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GLT Gate Valve

This document provides information about gate valves, including their typical applications, manufacturing standards, body and bonnet connections, disc and seat ring design, stem and operator design, and standard parts and materials. Gate valves are primarily used as stop valves that are either fully open or fully closed, and not for throttling. Their design includes a traveling wedge that is moved by the stem nut perpendicular to fluid flow to provide a tight shut-off when closed and minimal pressure drop when open.
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0% found this document useful (0 votes)
266 views6 pages

GLT Gate Valve

This document provides information about gate valves, including their typical applications, manufacturing standards, body and bonnet connections, disc and seat ring design, stem and operator design, and standard parts and materials. Gate valves are primarily used as stop valves that are either fully open or fully closed, and not for throttling. Their design includes a traveling wedge that is moved by the stem nut perpendicular to fluid flow to provide a tight shut-off when closed and minimal pressure drop when open.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

GATE VALVE

Gate Valve Application


Gate valves are primarily used for stop valves fully opened or fully closed. They are not normally considered for
throttling purposes, but more for slurries, viscous fluids, etc. Gate valves are characterized by a traveling wedge,
which is moved with the operation of the stem nut. The wedge travels perpendicular to the direction of the flow.
Gate valves usually have a minimum pressure drop when fully open, provide tight shut-off when fully closed, and
remain relatively free of contamination buildup.

Manufacturing Standards
API 600 (Cast Steel Valves)
General Design
API 602 (Forged Steel Valves)
Pressure Rating ASME / ANSI B16.34
Face to Face ASME / ANSI B16.10
Flange Dimensions ASME / ANSI B16.5
Butt-weld End ASME / ANSI B16.25
Inspection and Test API 6D / API 598

Body and Bonnet Connection


Standard body-bonnet joints of gate valves are connected by studs and nuts and are machined as follows:
PRESSURE CLASS JOINT DESIGN GASKET TYPE
150 Flat-faced Corrugated metal with graphite
300 Male-female Spiral wound metal with Graphite
600 Male-female/Ring type joint Spiral wound/Ring joint metal
900 & Above Ring type joint Ring joint metal

Disc Wedge End Connections


All gates are fully guided to the seats. Gate valves with Our standard end connection produce valves with:
NPS ≥ 2” are equipped with flexible wedge disc while - Flange end type with Raised Face (RF), Flat Face
gate valves with NPS < 2 are equipped with solid wedge (FF) or Ring Type Joint (RTJ) that conform to ANSI
disc. B16.5.
- Butt-welding ends (BW) that conform to ANSI
Seat Ring B16.25.
Seat rings are designed to greatly reduce and/or prevent - Threaded ends (NPT) that conform to ANSI B1.20.1
any turbulence and avoid damages due to the corrosion. socket weld ends that conform to ANSI B16.11
Seat rings for gate valves are typically made from forged - All face-to-face/end-to-end dimensions conform to
steel. Renewable threaded seat is used for gate valves ANSI B16.10.
with NPS ≤ 10” while welded on seat is used on larger Other special end connections are supplied according
valves. to customer’s requirements.

Stem Operator
The stem connection to the gate is of T design, which is Standard valves come with manual operator. Gear
forged integral with the stem. The stem-to-gate connection operation can be installed in valves sizes 16” to 24” if
is designed to prevent the turning or the disengagement of required. Other accessories such as actuators,
stem from the wedge while the valve is in service. chainwheels, locking device and many others are
available to meet customer
Packing requirements.
The stem packing is designed and arranged to ensure a
maximum seal along the stem during operation or while
at position, thus allowing for a greater reduction in fugitive
emissions. Our packings are made of Graphite
(Non-asbestos)

3
GATE VALVE

Handwheel Nut

Handwheel
Retainer Nut
Yoke Sleeve
Eye Bolt Nut Stem
Eye Bolt Gland Flange
Gland
Eye Bolt Pin
Packing
Lantem
Bonnet Backseat
Nameplate Gasket
Bonnet Stud

Stud Nut

Wedge

Seat Ring

Body

Standard Parts & Material


Cr-Mo(V) LCB, LCC
PART NAME WCB Series 304 Series 316 Series
Series Series
A217-WC5
A351-CF8 A351-CF8M A352-LCB
Body & Bonnet A216-WCB A217-C9
A351-CF3 A351-CF3M A352-LCC
A217-C5
A217-WC5
A351-CF8 A351-CF8M A352-LCB
Wedge A216-WCB A217-C9
A351-CF3 A351-CF3M A352-LCC
A217-C5
A182-F304 A182-F316
Stem A182-F6a A182-F6a A182-F6a
A182-F304L A182-F316L
A182-F304 A182-F316
Seat Ring A105 /A182-F6a A182-F6a A182-F6a
A182-F304L A182-F316L
Cr13 / Cr13
304 / 304
HF / 304 316 / 316
304 / 304 316 / 316 HF / Cr13
Sealing Material HF / HF HF / Monel
HF / 304 HF / 316 HF / HF
316 / 316 HF / 316
HF / 316
HF / Monel
A182-F304 A182-F316
Backseat A182-F6a A182-F6a A182-F6a
A182-F304L A182-F316L
Yoke Sleeve A439-D2 A439-D2 A439-D2 A439-D2 A439-D2
Stud A193-B7 A320-B8 A193-B8 A193-B7 A193-B7
Nut A194-2H A194-8 A194-8M A194-2H A194-2H
Packing Graphite
Gasket Spiral Wound + Graphite / Ring Joint Metal
Handwheel Carbon Steel / Ductile Cast Iron
NOTE: Other valve material composition are available on special request

4
CAST STEEL GATE VALVE
CLASS 150 GATE VALVE Designed to API 600
Cast steel gate valve, Bolted bonnet, Outside screw & yoke, Rising stem, Non-rising handwheel, Flexible wedge.

Standard Parts & Material - Fig. 1A1C1


PARTS MATERIALS
Body A216 WCB
Bonnet A216 WCB
Stem A182 F6a
Wedge A216 WCB + Cr13
Seat Ring A105 + Cr13 / STL
Gasket Spiral Wound + Graphite
Packing Graphite
Gland A182-F6a
Gland Flange A216 WCB
Bonnet Bolt A193-B7
Bonnet Nut A194-2H
NOTE: Other valve material composition are available

Dimensions
2” 2½” 3” 4” 5” 6” 8” 10” 12” 14” 16” 18” 20” 24”
Valve Size
50mm 65mm 80mm 100mm 125mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm

RF mm 178 191 203 229 254 267 292 330 356 381 406 432 457 508
Face to Face (L) RTJ mm 191 203 216 241 267 279 305 343 368 394 419 445 470 521
BW mm 216 241 283 305 381 403 419 457 502 572 610 660 711 813
Valve Center to Top (H) mm 390 420 465 560 670 765 970 1165 1370 1520 1720 1895 2120 2515
Approximate Weight kg 20 27 34 50 74 89 132 184 285 420 590 680 850 1400
Working Pressure: Carbon Steel - 285 p.s.i. @ 100°F / 38°C

CLASS 300 GATE VALVE Designed to API 600


Cast steel gate valve, Bolted bonnet, Outside screw & yoke, Rising stem, Non-rising handwheel, Flexible wedge.

Standard Parts & Material - Fig. 1A1C3


PARTS MATERIALS
Body A216 WCB
Bonnet A216 WCB
Stem A182 F6a
Wedge A216 WCB + Cr13
Seat Ring A105 + Cr13 / STL
Gasket Spiral Wound + Graphite
Packing Graphite
Gland A182-F6a
Gland Flange A216 WCB
Bonnet Bolt A193-B7
Bonnet Nut A194-2H
NOTE: Other valve material composition are available
Dimensions
2” 2½” 3” 4” 5” 6” 8” 10” 12” 14” 16” 18” 20” 24”
Valve Size
50mm 65mm 80mm 100mm 125mm 150mm 200mm 250mm 300mm 350mm 400mm 450mm 500mm 600mm

RF mm 216 241 283 305 381 403 419 457 502 762 838 914 991 1143
Face to Face (L) RTJ mm 232 257 298 321 397 419 435 473 518 778 854 930 1010 1165
BW mm 216 241 283 305 381 403 419 457 502 762 838 914 991 1143
Valve Center to Top (H) mm 420 452 498 594 708 810 1010 1220 1440 1580 1780 2020 2160 2600
Approximate Weight kg 29 36 52 78 125 148 265 330 490 692 985 1275 1630 2360
Working Pressure: Carbon Steel - 740 p.s.i. @ 100°F / 38°C

5
CAST STEEL GATE VALVE
CLASS 600 GATE VALVE Designed to API 600
Cast steel gate valve, Bolted bonnet, Outside screw & yoke, Rising stem, Non-rising handwheel, Flexible wedge.
Handwheel Nut
Standard Parts & Material - Fig. 1A1C6
Handwheel
Retainer Nut PARTS MATERIALS
Yoke Sleeve
Eye Bolt Nut Stem Body A216 WCB
Eye Bolt Gland Flange Bonnet A216 WCB
Gland
Eye Bolt Pin
Packing
Stem A182 F6a
Lantem Wedge A216 WCB + Cr13


Bonnet Backseat
Seat Ring A105 + Cr13 / STL
Nameplate Gasket
Bonnet Stud Gasket Ring Joint Metal
Stud Nut Packing Graphite
Wedge
Gland A182-F6a
Gland Flange A216 WCB
Seat Ring
Bonnet Bolt A193-B7
Body
Bonnet Nut A194-2H
NOTE: Other valve material composition are available

Dimensions
2” 2 ½” 3” 4” 5” 6” 8” 10” 12” 14” 16”
Valve Size
50mm 65mm 80mm 100mm 125mm 150mm 200mm 250mm 300mm 350mm 400mm

RF mm 292 330 356 432 508 559 660 787 838 889 991
Face to Face (L) RTJ mm 295 333 359 435 511 562 664 791 841 892 994
BW mm 292 330 356 432 508 559 660 787 838 889 991
Valve Center to Top (H) mm 445 472 510 652 740 865 1050 1230 1430 1620 1800
Approximate Weight kg 36 52 68 128 184 245 430 635 920 1220 1430
Working Pressure: Carbon Steel - 1480 p.s.i. @ 100°F / 38°C

CLASS 900 GATE VALVE Designed to API 600


Cast steel gate valve, Bolted bonnet, Outside screw & yoke, Rising stem, Non-rising handwheel, Flexible wedge.

Handwheel Nut

Handwheel
Standard Parts & Material - Fig. 1A1C9
Retainer Nut
PARTS MATERIALS
Yoke Sleeve
Eye Bolt Nut Stem Body A216 WCB
Eye Bolt Gland Flange
Gland
Bonnet A216 WCB
Eye Bolt Pin
Packing Stem A182 F6a
Lantem
Wedge A216 WCB + Cr13

Bonnet Backseat
Nameplate Gasket Seat Ring A105 + Cr13 / STL
Bonnet Stud
Gasket Ring Joint Metal
Stud Nut
Packing Graphite
Wedge Gland A182-F6a
Seat Ring Gland Flange A216 WCB
Body Bonnet Bolt A193-B7
Bonnet Nut A194-2H

NOTE: Other valve material composition are available
Dimensions
2” 2½” 3” 4” 6” 8” 10” 12”
Valve Size
50mm 65mm 80mm 100mm 150mm 200mm 250mm 300mm

RF mm 368 419 381 457 610 737 838 965


Face to Face (L) RTJ mm 371 422 384 460 613 740 841 968
BW mm 368 419 381 457 610 737 838 965
Valve Center to Top (H) mm 490 590 605 690 930 1250 1451 1655
Approximate Weight kg 84 92 105 142 345 590 920 1350
Working Pressure: Carbon Steel - 2220 p.s.i. @ 100°F / 38°C

6
FORGED STEEL GATE VALVE
Forged steel gate valve, Bolted bonnet, Outside screw & yoke, Rising stem, Non-rising handwheel,
Regular & full port, Threaded and socket weld ends.

Standard Parts & Material - Fig. 1A2F8, 1A2F15


NO. PARTS MATERIALS
1 Body A105
2 Bonnet A105
3 Seat Ring A276-410+STL
4 Wedge A276-420
5 Stem A276-410
6 Bonnet Bolt A193-B7
7 Packing Grafoil
8 Gland A276-410
9 Gasket 304+Graphite
10 Gland Flange A216 WCB
11 Eye Bolt A276-410
12 Eye Bolt Nut A194-2H
13 Eye Bolt Pin A276-410
14 Stem Nut A108-1020
15 Handwheel A197
16 Nameplate Stainless Steel
NOTE: Other valve material composition are available

Manufacturing Standards
General Design API 602
Pressure Rating ANSI B16.34
Face to Face ANSI B16.10
Screwed Ends (NPT) ANSI B16.11
Socket Weld Ends ANSI B16.11
Inspection and Test API 598

CLASS 800 GATE VALVE Designed to API 602


Regular Port - 1 /2” 3/4” 1” 1.1/4” 1.1/2” 2” -
Full Port 1/4” 3/8” 1 /2” 3/4” 1” 1.1/4” 1.1/2” 2”
Face to Face (A) mm 79 79 92 111 120 120 140 178
Valve Height (B) mm 166 166 169 193 230 246 283 330
Handwheel Diameter (C) mm 100 100 100 125 160 160 180 200
Seat Port Diameter (D) mm 7 10 13.6 18 24 29 36.8 46.5
Approximate Weight kg 2.3 2.1 2.3 4 5.9 6.9 11.2 15.8
Working Pressure: Carbon Steel - 1975 p.s.i. @ 100°F / 38°C

CLASS 1500 GATE VALVE Designed to API 602


Regular Port - 1 /2” 3/4” 1” 1.1/4” 1.1/2” 2” -
Full Port 1/4” 3/8” 1 /2” 3/4” 1” 1.1/4” 1.1/2” 2”
Face to Face (A) mm 111 111 111 114 120 140 162 210
Valve Height (B) mm 197 197 197 224 237 276 320 354
Handwheel Diameter (C) mm 125 125 125 160 160 180 200 240
Seat Port Diameter (D) mm 7 13.6 13.6 18 24 29 36.8 46.5
Approximate Weight kg 4.8 4.6 4.6 6.3 8.7 12.1 17.2 23.5
Working Pressure: Carbon Steel - 3705 p.s.i. @ 100°F / 38°C

7
FORGED STEEL GATE VALVE
CLASS 150/300/600 GATE VALVE Designed to API 602
Forged steel gate valve, Bolted bonnet, Outside screw & yoke, Rising stem, Non-rising handwheel,
Regular port, Flanged ends.

Standard Parts & Material - Fig. 1A2F1, 1A2F3, 1A2F6


NO. PARTS MATERIALS
1 Body A105
2 Bonnet A105
3 Seat Ring A276-410+STL
4 Wedge A276-420
5 Stem A276-410
6 Bonnet Bolt A193-B7
7 Packing Grafoil
8 Gland A276-410
9 Gasket 304+Graphite
10 Gland Flange A216 WCB
11 Eye Bolt A276-410
12 Eye Bolt Nut A194-2H
13 Eye Bolt Pin A276-410
14 Stem Nut A108-1020
15 Handwheel A197
16 Nameplate Stainless Steel
NOTE: Other valve material composition are available

Manufacturing Standards
General Design API 602
Pressure Rating ANSI B16.34
Face to Face ANSI B16.10
Flange Dimensions ANSI B16.5
Inspection and Test API 598

Dimensions
1 /2” 3/4” 1” 1.1/2” 2”
Regular Port
15mm 20mm 25mm 40mm 50mm
Class 150 mm 108 117 127 165 178
Face to Face (A) Class 300 mm 140 152 165 190 216
Class 600 mm 165 190 216 241 292
Valve Height (B) mm 166 169 193 246 290
Handwheel Diameter (C) mm 100 100 125 160 180
Seat Port Diameter (D) mm 10 13.6 18 29 36.8
Class 150 kg 3.2 4.8 7.7 10.8 18.5
Approx. Weight Class 300 kg 4.8 6.2 9.3 15.5 23.4
Class 600 kg 5.9 7.4 10.4 17.5 28.3
Working Pressure: Carbon Steel
Class 150 - 285 p.s.i. @ 100°F / 38°C
Class 300 - 740 p.s.i. @ 100°F / 38°C
Class 600 - 1480 p.s.i. @ 100°F / 38°C

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