Site Inspection Check List2

AGIP Oil Co. Ltd.
Libyan Branch DOC. No. : 0222-160-P-PT-PTJ-0027
El Sharara-Mellitah 30 Pipeline
REV. No. : A2
PETROJET Libya
Page 36 of 36
EL SHARARA-MELLITAH 30 PIPELINES
CONTRACT NO. 222
SITE INSPECTION CHECK LIST
Document No.
0222-160-P-PT-PTJ-0027
A2 A1 REV.
02/01/05 23/12/04 DATE
Issued for final approval Issued for approval STATUS M. Elamir PREPARED A. Khater CHECKED Samir Helmi APPROVED E. Trovato COMPANY
AGIP Oil Co. Ltd.

REV. No. : A2
PETROJET Libya
Page 36 of 36
Inspection Check List Register

No .
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
Control Doc. No. FQ-001

FQ-002 FQ-003 FQ-004 FQ-005 FQ-006 FQ-007 FQ-008 FQ-009 FQ-010 FQ-011 FQ-012 FQ-013 FQ-014 FQ-015 FQ-016 FQ-017 FQ-018 FQ-019 FQ-020 FQ-021 FQ-022 FQ-023 FQ-024 FQ-025 FQ-026 FQ-027
Description
PRE-CONSTRUCTION SURVEY PIPE HANDLING AND TRANSPORTATION ROW CONSTRUCTION STRINGING LINING-UP, CLAMPING & WELDING WELDING /Pipe Lines- WELDING /Tie ins NON-DESTRUCTIVE TESTING-RT NON-DESTRUCTIVE TESTING-UT NON-DESTRUCTIVE TESTING-PT & MT NON-DESTRUCTIVE TESTING-VT TRENCHING COATING PART1FIELD JOINT REPAIRING OF PIPE COATING BEDDING & PADDING LOWERING-IN FOC LAYING HYDROSTATIC TESTING DRYING & NITROGEN FILLING (HOLD) COLD BENDING CROSSING CIVIL WORK CATHODIC PROTECTION ELECTRICAL INSTALLATION INSTRUMENT INSTALLATION COATING PART II-COATING UNDERGROUND FACILITIES PIGGING & CLEANING REINSTATEMENT OF ROW AND RESTORATION WORK MECHANICAL INSTALLATION FOR GROUND & COATING HSS &
Rev.
A2 A2 A2 A2 A2 A2 A2 A2 A2 A2 A2 A2 A2 A2 A2 A2 A2 A2 A2 A2 A2 A2 A2 A2 A2 A2
Remarks
28 29 30 31 32 33 34
FQ-028 FQ-029 FQ-030 FQ-031 FQ-032 FQ-033 FQ-034
BACKFILLING PAINTING ABOVE GROUND

PRE-COMMISSIONING (FOR INSTRUMENT SYSTEM) PRE-COMMISSIONING (FOR ELECTRIC SYSTEM) PRE-COMMISSIONING (FOR CATHODIC PROTECTION SYSTEM)
A2 A2 A2 A2 A2 A2
HYDROTEST LVS and PTS (HOLD) MATERIAL/EQUIPMENT INSPECTION, RECEIVING AND STORAGE
Location/Area Alignment Sheet No. :
PRE-CONSTRUCTION SURVEY Pipe Size Report No. From : To :
Morphology Situation : Plain Hill Desert Land Sand Dunes Rocky Area Wadi Type of Vegetation : Open View Cultivated Desert Control Doc. No. : FQ-001 Control Doc. Activities
1. Instruments & tools 2. Centerline location 3. Stakes 4.Underground obstacle 5. Interval of each stake 6. Maintenance
Control Requirements or Accept Criteria

Performance of measuring instrument and tools meet technical specification. Check-up the information of centerline location and measurement. Each stake is clear, in right location and in right color (type): 1) Centerline Stake - steel bar (black) 2) Edge Stake - red flag Site mark of underground obstacle is clear. 1) Centerline Stake - steel bar (black) 2) Edge Stake - red flag Each stake is kept in the effective time period.
Inspection Record
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Inspection Conclusion
Proceeding work: YES NO Approved by Contractor Rep. Name Signature Date

Note: Activities record format is duly filled and signed.
Date: QA/QC Contractor Company
PIPE HANDLING AND TRANSPORTATION Location/Area From : Control Doc. No. : FQ-002 Activities
1.Pipe acceptance 2.Inspection 3.Storage and preservation 4.Bevel Protection 5.Supports 6.Security 7.On trail
Pipe Size To :
Report No.

The pipe length and the trim size are complied with the Contract. (Spot Check). 1) Coating of the pipes 2) Bevel 3) Pipe identification mark 4) Coating Visual Inspection The lifting tools are covered with soft material to prevent damage of the coating and bevel. The bevel ends of the pipe are protected with bevel protector during handling and stocking. The supports on the truck shall meet the requirement and shared the weight equally. The supports are covered with soft material. The secure belts or other facilities are sufficient to fasten pipes during transportation. On each trail: 1) 30pipes are no more than 3 tires. 1) Be level off, tamped and cleaned. 2) The drainage and anti-rolling measures are ready prior pipes are stocked. 3) The height of the sand ridge is no less than 200mm. 4) Pipes are piled in types. 5) 30pipes are no more than 4 tires. 6) The damaged pipes are separated. 1) Be clear from vegetation, stubble, stones and flattened. 2) The location is kept at least 50m from vertical projection on the ground of overhead power line conductors. 3)The minimum distance from the ground to the bottoms of pipes is 200mm. 4) The pipes are piled on sand bags or sand ridge with sand bags. 5) Anti-rolling measures are taken.
Inspection Record
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8.Pipe stockpiling area in marshalling
9.Pipe stockpiling area on site

ROW CONSTRUCTION Location/Area Alignment Sheet No.: Pipe Size From : Report No. To :
Morphology Situation: Plain Hill Desert Land Sand Dunes Rocky Area Wadi Excavated Material: To Dump Area Piled Up Screen Plant Control Doc. No. : FQ-003 Activities
1.ROW width 2.Underground obstacle 3.Cleaning 4.High/low points removal 5.Water Crossing 6.Vehicle access

The width of the ROW is 30m when pipelines are installed separate trenches, 25m when pipelines are installed the same trench. The warning signs for the underground obstacle are in the right location and clear. The ditches, dikes and steep slopes are cleared up to comply with the requirements of construction. The sharp high points and low points are removed to allow bending and laying of pipelines in accordance with the approved drawing. The water crossing prevention measures for the ditches are checked. Graded vehicle access strip is acceptable.
Inspection Record
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Proceeding work: YES NO Date: Approved by Contractor Rep. QA/QC Contractor Name Signature Date Note: Activities record format is duly filled and signed.
Company
TRENCHING
Location/Area Pipe Size Report No. From : To : Morphology Situation: Plain Hill Desert Land Sand Dunes Rocky Area Wadi Work Area Characteristic: Sandy Area Sandy/Rocky Area Control Doc. No. : FQ-011 Activities
1.Centerline 2.Warning sign

The ditching is excavated follow the right centerline stakes. The warning signs for the underground /ground facilities are obvious. 1) Loose soil areas 1.000 m. 2) Rocky areas as per AGIP specs no. 3435-160-C-SPTEK-00003, item 6.3 3) Cultivated areas 1.500 m. The dimensions (depth, width and slope ratio) of the ditch are complied with the procedure. The ditch is cleaned to prevent pipe coating damage. The excavated soil is piled 1m away from the edge of ditch. When the route is close to/on the underground facilities, Company properties, private properties and Government properties, approved protective measures are taken. In the area with high water table, water in ditch is drained in time.
Inspection Record
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3.Minimum cover
4.Dimensions 5.Cleaning 6.Soil piling 7.Protective measures 8.High water table

STRINGING
Location/Area Alignment Sheet No.: Control Doc. No. : FQ-004 Activities

1. Pipe size 2. Off loading 3. Gap 4. Safe distance
Pipe Size From :
Report No. To :

The pipe size is complied with the specifications of drawings before stringing. When off loading pipes, there are protection measures for the pipe ends. There is a gap every 500 m. Pipes are stringed over 1.0 m away from edge of the trench bank. In the case of stringing in slope area: 1) If the slope is greater than 15 the stringing is done accordance with the progress of welding. 2) If the slope is greater than 30 pipes are strung in trench. The longitudinal weld of the pipe is positioned within 30from the 0clock position.
Inspection Record
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5. Slope area
6. Longitudinal weld

LINING-UP AND CLAMPING & WELDING Location/Area From : To : Control Doc. No. : FQ-005 Activities
1. Pipe size 2. Pipe cleaning 3. Bevel face 4. Bevel repairing 5. Clamp removing
Pipe Size
Report No.

The pipe size is correct. Before lining-up, the pipe ends are clean no less than 30mm from the end surface. The cleaning Crew is no more than 5 welds ahead of welding Crew. The pipes are cleaned from inside too. The bevel is cleaned and the dimensions are correct. Damaged pipe ends and bevels are repaired as per the procedure. The clamp is removed after.: 1) Full root bead is completed when internal clamp is used. 2) More than 60% of the total length of the root bead when external clamp is used. The high-low of the pipe with same wall thickness is no more than 2mm (in small section, at maximum 3mm is allowed). The pipe piece is longer than twice of the pipe diameter or 1m. . The longitudinal welds of the 30 pipes are positioned within 30from 0 oclock and offset more than 200mm. The aligning pipes are supported and fixed on the load-bearing structural wood skids with sand bags. (Remove the skids after the welding).
Inspection Record
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6. High-low 7. Pipe piece 8.Longitudinal weld 9.Support

WELDING P/L Location/Area Alignment Sheet No.: Control Doc. No. : FQ-006 Activities
1.Welder qualification
Pipe Size From :
Report No. To : Inspection Record

The re-welding is performed as per the specifications. The welder is qualified. 1) Electrodes, wire used in the pipeline welding are maintained and used in accordance with the manufacturer instructions. 2) Low hydrogen type electrode is baked out before welding, the baking temperature and duration as specified by the manufacturer. Backed electrodes are stored in the insulation tank on site. 3) Electrodes baked for two times shall not be used in the site welding. All the welding equipments are used under good and safe conditions. The welding will stop in the: -Very strong wind (As per welding inspector company) -Raining or relative humidity > 90% 1) The pipe is cleaned inside. 2) The damaged bevel and pipe ends are identified and repaired. Pre-heating temperature is at 10020 for ND30 pipeline WT more than 12,7mm, or the ambient temperature is below 0 . Except above, it is Pre-heated at 40 50 when the pipe ends are wet, raining or high humidity. The pre-heating range is at least 100mm from pipe ends. 1) Remove internal line up clamp after the first root pass finished; remove external line up clamp after 60% of root pass completed. 2) The cleaning among runs is completed properly. 3) Preheat 100. 1) The surface of weld is free of defect such as scatter, welding slag, surface air bubble, non-fusion and undercut, etc. It shall be cleaned if any. 2) High-low: the pipe with same wall thickness is no more than 1.6mm (in small section, at maximum 3mm is allowed). 3) The longitudinal welds of the 30 pipes are positioned within 30from 0 oclock and offset more than 200mm. The small defects or damaged areas on the base metal tested by NDT is repaired and eliminated by grinding. The allowed wall thickness decrease and welds repairing is in accordance with the applicable specifications and standards. Welds are inspected with specified NDT method and accepted in accordance with the specified criteria. All the rejected welds are repaired and re-inspected according to WPS. Welds are marked in accordance with the procedure. The welded pipeline is sealed with proper cover to prevent foreign mater entering.
Remind
2. Welding material
3.Welding equipment 4.Welding environment
5. Pipe preparation
6.Pre-heating
7.Welding
8.Welds inspection
9.Parent material repair 10.NDT 11.Repair & re-inspection 12.Weld mark 13.Seal
Inspection Conclusion Approved by Name Signature Date
Proceeding work: YES
NO
Date: Company Welding Inspector
Contractor Rep.
QA/QC Contractor
NON-DESTRUCTIVE TESTING-RT
Location/Area From : Control Doc. No. : FQ-007 Activities

1.Operator qualification 2.RT equipments 3.RT operation 4.Darkroom treatment 5.Film quality 6.Films interpretation 7.Report 8.Film storage
Pipe Size To :
Report No.

Verify the Certificates of the RT operators. Verify the Certificates of the RT equipments. Operation is carried out in accordance with the approved RT procedure. The films are developed and fixed in accordance with the procedure. 1) The sensitivity is proper 2) The density range is 2.0-3.5 3) Free of mechanical and chemical damage. Films are interpreted in accordance the specified acceptance criteria. All records and testing results shall be documented. All films shall be kept properly till hand-over to Company.
Inspection Record
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Date: QA/QC Contractor
Company Welding Inspector
NON-DESTRUCTIVE TESTING-UT Location/Area From : Control Doc. No. : FQ-008 Activities

1.Operator qualification 2.UT equipments 3.UT operation 4.Indication interpretation 5.Report
Pipe Size To :
Report No.

Verify the Certificates of the UT operators. Verify the Certificates of the UT equipments. Operation is carried out in accordance with the approved UT procedure. Indication is interpreted in accordance the specified acceptance criteria. All records and testing results shall be documented.
Inspection Record
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NON-DESTRUCTIVE TESTING-PT/MT Location/Area From : To : Control Doc. No.: FQ-009 Activities

1.Operator qualification 2.Material & equipments 3.Operation 4.Indication interpretation 5.Report
Pipe Size PT
Report No. MT

Verify the Certificates of the operators. Verify the Certificates of the material and equipments. Operation is carried out in accordance with the approved procedure. Indication is interpreted in accordance the specified acceptance criteria. All records and testing results shall be documented.
Inspection Record
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NON-DESTRUCTIVE TESTING-VT
Location/Area From : To : Control Doc. No.: FQ-010 Activities
Pipe Size
Report No.

1) The surface of weld is free of defect such as scatter, welding slag, surface air bubble, non-fusion and undercut, etc. It shall be cleaned if any. 2) High-low: the pipe with same wall thickness is no more than 1.6mm (in small section, at maximum 3mm is allowed). 3) The longitudinal welds of the 30 pipes are positioned within 30from 0 oclock and offset more than 200mm. Verify the Certificates of the material and equipments and technicians. Operation is carried out in accordance with the approved procedure. Indication is interpreted in accordance the specified acceptance criteria. From the different pipe wall thickness shall be grinded of groove as per ANSI/ASME B31.4 All records and testing results shall be documented.
Inspection Record
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1.Welding inspection
2.Material & equipments 3.Operation 4.Indication interpretation 5.Pipe class 6.Report

COATING PART I-FIELD JOINT COATING HSS & REPAIRING OF PIPE COATING
Location/Area From : Control Doc. No. : FQ-012 Activities

1.Operator qualification 2.Equipments and tools
Pipe Size To :
Report No.

Only qualified operators are employed to apply shrink sleeves on site. The liquefied gas heater is used for heating, flame spray burning blower is in normal condition. 1) Supplied with qualified certificate of inspection and instruction manual. 2) Be stored in a dry ventilated area. 3) Keep products sealed in original packing and avoid exposure to direct sunlight, rain, dust or other adverse environmental elements. 4) The storage temperatures of coating materials as per vendor instructions. Within the length of 50 mm on weld joint on both sides are free from oil dirt, soil scar, slag, spatters. 1) The mainline coating edges are beveled to 30. 2) Warm the joint area to 40-50 before grit blasting. 3) The width of sand blasting to the coating is no less than 85mm Apply mixed epoxy to a minimum uniform thickness of 4 mils on all exposed bare metal and less than 10 mm onto the adjacent pipe coating in width. Preheat the epoxy and the abraded coating to8595 in the whole circumference. Install the tape in accordance with the procedure. 1) No cracks or holes in sleeve backing. 2) The overlap of the tape on the existing coating shall be at least 50 mm in both sides. 3) Holiday detection with 20kv voltage of leakage detection. 4)U.T. for thickness painting / Surface profile comparator 5) Destructive testing (Peel Test) (Adhesion of top coated system) Repair the pipe coating in accordance with procedure.
Inspection Record
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3.Material
4.Pipe ends cleaning 5.Surface treatment of pipe joint 6.Appliciation of epoxy primer 7. Pre-heating 8.Installation and location of tape
10.Checking and inspecting
12.Repairing of pipe coating

Company
BEDDING & PADDING Location/Area Alignment Sheet No. : Control Doc. No. : FQ-013 Activities
1.Bottom situation of trench 1) 2)
Pipe Size From : To :
Report No.

The water has been drained completely. In soft ground section, the soil at the bottom of trench meet the requirement of bedding and trench bottom level; or 3) Laying bed have finished and leveled up. 1) The laying bed is consist of fine graded soil or sand with the maximum particle size of 0-5mm in 75% corresponding proportion, 5-15mm in 15% and 15-20mm in 10%. 2) The padding material is crushed and screened before used in rock area if the material is come from the excavated material, and it should meet the requirement of work procedure. The bedding thickness is at least 200mm along the ditch bottom. 1) As-built survey has been carried out and recorded and then 300mm more fine material is padded on the FOC, at least 300mm is padding on pipe. 300mm of fine material is padded on the top of the pipe before laying FOC and then 300mm more fine material is padded on the FOC and pipe. Pipe at each side of tie-in and FOC joints are left exposed a certain length for operation and padded later. In high slope the pipeline is anchored with sand or soil bags and the upper and lower part of the block is compact solidly. Bedding and padding is carried out in open-cut crossing area meets the drawings TPYE in the procedure.
Inspection Record
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2.Material
3.Thickness of bedding 4.Padding and FOC protection 5.Room left for tie-in 6.Pipeline anchor 7.Open-cut crossing
** Item 4 and 5 : signature by FOC inspector
LOWERING-IN Location/Area Alignment Sheet No. : Pipe Size From : Report No. To :
Morphology Situation: Plain Hill Desert Land Sand Dunes Rocky Area Wadi Type of Vegetation: Open View Cultivated Desert Control Doc. No. : FQ-014 Activities
1.Ditch dimensions 2.Dithc cleaning 3.Holiday detection 4.Pre-check 5.Pipe ends protection 6.Lifting equipments & tools

The dimensions (depth, width and slope ratio) of the ditch are complied with the procedure. The ditch is cleaned to prevent pipe coating damage. There is no holiday under There are no person, equipment and tools in the ditch. There are no one standing, no construction material or tools placed between the pipeline and ditch. The pipe ends are sealed with cups to prevent ingress of foreign objectives. The lifting equipments and tools are under good conditions as per HSE specs. 4 sidebooms , space 20m, are used to lower-in the 30 pipe, the maximum height for the pipeline lift above the ground and above the bottom of the ditch is less than 1m.
Inspection Record
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7.Lower-in

FOC LAYING Location/Area Report No. From : To : Morphology Situation: Plain Hill Desert Land Sand Dunes Rocky Area Wadi Type of Vegetation: Open View Cultivated Desert Control Doc. No. : FQ-015 Activities
1.Visual check 2.Depth & location 3.Caution tape 4.Tie-in of FOC 5.Spare cable

1) Type of the FOC is complied with the drawing. 2) No damage and distortion of the reel and cable The depth & location of the FOC is complied with the procedure. Caution tape is buried above the FOC. Tie-in of FOC is complied with the procedure. Enough spare cable is left.
Inspection Record
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** Signature by Company FOC inspector

HYDROSTATIC TESTING Location/Area From : Control Doc. No. : FQ-016 Activities

1.Water treatment 2.Testing system 3.Work permit 4.Testing 5.Drainage
Pipe Size: To :
Report No.

Testing water should answer for the requirement of the criterion/specification after test and approved by Company. The testing system should be installed and inspected according to relative procedure. Inform Company and get the Work permit after Testing system qualified. Testing should follow the procedure, and record the changes of all of the relative parameters. Draining should answer for the Testing procedure and HSE procedure.
Inspection Record
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DRYING & NITROGEN FILLING (OPTION) Location/Area From : To : Pipe Size: Report No.
Control Doc. No. : FQ-017 Activities

1) 1.Equipment & ganges

The instruments and equipments used in the process of vacuum drying and nitrogen filling are answer for the requirement of work procedure. 2) Pressure gauge and sensor and other instruments indispensable shall be examined and acceptable. 1) The installation of vacuum drying system is acceptable 2) Leak check is acceptable. 3) Final pressure is acceptable. All records and reports are accomplished according to the requirements of work procedure. The equipments for nitrogen filling having been installed properly and vacuum drying accomplished acceptable. Purity and dew point of nitrogen are acceptable and be record. There is no less than 95% of nitrogen inside of pipeline trunk with a pressure of 0.5 bar as minimum.
Inspection Record
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2.Vacuum drying 3.Records and reports for drying 4.Preparation for nitrogen filling 5. Nitrogen inspect 6.Pressure inspection

COLD BENDING Location/Area From : Control Doc. No. : FQ-018 Activities

1.Pipe size 2.Pipe coating 3.Mandrel position 4.Wall thickness reduction 5.Straight section length 6.Out of roundness 7.Bend coating 8.Identification
Pipe Size: To :
Report No.

The pipe type and size is complied with the drawing. The coating shall be free from bubbles, pits, wrinkles and with uniform color. The accuracy of the mandrel position is kept with pre-set rods (the rod at the center point of bending machine and the rod close to the lift tongue). Use a pachometer to test the Wall thickness reduction at trial-produce phrase of cold bending: 1) 5 points on the outer arc of the bending section. 2) The wall thickness reduction is no less than 95% of the originate wall thickness. The length of the straight section is not less than 1.5m from the open end of the bended pipe. The Out-of-roundness is not more than 2% of the outside diameter of the pipe at any point. Visual and holiday detection of the bend coating. Check the identification of the bend.
Inspection Record
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CROSSING Location/Area From : Control Doc. No. : FQ-019 Activities Pipe Size: To : Report No.

1) All of the underground facilities are located in and/or near crossing location. 2) All necessary information (drawing, distance, depth, structure and geological condition etc.) are provided to the working spread. 3) Proper warning signs and temporary road are ready in the crossing area. 4) Ditching depth meets the design requirement. All of the equipments used for crossing are in good condition. The casing pipes for mainline and FOC are installed according to the construction procedure. 1) Offset of crossing centerline is acceptable. 2) The benchmark of crossing is correct. 3) 100% of NDT for the mainline joints are acceptable. 4) Hydrostatic testing is up to grade. 5) Electrical insulation test is carried out and acceptable according to the procedure. 6) Holiday inspection is acceptable
Inspection Record
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1.Preparation
2.Equipments 3.Casing installation
4.Inspection *
** Item 3 : Signature by FOC inspector

CIVIL WORK Location/Area From : Control Doc. No. : FQ-020 Activities

1.Construction drawing 2.Mateirial inspection
Report No. To : Inspection Record Remind

Construction drawings be used in the work site are approved by Company and they are the latest version. All of the materials be used in the construction are inspected and qualified. 1) Obstacles underground are all fixed and marked. 2) Obstacles aboveground are all removed, and ground level achieve to the requirement of drawings. 3) Survey and measurement of location are carried out as per the procedure, and such work be affirmed. Equipment foundation construction be carried out as per the regulation of procedure. Road construction be carried out as per the regulation of procedure. 1) Underground building construction be carried out as per the regulation of procedure.
3.Ground leveling and location measurement 4.Equipment foundation construction 5. Road construction
6.Undergroun building 2) Floating floor installation meets the requirement of the design. 1) Aboveground building construction be carried out as per the regulation of procedure. 7.Aboveground building 2) Laying of external wall tiles meet the requirement of the design. 8.Fence construction 9.Tests and records Fence construction be carried out as per the regulation of procedure. 1) All of the inspections and tests are completed as per the procedure. 2) All of the relative records are made out and pass muster.
CATHODIC PROTECTION Location/Area From : Activities

1.Material and equipment 2.Seat testing pile position
Pipe Size: To : Control Requirements or Accept Criteria
Report No.
Control Doc. No. : FQ-021 Inspection Record Remind

All of the material and equipment should be qualified according to the engineering documentation and/or other requirement and proved with relative certificates. The location of testing pile should meet the requirement of approved drawings. 1) Treating of the cable ends answer for the requirement of procedure. 2) The location of welding point is at the correct place. 3) Steel pipe/casing surface treatment is qualified. 4) Tools and materials for welding are correct. 5) The connection of cable to pipe/casing/testing pile/anode is correct. 6) Sacrificial anodes are installed correct 7) The coating of all joints are qualified. 8) Installation and debugging of all equipments for cathodic protection should be up to mustard. 1) The resistance between welding point and steel pipe/casing shall not more than 0.1 Ohm. 2) All joints are acceptable through holiday inspection. 3) The potential testing that be carried out according to the procedure is up to the mustard. 4) The system debugging is completed and acceptable.
3.Installation (testing pile/ equipment)
4.Testing
ELETRICAL INSTALLATION Location/Area From : Installing facility: Control Doc. No. : FQ-022 Activities
1.Cable Laying 2.Grounding System 3.Power Distribution Panel 4.Lighting
Report No. To : No.:

Cable laying order, route comply with construction drawing, the insulation resistance between cable and grounding is not less than 500M Grounding trench depth more than 800MM, Tie-in with grounding electrodes and grounding line fastness, the grounding resistance is not more than 10. The position of PDP's construction is comply with construction drawing required. The loops of lighting are right, haven't short circuit between different loops and haven't grounding of the loops. the lighting system work right.
Inspection Record
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INSTRUMENT INSTALLATION Location/Area From : Installing facility: Control Doc. No. : FQ-023 Activities
1.Preparation for construction
Report No. To : No.:

1. Construction environment meets requirement. 2. Equipment and tools for installation are ready. 3. Check the type, certification and instruction of installed equipment material. 4. Pre-fabrication field is ready (if necessary) 1. Local instrument, remote instrument, level instrument, electrical actuator, fire spy head, fuse cable, and other kind of instrument installation is according to corresponded installation flowchart and procedure. 2. Installation location is correction as per corresponded drawings. 3. Record. Allocation an installation of connection of the instruments to process meet requirements. Supports prefabricate and install as per corresponded drawings and procedure. 1. Location of digging, laying of cables, installing of conduits and junction boxes are correct. 2. Record. Every location needing earth is connected to the earthling network and connecting is good.
Inspection Record
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2.Instrument installation
3.The connection of the instrument to process 4.Installation of support 5.Cables and junction 6.Earthing

COATING PART II-COATING FOR GROUND & UNDERGROUND FACILITIES Location/Area From : Pipe Size: To : Report No.

1.Preparation of coating 2.Coating operation 3.Inspection in coating 4.Repair

1) Coating material is qualified. 2) The tool is suitable for coating operation. 3) Facility/parts of the system that will be coated has a qualified surface treatment. 4) Work circumstance answer for the requirement. Coating operation accord with procedure or the regulation of manufactory. 1) Visual check is acceptable. (As per Surface profile comparator 2) Holiday inspection is acceptable. 3) Thickness inspection is acceptable 4) Peel test is acceptable (if need). All of the repair have finished and acceptable.
Inspection Record
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Company
PIGGING & CLEANING Location/Area From : To : Control Doc. No. : FQ-025 Activities
1) 1.Pig and pig traps 2.Cleaning system installation 3.Inspection 4.Record and report
Pipe Size:
Report No.

Pigs for cleaning and gauging are answer for the requirement of work procedure. 2) Pig receiver and pig launcher are installed correctly. Pig cleaning system and the relative equipments and instruments are installed properly in good state. The gauging plate shall be examined and taken photos immediately after the pigs have get from pig receiver. Records and reports for the process of pig cleaning and gauging have been accomplished according to the work procedure.
Inspection Record
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REINSTATEMENT OF ROW AND RESTORATION WORK Location/Area Pipe Size: Report No. From : To : Morphology Situation: Plain Hill Desert Land Sand Dunes Rocky Area Wadi Type of Vegetation: Open View Cultivated Desert Control Doc. No. : FQ-026 Activities Control Requirements or Accept Criteria
1) Public\ private lawns or courtyards or entrances etc. in the ROW have the same or better condition than before. 2) The cropland and water supply and drainage system and walls/fences which be destroyed are all be reinstated and acceptable. 3) All the residual materials and waste materials are moved to the proper place. 4) The original physiognomy in other place are all be reinstated. 5) The bund on the trench is acceptable. The banks and embankments which be destroyed are all reinstated and acceptable. The reinstatement of physiognomy be proved by essential photographs. The marker posts (KP posts, CP posts etc.) and warning signs are all setup and installed according to the relative requirement and acceptable.
Inspection Record
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1.Reinstatement of ROW
2.Reinstatement of banks and embankments 3. Photograph 4.Pipeline marker posts and warning signs

STATION MECHANICAL INSTALLATION Location/Area From : Control Doc. No. : FQ-027 Activities
1.Acceptance to Equipment, fitting & material 2.Cleaning 3.Inspection to the base of the equipment 4.Installation to the equipment, fitting and auxiliary 5. Inspection*

All equipments, fitting and material meet the requirements of engineering and the quality certificates and/or calibration certificates are the evidence. The piping system should be cleaned before the installation of equipments and fittings. Inspect the center line of equipment base. 1) The installation to equipment and fitting accordant correspond with the related procedure. 2) Station weld meets the requirements of the related WPS for station 1) Visual check is acceptable 2) Dimension check is acceptable 3) NDT check is acceptable Records and reports for the process of installation have been accomplished according to the work procedure.
6. Record and report
** Item 5 : Signature by company welding inspector

BACKFILLING Location/Area Alignment Sheet No. : Morphology Situation: Plain Hill Desert Land Control Doc. No. : FQ-028 Activities
1.Backfilling material 2.Shape 3.Residual material 4.Backfilling high 5.Room left for tie-in and FOC joints* 6.Pipeline anchor 7.Crossing area
Pipe Size From : Sand Dunes To :
Report No.
Rocky Area
Wadi Inspection Record Remind

1) There is no stones in which the diameter more than 150mm 2) The surface material answer for the requirement of original morphology situation. The shape of ground meets the requirements of work procedure after backfilling. Residual material has been disposed in proper methods acceptable. The crown high above trench cannot be more than 300mm except in cultivated area. pipe at each side of tie-in and FOC joints are left exposed a certain length for operation and padded later. In high slope the pipeline is anchored with sand or soil bags and the upper and lower part of the block is compact solidly. The backfilling soil in crossing area meets the requirement of design.
** Item 5 : Signature by FOC inspector

PAINTING ABOVE GROUND Location/Area From : Control Doc. No. : FQ-029 Activities
1.Preparation of painting 2.Painting operation 3.Inspection in painting 4.Repair 1) 2)

The tool is suitable for painting operation Facility/parts of the system that will be painted has a qualified surface treatment 3) Surface roughness test is acceptable Painting operation accord with procedure, specifications and regulation of manufactory. 1) Visual check is acceptable 2) Thickness check is acceptable 3) Destructive tests is acceptable 4) Check of adhesion is acceptable All the repair have finished and acceptable
**Note : Signature by painting inspector contractor

PRE-COMMISSIONING (FOR INSTRUMENT SYSTEM) Location From : System : Control Doc. No. : FQ-030 Activities
1. Preparation prior to pre-commissioning 2. Pre-commissioning 3. Record
Report No. To :

1) Mechanical completion is ready 2) Personnel for pre-commission are ready. All equipments are subjected to the following tests The connections and continuity test Insulation test Verify every instrument in good condition and calibration. Each record required is ready
Inspection Record
Remind

PRE-COMMISSIONING ( FOR ELECTRIC SYSTEM) Location From : System: Control Doc. No. : FQ-031 Activities
1.Preparation prior to pre-commissioning
Report No. To :

1) Mechanical completion is ready 2) Personnel for pre-commission are ready. Check and test following items: Solar panels unit Control board Low voltages switchboard (D.C or A.C.) Storage battery Trailer-movable diesel generator Rectifier cabinet Each record required is ready
Inspection Record
Remind
2.Pre-commissioning
3.Record

Location From : System:
PRE-COMMISSIONING (FOR CATHODIC PROTECTION YSTEM) Report No. To :

1.Preparation prior to pre-commissioning

1) Mechanical completion is ready 2) Personnel for pre-commission are ready. Check and test following items: Insulating joints and casing protection pipes Reference cells and test points Ground beds DC feeders (TR/R) Electrical cables Pipeline natural potential Each record required is ready
Inspection Record
Remind
2.Pre-commissioning
3.Record

HYDROTEST LVS and PTS

Number of LVS and PTS
From : Control Doc. No. : FQ-033
Report No. To :
Activities
1.Water for Pressure Test

The water for pressure test comply with the requirement of procedure. The pressure test system shall be installed and checked according to the related procedure and obtained Companys approval. During testing it shall be in accordance with the requirement of the procedure and the pressure comply with the procedure. Dewatering shall be in accordance with the Testing procedure and HSE procedure after testing. Each record required is in accordance with the requirement.
Inspection Record
Remind
2.Testing System
3.Testing Pressure
4. Dewatering
5. Record
Company
MATERIAL/EQUIPMENT INSPECTION, RECEIVING AND STORAGE
Purchase Order No. : Goods Name : Control Doc. No. : FQ-034 Activities
1.Acceptance of material and equipment 2.Piece count and visual check 3.Storage and preservation 4.Control of Non-conformed Products
Packing List No. : Report No. : Inspection Record Remind

The material and/or equipment are inspected as per the Purchase Order and Packing List for acceptance with qualified certificates. Damaged or unqualified material is reported to Warehouse Supervisor and managed according to the procedure. The account is correct, the packing is not damaged and polluted, the goods is free from damp and corrosion. Accepted material or equipment is stored in accordance with the relevant procedure; preservation measures are taken according to the storage requirements of the material recommended by material Vendors. Unacceptable material or equipment is isolated and marked. No non-conformed material is issued for construction. Detail inspection record of damaged and unqualified material or equipment is provided. The warehousing is complied with the following items: 1) closed by fences. 2) At least 10cm support is padded and graded for drainage. 3) The elements are shielded with proper material (like polyethylene, tarps or temporary structures). 4) The boxes and package are not stacked unless allowed by Vendors instructions. 5) Visual check for the material is convenient. 6) Identification marks are clear and visible. 7) Materials on shelves are carefully classified. 8) Other specifications in the Vendors instruction. The handling and transporting equipments are operated under good condition.
5.Requirements for warehouse.
6.Handling & transporting equipments.
AGIP Oil Co. Ltd.

REV. No. : A2
PETROJET Libya
Page 36 of 36

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AGIP Oil Co. Ltd.

Libyan Branch DOC. No. : 0222-160-P-PT-PTJ-0027

SITE INSPECTION CHECK LIST

02/01/05 23/12/04 DATE

AGIP Oil Co. Ltd.

Inspection Check List Register

Control Doc. No. FQ-001

FQ-028 FQ-029 FQ-030 FQ-031 FQ-032 FQ-033 FQ-034

BACKFILLING PAINTING ABOVE GROUND

Location/Area Alignment Sheet No. :

PRE-CONSTRUCTION SURVEY Pipe Size Report No. From : To :

Control Requirements or Accept Criteria

Proceeding work: YES NO Approved by Contractor Rep. Name Signature Date

Date: QA/QC Contractor Company

Control Requirements or Accept Criteria

8.Pipe stockpiling area in marshalling

9.Pipe stockpiling area on site

Proceeding work: YES NO Approved by Contractor Rep. Name Signature Date

Date: QA/QC Contractor Company

Control Requirements or Accept Criteria

Control Requirements or Accept Criteria

4.Dimensions 5.Cleaning 6.Soil piling 7.Protective measures 8.High water table

Proceeding work: YES NO Approved by Contractor Rep. Name Signature Date

Date: QA/QC Contractor Company

Location/Area Alignment Sheet No.: Control Doc. No. : FQ-004 Activities

Pipe Size From :

Control Requirements or Accept Criteria

Proceeding work: YES NO Approved by Contractor Rep. Name Signature Date

Date: QA/QC Contractor Company

Control Requirements or Accept Criteria

6. High-low 7. Pipe piece 8.Longitudinal weld 9.Support

Proceeding work: YES NO Approved by Contractor Rep. Name Signature Date

Date: QA/QC Contractor Company

Pipe Size From :

Report No. To : Inspection Record

Control Requirements or Accept Criteria

3.Welding equipment 4.Welding environment

Inspection Conclusion Approved by Name Signature Date

Proceeding work: YES

Date: Company Welding Inspector

Location/Area From : Control Doc. No. : FQ-007 Activities

Control Requirements or Accept Criteria

Proceeding work: YES NO Approved by Contractor Rep. Name Signature Date

Date: QA/QC Contractor

Company Welding Inspector

NON-DESTRUCTIVE TESTING-UT Location/Area From : Control Doc. No. : FQ-008 Activities

Control Requirements or Accept Criteria

Proceeding work: YES NO Approved by Contractor Rep. Name Signature Date

Date: QA/QC Contractor

Company Welding Inspector

NON-DESTRUCTIVE TESTING-PT/MT Location/Area From : To : Control Doc. No.: FQ-009 Activities

Control Requirements or Accept Criteria

Proceeding work: YES NO Approved by Contractor Rep. Name Signature Date

Date: QA/QC Contractor

Company Welding Inspector

Location/Area From : To : Control Doc. No.: FQ-010 Activities

Control Requirements or Accept Criteria

2.Material & equipments 3.Operation 4.Indication interpretation 5.Pipe class 6.Report

Proceeding work: YES NO Approved by Contractor Rep. Name Signature Date

Date: QA/QC Contractor

Company Welding Inspector

Location/Area From : Control Doc. No. : FQ-012 Activities

Control Requirements or Accept Criteria

10.Checking and inspecting