Professional Documents
Culture Documents
D
DRILLING
Gun drills
Gun
drillspossibilities
Wide range of
application
Milling
Drilling
Easy to use
- No pre-setting
Easy to use
- No need for tool room service
- No pre-setting
- No need for tool room service
Solid carbide gun drills 428.5
- Diameter range: 0.8 - 12.00 mm
(.031
.472 inch)
Solid- carbide
gun drills 428.5
- Hole depth: 300 mm (11.811 inch)
Diameter
range:
- Hole tolerance: IT8 1.00-12.00 mm
(.039-.472
- Surface
finish: inch)
0.1 - 3.0 m
- Hole
depth: 300
mmm
(11.811 inch)
- Filter
resolution:
5 - 10
- Hole tolerance:
IT8mm = 7 - 10 mm /S
- Viscosity:
0.8 - 2.0
- Surfacefinish:
2.0 - 12
mm =m
10 - 20 mm /S
0.1-3.0
- Cooling lubricant (coolant) required
Single-lip 428.9
- Diameter range: 1.90-40.50 mm
(.075-1.594 inch)
Single-lip 428.9
- Hole depth: 100 x diameter
range: 1.90
-- Diameter
Hole tolerance:
IT9 - 40.50 mm
(.075 - 1.594 inch)
- Surface finish: 0.1-3.0 m
- Hole depth: 100 x diameter
- Hole tolerance: IT9
- Surface finish: 0.1-3.0 m
- Filter resolution: 10 - 20 m
- Viscosity: 1.9 - 40.50 mm = 10 - 20 mm /S
- Cooling lubricant (coolant) required
Boring
Twin-lip 428.2
Tooling Systems
Wideworkpiece
application
area
materials
- Optimized
and
geometry
combinations
- When gradeordering
state
workpiece
material toforbemost
drilled
workpiece materials
- When ordering state workpiece material to be drilled
Customer
diameter
(.0004 specified
inch) increments
- Finish ground within 0.01 mm
(.0004 inch) increments
General Information
ISO application
applicationarea:
area:
P
DRILLING Deep hole drilling - Gun drilling
A 292
D
ROT - ENG
DRILLING
Gundrills
Drills
Gun
Solidcarbide
carbide
heads
Solid
heads
428.9CoroDrill
and 428.2 428.9 and 428.2
l2
Dc
l21
lm
l26
lc
dm
=
=
=
=
=
=
=
Single-lip
428.9
Twin-lip
428.2
Hole depth:
100 x diameter
Hole depth:
Hole tolerance:
IT9
Hole tolerance:
IT10
0.1-3.0
1.0-4.0
Cutting fluid:
Neat oil
Cutting fluid:
Neat oil
Tolerance:
Dc = h5
dmm = d9
Tolerance:
Dc = h5
dmm = d9
Diameter range
Dc mm
Dc inch
1.90-2.60
2.61-3.35
3.36-4.05
4.06-5.15
5.16-7.05
7.06-8.55
8.56-13.05
13.06-18.05
18.06-23.00
23.01-26.50
26.51-32.00
32.01-40.50
.075-.102
.103-.132
.133-.159
.160-.202
.203-.277
.278-.336
.337-.513
.514-.710
.711-.905
.906-1.043
1.044-1.259
1.260-1.594
Ordering code
Dimensions,
millimeter, inch (mm,
in.)
l21
xxxxx-AAAA-BBB
xxxxx-AAAA-BBB
xxxxx-AAAA-BBB
xxxxx-AAAA-BBB
xxxxx-AAAA-BBB
xxxxx-AAAA-BBB
xxxxx-AAAA-BBB
xxxxx-AAAA-BBB
xxxxx-AAAA-BBB
xxxxx-AAAA-BBB
xxxxx-AAAA-BBB
xxxxx-AAAA-BBB
mm
10
13
13
19
23
25
25
25
30
35
40
45
l21
in.
.394
.512
.512
.748
.906
.984
.984
.984
1.181
1.378
1.575
1.772
l26
mm
25
25
30
30
30
40
50
55
65
65
80
90
l26
in.
.984
.984
1.181
1.181
1.181
1.575
1.969
2.165
2.559
2.559
3.150
3.543
Diameter range
Ordering code
Suitable only for short
chipping materials
Dc mm
Dc inch
6.00-8.55
8.56-13.05
13.06-18.05
18.06-23.00
23.01-26.50
.236-.336
.337-.513
.514-.710
.711-.905
.906-1.043
Dimensions,
millimeter, inch (mm,
in.)
l21
xxxxx-AAAA-BBB
xxxxx-AAAA-BBB
xxxxx-AAAA-BBB
xxxxx-AAAA-BBB
xxxxx-AAAA-BBB
mm
25
25
25
30
35
l21
in.
.984
.984
.984
1.181
1.378
l26
mm
40
50
55
65
65
l26
in.
1.575
1.969
2.165
2.559
2.559
Ordering example for gun drill head Dc 1,90 mm (.075 inch), length 250
mm (9.842 inch) with driver No 002 for drilling stainless steel:
2 pieces 428.9-01900-0250-002 solid carbide head for stainless steel.
SAFETY
INFORMATION
SAFETY
INFORMATION
Precautions
beand
taken
whenofgrinding
andcarbide,
brazing cemented
Precautionsshould
when always
grinding
brazing
cemented
see page carbide, see page 19.
J8.
E323
DRILLING Deep hole drilling - Gun drilling
E 294
2
ROT - ENG
D
Cutting data recommendations
DRILLING
Cutting
data
Cutting data
forfor
gungun
drillsdrills
428.9CoroDrill
and 428.2 428.9 and 428.2
Metric version
ISO
P
MC No.
(CMC No.)
12.50-40.50
vc m/min
Feed fn mm/r
1500
90-200
60-120
0.003-0.010
0.005-0.030
0.015-0.055
0.020-0.110
P1.2.Z.AN
(01.2)
Non-hardened 0.25-0.55% C
1600
125-225
50-120
0.003-0.010
0.005-0.030
0.015-0.055
0.020-0.110
P1.3.Z.AN
(01.3)
Non-hardened 0.55-0.80% C
1700
150-250
40-100
0.003-0.010
0.004-0.025
0.010-0.050
0.020-0.100
1700
150-260
40-120
0.003-0.010
0.004-0.030
0.010-0.055
0.020-0.110
1900
220-450
40-120
0.003-0.010
0.004-0.025
0.010-0.050
0.020-0.100
1950
150-250
40-100
0.003-0.010
0.004-0.025
0.010-0.050
0.020-0.100
2900
250-350
50-100
0.003-0.010
0.005-0.025
0.015-0.050
0.030-0.100
Castings
Unalloyed
1400
90-225
50-120
0.003-0.010
0.005-0.030
0.015-0.055
0.020-0.110
1600
150-250
40-100
0.003-0.010
0.004-0.025
0.010-0.050
0.020-0.100
Rolled/forged
Ferritic/Martensitic, non hardened
1800
150-270
40-90
0.003-0.008
0.004-0.025
0.010-0.040
0.020-0.100
Austenitic
1950
150-275
40-90
0.003-0.008
0.004-0.025
0.010-0.040
0.020-0.100
Malleable
Ferritic
790
110-145
70-90
0.005-0.010
0.008-0.030
0.020-0.070
0.050-0.190
Pearlitic
900
150-270
60-90
0.004-0.010
0.005-0.030
0.010-0.070
0.030-0.190
Grey
Low tensile strength
890
150-220
60-90
0.004-0.010
0.008-0.030
0.010-0.070
0.030-0.190
1100
200-330
15-90
0.003-0.010
0.003-0.030
0.005-0.070
0.010-0.190
Nodular
Ferritic
900
125-230
70-90
0.005-0.010
0.008-0.030
0.020-0.070
0.050-0.190
Pearlitic
1350
200-300
60-90
0.004-0.010
0.005-0.030
0.010-0.070
0.030-0.190
Aluminium alloys
Cast, non aging
600
40-100
65-300
0.005-0.015
0.005-0.040
0.020-0.070
0.030-0.150
550
70-160
65-300
0.005-0.015
0.005-0.040
0.020-0.070
0.030-0.150
550
50-200
65-300
0.005-0.015
0.005-0.040
0.020-0.070
0.030-0.150
Iron base
Annealed or solution treated
2400
180-230
10-40
0.003-0.008
0.004-0.025
0.010-0.040
0.020-0.100
Nickel base
Annealed or solution treated
2650
140-300
10-40
0.003-0.008
0.004-0.025
0.010-0.040
0.020-0.100
Cobalt base
Annealed or solution treated
2700
180-230
10-40
0.003-0.008
0.004-0.025
0.010-0.040
0.020-0.100
600-1100
20-50
0.003-0.008
0.004-0.025
0.010-0.040
0.020-0.100
P1.1.Z.AN
(01.1)
P3.0.Z.HT
(03.21)
P1.5.C.UT
(06.1)
P2.6.C.UT
(06.2)
P5.0.Z.AN
(5.11)
M1.0.Z.AQ
(05.21)
K1.1.C.NS
(07.1)
K1.1.C.NS
(07.2)
K2.1.C.UT
(08.1)
K2.2.C.UT
(08.2)
K3.1.C.UT
(09.1)
K3.3.C.UT
(09.2)
N1.3.C.UT
(30.21)
N3.3.U.UT
(33.1)
N3.2.C.UT
(33.2)
S
6.00-12.50
HB
P3.0.Z.AN
(03.11)
Cutting
Drill diameter, mm
speed
Grade K15 1.90-3.00
3.00-6.30
N/mm2
P2.5.Z.HT
(02.2)
Hardness
Brinell
Material
Unalloyed
Non-hardened 0.10-0.25% C
P2.1.Z.AN
(02.1)
Specific
cutting
force kc1
20.11
S2.0.Z.AN
(20.21)
20.31
S4.2.Z.AN
(23.21)
Titanium
Alfa- , near Alfa- and Alfa + Beta alloys annealed 1400
E 323
D
ROT - ENG
DRILLING
Cutting
data
Cutting data
forfor
gungun
drillsdrills
428.9CoroDrill
and 428.2 428.9 and 428.2
Inch version
ISO
P
MC No.
(CMC No.)
195-395
.0001-.0004
.0002-.0012
.0006-.0022
.0008-.0043
P1.2.Z.AN
(01.2)
Non-hardened 0.25-0.55% C
233,000
125-225
165-395
.0001-.0004
.0002-.0012
.0006-.0022
.0008-.0043
P1.3.Z.AN
(01.3)
Non-hardened 0.55-0.80% C
247,000
150-250
130-330
.0001-.0004
.0002-.0010
.0004-.0020
.0008-.0039
246,500
150-260
130-395
.0001-.0004
.0002-.0012
.0004-.0022
.0008-.0043
278,500
220-450
130-395
.0001-.0004
.0002-.0010
.0004-.0020
.0008-.0039
282,000
150-250
130-330
.0001-.0004
.0002-.0010
.0004-.0020
.0008-.0039
420,000
250-350
165-330
.0001-.0004
.0002-.0010
.0006-.0020
.0012-.0039
Castings
Unalloyed
204,000
90-225
165-395
.0001-.0004
.0002-.0012
.0006-.0022
.0008-.0043
230,500
150-250
130-330
.0001-.0004
.0002-.0010
.0004-.0020
.0008-.0039
Rolled/forged
Ferritic/Martensitic, non hardened
262,000
150-270
130-295
.0001-.0003
.0002-.0010
.0004-.0016
.0008-.0039
Austenitic
285,000
150-275
130-295
.0001-.0003
.0002-.0010
.0004-.0016
.0008-.0039
Malleable
Ferritic
115,000
110-145
230-295
.0002-.0004
.0003-.0012
.0008-.0028
.0020-.0075
Pearlitic
131,000
150-270
195-295
.0002-.0004
.0002-.0012
.0004-.0028
.0012-.0075
Grey
Low tensile strength
130,000
150-220
195-295
.0002-.0004
.0003-.0012
.0004-.0028
.0012-.0075
159,500
200-330
50-295
.0001-.0004
.0001-.0012
.0002-.0028
.0004-.0075
Nodular
Ferritic
130,000
125-230
230-295
.0002-.0004
.0003-.0012
.0008-.0028
.0020-.0075
Pearlitic
194,500
200-300
195-295
.0002-.0004
.0002-.0012
.0004-.0028
.0012-.0075
Aluminium alloys
Cast, non aging
87,000
40-100
65-300
.0002-.0006
.0002-.0016
.0008-.0028
.0012-.0059
79,500
70-160
65-300
.0002-.0006
.0002-.0016
.0008-.0028
.0012-.0059
80,000
50-200
65-300
.0002-.0006
.0002-.0016
.0008-.0028
.0012-.0059
Iron base
Annealed or solution treated
348,000
180-230
35-130
.0001-.0003
.0002-.0010
.0004-.0016
.0008-.0039
Nickel base
Annealed or solution treated
383,000
140-300
35-130
.0001-.0003
.0002-.0010
.0004-.0016
.0008-.0039
Cobalt base
Annealed or solution treated
391,500
180-230
35-130
.0001-.0003
.0002-.0010
.0004-.0016
.0008-.0039
600-1100
65-165
.0001-.0003
.0002-.0010
.0004-.0016
.0008-.0039
P5.0.Z.AN
(05.11)
K1.1.C.NS
(07.1)
K1.1.C.NS
(07.2)
K2.1.C.UT
(08.1)
K2.2.C.UT
(08.2)
K3.1.C.UT
(09.1)
K3.3.C.UT
(09.2)
N1.3.C.UT
(30.21)
N3.3.U.UT
(33.1)
N3.2.C.UT
(33.2)
20.11
S2.0.Z.AN
(20.21)
20.31
S4.2.Z.AN
(23.21)
E 324
.492-1.594
90-200
M1.0.Z.AQ
(05.21)
.236-.492
216,500
P1.1.Z.AN
(01.1)
P2.6.C.UT
(06.2)
.118-.248
Feed fn inch/rev
P1.5.C.UT
(06.1)
.031-.118
vc ft/min
P3.0.Z.HT
(03.21)
HB
P3.0.Z.AN
(03.11)
Cutting
speed
lbs/in2
P2.5.Z.HT
(02.2)
Hardness
Brinell
Material
Unalloyed
Non-hardened 0.10-0.25% C
P2.1.Z.AN
(02.1)
Specific
cutting
force kc1
Titanium
Alfa- , near Alfa- and Alfa + Beta alloys annealed 203,000
ROT - ENG
ROTE_highres.fm
- ENG Page 295 Thursday, April 12, 2012 10:32 AM
ROT - ENG
1)
2)
3)
Diameter range
Driver3)
Dc mm
Dc inch
1.90-4.50
1.90-7.30
1.90-12.40
1.90-15.90
6.00-19.50
.075-.177
.075-.287
.075-.488
.075-.626
.236-.768
No.
006
010
016
020
025
mm
6
10
16
20
25
in.
.236
.394
.630
.787
.984
mm
-
1.90-20.50
1.90-29.60
10.00-48.99
4.00-20.50
6.00-49.00
1.90-7.30
7.30-19.60
6.55-12.50
19.60-49.00
.075-.807
.075-1.165
.394-1.929
.157-.807
.236-1.929
.075-.287
.236-.772
.258-.492
.772-1.929
002
003
005
035
036
601
801
602
8021)
16
20
32
19.05
25.40
10
25
10
25
.630
.787
1.260
.750
1.000
.394
.984
.394
.984
1.95-12.60 .077-.496
12.60-20.50 .496-.807
701
702
16
16
1.95-12.59
1.95-12.59
1.95-16.59
1.95-20.50
.077-.495
.077-.495
.077-.667
.077-.807
903
904
905
906
6.00-49.00
9.70-49.00
9.70-49.00
.236-1.929
.382-1.929
.382-1.929
1.95-16.59
1.95-20.50
6.00-26.60
9.70-34.50
9.70-42.70
DRILLING
dmm dmm D1
D1
l1
l1
in.
mm
36
40
48
50
56
in.
1.417
1.575
1.890
1.969
2.205
l21
mm
-
l21
8.20 .323
20.30 .799
31
34
34
34
34
24
33.30
24
33.30
1.220
1.339
1.339
1.339
1.339
.945
1.311
.945
1.311
45
70
70
70
70
40
70
-
1.772
2.756
2.756
2.756
2.756
1.575
2.756
40
70
1.575 2.756 -
.630
.630
13.5
47
47
1.850 1.850 -
50
50
1.969 1.969 -
10
12
16
20
.394
.472
.630
.787
40
45
48
50
1.575
1.772
1.890
1.969
Weldon
907
908
909
25
32
40
56
60
70
Weldon
.077-.667
.077-.807
.236-1.047
.382-1.358
.382-1.681
405
406
407
408
409
16
20
25
32
40
.630
.787
.984
1.260
1.575
1.95-9.00
1.95-12.59
1.95-16.59
1.95-20.50
6.00-49.00
9.70-49.00
1.95-9.80
1.95-12.00
3.96-15.20
3.96-29.60
.077-.354
.077-.495
.077-.667
.077-.807
.236-1.929
.382-1.929
.077-.386
.077-.472
.156-.598
.156-1.165
603
604
605
606
607
608
101
102
103
104
10
12
16
20
25
32
12.70
16
19.05
20
.394
.472
.630
.787
.984
1.260
.500
.630
.750
.787
40
45
48
50
56
60
38.10
70
70
70
3.96-20.50
6.00-49.00
6.00-49.00
9.70-49.00
9.70-49.00
9.70-49.00
1.90-12.00
1.90-15.20
6.00-26.00
8.70-32.60
11.90-49.00
.156-.807
.024-1.929
.024-1.929
.382-1.929
.382-1.929
.382-1.929
.075-.472
.075-.598
.236-1.024
.343-1.283
.469-1.929
204
205
206
207
208
209
3012)
3022)
3032)
3042)
3052)
19.05
25.40
28
31.75
36
38.10
16
20
28
36
48
.750
1.000
1.102
1.250
1.417
1.500
.630
.787
1.102
1.417
1.890
112
126
126
162
166
1.90-9.20
9.20-16.10
16.10-23.60
23.40-34.00
.075-.362
.362-.634
.634-.929
.921-1.339
5012)
5032)
5042)
5052)
in.
mm
-
4.409
4.961
4.961
6.378
6.535
l2
l2
in.
lc
mm
-
lc
in.
Shank type
40
40
45
45
55
1.575 Coromant
1.575 Whistle Notch
1.772
1.772
2.165
1.575
1.772
1.890
1.969
2.205
2.362
1.500
2.756
2.756
2.756
Whistle Notch
70
70
70
70
70
70
-
2.756
2.756
2.756
2.756
2.756
2.756
84
84
131
200
3.307
3.307
5.157
7.874
Morse taper
Morse taper
Morse taper
Morse taper
G
-
J
1
3
4
4
E 295
ROT - ENG
DRILLING
Gun
drills
Gun drills
Solid
carbide
Solid carbide
gungun
drillsdrills
428.5CoroDrill 428.5
High
feed
gun
drills
CoroDrill 428.7
High feed
gun
drills
428.7
l2
Dc
l21
lm
l26
lc
dmm
E
Solid carbide gun drills 428.5
=
=
=
=
=
=
=
F
Drill diameter, mm (inch):
0.80-12.00 (.031-.472)
3.00-12.00 (.118-.472)
Hole tolerance:
IT8
Hole tolerance:
IT8
0.1-3.0
0.1-3.0
Cutting fluid:
Neat oil
Cutting fluid:
Neat oil
Tolerance:
Dc = h5
dmm = g6
Tolerance:
Dc = h5
dmm = g6
Diameter range
mm inch
Ordering code
Dc
0.80-12.00
428.5- xxxxx-AAAA-BBB
.031--.472
Diameter range
mm inch
l21
l26
Dc
8-25
25-50
3.00-12.00
.315-.984
.984-1.969
.118-.472
Ordering code
P
428.7- xxxxx-AAAA-BBB
l21
l26
8-25
25-50
.315-.984
.984-1.969
Ordering example for gun drill head Dc 3.00 mm (.118 inch), length 250
mm (9.842 inch) with driver No C01 for drilling stainless steel:
2 pieces 428.5-03000-0250-C01 solid carbide head for stainless steel.
E323
DRILLING Deep hole drilling - Gun drilling
E 296
6
ROT - ENG
D
Cutting data recommendations
DRILLING
Cutting
data
solid
carbide
gun
drills CoroDrill 428.5
Cutting data
forfor
solid
carbide
gun drills
428.5
Metric version
Specific
cutting
force kc1
Hardness Cutting
Brinell
speed
Drill diameter, mm
0.80-3.00
ISO
P
MC No.
(CMC No.)
N/mm2
HB
vc m/min
Feed fn mm/r
1500
90-200
40-60
0.003-0.010
0.005-0.030
0.015-0.055
P1.2.Z.AN
(01.2)
Non-hardened 0.25-0.55% C
1600
125-225
35-60
0.003-0.010
0.005-0.030
0.015-0.055
P1.3.Z.AN
(01.3)
Non-hardened 0.55-0.80% C
1700
150-250
25-50
0.003-0.010
0.004-0.025
0.010-0.050
1700
150-260
25-60
0.003-0.010
0.004-0.030
0.010-0.055
1900
220-450
25-60
0.003-0.010
0.004-0.025
0.010-0.050
1950
150-250
25-50
0.003-0.010
0.004-0.025
0.010-0.050
2900
250-350
35-50
0.003-0.010
0.005-0.025
0.015-0.050
Steel castings
Unalloyed
1400
90-225
35-60
0.003-0.010
0.005-0.030
0.015-0.055
1600
150-250
25-50
0.003-0.010
0.004-0.025
0.010-0.050
790
110-145
70-90
0.005-0.010
0.008-0.030
0.020-0.070
Pearlitic
900
150-270
60-90
0.004-0.010
0.005-0.030
0.010-0.070
890
150-220
70-100
0.004-0.010
0.008-0.030
0.010-0.070
1100
200-330
60-90
0.003-0.010
0.003-0.030
0.005-0.070
900
125-230
70-90
0.005-0.010
0.008-0.030
0.020-0.070
Pearlitic
1350
200-300
60-90
0.004-0.010
0.005-0.030
0.010-0.070
Aluminium alloys
Cast, non aging
600
40-100
100-300
0.005-0.015
0.005-0.040
0.020-0.070
550
70-160
80-150
0.005-0.015
0.005-0.040
0.020-0.070
550
50-200
80-150
0.005-0.015
0.005-0.040
0.020-0.070
P1.1.Z.AN
(01.1)
P2.5.Z.HT
(02.2)
P3.0.Z.AN
(03.11)
P3.0.Z.HT
(03.21)
P1.5.C.UT
(06.1)
P2.6.C.UT
(06.2)
K1.1.C.NS
(07.1)
K1.1.C.NS
(07.2)
K2.1.C.UT
(08.1)
K2.2.C.UT
(08.2)
K3.1.C.UT
(09.1)
K3.3.C.UT
(09.2)
N
6.00-12.00
Material
Unalloyed steel
Non-hardened 0.10-0.25% C
P2.1.Z.AN
(02.1)
3.00-6.30
N1.3.C.UT
(30.21)
N3.3.U.UT
(33.1)
N3.2.C.UT
(33.2)
E 325
7
D
ROT - ENG
DRILLING
Cutting
data
solid
carbide
gun
drills CoroDrill 428.5
Cutting data
forfor
solid
carbide
gun drills
428.5
Inch version
Specific
cutting
force kc1
Hardness Cutting
Brinell
speed
.031-.118
ISO
MC No.
(CMC No.)
lbs/in2
HB
vc ft/min
Feed fn inch/rev
216,500
90-200
130-195
.0001-.0004
.0002-.0012
.0006-.0022
P1.2.Z.AN
(01.2)
Non-hardened 0.25-0.55% C
233,000
125-225
115-195
.0001-.0004
.0002-.0012
.0006-.0022
P1.3.Z.AN
(01.3)
Non-hardened 0.55-0.80% C
247,000
150-250
80-165
.0001-.0004
.0002-.0010
.0004-.0020
246,500
150-260
80-195
.0001-.0004
.0002-.0012
.0004-.0022
278,500
220-450
80-195
.0001-.0004
.0002-.0010
.0004-.0020
282,000
150-250
80-165
.0001-.0004
.0002-.0010
.0004-.0020
420,000
250-350
115-165
.0001-.0004
.0002-.0010
.0006-.0020
Steel castings
Unalloyed
204,000
90-225
115-195
.0001-.0004
.0002-.0012
.0006-.0022
230,500
150-250
80-165
.0001-.0004
.0002-.0010
.0004-.0020
115,000
110-145
230-295
.0002-.0004
.0003-.0012
.0008-.0028
Pearlitic
131,000
150-270
195-295
.0002-.0004
.0002-.0012
.0004-.0028
130,000
150-220
230-330
.0002-.0004
.0003-.0012
.0004-.0028
159,500
200-330
195-295
.0001-.0004
.0001-.0012
.0002-.0028
130,000
125-230
230-295
.0002-.0004
.0003-.0012
.0008-.0028
Pearlitic
194,500
200-300
195-295
.0002-.0004
.0002-.0012
.0004-.0028
Aluminium alloys
Cast, non aging
87,000
40-100
330-985
.0002-.0006
.0002-.0016
.0008-.0028
79,500
70-160
260-490
.0002-.0006
.0002-.0016
.0008-.0028
80,000
50-200
260-490
.0002-.0006
.0002-.0016
.0008-.0028
P1.1.Z.AN
(01.1)
P2.5.Z.HT
(02.2)
P3.0.Z.AN
(03.11)
P3.0.Z.HT
(03.21)
P1.5.C.UT
(06.1)
P2.6.C.UT
(06.2)
K
K1.1.C.NS
(07.1)
K1.1.C.NS
(07.2)
K2.1.C.UT
(08.1)
K2.2.C.UT
(08.2)
K3.1.C.UT
(09.1)
K3.3.C.UT
(09.2)
N1.3.C.UT
(30.21)
N3.3.U.UT
(33.1)
N3.2.C.UT
(33.2)
E 326
8
.236-.472
Material
Unalloyed steel
Non-hardened 0.10-0.25% C
P2.1.Z.AN
(02.1)
.118-.248
ROT - ENG
D
Cutting data recommendations
DRILLING
Cutting
data
gun428.7
drills CoroDrill 428.7
Cutting data
forfor
highhigh
feed feed
gun drills
Metric version
Specific
cutting
force kc1
Hardness Cutting
Brinell
speed
Drill diameter, mm
3.00-6.30
ISO
P
MC No.
(CMC No.)
Material
Unalloyed steel
Non-hardened 0.10-0.25% C
N/mm2
HB
vc m/min
Feed fn mm/r
1500
90-200
40-60
0.025-0.150
0.075-0.275
P1.2.Z.AN
(01.2)
Non-hardened 0.25-0.55% C
1600
125-225
35-60
0.025-0.150
0.075-0.275
P1.3.Z.AN
(01.3)
Non-hardened 0.55-0.80% C
1700
150-250
25-50
0.020-0.125
0.050-0.250
1700
150-260
25-60
0.020-0.150
0.050-0.275
1900
220-450
25-60
0.020-0.125
0.050-0.250
1950
150-250
25-50
0.020-0.125
0.050-0.250
2900
250-350
35-50
0.025-0.125
0.075-0.250
Steel castings
Unalloyed
1400
90-225
35-60
0.025-0.150
0.075-0.275
1600
150-250
25-50
0.020-0.125
0.050-0.250
790
110-145
70-90
0.040-0.150
0.100-0.350
Pearlitic
900
150-270
60-90
0.025-0.150
0.050-0.350
890
150-220
70-100
0.040-0.150
0.050-0.350
1100
200-330
60-90
0.015-0.150
0.025-0.350
900
125-230
70-90
0.040-0.150
0.100-0.350
Pearlitic
1350
200-300
60-90
0.025-0.150
0.050-0.350
Aluminium alloys
Cast, non aging
600
40-100
100-300
0.025-0.200
0.100-0.350
550
70-160
80-150
0.025-0.200
0.100-0.350
550
50-200
80-150
0.025-0.200
0.100-0.350
P1.1.Z.AN
(01.1)
P2.1.Z.AN
(02.1)
P2.5.Z.HT
(02.2)
P3.0.Z.AN
(03.11)
P3.0.Z.HT
(03.21)
P1.5.C.UT
(06.1)
P2.6.C.UT
(06.2)
K
K1.1.C.NS
(07.1)
K1.1.C.NS
(07.2)
K2.1.C.UT
(08.1)
K2.2.C.UT
(08.2)
K3.1.C.UT
(09.1)
K3.3.C.UT
(09.2)
6.00-12.00
N1.3.C.UT
(30.21)
N3.3.U.UT
(33.1)
N3.2.C.UT
(33.2)
E 327
9
D
ROT - ENG
DRILLING
Cutting
data
gun428.7
drills CoroDrill 428.7
Cutting data
forfor
highhigh
feed feed
gun drills
Inch version
Specific
cutting
force kc1
Hardness Cutting
Brinell
speed
.118-.248
ISO
MC No.
(CMC No.)
Material
Unalloyed steel
Non-hardened 0.10-0.25% C
lbs/in2
HB
vc ft/min
Feed fn inch/rev
216,500
90-200
130-195
.0010-.0059
.0030-.0108
P1.2.Z.AN
(01.2)
Non-hardened 0.25-0.55% C
233,000
125-225
115-195
.0010-.0059
.0030-.0108
P1.3.Z.AN
(01.3)
Non-hardened 0.55-0.80% C
247,000
150-250
80-165
.0010-.0049
.0020-.0098
246,500
150-260
80-195
.0010-.0059
.0020-.0108
278,500
220-450
80-195
.0010-.0049
.0020-.0098
282,000
150-250
80-165
.0010-.0049
.0020-.0098
420,000
250-350
115-165
.0010-.0049
.0030-.0098
Steel castings
Unalloyed
204,000
90-225
115-195
.0010-.0059
.0030-.0108
230,500
150-250
80-165
.0010-.0049
.0020-.0098
115,000
110-145
230-295
.0016-.0059
.0039-.0138
Pearlitic
131,000
150-270
195-295
.0010-.0059
.0039-.0138
130,000
150-220
230-330
.0016-.0059
.0020-.0138
159,500
200-330
195-295
.0006-.0059
.0010-.0138
130,000
125-230
230-295
.0016-.0059
.0039-.0138
Pearlitic
194,500
200-300
195-295
.0010-.0059
.0020-.0138
Aluminium alloys
Cast, non aging
87,000
40-100
330-985
.0010-.0079
.0039-.0138
79,500
70-160
260-490
.0010-.0079
.0039-.0138
80,000
50-200
260-490
.0010-.0079
.0039-.0138
P1.1.Z.AN
(01.1)
P2.1.Z.AN
(02.1)
P2.5.Z.HT
(02.2)
P3.0.Z.AN
(03.11)
P3.0.Z.HT
(03.21)
P1.5.C.UT
(06.1)
P2.6.C.UT
(06.2)
K
K1.1.C.NS
(07.1)
K1.1.C.NS
(07.2)
K2.1.C.UT
(08.1)
K2.2.C.UT
(08.2)
K3.1.C.UT
(09.1)
K3.3.C.UT
(09.2)
N1.3.C.UT
(30.21)
N3.3.U.UT
(33.1)
N3.2.C.UT
(33.2)
E 328
10
.236-.472
ROT - ENG
ROTE_highres.fm
- ENG Page 297 Thursday, April 12, 2012 10:32 AM
ROT - ENG
Dc mm
Dc inch
0.80-6.50
0.80-8.00
0.80-11.40
0.80-12.00
0.80-12.00
0.80-12.00
0.80-7.10
0.80-8.00
0.80-12.00
0.80-12.00
Driver3)
dmm
dmm
.031-.256
.031-.315
.031-.449
.031-.472
.031-.472
.031-.472
.031-.280
.031-.315
.031-.472
.031-.472
No.
C00
C01
C02
C03
C04
C05
C10
C11
C12
C13
mm
10
12
16
20
25
32
10
12
16
20
in.
.394
.472
.630
.787
.984
1.260
.394
.472
.630
.787
0.80-12.00
0.80-12.00
0.80-12.00
.031-.472
.031-.472
.031-.472
C20
C21
C22
25
32
40
0.80-7.10
0.80-8.00
0.80-11.40
0.80-12.00
0.80-12.00
0.80-12.00
.031-.280
.031-.315
.031-.449
.031-.472
.031-.472
.031-.472
C30
C31
C32
C33
C34
C35
0.80-6.50
0.80-8.00
0.80-11.40
0.80-12.00
0.80-12.00
.031-.256
.031-.315
.031-.449
.031-.472
.031-.472
0.80-11.40
0.80-12.00
0.80-12.00
0.80-12.00
l1
l1
l2
l2
mm
40
45
48
50
56
60
40
45
48
50
in.
1.575
1.772
1.890
1.968
2.205
2.362
1.575
1.772
1.890
1.968
mm
55
60
63
65
71
75
55
60
63
65
in.
2.165
2.362
2.480
2.559
2.795
2.953
2.165
2.362
2.480
2.559
x mm
x in.
.984
1.260
1.575
56
60
70
2.205
2.362
2.756
71
75
85
2.795
2.953
3.346
10
12
16
20
25
32
.394
.472
.630
.787
.984
1.260
40
45
48
50
56
60
1.575
1.772
1.890
1.968
2.205
2.362
55
60
63
65
71
75
2.165
2.362
2.480
2.559
2.795
2.953
C40
C41
C42
C43
C44
10
12
16
20
25
.394
.472
.630
.787
.984
40
45
48
50
56
1.575
1.772
1.890
1.968
2.205
55
60
63
65
71
2.165
2.362
2.480
2.559
2.795
.031-.449
.031-.472
.031-.472
.031-.472
C50
C51
C52
C53
16
20
28
36
.630
.787
1.102
1.417
TR16x1.5
TR20x2
TR28x2
TR36x2
112
126
126
162
4.409
4.961
4.961
6.378
127
141
141
177
5.000
5.551
5.551
6.969
0.80-6.50
0.80-12.00
0.80-12.00
.031-.256
.031-.472
.031-.472
C60
C61
C62
10
16
25
.394
.630
.984
M6x0.5
M10x1
M16x1.5
60
80
100
2.362
3.150
3.937
75
95
115
2.953
3.740
4.528
0.80-11.40
0.80-12.00
0.80-12.00
.031-.449
.031-.472
.031-.472
C70
C71
C72
16
25
35
.630
.984
1.378
40
50
60
1.575
1.968
2.362
55
65
75
2.165
2.559
2.953
15.5
25.5
29.5
.610
1.004
1.161
0.80-7.10
0.80-12.00
0.80-12.00
0.80-12.00
.031-.280
.031-.472
.031-.472
.031-.472
C80
C81
C82
C83
10
16
16
25
.394
.630
.630
.984
40
45
50
70
1.575
1.772
1.968
2.756
55
60
65
85
2.165
2.362
2.559
3.346
24.3
31.0
47.5
34.0
.957
1.220
1.870
1.339
3)
Available on request.
11
E 297
D
ROT - ENG
DRILLING
Accessories
Accessories
E
Sealing disc
Drill bush
Whipguide bush
Drill bush
According to DIN 179 extended model made of tool steel,
hardened throughout.
Sealing disc1)
Made of special plastic
Single-lip
D1
Dc mm
Dc inch
0.8-1.099
1.1-1.899
1.9-2.699
2.7-3.399
3.4-4.099
4.1-5.099
5.1-6.099
6.1-8.099
8.1-10.099
10.1-12.099
12.1-15.099
15.1-18.099
18.1-22.099
22.1-26.099
26.1-30.099
30.1-35.099
35.1-42.099
.0314-.0432
.0433-.0747
.0748-.1062
.1063-.1338
.1339-.1613
.1614-.2007
.2008-.2401
.2402-.3188
.3189-.3975
.3976-.4763
.4764-.5944
.5945-.7125
.7126-.8699
.8700-1.0275
1.0276-1.1849
1.1850-1.3818
1.3819-1.6574
mm
3
4
5
6
7
8
10
12
15
18
22
26
30
35
42
48
55
D1
inch
.118
.157
.197
.236
.276
.315
.394
.472
.591
.709
.866
1.024
1.181
1.378
1.654
1.890
2.165
l1
mm
9
9
9
12
12
12
16
16
20
20
28
28
36
36
45
45
56
Twin-lip
l1
inch
.354
.354
.354
.472
.472
.472
.630
.630
.787
.787
1.102
1.102
1.417
1.417
1.772
1.772
2.205
Diameter range
Dc mm
Dc inch
D1 mm D1 inch l2 mm
l2 inch
2.0-6.2
6.3-18.5
18.6-24.6
24.7-42.0
.079-.244
.248-.728
.732-.969
.972-1.654
20
32
40
90
.118
.157
.157
.157
1)
.787
1.260
1.575
3.543
3
4
4
4
The sealing disc fits tightly onto the drill shank and must be held in
position in the chip box with retaining device. This prevents the disc
moving with the feed motion, which could cause chip obstruction.
Whipguide bush
Made of special plastic
Give drill diameter Dc when placing an order.
Diameter range
Dc mm
Dc inch
2.0-12.0
2.0-25.0
2.0-37.0
.079-.472
.079-.984
.079-1.457
E 300
12
D1
mm
20
30
45
D1
inch
.787
1.181
1.772
D2
mm
26
38
52
D2
inch
1.024
1.496
2.047
l1
l mm l inch l1 mm inch
12
16
14
.472
.630
.551
22
26
26
.866
1.024
1.024
For
please
contact
your
local
sales
representative.
Forfurther
furtherinformation,
information,
please
contact
your
local
sales
representative.
428.2
Twin-lip gun drill
428.5
Solid carbide gun drill
428.7
High feed gun drill
ISO P
Steel
ISO M
Stainless steel
ISO K
Cast iron
ISO N
Non-ferrous
metals
ISO S
Heat resistant
super alloys
Main
characteristics
Widest
application
Improved
productivity in short chipping materials
Stability
Highest productivity
Range
Dc (mm/inch)
1.90 - 40.50
.075 - 1.594
5.00 - 25.50
.236 - 1.043
0.60 -12.00
.031 - .472
3.00 - 12.00
.118 - .472
Maximum
drill depth
(mm)
3050
900
353
353
Circumferential
forms*
G60, A, D45, C
G60
G60, A, D45, C
G60, A, D45, C
Workpiece
batch sizes
Small
Small
Medium
Large
Medium
Large
Large
Coating options
for improved
tool life
TiN
TiAlN
TiN
TiAlN
TiN
TiAlN
TiAlN
Machine Type
Coolant **
Neat oil/
Emulsion
Neat oil/
Emulsion
Neat oil/
Emulsion
Neat oil/
Emulsion
13
Circumferential forms
The circumferential shapes developed by Sandvik Coromant are specially tailored to the respective application.
erences
l
l
o
t
w
o
r
For nar
ise
First cho
Circumferential form C
ooting
Troublesh
aterials
m
t
f
o
s
For
Circumferential form A
Special options
Circumferential form S
Circumferential form F
For soft materials.
Hole Quality
Obtainable hole tolerances with different tools
428.9
Single-lip gun drill
428.2
Twin-lip gun drill
428.5
Solid carbide gun drill
428.7
High feed gun drill
IT6
IT7
IT8
IT9
IT10
IT11
IT12
IT13
15
Customer Cases
Tool holder
Material:
Machine:
Coolant:
P2.2.Z.AN
TBT
Neat oil
Cutting data
vc
fn start 10 mm
fn
Total drill length
Cycle time/hole
Tool condition
Hole Dia.:
Hole Depth:
Preassure:
Competitor
42 m/min
0.010 mm/r
0.010 mm/r
300 mm
3.82 min
Even flank wear
3 mm
160 mm
150 bar
428.7-03000-305-C01
45 m/min
0.010 mm/r
0.102 mm/r
300 mm
0.80 min
Even flank wear
Crankshaft
Material:
Machine:
Coolant:
Cutting data
vc
fn start 10 mm
fn
Total drill length
Cycle time/hole
Tool condition
Tool life: + 100 %
16
GGG400
Ingersol CM
Emulsion 14%
Hole Dia.:
Hole Depth:
Preassure:
Preassure rise:
Competitor
38-47 m/min
0.06 mm/r
0.10 mm/r
362 mm
10 s per hole (4 holes for component)
Flank wear after 50 pcs.
Breakage
6 mm
80 mm
100 bar
70 bar
428.7-06000-0362-C02
38-47 m/min
0.06 mm/r
0.10 mm/r
362 mm
10 s per hole (4 holes for component)
Flank wear after 100 pcs.
Breakage
Trouble shooting
Problem:
Cause:
Remedy:
Crater wear
Poor set-up.
17
Axis A
Axis B
Axis C
Measure
-30
+12
+5
>D/4
-30
+20
+6,5
Chamfer
0,3...0,5
+20
+12
-5
D/4
+30
+12
+55
+25
-5
Comment
Set Axis C such that
the chamfer during
the second pass is
parallel to the chip
face. The width of the
chamfer is the same
as that of the circular
grinding chamfer.
Symbol
Axis A
Axis B
Axis C
Measure
-40
+25
+12
>D/4
+30
+20
-7
D/4
+35
+20
+55
+38
Comment
18
Most metal products contain tungsten carbide and cobalt. Other substances that may be constituents of
hardmetal are titanium carbide, tantalum carbide, niobium carbide, chromium carbide, molybdenum carbide or
vanadium carbide. Some grades contain titanium carbonitride and/or nickel.
Routes of exposure
Grinding or heating of hard metal blanks or hard metal products will produce dust or fumes with dangerous
ingredients that can be inhaled, swallowed or come in contact with the skin or eyes.
Acute toxicity
The dust is toxic when inhaled. Inhalation may cause irritation and inflamation on the airways. Significantly
higher acute inhalation toxicity has been reported during simultaneous inhalation of cobalt and tungsten
carbide compared to inhalation of cobalt alone. Skin contact can cause irritation and rash. Sensitized persons
may experience an allergic reaction.
Chronic toxicity
Repeated inhalation of aerosols containing cobalt may cause obstruction in the airways. Prolonged inhalation of
increased concentrations may cause lung fibrosis or lung cancer. Epidemiological studies indicate that workers
exposed in the past to high concentrations of tungsten carbide/cobalt carried an increased risk of developing
lung cancer. Cobalt and nickel are potent skin sensitizers. Repeated or prolonged contact can cause irritation
and sensitization.
Risk phrases
Preventive measures
Avoid formation and inhalation of dust. Use adequate local exhaust ventilation to keep personal exposure well
below the nationally authorized limits. If ventilation is not available or adequate, use respirators nationally
approved for the purpose. Use safety goggles or glasses with side shields when necessary. Avoid repeated skin
contact. Wear suitable gloves. Wash skin thoroughly after handling. Use suitable protective clothing. Launder
clothing as needed. Do not eat, drink or smoke in the working area. Wash skin thoroughly before eating,
drinking or smoking.
19
Notes
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Headoffice:
AB Sandvik Coromant
SE-811 81 Sandviken, Sverige
www.sandvik.coromant.com
E-mail: info.coromant@sandvik.com
C-1140:543 ENG/01
AB Sandvik Coromant 2013
Printed on recycleable paper.