Outotecs energy technology solutions

Fluidized Bed Technology for Power Generation

Outotec - All rights reserved

Outotec
Provides leading technologies and services for the sustainable use of natural resources the global leader in minerals and

metals processing technology (84% of sales) innovative solutions for the utilization of alternative energy sources, industrial water treatment and chemical industry

Sales EUR 2.1 billion (2012) Presence in 25 countries, deliveries to 80 countries Over 4,800 professionals Extensive IPR portfolio

89%
of the order intake, Environmental Goods and Services, OECD

Feb 2013

Outotec - All rights reserved

Outotec by the numbers (2012)

Sales EUR 2,087 million with EUR 476 million generated by services 18 competence centers, presence in 25 countries, deliveries to 80 countries Over 4,800 professionals Extensive IPR portfolio
Over 5,700 national patents or applications,
630 patent families and 70 trademarks

Strong sales and profitability growth

EUR million

R&D expenditure EUR 42 million

2200 2000 1800 1600 1400 1200 1000 800 600 400 200 0

Sales

**)

**) **)

2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 *) *) *) *)
*) Combined basis **) from operations, excl. one-time costs and PPAs

Market capitalization ~ EUR 2.2 billion Listed on NASDAQ OMX Helsinki

Feb 2013

Outotec - All rights reserved

Large order backlog, new breakthroughs in environmental solutions

Order intake in 2012: EUR 2.1 billion Largest order, ilmenite smelter for Cristal Global in Saudi Arabia, EUR 350 million Order backlog on Dec 31, 2012: EUR 1.9 billion Two thirds of sales coming from emerging markets

EMEA 59% Americas 26% Asia Pacific 15%

Sales by end product

Energy & environmental solutions 14% Other metals 10% Precious metals 13% Ferroalloys 7% Copper 33%

Breakthroughs in environmental solutions

Renewable energy solution for a bio-ethanol producer, USA Sewage sludge thermal treatment plant, Switzerland (EUR 50 million) Biomass power plant, Turkey (EUR 55 million)

Iron 14% Aluminum 6%

Gas cleaning, sulfuric acid plant, effluent treatment, Namibia (EUR 130 million)

Feb 2013

Outotec - All rights reserved

Long-term customer relationships with the industrys top companies

Selected reference customers of Outotec
Major global mining companies Intermediate sized companies Local mining and metallurgical companies in emerging regions

Peers and competitors

Non-ferrous Solutions: Jacobs (Aker), Andritz, Bateman Engineering/Litwin, BGRIMM, CITIC, Delcor, EPCM, FLS, Krupp Polysius, Mesco, Metso, PERI, Siemens, SMS Meer, Thermo Fisher, WesTech, Xstrata Ferrous Solutions: Jacobs (Aker), Bateman Engineering, BSIET, Danieli, Downer, FLS, Kobelco, Metso, Midrex, Siemens, SMS Siemag, Tenova Pyromet ELE Solutions: Jacobs (Aker), Alcan, Alstom, Brochot, FLS, Foster Wheeler, GEA, MECS, Siemens, Solios, Stultz, Veolia Services: FLS, Metso, local competitors, internal maintenance departments

Engineering: AMEC, Ausenco, Bechtel, Chalieco, Enfi, Fluor, Hatch, MCC, NERIN, NFC, SNC-Lavalin, SRK, Worley Parsons

Feb 2013

Outotec - All rights reserved

Numerous reference plants in operation

130 non-ferrous smelters 650 sulfuric acid plants 1,100 grinding mills 10,000 flotation units 1,800 thickeners 3,500 filters 20 pelletizing and sintering plants for chromites (ferroalloys), and 9 ferroalloy smelters 340 iron ore sintering plants 93 iron ore pelletizing plants 290 fluidized bed roasting plants 50 alumina calcination plants

Grinding mills LKAB Sweden

Worlds largest pellet plant (7.5 million tpy) Samarco; Brazil

Tankcell flotation units Kevitsa, Sodankyl, Finland

Feb 2013

Outotec - All rights reserved

Energy core technologies: thermal

Process Product Oil from oil shale/sand; plastic recycling (oil winning) Biomass, municipal sludge & waste, industrial by-products Coal, oil shale, spent shale, industrial byproducts Coal, wood, tree bark and other biomass Technology Rotary Kiln + Circulating Fluidized Bed Fluidized Bed Circulating Fluidized Bed Circulating Fluidized Bed

Oil Winning

Pyrolysis

Biomass/ Thermal Processing

7 2012
Outotec - All rights reserved

Combustion

Combustion

Gasification

Outotec Energy Technology Solutions

60 years of fluid bed technology

alumina calcining gold roasting

combustion

iron ore reduction

zinc roasting

9/18/2013

Outotec: Incineration Technology

Outotec - All rights reserved

Outotec Fluid bed experience until 2005

2012

Outotec Energy Technology Solutions

Outotec - All rights reserved

Proven CFB Technology for Combustion

Boiler concept (1) CFB furnace: Upper furnace

membrane wall design, evaporator

Lower furnace part with dense bed refractory lined with secondary air nozzles, overbed start-up burners, fuel and sorbent injection ports, solids recycle from cyclones Advanced nozzle grid design proven nozzle design for reliable fluidization and low maintenance, inclined nozzle grid for proper

bed ash removal

10

9/18/2013

Outotec - All rights reserved

Proven CFB Technology for Combustion

Boiler concept (2) Bottom ash removal: Low to moderate ash content cooling screws or cooled vibrating conveyors High ash content fluid bed cooler Heat recovery after cyclone: Back pass with superheater, economizer and air preheater Offgas dedusting: Bag filter or electrostatic precipitator depending on dust emission requirements

11

9/18/2013

Outotec - All rights reserved

Proven CFB Technology for Combustion

CFB boiler benefits: Low temperature combustion Low emissions without additional offgas cleaning Insitu SO2/SO3 removal Low NOx emissions Wide fuel range (low rank coals, high sulfur) Easy co-firing capabilities for waste materials or biomass Low offgas temperatures Dry bottom and fly ash removal

12

9/18/2013

Outotec - All rights reserved

Proven CFB Technology for Combustion

13

March 2011

Outotec - All rights reserved

The first industrial CFB

Lnen, 1982 82 MW Steam 50 t/h, 65 bar, 480C Built by Lurgi Metallurgie (today Outotec) Patents: US4444568 (1984) EP 0062363 (1982)

14

9/18/2013

Outotec - All rights reserved

Oil winning : CFB based combustion of pyrolysis residues

Combustion of semi coke heating value: 1-2 MJ/kg Ash: >65%

Fluidized bed Expertise

First oil produced in January 2013

15

2012

Outotec Energy Technology Solutions

Outotec - All rights reserved

Oil winning: CFB based combustion of pyrolysis residues

High thermal efficiency:
Complete combustion of semicoke in CFB Use of off-gas heat for power production Use of ash heat for steam/power production Use of off-gas heat for drying of oil shale

High availability > 90% Meets strict EU environmental requirements:

CO2~ 0.20,. t/tOil Shale SO2 <50 mg/Nm3 Solid particles <30 mg/Nm3 NOx <300 mg/Nm3 TOC ~0

16

2012

Outotec Energy Technology Solutions

Outotec - All rights reserved

Coal Power Plant Indonesia (Basic engineering, 2012)

Power Generation for a Ferronickel Plant
Design basis Steam Electricity 2*260 t/h 2*150 Mwel

Power Plant Two line CFB combustor Steam: 140 bar, 520C One full condensing turbine Backup Power Generation Diesel Generators Capacity: 40 Mwel

17

18.9.2013

Outotec

Outotec - All rights reserved

Coal Power Plant Indonesia (Basic engineering, 2012)

Power and Steam Generation for a aluminum refinery
Design Basis Electricity Process Steam 60 MW el / 75 MW el 320 t/h / 365 t/h

Power Plant TFH01 One line CFB combustor One dedicated turbine Capacity: 75 Mwel

Backup Power Generation

Diesel Generators Capacity: 60 Mwel Steam Generation Plant TFH02 / TFH03 Two line CFB combustor 2 x 75% Capacity each: 280 t/h Steam (12 bar, 220 C)
18 18.9.2013 Outotec
Outotec - All rights reserved

Oil Shale Combustion (Study, 2010)

Power Generation from Oil Shale (new generation)
Design Basis Electricity Oils Shale

200 Mwel 600 t/h

Power Plant One line CFB combustor One dedicated turbine

Cyclone Boiler

Feed Bin

CFB

Recycle Cooler

19

9/18/2013

Outotec - All rights reserved

References: CFB Power Plants

Client/ Plant Location Year of Order Product Capacity per Unit (MWth) Qty. of Units Remarks

Antam Jindal Stainless Indonesia AJSI/ Indonesia Severstal Karelsky Okatysh/Russia SNB Moedijk/ Netherlands Queensland Energy Resource QER Brisbane/ Australia Cemex, Rdersdorf,/ Germany

2011 2011 2011 2010 2010

CFB Coal CFB Coal FB Sludge CFB Oil Shale CFB RDF FB Biomass, RDF CFB Oil Shale CFB Wood CFB Wood CFB Coal CFB Coal

230 150 15 400 100

2 1 4 1 1

Basic design and feasibility study Feasibility study Conceptual Study boiler replacement Conceptual Study Technical assistance Gasification Unit before Cement Kiln Technical assistance Enefit 280 Plant By KRAFT/ Green Exergy* By KRAFT/ Green Exergy* Lurgi Metallurgie**/German Babcock Lurgi Metallurgie**/German Babcock

Harmuth Entsorgung, Essen/ Germany Eesti Energia, Auvere/ Estonia Skelleftea Kraft, Storuman/ Sweden Skelleftea Kraft, Hedensbyn/ Sweden Stadtwerke Duisburg/ Germany Luenen/ Germany

2010 2009 2008 1996 1985 1982

12 120 35 100 208 84

1 1 1 1 1 1

*: Joint Venture company, Outotec-SKAB **: now Outotec GmbH

20 9/18/2013

CFB: Circulating Fluidised Bed FB: Stationary Fluidised Bed

Outotec - All rights reserved

References: FB Power Plants (WtE)

Location Connecticut Project 37.5 MWe RENEWABLE ENERGY POWER PLANT System Description Fluidized Bed FBSG-3035 advanced staged gasification system Fluidized Bed FBSG-3035 advanced staged gasification system Fuel Construction & Demolition (C&D) Waste plus Green Wood Capacity 158 t/h steam, 108 bar, 513 C

Oregon

Two similar plants - 35 MWe RENEWABLE ENERGY POWER PLANT - 2 locations

Renewable Biomass Fuel

152 t/h steam, 105 bar, 540 C

Georgia, Piedmont 53.5 MWe net RENEWABLE Green ENERGY POWER PLANT

Fluidized Bed FBSG-3035 advanced staged gasification system Fluidized Bed FB-2024 fluidized bed / boiler

Renewable Biomass Fuel

218 t/h steam, 104 bar, 540 C

Illinois, Iowa, North Five Similar plants - COAL-FIRED Dakota CO-GENERATION FOR ETHANOL FACILITY

Illinois Gob coal slurry

55-75 t/h steam, 45 bar, 400 C

California

BIOMASS-FIRED POWER PLANT

Fluidized Bed FBB-2045 fluidized bed / boiler

Agricultural waste, urban demolition 32 MWe, 115 t/h waste steam, 96 bar, 513C

California

BIOMASS-FIRED POWER PLANT

Fluidized Bed FBB-2045 fluidized bed / boiler

Agricultural waste, urban demolition 27 MWe, 118 t/h waste steam, 62bar, 455C

21

9/18/2013

Outotec - All rights reserved

Fluidized Bed Boiler System

Applications Replacement for Coal, Fuel Oil or Natural Gas Boilers Reuse of Existing Balance of Plant Systems: Generation, Transmission, Controls, Etc.

New Components Fuel Yard Full Fluidized Bed Boiler System Thermal Oxidizer Staged Gasifier Ash System

22

January 2012

Outotec-EPI Fluidized Bed Technologies

Outotec - All rights reserved

Under Construction: Sludge incineration for ERZ, Zurich, CH

23

March 2011

Outotec - All rights reserved

Under Construction:Biomass & Sludge CHP Eren Corlu, Turkey

24

March 2011

Outotec - All rights reserved

R&D Facility: 700 mm CFB pilot plant

Circulating Fluidized Bed (CFB) operated up to 1050C and 1.5 MW th Operation during cumulated 45 days in 7 campaigns in the last 4 years Several Coals tested (400-500 kg/h) Plant has been retrofitted with new recycle cooler ready for combustion New test campaign for combustion of oil shale and semi coke end of September Plant has been used in the past for all kind of biomass combustion and gasification Extensive test work performed and knowledge available for all kinds of fuels
25 9/18/2013

Outotec - All rights reserved

Important Considerations for a Successful Project

26

9/18/2013

Outotec: Incineration Technology

Outotec - All rights reserved

Detail Know How e.g. Boiler Velocity

The correct fluegas velocity between the boiler tubes reduces the built up of ash (self cleaning effect) (pictures shows to low velocity)
27 9/18/2013 Outotec: Incineration Technology

Outotec - All rights reserved

Knowledge of Influence from Type of Fuel

Waste Wood

Coal, Peat

RDF, Biomass (Straw)

28

9/18/2013

Outotec: Incineration Technology

Outotec - All rights reserved

Distance of Tubes and Cleaning

The good design of cleaning equipment and the correct distance of the boiler tubes reduces the built up of ash

29

9/18/2013

Outotec: Fluidized Bed Technology for Power Generation

Outotec - All rights reserved

Sustainable use of Earths natural resources

Outotec - All rights reserved