Professional Documents
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Ignition Systems
Gas Fired Igniters, Pilots Burners and
Ignition Lances for Flares, Furnaces and Boilers
Introduction
For more than half a century Smitsvonk has
been making low-tension high-energy ignition
and control systems for industrial combustion
processes. These electrical and electronic ignition systems are applied world-wide. They are
characterized by a high degree of reliability under demanding conditions. Ignition is not effected by dirt, humidity, extreme temperatures
or aggressive gases.
Applications
transformer
rectifier
power
supply
thyristor
spark tip
impulse
generator
capacitor
control
high
energy
pulse
B: Gas-electric flare
ignition
A premixed, self-aspirating pilot burner
with 3 integrated
spark plugs.
Electrical
ignition
with
three integrated
spark plugs
located away
from the high
heat radiation
zone
C: Combination of A and B
Pilot Burner
Ignition of waste gas from pipe
flares, air and steam assisted flares
and ground flares.
For most flare systems the pilot burner can not
be accessed for service. Maintenance or replacement is not possible while the flare is in operation. To safeguard operation, Smitsvonks pilots
provide reliable ignition and stable burning
even under the most difficult climate conditions.
Features
Applications
Ignition of all kind of flares in the (petro)
chemical, oil and gas, steel and biogas industry.
Common data
pipe diameter 2" (60 mm)
length 1200, 2326 or 2500 mm
design angled or straight
air requirement self-aspirating
gas connection 1/2" BSPM
supply gas natural gas or
propane/butane
refinery gas
(max. 40 vol% H2)
Pilot Burner Selection Table for Small and Medium Size Flares
model number
design
heat
release
based on
natural
gas in kW
gas
ignition
thermocouple
ST57(60)AF13/2326/360/25/TW
length: 2326 mm
angled
1017
11.7
natural gas or
propane/butane or
refinery gas
(max. 40% H2)
single
0.51.5
angled
1017
11.7
0.51.5
straight
1017
11.7
0.51.5
single
natural gas or
propane/butane or
refinery gas
(max. 40% H2)
single
double
3 spark plugs and extra
flame front tube
angled
1529
1.52.9
0.20.8
natural gas or
propane/butane or
refinery gas
(max. 40% H2)
double
double
3 spark plugs and extra
flame front tube
natural gas or
propane/butane or
refinery gas
(max. 40% H2)
single
double
3 spark plugs and extra
flame front tube
straight
1529
1.52.9
0.20.8
natural gas or
propane/butane or
refinery gas
(max. 40% H2)
single
double
3 spark plugs and extra
flame front tube
for biogas
ST57(60)BF19/1200/T3
length: 1200 mm
straight
46
biogas
0.70.9
0.070.1
bio gas
single
angled
1525
coke gas
35
0.10.3
single
angled
617
0.61.7
1050
mBarg
natural gas
single
Straight construction
Angled construction
Pilot Burner Selection Table for Large Flares (Heavy Duty Applications)
model number
design
heat
gas flow
release
in nm3/hr
based on
natural
gas in kW
required
pressure
gas
ignition
thermocouple
HDEP60AF19/2326/360/25/TW
length: 2326 mm
angled
1630
0.20.8
natural gas or
propane/butane or
refinery gas
(max. 40% H2)
3 integrated spark
plugs at 1.8 m from
the top
single
1.63.0
double
2 pieces
3 spark plugs and
extra flame front tube
angled
1630
1.63.0
0.20.8
natural gas or
propane/butane or
refinery gas
(max. 40% H2)
3 integrated spark
plugs at 1.9 m from
the top
single
double
2 pieces
3 spark plugs and
extra flame front tube
min.:
max.:
Barg
yes
no
yes
no
ATEX or other
For gas group IIB or IIC, zone 1 or 2
Power supply available:
Other requirements:
Accessories
High temperature (775C) ignition cable with
connector and SST protection hose
High temperature (775C) thermocouple cable
with connector and SST protection hose
SST junction box for ignition or thermocouple
signal
Low temperature ignition cable
Low temperature thermocouple cable
Ignition and control unit (see pages 15 and 16)
Continuous Electronic
Spark Flare Ignition
Features
Description
Smitsvonk has decades of experience with direct electric ignition of flare units. A reproducible, high energy, highly reliable spark (described in the literature as plasma ignition)
that is not susceptible to external influences
such as moisture and dirt, guarantees the safe
ignition and combustion of the residual gas in
the flare.
Such direct electric spark ignition may, for example, be used in flares firing coke oven gas
and flares where fuel gas containing a minimum
of 6% hydrogen is burnt at relatively low flame
velocities in the flare head.
In addition, the spark ignition module employed by Smitsvonk offers the decisive advantage of thyristor-controlled circuitry that is not
subjected to wear and tear. The ignition system
is designed to withstand the long operation and
maintenance cycles typical for these types of industries.
The construction of the ignition lance depends
on exit velocity, gas composition and the number of operation hours. The number of lances
depends on the flare diameter.
Applications
Coke oven flares
Pipe flares with hydrogen in the waste gas
Temporary flares from tank farms.
Ignition Lances
Direct ignition of (pilot) burners,
flares and other processes.
Features
Applications
Burners and flares.
Options
Angled (180)
ignition lance
construction
length L
tube material
electrical
connection
mounting hooks
options
26.7 mm
26.7 mm
26.7 mm
26.7 mm
26.7T/L/TK18/18
26.7T/L/TK18/18-35
26.7T/L/90/TK18/18
26.7T/L/120/90AH/TK18/18-CF
straight
angled lance 45
3001000 mm:
multiple of 100 mm,
10002000 mm:
multiple of 100 mm,
20003000 mm:
200 mm intervals
3001000 mm:
1500, 2000 or
multiple of 100 mm, 2300 mm
10002000 mm:
multiple of 100 mm,
20003000 mm:
200 mm intervals
2300 or 3000 mm
310 SST
310 SST
310 SST
310 SST
option
option
fixed or adjustable
fixed or adjustable
- thermocouple
- explosion proof
- ATEX
II 2G EEx d IIC T6
- thermocouple
- explosion proof
- ATEX
II 2G EEx d IIC T6
- thermocouple
- explosion proof
- ATEX
II 2G EEx d IIC T6
- thermocouple
- explosion proof
- ATEX
II 2G EEx d IIC T6
Ignition Lances
For burners and processes.
Accessories
High temperature (775 C) ignition cable with
connector and SST protection hose
High temperature (775 C) thermocouple cable with connector and SST protection hose
SST junction box for ignition or thermocouple
signal
Low temperature ignition cable
Low temperature thermocouple cable
Ignition and control unit (see pages 15 and
16).
tube material
electrical connection
mounting hooks
option
Spark Plugs
All types of low tension high energy spark
plugs to replace existing high tension systems
Standard mechanical connection: M10, M14
and M18.
10
17.2 mm
17.2 mm
15 mm
17.2/L/TP14/12
17.2/L/TP14/12-JB
15.7/L/TP12/JB
straight
straight
straight
2001000 mm:
multiple of 100 mm,
10002000 mm:
multiple of 100 mm,
20003000 mm:
200 mm intervals
2001000 mm:
multiple of 100 mm,
10002000 mm:
multiple of 100 mm,
20003000 mm:
200 mm intervals
2001000 mm:
multiple of 100 mm,
10002000 mm:
multiple of 100 mm,
20003000 mm:
200 mm intervals
310 SST
310 SST
316 SST
junction box
material: aluminium
junction box
material: aluminium
option
fixed or adjustable
option
- flexible lance
- special bent shape
- mounting adapter
- ATEX II2G EEx dIIC T6
- flexible lance
- special bent shape
- mounting adapter
- ATEX II2G EEx dIIC T6
- flexible lance
- special bent shape
- mounting adapter
- ATEX II2G EEx dIIC T6
N54APV13/L/A/V2E
N54APV13/L/A/V3E
N54APV13/UA/V5E
80132 kW
115192 kW
185305 kW
120195 kW
170285 kW
280458 kW
0.51.5 Barg
length L
air inlet A
connection to main burner
gas connection
1/2 BSPF
3/4 BSPF
3/4 BSPF
1/2 BSPF
1/2 BSPF
1/2 BSPF
ignition
flame detection
tube material
310 SST
connection material
316 SST
electrical connection
Applications
protection
air inlet A
connection to main burner
54APVD13/L/A/VE
54APVD13/L/A/V2E
54APVD13/L/A/v5E
4675 kW
80132 kW
185305 kW
67109 kW
120195 kW
280458 kW
0.51.5 Barg
400, 500, 600: multiple of 100 mm,
from 1000 to 2000 mm: 200 mm intervals
2000, 2500, 3000 mm
165, 230 or 400 mm in steps of 10 mm
flange 2 ANSI 150 LBS RF
gas connection
NPTF
NPTF
NPTF
BSPF
BSPF
BSPF
ignition
flame detection
tube material
310 SST
connection material
316 SST
electrical connection
protection
explosion proof
11
air inlet A
JB48APV13/L/A/VE
JB48APV13/L/A/V2E
JB48APV13/L/A/V4E
4675 kW
80132 kW
150250 kW
67109 kW
120195 kW
226370 kW
0.51.5 Barg
400, 500, 600: multiple of 100 mm,
from 1000 to 2000 mm: 200 mm intervals,
2000, 2500, 3000 mm
300 mm in steps of 10 mm
flange 2" ANSI 150 LBS RF
3/8" NPTF
3/8" NPTF
3/8" NPTF
option
option
option
48APVD13/L/A/VE
48APVD13/L/A/V2E
48APVD13/L/A/V4E
4675 kW
80132 kW
150250 kW
67109 kW
120195 kW
226370 kW
tube material
310 SST
connection material
316 SST
electrical connection
protection
connection housing
IP65
Applications
Main burners of furnaces, boilers, incinerators
and power plants.
air inlet A
connection to main burner
300 mm in steps of 10 mm
flange 2" ANSI 150 LBS RF
" NPTF
" NPTF
" NPTF
" BSPF
" BSPF
" BSPF
flame detection
tube material
310 SST
connection material
316 SST
electrical connection
protection
12
gas connection
ignition
Igniter connection
0.51.5 Barg
explosion proof
1729 kW
2439 kW
38ALV/L/A/VE
length L
0.51.5 Barg
400, 500 600: multiple of 100 mm
from 1000 to 2000: 200 mm intervals
2000, 2500, 3000 mm
air inlet A
300 mm in steps of 10 mm
gas connection
air conn, for forced draft
ignition
flame detection
tube material
connection material
electrical connection
protection
3/8" NPTF
option
by 1 integrated spark plug
ionisation
310 and 321 SST
316 SST
M25 connector for ignition, M25 connector for ionisation
IP65
Applications
Main burners of furnaces, boilers, incinerators
and power plants.
38APVD/L/A/VE
1729 kW
2439 kW
air inlet A
connection to main burner
1.5 Barg
400, 500 600: multiple of 100 mm
from 1000 to 2000: 200 mm intervals
2000, 2500, 3000 mm
300 mm in steps of 10 mm
flange 1" ANSI 150 LBS RF
gas connection
" NPTF
" BSPF
ignition
flame detection
tube material
connection material
electrical connection
protection
explosion proof
13
furnace
boiler
incinerator
Furnace draft/pressure
Igniter mounting position
Igniter outer tube diameter
Gas specification
Gas pressure
Area classification
Total length (L)
Air sleeves position (A)
Insert length (X)
Flame control
ionisation
self-aspirating version
Air temperature
Air pressure or wind box pressure
Ambient air temperature
Distance to ignition/control unit
14
min.:
max.:
Ignition Units
Ignition and burner control for ignition burner, pilots burners, lances
and spark plugs.
Applications
Furnaces
Boilers
Incinerators.
E-LIGHT 2000V-233311-SV98H-CR
ignition, flame detection and remote start
2 Joule
2000 Volt
spark frequency 2 Hz
power supply 230, 115 or 24 VAC 5060 Hz
power consumption 15 VA
housing aluminum
dimensions LxWxH 260 x 160 x 90 mm
protection IP65
remote start relay: n/a
flame relay n/a
2 Hz
230, 115 or 24 VAC 5060 Hz
22 VA
aluminum
230 x 230 x 110 mm
IP65
24, 48 VDC, 110 or 230 VAC
ionisation SV98H
E-LIGHT 2000V-CCA/GUB04-SV98H-CR
ATEX II 2G EEx d IIC T6
430 x 430 x 290 mm
15
Ignition Units
Ignition and burner control for
ignition burners, pilots burners,
lances and spark plugs.
Ignition units for pilot burners of flares (longer distance) common data
function ignition and flame detection for pilot burner(s) or ignition lance(s)
power supply 230, 115 or 24 VAC 5060 Hz,
option: for DC or battery back-up
ignition 100% electronic, type SVECU
spark energy 9 or 18 J
spark tension 3000 Volt
spark frequency 0,5 or 2 Hz depends on type pilot burner or lance.
flame detection thermocouple relay type K
control by small PLC
enclosure IP66 general purpose or explosion proof (ATEX),
option: explosion proof for IIC
material painted steel for IP66 enclosure, cast aluminium for ex-proof enclosure,
option: SST enclosure
LED signal lamps yellow power on, green for pilot on, red for pilot off, red for ignition failure
switches main power isolator, start, stop, reset and lamp test
contacts pilot on/off, ignition failure,
option for 420 mA
16
SVECU X/2/2P-EJB5H4D6S2T-L-CR
2 SVECU X/2-EJB4/5H4D6S2T-L-CR
2 SVECU X/2-2EJB5H4D8S3T-L-CR
3 SVECU X/2-2EJB5H4D8S3T-L-CR
1 EEx d housing
2 EEx d housing
2 EEx d housings
2 EEx d housings
1 with 2 outputs
80 m
250 m
80 m
250 m
500 m
500 m
option: for more pilot
burners
Features
Schematic
Application
Direct spark ignition of industrial burners in
absence of fixed igniters.
17
Features
Application
Direct spark ignition for industrial burners in
absence of fixed igniters.
18
2-wheeled trolly
4-wheeled trolly
Features
Application
Furnaces
Boilers
Ground flares.
2-wheeled trolly
4-wheeled trolly
consisting of:
consisting of:
options:
- igniter diameter 25 mm (not for natural gas)
- ionisation flame detection
- LPG, butane, natural gas or refinery gas
options:
- wall mounted version with longer cable lengths
- ionisation flame detection
- LPG, butane, natural gas or refinery gas
19
DURAG GmbH
Kollaustrae 105
22453 Hamburg Germany
Tel. +49 (0)40 55 42 18-0
Fax +49 (0)40 58 41 54
Email: info@durag.de
DVN - DURAG Vertrieb/Service Nord
Kollaustrae 105
22453 Hamburg Germany
Tel. +49 (0)40 55 42 18-0
Fax +49 (0)40 58 41 54
Email: dvn@durag.de
DVO - DURAG Vertrieb/Service Ost
Meiner Ring 4
09599 Freiberg Germany
Tel.+49 (0)3731 30 04-0
Fax+49 (0)3731 30 04-22
Email: durag.freiberg@durag.de
DVS - DURAG Vertrieb/Service Sd
Weidenweg 16
73087 Boll Germany
Tel.+49 (0)7164 912 25-0
Fax+49 (0)7164 912 25-50
Email: info@dvs-boll.de
DVW- DURAG Vertrieb/Service West
An der Pnt 53a
40885 Ratingen Germany
Tel.+49 (0)2102 74 00-0
Fax+49 (0)2102 74 00 28
Email: dvw@durag.de
Hegwein GmbH
Am Boschwerk 7
70469 Stuttgart
Tel. +49 (0)711 135 788-0
Fax +49 (0)711 135 788-5
Email: info@hegwein.de
www.hegwein.de
www.durag.de