

14.0

10.2

1.455

XS

88.9

160
XXS

2x1

2x1

65 x 32

65 x 25

73.0

73.0

42.2

33.4

88.9

STD

5.2

3.6

0.682

XS

7.0

4.8

0.909

160

9.5

6.4

1.227

XXS

14.0

9.7

1.455

STD

5.2

3.4

0.682

7.0

4.5

0.909

9.5

6.4

1.227

14.0

9.2

1.455

XS

88.9

160
XXS

79

WEIGHT
(kg/PC)

5.5

XS

76.2

T2

XS

XXS

2 x 1

T1

STD
160

76.2

THICKNESS

DIMENSION OF WELDABLE STEEL REDUCER


(ASTM STANDARD)

NOMINAL SIZE
INCH

MM

1 x 2

1 x 2

3x2

3 x 2

80 x 65

80 x 50

WEIGHT & THICKNESS

DIMENSION
D

88.9

88.9

D1

73.0

60.3

STD
XS
XXS

88.9

SCHEDULE

3x1

80 x 40

80 x 32

88.9

88.9

48.3

42.2

5.5

5.2

1.136

7.0

1.364

11.1

9.5

1.727

XXS

15.2

14.0

2.045

STD

5.5

3.9

1.136
1.364

160

3x2

3x2

3x1

3x1

90 x 80

90 x 65

90 x 50

90 x 40

90 x 32

101.6

101.6

101.6

101.6

101.6

88.9

73.0

60.3

48.3

42.2

101.6

101.6

101.6

80

1.727

15.2

11.1

2.045

5.5

3.7

1.136

5.1

1.364

11.1

7.1

1.727

XXS

15.2

10.2

2.045

STD

5.5

3.6

1.136
1.364

160

101.6

8.7

7.6

XS

101.6

5.5

XS

XXS
3x3

7.6
11.1

STD
160

88.9

WEIGHT
(kg/PC)

7.6

XS

88.9

T2

XS

XXS

3x1

T1

STD
160

88.9

THICKNESS

7.6

4.8

11.1

6.4

1.727

15.2

9.7

2.045

STD

5.7

5.5

1.364

XS

8.1

7.6

1.818

XXS

16.2

15.2

2.955

STD

5.7

5.2

1.364

XS

8.1

7.0

1.818

XXS

16.2

14.0

2.955

STD

5.7

3.9

1.364

XS

8.1

5.5

1.818

XXS

16.2

11.1

2.955

STD

5.7

3.7

1.364

XS

8.1

5.1

1.818

XXS

16.2

10.2

2.955

STD

5.7

3.6

1.364

XS

8.1

4.8

1.818

XXS

16.2

9.7

2.955

DIMENSION OF WELDABLE STEEL REDUCER


(ASTM STANDARD)

NOMINAL SIZE

WEIGHT & THICKNESS

DIMENSION

INCH

MM

1 x 2

1 x 2

D1

4x3

100 x 90

114.3

101.6

101.6

4x3

100 x 80

114.3

88.9

STD
XS
XXS

101.6

SCHEDULE

100 x 65

114.3

73.0

100 x 50

114.3

60.3

6.0

5.7

1.591

8.1

2.273

XXS

17.1

16.2

2.955

STD

6.0

5.5

1.591

XS

8.6

7.6

2.273

100 x 40

114.3

48.3

6.0

5.2

1.591

7.0

2.273

125 x 100

141.3

114.3

5 x 3

5 x2

125 x 90

125 x 80

125 x 65

141.3

141.3

141.3

101.6

6.0

3.9

1.591

5.5

2.273

88.9

73.0

127

125 x 50

141.3

60.3

6.0

3.7

1.591

5.1

2.273

7.1

2.591

10.2

3.182

6.6

2.50

XS

9.5

8.6

3.182

15.9

13.5

5.455

19.0

17.1

5.909

STD

6.6

5.7

2.50

XS

9.5

8.1

3.182

XXS

19.

16.2

5.909

STD

6.6

5.5

2.50

XS

9.5

7.6

3.182

15.9

11.1

5.455

XXS

19.0

15.2

5.909

STD

6.6

5.2

2.50

XS

9.5

7.0

3.182

15.9

11.1

5.455

19.0

14.0

5.909

STD

6.6

3.9

2.50

XS

9.5

5.5

3.182

15.9

8.7

5.455

19.0

11.1

5.909

160
XXS

81

13.5
17.1

STD

160

127

2.546
3.182

8.6

XXS

5 x2

8.7
11.1

XS

160

127

13.5
17.1

STD

160

127

2.50
3.182

8.6

XXS
5x3

11.1
14.0

XS

160

127

13.5
17.1

STD

XXS

5x4

3.0
3.182

8.6

160

101.6

11.1
15.2

XS

XXS

4 x1

13.5
17.1

STD
160

101.6

WEIGHT
(kg/PC)

8.6

XXS

4x2

T2

XS

160

101.6

T1

STD

XXS

4x2

THICKNESS

DIMENSION OF WELDABLE STEEL REDUCER


(ASTM STANDARD)

NOMINAL SIZE
INCH

MM

1 x 2

1 x 2

6 x 5

6 x 4

6 x3

6 x 3

150 x 125

150 x 100

150 x 90

150 x 80

WEIGHT & THICKNESS

DIMENSION
D

168.3

168.3

168.3

168.3

D1

141.3

114.3

101.6

88.9

STD
XS
XXS

139.7

SCHEDULE

8 x 6

150 x 65

200 x 150

168.3

219.1

73.0

6.6
9.5

5.0

18.3

15.9

8.182

XXS

21.9

19.0

9.091

STD

7.1

6.0

3.636

11.0

8.5

5.0

18.3

13.5

8.182

XXS

21.9

17.1

9.091

STD

7.1

5.7

3.636

XS

11.0

8.1

5.0

XXS

21.9

16.2

9.091

STD

7.1

5.5

3.636

XS

11.0

7.6

5.0

160

168.3

139.7

200 x 125

219.1

141.3

200 x 100

219.1

114.3

5.2
7.0

5.0

18.3

11.1

8.182

XXS

21.9

14.0

9.091

STD

8.2

7.1

5.909

XS

12.7

11.0

8.182

200 x 90

219.1

101.6

82

13.64
13.64

8.2

6.6

5.909

12.7

9.5

8.182

23.0

15.9

13.64

22.2

19.0

13.64

STD

8.2

6.0

5.909

XS

12.7

8.5

8.182

160

152.4

18.3
21.9

XS

XXS
8 x3

23.0
22.2

STD
160

152.4

3.636

7.1

XXS

8 x 4

8.182
9.091

11.0

160

152.4

11.1
15.2

XS

XXS

8 x 5

18.3
21.9

STD
160

152.4

3.864

7.1

XXS

6 x2

WEIGHT
(kg/PC)

11.0

160

139.7

T2

XS

XS

139.7

T1

STD
160

139.7

THICKNESS

23.0

13.5

13.64

22.2

17.1

13.64

STD

8.2

5.7

5.909

XS

12.7

8.1

8.182

XXS

22.2

16.2

13.64

DIMENSION OF WELDABLE STEEL REDUCER


(ASTM STANDARD)

NOMINAL SIZE

WEIGHT & THICKNESS

DIMENSION

STD
XS
XXS

INCH

MM

1 x 2

1 x 2

D1

10 x 8

250 x 200

273.0

219.1

177.8

SCHEDULE

250 x 150

273.0

168.3

177.8

250 x 125

273.0

141.3

177.8

250 x 100

273.0

114.3

177.8

9.3

8.2

10.455

12.7

13.182
26.364

28.6

23.0

STD

9.3

7.1

10.0

XS

12.7

11.0

13.182
22.727

28.6

18.3

STD

9.3

6.6

10.0

XS

12.7

9.5

13.182
22.727

28.6

15.9

STD

9.3

6.0

0.105

XS

12.7

8.6

13.182

28.6

13.5

22.727

9.5

9.3

15.455

12.7

12.7

19.546

33.3

28.6

42.727

STD

9.5

8.2

15.455

XS

12.7

12.7

19.546
39.091

160
STD
12 x 10

300 x 250

323.9

273.0

203.2

XS
160

12 x 8

300 x 200

323.9

219.1

203.2

160
12 x 6

300 x 150

323.9

168.3

203.2

33.3

23.0

STD

9.5

7.1

15.0

XS

12.7

11.0

19.546

33.3

18.3

34.091

160
12 x 5

300 x 125

323.9

141.3

203.2

STD

9.5

6.6

14.546

XS

12.7

9.5

19.546
35.455

160
14 x 12

350 x 300

355.6

323.9

330.2

14 x 10

350 x 250

355.6

273.0

330.2

14 x 8

350 x 200

355.6

219.1

330.2

14 x 6

350 x 150

355.6

168.3

330.2

16 x 14

400 x 350

406.4

355.6

355.6

16 x 12

400 x 300

406.4

323.9

355.6

16 x 10

400 x 250

406.4

273.0

355.6

16 x 8

400 x 200

406.4

219.1

355.6

83

WEIGHT
(kg/PC)

12.7

160
10 x 4

T2

XS

160
10 x 5

T1

STD
160
10 x 6

THICKNESS

33.5

15.9

STD

9.5

9.5

29.546

XS

12.7

12.7

40.909

STD

9.5

9.3

29.546

XS

12.7

12.7

40.909

STD

9.5

8.2

27.727
40.909

XS

12.7

12.7

STD

9.5

7.1

27.727

XS

12.7

11.0

40.909

STD

9.5

9.5

33.182

XS

12.7

12.7

45.455

STD

9.5

9.5

33.182

XS

12.7

12.7

45.455

STD

9.5

9.5

33.182
45.455

XS

12.7

12.7

STD

9.5

9.5

33.182

XS

12.7

12.7

45.455

DIMENSION OF WELDABLE STEEL REDUCER


(ASTM STANDARD)

NOMINAL SIZE

WEIGHT & THICKNESS

DIMENSION

INCH

MM

1 x 2

1 x 2

D1

18 x 16

450 x 400

457.2

406.4

381

18 x 14

450 x 350

457.2

355.6

381

18 x 12

450 x 300

457.2

323.9

381

18 x 10

450 x 250

457.2

273.0

381

20 x 18

500 x 450

508

457.2

508

20 x 16

500 x 400

508

406.4

508

20 x 14

500 x 350

508

355.6

508

20 x 12

500 x 300

508

323.9

508

22 x 20

550 x 500

558.8

508

508

22 x 18

550 x 450

558.8

457.2

508

22 x 16

550 x 400

558.8

406.4

508

22 x 14

550 x 350

558.8

355.6

508

24 x 22

600 x 550

609.6

558.8

508

24 x 20

600 x 500

609.6

508

508

24 x 18

600 x 450

609.6

457.2

508

24 x 16

600 x 400

609.6

406.4

STD
XS
XXS

508

84

SCHEDULE

THICKNESS
T1

T2

WEIGHT
(kg/PC)

STD

9.5

9.5

41.364

XS

12.7

12.7

52.273

STD

9.5

9.5

41.464

XS

12.7

12.7

52.273

STD

9.5

9.5

41.364
52.273

XS

12.7

12.7

STD

9.5

9.5

41.364

XS

12.7

12.7

52.273

STD

9.5

9.5

61.818

XS

12.7

12.7

81.818

STD

9.5

9.5

54.546

XS

12.7

12.7

81.818

STD

9.5

9.5

67.727
81.818

XS

12.7

12.7

STD

9.5

9.5

54.546

XS

12.7

12.7

81.818

STD

9.5

9.5

71.364

XS

12.7

12.7

94.091

STD

9.5

9.5

70.0

XS

12.7

12.7

91.818

STD

9.5

9.5

68.64

XS

12.7

12.7

90.0

STD

9.5

9.5

67.273
88.636

XS

12.7

12.7

STD

9.5

9.5

73.636

XS

12.7

12.7

95.455

STD

9.5

9.5

73.636

XS

12.7

12.7

95.455

STD

9.5

9.5

73.636
95.455

XS

12.7

12.7

STD

9.5

9.5

73.636

XS

12.7

12.7

95.455

DIMENSION OF WELDABLE STEEL EQUAL TEE


(ASTM STANDARD)
D2
T

D1
C
NOMINAL SIZE
MM

INCH

OUTSIDE
DIA.
(MM)

DISTANCE
FROM
CENTER

D1=D2

C=M

STD
XS
XXS

25.6
15

20

25

32

40

50

65

80

100

125

150

21.3

26.7

33.4

42.2

48.3

60.3

73

88.9

114.3

141.3

168.3

25.4

28.6

38.1

47.6

57.1

63.5

76.2

85.7

104.8

123.8

142.9

85

SCHEDULE

THICKNESS
(MM)
T

WEIGHT
(kg/PC)

STD

2.8

0.159

XS

3.7

0.204

160

4.75

0.16

XXS

7.47

0.17

STD

2.9

0.204

XS

3.9

0.272

160

5.54

0.25

XXS

7.82

0.27

STD

3.4

0.286
0.354

XS

4.5

160

6.35

0.55

XXS

9.1

0.59

STD

3.6

0.526

XS

4.8

0.653

160

6.35

0.91

XXS

9.70

1.14

STD

3.7

0.771
0.962

XS

5.1

160

7.14

1.36

XXS

10.2

1.45

STD

3.9

1.89

XS

5.5

1.87

160

8.7

2.30
2.72

XXS

11.1

STD

5.2

2.68

XS

3.08

160

9.53

3.64

XXS

14.02

4.55

STD

5.5

3.82

XS

7.6

4.50

160

11.1

5.90
7.60

XXS

15.3

STD

5.99

XS

8.6

8.44

120

11.1

9.5

160

13.5

14.0
15.5

XXS

17.1

STD

6.6

9.93

XS

9.5

12.9

STD

7.1

16.5

XS

11.0

19.3

120

14.3

24.5

XXS

21.9

32.0

160

18.3

36.5

22.0

38.6

DIMENSION OF WELDABLE STEEL EQUAL TEE


(ASTM STANDARD)
D2
T

D1
C
NOMINAL SIZE
MM

200

250

300

350

400

450

500

600

INCH

10

12

14

16

18

20

24

OUTSIDE
DIA.
(MM)

DISTANCE
FROM
CENTER

D1=D2

C=M

219.1

273

323.9

355.6

406.4

457.2

508

609.6

C
STD
XS
XXS

177.8

215.9

SCHEDULE

THICKNESS
(MM)
T

WEIGHT
(kg/PC)
22.7

20

6.4

STD

8.2

27.7

XS

12.7

34.5

120

18.3

52

XXS

22.23

54.55

160

23.0

60

30

22.8

20

6.4

32
41.3

STD

9.3

80

15.1

68

12.7

58.5

XS

254

120

21.4

98

160

28.6

120

20

6.4

41

STD

9.5

66.7

40

10.3

64

12.7

84.8

XS

279.4

304.8

342.9

381

431.8

86

80

17.5

91

160

33.3

163.64

20

7.9

63.5

30

8.4

56.2

STD

9.5

102

40

11.1

86

20

7.9

79.5

STD

9.5

110

XS

12.7

167

STD

9.5

151

XS

12.7

193
237.5

40

14.3

STD

9.5

228

XS

12.7

264

40

15.1

320

STD

9.5

347

XS

12.7

423

40

17.5

570.6

TEE (REDUCING)
(ASTM STANDARD)
ANSI B 16.9
ASTM-A 234
D2
T2

T1

M
2

D1

DIMENSION

WEIGHT & THICKNESS

NOMINAL SIZE
INCH

INCH

1x2x3

1x2x3

xx

1x1x

1x1x

1 x 1 x1

1 x 1 x

1 x 1 x

1 x 1 x 1

1 x 1 x 1

1 x 1 x

1 x 1 x

20 x 20 x 15

25 x 25 x 20

25 x 25 x 15

32 x 32 x 25

32 x 32 x 20

32 x 32 x 15

40 x 40 x 32

40 x 40 x 25

40 x 40 x 20

40 x 40 x 15

D1

26.7

33.4

33.4

42.2

42.2

42.2

48.3

48.3

48.3

48.3

D2

21.3

26.7

21.3

33.4

26.7

21.3

42.2

33.4

26.7

21.3

28.6

38.1

38.1

47.6

47.6

47.6

57.2

57.2

57.2

57.2

87

28.6

38.1

38.1

47.6

47.6

47.6

57.2

57.2

57.2

57.2

THICKNESS

STD
XS
XXS

SCHED

STD

T1

T2

WEIGHT
(kg/M)

40

2.87

2.8

0.17

XS

80

3.90

3.7

0.23

160

5.6

4.8

0.24

XXS

7.8

7.5

0.26

STD

40

3.4

2.87

0.34

XS

80

4.5

3.9

0.41

160

6.4

5.6

0.46

XXS

9.1

7.8

0.55

STD

40

3.4

2.8

0.34

XS

80

4.5

3.7

0.41

160

6.4

4.8

0.46

XXS

9.1

7.5

0.54

STD

40

3.56

3.4

0.64

XS

80

4.8

4.5

0.73

160

6.4

6.4

0.82

XXS

9.7

9.1

1.05

STD

40

3.56

2.87

0.64

XS

80

4.80

3.9

0.73

160

6.40

5.6

0.77

XXS

9.70

7.8

1.0

STD

40

3.56

2.8

0.64

XS

80

4.80

3.7

0.73

160

8.40

4.8

0.77

XXS

9.70

7.5

1.0

STD

40

3.7

3.56

0.91

XS

80

5.1

4.8

1.14

160

7.1

6.4

1.27

XXS

10.16

9.7

1.55

STD

40

3.7

3.4

0.91

XS

80

5.1

4.5

1.14
1.18

160

7.1

6.4

XXS

10.16

9.1

1.5

STD

40

3.7

2.87

0.91

XS

80

5.1

3.9

1.14

160

7.1

5.6

1.18

XXS

10.16

7.8

1.46

STD

40

3.7

2.8

0.91

XS

80

5.1

3.7

1.14

160

7.1

4.8

1.18

XXS

10.16

7.5

1.46

TEE (REDUCING)
(ASTM STANDARD)
ANSI B 16.9
ASTM-A 234
D2
T2

T1

M
2

D1

DIMENSION

WEIGHT & THICKNESS

NOMINAL SIZE
INCH

INCH

1x2x3

1x2x3

2 x 2 x 1

2x2x1

2x2x1

2x2x

2 x 2 x 2

2 x 2 x 1

2 x 2 x 1

2 x 2 x 1

3 x 3 x 2

3x3x2

50 x 50 x 40

50 x 50 x 32

50 x 50 x 25

50 x 50 x 20

65 x 65 x 50

65 x 65 x 40

65 x 65 x 32

65 x 65 x 25

80 x 80 x 65

80 x 80 x 50

D1

60.3

60.3

60.3

60.3

73.0

73.0

73.0

73.0

88.9

88.9

D2

48.3

42.2

33.4

26.7

60.3

48.3

42.2

33.4

73.0

60.3

63.5

63.5

63.5

63.5

76.2

76.2

76.2

76.2

85.7

85.7

88

60.3

57.2

50.8

44.5

69.9

66.7

63.5

57.2

82.6

76.2

THICKNESS

STD
XS
XXS

SCHED

STD

T1

T2

WEIGHT
(kg/M)

40

3.9

3.7

1.36

XS

80

5.5

5.1

1.60

160

8.7

7.1

2.09

XXS

11.1

10.16

2.50

STD

40

3.9

3.56

1.36

XS

80

5.5

4.8

1.60

160

8.7

6.4

2.0

XXS

11.1

9.7

2.41

STD

40

3.9

3.4

0.46

XS

80

5.5

4.5

1.59

160

8.7

6.4

2.0

XXS

11.1

9.1

2.32

STD

40

3.9

3.4

1.36

XS

80

5.5

4.5

1.59

160

8.7

6.4

1.96

XXS

11.1

9.1

2.32

STD

40

5.2

3.9

2.27

XS

80

7.0

5.5

2.73

160

9.5

8.7

3.32

XXS

14.0

11.1

4.23

STD

40

5.2

3.7

2.27

XS

80

7.0

5.1

2.73

160

9.5

7.1

3.23

XXS

14.0

10.16

4.18

STD

40

5.2

3.56

2.27

XS

80

7.0

4.8

2.73

160

9.5

6.4

3.14

XXS

14.0

9.7

4.09

STD

40

5.2

3.4

2.27

XS

80

7.0

4.5

2.73

160

9.5

6.4

3.14

XXS

14.0

9.1

4.05

STD

40

5.5

5.2

3.18
4.09

XS

80

7.6

7.0

160

11.1

9.5

5.23

XXS

15.24

14.0

6.50

STD

40

5.5

3.9

3.18

XS

80

7.6

5.5

4.09

160

11.1

8.7

5.09

XXS

15.24

11.1

6.32

TEE (REDUCING)
(ASTM STANDARD)
ANSI B 16.9
ASTM-A 234
D2
T2

T1

M
2

D1

DIMENSION

WEIGHT & THICKNESS

NOMINAL SIZE
INCH

INCH

1x2x3

1x2x3

3 x 3 x 1

3 x 3 x 1

3 x 3 x 3

3 x 3 x 2

3 x 3 x 2

3 x 3 x 1

4 x 4 x 3

4x4x3

4 x 4 x 2

4x4x2

4 x 4 x 1

80 x 80 x 40

80 x 80 x 32

90 x 90 x 80

90 x 90 x 65

90 x 90 x 50

90 x 90 x 40

100 x 100 x 90

100 x 100 x 80

100 x 100 x 65

100 x 100 x 50

100 x 100 x 40

D1

88.9

88.9

101.6

101.6

101.6

101.6

114.3

114.3

114.3

114.3

114.3

D2

48.3

42.2

88.9

73.0

60.3

48.3

101.6

88.9

73.0

60.3

48.3

85.7

85.7

95.3

95.3

95.3

95.3

104.8

104.8

104.8

104.8

104.8

89

73.0

69.9

92.1

88.9

82.6

79.4

101.6

98.4

95.3

88.9

85.7

THICKNESS

STD
XS
XXS

SCHED

STD

40

T1

T2

WEIGHT
(kg/M)

5.5

3.7

3.18
4.09

XS

80

7.6

5.1

160

11.1

7.1

5.05

XXS

15.24

10.16

6.27

STD

40

5.5

3.56

3.18

XS

80

7.6

4.8

4.09

160

11.1

6.4

4.96

XXS

15.24

9.7

6.23

STD

40

5.74

5.5

4.09

XS

80

8.1

7.6

5.46

XXS

16.2

15.24

8.91

STD

40

5.74

5.2

4.09

XS

80

8.1

7.0

5.46

XXS

16.2

14.0

8.73

STD

40

5.74

3.9

4.09

XS

80

8.1

5.5

5.46

XXS

16.2

11.1

8.46

STD

40

5.74

3.7

4.09

XS

80

8.1

5.1

5.46

XXS

16.2

10.16

8.46

STD

40

6.0

5.74

5.46

XS

80

8.6

8.1

7.27

XXS

17.1

16.2

11.82

STD

40

6.0

5.5

5.23

XS

80

8.6

7.6

7.27

160

13.5

11.1

9.59

XXS

17.1

15.24

11.36

STD

40

6.0

5.2

5.23

XS

80

8.6

7.0

7.27

160

13.5

9.5

9.41

XXS

17.1

14.0

11.36

STD

40

6.0

3.9

5.23

XS

80

8.6

5.5

5.46

160

13.5

8.7

9.41

XXS

17.1

11.1

11.18

STD

40

6.0

3.7

5.46

XS

80

8.6

5.1

7.27

160

13.5

7.1

9.36

XXS

17.1

10.16

11.18

TEE (REDUCING)
(ASTM STANDARD)
ANSI B 16.9
ASTM-A 234

D2
T2

T1
M
2

D1

DIMENSION

WEIGHT & THICKNESS

NOMINAL SIZE
INCH

INCH

1x2x3

1x2x3

5x5x4

5 x 5 x 3

5x5x3

5 x 5 x 2

5x5x2

6x6x5

6x6x4

6 x 6 x 3

6x6x3

6 x 6 x 2

8x8x6

125 x 125 x 100

125 x 125 x 90

125 x 125 x 80

125 x 125 x 65

125 x 125 x 50

150 x 150 x 125

150 x 150 x 100

150 x 150 x 90

150 x 150 x 80

150 x 150 x 65

200 x 200 x 150

D1

141.3

141.3

141.3

141.3

141.3

168.3

168.3

168.3

168.3

168.3

219.1

D2

114.3

101.6

88.9

73.0

60.3

141.3

114.3

101.6

88.9

73.0

168.3

123.8

123.8

123.8

123.8

123.8

142.9

142.9

142.9

142.9

142.9

177.8

90

117.5

114.3

111.1

108.0

104.8

136.5

130.2

127

123.8

120.7

168.3

STD
XS
XXS

THICKNESS
SCHED

T1

T2

WEIGHT
(kg/M)

STD

40

6.6

6.0

8.64

XS

80

9.5

8.6

11.36

160

15.9

13.5

16.4

XXS

19.05

17.1

19.1

STD

40

6.55

5.74

8.64

XS

80

9.5

8.1

11.36

XXS

19.05

16.2

18.64

STD

40

6.6

5.5

8.64

XS

80

9.5

7.6

11.36

160

15.9

11.1

16.4

XXS

19.05

15.24

18.64

STD

40

6.6

5.2

8.64

XS

80

9.5

7.0

11.36

160

15.9

9.5

15.91

XXS

19.05

14.0

18.64

STD

40

6.6

3.9

8.64

XS

80

9.5

5.5

11.36

160

15.9

8.7

15.91

XXS

19.05

11.1

18.64

STD

40

7.1

6.6

13.18

XS

80

11.0

9.5

17.27

160

18.3

15.9

25.91

XXS

21.9

19.05

29.55

STD

40

7.1

6.0

11.82

XS

80

11.0

8.6

17.27

160

18.3

13.5

25.46

XXS

21.9

17.1

29.55

STD

40

7.1

5.74

4.55

XS

80

11.0

8.1

17.27

XXS

21.9

16.2

29.1

STD

40

7.1

5.5

11.82

XS

80

11.0

7.6

17.27
25.46

160

18.3

11.1

XXS

21.9

15.24

29.1

STD

40

7.1

5.2

11.82

XS

80

11.0

7.0

17.27

160

18.3

9.5

25.46

XXS

21.9

14.0

29.1

STD

40

8.2

7.1

24.1

XS

80

12.7

11.0

34.1

160

23.0

18.3

51.82

XXS

22.2

21.9

51.36

TEE (REDUCING)
(ASTM STANDARD)
ANSI B 16.9
ASTM-A 234

D2
T2

T1

M
2

D1

DIMENSION

WEIGHT & THICKNESS

NOMINAL SIZE
INCH

INCH

1x2x3

1x2x3

8x8x5

8x8x4

8 x 8 x 3

8x8x3

10 x 10 x 8

10 x 10 x 6

10 x 10 x 5

10 x 10 x 4

12 x 12 x 10

12 x 12 x 8

12 x 12 x 6

12 x 12 x 5

200 x 200 x 125

200 x 200 x 100

200 x 200 x 90

200 x 200 x 80

250 x 250 x 200

250 x 250 x 150

250 x 250 x 125

250 x 250 x 100

300 x 300 x 250

300 x 300 x 200

300 x 300 x 150

300 x 300 x 125

D1

219.1

219.1

219.1

219.1

273.1

273.1

273.1

273.1

323.9

323.9

323.9

323.9

D2

141.3

114.3

101.6

88.9

219.1

168.3

141.3

114.3

273.1

219.1

168.3

141.3

177.8

177.8

177.8

177.8

215.9

215.9

215.9

215.9

254

254

254

254

91

161.9

155.6

152.4

152.4

203.2

193.7

190.5

184.2

241.3

228.6

219.1

215.9

STD
XS
XXS

THICKNESS
SCHED

T1

T2

WEIGHT
(kg/M)

STD

40

8.2

6.6

24.1

XS

80

12.7

9.5

34.1

160

23.0

15.9

51.82

XXS

22.0

19.05

50.46

STD

40

8.2

6.0

24.1

XS

80

12.7

8.6

34.1

160

23.0

13.5

51.36

XXS

22.2

17.1

50.46

STD

40

8.2

5.74

24.1

XS

80

12.7

8.1

34.1

XXS

23.0

16.2

50.46

STD

40

8.2

5.5

24.1

XS

80

12.7

7.6

34.1

STD

40

9.3

8.2

39.1
51.82

XS

80

12.7

12.7

21.4

120

21.4

18.3

98.0

160

28.6

23.0

96.36

STD

40

9.3

7.1

39.1

XS

60

12.7

11.0

51.82

80

15.1

11.0

68.0

160

28.6

18.3

95.46

STD

40

9.3

6.6

39.1

XS

60

12.7

9.5

51.82

160

28.6

15.9

95.0

STD

40

9.3

6.0

39.1

XS

60

12.7

8.6

51.82

80

15.1

8.6

68.0

160

28.6

13.5

95.46

STD

9.5

9.3

64.1

XS

12.7

12.7

75.0
156.4

160

33.3

28.6

STD

9.5

8.2

64.1

XS

12.7

12.7

75.0
154.55

160

33.3

23.0

STD

9.5

7.1

64.1

XS

12.7

11.0

75.0

80

17.5

11.0

91.0

160

33.3

18.3

154.55

STD

9.5

6.6

64.1

XS

12.7

9.5

75.0

160

33.3

15.9

155

TEE (REDUCING)
(ASTM STANDARD)
ANSI B 16.9
ASTM-A 234

D2
T2

T1
M
2

D1

DIMENSION

WEIGHT & THICKNESS

NOMINAL SIZE
INCH

INCH

1x2x3

1x2x3

14 x 14 x 12

350 x 350 x 300

14 x 14 x 10

350 x 350 x 250

D1

D2

355.6

323.9

279.4

269.9

355.6

273.1

279.4

257.2

14 x 14 x 8

350 x 350 x 200

355.6

219.1

279.4

247.7

14 x 14 x 6

350 x 350 x 150

355.6

168.3

279.4

238.1

16 x 16 x 14

400 x 400 x 350

406.4

355.6

304.8

304.8

16 x 16 x 12

400 x 400 x 300

406.4

323.9

304.8

295.3

16 x 16 x 10

400 x 400 x 250

406.4

273.1

304.8

282.6

16 x 16 x 8

400 x 400 x 200

406.4

219.1

304.8

273.1

16 x 16 x 6

400 x 400 x 150

406.4

168.3

304.8

263.5

18 x 18 x 16

450 x 450 x 400

457.2

406.4

342.9

330.2

18 x 18 x 14

450 x 450 x 350

457.2

355.6

342.9

330.2

18 x 18 x 12

450 x 450 x 300

457.2

323.9

342.9

320.7

18 x 18 x 10

450 x 450 x 250

457.2

273.1

342.9

308.0

18 x 18 x 8

450 x 450 x 200

457.2

219.1

342.9

298.5

20 x 20 x 18

500 x 500 x 450

508.0

457.2

381

368.5

20 x 20 x 16
20 x 20 x 14

500 x 500 x 400


500 x 500 x 350

508.0
508.0

406.4
355.6

381
381

355.6
355.6

20 x 20 x 12

500 x 500 x 300

508.0

323.9

381

346.1

20 x 20 x 10

500 x 500 x 250

508.0

273.1

381

333.4

20 x 20 x 8

500 x 500 x 200

508.0

219.1

381

92

323.9

THICKNESS

STD
XS
XXS

SCHED

STD

30

XS

STD

30

T2

WEIGHT
(kg/M)

9.5

9.5

77.27

12.7

12.7

94.1

9.5

9.3

77.27

T1

XS

12.7

12.7

94.1

STD

30

9.5

8.2

77.27

XS

12.7

12.7

94.1

STD

30

9.5

7.1

77.27

XS

12.7

11.0

94.1

STD

30

9.5

9.5

110.0

XS

40

118.64

12.7

12.7

STD

9.5

9.5

110.0

XS

12.7

12.7

113.0

STD

30

9.5

9.3

110.0

XS

40

12.7

12.7

118.64
200.0

80

21.4

15.1

STD

30

9.5

8.2

110.0

XS

40

12.7

12.7

118.64
200.0

80

21.4

12.7

STD

30

9.5

7.1

110.0

XS

40

12.7

11.0

118.64

STD

9.5

9.5

141.82

XS

12.7

12.7

164.55

STD

9.5

9.5

141.82

XS

12.7

12.7

164.55

STD

9.5

9.5

141.82

XS

12.7

12.7

164.55

STD

9.5

9.3

141.82

XS

12.7

12.7

164.55

STD

9.5

8.2

141.82

XS

12.7

12.7

164.55
162.27

STD

20

9.5

9.5

XS

30

12.7

12.7

215.9

STD

20

9.5

9.5

162.27

XS

30

12.7

12.7

215.9

STD

20

9.5

9.5

162.27

XS

30

12.7

12.7

215.9

STD

20

9.5

9.5

162.27

XS

30

12.7

12.7

215.9
162.27

STD

20

9.5

9.3

XS

30

12.7

12.7

215.9

STD

20

9.5

8.2

162.27

XS

30

12.7

12.7

215.9

EXPANSION JOINT
SHIPS CAST IRON PIPE SLEEVE TYPE EXPANSION JOINTS
F 3016-1980
UNIT: MM

6
5

Allo w ab le exp an sio n

Exam p le: 5k -40

No

Component

Material

Body

JIS G 5501-FC 20

Sliding cylinder

JIS G 3459-SUS 304 or JIS H 5111-BC 6

Flange

JIS G 3103-SS 41 or JIS H 5111-BC6

Packing gland

JIS G 5501-FC 20 or JIS G 3101-SS41

Gland bush

Gland bush

Packing

Conform to JIS F 7102 according to the application

Stud bolt

JIS G 4303-SUS 304

Hexagon nut

JIS H 3250-C 3602 BD

Remarks:

1.

JIS G 4303-SUS 420 J 2 or JIS H 5111-BC6

No 5 gland bush may be integral with the body.

2. The sliding cylinder and its flange may be an integral casting of BC 6.


In this case the gland bush shall be BC 6.
3. The material of flange may be of SF 40 or SF 45 in JIS G 3201 or S 20 C or
S 25 C in JIS G 4051 as suitable for welding, instead of SS 41 in JIS G
3101.

93

F 3016-1980
UNIT: MM
FLANGE
NOMINAL
PRESSURE

5 KGF/CM

10 KGF/CM

REMARK:

SLIDING
CYLINDER
OUTER DIA.
D

OUTER DIA.
D1

40

48.6

120

50

60.5

65
80

NOM.
DIA

BOLT HOLE
DIA. OF PITCH
CIRCLE C
NO.

NOMINAL
SIZE OF
SCREW
THREADS
ON BOLT

LENGTH
FOR
FITTING S

DIA.

95

15

M 12

450

130

105

15

M 12

465

76.3

155

130

15

M 12

480

89.1

180

145

19

M 16

495

100

114.3

200

165

19

M 16

515

125

139.8

235

200

19

M 16

540

150

165.2

265

230

19

M 16

565

200

216.3

320

280

23

M 20

595

250

267.4

385

345

12

23

M 20

635

300

318.5

430

390

12

23

M 20

680

350

355.6

480

435

12

25

M 22

725

400

406.4

540

495

16

25

M 22

770

40

48.6

140

105

19

M 16

475

50

60.5

155

120

19

M 16

485

65

76.3

175

140

19

M 16

500

80

89.1

185

150

19

M 16

520

100

114.3

210

175

19

M 16

550

125

139.8

250

210

23

M 20

585

150

165.2

280

240

23

M 20

620

200

216.3

330

290

12

23

M 20

660

250

267.4

400

355

12

25

M 22

700

300

318.5

445

400

16

25

M 22

745

350

355.6

490

445

16

25

M 22

790

400

406.4

560

510

16

27

M 24

835

Dimension D2 shall be equal to the inner diameter of sliding cylinder.

94

SHIPS CAST STEEL PIPE SLEEVE TYPE EXPANSION JOINTS


F 3017-1980
UNIT: MM

6
5

Allo w ab le exp an sio n

Exam p le: 5k -40

No

Component

Material

Body

JIS G 5101-SC 46

Sliding cylinder

JIS G 3459-SUS 304 or JIS H 5111-BC 6

Flange

JIS G 3101-SS 41 or JIS H 5111-BC6

Packing gland

JIS G 5101-SC 46 or JIS G 3101-SS41

Gland bush

Gland bush

JIS G 4303-SUS 420 J 2 or JIS H 5111-BC6

Packing

Conform to JIS F 7102 according to the application

Stud bolt

JIS G 4303-SUS 304

Hexagon nut

JIS H 3250-C 3602 BD

Remarks:

1.

No 5 gland bush may be integral with the body.

2.

The sliding cylinder and its flange may be an integral casting of BC 6.


In this case the gland bush shall be BC 6.

3. The material of flange may be of SF 40 or SF 45 in JIS G 3201 or S 20 C or


S 25 C in JIS G 4051 as suitable for welding, instead of SS 41 in JIS G
3101.

95

F 3017-1980
UNIT: MM
FLANGE
NOMINAL
PRESSURE

5 KGF/CM

10 KGF/CM

20 KGF/CM

REMARK:

SLIDING
CYLINDER
OUTER DIA.
D

OUTER DIA.
D1

40

48.6

120

50

60.5

65
80

NOM.
DIA

BOLT HOLE
DIA. OF PITCH
CIRCLE C
NO.

NOMINAL
SIZE OF
SCREW
THREADS
ON BOLT

LENGTH
FOR
FITTING S

DIA.

95

15

M 12

450

130

105

15

M 12

465

76.3

155

130

15

M 12

480

89.1

180

145

19

M 16

495

100

114.3

200

165

19

M 16

515

125

139.8

235

200

19

M 16

540

150

165.2

265

230

19

M 16

565

200

216.3

320

280

23

M 20

595

250

267.4

385

345

12

23

M 20

635

300

318.5

430

390

12

23

M 20

680

350

355.6

480

435

12

25

M 22

725

400

406.4

540

495

16

25

M 22

770

40

48.6

140

105

19

M 16

475

50

60.5

155

120

19

M 16

485

65

76.3

175

140

19

M 16

500

80

89.1

185

150

19

M 16

520

100

114.3

210

175

19

M 16

550

125

139.8

250

210

23

M 20

585

150

165.2

280

240

23

M 20

620

200

216.3

330

290

12

23

M 20

660

250

267.4

400

355

12

25

M 22

700

300

318.5

445

400

16

25

M 22

745

350

355.6

490

445

16

25

M 22

790

400

406.4

560

510

16

27

M 24

835

40

48.6

140

105

19

M 16

505

50

60.5

155

120

19

M 16

525

65

76.3

175

140

19

M 16

550

80

89.1

200

160

23

M 20

580

100

114.3

225

185

23

M 20

610

125

139.8

270

225

25

M 22

650

150

165.2

305

260

12

25

M 22

690

200

216.3

350

305

12

25

M 22

730

250

267.4

430

380

12

27

M 24

775

300

318.5

480

430

16

27

M 24

820

350

355.6

540

480

16

33

M 30

870

400

406.4

605

540

16

33

M 30

930

Dimension D2 shall be equal to the inner diameter of sliding cylinder.

96

STEEL (SS) DRESSER TYPE COUPLING


1.

SCOPE
This standard covers dresser type coupling for electric cable steel pipe.

2.

SHAPE AND DIMENSIONS


Shall be as shown fig. 1.2.3. table 1.2 and material table.

3.

WORKING PRESSURE AND TEMPERATURE


Fluid water or oil 16 kg/cm not exceed 80C

4.

HYDRAULIC SHOP TEST 32 kg/cm

5.

DESIGNATION
NAME : NOM SIZE
EXAMPLE : STEEL (SS) DRESSER TYPE COUPLING 40

MARK

ITEM

MIDDLE RING

FOLLOWER

GASKET

BOLT AND NUT

MATERIAL

QTY.

WT
(kg)

REMARKS

STEEL SS 41 OR STPG 38

STEEL SS 41 OR CAST IRON FCD 45

SYNTHETIC RUBBER

N.B.R. Hs70 + 5

STEEL SS 41

4-10

GALV.

WASHER

STAINLESS STEEL SUS 304

STOPPER BOLT

STAINLESS STEEL SUS 304

PACKING

SYNTHETIC RUBBER

N.B.R.

PLUG

STEEL SS 41

GALV.
GALV.

BOLT AND NUT

10

SPRING WASHER

11

WEDLED STOPPER PIECE

NOTE :

STEEL SS 41

STAINLESS STEEL SUS 304

STEEL SS 41

THIS DRAWING IS BASED ON ISSO-0080295I

97

GALV

STEEL (SS) DRESSER TYPE COUPLING

FIG.1

11

4
9

10

N-d1

H1

d2
H2

L2
L1
(ABOUT)
35
15

PIPE O.D.

d
D

10

UNIT : MM
TABLE 1
NOM.
SIZE

PIPE
O.D

40

ABT
L

WT
(kg)

2-M12

147

230

3.8

175

2-M12

147

230

4.2

4-M12

185

2-M12

150

230

6.2

FCD45

4-M12

185

2-M12

154

230

7.8

FCD45

4-M16

240

2-M16

210

330

10.7

FCD45

4-M16

240

2-M16

210

330

17.9

25

FCD45

6-M16

240

2-M16

213

330

22.6

289

25

FCD45

6-M16

240

2-M16

213

330

28.6

373

339

28

FCD45

8-M16

240

2-M16

213

330

33.6

322

425

391

29

FCD45

8-M16

240

2-M16

213

330

41.6

12.7

359

473

433

40

13

SS41

8-M16

250

2-M16

216

330

50.2

12.7

410

524

484

40

13

SS41

10-M16

270

2-M16

225

330

58

L1

L2

H1

H2 MATERIAL

N-d1

N-d2

48.6

127

105

5.1

50

120

94

14

FCD45

4-M12

175

50

60.5

127

103

5.5

62

132

106

14

FCD45

4-M12

65

76.3

127

103

7.0

78

148

122

15

FCD45

80

89.1

127

100

7.6

91.5

161

135

18

100

114.3

178

148

8.6

117

125

139.8

178

148

9.5

142

198

168

24

229

197

24

150

165.2

178

134

12.7

168

263

231

200

216.3

178

134

12.7

219

320

250

267.4

178

134

12.7

271

300

318.5

178

134

12.7

350

355.6

178

134

400

406.4

178

134

98

STEEL (SS) DRESSER TYPE COUPLING

m
m

K.L

K.L

5C

C1
m/2

FIG 2.
FOR NOM.SIZE 40-65

11

8
d4
t

10
b

tR

d3

50

110
l

45

m
m

5C

C1

11
FIG 3.
FOR NOM.SIZE
80 AND OVER

d4
t

10

h
b

tR
9

d3

m/2
l

TABLE 2
NOM.
SIZE

11

mxt

C1

d3

d4

40

32x6

205

50

30

14

24

40

14

M12

30

50

32x6

205

50

30

14

24

40

14

M12

65

32x6

205

50

30

14

24

40

14

M12

NOM.
SIZE

11

mxt

C1

d3

d4

150

38x9

275

60

40

19

31

50

18

M16

40

30

200

38x9

275

60

40

19

37

56

18

M16

40

30

250

38x9

275

60

40

19

37

56

18

M16

40

80

32x6

205

50

30

14

24

40

14

M12

30

300

38x9

275

60

40

19

37

56

18

M16

40

100

38x9

275

60

40

19

31

50

18

M16

40

350

38x9

275

60

40

19

37

56

18

M16

40

125

38x9

275

60

40

19

31

50

18

M16

40

400

50x12

275

75

50

19

40

65

18

M16

40

99

STEEL (SS) DRESSER TYPE COUPLING


1.

SCOPE
This standard covers dresser type coupling for electric cable steel pipe.

2.

SHAPE AND DIMENSIONS


Shall be as shown fig. 1.2.3. table 1.2 and material table.

3.

WORKING PRESSURE AND TEMPERATURE


Fluid water or oil 16 kg/cm not exceed 80

4.

HYDRAULIC SHOP TEST 32 kg/cm

5.

DESIGNATION
NAME : NOM SIZE
EXAMPLE : STEEL (SS) DRESSER TYPE COUPLING 40

MARK

ITEM

MIDDLE RING

FOLLOWER

GASKET

MATERIAL

QTY.

WT
(kg)

REMARKS

STEEL SS 41 OR STPG 38

STEEL SS 41 OR CAST IRON FCD 45

SYNTHETIC RUBBER

N.B.R. Hs70 + 5

BOLT AND NUT

STEEL SS 41

4-10

GALV.

STOPPER PIECE

STEEL SS 41

GALV.
GALV.

BOLT AND NUT

10

SPRING WASHER

11

WEDLED STOPPER PIECE

NOTE :

STEEL SS 41

STAINLESS STEEL SUS 304

STEEL SS 41

THIS DRAWING IS BASED ON ISSO-0080296

101

GALV

STEEL (SS) DRESSER TYPE COUPLING

3
1

FIG.1

8
4

11
9

10

N-d1

H1

H2

L2
L1
(ABOUT)

PIPE O.D.

d
D

15

35

10

L/2

UNIT : MM
TABLE 1
NOM.
SIZE

PIPE
O.D

40

L1

L2

H1

H2 MATERIAL

48.6

127

105

5.1

50

120

94

14

50

60.5

127

103

5.5

62

132

106

14

65

76.3

127

103

7.0

78

148

122

15

ABT
L

WT
(kg)

N-d1

FCD45

4-M12

175

147

230

3.8

FCD45

4-M12

175

147

230

4.2

FCD45

4-M12

185

150

230

6.2

80

89.1

127

100

7.6

91.5

161

135

18

FCD45

4-M12

185

154

230

7.8

100

114.3

178

148

8.6

117

198

168

24

FCD45

4-M16

240

210

330

9.9

125

139.8

178

148

9.5

142

229

197

24

FCD45

4-M16

240

210

330

17.4

150

165.2

178

134

12.7

168

263

231

25

FCD45

6-M16

240

213

330

22.6

200

216.3

178

134

12.7

219

320

289

25

FCD45

6-M16

240

213

330

28.6

250

267.4

178

134

12.7

271

373

339

28

FCD45

8-M16

240

213

330

33.6

300

318.5

178

134

12.7

322

425

391

29

FCD45

8-M16

240

213

330

41.6

350

355.6

178

134

12.7

359

473

433

40

13

SS41

8-M16

250

216

330

50.2

400

406.4

178

134

12.7

410

524

484

40

13

SS41

10-M16

270

225

330

58

450

457.2

178

134

12.7

461

575

535

40

13

SS41

12-M16

270

225

330

66

500

508

178

134

12.7

512

626

586

40

13

SS41

12-M16

270

225

330

71

550

558.8

178

134

12.7

563

677

637

40

13

SS41

14-M16

270

230

330

77

600

609.6

178

134

12.7

614

728

688

40

13

SS41

14-M16

270

230

330

83

650

660.4

178

134

12.7

665

779

739

40

13

SS41

14-M16

270

230

330

90

700

711.2

178

134

12.7

716

830

790

40

13

SS41

16-M16

270

230

330

98

750

762

178

134

12.7

767

881

841

40

13

SS41

16-M16

280

230

330

110

800

812.8

178

134

12.7

818

932

892

40

13

SS41

18-M16

280

230

330

123

850

863.6

178

134

12.7

869

983

943

40

13

SS41

18-M16

280

230

330

131

900

914.4

178

134

12.7

920

1034

994

40

13

SS41

18-M16

280

230

330

142

101

TEEL (SS) DRESSER TYPE COUPLING


m
m

K.L

K.L

5C

C1
m/2

FIG 2.
FOR NOM.SIZE 40-65

11

8
d4
b

10
tR

d3

50

110
l

45

m
m

5C

C1

11

FIG 3.
FOR NOM.SIZE
80 AND OVER

d4
t

10

h
b

tR
t

a
d3

9
m/2

UNIT: MM
TABLE 2
NOM.
SIZE

11

mxt

C1

d3

d4

40

32x6

205

50

30

14

24

40

14

M12

30

50

32x6

205

50

30

14

24

40

14

M12

65

32x6

205

50

30

14

24

40

14

80

32x6

205

50

30

14

24

40

100

38x9

275

60

40

19

31

125

38x9

275

60

40

19

150

38x9

275

60

40

200

38x9

275

60

40

250

38x9

275

60

300

38x9

275

350

38x9

400
450

NOM.
SIZE

11

mxt

C1

d3

d4

500

50x12

275

75

50

19

40

65

18

M16

40

30

550

50x12

275

75

50

19

40

65

18

M16

40

M12

30

600

50x12

275

75

50

19

40

65

18

M16

40

14

M12

30

650

50x12

275

75

50

19

40

65

18

M16

40

50

18

M16

40

700

50x12

275

75

50

23

40

65

18

M20

50

31

50

18

M16

40

750

50x12

275

75

50

23

40

65

18

M20

50

19

31

50

18

M16

40

800

50x12

275

75

50

23

40

65

18

M20

50

19

37

56

18

M16

40

850

50x12

275

75

50

23

40

65

18

M20

50

40

19

37

56

18

M16

40

900

50x12

275

75

50

23

40

65

18

M20

50

60

40

19

37

56

18

M16

40

275

60

40

19

37

56

18

M16

40

50x12

275

75

50

19

40

65

18

M16

40

50x12

275

75

50

19

40

65

18

M16

40

102

ROD TYPE EXP. JOINT FOR EXHAUST STEAM AND FEED WATER (5K FLANGE)
1.

SCOPE
This standard covers rod type expansion joint for exhaust steam and auxiliary feed pump suction.

2.

CONSTRUCTION SHAPE AND DIMENSIONS


The construction, shape and dimensions shall be as shown in figure 1.

3.

MATERIALS
The material shall be as shown in table 1.

4.

PRESSURE RATING
The relation between fluid condition and maximum working pressure are given in the following
table.

FLUID CONDITION

5.

WORKING PRESSURE

EXHAUST STEAM 400 C

4 kg/cm

FEED WATER 150 C

6 kg/cm

ALLOWANCE OF EXPANSION

COMPRESSION

6.

-20 mm

EXPAND

+ 10 mm

LATERAL

+ 5 mm

INSPECTION AND TESTS


(1)
(2)
(3)
(4)
(5)

Material test
Visual inspection
Inspection on dimension
Inspection on assembly
Hydraulic test

BODY

12 kg /cm

NOTE : THIS STANDARD BASE ON ISSO-0080407A

103

ROD TYPE EXP. JOINT FOR EXHAUST STEAM AND FEED WATER (5K FLANGE)
NOM.DIA 50-250

FIG.1
6

n-h HOLES

P
1

t2

t1

t1

T.I.G.
WELDING

NL NO. OF CORFUGATION

l
D

25

260

C
do

4-8 DRILL
DRAIN HOLES

FLOW

T
TOTAL FREE LENGTH 290
SETTING LENGTH 300

UNIT: mm
NOM
SIZE

FLANGE

BELLOWS
d

INSIDE TUBE
t2

WEIGHT
(kg)

46

1.0

10.84

192 x 8

60

1.0

12.26

196 x 7

70

1.0

15.92

0.8 x 2

196 x 7

98

1.0

17.66

47

0.8 x 2

196 x 7

120

1.0

25.8

235.2

49

1.0 x 2

192 x 6

145

1.2

28.5

32

286.3

49

1.0 x 2

192 x 6

196

1.2

31.7

32

337.4

49

1.0 x 2

192 x 6

248

1.2

45.2

50

130

105

15

14

58.5

20

110.5

45

1.0

200 x 10

65

155

130

15

14

72.6

24

124.2

49

0.8 x 2

80

180

145

19

14

85.9

28

147.5

47

0.8 x 2

100

200

165

19

16

111.1

28

172.7

47

125

235

200

19

16

136.6

28

198.2

150

265

230

19

18

161.2

32

200

320

280

23

20

212.3

250

385

345

23

12

22

263.4

TABLE 1

d1

t1

MATERIAL

NUT

CARBON STEEL (SS41)

18

CONTROL ROD

CARBON STEEL (SS41)

CONTROL JAG

CARBON STEEL (SS41)

SLEEVE

STAINLESS STEEL (SUS 304)

BELLOWS

STAINLESS STEEL (SUS 304)

FLANGE

CARBON STEEL (SS41)

MARK

NLxNo

ITEM

WORK

MATERIAL

SPARE

QUANTITY

104

REMARKS

ROD TYPE EXP. JOINT FOR EXHAUST STEAM AND FEED WATER (10K FLANGE)
1.

SCOPE

This standard covers rod type expansion joint for exhaust steam and auxiliary feed pump suction.
2.
CONSTRUCTION SHAPE AND DIMENSIONS
The construction, shape and dimensions shall be as shown in figure 1.
3.
MATERIALS
The material shall be as shown in table 1.
4.
PRESSURE RATING
The relation between fluid condition and maximum working pressure are given in the following table.

5.

FLUID CONDITION

WORKING PRESSURE

EXHAUST STEAM 400 C

4 kg/cm

FEED WATER 150 C

6 kg/cm

ALLOWANCE OF EXPANSION

COMPRESSION

-20 mm

EXPAND

+ 10 mm

LATERAL

+ 5 mm

6.

INSPECTION AND TESTS

(1)
(2)
(3)
(4)
(5)

Material test
Visual inspection
Inspection on dimension
Inspection on assembly
Hydraulic test

BODY

12 kg /cm

NOTE : THIS STANDARD BASE ON ISSO-0080417

105

ROD TYPE EXP. JOINT FOR EXHAUST STEAM AND FEED WATER (10K FLANGE)
FIG.1

NOM.DIA 50-250
6

1
30

n-h HOLES
30

P
t1

t2

t1

B.N

T.I.G.
WELDING

NL NO. OF CORFUGATION

Co

25

260

Do

4-8 DRILL
DRAIN HOLES

do

d1

FLOW

T
TOTAL FREE LENGTH 290
SETTING LENGTH 300

4 SETTING BOLT & NUTS

UNIT: mm
NO
M
SIZ
E

FLANGE
D

INSIDE
TUBE

BELLOWS
n

d1

SETTING ROD

WT
(kg)

t1

NLxNo

t2

Bh

Do

Co

BN x
No

46

1.0

M12

250

215

M14 x 4

19

50

155

120

19

16

58.5

20

110.5

45

1.0

200 x
10

65

175

140

19

18

72.6

24

124.2

49

0.8 x 2

192 x 8

60

1.0

M12

270

235

M14 x 4

23

80

185

150

19

18

85.9

28

147.5

47

0.8 x 2

196 x 7

70

1.0

M12

280

245

M16 x 4

26

100

210

175

19

18

111.1

28

172.7

47

0.8 x 2

196 x 7

98

1.0

M12

310

270

M16 x 4

30

125

250

210

23

20

136.6

28

198.2

47

0.8 x 2

196 x 7

120

1.0

M16

350

310

M20 x 4

45

150

280

240

23

22

161.2

32

235.2

49

1.0 x 2

192 x 6

145

1.2

M16

380

340

M20 x 4

51

200

330

290

23

12

22

212.3

32

286.3

49

1.0 x 2

192 x 6

196

1.2

M16

430

390

M20 x 4

56

250

400

355

25

13

24

263.4

32

337.4

49

1.0 x 2

192 x 6

248

1.2

M16

500

460

M20 x 4

74

TABLE 1
7

STOPPER

6
5

MATERIALS

CARBON STEEL (S G P)

NUT

CARBON STEEL (S 25 C)

GUIDE BOLT

CARBON STEEL (S 25 C)

SETTING BOLT & NUTS

CARBON STEEL (SS41)

SLEEVE

STAINLESS STEEL (SUS 304)

BELLOWS

STAINLESS STEEL (SUS 304)

FLANGE

CARBON STEEL (SS41)

MARK

ITEM

4 SET

WORK

MATERIAL

SPARE

QUANTITY

106

REMARKS

VIKING JOHNSON COUPLINGS FOR STEEL AND P.V.C. PIPES


From 44.5mm (1.75) to 3048mm (120 ) OD larger sizes available on request

COUPLING DIMENSION AND DETAIL


PIPE DIMENSION
COUPLING
REF

MU
MU
MU
MT
MP
MP
MP
MP
MP
MP
MP
MP
MP
MP
MP
MP
MO
MO
MO
LO
LO
LO
LO
LO

SLEEVE

PIPE
O.D.

TOLERANCE
ON O.D
FOR DIST L

D x AVE
THICKNESS

MM
IN
44.5
1.75
48.3
1.906
57
2.25
60.3
2.375
63
2.48
70
2.75
73
2.875
76.1
3
32.5
3.25
38.9
3.5
101.6
4
108
4.25
110
4.331
114.3
4.5
120.7
4.75
127
5
133
5.25
140
5.5
141.3
5.562
159
6.25
165.1
6.5
168.3
6.625
193.7
7.625
219.1
8.628

MM
IN
+0.8 -0.40
+0.031 -0.016
+0.8 -0.40
+0.031 -0.016
+0.8 -0.40
+0.031 -0.016
+0.8 -0.80
+0.031 -0.031
+0.8 -0.80
+0.031 -0.031
+0.8 -0.80
+0.031 -0.031
+0.8 -0.80
+0.031 -0.031
+0.8 -0.80
+0.031 -0.031
+0.8 -0.80
+0.031 -0.031
+0.8 -0.80
+0.031 -0.031
+0.8 -0.80
+0.031 -0.031
+0.8 -0.80
+0.031 -0.031
+0.8 -0.80
+0.031 -0.031
+0.8 -0.80
+0.031 -0.031
+0.8 -0.80
+0.031 -0.031
+0.8 -0.80
+0.031 -0.031
+1.6 -0.80
+0.062 -0.031
+1.6 -0.80
+0.062 -0.031
+1.6 -0.80
+0.062 -0.031
+1.6 -0.80
+0.062 -0.031
+1.6 -0.82
+0.062 -0.032
+1.6 -0.84
+0.062 -0.033
+1.6 -0.97
+0.062 -0.038
+1.6 -1.0
+0.062 -0.039

MM
IN
152
6
152
6
152
6
152
6
102
4
102
4
102
4
102
4
102
4
102
4
102
4
102
4
102
4
102
4
102
4
102
4
102
4
102
4
102
4
102
4
102
4
102
4
102
4
102
4

MM
IN
118
4.625
121
4.75
133
5.25
133
5.25
137
5.375
143.5
5.65
148
5.812
148
5.812
157.5
6.2
162
6.375
176
6.929
184.5
7.264
184.5
7.264
192
7.562
195.5
7.688
202
7.937
216
8.5
224
8.812
224
8.812
246
9.687
252
9.937
254
10.143
281
11.062
309
12.187

MM
IN
146
5.75
146
5.75
146
5.75
146
5.75
172
6.75
172
6.75
172
6.75
172
6.75
172
6.75
172
6.75
172
6.75
172
6.75
172
6.75
172
6.75
172
6.75
172
6.75
172
6.75
172
6.75
172
6.75
172
6.75
172
6.75
172
6.75
172
6.75
172
6.75

MM
IN
111
4.375
111
4.375
121
4.75
121
4.75
127
5
127
5
127
5
127
5
127
5
127
5
127
5
127
5
127
5
127
5
127
5
127
5
133
5.25
133
5.25
133
5.25
133
5.25
133
5.25
133
5.25
133
5.25
133
5.25

MM
IN
82.5 x 5.6
3.25 x 0.219
82.5 x 5.6
3.25 x 0.219
82.5 x 6.4
3.25 x 0.25
82.5 x 6.4
3.25 x 0.25
102 x 6.4
4 x 0.25
102 x 6.4
4 x 0.25
102 x 6.4
4 x 0.25
102 x 6.4
4 x 0.25
102 x 6.4
4 x 0.25
102 x 6.4
4 x 0.25
102 x 6.4
4 x 0.25
102 x 6.4
4 x 0.25
102 x 6.4
4 x 0.25
102 x 6.4
4 x 0.25
102 x 6.4
4 x 0.25
102 x 6.4
4 x 0.25
102 x 7.2
4 x 0.281
102 x 7.2
4 x 0.281
102 x 7.2
4 x 0.281
102 x 7.2
4 x 0.281
102 x 7.2
4 x 0.281
102 x 7.2
4 x 0.281
102 x 7.2
4 x 0.281
102 x 7.2
4 x 0.281

107

PLUG BOLT
NO OFF IF
SPECIFIED

NO. DIA x
LENGTH
NO

STD RING
NO. SUPPLIED

IN

0.5 x 5.25

1573 Q

0.5 x 5.25

A1574 Q

0.5 x 5.25

A 1599 Q

0.5 x 5.25

1500 Q

0.5 x 6.25

A 1582 Q

0.5 x 6.25

1565 Q

0.5 x 6.25

804

0.5 x 6.25

1560 Q

0.5 x 6.25

1567 Q

0.5 x 6.25

1501 Q

0.5 x 6.25

1564 Q

0.5 x 6.25

A 1596 Q

0.5 x 6.25

1561 Q

0.5 x 6.25

A 1593 Q

0.5 x 6.25

549

0.5 x 6.25

1538 Q

0.5 x 6.25

1563 Q

0.5 x 6.25

A 1598 Q

0.5 x 6.25

A 1503 Q

0.5 x 6.25

A 1559 Q

0.5 x 6.25

A 1585 Q

0.5 x 6.25

A 1595 Q

0.5 x 6.25

A 1507 Q

0.5 x 6.25

A 1597 Q

MAX TEST
PRESSURE

APPROX.
WEIGHT

atm
lbs/in
68
1000
68
1000
68
1000
68
1000
68
1000
68
1000
68
1000
68
1000
68
1000
68
1000
68
1000
68
1000
68
1000
68
1000
68
1000
68
1000
68
1000
68
1000
68
1000
61
900
61
900
61
900
58
850
58
850

KG
LBS
1.7
3.75
1.75
3.875
2.2
4.75
2.2
4.75
2.3
5.07
2.5
5.5
2.6
5.75
2.6
5.75
3.6
8.0
3.5
7.75
3.9
8.6
4.3
9.5
4.4
9.62
4.4
9.62
4.5
10
4.9
10.75
6.1
13.5
6.6
14.52
6.6
14.52
8.6
19
8.8
19.5
9
19.75
10
22
11.6
25.5

PIPE DIMENSION
COUPLING
REF

KN
KN
A2E
KN
A2E
CF6
CF10
A2E
CF6
CF10
A2E
CF8
CF10
A2E
CF
A2E
CF
A2E
CF
A2E
CF
A2E
CF
A2E
YF
A2E
YF
A2E
YF
A2E
YF
A2E
YF
A2E
YF
A2E
YF
A2E
A2E
AD
A2E
AD
A2E
AD

SLEEVE

PIPE
O.D.

TOLERANCE
ON O.D
FOR DIST L

D x AVE
THICKNESS

MM
IN
244.5
9.625
273
10.75
273
10.75
323.9
12.75
323.9
12.75
355.6
14
355.6
14
355.6
14
406.4
16
406.4
16
406.4
16
457
18
457
18
457
18
508
20
508
20
559
22
559
22
610
24
610
24
660
26
660
26
711
28
711
28
762
30
762
30
813
32
813
32
864
34
864
34
914
36
914
36
1016
40
1016
40
1067
42
1067
42
1118
44
1118
44
1220
48
1220
48
1270
50
1270
50
1321
52
1321
52

MM
IN
+1.6 -1.0
+0.062 -0.039
+1.6 -1.0
+0.062 -0.039
+1.6 -1.0
+0.062 -0.034
+1.6 -1.0
+0.062 -0.039
+1.6 -1.0
+0.062 -0.034
+1.6 -1.6
+0.062 -0.062
+1.6 -1.6
+0.062 -0.062
+1.6 -1.6
+0.062 -0.062
+1.6 -1.6
+0.062 -0.062
+1.6 -1.6
+0.062 -0.062
+1.6 -1.6
+0.062 -0.062
+1.6 -1.6
+0.062 -0.062
+1.6 -1.6
+0.062 -0.062
+1.6 -1.6
+0.062 -0.062
+1.6 -1.6
+0.062 -0.062
+1.6 -1.6
+0.062 -0.062
+1.6 -1.6
+0.062 -0.062
+1.6 -1.6
+0.062 -0.062
+1.6 -1.6
+0.062 -0.062
+1.6 -1.6
+0.062 -0.062
+1.6 -1.6
+0.062 -0.062
+1.6 -1.6
+0.062 -0.062
+1.6 -1.6
+0.062 -0.062
+1.6 -1.6
+0.062 -0.062
+1.6 -1.6
+0.062 -0.062
+1.6 -1.6
+0.062 -0.062
+1.6 -1.6
+0.062 -0.062
+1.6 -1.6
+0.062 -0.062
+1.6 -1.6
+0.062 -0.062
+1.6 -1.6
+0.062 -0.062
+1.6 -1.6
+0.062 -0.062
+1.6 -1.6
+0.062 -0.062
+1.6 -1.6
+0.062 -0.062
+1.6 -1.6
+0.062 -0.062
+1.6 -1.6
+0.062 -0.062
+1.6 -1.6
+0.062 -0.062
+1.6 -1.6
+0.062 -0.062
+1.6 -1.6
+0.062 -0.062
+1.6 -1.6
+0.062 -0.062
+1.6 -1.6
+0.062 -0.062
+1.6 -3.2
+0.062 -0.125
+1.6 -3.2
+0.062 -0.125
+1.6 -3.2
+0.062 -0.125
+1.6 -3.2
+0.062 -0.125

MM
IN
102
4
102
4
152
6
102
4
152
6
152
6
152
6
152
6
152
6
152
6
152
6
152
6
152
6
152
6
152
6
152
6
152
6
152
6
152
6
152
6
152
6
152
6
152
6
152
6
152
6
152
6
152
6
152
6
152
6
152
6
152
6
152
6
152
6
152
6
152
6
152
6
152
6
152
6
152
6
152
6
152
6
152
6
152
6
152
6

MM
IN
337
13.25
367
14.437
397
15.67
419
16.5
448
17.68
460
18.11
460
18.11
480
18.897
511
20.125
511
20.125
530
20.866
562
22.125
562
22.125
581
22.874
613
24.125
632
24.881
664
26.125
683
26.889
714
28.125
734
28.897
765
30.125
784
30.866
816
32.125
835
32.874
871
34.291
886
34.881
922
36.299
937
36.889
973
38.307
988
38.897
1024
40.315
1038
40.866
1125
44.291
1140
44.882
1176
46.299
1191
46.889
1227
48.307
1242
48.897
1343
52.874
1350
53.149
1394
54.882
1400
55.118
1445
56.889
1451
57.125

MM
IN
172
6.75
172
6.75
273
10.75
172
6.75
273
10.75
254
10
254
10
273
10.75
254
10
254
10
273
10.75
254
10
254
10
273
10.75
254
10
273
10.75
254
10
273
10.75
254
10
273
10.75
254
10
273
10.75
254
10
273
10.75
254
10
273
10.75
254
10
273
10.75
254
10
273
10.75
254
10
273
10.75
254
10
273
10.75
254
10
273
10.75
254
10
273
10.75
273
10.75
286
11.25
273
10.75
286
11.25
273
10.75
286
11.25

MM
IN
133
5.25
133
5.25
235
9.25
133
5.25
235
9.25
216
8.5
216
8.5
235
9.25
216
8.5
216
8.5
235
9.25
216
8.5
216
8.5
235
9.25
216
8.5
235
9.25
216
8.5
235
9.25
216
8.5
235
9.25
216
8.5
235
9.25
216
8.5
235
9.25
222
8.75
235
9.25
222
8.75
235
9.25
222
8.75
235
9.25
222
8.75
235
9.25
222
8.75
235
9.25
222
8.75
235
9.25
222
8.75
235
9.25
235
9.25
238
9.375
235
9.25
238
9.375
235
9.25
238
9.375

MM
IN
102 x 8.7
4 x 0.344
102 x 8.7
4 x 0.344
178 x 11.1
7 x 0.437
102 x 8.7
4 x 0.344
178 x 11.1
7 x 0.437
178 x 8.7
7 x 0.344
178 x 8.7
7 x 0.344
178 x 11.1
7 x 0.437
178 x 8.7
7 x 0.344
178 x 8.7
7 x 0.344
178 x 11.1
7 x 0.437
178 x 8.7
7 x 0.344
178 x 8.7
7 x 0.344
178 x 11.1
7 x 0.437
178 x 8.7
7 x 0.344
178 x 11.1
7 x 0.437
178 x 8.7
7 x 0.344
178 x 11.1
7 x 0.437
178 x 8.7
7 x 0.344
178 x 11.1
7 x 0.437
178 x 8.7
7 x 0.344
178 x 11.1
7 x 0.437
178 x 8.7
7 x 0.344
178 x 11.1
7 x 0.437
178 x 8.7
7 x 0.344
178 x 11.1
7 x 0.437
178 x 8.7
7 x 0.344
178 x 11.1
7 x 0.437
178 x 8.7
7 x 0.344
178 x 11.1
7 x 0.437
178 x 8.7
7 x 0.344
178 x 11.1
7 x 0.437
178 x 8.7
7 x 0.344
178 x 11.1
7 x 0.437
178 x 8.7
7 x 0.344
178 x 11.1
7 x 0.437
178 x 8.7
7 x 0.344
178 x 11.1
7 x 0.437
178 x 11.1
7 x 0.437
178 x 14.3
7 x 0.563
178 x 11.1
7 x 0.437
178 x 14.3
7 x 0.563
178 x 11.1
7 x 0.437
178 x 14.3
7 x 0.563

108

PLUG BOLT
NO OFF IF
SPECIFIED

NO. DIA x
LENGTH

STD RING
NO. SUPPLIED

NO

IN

0.5 x 6.25

1511 Q

0.5 x 6.25

A 1557 Q

12

0.625 x 9.75

J 132 M

0.5 x 6.25

A 1558 Q

12

0.625 x 9.75

J 101 M

0.625 x 9.5

J 51 L

10

0.625 x 9.5

J 51 L

18

0.625 x 10.25

J 102 M

0.625 x 9.5

J 53 L

10

0.625 x 9.5

J 53 L

18

0.625 x 10.25

J 104 M

0.625 x 9.5

J 55 L

10

0.625 x 9.5

J 55 L

18

0.625 x 10.25

J 106 M

10

0.625 x 9.5

J 57 L

18

0.625 x 10.25

J 108 M

10

0.625 x 9.5

J 59 L

18

0.625 x 10.25

J 110 M

10

0.625 x 9.5

J 60 L

18

0.625 x 10.25

J 111 M

10

0.625 x 9.5

J 61 L

18

0.625 x 10.25

J 112 M

10

0.625 x 9.5

J 63 L

18

0.625 x 10.25

J 113 M

12

0.625 x 9.5

J 64 L

18

0.625 x 10.25

J 115 M

12

0.625 x 9.5

J 65 L

18

0.625 x 10.25

J 123 M

12

0.625 x 9.5

J 66 L

18

0.625 x 10.25

J 116 M

12

0.625 x 9.5

J 67 L

18

0.625 x 10.25

J 117 M

14

0.625 x 9.5

J 71 L

18

0.625 x 10.25

J 119 M

14

0.625 x 9.5

J 72 L

18

0.625 x 10.25

J 119 M

14

0.625 x 9.5

J 73 L

18

0.625 x 10.25

J 120 M

18

0.625 x 10.25

J 121 M

24

0.625 x 10.75

J 176 H

18

0.625 x 10.25

J 122 M

24

0.625 x 10.75

J 176 H

18

0.625 x 10.25

J 124 M

24

0.625 x 10.75

J 177 H

MAX TEST
PRESSURE

APPROX.
WEIGHT

atm
lbs/in
54
800
47
700
98
1438
47
700
83
1220
46.6
675
77.7
1125
106.4
1540
40.7
590
68.4
990
92.9
1345
48.7
705
60.8
880
82.5
1195
54.9
795
74.2
1075
50.1
725
67.7
980
45.9
665
61.8
895
12.5
615
57.0
825
39.4
570
53.2
770
38.7
560
49.4
715
36.3
525
46.3
670
34.2
495
43.5
630
32.5
470
41.1
595
29.0
420
37.0
535
27.6
400
35.2
510
26.6
385
33.8
490
30.7
445
37.6
545
29.7
430
36.3
525
28.3
410
34.9
505

KG
LBS
14.1
31
15.4
34
30.8
68.0
18.6
41
35.8
79.0
31.1
68.5
32.9
72.5
51.5
113.5
34.7
76.5
36.7
81
56.9
125.5
39.5
87
40.4
89
62.4
137.5
44.2
97.5
67.8
149.5
47.8
105.5
73.3
161.5
51.5
113.5
78.7
173.5
55.3
122
84.1
185.5
58.9
130
89.6
197.5
73.5
162
95.3
210
77.8
171.5
100.7
222
82.1
181
106.1
234
86.4
190.5
111.6
246
95.9
211.5
122.5
270
100.2
221
127.9
282
104.5
230.5
133.3
294
144.2
318
173.3
382
149.7
330
179.8
396.5
155.4
342.5
186.2
410.5

PIPE DIMENSION
COUPLING
REF

A2E
AD
A2E
AD
A2E
AD
AD
AD
AD
AD
AD
AD
AD
SG
SG
SG
SG
SG
SG
SG
SGR
SGR
SGR
SGR
SGR
SGR
SGR
SGR

SLEEVE

PIPE
O.D.

TOLERANCE
ON O.D
FOR DIST L

D x AVE
THICKNESS

MM
IN
1372
54
1372
54
1420
55.906
1420
55.906
1473
58
1473
58
1524
60
1575
62
1620
63.780
1676
66
1727
68
1778
70
1820
71.654
1880
74
1930
76
1981
78
2020
79.528
2083
82
2134
84
2240
88.190
2340
92.125
2470
97.250
2540
100
2642
104
2743
108
2845
112
2946
116
3048
120

MM
IN
+1.6 -3.2
+0.062 -0.125
+1.6 -3.2
+0.062 -0.125
+1.6 -3.2
+0.062 -0.125
+1.6 -3.2
+0.062 -0.125
+1.6 -3.2
+0.062 -0.125
+1.6 -3.2
+0.062 -0.125
+1.6 -3.2
+0.062 -0.125
+3.2 -3.2
+0.125 -0.125
+3.2 -3.2
+0.125 -0.125
+3.2 -3.2
+0.125 -0.125
+3.2 -3.2
+0.125 -0.125
+3.2 -3.2
+0.125 -0.125
+3.2 -3.2
+0.125 -0.125
+3.2 -3.2
+0.125 -0.125
+3.2 -3.2
+0.125 -0.125
+3.2 -3.2
+0.125 -0.125
+3.2 -3.2
+0.125 -0.125
+3.2 -3.2
+0.125 -0.125
+3.2 -3.2
+0.125 -0.125
+3.2 -3.2
+0.125 -0.125
+3.2 -3.2
+0.125 -0.125
+3.2 -3.2
+0.125 -0.125
+3.2 -3.2
+0.125 -0.125
+3.2 -3.2
+0.125 -0.125
+3.2 -3.2
+0.125 -0.125
+3.2 -3.2
+0.125 -0.125
+3.2 -3.2
+0.125 -0.125
+3.2 -3.2
+0.125 -0.125

MM
IN
152
6
152
6
152
6
152
6
152
6
152
6
152
6
152
6
152
6
152
6
152
6
152
6
152
6
203
8
203
8
203
8
203
8
203
8
203
8
203
8
203
8
203
8
203
8
203
8
203
8
203
8
203
8
203
8

MM
IN
1496
58.897
1502
59.134
1544
60.787
1551
61.063
1597
62.874
1604
63.149
1654
65.118
1707
67.205
1751
68.937
1808
71.181
1859
73.189
1910
75.197
1951
76.811
2015
79.331
2065
81.299
2116
83.307
2154
84.803
2218
87.323
2269
89.331
2375
93.504
2475
97.441
2605
102.559
2675
105.315
2777
109.331
2878
113.307
2980
117.323
3081
121.299
3183
125.315

MM
IN
273
10.75
286
11.25
273
10.75
286
11.25
273
10.75
286
11.25
286
11.25
286
11.25
286
11.25
286
11.25
286
11.25
286
11.25
286
11.25
413
16.25
413
16.25
413
16.25
413
16.25
413
16.25
413
16.25
413
16.25
413
16.25
413
16.25
413
16.25
413
16.25
413
16.25
413
16.25
413
16.25
413
16.25

MM
IN
235
9.25
238
9.375
235
9.25
238
9.375
235
9.25
238
9.375
238
9.375
238
9.375
238
9.375
238
9.375
238
9.375
238
9.375
238
9.375
365
14.375
365
14.375
365
14.375
365
14.375
365
14.375
365
14.375
365
14.375
365
14.375
365
14.375
365
14.375
365
14.375
365
14.375
365
14.375
265
14.375
365
14.375

MM
IN
178 x 11.1
7 x 0.437
178 x 14.3
7 x 0.563
178 x 11.1
7 x 0.437
178 x 14.3
7 x 0.563
178 x 11.1
7 x 0.437
178 x 14.3
7 x 0.563
178 x 14.3
7 x 0.563
178 x 14.3
7 x 0.563
178 x 14.3
7 x 0.563
178 x 14.3
7 x 0.563
178 x 14.3
7 x 0.563
178 x 14.3
7 x 0.563
178 x 14.3
7 x 0.563
254 x 14.3
10 x 0.563
254 x 14.3
10 x 0.563
254 x 14.3
10 x 0.563
254 x 14.3
10 x 0.563
254 x 14.3
10 x 0.563
254 x 14.3
10 x 0.563
254 x 14.3
10 x 0.563
254 x 20.2
10 x 0.795
254 x 20.2
10 x 0.795
254 x 20.2
10 x 0.795
254 x 20.2
10 x 0.795
254 x 20.2
10 x 0.795
254 x 20.2
10 x 0.795
254 x 20.2
10 x 0.795
254 x 20.2
10 x 0.795

109

PLUG BOLT
NO OFF IF
SPECIFIED

NO. DIA x
LENGTH

STD RING
NO. SUPPLIED

NO

IN

18

0.625 x 10.25

J 124 M

24

0.625 x 10.75

J 178 H

20

0.625 x 10.25

J 125 M

24

0.625 x 10.75

J 178 H

20

0.625 x 10.25

J 126 M

24

0.625 x 10.75

J 179 H

24

0.625 x 10.75

J 180 H

24

0.625 x 10.75

J 180 H

24

0.625 x 10.75

J 181 H

24

0.625 x 10.75

J 182 H

28

0.625 x 10.75

J 182 H

28

0.625 x 10.75

J 183 H

28

0.625 x 10.75

J 183 H

32

0.625 x 15.75

J 184 H

32

0.625 x 15.75

J 185 H

32

0.625 x 15.75

J 185 H

36

0.625 x 15.75

J 186 H

36

0.625 x 15.75

J 187 H

36

0.625 x 15.75

J 187 H

36

0.625 x 15.75

J 188 H

40

0.625 x 15.75

J 190 H

40

0.625 x 15.75

J 191 H

48

0.625 x 15.75

J 192 H

48

0.625 x 15.75

J 193 H

48

0.625 x 15.75

J 194 H

48

0.625 x 15.75

J 194 H

48

0.625 x 15.75

J 195 H

48

0.625 x 15.75

J 196 H

MAX TEST
PRESSURE

APPROX.
WEIGHT

atm
lbs/in
27.3
395
33.5
485
26.6
385
32.5
470
25.5
370
31.1
450
30.4
440
29.3
425
28.6
415
27.6
400
28.0
405
27.3
395
26.6
385
25.5
370
24.9
360
24.5
355
23.8
3.45
23.1
335
22.8
330
21.4
310
29.1
425
27.6
400
26.9
390
25.9
375
24.9
360
23.8
345
23.1
335
22.4
325

KG
LBS
161.1
354.5
193.2
425
167.3
368
199.3
438.5
173
380.5
206.1
453.5
212.7
468
219.1
482
225
495
232.3
511
240.9
530
247.1
544
252.5
556
397.8
877
407.5
898
417.5
920.5
427.9
943
440.2
970.5
450.2
992.5
471
1038
634
1398
667.5
1471
685
1510
716
1580
742.1
1632
768
1694
794
1750
820
1808

PENETRATION PIECE

SHIPS 5K AND 10K DECK AND BULKHEAD PIECES FOR PIPE CONNECTION (JIS F 3009)
1

OD

TABLE 1 MAXIMUM WORKING PRESSURE


UNIT : MPa (kgf/cm)

t
l

OD 1

NOMINAL PRESSURE (Sym)

FLUID CONDITION

t1

t2
l

O D+5

5K

10K

STEM, AIR, GAS AND OIL


OF 300C OR LESS

0.49 (5)

0.98 (10)

STILL AND NON-SHOCK


WATER OF 120C OR LESS

0.69 (7)

1.37 (14)

3
OC

Unit : mm
5K

10K

FLANGE
NOM.
DIA

OUTSIDE
DIA OF
PIPE

FLANGE

BOLT HOLE
DIA OF
PITCH
CIRCLE

NO

DIA.

THREAD
DIA. ON BOLT
h

DIA OF
PITCH
CIRCLE

NO

THREAD
DIA. ON BOLT

(D1)

(D1)

15

21.7

80

60

12

M10

135

90

95

12

70

15

h
M12

150

90

20

27.2

85

10

65

12

M10

140

90

100

14

75

15

M12

155

90

25

34.0

95

10

75

12

M10

150

90

125

14

90

19

M16

180

90

32

42.7

115

12

90

15

M12

170

90

135

16

100

19

M16

190

90

40

48.6

120

12

95

15

M12

175

90

140

16

105

19

M16

195

90

50

60.5

130

14

105

15

M12

185

100

155

16

120

19

M16

210

100

65

76.3

155

14

130

15

M12

210

100

175

18

140

19

M16

230

100

80

89.1

180

14

145

19

M16

235

100

185

18

150

19

M16

240

100

(90)

101.6

190

14

155

19

M16

245

100

195

18

160

19

M16

250

100

100

114.3

200

16

165

19

M16

255

100

210

18

175

19

M16

265

100

125

139.8

235

16

200

19

M16

290

120

250

20

210

23

M20

305

120

150

165.2

265

18

230

19

M16

370

120

280

22

240

23

M20

385

120

200

216.3

320

20

280

23

M20

425

120

330

22

290

12

23

M20

435

120

Remarks: 1.

Plate thickness (t1) of item No. 2 shall, as a rule, to be equivalent to the thickness (t2) of wall to
be fitted or more (t1> t2).
2. When fitted to division for fire protection or where thermal insulation is applied, dimension l shall
be extended as necessary.
TABLE 2
NO

Remarks:

COMPONENT

MATERIAL

PIPE FLANGE

JIS G 3101-SS-41

FITTING PLATE

JIS G 3106-SM 41 OR JIS G 3101-SS 41

PIPE

JIS G 3452-SGP OR JIS G 3454-STPG

When fitted to strength deck, bulkhead or division for fire protection, the material and
thickness of plates to be fitted shall conform to respective requirements.

110

PENETRATING SLEEVE FOR COPPER PIPE


1.

SCOPE : This standard cover penetrating sleeve used for copper pipe

2.

CONSTRUCTION SHAPE AND DIMENSION

L
STEEL SLEEVE
(SS41)

COPPER PIPE

CUT DIA

PIPE O.D

BRASS BRAZING
OR TIG WELD

T
DK OR B.H.D

FOR COPPER PIPE


DIMENSION

WEIGHT

NOM
MARK

PIPE
O.D

15.0

6.6

4.2

100

10

19.0

10.6

4.2

10

15

25.0

15.5

15

20

32.0

20.4

20

25

38.1

25.5

6.3

100

150

39.1

0.4

0.49

0.74

25

30

42.7

30.4

6.15

100

150

43.7

0.4

0.55

0.83

32

35

48.6

35.6

6.5

100

150

49.6

0.4

0.67

1.01

40

45

57.0

45.4

5.8

100

150

58.0

0.4

0.73

1.10

50

55

70.0

55.4

7.3

100

150

71.0

0.4

1.13

1.70

NOTE: 1)

CUT DIA

2C

L=100

L=150

150

16.0

0.6

0.13

0.19

100

150

20.0

0.6

0.15

0.23

4.75

100

150

26.0

0.4

0.29

0.36

5.8

100

150

33.0

0.4

0.38

0.56

THIS STANDARD IS BASE ON ISSO-0070850

111

REMARKS

PENETRATING SLEEVE FOR COPPER NICKEL PIPE


(FOR AIR TIGHT BULKHEAD/DECK ONLY)

BULKHEAD OR
DECK

CONDUIT

MADE FROM
STEEL PIPE

SEAM JOINT
BY BRAZING

CARBON STEEL
FLANGE

CSD SEALING
PLUG FRR

COPPER
NICKEL
INNER
FLANGE
(WELDING
COLLAR)

L
3

COPPER NICKEL PIPE (CUNI)

DIMENSION
CUNI PIPE
OUTER DIA
(mm)

LENGTH
S (mm)

ID
(mm)

OD (mm)/
CONDUIT ID

NOM. DIA
(mm)

LENGTH
L (mm)

THICKNESS
(mm)

MIN
LENGTH OF
CUNI PIPE
(mm) P

20

60

20

52.5

50

150

3.9

400

25

60

25

52.5

50

150

3.9

400

30

60

30

52.5

50

150

3.9

400

44.5

60

44

77.9

80

150

5.5

400

76.1

60

76

128.2

125

150

6.6

500

159

80

158

202.7

200

200

8.2

500

193.7

80

194

254.4

250

200

9.3

500

REMARKS

CSD SEALING PLUG SIZE

CONDUIT

MATERIALL LIST
MARK

ITEM

MATERIAL

QUANTITY

CONDUIT

STEEL PIPE

OUTER FLANGE

CARBON STEEL

COPPER NICKEL PIPE

CUNI

COPPER NICKEL INNER FLANGE

CUNI

CSD SEALING PLUG FRR

112

PENETRATING SLEEVE FOR COPPER NICKEL PIPE


(FOR WATER TIGHT BULKHEAD/DECK)
CARBON STEEL

BULKHEAD OR DECK

MIDDLE FLANGE

L4

COPPER NICKEL

SLEEVE

L2

d2

d1

S1

d6

a
COPPER NICKEL

OUTSIDE DIA
OF PIPE

COPPER NICKEL

CARBON STEEL

INNER FLANGE

OUTER FLANGE

PIPE

d6

L4

S1

L2

d1

BOLT
HOLES

d2

WEIGHT
kg/STUCK
Kg/PIECE

MM

MM

MM

MM

MM

MM

MM

MM

MM

MM

PN

NOM
MM

NOM
MM

20

25

86

62

11

25

30

92

68

11

32

38

126

180

1.5

124

100

76

11

2.37

40

44.5

134

180

1.5

124

108

84

11

2.81

50

57

146

180

1.5

120

120

96

11

3.31

70

76

200

136

140

116

11

4.61

BIS
25

166

80

89

176

100

108

198

125

133

150

DECKS
+
2MM

200

136

150

126

11

5.14

200

2.5

136

172

148

10

11

6.76

226

200

2.5

128

200

176

10

11

8.76

159

252

200

2.5

128

226

202

12

11

10.1

175

194

290

220

2.5

144

264

240

14

11

13.2

200

219

314

220

144

288

264

16

11

16.1

250

267

366

240

160

340

316

20

11

23.1

300

324

420

240

156

392

368

24

11

28.4

BIS
10

MATERIALL LIST
MARK

ITEM

MATERIAL

QUANTITY

CARBON STEEL OUTER FLANGE

CARBON STEEL

COPPER NICKEL INNER FLANGE

COPPER NICKEL

COPPER NICKEL PIPE

COPPER NICKEL

COPPER NICKEL SLEEVE

COPPER NICKEL

CARBON STEEL MIDDLE FLANGE

CARBON STEEL

113

REMARKS

PIPE BENDING TABLE & CALCULATION


BENDING TABLE FOR STEEL PIPE

100R

150R

185R

230R

270R

345R

420R

500R

650R

10

15

20

25

32

40

50

65

80

100

125

150

200

330

105R

260

80R

70

70R

DEGREE

80R

AL

AL

AL

AL

AL

AL

AL

AL

AL

AL

AL

AL

AL
11

430

470

430

330

430

350

260

320

300

180

280

230

160

258

250

130

150

120

110

150

120

110

120

85

150

110

150

70

110

70

150

110

70

150

110

150

A B C A B C A B C A B C A B C A B C A B C A B C A B C A B C A B C A B C A B C

H
5

12

14

17

10 22

11

10

12

15

18

20

10

25

14 33

17

13

16

18

23

12

28

15

33

18 44

23

12

16

19

11

23

12

29

15

35

18

42

22 55

28

11

10

15

20

10

23

12

27

14

35

18

42

22

50

26 65

34

10

13

12

17

23

11

27

14

31

17

41

21

48

26

59

31 76

40

10

11

15

13

20

10

26

14

31

16

36

19

47

24

56

29

66

35 87

45

12

10

12

16

15

23

12

29

15

35

18

40

21

52

27

63

33

75

39 98

51

10

14

12

14

18

17

26

13

31

16

39

20

46

24

58

30

70

37

84

44 109

57

11

15

13

15

20

10

18

10

28

14

35

18

43

22

50

26

64

33

78

40

92

48 120

62

12

16

14

16

21

11

20

11

31

16

38

20

47

24

55

28

70

36

84

44 100

53 131

68

13

17

15

18

23

12

22

11

33

17

41

21

50

26

59

31

76

39

91

48 109

57 142

74

14

18

10

16

19

10

25

13

23

12

36

18

44

23

54

28

64

33

82

42

99

52 118

61 153

79

15 21

10

18

20

11

27

14

25

13

39

20

47

24

58

30

68

36

89

45

105 55

126 66

164 85

16 21

11

18

10

22

11

28

15

27

14

42

21

50

26

62

32

72

38

93

48

110 59

134 70

175 91

17 22

12

19

10

23

12

30

16

28

15

44

22

53

28

66

34

77

40

99

52

118 63

142 75

185 97

18 23

13

20

11

24

13

32

17

30

16

47

24

57

29

70

36

82

43

105 55

125 67

150 79

196 103

19 24

13

21

12

26

13

34

18

32

17

49

25

60

31

74

38

86

45

111 58

132 70

158 84

207 109

20 26

14

22

12

27

14

35

19

33

18

52

26

63

33

78

41

90

48

116 61

139 74

166 88

218 113

21 28

15

24

13

28

15

37

20

35

19

54

28

66

34

81

43

95

50

122 64

147 78

176 93

229 120

22 29

16

25

14

30

16

39

21

37

19

57

29

68

36

85

45

99

52

128 67

154 82

182 97

240 126

23 30

16

26

14

31

16

41

22

39

20

59

31

72

38

89

47

103 55

134 70

162 85

190 102

251 132

24 32

17

28

15

32

17

43

23

40

21

62

32

75

39

92

49

108 57

140 73

169 89

198 106

262 138

25 34

18

30

16

34

18

44

24

42

22

64

33

78

41

97

51

113 60

146 77

174 93

208 111

273 144

26 36

18

31

16

35

19

46

25

44

23

67

35

81

43

101 53

118 62

151 80

183 97

214 115

284 150

27 37

19

32

17

37

19

48

26

45

24

69

36

85

44

105 55

123 65

157 83

190 101 222 120

295 156

28 38

20

33

17

38

20

50

27

47

25

72

37

88

46

108 57

128 67

163 86

197 105 231 125

306 162

29 40

20

34

18

39

21

52

28

49

26

75

39

91

48

112 59

132 70

169 89

205 109 242 129

317 168

30 41

21

35

19

41

21

53

29

50

27

77

40

94

50

116 62

137 72

175 92

211 113 251 134

328 174

31 42

22

36

19

42

22

55

30

51

28

80

42

97

51

120 64

141 75

180 96

217 116 259 139

338 180

32 43

23

37

20

43

23

57

31

54

29

82

43 100

53

124 66

146 77

186 99

224 120 267 143

349 186

33 44

24

38

21

45

24

59

32

55

30

85

44 103

55

128 68

150 80

192 102

231 124 276 148

360 192

34 45

24

39

21

46

25

61

33

57

31

87

46 107

57

132 70

155 83

198 106

238 128 284 153

371 198

35 46

25

40

22

47

25

62

34

59

32

90

47 110

58

136 73

160 85

204 109

244 132 292 158

382 205

36 47

26

41

23

49

26

64

35

60

33

92

49 113

60

140 75

164 88

210 112 251 136 301 162 393 211

37 49

27

42

23

50

27

66

36

62

34

95

50 116

62

143 77

168 90

215 115 259 141 309 167 404 217

38 50

28

43

24

51

28

68

37

64

34

99

52 119

64

147 79

173 93

221 119 267 145 317 172 415 224

39 52

28

45

25

53

28

69

38

65

35

100 53 122

65

151 81

177 96

227 122 274 149 326 177 426 230

40 53

29

46

25

54

29

71

39

67

36

102 55 126

67

155 84

181 98

233 126 281 153 334 182 437 237

41 54

30

47

26

55

30

73

40

69

37

105 56 129

69

159 86

186 101 239 129 286 157 343 187 449 243

42 55

31

48

27

57

31

75

41

70

38

107 58 132

71

163 88

191 104 244 132 301 161 351 192 458 250

80R

105R

100R

150R

185R

230R

270R

345R

420R

500R

650R

10

15

20

25

32

40

50

65

80

100

125

150

200

70

70R

DEGREE

80R

AL

AL

AL

AL

AL

AL

43

58

32

50

28

58

32

76

42

72

39

110 59 135

73

167 91

196 106 250 136 306 165 360 197 469 256

44

60

32

52

28

59

32

78

43

74

40

112 61 138

75

171 93

200 109 256 139 312 170 368 202 480 263

45

62

33

54

29

61

33

80

44

75

41

115 62 142

77

174 95

204 112 262 143 318 174 378 207 491 269

46

64

34

56

30

62

34

82

45

77

42

117 64 145

79

178 98

209 115 268 146 324 178 386 212 502 276

47

65

35

57

30

64

35

84

46

79

44

120 65 148

80

182 100 213 117 274 150 330 183 394 217 513 283

48

66

36

58

31

65

36

85

47

80

45

122 67 151

82

186 102 218 120 279 154 336 187 403 223 524 290

49

68

36

60

32

66

36

87

48

82

46

125 68 154

84

190 105 222 123 285 157 343 191 411 228 535 296

50

69

37

62

33

68

37

89

49

84

47

127 70 157

86

194 107 227 126 291 161 350 196 420 233 546 303

51

71

38

64

33

69

38

91

50

85

48

130 72 160

88

198 110 231 129 297 165 357 200 428 238 556 310

52

72

39

65

34

71

39

92

51

87

49

132 73 163

90

202 113 236 132 303 168 364 205 437 243 567 317

53

74

40

66

35

72

40

94

52

89

50

135 75 166

92

206 115 241 135 309 172 371 209 445 249 578 325

54

75

41

67

36

73

41

96

53

90

51

137 76 170

94

210 117 244 138 314 176 378 214 454 255 589 332

55

76

42

68

36

74

42

98

55

92

52

140 78 173

96

214 120 249 141 320 180 385 219 462 260 601 339

56

78

43

70

37

76

43 100 56

94

53

142 80 176

98

217 122 254 144 326 183 392 223 470 266 612 346

57

79

43

71

38

77

43 101 57

95

54

145 81 179 100 221 125 259 147 332 187 400 228 478 271 622 354

58

81

44

72

39

78

44 103 58

97

55

147 83 182 102 225 127 263 150 338 191 407 233 487 277 633 360

59

82

45

73

40

80

45 105 59

99

57

150 85 185 105 229 130 269 153 343 195 414 238 495 283 644 368

60

83

46

74

40

81

46 107 61

100 58

153 87 189 107 232 133 273 156 349 199 421 242 503 289 655 378

61

85

47

75

41

82

47 108 62

102 59

155 88 192 109 236 135 277 159 355 203 426 247 511 295 666 383

62

86

48

76

42

84

48 110 63

104 60

158 90 195 111 240 138 281 162 361 207 433 252 518 300 677 390

63

88

49

77

43

85

49 112 64

106 61

160 92 197 113 244 141 286 165 367 211 441 257 526 306 688 398

64

89

50

78

44

86

50 114 66

107 62

163 94 200 115 248 144 291 169 374 216 448 262 534 312 699 406

65

90

51

79

45

88

51 116 67

109 64

166 96 202 118 252 146 294 172 378 220 455 268 543 319 710 414

66

92

52

80

45

89

52 117 68

111 65

169 97 206 120 256 149 299 175 384 224 462 273 552 325 720 422

67

93

53

81

46

91

53 119 70

112 66

171 99 210 122 260 152 304 179 390 228 469 278 561 331 731 430

68

94

54

82

47

92

54 121 71

114 68

174 101 214 125 264 155 309 182 396 233 476 283 569 337 742 438

69

96

55

83

48

93

55 123 72

116 69

176 103 217 127 268 158 314 186 402 237 483 289 578 344 753 446

70

97

56

84

49

95

56 124 74

117 70

179 105 220 129 272 161 318 189 407 242 492 294 585 350 764 455

71

AL

AL

AL

AL

430

470

430

AL

330

430

350

260

320

300

180

280

230

160

258
H

330

AL

250

130

150

120

110

150
H

260

AL

120

110

120

85

150

110

150

70

110

70

150

110

70

150

110

150

A B C A B C A B C A B C A B C A B C A B C A B C A B C A B C A B C A B C A B C

99

57

85

50

96

57 126 75

119 71

181 107 223 132 275 164 323 193 413 246 500 300 594 357 775 466

72 100

58

86

51

97

58 128 76

121 73

183 109 226 134 279 167 327 196 419 251 507 305 602 363 786 472

73 101

59

87

52

99

59 130 78

122 74

186 111 229 137 283 170 332 200 425 255 515 311 611 370 796 480

74 103

60

88

53

100

60 132 79

124 75

188 113 232 139 287 173 337 203 431 260 522 316 619 377 807 491

75 104

61

89

54

101

61 133 81

126 77

191 115 236 142 291 177 341 207 437 265 530 322 628 384 818 499

76 106

63

90

55

103

63 135 82

127 78

194 117 238 145 294 180 345 211 442 270 536 328 636 391 830 508

77 107

64

91

56

104

64 137 84

129 80

196 119 242 147 299 183 350 215 448 274 544 334 642 398 841 518

78 108

65

92

57

105

65 139 85

131 81

199 121 245 150 302 186 355 219 454 279 550 340 654 405 852 527

79 110

66

93

58

107

66 140 87

132 82

201 124 248 152 306 190 359 223 460 284 558 346 662 412 862 536

80 111

67

94

59

108

67 142 88

134 84

204 126 251 155 310 193 363 227 466 289 565 352 670 420 873 545

81 113

68

95

60

109

68 144 90

136 85

207 128 254 158 314 196 368 231 471 295 572 359 680 427 884 556

82 114

70

96

61

111

70 146 91

137 87

209 130 258 160 318 200 373 235 477 300 579 365 690 435 895 565

83 115

71

97

62

112

71 148 93

139 89

212 133 260 163 322 204 378 239 483 305 586 372 697 442 905 576

84 117

72

99

63

113

72 149 95

141 90

214 135 264 166 326 207 383 245 489 311 594 378 706 450 916 586

85 118

73 101 64

115

73 151 96

142 92

217 137 267 169 330 210 387 247 495 316 600 385 715 458 928 596

86 120

75 103 65

116

75 153 98

144 93

220 140 270 172 334 214 391 252 501 322 608 392 722 466 939 606

87 121

76 105 66

118

76 155 100 146 95

222 142 273 175 338 218 395 256 506 328 614 399 731 474 949 617

88 122

77 107 68

119

77 156 101 147 97

225 145 276 178 342 222 399 261 512 333 622 406 740 483 960 628

89 124

79 108 69

120

79 158 103 149 98

227 147 279 183 345 226 404 265 518 339 630 413 750 491 971 638

90 125

80 110 70

122

80 160 105 151 100 229 150 283 185 349 230 409 270 524 345 636 420 758 500 982 650

115

TABLE OF H & AL DIMENSION FOR BEND PIPE (COPPER PIPE)


( AL =

x 2R)
360

(H = R x Tan )
2

150

200

250

MARK
ANGLE

AL

AL

AL

AL

AL

AL

AL

AL

AL

AL

AL

AL

11

12

12

20

10

22

11

27

13

28

14

35

18

10

10

12

14

18

22

11

26

13

26

13

39

20

45

22

53

27

56

28

70

AL

C
500

CLAMP L

530

125

450

100

350

90

400

80

295

65

350

50

200

40

300

32

150

25

300

20

140

15

300

10

160

NOM DIA

200

800R

135

685R

150

545R

110

420R

150

320R

125

305R

100

255R

110

225R

100

150R

100

150R

200

125R

55

100R

160

85R

50

70R

160

60R

50

BEND R

AL

AL

48

24

60

30

70

35

37

95

48

119

59

140

70

15

16

18

21

11

26

13

33

16

39

20

39

20

59

30

67

34

80

40

84

42

105

55

143

72

179

90

209

105

20

21

11

24

12

28

15

35

17

44

22

52

26

52

26

79

40

89

45

106

54

113

56

139

74

190

96

239

121

279

141

25

26

13

31

16

35

19

43

21

55

27

64

33

64

33

98

50

111

57

133

68

140

71

174

93

238

121

298

152

349

177

30

31

16

37

19

43

23

52

26

65

33

77

40

77

40

118

60

134

68

160

82

168

86

211

113

285

146

358

183

419

214

35

37

19

43

22

49

27

61

30

77

38

90

47

90

47

137

71

156

80

186

96

195

101

244

132

332

173

417

208

489

252

40

42

22

49

25

57

31

70

34

87

43

102

55

102

55

157

82

178

93

213

111

224

116

281

153

380

198

478

249

558

291

45

47

25

55

29

66

35

78

41

98

48

115

62

115

62

177

93

200

105

240

126

251

132

318

174

429

226

538

284

628

331

50

52

28

61

33

72

40

87

47

109

52

127

70

127

70

197

105

222

119

266

142

279

149

350

196

476

254

598

319

698

373

55

58

31

67

37

79

44

96

52

120

65

140

78

140

78

216

117

244

133

293

159

307

166

385

219

524

284

655

356

768

416

60

63

35

73

40

87

49

104

58

131

73

153

87

153

87

236

130

267

147

319

176

335

184

421

242

570

314

716

396

838

462

65

68

38

79

45

94

54

115

64

143

80

166

96

166

96

257

143

292

163

346

194

366

204

455

268

623

347

781

435

907

510

70

73

42

86

49

101

60

123

70

154

88

179

105

179

105

277

157

314

179

373

214

395

224

492

294

671

381

845

480

977

560

75

79

46

92

54

109

65

130

77

164

96

191

115

191

115

296

178

334

196

399

234

420

245

530

322

715

418

895

525

1047 614

80

84

50

98

59

118

71

140

84

174

105

204

126

204

126

316

188

356

214

426

256

447

268

565

352

761

456

955

575

1117 671

85

89

55

104

64

126

78

149

94

187

115

217

137

217

137

337

203

382

234

452

279

478

292

600

385

815

499

1023 625

1187 733

90

94

60

110

70

134

85

157

100

196

125

229

150

229

150

356

225

400

255

479

305

502

320

636

420

856

545

1075 685

1257 800

117

BENDING & TWISTING ANGLES CALCULATION

CASE 1

BENDING ANGLES
Cos =

X Cos
(V + X)

Tan

XCos
P

V
X

TWIST ANGLES
90

117

CASE II

BENDING ANGLES

Cos =

X Sin
(V + X)

XSin
P

= 90

TWIST ANGLES
Tan =

V Tan
P

< 90 90 m
< 90 90 m ( )

118

CASE III

P
Z

BENDING ANGLES

Cos =

Cos =

Z Cos
(V + Z

Z Cos
(V + Z

ZCos
P

Z Cos
P

WHEN MAKING = 45
Cos 2 = (V/Z)

TWIST ANGLES
Tan 1 =

V Tan
P

FOR

Tan 2 =

V Tan
P

= 2 1

119

CASE IV
BENDING ANGLES
IN TERM OF ANGLE
WHEN 90
Cos =

Cos =

( V + Z )
Y X Cos
( V + Z )

P
Z

X Y Cos

Y X Cos
P

WHEN

Cos =

Cos =

= 90

X
( V + Z )
Y
( V + Z )

Y
P

Y
P

TWIST ANGLES

Cos =

( X Sin) + ( Y Sin) (

VZ

2( X Sin)( Y Sin)

IN TERM OF ANGLE AND ANGLE


WHEN 90

P
Z

Cos =

Cos =

Z Cos
( V + Z )
Z Cos
( V + Z )

Z Cos
P

Z Cos
P

X
WHEN MAKING EITHER AND BE 45
Cos 2 = ( V Z) = Cos 2
WHEN
Cos 2 =

120

= 90

V
= Cos 2
Y + X

CASE IV
BENDING ANGLES
Cos =

Z Cos
( V + X)

Z Cos
P

= 90

TWIST ANGLES
Tan =

V
P Tan

< 90

0 +

> 90

0 + ( )

WHEN > 90 AND MAKING A BEND AT LENGTH P, P


MUST BE LONG ENOUGH AND V > Z
= 90
= 90

BENDING ANGLES

Cos =

V Z
V + Z

V
FINDING LENGTH Y AND X

z
X=Y=

Z
Sin

TWIST ANGLES
= 0 + (180 )

121

ISOMETRIC SKETCH OF BENDING MACHINE

BEND AND TWIST

BEND
ANGLE

TWIST
ANGLE

+90

PIPE
BENDER

0
180

NOTE
-90

1. TWIST ANGLE OF SIDE L 1


TWIST ANGLE OF FLANGE.

& 3 IS INDICATE

2. TWIST ANGLE OF SIDE L 2 IS INDICATE


TWIST ANGLE OF PIPE .
* THIS DATA INDICATE TWO BEND. ONLY
THREE OR MORE ARE SAME
.

L
(TWIST)
(BEND)

1 1000
45
90

400
180
90

300
-45

TWIST ANGLE OF FLANGE

45

45

122

TYPICAL EXAMPLE ON CALCULATION OF BENDER GRIP LENGTH


K3
H3

d
L3

K1

H2

H1

b
1

AL

K2

AL2

a
GRIPPING
A
B

a = K H1
b = K 1 H1 H 2 + AL 1
c = K 2 H 2 H 3 + AL 2
d = K 3 H 3 + AL 3

NOTE:

ALLOWANCE

Usually b > c > a

H2

c
a = K H1
AL2

b = K 1 H1 H 2 + AL 1
c = K 2 H 2 + AL 2

K1
1

AL

H1
K

123

124

MARK

In Charge

RADIUS

B=270

87.97 KG
X-Ray Insp.

Annealing

200

250

QUANTITY

W.T.P.kg/cm

Galv.

NOM. DIA.
65 c
65 c
65 cc
65

90

2
600

Lining
M: OUT. SIDE GALV.

Pickle

BRANCH. LENGTH
144
194
144
244

739

2520

207

300

JOINT
S1 - 65
S1 - 65
S1 - 65
S1 - 65

L1

134

BEND
89

Anti. Cerres
Paint

600

DIRECTION
1
174
1
172

PRIMER

TOTAL QTY.

POINT

300

POSITION
L1 = 200
L1 = 2520
L1 = 3070
L1 = 3540

S
B

Heat Resis
Paint

H
C

CL

PIPE TREATMENT

Insulation

200

3070

F
A

5K-65
-4

S -

S1-80

PIPE END
WELDING LEG
LENGTH

ANTI-RUST

1 SET

900

Total Weight

4010
3740

F = FLANGE

4010

CON. 80 X 65

S1 - 80

REDUCER

S1 - 65

BRANCH. BOSS
T
T
T
Y(134)

150

SLEEVE

ELBOW

5K - 65

FLANGE

FITTING QTY. LIST

R SIZE

207

80SC - BR1 - 1

ENDING POINT

3540

MATERIAL

Y = HOT BENDING

B = BENDER

S = STRAIGHT

E = ELBOW

Cut. Length

4479

BEND O

Thickness

Ref. Length

TWIST 2

65
7.0

80
7.6

NOM. DIA.

Bender: Grip
Elbow: Cut

API 5L GR B
SCH 80
C

JOINT
LENGTH

PIPE
MARK

MATERIAL

BLOCK

ERECTION

ASSEMBLY

EX. OF CALCULATION

O = OPEN END
X = BLANK FL'G.
S = SLEEVE JOINT

L3
L2

STARTING POINT

EXAMPLE OF PIPE-PREFABRICATION TABLE

172

174

PIPING TABLE
JIS VALVE

PIPE

JIS FLANGE

ASA FLANGE

ELBOW

REDUCER

TEE

SLEEVE

BENDER
GLOBE V

ANGLE V

ASA VALVE

SLUICE V (FC)

SLUICE V ( SC)

GLOBE V

ANGLE V

SLUICE V
CLAMP LENGTH
FOR BENDER

THICKNESS OUT.DIA WEIGHT


WEIGHT
CUT.DIA BOLTxNO

SS. FC FC OUT.DIA WEIGHT


SS. SS FC CUT.DIA BOLTxNO

NOM DIA
MM

A: SGP

5K

150 #

INCH

B: #40

10K

300 #

OUT.DIA

C: #80

30K

10

2.3
0.851
2.3
0.851
3.2
1.11
2.8
1.31
2.8
1.31
3.7
1.64
2.8
1.67
2.9
1.74
3.9
2.24
3.2
2.43
3.4
2.57
4.5
3.27
3.5
3.38
3.6
3.47
4.9
4.57
3.5
3.89
3.7
4.10
5.1
5.47
3.8
5.31
3.9
5.44
5.5
7.46
4.2
7.47
5.2
9.12
7.0
12.0
4.2
8.79
5.5
11.3
7.6
15.3
4.2
10.1
5.7
13.5
8.1
18.1
4.5
12.2

75
100
90
100
110

0.26
10 x 4
0.51
12 x 4
1.10

80
100
95
100
115

2.30
10 x 4
0.58
12 x 4
1.27

85
100
100
115
120

0.37
10 x 4
0.74
12 x 4
1.37

95
100
125
145
130

0.45
10 x 4
1.14
16 x 4
1.77

115
120
135
145
140

0.63
12 x 4
1.49
16 x 4
2.24

120
145
140
160
160

0.83
12 x 4
1.57
16 x 4
2.91

130
145
155
160
165

1.07
12 x 4
1.88
16 x 4
5.4

155
160
175
180
200

1.50
12 x 4
2.6
16 x 4
5.1

180
200
185
200
210

1.99
16 x 4
2.62
16 x 8
5.0

190

230

2.11
16 x 4
2.78
16 x 8
7.4

200
220

2.38
16 x 8

3/8
17.3
15

21.7
20

27.2
25
1
34.0
32
1
42.7
40
1
48.6
50
2
60.5
65
2
76.3
80
3
89.1
90
3
101.6
100

195

BOLT
LENGTH

RADIUS

WEIGHT

LONG
SHORT

L
S
L
S
L
S

600 #
30

35

40

40

45

45

30

35

40

40

45

45

35

40

40

45

50

50

35

40

40

45

50

50

40

45

50

50

55

60

40

45

50

50

55

60

45

45

50

50

55

60

45
55

50
60

55
65

50

60

55

55

60

65

50

50

55

55

60

65

35

55

60

88.9
100
95.3
100
95.3
100
98.4
115
117.5
145
117.5
145
108.0
120
123.8
145
123.8
145
117.5
120
133.4
145
133.4
145
127.0
145
155.6
169
155.6
160
152.4
160
165.1
170
165.1
170
177.8
180
190.5
200
190.5
200
190.5
200
209.6
220
209.6
220
215.9
228.6

0.4
12 x 4
1.0
12 x 4
1.1
0.7
12 x 4
1.9
16 x 4
1.5

38.1

LENGTH
L
D

WEIGHT
A

0.08

0.01
40

0.10

0.08
0.09

0.13
0.1

10
12 x 4
1.6
16 x 4
2.1
1.2
12 x 4
1.8
16 x 4
2.7
1.4
12 x 4
2.7
20 x 4
3.2
2.3
16 x 4
3.2
16 x 8
4.0
3.5
16 x 4
4.5
20 x 8
6.0
4.1
16 x 4
5.9
20 x 8

45

38.1
25.4

228.6

10

228.6
255

5.4
16 x 8

50.8
15

0.12

0.15
55

0.13
0.19

45

47.6
31.8

55

50

57.2
38.1

65

60

76.2
50.8

65

65

95.3
63.5

75

70

114.3
76.2

80

7.0
5.0
16 x 8
7.7
20 x 8

0.14

70

133.4
88.9

85

70

152.4
101.6

0.25
0.17
0.26
0.17
0.34
0.29
0.35
0.27
0.37
0.24
0.51
0.32
0.64
0.42
0.65
0.43
0.88
0.58
1.12
0.72
1.26
0.90
1.30
1.20
1.58
1.05
2.02
1.35
2.74
1.53
2.12
1.42
2.82
1.88
3.82
3.62
2.92
1.95

25

25

25

25

25.4 25.4
38.1
15

0.10

50

WEIGHT

0.08

38.1

BxH

35
45

LENGTH

0.15
50.8
15

0.16
0.16
0.21

63.5
15

0.25
0.26
0.33

76.2
20

88.9
25

0.39

28

28.6 28.6
38 38.1

0.16

38 38.1

0.2

38.1 38.1

0.29

40

35

0.24

40

35

0.29

47.6 47.6
45

38

57.2 57.2
57.2 57.2
50

45

0.38
0.31
0.4
0.53
0.53
0.66

0.53

63.5 63.5

0.9

0.60

0.76
0.95
1.27
0.99
1.31

101.6
50

28

63.5 63.5

0.91

101.6
40

28

0.40

0.63

88.9
40

28

65

55

76.2 76.2
76.2 76.2
75

65

85.7 85.7
85.7 85.7
90

75

95.3 95.3

0.97
1.43
1.87
1.38
2.04
2.71

OUT DIA
CUT DIA
L
L
WT 5K
10K
27.2
35
60
90
0.36
0.61
31.8
35
60
90
0.44
0.76
38.1
40
60
90
0.56
0.92
45
50
60
90
0.72
1.41
55
60
60
90
1.17
1.87
60.5
65
60
90
129
2.03
73
80
80
90
169
25
101.6
100
80
90
2.4
3.5
110
115
80
90
3.2
3.84

1.82

TYPE
BD

90

75

BEND
B
H
AL
H
AL

JSL
JSBL

60

45

30

15

JSL

1.79

95.3 95.3

4.03

100

2.44

L
D

H
A

L
D

H
A

L
D

H
A

L
D

L
D

L
D

H
A

5K

125 #

10K

150 #

300 #

CLAMP
LENGTH

16K

JSBL

120
0.496
0.746

0.25

120
0.613
0.886

0.33

120
0.773
1.133

0.4

120
1.014
1.694

0.54

4
60
92
(45)
60
45
71
60
91
( 55 )
80
55
86
80
122
( 70 )
100
90
110
100
152

46
26
35
59
46
76
42
72
61
101
54
92
77
127

35
61
26
47
35
61
32
58
46
81
40
73
58
101

25
46
19
35
25
25
13
23
33
61
29
55
41
76

16
31
12
24
16
30
15
29
21
41
19
37
27
51

8
15
6
12
8
15
7
14
11
20
9
18
13
25

100
120
1.564
2.259

0.74

120
1.73
2.46

0.82

140
2.498
3.308

1.34

140
4.47
5.58

3.46

160
5.09
5.71

3.58

100
151
( 129 )
125
120
189
125
189
( 150 )
150
150
236
150
227
( 190 )
220
190
298
220
334
( 270 )
250
270
424
250
279

77
126

58
100

41
75

27
50

13
25

92
157
98
158

69
126
72
126

50
94
52
96

32
63
33
63

16
31
16
32

115
196
115
187
146
249
169
278
207
358
192
316

87
157
87
157
110
199
121
223
156
283
144
253

62
113
62
113
79
149
91
167
112
212
104
190

40
74
90
76
51
99
59
111
72
141
67
126

20
39
20
38
25
50
29
56
36
71
33
63

300

300
456
137
145

L
D

60

2.93

1.18

85

230
380

173
304

330

125

124
228

80
152

39
76

70
100
80
110
80
110
80
110
100
120
100
120
100
120
125
130
125
130
125
140
125
160
125
160
125
160
140
180
140
180
140
210
160
220
160
220
160
250
180
270
200
270
200
280
180
300
200
300
224
310
220
320
224
320
250
340
224

155
165
165
165
165
165
185
185
185
195
195
195
210
210
210
270
285
285
300
310
310
310
320
340
327
348
360
360

55
80
70
80
70
80
60
100
75
100
75
100
65
125
85
125
85
125
80
125
95
125
95
125
85
140
100
140
100
140
100
160
120
160
120
160
115
180
130
200
130
200
130
180
140
200
150
224
140
200
150
224
160
250
150
224

150

145
110
80
152.4
100

145
145

159
188

70
80
76.2
100

149

166

70

161

180.5

70

150

155
120
100
177.8
125

155
155

173
215

75
100
88.9
140

150

175
111
125
203.2
140

175
175

196
233

65.1
125
101.6
140

182

200

70

155

150

175
140
125
216
140

175
175

176

76
120
108
140

85

150

175
190
190
240
255
254
255
270
266
265
262
295
277
298

180
125
200
140
210
160
190
140
220
160
240
180
200
160
230
180
260
200
210
160
240
180

285
153
300
160

230
180

430
230

330
172
350
192
380
195
400
212
413
244
396
210
415
227

139.7
140
228.6
160
203.2
160
203.2
160
266.7
200
215.9
200
215.9
200
292.1
224
241.3
200
241.3
200
317.5
250

221
286
289
279
305
319
312
344
329
322
383

81
140
114.3
160
101.6
160
101.6
160
133.4
200
108
200
108
220
146.1
224
120.7
200
120.7
200
158.8
250

199

261

110

279

178
140

301
160

275

4
110

312

190
160

351
192

304
329
322

5
130

203.2
180
203.2
180

400
212
397
212

338

160

180
376

146.1
250

376

228.6
200

450
245

250

292.1
250

120

319

310
310

120

289

230

PIPE SUPPORT
(A) TYPE OF PIPE SUPPORTS FOR STEEL PIPE
SKETCH

APPLICATION
U-BOLT

FOR STEEL PIPES:


1.

ALL STEEL PIPE LINES IN ENGINE ROOM.

2.

PIPE LINES OF DIAMETER 150 AND BELOW


EXCEPT AS UNDER MENTIONED.

(SO-0088110C : U1 TYPE)

SUPPORT

1 - NUT

U-BOLT

SET PIECE

FOR STEEL PIPES:


1.
LONGITUDINAL PIPE LINES OF DIAMETER 50mm TO 65mm ON
UPPER DECK.
2.

PIPE LINES OF DIAMETER OF DIA 200mm AND


SPACES OTHER THAN ENGINE ROOM.

ABOVE IN

3.

SET PIECE TO BE FITTED AT FORE AND AFT OF DRESSER


JOINT ON LONGITUDINAL PIPE LINE OF 50mm DIA.
(SO-0088120B : U2 TYPE)

SUPPORT

2 - NUTS

U-BOLT

1.

LONGITUDINAL PIPE LINES OF DIAMETER OF 80mm AND


ABOVE ON UPPER DECK.

2.

SET PIECE TO E FITTED AT FORE AND AFT OF DRESSER


JOINT ON LONGITUDINAL PIPE LINE OF 550mm DIA AND
ABOVE ON UPPER DECK.

SET PIECE

SUPPORT

2 - NUTS

(SO-0088130B U3 TYPE)
RUBBING PIECE

U-BOLT

1.

PIPING IN FOT, LOT AND VOID SPACE IN ENGINE ROOM, AND


STERN TO BE CWT.

2.

HEATING COIL IN TANK

SUPPORT
1-NUT WITH SPOT WELDING OR FRICTION RING

(SO-0088140B : U4 TYPE)

FOR PROTECTION OF SCREW RETURN

126

(B) TYPE OF PIPE SUPPORTS FOR COPPER PIPE


SKETCH

APPLICATION
FOR COPPER PIPE OF ENGINE ROOM
STEEL PLATE

SEA WATER LINE


80 mm AND ABOVE

NEOPRENE
BOLT &
NUT

(SO-0087211D : BC1 TYPE)


SUPPORT

FOR COPPER PIPE OF STEAM EXHAUST LINE AND WATER


LINE

BRASS PLATE

15mm ~ 40mm PIPE DIA

U-NUT

SUPPORT

(SO-0087221D : BC2 TYPE)


FOR COPPER PIPE OF DECK STEAM AND EXHAUST LINE

COPPER TUBE

COPPER
PLATE

U-BOLT (STEEL)

50mm ~ 350mm PIPE DIA


(SO 0088210B : U5 TYPE)
___________________________________________________________
RUBBER PIECE:
LONGITUDINAL PIPE LINES OF 80mm AND ABOVE ON UPPER
DECK

SUPPORT

(U5 TYPE)

(U6 TYPE)

(SO-0088220B U6 TYPE)

IN CASE OF 4 & BELOW PIPE


BRASS PLATE

SMALL COPPER PIPE

(SO-0087230 B)
IN CASE OF 5~6 PIPES
BRASS PLATE

IN CASE OF 6 & ABOVE PIPE

SMALL COPPER PIPE

ANGLE

BRASS
SHEET

127

(C) TYPE OF PIPE SUPPORTS FOR AL-BRASS PIPE


SKETCH

APPLICATION
STEEL BAND

FOR AL-BRASS PIPE

NEOPRENE
65 mm AND ABOVE

BOLT &
NUT

SUPPORT

FOR AL-BRASS PIPE


8mm ~ 50mm PIPE DIA

BRASS PLATE

(SO-0087320A : A2 TYPE)

BRASS PLATE

FOR AL-BRASS PIPE

BOLT & DOUBLE NUTS

NOTE : LENGTH OF BOLT FOR PIPE SUPPORTS TO BE AS FOLLOWS.

D
MIN. 0
MAX. D

MIN. 0
MAX. D

128

(C)

TYPE OF PIPE SUPPORTS AL-BRASS PIPE

SKETCH

APPLICATION

FOR AL-BRASS PIPE OF 8mm TO 25mm DIA. ON UPPER


DECK

FOR AL-BRASS PIPE OF 40mm & ABOVE DIA. ON


UPPER DECK.

129

DIMENSION OF PIPE SUPPORT FOR STEEL PIPE


CALCULATION TABLE OF PIPE SUPPORT FOR STEEL PIPE
DIMENSION

NOM.
DIA.

10

15

11

25

17

40

25

50

30

65

38

80

45

100

57

125

70

150

83

200

108

250

134

B
42
(36)
48
(45)
58
(52)
62
(58)
68
(66)
76
(72)
82
(90)
101
(103)
115
(116)
127
(147)
(173)

C
90

ANGLE

SHAPE

L40 x 5
PIPE : 80 & BELOW
A : 500 & BELOW

100
120
L40 x 5
130
(L50 x 6)

PIPE : 80 & BELOW


A : 500 & BELOW

140
L50 x 6
170
180
L65 x 8
230

PIPE : 100 & BELOW


A : 500 & BELOW

(L75 x 9)
260
280
360
L75 x 9
(L75 x 9)
410
L90 x 10

300

160

(205)

APPLICATION

IT CAN BE USED FOR ALL SIZE OF


PIPE

490
L90 x 10

350

178

(223)

530
L100 x 10

400

203

450

229

500

254

(249)
(284)
(310)

580
680
730
L150 x 12

550

280

600

305

650

330

700

356

750

380

(335)
(370)
(395)
(420)
(446)

780
860
920
IT CAN BE USED FOR ALL CASES
970
1030

REMARKS
1.
If there are more than 4 pipes on the common type band, the band to be increased by one step from the usual standard and in case of
more than 8 pipes the size to be increased by two steps from the usual standard.
2.

Dimension with bracket in the b dimension column shows lower limit length.

130

(D) INTERVAL OF PIPE SUPPORT


NOMINAL PIPE DIA

STEEL PIPE

15 AND UNDER

NOMINAL PIPE DIA

ABOUT 1500 mm

4 10

NONFERROUS PIPE
ABOUT 600 1000 mm

25 65

ABOUT 2000 2500 mm

15

80 200

ABOUT 3000 4000 mm

20 65

ABOUT 1500 2000 mm

80 200

ABOUT 2500 mm

250 AND OVER

- 5500 mm

ABOUT 1200 mm

250 AND OVER

ABOUT 2500 3000 mm

NOTE: As for larger pipe such as cargo pipe, interval of pipe support to be determined on the basic of
strength of pipe and pipe support in each case
(E) SIZE OF U-BOLT FOR STEEL PIPE

Detail of bolt hole

U-bolt
(Steel)

U-bolt
(Steel)

Single nut

Double nuts

NOMINAL
PIPE
DIAMETER
(mm)

U-BOLT

BOLT HOLE
DIAMATER
(h)
(mm)

NOMINAL PIPE
DIAMETER
(mm)

U-BOLT

BOLT HOLE
DIAMETER
(h)
(mm)

10

10 mm ROUND BAR

12

450

30 mm ROUND BAR

33

36 mm ROUND BAR

39

42 mm ROUND BAR

46

15
25

500
12mm ROUND BAR

15

550

40

600

50

650

65

700

80

750

100

16 mm ROUND BAR

19

800

125

850

150

900

200

20 mm ROUND BAR

23

1000

250
300

1100
24 mm ROUND BAR

27

350
400

131

U-BOLT FOR STEEL PIPE (WITH SINGLE NUT) (U1 TYPE)


1.

SCOPE: THIS STANDARD COVERS THE U-BOLT (WITH SINGLE NUT) FOR STEEL PIPE

E
2.

SHAPE AND DIMENSIONS


API
PIPE
OUTSIDE
(B)
d
DIA

UNIT: mm

NOMINAL SIZE
(A)

U-BOLT

T-18 TYPE

WT.(Kg)

(10)

3/8

17.2

M10

1.5

24

28

35

11

0.08

15

21.3

M10

1.5

12

24

34

40

16

0.09

(20)

26.7

M10

1.5

15

24

40

46

22

0.10

25

33.4

M10

2.0

18

24

46

53

29

0.11

(32)

42.2

M10

2.0

23

24

56

61

37

0.13

40

48.3

M10

2.0

26

24

62

67

43

0.14

50

60.3

M10

2.0

32

24

74

79

55

0.15

65

73.0

M12

2.0

38

28

88

98

70

0.27

80

88.9

M12

2.0

46

28

104

111

83

0.29

100

114.3

M16

2.0

59

50

134

140

90

0.66

125

141.3

M16

2.0

74

50

164

166

116

0.79

150

168.3

M16

2.0

87

50

190

192

142

0.88

3.

MATERIALS
MARK

ITEM

MATERIAL

QUANTITY

U-BOLT

STEEL SS

NUT

STEEL SS41

DESIGNATION
EXAMPLE

NOMINAL SIZE
50
50

TYPE
T-18
U1

132

REMARKS

JIS 81181

NAME
U-BOLT
U-BOLT FOR STEEL PIPE IS
NO SO-0088110B

U-BOLT FOR STEEL PIPE (WITH DOUBLE NUT) (U2 TYPE)


SCOPE: THIS STANDARD COVERS THE U-BOLT (WITH DOUBLE NUT) FOR STEEL PIPE

d
2

E
K

1.

2.

SHAPE AND DIMENSIONS


API
PIPE
OUTSIDE
(B)
d
DIA

UNIT: mm

NOMINAL SIZE
(A)

U-BOLT

T-18 TYPE

WT.(Kg)

50

60.3

M10

32

45

74

79

0.18

65

73.0

M12

38

45

88

98

0.30

80

88.9

M12

46

45

104

111

0.34

100

114.3

M16

59

50

134

140

90

0.73

125

141.3

M16

74

50

164

166

116

0.83

150

168.3

M16

87

50

190

192

142

0.94

200

219.1

M20

2.5

112

60

244

248

188

1.85

250

10

273.0

M20

2.5

140

60

300

300

240

2.20

300

12

323.8

M24

166

70

356

354

284

3.75

350

14

355.6

M24

181

70

386

390

320

4.08

400

16

406.4

M24

207

70

438

440

370

4.54

450

18

457.2

M30

3.5

233

85

496

497

412

8.17

500

20

508.0

M30

3.5

259

85

548

548

463

8.85

550

22

558.8

M30

3.5

284

85

598

600

515

9.58

600

24

609.5

M36

310

100

656

665

565

15.48

650

26

660.4

M36

335

100

706

715

615

16.15

700

28

711.2

M36

361

100

758

765

665

17.55

750

30

762.0

M36

387

100

810

815

715

18.59

800

32

812.8

M42

4.5

413

110

868

870

760

27.44

850

34

863.6

M42

4.5

438

110

918

920

810

28.84

900

36

914.4

M42

4.5

463

110

968

970

860

30.24

1000

40

1016.0

M42

4.5

515

110

1072

1070

960

33.07

1100

44

1117.6

M42

4.5

561

110

1164

1170

1060

35.94

NOTE: WEIGHT IS TOTAL WEIGHT OF 2 SETS WITH NUT.

133

U-BOLT FOR STEEL PIPE (U3 TYPE)


SCOPE: THIS STANDARD COVERS THE U-BOLT (U3 TYPE) FOR STEEL PIPE
NOTE: THE TYPE MARKED
1

NOT

TO BE USED EXCEPT
SPECIAL CASES.

R
3. MATERIALS

NUT

STEEL
SS41

U-BOLT

STEEL

MARK

ITEM

MAT'L

QTY

T
S

d
E

1.

JISB1181

REMARKS

RUBBING PIECE (IN OTHER ARR'T)


t = 9 OR 12

2.
NOMINAL
SIZE

SHAPE AND DIMENSIONS


API
U-BOLT
PIPE
OUTSIDE
d
K
R
S
DIA

UNIT: mm
T=6
E

T = 8 ~ 10

T = 12 ~ 15

WT.(Kg)

WT.(Kg)

WT.(Kg)

119

0.338

123

0.35

128

0.36

80

88.9

M12

46

45

104

0.9

(90)

101.6

M12

53

45

118

0.9

135

0.38

140

0.39

100

114.3

M16

59

55

134

0.9

152

0.76

157

0.78

125

141.3

M16

74

55

164

0.9

181

0.87

187

0.88

150

168.3

M16

87

55

190

0.9

207

0.97

212

0.99

200

219.1

M20

2.5

112

65

242

1.0

261

1.92

265

1.95

250

273.0

M20

2.5

140

65

300

1.0

316

2.24

321

2.28

300

323.8

M24

166

80

356

1.3

372

3.81

376

3.86

350

355.6

M24

181

80

386

1.3

403

4.15

407

4.20

400

406.4

M24

207

80

438

1.3

454

4.62

458

4.63

450

457.2

M30

3.5

233

100

496

1.5

510

8.30

516

8.16

500

508.0

M30

3.5

259

100

548

1.5

564

9.02

570

9.15

550

558.8

M30

3.5

284

100

598

1.5

621

9.87

600

609.6

M36

310

120

656

1.5

678

15.68

650

660.4

M36

335

120

706

1.5

729

16.73

700

711.2

M36

361

120

758

1.5

780

17.78

750

762.0

M36

387

120

810

1.5

831

18.84

800

812.8

M42

4.5

413

130

868

1.5

888

27.82

939

29.24

990

30.87

1092

33.54

1194

36.33

850

863.6

M42

4.5

438

130

900

914.4

M42

4.5

463

130

1000

1016.0

M42

4.5

515

130

1100

1117.6

M42

4.5

561

130

+2.0
918
-1.0
+2.0
968
-1.0
+2.0
1072
-1.0
+2.0
1164
-1.0

134

U-BOLT FOR STEEL PIPE (U4 TYPE)


1.

SCOPE: THIS STANDARD COVERS THE U-BOLT (U4 TYPE) FOR HEATING PIPE IN TANK

2.
NOMINAL
SIZE

SHAPE AND DIMENSIONS


API
PIPE
OUTSIDE
d
K
DIA

UNIT: mm
U-BOLT

t = 5-8

WT.(Kg)

15

21.3

M10

1.5

12

24

34

8.2

40

0.09

(20)

26.7

M10

1.5

15

24

40

8.2

46

0.10

25

33.4

M10

2.0

18

24

46

8.2

53

0.11

(32)

42.2

M10

2.0

23

24

56

8.2

61

0.12

40

48.3

M10

2.0

26

24

62

8.2

67

0.13

50

60.3

M10

2.0

32

24

74

8.2

79

0.15

3.

MATERIAL

MARK

ITEM

MATERIAL

QTY

U-BOLT

CARBON STEEL SS

U-NUT

CARBON STEEL SS41

4.

DESIGNATION
(EXAMPLE)

NOMINAL SIZE
15

WT. (KG)

REMARKS

S0-0090528B
NAME
U-BOLT FOR STEEL PIPE

NOTE: WT IS TOTAL WEIGHT OF 1 SET WITH NUT

135

IS NO
SO-0088140D

PIPE BAND FOR COPPER PIPE


1.

SCOPE: THIS STANDARD COVERS PIPE BAND FOR COPPER PIPE NOMINAL SIZE 50 AND UNDER.

2.

SHAPE AND DIMENSIONS.

NOM. SIZE 6 ~ 50
B

P
L

CU PIPE

t
~
h

BAND AND LINER

BOLT & NUT


l

NOM.
DIA

OUT
DIA

10

5.5

62

42

9.0

25

4.5

1.8

10

M8

25

10

15

8.0

70

50

14.0

25

4.5

1.8

10

M8

25

15

20

10.5

90

63

19.0

30

4.5

1.8

12

M10

25

20

25

13.0

98

70

24.0

30

6.0

1.8

12

M10

25

25

30

15.5

104

76

29.0

30

6.0

2.5

12

M10

25

32

35

18.0

114

84

33.5

30

6.0

2.5

12

M10

25

40

45

23.0

124

94

43.5

30

6.0

2.5

12

M10

25

50

55

28.5

134

104

53.5

38

6.0

2.5

12

M10

25

3.

MATERIAL

MARK

ITEM

MATERIAL

QTY

BAND

BRASS BSP

LINER

BRASS BSP

BOLT

STEEL SS41

U-NUT

STEEL SS41

136

WT. (KG)

REMARKS

T=5

PIPE BAND FOR COPPER NICKEL PIPE


1
t1

t
BOLT AND
U - NUT

2 TO BE ADHERED

H
R/4

3
r

t1

60

P
L
2-d

5C

TABLE *MARK

PRO. SHEET t1 IS SAME AS

3
1

AL-Br PIPE
NOM
DIA

CUT
DIA

FLAT BAR
Bxt

10

16

32 x 3.2

11

15

20

13

25

30

18

32

38

22

40

44.5

50

57

65

76.1

80

38 x 4.5

r
4

P
64

d
12

TOTAL WT(kg)
INCLUDED

PRO
SHT

PRO
SHEET

B x t1

B x L x t1*

T=6

T=10

T=6

T=10

BOLT & U-NUT

94

17

32 x 2

32 x 94

M10

25

30

0.188

0.198

70

100

21

32 x 2

32 x 100

M10

25

30

0.206

0.216

74

104

31

32 x 2

32 x 104

M10

25

30

0.294

0.304

90

120

39

32 x 2

32 x 120

M10

25

30

0.329

0.339

97

127

45

38 x 2

38 x 127

M10

25

30

0.364

0.374

105

135

57

38 x 2

38 x 135

M10

25

30

0.464

0.474

185

76

50 x 2

50 x 185

M12

30

35

0.764

0.774

204

89

50 x 2

50 x 204

M12

30

35

0.870

0.880

228

107

50 x 2

50 x 228

M16

40

1.22

41

145

88.9

47

164

100

108

56

178

125

133

69

209

259

131

50 x 2

50 x 259

M16

40

1.40

150

159

83

232

282

158

65 x 3

65 x 282

M16

40

1.98

175

194

101

277

327

194

65 x 3

65 x 327

M16

40

2.26

200

219

380

218

75 x 3

75 x 380

M20

45

4.25

250

267

428

266

75 x 3

75 x 428

M20

45

5.00

300

324

514

323

75 x 3

75 x 514

M24

55

7.61

350

368

557

367

75 x 3

75 x 557

M24

55

9.00

3.

50 x 6

BAND

25
31

PRO. SHEET t1

65 x 6

75 x 9

113

12

137
75 x 12

166

320

15

19

23

368
15

188

444

27

487

MATERIAL

MARK

ITEM

MATERIAL

QTY

WT. (KG)

REMARKS

BAND

STEEL PLATE SS

GALV.

PROTECTION SHEET

NEOPRENE

3
4

BOLT & NUT

STEEL SS

137

GALV.

PIPE CLAMPS SERIES A (STANDARD SERIES)


DIMENSION TABLE
b

30

SW11

30

SW 11
M6

GROUP 0

29

28

GROUP 0

GROUP 0

30

a
d

GROUP 1-5

2 CLAMP HALVES

6
8
10
12
28
R 1/8

5/16
3/8
6
8
10
12
34
R 1/8

5/16
3/8
14
15
16
18
40
R
R 3/8

5/8
20
22
23
25
48
R

d
e

GROUP
1-5

GROUP
1-5

SCREWS

TUBE
GROUP
AD
a

a
b

M6

30

b
12
a

SW11

b
d

SLOTTED
HEAD

EXTERNA
L
HEXHEAD

INTERNAL
HEX-HEAD

SCREW
BUSH

BUILD UP

axL

dxL

dxL

26

13

M 6 x 20

M 6 x 27
1
M 6 x 30

M 6 x 20

20

26

20

13

M 6 x 20

M 6 x 27
1
M 6 x 30

M 6 x 20

33

26 16.5

M 6 x 25

M 6 x 32
1
M 6 x 35

M 6 x 25

30

29

28

20

33

20

34

20

34

25

38

26

40

26

40

WELD
PLATE
SHORT

SAFETY
PLATE

12

35

33 17.5

M 6 x 30

M 6 x 35
1
M 6 x 38

M 6 x 30

28

41

33

48

33

48

28
30
R

57

42

40

21

M 6 x 35

M 6 x 32
1
M 6 x 35

M 6 x 35

35

48

40

57

40

57

32
35
38
40
42
70
R1
R 1
1
1

58

52

29

M 6 x 50

M 6 x 57
1
M 6 x 60

M 6 x 50

50

63

52

70

52

70

1)

ONLY FOR CLAMPS WITH COVER PLATE.

138

PIPE CLAMPS SERIES A (STANDARD SERIES)

30

DIMENSION TABLE

GROUP 0

12
h

30

11
h

d
b

GROUP
1-5

GROUP
1-5

WELDED PLATE
LONG
GROUP TUBE
AD

EXTERNAL
HEX-HEAD

INTERNAL
HEX-HEAD

BUILD UP

6
8
10
12
R 1/8

5/16
3/8

48

38

61

298

28

6
8
10
12
R 1/8

5/16
3/8

20

54

44

20

71

20

349

34

20

14
15
16
18
R
R 3/8

5/8

26

60

50

26

86

26

427
2
508

40

26

20
22
23
25
R

33

68

58

33

104

33

516
2
723

48

33

28
30
R

40

77

67

40

120

40

297

57

40

32
35
38
40
52
42
R1
R1
1
1

90

80

52

145

52

370

70

52

2)

30

30

30

28

14.5

GROUP 0

c
m

30

38
48

SCREW
BUSH

28
28
30

LONGER TYPE WITH GREATER TUBE-SPACING

139

11
14
30

WELD
PLATE
SHORT

SAFETY
PLATE
a

28

11

12

M6

26
26

11
26

PAD
TYPE

DIMENSION

WEIGHT
(kg)

APPLICATION

0.12

38 x 6, 38 x 4.5 F.B.

19

0.14

50 x 6 F.B.

38

19

0.18

65 x 6 F.B.

90

50

25

0.31

50 x 9 F.B.

110

50

25

0.39

65 x 9 F.B.

120

50

25

0.42

75 x 9 F.B.

100

65

32.5

12

0.61

50 x 12, 50 x 16, 50 x 19 F.B

120

65

32.5

12

0.73

65 x 12, 65 x 16, 65 x 19 F.B

130

65

32.5

12

0.79

75 x 12 F.B.

J5

140

65

32.5

12

0.85

90 x 12 F.B.

J6

150

65

32.5

12

0.92

100 x 12 F.B.

L1

65

65

15

0.13

40 x 40 x 5, 40 x 40 x 3L

75

75

15

0.17

50 x 50 x 6, 50 x 50 x 4L

95

95

20

0.42

65 x 65 x 8, 65 x 65 x 6L

110

110

20

0.56

75 x 75 x 9, 75 x 75 x 6L

125

125

20

12

0.73

90 x 90 x 10, 90 x 90 x 7L

135

135

20

12

0.85

100 x 100 x 10L

L7

180

180

25

12

1.52

130 x 130 x 12, 130 x 130 x 9L

L8

200

200

25

12

1.88

150 x 150 x 15, 150 x 150 x 12L

240

80

15

0.9

50 x 50 x 6 l_l

APPLICABLE FOR
40 x 40 x 5 l_l

165

105

20

1.2

125 x 65 [

100 x 50 [

200

125

25

12

2.3

150 x 75 [

250

140

25

12

3.3

200 x 90 [

300

140

25

12

4.0

250 x 90 [

60

0.13

75

0.20

32, 40 STEEL PIPE

90

0.30

50 STEEL PIPE

110

0.70

65 STEEL PIPE

130

0.94

80 STEEL PIPE

MARK

G1

70

38

19

G2

80

38

100

H2
H3

G3

SKETCH

H4

T
~

J2
J3

J4

L2
L3

L5
L6

P1

T
~

L4

P2
P3

T
~

P4

P5
C1
C2
C3
C4
C5

T
~
A

NOTE: This drawing base on ISSO-0088810 B

140

NOM DIA 25

STEEL PIPE

REMARKS

200 x 90 [ , 180 x 75 [

APPLICABLE FOR
30 ST. R.B.

BOLT AND NUT STANDARD (ISO)


d=M8 NUT WEIGHT 0.0054 kg

d=M6 NUT WEIGHT 0.0025 kg

R
.5
G 0

5
l

2.5

R
.5
G 0

6.5

WEIGHT (kg)

R
.8
G 0

8
l

5.5

30

26

16.5

12.6

M8

9.8

M6

19.6 x 17
30

22

M10

30

18

d=M10 NUT WEIGHT 0.012 kg

15 x 13

11.5 x 10

WEIGHT (kg)

WEIGHT (kg)

0.0041

12

0.010

20

0.025

12

0.0048

16

0.011

14

25

0.026

16

0.0055

11

20

0.013

19

30

0.029

13

20

0.0063

16

25

0.015

24

35

0.032

18

25

0.0074

21

30

0.017

29

40

0.035

23

30

0.0085

26

35

0.019

34

45

0.038

31

40

0.021

39

50

0.042

44

55

0.045

49

60

0.048

d=M14 NUT WEIGHT 0.025 kg

d=M12 NUT WEIGHT 0.017 kg

R
.8
G 0

10
l

R
.8
G 0

11
l

30

38

21

M14

18

M12

3.5

27.7 x 24
30

34

4
9

23

30

M16

21.9 x 19
30

d=M16 NUT WEIGHT 0.034 kg

25.4 X 22

R
.2
G 1

13
l

10

WEIGHT (kg)

WEIGHT (kg)

WEIGHT (kg)

11.5

25

0.038

20

35

0.065

13

30

0.079

16.5

30

0.041

25

40

0.071

18

35

0.085

21.5

35

0.046

30

45

0.077

23

40

0.093

26.5

40

0.050

35

50

0.083

28

45

0.100

31.5

45

0.055

40

55

0.089

33

50

0.108

36.5

50

0.059

45

60

0.095

38

55

0.116

41.5

55

0.063

43

60

0.124

46.5

60

0.068

48

65

0.132

51.5

65

0.072

53

70

0.140

56.5

70

0.077

58

75

0.148

61.5

75

0.081

63

80

0.156

68

85

0.164

73

90

0.171

78

95

0.180

141

d=M20 NUT WEIGHT 0.064 kg


34.6 x 30

R
.2
G 1

16
l

5
13

6
14

34

31
R
.2
G 1

18

30

M24

50

54

30

M22

29

M20

41.6 x 36

37 x 32
30

46

d= M24 NUT WEIGHT 0.11kg

d=M22 NUT WEIGHT 0.079 kg

R
.6
G 1

19
l

15

WEIGHT (kg)

WEIGHT (kg)

WEIGHT (kg)

19

40

0.162

27

50

0.225

25

50

0.281

24

45

0.173

32

55

0.240

30

55

0.297

29

50

0.185

37

60

0.255

35

60

0.315

34

55

0.197

42

65

0.270

40

65

0.333

39

60

0.209

47

70

0.285

45

70

0.350

44

65

0.221

52

75

0.299

50

75

0.368

49

70

0.234

57

80

0.314

55

80

0.386

54

75

0.246

62

85

0.329

60

85

0.404

59

80

0.258

67

90

0.344

65

90

0.422

64

85

0.270

72

95

0.359

70

95

0.440

69

90

0.283

82

105

0.389

75

100

0.457

74

95

0.295

87

110

0.404

80

105

0.475

79

100

0.307

85

110

0.493

WEIGHT (kg)

WEIGHT (kg)

WEIGHT (kg)

62

90

0.561

29

60

0.556

77

110

1.048

67

95

0.583

39

70

0.607

82

115

1.081

72

100

0.605

49

80

0.663

87

120

1.114

77

105

0.627

59

90

0.718

92

125

1.147

82

110

0.650

64

95

0.746

97

130

1.18

87

115

0.675

69

100

0.774

102

135

1.22

102

130

0.735

74

105

0.802

107

140

1.25

79

110

0.829

112

145

1.29

84

115

0.857

117

150

1.32

89

120

0.885

127

160

1.39

94

125

0.913

99

130

0.935

109

140

0.990

115

145

1.020

142

d = M39 NUT WEIGHT 0.502 kg

d = M36 NUT WEIGHT 0.395 kg

29

G
l

2R

31

2R

23

30

96

62

57

M39

53

M36

75 X 65
30

90

M42

30

84

d = M42 NUT WEIGHT 0.653 kg

69.3 x 60

63.5 x 55

34

G
l

25

2R

26

WEIGHT (kg)

WEIGHT (kg)

WEIGHT (kg)

83

120

1.34

96

135

1.75

107

150

2.23

88

125

1.38

101

140

1.80

127

170

2.44

93

130

1.42

111

150

1.90

103

140

1.50

121

160

2.00

113

150

1.58

131

170

2.09

123

160

1.66

141

180

2.19

151

190

2.29

133

170

1.74

143

180

1.82

NOTE: 1)

The above standard base on ISSO 0090100B

143

STUD BOLT AND NUT STANDARD (ISO THREAD)


d=M12 NUT WEIGHT 0.017 Kg

d=M10 NUT WEIGHT 0.012 Kg


l

12

18

d=M14 NUT WEIGHT 0.025 Kg


l

15

22

1.5

1.75

1.75

1.75

1.5

WEIGHT (kg)

1.5

18

25

10

WEIGHT (kg)

11

WEIGHT (kg)

20

0.016

11.5

25

0.030

15

28

0.047

11

22

0.017

14.5

28

0.032

17

32

0.052

14

25

0.019

18.5

32

0.036

20

33

0.055

22.4

36

0.040

d=M16 NUT WEIGHT 0.034 Kg


l

d=M22 NUT WEIGHT 0.079 Kg

d=M20 NUT WEIGHT 0.064 Kg


l

20

28

25

2.5

13

2.5

2.5

2.5

25

36

32

2.5

16

2.5

18

WEIGHT (kg)

WEIGHT (kg)

WEIGHT (kg)

15

32

0.070

17

38

0.134

22

45

0.183

18

35

0.076

19

40

0.138

27

50

0.198

21

38

0.080

24

45

0.151

32

55

0.213

23

40

0.083

29

50

0.163

37

60

0.228

28

45

0.091

34

55

0.176

42

65

0.242

39

60

0.188

144

d=M30 NUT WEIGHT 0.23 Kg

d=M27 NUT WEIGHT 0.16 Kg

d=M24 NUT WEIGHT 0.11 Kg

27

30

19

3.5

3.5
d

3
d

33

45

42

40

22

3.5

24

WEIGHT (kg)

WEIGHT (kg)

WEIGHT (kg)

30

55

0.252

32

60

0.360

34

65

0.481

35

60

0.271

37

65

0.382

39

70

0.509

40

65

0.290

42

70

0.404

44

75

0.537

45

70

0.309

47

75

0.426

49

80

0.565

50

75

0.326

52

80

0.450

54

85

0.592

d=M33 NUT WEIGHT 0.289 Kg


l

d=M36 NUT WEIGHT 0.395 Kg


l

36

50

d=M39 NUT WEIGHT 0.502 Kg


l

40

56
3.5

3.5

26

4
d

3.5

40

60

29

31

WEIGHT (kg)

WEIGHT (kg)

WEIGHT (kg)

42

75

0.668

43

80

0.852

46

85

1.05

47

80

0.702

48

85

0.892

51

90

1.10

52

85

0.736

53

90

0.933

61

100

1.19

57

90

0.769

63

100

1.01

71

110

1.28

67

100

0.836

73

110

1.09

81

120

1.38

NOTE : 1)

The above standard base on ISSO 0090300A

145

BELLMOUTH
CIRCULAR SUCTION BELLMOUTH TYPE A (JIS F3020)
FIG 1 TYPE A

100

D1

H1

50

D2

16

A-A

Unit : mm
NOMINAL
SIZE

OUTSIDE DIA
OF
APPLICABLE
PIPE
d

50

BODY

REFERENCE
SUCTION
AREA RATIO

CALCULATED
MASS
(kg)

D1

D2

H1

60.5

63

110

28

13

4.5

2.28

1.3

65

76.3

79

160

48

15

4.5

2.27

2.0

80

89.1

92

220

76

15

2.06

3.9

90

101.6

103

255

91

17

2.1

5.0

100

114.3

117

275

94

20

2.2

5.5

125

139.8

142

400

154

20

2.04

10.4

150

165.2

168

450

158

25

2.0

16.4

REMARKS:

1.

In place of sleeve joint pipe, flange joint may be used, or the pipe may be welded directly to
the cone.
In such cases the dimensions of neck shall suitably be modified.

2.

The legs made from round steel bar may be replaced with ribs made from steel plate.

3.

Material of bell mouth : steel plate

146

CIRCULAR SUCTION BELLMOUTH TYPE B (JIS F3020)


FIG 2 TYPE B
-

d1

D
2

D3
D1

50

B
D 4
A-A

Unit : mm
BODY
NOMINAL
SIZE

FLANGE
RIB
B

SUCTION
AREA
RATIO

REFERENCE
CALCULATED
MASS
(kg)

D1

D4

D3

D2

50

90

50

105

13

155

120

20

19

40

2.03

3.3

65

120

70

170

15

175

140

22

19

50

1.99

6.3

80

140

80

220

15

185

150

22

19

55

1.99

8.6

90

145

90

235

17

195

160

22

19

60

1.91

9.6

100

150

100

250

20

210

175

24

19

60

1.92

11.2

125

230

130

400

20

250

210

24

23

65

1.85

22.5

150

270

160

475

25

280

240

26

23

80

1.82

30.1

200

300

200

525

35

330

290

26

12

23

100

1.80

38.6

REMARKS:

1.

The flange shall conform to JIS B 2210 nominal pressure 10K, but the pipe flange, nominal
pressure 5K, may be used if necessary.

2.

The ribs shall be attached at the points which divide the circumference into three equal arcs.

3.

Material of bell mouth : Gray iron casting (JIS G5501-FC20)

147

CIRCULAR SUCTION BELLMOUTH TYPE C (JIS F3020)


FIG 3 TYPE C
B

B-B

100

H1

16

A-A

a-a

Unit : mm
NOMINAL
SIZE

OUTSIDE DIA
OF
APPLICABLE
PIPE
d

200

BODY

SUCTION
AREA
RATIO

REFERENCE

H1

LEG
I

216.3

220

340

750

450

25

10

50

1.70

45.0

250 S

267.4

271

520

900

600

25

10

100

1.36

80.3

250

267.4

271

395

850

550

50

10

100

2.46

60.9

300 S

318.5

323

485

1100

700

25

10

100

1.12

92.1

300

318.5

323

365

850

550

50

10

100

1.68

59.9

350

355.6

360

375

850

550

80

12

160

2.12

76.4

400

406.4

411

345

850

550

80

12

160

1.59

74.8

450

457.2

462

360

900

600

100

12

200

1.65

84.6

500

508.0

512

450

1100

600

100

12

200

1.54

114.1

550

558.8

563

440

1100

700

120

12

240

1.58

120.1

600

609.0

614

540

1300

700

130

12

260

1.62

158.0

REMARKS:

CALCULATED
MASS
(kg)

1.

In place of sleeve joint, pipe flange may be used, or the pipe may be welded directly to the
cone. In such cases, the dimensions of neck shall suitably be modified.

2.

The legs made from round steel bar may be replaced with ribs made from steel plate.

3.

The bellmouths of nominal sizes 250S and 300S are for stripping purpose

4.

Material of bell mouth : Steel plate

148

HEATING COIL FABRICATION


(FOR BELLMOUTH AREA)

1.

SHAPE AND DIMENSIONS


STPG 38
OUT DIA
48.6

USED PIPE: NOMINAL DIA 40

50

60

PIPE LENGTH / ONE ROLL

1193.2 MM

HEATING AREA / ONE ROLL

0.1821 M

PIPING LENGTH / 5 ROLLS

5.500 MM

HEATING AREA / 5 ROLLS

0.84 M
0.1528 M

100

2.

100

100

100

100

100

HEATING AREA / 1M

MARK

50

100

60
25

MATERIAL USED
WEIGHT

100

500

SCH 80
THICKNESS
5.1

350

ITEM

MATERIAL

QTY

HEATING
COIL

STEEL
PIPE
STPG 38

SOCKET

STEEL
PIPE
STPG 38

PER
ONE

REMARK
TOTAL
30.1

0.437

0.774

1
50

12
5

6.5

MAX.
1.6

48.6
(STPG 38)

50.5

63.1

350

5.1

25

25

6.5

5
12

5
12

350

12
5

HYDRAULIC TEST 20kg/CM


NOTE: 1) THE ABOVE STANDARD BASE ON ISSO 4819831

149

WELDING METHOD OF SLIP-ON FLANGE


(5K, 10K AND 16K)
E

E2

E2

E1

NOMINAL
DIA

5K FLANGE

E2

10 K FLANGE

16K FLANGE

150 PSI FLANGE

E1

E2

E1

E2

E1

E2

E1

E2

15

3.5

2.8

3.5

2.8

3.5

2.8

3.5

3.7

25

3.5

3.2

3.5

3.2

3.5

3.4

3.5

4.5

40

3.5

3.5

3.5

3.5

3.7

5.1

50

3.5

3.8

3.8

3.9

5.5

65

3.5

4.2

4.2

5.2

7.0

80

4.2

4.2

5.5

7.6

10

100

4.5

4.5

6.0

8.6

11

125

4.5

4.5

6.6

9.5

12

150

5.0

5.0

7.1

10

11.0

13

200

5.8

5.8

8.2

10

12.7

15

250

6.6

6.6

9.3

13

12.7

15

300

6.9

6.9

10.3

13

12.7

15

350

7.9

11

7.9

11

10

11.1

13

12.7

15

400

7.9

11

7.9

11

10

12.7

15

450

7.9

11

7.9

11

11

12.7

15

500

7.9

11

7.9

11

12

12.7

15

550

8.0

11

8.0

11

13

12.7

15

600

8.0

11

8.0

11

13

12.7

15

650

8.0

11

8.0

11

13

12.7

15

700

8.0

11

11

9.0

12

13

12.7

15

750

8.0

11

11

9.0

12

13

12.7

15

800

8.0

11

11

9.0

12

13

12.7

15

850

10

8.0

11

13

12.7

15

13

12.7

15

900

10

8.0

11

13

12.7

15

13

12.7

15

1000

10

8.0

11

13

12.7

15

14

12.7

15

1100

10

8.0

11

13

12.7

15

1200

10

8.0

11

13

12.7

15

1350

10

8.0

11

13

12.7

15

WHERE

E OUTSIDE LEG LENGTH


E1 INSIDE LEG LENGTH

150

CUT HOLE OPENING STANDARD

D
A

FOR
COPPER
PIPE

FOR STEEL
PIPE
S1 OR S2
SLEEVE
D

FOR
WALL
TYPE

JIS

ANSI

JIS

5K
FLG

10K
FLG

16K
FLG

150P 300P
FLG FLG

5K FLG

ANSI

10K FLG

16K FLG

150 P FLG

15

25

35

65

85

100

100

95

100

125

25

125

35

125

35

125

30

25

35

50

80

100

130

130

115

130

125

30

160

45

160

45

140

35

40

50

65

90

125

145

145

135

165

160

35

170

45

170

45

160

35

50

65

80

100

135

160

160

160

170

160

35

180

45

180

45

190

45

65

80

96

125

160

180

180

185

195

180

40

200

50

200

50

205

50

80

95

115

130

185

190

205

195

215

205

45

230

45

230

55

230

50

100

120

145

145

160

210

220

235

240

265

230

40

240

45

255

55

260

55

125

145

170

170

180

245

260

280

265

290

260

45

285

55

300

65

285

55

150

170

200

200

230

275

290

315

290

330

300

50

320

55

330

70

320

55

200

220

255

255

285

330

340

360

355

390

350

50

380

55

380

65

380

60

250

270

305

305

320

395

410

440

420

455

410

60

450

65

460

80

450

65

300

320

355

355

380

440

455

490

495

530

460

55

500

60

510

80

510

80

350

360

390

395

400

490

500

550

545

595

540

60

520

65

570

90

560

85

400

410

440

445

450

550

570

615

610

660

570

65

600

75

630

95

620

90

450

460

490

495

500

615

640

685

645

630

70

650

80

700

110

660

90

500

510

545

545

560

665

685

740

710

680

70

700

80

760

110

730

95

550

565

595

600

600

730

755

805

760

750

80

770

90

820

115

600

615

650

660

660

780

805

855

825

800

80

820

90

870

115

840

100

650

665

710

835

855

880

880

700

715

760

885

915

940

940

750

765

810

955

980

995

995

800

820

860

985

1030

1070

1070

850

870

915

1055 1080

1120

1125

900

920

965

1105 1130

1180

1180

1020

1070

1205 1245

1300

1100

1315 1355

1415

1200

1430 1475

1520

950
1000

1250
1300

151

LIMIT OF WORKING SPACE FOR OUTFITTING IN ENGINE ROOM


1.

APPLICATION:
This standard is to ensure the necessary working space available and also to decide the limitation dimension
inside the engine room for the normal commercial vessel such as piping arrangement, installation of out fitting,
welding and hull reinforcement work.
DIMENSION OF PIPING ARRANGEMENT:
In engine room, the clearance between pipe to pipe, pipe and the surrounding fitting or pipe and hull structure
are as follows.
Arrange big pipe and small pipe in parallel.

MIN. 25mm

2-1

MIN. 100mm

Using JIS 5K and 10K (ANSI 150 LB) flanges and without l dimension refer to TABLE 1.

2-2

Arrange bare pipe and bare pipe in perpendicular

2.

MIN. 25mm

Base on steel pipe without considering and allowance.


l dimension base o TABLE 2

152

MIN. 25mm

2-3

Pipe with insulation


1)
In case the pipe are cover with insulation, the minimum dimension for about 2-1 and 2-2 to be
50mm.
2)

In way of high pressure pipe flanges, sufficient room to be provided for the flanges area as
shown on the figure below for retightening or renewal of packing in case of leakage. Standard
dimension is 500MM but not to be less than 300mm.
(Applicable for flange part with 600 LB above)

0
50 N.
I
(M mm)

500
MIN.
300mm

0
30

SHADED AREA TO BE FREE


FROM STRUCTURE, TRUNKING,
LADDER OR OTHER OBSTRUCTION.

Minimum clearance between hull structure and pipe


Pipe on top of double bottom tank

TK. TOP

Minimum clearance between pillar and pipe


Applicable in case of ground stage
FLAT

FLAT
50

COVER PLATE

BRACKET

PILLAR

300

300

50

2)

(FOR SMALL VESSEL, DUE TO


LIMITATION, MIN. 150mm MAY
BE ALLOWED.)

200

1)

200

2-4

PILLAR

(IN CASE OF COVER


PLATE TYPE)

(IN CASE PILLAR


AND FLAT TO BE
INSTALLED SEPERATELY)

IN CASE OF
USING GROUND
STAGE, DO NOT
INSTALL PIPE
INSIDE SHADED
AREA.

APPLICABLE IN CASE OF SHIP INTERNAL STAGE


50

50

(IN CASE OF GROUND STAGE, DO NOT


INSTALL PIPE NEAR TO THE PILLAR)

153

3)

Follow the bulkhead to run the pipe

BHD

4)

STIFFENER
50

50

50

50

In case of pipe passing through engine flat and deck

MIN.
50
50

50

50
50
50
50

5)

In case of pipe running along the side shell

WEB

SIDE
SHELL
10

100

100

100

100

SIDE
SHELL

SIDE
SHELL

6)

Penetration fitting
BHD
30

BUTT
OR
SEAM

100

SIDE
SHELL
D > 50mm

7)

Clearance in way of assembling and block joint.


BHD

BHD

SIDE
SHELL

300
300
300

154

2-5

Minimum clearance of outfitting and pipe


1)

Minimum clearance of ventilation trunk and pipe

50

WALL

NK
TRU
50

IN CASE OF THE TRUNK ABOVE 1000mm,


A DIMENSION TO BE 400mm.

2)

Minimum clearance of cable and insulated pipe

PIPE

CABLE

PIPE

PIPE
CABLE

SECTION

SIDE VIEW
CABLE

MIN.
400

MIN.
200

CABLE

INSULATION O.D.

2-6

INSULATION O.D.

Welding allowable area in way of confine space


Welding work required space in way of confine space to be refer to SOT IS-SOT-A327003 minimum
dimension for welding work in way of confine space.

155

MINIMUM SPACE REQUIRED FOR OUTFITTING WELDING WORK


3-1

Pipe and hull structure ( beam, stiffener, bulkhead )

MIN.
50

MIN.
50

NO RELATION TO ANGLE HEIGHT

IN CASE ANGLE HEIGHT <150mm

MIN.
50

100

IN CASE ANGLE HEIGHT >150mm

MIN. 25

3.

FRAME OR BULKHEAD

NOTE:
1) IN CASE OF ONE SIDE BULKHEAD,
MIN. TO BE 25mm.
2) IN CASE OF OBSTRUCTION BY
OUTFITTING, SAME METHOD TO
BE FOLLOWED.
PENETRATION FITTING

MIN. 250

156

3-2

Minimum clearance between outfitting and hull structure.


Fire station and valve to be careful

No relation to angle height


(No relation to the angle flange)

T
OU

TIN
T
I
F

Angle height <150

G
O
100

100

Angle height > 150

G
IN
T
IT
TF
U
O

150

157

T
FIT
T
U

G
IN

4.

STANDARD DIMENSION FOR WALKWAY AND LADDER

158

MINIMUM SPACE REQUIRED FOR HULL REINFORCEMENT WORK


The minimum space required for the hull reinforcement work to be ensured during the design stage with the
following dimension.

800

5.

MINIMUM WORKING
SPACE

0
60

600

159

TABLE 1
Arrange bare pipe and bare pipe in parallel
NOM.
DIA.

10

15

20

25

40

50

65

80

100

125

150

200

225

250

10

48
54

15

49
57

51
59
56

20

52
59

54
61
61

57
64
64

25

57
72

59
74
66

62
77
69

65
80
72

40

69
79

71
81
75

74
84
78

77
87
71

85
95
89

50

74
87

76
89
88

79
92
91

82
95
94

90
102
102

96
108
108

65

87
97

89
99
100

92
102
103

95
105
106

102
112
114

108
118
120

116
126
128

80

99
102

101
104
107

104
107
110

107
110
113

115
117
121

121
123
127

129
131
135

135
137
141

100

109
114

111
116
126

114
119
129

117
122
132

125
130
140

131
136
146

139
144
154

145
150
160

158
163
173

125

127
134

129
136
138

132
139
141

135
142
144

142
150
152

148
156
158

156
164
166

163
170
172

175
183
185

188
195
197

150

142
149

144
151
151

147
154
154

150
157
157

157
165
165

163
171
171

171
179
179

178
185
185

190
198
198

203
210
210

216
223
223

200

169
174

171
176
183

174
179
186

177
182
189

185
190
197

191
196
203

199
204
211

205
210
217

218
223
230

230
235
242

243
246
255

269
275
281

225

182
184

184
186

187
189

190
192

197
200

203
206

211
214

218
220

230
233

243
245

256
258

281
285

294
296

250

202
209

204
211
215

207
214
218

210
217
221

217
225
229

223
231
235

231
239
243

238
245
249

250
258
262

263
270
274

276
283
287

301
310
313

314
321

327
334
338

300

224
232

226
234
253

229
237
256

232
240
259

240
247
267

246
253
273

254
261
281

260
268
288

273
280
300

285
293
312

293
306
325

325
331
351

336
344

349
357
376

300

TOP : 5K
MID. : 10K
BTM. :150PSI

160

375
382
402

TABLE 2
Arrange bare pipe and bare pipe in perpendicular:
NOM.
DIA.

10

15

20

25

32

40

50

65

80

90

100

125

150

200

250

300

10

18

20

23

26

30

33

39

47

54

60

66

79

92

117

143

168

22

25

28

33

36

42

49

56

62

68

81

94

119

145

171

28

31

35

38

44

52

59

65

71

84

97

122

148

173

34

39

42

48

56

62

68

75

87

100

126

151

177

43

46

52

60

66

73

79

92

104

130

156

181

49

55

63

69

76

82

95

107

133

158

184

61

59

75

82

83

101

113

139

164

190

77

83

89

96

109

121

147

172

198

90

96

102

115

128

153

179

204

102

108

121

134

159

185

211

115

128

140

166

191

217

140

153

179

204

230

166

191

217

242

217

242

268

268

293

15

20

25

32

40

50

65

80

90

100

125

150

200

250

300

319

161

STANDARD OF FITTING STEEL MATERIAL


THIN PLATE : SS (GAL.)
DIMENSION

FITTING CODE

UNIT WT
(kg/m)

WEIGHT
(kg)

SS41

SS

1.829
( 6 )

9.42

15.8

1.219
( 4 )

2.438
( 8 )

12.56

37.3

VENTILATION TRUNKING
CABLE HANGER

1.219
( 4 )

2.438
( 8 )

18.05

53.7

VENTILATION TRUNKING
CABLE HANGER

THICKNES
S

WIDTH

LENGTH

1.2

0.914
( 3 )

1.6

2.3

USAGE

VENTILATION TRUNKING

The thickness of thin plate is between 0.8mm ~ 2.9mm

MEDIUM THICK PLATE : SS41 AND SS(GALVANIZE)


MATERIAL

DIMENSION

FITTING CODE

UNIT WT
(kg/m)

WEIGHT
(kg)

SS41

WIDTH

LENGTH

SS

3.2

1.219
( 4 )

2.438
( 8 )

25.12

74.7

VENTILATION TRUNKING
CABLE HANGER, EQ COVER,
TANK

SS

4.5

1.524
( 5 )

3.048
( 10 )

35.32

164

VENTILATION TRUNK
EQ. COVER

SS41

4.5

1.524
( 5 )

6.096
( 20 )

35.32

328

NOTE: 1)
2)

SS

USAGE

THICKNESS

The thickness of medium thick plate is between 3.0mm ~ 5.9mm.


This standard base on < IS > : SOT-0001000A

162

TANK

THICK PLATE : SS41 AND SS(GALVANIZE)


DIMENSION

UNIT WT
(kg/m)

WEIGHT
(kg)

THICKNESS

WIDTH

LENGTH

1.524
( 5 )

6.096
( 20 )

47.10

438

1.524
( 5 )

6.096
( 20 )

54.95

511

62.80

70.65

10

78.50

12

94.20

14

109.9

16

125.6

1.524 x 6.096
( 5) x ( 20)
2.500 x 12.00

19

149.2

(20)

157.0

22

172.7

(24)

188.4

25

196.2

(26)

204.1

SS41

SS

STEEL DOOR

583

TANK, FUNNEL

656

TANK, FUNNEL

2.120
729

TANK, FUNNEL

2.355
875

TANK

2.826
1.021
3.297
1.167
3.768
1.386
4.475
1.458
4.710
1.604
5.181
1.750
2.652

1.823
5.888
1.896
6.123

1.524
( 5 )

6.096
( 20 )

219.8

2.042

(30)

1.524
( 5 )

6.096
( 20 )

235.5

2.188

32

1.524
( 5 )

6.096
( 20 )

251.2

2.334

USAGE
FOR GENERAL STEEL FITTING,
STEEL DOOR, TANK, FUNNEL

1.884

28

NOTE: 1)
2)
3)

FITTING CODE

TANK, EYE PLATE

EYE PLATE

EYE PLATE, EQ. SEAT

EYE PLATE, EQ. SEAT,


BLIND FLANGE

EYE PLATE, EQ. SEAT,


BLIND FLANGE

EYE PLATE, EQ. SEAT,


BLIND FLANGE

EYE PLATE, EQ. SEAT,


BLIND FLANGE

EYE PLATE, EQ. SEAT,


BLIND FLANGE

EYE PLATE, EQ. SEAT,


BLIND FLANGE

EYE PLATE, EQ. SEAT,


BLIND FLANGE

EYE PLATE, EQ. SEAT,


BLIND FLANGE

Plate thickness more than 32 mm are not regularly use and excluded from this standard.
Figure shown in ( ) are mainly use for blind flange.
This standard base on < IS >: SOT-001000A

163

THICK PLATE FOR WELDING STRUCTURE SM41A


* DO NOT USE THICKNESS WITH MARK EXCEPT SPECIALLY REQUEST
DIMENSION

UNIT WT
(kg/m)

WEIGHT
(kg)

FITTING CODE

62.80

583

70.65

656

10

78.50

729

12

94.20

875

14

109.9

1.021

16

125.6

1.167

149.2

1.386

PENETRATION RING PLATE,


FLANGE

172.7

1.604

PENETRATION RING PLATE,


FLANGE

24

188.4

1.750

SIDE SHEET RING PLATE

25

196.2

1.823

26

204.1

1.896

SIDE SHEET RING PLATE

28

219.8

2.042

SIDE SHEET RING PLATE

30

235.5

2.188

SIDE SHEET RING PLATE

32

251.2

2.334

SIDE SHEET RING PLATE

THICKNESS

WIDTH

19

LENGTH

1.524 x 6.096
( 5) x ( 20)

22

NOTE: 1)
2)

USAGE

PENETRATION RING PLATE,


FLANGE

PENETRATION RING PLATE,


FLANGE
PENETRATION RING PLATE,
FLANGE

PENETRATION RING PLATE,


FLANGE

SIDE SHEET RING PLATE

Plate thickness more than 32 mm are not regularly use and excluded from this standard.
This standard base on < IS >: SOT-001000A

CHECKERED PLATE : SS (GALVANIZE)


DIMENSION

UNIT WT
(kg/m)

WEIGHT
(kg)

2.438
( 8 )

26.83

79.7

FLOOR GRATING AND STEP

1.219
( 4 )

2.438
( 8 )

37.04

110

FLOOR GRATING AND STEP

4.5

1.524
( 5 )

3.048
( 10 )

37.04

172

FLOOR GRATING AND STEP

1.524
( 5 )

3.048
( 10 )

48.81

227

FLOOR GRATING AND STEP

THICKNESS

WIDTH

LENGTH

3.2

1.219
( 4 )

4.5

NOTE: Base on kawasaki steel data

164

FITTING CODE

USAGE

STAINLESS STEEL PLATE


DIMENSION
THICKNESS

WIDTH

LENGTH

UNIT WT
(kg/m)

WEIGHT
(kg)

FITTING CODE

USAGE

BOILER EXHAUST TRUNKING, INERT


GAS PIPE, EXPANSION JOINT

3.2

1.400 x 9.700

25.12

6.0

1.600 x 15.000

47.10

8.0

3.100 x 20.000

62.8

BOILER EXHAUST TRUNKING, INERT


GAS PIPE

14.0

3.600 x 20.000

109.8

BOILER EXHAUST TRUNKING, INERT


GAS PIPE

UNIT WT
(kg/m)

WEIGHT
(kg)

FITTING CODE

USAGE

12.86

38.22

VENTILATION TRUNKING

18.44

54.80

VENTILATION TRUNKING

25.50

75.78

VENTILATION TRUNKING

BOILER EXHAUST TRUNKING, INERT


GAS PIPE

GALVANIZE PLATE
DIMENSION
THICKNESS

WIDTH

LENGTH

1.6
2.3

1.219 x 2.438
( 4) x ( 8 )

3.2

GALVANIZE PLATE (JIS G3302)


DIMENSION
THICKNESS

WIDTH

LENGTH

0.4
0.5

0.914 x 1.829
( 3 ) x ( 6 )

0.6
0.8

0.914 x 1.829
0R 1.219 x 2.438

1.6
2.3
3.2

1.219 x 2.438
( 4) x ( 8 )

UNIT WT
(kg/m)

WEIGHT
(kg)

3.38

5.65

4.17

6.97

5.02

8.39

6.59

FITTING CODE

USAGE
INSULATION COVER

11.02
19.58

FOR DUCTING USED

INSULATION COVER (TANK)

12.86

38.22

VENTILATION TRUNKING

18.44

54.80

VENTILATION TRUNKING

25.12

74.65

VENTILATION TRUNKING

* DO NOT USE THICKNESS WITH MARK EXCEPT SPECIALLY REQUEST

165

R2
H

R1
R2

EQUAL ANGLE BAR : SS41 AND SS(GALVANIZE)


DIMENSION

FITTING CODE

H x W x THICKNESS

UNIT WT
(kg/m)

25 x 25 x 3

1.12

30 x 30 x 3

1.36

40 x 40 x 3

1.83

40 x 40 x 5

2.95

50 x 50 x 4

3.06

50 x 50 x 6

4.43

6.5

4.5

65 x 65 x 6

5.91

8.5

65 x 65 x 8

7.66

8.5

75 x 75 x 6

6.85

8.5

75 x 75 x 9

9.96

8.5

90 x 90 x 7

9.95

90 x 90 x 10

13.3

10

100 x 100 x 10

14.9

10

130 x 130 x 9

17.9

12

130 x 130 x 12

23.4

12

8.5

PIPE SUPPORT, AUX SEAT

150 x 150 x 12

27.3

14

PIPE SUPPORT

150 x 150 x 15

33.6

14

10

PIPE SUPPORT

200 x 200 x 15

45.3

R1

R2

SS41

SS

USAGE
INSULATION SUPPORT, TANK LEVEL
GAUGE SUPPORT
INSULATION SUPPORT, TRUNKING
FLANGE
ACCOMMODATION INSULATION
SUPPORT

PIPE SUPPORT, TRUNKING FLANGE,


WORKING PLATFORM, CABLE
LADDER SUPPORT SHELVES
PIPE SUPPORT, VENT. TRUNKING,
FLOORING SUPPORT
PIPE SUPPORT, VENT. TRUNKING,
VERTICAL LADDER

PIPE SUPPORT, VENT. TRUNKING

PIPE SUPPORT, VENT. TRUNKING


PIPE SUPPORT, EXHAUST PIPE
FLANGE, AUX. SEAT
PIPE SUPPORT, VENT. TRUNKING,
PLATE SUPPORT, LADDER STEP IN
CARGO HOLD, EXHAUST PIPE
FLANGE

PIPE SUPPORT, EXHAUST PIPE


FLANGE, AUX. SEAT

PIPE SUPPORT

* DO NOT USE THICKNESS WITH MARK EXCEPT SPECIALLY REQUEST


UNEQUAL ANGLE BAR : SS41 AND SS(GALVANIZE)
DIMENSION
H x W x THICKNESS

UNIT WT
(kg/m)

100 x 75 x 7

FITTING CODE
SS41

SS

USAGE

R1

R2

9.32

10

FUNNEL, PIPE SUPPORT

100 x 75 x 10

13.0

10

CARGO HOLD INCLINE LADDER

125 x 75 x 7

10.7

10

FUNNEL, FLOAT GAUGE SUPPORT

125 x 75 x 10

14.9

10

HOLD LADDER, AUX. SEAT

150 x 90 x 9

16.4

12

FUNNEL, DECK LADDER

150 x 90 x 12

21.5

12

8.5

AUX. SEAT

200 x 90 x 9/14

23.3

14

250 x 90 x 10/15

29.4

17

8.5

300 x 90 x 11/16

36.3

19

9.5

166

AUX. SEAT, HOLD VERTICAL


LADDER

AUX. SEAT

AUX. SEAT

t2

t1

H-BEAM : SS41
DIMENSION
H

t1

t2

UNIT WT
(kg/)

100

100

17.2

125

125

6.5

23.8

150

75

148

100

150

150

175

LENGTH

FITTING CODE
SS41

SS

L 6.000

L 26.000

14.0

21.1

10

31.5

175

7.5

11

40.2

200

100

5.5

21.3

194

150

30.6

200

200

12

49.9

250

125

29.6

244

175

11

44.1

250

250

14

72.4

300

150

6.5

36.7

294

200

12

56.8

300

300

10

15

94.0

350

175

11

49.6

340

250

14

79.7

350

350

12

19

137.0

400

200

13

66

390

300

10

16

107.0

400

400

13

21

172.0

450

200

14

76.0

500

200

10

16

89.6

488

300

11

18

128.0

600

200

11

17

106.0

588

300

12

20

151.0

700

300

13

24

185.0

800

300

14

26

210.0

900

300

16

28

243.0

346

174

41.4

* DO NOT USE THICKNESS WITH MARK EXCEPT SPECIALLY REQUESTED

167

USAGE
BEAM FOR CAR DECK

t2
(B-t1)/2
t1

H/2
B

CHANNEL BAR : SS41


DIMENSION
H

t1

t2

UNIT WT
(kg/)

75

40

6.92

100

50

7.5

125

65

150

75

180

LENGTH

FITTING CODE
SS41

SS

9.000

9.36

OR

13.4

12.000

6.5

10

18.6

75

10.5

21.4

200

80

7.5

11

24.6

200

90

13.5

30.3

250

90

13

34.6

300

90

10

15.5

43.8

380

100

10.5

16

54.5

USAGE
PIPE SUPPORT, FLOORING PLATE
SUPPORT, LIFTING
PIPE SUPPORT, FLOORING PLATE
SUPPORT
PIPE SUPPORT, FLOORING PLATE
SUPPORT, DK LADDER
PIPE SUPPORT, FLOORING PLATE
SUPPORT
PIPE SUPPORT, FLOORING PLATE
SUPPORT
PIPE SUPPORT, FLOORING PLATE
SUPPORT
PIPE SUPPORT, FLOORING PLATE
SUPPORT, AUX SEAT
PIPE SUPPORT, FLOORING PLATE
SUPPORT
PIPE SUPPORT, FLOORING PLATE
SUPPORT, AUX SEAT, FUNNEL

t2

t1
B

I-BEAM : SS41
DIMENSION
H

t1

t2

UNIT WT
(kg/)

125

75

5.5

9.5

16.1

150

75

5.5

9.5

200

100

200

150

250

LENGTH

FITTING CODE

USAGE

SS41

SS

9.000

BEAM (0.5 TON)

17.1

OR

BEAM (1.0 TON)

10

26.0

12.000

BEAM (2.0 TON)

16

50.4

120

10

19

55.5

300

150

13

48.3

300

150

11.5

22

76.8

400

150

12.5

25

95.8

450

175

13

26

115

* DO NOT USE THICKNESS WITH MARK EXCEPT SPECIALLY REQUESTED

168

BEAM (3.0 TON)

BEAM (5.0 TON)

FLAT BAR : SS41 AND SS(GALVANIZE)


DIMENSION

UNIT WT
(kg/)

WEIGHT

0.59

25

4.5

32

FITTING CODE

USAGE

SS41

SS

3.25

INSULATION SUPPORT

0.88

4.84

CABLE PIECE, FOUNDATION COAMING

0.754

4.15

VENT, TRUNK FLANGE, FOUNDATION

32

4.5

1.13

6.22

CABLE PIECE, CABLE LADDER

32

1.51

8.31

STEEL DOOR STIFFENER

38

4.5

1.34

7.37

VENT TRUNK FLANGE, STIFFENER, PIPE


BAND

38

1.79

9.85

CABLE SUPPORT, CHILL PLATE

50

2.36

13.0

PIPE BAND, STIFFENER FOR VENT


TRUNK

50

3.53

19.4

PIPE BAND, VERTICAL LADDER

50

12

4.71

25.9

HANDRAIL, STANCHION STAY, SAFETY


RACK

50

19

7.46

41.0

HANDRAIL STANCHION (WALKWAY)

65

3.06

16.8

PIPE BAND STIFFENER, FOR VENT


TRUNK

65

4.59

25.2

LADDER SIDE PLATE

65

12

6.12

33.7

65

16

8.16

44.9

HANDRAIL STANCHION

65

19

9.69

53.3

HANDRAIL STANCHION

75

3.53

19.4

COAMING

75

5.30

29.2

COAMING, STIFFENER FOR VENT TRUNK

75

12

7.06

38.8

90

4.24

23.3

90

6.36

35.0

90

12

8.48

46.6

100

4.71

25.9

COAMING

100

7.06

38.8

INCLINE LADDER (HULL), COAMIING

100

12

9.42

51.8

125

8.83

48.6

125

12

11.8

64.9

150

12

14.1

77.6

SEAT

200

19

29.8

163.9

SEAT

WIDTH

THICKNESS

25

LENGTH

5.500

INCLINE LADDER (MACHINERY)

INCLINE LADDER (HULL)

* DO NOT USE THICKNESS WITH MARK EXCEPT SPECIALLY REQUESTED

169

ROUND BAR : SS41 AND SS(GALVANIZE)


DIMENSION

UNIT WT
(kg/)

WEIGHT

0.22

FITTING CODE

USAGE

SS41

SS

1.21

GENERAL USE EYE

0.499

2.74

FOR SMALL RING, HOOK

10

0.62

3.41

U.BOLT, HOOK

12

0.88

4.84

U.BOLT

13

1.04

5.72

RING, HOOK

16

1.58

8.69

RING, HOOK, HANDRAIL, U.BOLT

2.23

12.3

LADDER STEP, HANDRAIL

20

2.47

13.6

U.BOLT

22

2.98

16.4

STEEL OUTFITTING, STEP

24

3.55

19.5

U.BOLT

25

3.85

21.2

ROUND BAR CLIP, HOLD LADDER,


HANDRAIL

28

4.83

26.6

VENT TRUNK DAMPER SHAFT

30

5.55

30.5

U.BOLT

32

6.31

34.7

FOR TRANSMISSION SHAFT

36

7.99

43.9

U.BOLT

38

8.90

49.0

FOR CRANE LOAD

42

10

55.0

TRANSMISSION SHAFT, JOINT, U.BOLT

50

15.4

84.7

TRANSIMISSION SHAFT JOINT

DIAMETER

19

LENGTH

5.500

170

SQUARE BAR : SS41


DIMENSION
DIAMETER

LENGTH

UNIT WT
(kg/)

19 x 19

5.500

2.83

22 x 22

5.500

3.80

WEIGHT

FITTING CODE

USAGE

SS41

SS

15.57

LADDER, FOR GRATING STEP

20.9

STEP

MACHINING USE ROUND BAR : (JIS-G3123-SS41 B)


DIMENSION
DIAMETER

LENGTH

UNIT WT
(kg/)

25

5.500

3.85

32

5.500

42
48

WEIGHT

FITTING CODE

USAGE

SS41

SS

21.17

TRANSMISSION SHAFT

6.31

34.70

TRANSMISSION SHAFT

5.500

10.9

59.95

TRANSMISSION SHAFT

5.500

14.2

78.10

TRANSMISSION SHAFT

LIGHT TYPE ANGLE BAR : (JIS-G3350)


DIMENSION
WIDTH x LENGTH x THICKNESS

LIP CHANNEL BAR

LIGHT
ANGLE BAR

38 x 15 x 1.4

UNIT WT
(kg/)

LENGTH

0.74

FITTING CODE
SS41

SS

USAGE

40 x 20 x 10 x 1.6

1.14

9.000

INCOMBUSTIBLE PARTITION SUPPORT

60 x 30 x 10 x 1.6

1.63

OR

INCOMBUSTIBLE PARTITION SUPPORT,


TANK LEVEL GAUGE, STORE SHELVES
STAY

60 x 30 x 10 x 2.3

2.25

12.00

INCOMBUSTIBLE PARTITION SUPPORT

125 x 50 x 20 x 3.2

6.13

INCLINE LADDER

DO NOT USE THICKNESS WITH MARK EXCEPT SPECIALLY REQUESTED

171

CARBON STEEL ROUND BAR FOR MACHINERY STRUCTURE


UNIT WT
(kg/)

WEIGHT

FITTING
CODE

50

15.4

84.7

55

18.7

103

60

22.2

122

65

26.0

143

70

30.2

166

75

34.7

191

80

39.5

217

85

44.5

245

90

49.9

274

95

55.5

306

100

61.7

339

110

74.6

410

120

88.8

488

130

104

572

121

666

150

139

764

160

158

869

170

178

979

180

200

1100

190

223

1226

200

247

1358

210

272

1496

220

298

1639

230

326

1793

240

355

1953

250

385

2118

260

417

2294

270

449

2470

280

483

2657

290

515

2849

300

555

3053

DIAMETER

S 25 C

(S 33 C)

S 35 C

(S 43 C)

S 45 C

140

LENGTH

5.500

USAGE
TRANSMISSION SHAFT JOINT AND
MACHINERY PART

DO NOT USE THICKNESS WITH MARK EXCEPT SPECIALLY REQUESTED

172

TAP DRILLS & SCREW THREAD CHART


PREFERRED THREAD SERIES
METRIC (I.S.O.)
NOMINAL
DIA OF
THREADS
MM
M 2.0
M 2.0
M 2.2
M 2.2
M 2.5

PITCH (P)
MM
0.25
0.40
0.25
0.45
0.35

TAPPING
DRILL DIA MM
1.75
1.60
1.95
1.75
2.15

NOMINAL
DIA OF
THREADS
MM
M 11.0
M 11.0
M 12.0
M 12.0
M 12.0

M 2.5
M 3.0
M 3.0
M 3.5
M 3.5

0.45
0.35
0.50
0.35
0.60

2.05
2.65
2.50
3.15
2.90

M 4.0
M 4.0
M 4.5
M 4.5
M 5.0

0.50
0.70
0.50
0.75
0.50

M 5.0
M 6.0
M 6.0
M 7.0
M 7.0
M 8.0

PITCH (P)
MM

TAPPING
DRILL DIA MM

1.00
1.50
1.00
1.25
1.50

10.00
9.50
11.00
10.80
10.50

NOMINAL
DIA OF
THREADS
MM
M 25.0
M 25.0
M 27.0
M 27.0
M 28.0

M 12.0
M 14.0
M 14.0
M 14.0
M 14.0

1.75
1.00
1.25
1.50
2.00

10.20
13.00
12.80
12.50
12.00

3.50
3.30
4.00
3.70
4.50

M 16.0
M 16.0
M 16.0
M 18.0
M 18.0

1.00
1.50
2.00
1.00
1.50

0.80
0.75
1.00
0.75
1.00
0.75

4.20
5.20
5.00
6.20
6.00
7.20

M 18.0
M 18.0
M 20.0
M 20.0
M 20.0
M 20.0

M 8.0
M 8.0
M 9.0
M 9.0
M 9.0

1.00
1.25
0.75
1.00
1.25

7.00
6.80
8.20
8.00
7.80

M 10.0
M 10.0
M 10.0

1.00
1.25
1.50

9.00
8.80
8.50

PITCH (P)
MM

TAPPING
DRILL DIA MM

1.50
2.00
1.50
3.00
1.50

23.50
23.00
25.50
24.00
26.50

M 30.0
M 30.0
M 32.0
M 33.0
M 33.0

1.50
3.50
1.50
2.00
3.50

28.50
26.50
30.50
31.00
29.50

15.00
14.50
14.00
17.00
16.50

M 36.0
M 36.0
M 39.0
M 39.0
M 40.0

3.00
4.00
3.00
1.00
1.50

33.00
32.00
36.00
35.00
38.50

2.00
2.50
1.00
1.50
2.00
2.50

16.00
15.50
19.00
18.50
18.00
17.50

M 40.0
M 42.0
M 42.0
M 45.0
M 45.0
M 48.0

3.00
4.00
4.50
4.00
4.50
4.00

37.00
38.00
37.50
41.00
40.50
44.00

M 22.0
M 22.0
M 22.0
M 22.0
M 24.0

1.00
1.50
2.00
2.50
1.00

21.00
20.50
20.00
19.50
23.00

M 48.0
M 52.0
M 52.0
M 56.0
M 56.0

5.00
4.00
5.00
4.00
5.50

43.00
48.00
47.00
52.00
50.50

M 24.0
M 24.0
M 24.0

1.50
2.00
3.00

22.50
22.00
21.00

M 60.0
M 60.0

4.00
5.50

56.00
54.50

UNIFIED NATIONAL COURSE (U.N.C.)


NOMINAL DIA OF
THREADS

PITCH (P)
mm

SPARK PLUG PITCHS


UNIFIED NATIONAL FINE (U.N.F)

T.P.I

TAPPING DRILL DIA


MM

NOMINAL DIA OF
THREADS

PITCH (P)
mm

T.P.I

TAPPING DRILL DIA


MM

NO. 1
NO. 2

0.397
0.454

64
56

1.55
1.85

NO. 0
NO. 1

0.318
0.353

80
72

1.25
1.55

NO. 3
NO. 4
N0. 5
NO. 6
NO. 8
NO. 10

0.529
0.635
0.635
0.794
0.794
1.058

48
40
40
32
32
24

2.10
2.35
2.65
2.85
3.50
3.90

NO. 2
NO. 3
NO. 4
NO. 5
NO. 6
NO. 8

0.397
0.454
0.529
0.577
0.635
0.706

64
56
48
44
40
36

1.90
2.15
2.40
2.70
2.95
3.50

NO. 12

5/16
3/8
7/16

1.058
1.270
1.411
1.588
1.814

24
20
18
16
14

4.50
5.10
6.60
8.00
9.40

NO. 10
NO. 12

5/16
3/8

0.794
0.907
0.907
1.058
1.058

32
28
28
24
24

4.10
4.70
5.50
6.90
8.50

9/16
5/8

7/8

1.954
2.117
2.309
2.540
2.822

13
12
11
10
9

10.80
12.20
13.50
16.50
19.50

7/16

9/16
5/8

1.270
1.270
1.411
1.411
1.588

20
20
18
18
16

9.90
11.50
12.90
14.50
17.50

1
1 1/8
1
1 3/8
1
1

3.175
3.629
3.629
4.233
4.233
5.080

8
7
7
6
6
5

22.25
25.00
28.00
30.75
34.00
39.50

7/8
1
1 1/8
1
1 3/8
1

1.814
2.117
2.117
2.117
2.117
2.117

14
12
12
12
12
12

20.40
23.25
26.50
29.50
32.75
36.00

5.644

4.5

45.00

173

PREFERRED THREAD SERIES

NON-PREFERRED THREAD SERIES

BRITISH STANDARD
PIPE PARALLEL (B.S.P.PI) Ap
NOMINAL DIA OF
THREADS

PITCH (P)
mm

T.P.I

BRITISH STANDARD WHITWORTH (B.S.W)


NOMINAL DIA OF
THREADS

TAPPING DRILL DIA


MM

PITCH (P)
mm

T.P.I

TAPPING DRILL DIA


MM

1/8

0.907

28

8.60

1/8

0.0250

40

2.55

3/8

1.337
1.337
1.814
1.814
2.309

19
19
14
14
11

11.50
15.00
18.75
24.25
30.40

3/16

5/16
3/8
7/16

0.0417
0.0500
0.0556
0.0625
0.0714

24
20
18
16
14

3.70
5.10
6.50
7.90
9.30

1
1
2

2.309
2.309
2.309

11
11
11

39.00
45.00
56.75

9/16
5/8
11/16

0.0833
0.0833
0.0909
0.0909
0.1000

12
12
11
11
10

10.50
12.10
13.50
15.00
16.25

7/8
1
1 1/8
1
1
1

0.1111
0.1250
0.1429
0.1429
0.1667
0.2000

9
8
7
7
6
5

19.25
22.00
24.75
28.00
33.50
39.00

0.2222

4.5

44.50

BRITISH STANDARD
PIPE FASTENING (B.S.P.F) G
NOMINAL DIA OF
THREADS

PITCH (P)
mm

T.P.I

TAPPING DRILL DIA


MM

1/8

0.907
1.337

28
19

8.80
11.80

3/8

5/8

7/8

1.337
1.814
1.814
1.814
1.814

19
14
14
14
14

15.25
19.00
21.00
24.50
28.25

1
1
1
1
2

2.309
2.309
2.309
2.309
2.309

11
11
11
11
11

30.75
39.50
45.00
51.00
57.00

BRITISH STANDARD FINE (B.S.F)


NOMINAL DIA OF
THREADS

PITCH (P)
mm

T.P.I

TAPPING DRILL DIA


MM

3/16
7/32

9/32

0.0312
0.0357
0.0385
0.0385

32
28
26
26

4.00
4.60
5.30
6.10

5/16
3/8
7/16

9/16
5/8

0.0455
0.0500
0.0556
0.0625
0.0625
0.0714

22
20
18
16
16
14

6.80
8.30
9.70
11.10
12.70
14.00

11/16

7/8
1
1 1/8

0.0714
0.0833
0.0909
0.1000
0.1111

14
12
11
10
9

15.50
16.75
19.75
22.75
25.50

1
1 3/8
1

0.1111
0.1250
0.1250

9
8
8

28.50
31.50
34.50

BRITISH ASSOCIATION (B.A.)


NOMINAL DIA OF
THREADS

174

PITCH (P)
mm

TAPPING DRILL DIA


MM

NO. 0
NO. 1
NO. 2

1.00
0.90
0.81

5.10
4.50
4.00

NO. 3
NO. 4
NO. 5
NO. 6
NO. 7

0.73
0.66
0.59
0.53
0.48

3.40
3.00
2.65
2.30
2.05

NO. 8
NO. 9
NO. 10
NO. 11
NO. 12

0.43
0.39
0.35
0.31
0.28

1.80
1.55
1.40
1.20
1.05

NO. 13
NO. 14

0.25
0.23

0.98
0.80

STANDARD GAGES DIMENSION (IN MM)


COMPARISON TABLE OF WIRE GAUGES
UNIT : mm
NO

STANDARD
WIRE GAUGE
S.W.G.

BIRMINGHAM
GAUGE
B.G

AMERICAN
BROWN &
SHARPES GAUGE

U.S
GOVERNMENT
STANDARD

8.230

10.07

8.25

7.938

BIRMINGHAM
STUBS IRON WIRE
GAUGE
B.W.G.
8.64

7.620

8.971

7.35

7.144

7.62

7.010

7.993

6.54

6.747

7.21

6.401

7.122

5.83

6.35

6.58

5.893

6.350

5.19

5.953

6.05

5.385

5.652

4.62

5.556

5.59

4.877

5.032

4.11

5.159

5.16

4.470

4.431

3.67

4.762

4.57

4.064

3.988

3.26

4.366

4.19

3.658

3.551

2.91

3.969

3.76

10

3.251

3.175

2.59

3.572

3.40

11

2.946

2.827

2.30

3.175

3.05

12

2.642

2.517

2.05

2.778

2.77

13

2.337

2.240

1.83

2.381

2.41

14

2.032

1.994

1.63

1.984

2.11

15

1.829

1.775

1.45

1.786

1.83

16

1.626

1.588

1.29

1.588

1.65

17

1.422

1.412

1.15

1.429

1.47

18

1.219

1.257

1.02

1.270

1.24

19

1.016

1.118

0.91

1.111

1.07

20

0.914

0.995 7

0.812

0.952

0.89

21

0.813

0.886 5

0.723

0.873

0.81

22

0.711

0.793 8

0.644

0.794

0.71

23

0.610

0.706 6

0.573

0.714

0.64

24

0.559

0.628 9

0.511

0.635

0.56

25

0.598

0.559 8

0.455

0.556

0.51

26

0.457

0.498 1

0.405

0.476

0.46

27

0.416 6

0.443 2

0.361

0.437

0.41

28

0.375 9

0.396 9

0.321

0.397

0.36

29

0.345 4

0.353 1

0.286

0.357

0.33

30

0.315 0

0.312 4

0.255

0.318

0.30

31

0.294 6

0.279 4

0.227

0.278

0.25

32

0.274 3

0.248 9

0.202

0.258

0.23

33

0.254 0

0.221 0

0.180

0.238

0.20

34

0.233 7

0.195 6

0.160

0.218

0.18

35

0.213 4

0.175 3

0.143

0.198

0.13

36

0.193 0

0.154 9

0.127

0.179

0.10

37

0.172 7

0.137 2

0.113

0.169

38

0.152 4

0.121 9

0.101

0.159

39

0.132 1

0.109 2

0.090

40

0.121 9

0.098 04

41

0.111 8

0.087 12

42

0.101 6

0.077 72

43

0.091 4

0.069 09

44

0.081 3

0.061 47

45

0.071 1

0.054 61

46

0.061 0

0.048 77

47

0.050 8

0.043 18

48

0.040 6

0.038 61

49

0.030 5

0.034 29

50

0.025 4

0.030 48

175

IRON AND STEEL


COMPARISION OF STANDARD GAGES (THICKNESS IN DECIMALS OF AN INCH)

0000000

... ...

......

U.S STEEL WIRE:


AM/ STEEL & WIRE;
WASH-BURN &
MOEN; STEEL
WIRE
0.4900

0.5000

0.500

000000

... ...

0.580000

0.4615

0.4687

0.464

00000

... ...

0.516500

0.4305

0.4375

0.432

0000

0.454

0.460000

0.3938

0.4062

0.400

000

0.425

0.409642

0.3625

0.3750

0.372

00

0.380

0.364796

0.3310

0.3437

0.348

0.340

0.324861

0.3065

0.3125

0.324

0.300

0.289297

0.2830

0.2812

0.300

0.284

0.257627

0.2625

0.2656

0.276

0.259

0.229423

0.2437

0.2500

0.252

0.2391

0.238

0.204307

0.2253

0.2344

0.232

0.2242

0.220

0.181940

0.2070

0.2187

0.212

0.2092

0.203

0.162023

0.1920

0.2031

0.192

0.1943

0.180

0.144285

0.1770

0.1875

0.176

0.1793

0.165

0.128490

0.1620

0.1719

0.160

0.1644

0.148

0.114423

0.1483

0.1562

0.144

0.1495

10

0.134

0.101897

0.1350

0.1406

0.128

0.1345

11

0.120

0.090742

0.1205

0.1250

0.116

0.1196

12

0.109

0.080808

0.1055

0.1094

0.104

0.1046

13

0.095

0.071962

0.0915

0.0937

0.092

0.0897

14

0.083

0.064084

0.0800

0.0781

0.080

0.0747

15

0.072

0.057068

0.0720

0.0703

0.072

0.0673

16

0.065

0.050821

0.0625

0.0625

0.064

0.0598

17

0.058

0.045257

0.0540

0.0562

0.056

0.0538

18

0.049

0.040303

0.0475

0.0500

0.048

0.0478

19

0.042

0.035890

0.0410

0.0437

0.040

0.0418

20

0.035

0.031961

0.0348

0.0375

0.036

0.0359

21

0.032

0.028462

0.03175

0.0344

0.032

0.0329

22

0.028

0.025346

0.0286

0.0312

0.028

0.0299

23

0.025

0.022572

0.0258

0.0281

0.024

0.0269

24

0.022

0.020101

0.0230

0.0250

0.022

0.0239

25

0.020

0.017900

0.0204

0.0219

0.020

0.0209

26

0.018

0.015941

0.0181

0.0187

0.018

0.0179

27

0.016

0.014195

0.0173

0.0172

0.0164

0.0164

28

0.014

0.012641

0.0162

0.0156

0.0148

0.0149

29

0.013

0.011257

0.0150

0.0141

0.0136

0.0135

30

0.012

0.010025

0.0140

0.0125

0.0124

0.0120

31

0.010

0.008928

0.0132

0.0109

0.0116

0.0105

32

0.009

0.007950

0.0128

0.0102

0.0108

0.0097

33

0.008

0.007080

0.0118

0.0094

0.0100

0.0090

34

0.007

0.006305

0.0104

0.0086

0.0092

0.0082

35

0.005

0.005615

0.0095

0.0078

0.0084

0.0045

36

0.004

0.005000

0.0090

0.0070

0.0076

0.0067

37

.....

0.004453

0.0085

0.0066

0.0068

0.0064

38

.....

0.003965

0.0080

0.0062

0.0060

0.0060

39

.....

0.003531

0.0075

.....

0.0052

GAGE NO

BWG STUBS
IRON WIRE

AWG : B & S

U.S STANDARD
(OLD)

40
.....
0.003144
0.0070
.....
PRIINCIPAL USERS BWG: STRIPS, BONDS, HOOPS AND WIRE
AWG OR B&S: NON FERROUS SHEETS, ROD AND WIRE
U.S STEEL WIRE : STEEL WIRE EXCEPT MUSIC WIRE:
U.S STANDARD (old) : STAINLESS STEEL SHEETS,
SWG: ENGLISH LEGAL STANDARD WIRE GAUGE ;
MANUFACTURERS STANDARD: UNCOATED STEEL SHEETS.

176

SWG

0.0048

MANUFACTURERS
STANDARD

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