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Piaggio, Vespa, Gilera, Technical Notes and Workshop Reference

Piaggio, Vespa, Gilera, Technical Notes and Workshop Reference

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Published by: lynhaven1 on Oct 31, 2009
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Technical Notes and Workshop Reference.
This reference file has been built up over the last twelve years at Piaggio Ltd,To help with fault finding, assembly understanding and to clarify and expandon technical information contained in Service Station Manuals and partscatalogues supplied from Italy.Most of these pages have been created to help answer often asked questionsI hope you find it useful.We must ask you to consider this information as classified and therefore donot pass it on to anyone for any reason. I will be very disappointed if anythinghere turns up in the press or is quoted by customers. This information iscontinually being updated so please check the Piaggio Web site occasionallyto see if there are new or updated pages available.If you find an amended page please destroy the original to avoid anyconfusion.If you find any mistakes or you feel that the information could be better presented or improved please contact me at Piaggio Ltd, after sales.
DISCLAIMER.The information supplied here is accurate to the best of my knowledge but no guarantee isgiven as to the accuracy or suitability of this information. This information should always beused in conjunction with the relevant Piaggio manuals.Piaggio Ltd, reserves the right to amend or withdraw any information contained herewithout prior notification.Piaggio Ltd, its employees and agents can not be held responsible for any inaccuracies or omissions in this information. Nor can they be held liable for any consequence of using thisinformation.
David ChampionPiaggio Ltd.Technical Services
© Piaggio Ltd 1995 - 2006
Technical / After sales contacts:
For any After Sales problems or questions, your first contact should be your Regional After Sales Manager.Benjy Straw - Technical Services Manager 020 7401 4323.straw@piaggio.co.ukGene Dalzell - Regional after sales manager, Midlands and North07050 263036.dalzell@piaggio.co.ukPaul Balsillie - Regional after sales manager, Southern07050 263039.basillie@piaggio.co.ukMike Edwards - Warranty Management020 7401 4322.edwards@piaggio.co.ukFax for warranty authorisation: 020 7401 4321David Champion - Technical information and advice020 7401 4325.champion@piaggio.co.ukAdam Roylance -Technical & After Sales Training07881 786478.roylance@piaggio.co.ukSebnem Umman - Spare Parts and Accessories Manager 020 7401 4329.umman@piaggio.co.ukTechnical department Fax: 020 7401 4321
Chapter 12 Stroke Auto engines
1. 50 / 80cc Charging early type2. 50 / 80cc Charging later type2a. NRG Charging & Gauges2b. NRG Power Instrument connection3. 50cc 2t Ignition4. 125 & 180cc Charging / Ignition5. 125 & 180cc Indicator circuit6. 125 / 180cc Ignition7. Runner 125 / 180cc 2t Fuses8. Diesis 100 Ignition / Charging9. Purejet 50 Charging / Ignition10. Purejet 50 Indicators / Oil Check11. Fly 50 Charging / Carb heater 
Chapter 2Leader / Quasar engines.
1. B125 / 200 Ignition / Charging2. B125 Notes3. B125 Fuse explanation4. DNA 125 / 180 Ign. / Charging5. DNA 125 / 180 Switch Wiring6. ET4 125 Ignition / Charging7. Hexagon GTX Ignition / Charging8. Runner VX / VXR Ign./Charging9. X9 125 / 180 Ignition / Charging9a. X9 125 Indicator Wiring10. Zip 125 Ignition / Charging11. General notes12. Immobiliser System explanation13. Vespa GT 125 / 200 Ignition / Charging14. Vespa GT Fuses15. Skipper ST Ignition / Charging16. Skipper ST Fuses17. Skipper ST replacement instrument panel18. X9 250 Evo Ignition / Charging19. Fly 125 Ignition / Charging19a Fly 125 Instrument panel connections20. X8 125 / 200 Ignition / Charging21. X8 Seat & Trunk Release22. X8 125 / 200 Fuse Explanation
Chapter 34 Stroke (Non Leader) engines
1. Coguar 125 Ignition / Charging2. ET4 (ZAPM04) Early Charging3. ET4 (ZAPM04) Late Charging4. ET4 (ZAPM04) Immobiliser Notes5. Hexagon GTX 250 Ign./ Charging6. Liberty 125(non Leader) Charging7. X9 250 Ignition / Charging8. X9 250 Notes9. X9 250 Fuse Explanation10. 50cc 4 stroke Ignition / Charging11. 50cc 4 stroke Restriction Notes
Chapter 42 Stroke Manual engines.
1. H@k / GSM Ignition / Charging2. H@K / GSM Notes3. H@K / GSM Wiring Diagram4. Vespa PX Ignition / Charging5. Vespa PX Start Permissive Circuit6. Vespa PX Indicator Circuit7. Vespa T5 Horn circuit8. Gilera RCR 50 Ignition / Charging9. Gilera RCR Notes
Chapter 5Electrical General
1. X9 Range General Notes2. X9 Range. Under the front Panel3. Stator Coil Values - Quick Ref.4. Auto Choke Operation5. Fuel Gauge Circuit6. Digital Instrument Display Notes7. Remote Seat Release8. Setting the 2 button Digital Clock
Chapter 6Fuel Systems
1. Typhoon 80 / 125 Fuel System2. DNA Fuel Systems3. Hexagon (EXS1T) Fuel System4. Pumped Fuel Systems5. Vespa PX Fuel Tap
Chapter 7Mechanical
1. Fitting Main Bearings. All 2t autos.2. Vespa PX Clutch assy.3. Piston & Small End Sizes4. Up Side Down Forks5. Spark Plug List6. Oil List7. Tyres / Wheels Piaggio7a. Tyres / Wheels Vespa8. Tyres / Wheels Gilera9. Keys Gilera10. Keys General11. De-Restriction Notes12. Chassis Number Location13. Quick Reference Guide14. Service Limit List
Chapter 8Injected Vehicles
1. X9 500 ignition2. X9 500 lighting3. X9 500 Centre Stand wiring4. Nexus 500 Instrument panel connections
Chapter 9Tech Tips Collection
1. Tech Tips 012. Tech Tips 023. Tech Tips 034. Tech Tips 045. Tech Tips 05

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