CAT Forklift NSV16N NSV16NI Service, Operation & Maintenance Manual

CAT Forklift NSV16N NSV16NI

Service, Operation & Maintenance
Manual
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**CAT Forklift NSV16N NSV16NI Service, Operation & Maintenance Manual**

Size: 22.0 MB Format: PDF Language: English, Spanish, German Brand: CAT
Caterpillar Type of Machine: Forklift Type of Manual: Service Manual, Operation &
Maintenance Manual Model: CAT NSV16N NSV16NI Forklift Date: 2018 Content:
WHSM0063-01 Circuit diagrams (Rev. F) WHSM0063-02 Circuit diagrams: New
tiller arm (Rev. E) WHSM0063-03 Hydraulic diagram: NSV16N WHSM0063-04
Hydraulic diagram: NSV16NI WHSM0063-05 Parameters: Alarm codes
WHSM0063-06 Parameters: Traction controller - Zapi CombiAC 350/350A RO
1.02 Adjustment instructions WHSM0063-07 Parameters: Pump controller - Zapi
CombiAC 350/350A RO 1.09 Adjustment instructions WHSM0063-08 Parameters:
Steer controller - Zapi AC-0 EPS RO 0.82 Adjustment instructions WHSM0063-09
Parameters: Testing the truck with the console WHSM0063-10 Manual: Traction &
Pump controller - Zapi CombiAC User manual WHSM0063-11 Manual: Steer
controller - Zapi EPS AC-0 User manual WHSM0063-12 Manual: Curtis display
WHSM0063-13 Platform switches table SWHSU-00112-01 Operation &
Maintenance Manual: Truck SWHSU-00112-02 Operation & Maintenance Manual:
Safety instructions SWHSU-00112-03 Operation & Maintenance Manual:
Operating environment SWHSU-00112-04 Operation & Maintenance Manual:
Operating devices SWHSU-00112-05 Operation & Maintenance Manual: Driving
instructions SWHSU-00112-06 Operation & Maintenance Manual: Load handling
SWHSU-00112-07 Operation & Maintenance Manual: Batteries SWHSU-00112-08

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Operation & Maintenance Manual: Maintenance SWHSU-00112-09 Operation &
Maintenance Manual: Service SWHSU-00112-10 Operation & Maintenance
Manual: Transportation and storage SWHSU-00112-11 Operation & Maintenance
Manual: Troubleshooting and alarm SWHSU-00112-12 Operation & Maintenance
Manual: Technical specifications SWHSU-00122-01 Operation and Maintenance
Manual: Trolley SWHSU-00122-02 Operation and maintenance manual: Safety
instructions SWHSU-00122-03 Operation and maintenance manual: Work
environment SWHSU-00122-04 Operation and Maintenance Manual: Controls
SWHSU-00122-05 Operation and Maintenance Manual: Operating Instructions
SWHSU-00122-06 Operation and Maintenance Manual: Handling Loads
SWHSU-00122-07 Operation and Maintenance Manual: Batteries
SWHSU-00122-08 Operation and Maintenance Manual: Preventive Maintenance
SWHSU-00122-09 Operation and Maintenance Manual: Periodic Maintenance
SWHSU-00122-10 Operation and maintenance manual: Transport and long-term
parking SWHSU-00122-11 Operation and maintenance manual: Troubleshooting
and alarms SWHSU-00122-12 Operation and maintenance manual: Technical
data SWHSU-00132-01 Operating and maintenance instructions: Forklift
SWHSU-00132-02 Operating and maintenance instructions: safety regulations
SWHSU-00132-03 Operating and maintenance instructions: Operating
environment SWHSU-00132-04 Operating and maintenance instructions:
operating elements SWHSU-00132-05 Operating and maintenance instructions:
Driving the truck SWHSU-00132-06 Operating and maintenance instructions:
Handling loads SWHSU-00132-07 Operating and maintenance instructions:
batteries SWHSU-00132-08 Operating and maintenance instructions: Maintenance
SWHSU-00132-09 Operating and maintenance instructions: Annual and
semi-annual maintenance SWHSU-00132-10 Operating and maintenance
instructions: Transport and storage SWHSU-00132-11 Operating and maintenance
instructions: fault diagnosis and alarm signals SWHSU-00132-12 Operating and
maintenance instructions: Technical specifications This part manual inlcude all
spare parts number you need inside this model, for you easier in fixing your forklift
replace new spare part hight performance. This service manual is a guide for
servicing Cat Lift Trucks. For your convenience the instructions are grouped by
systems as an easy reference. This Original Instructions (Operator's) Manual
describes operating procedures, daily checks and simple maintenance for safe
usage of your Cat lift truck. SERVICE MANUAL CHAPTER 1 GENERAL
INFORMATION 1.1 Model View 1.2 Models Covered 1.2.1 Lift Truck
Nomenclatures and Definitions 1.3 Serial Number Locations 1.4 Dimensions 1.5
Technical Data 1.6 Performance CHAPTER 2 COOLING SYSTEM 2.1
Specifications 2.2 Structure 2.3 Removal and Installation 2.3.1 Fan Belt Removal
2.3.2 Suggestions for Removal 2.3.3 Installation 2.4 Inspection and Adjustment
2.4.1 Fan Belt Inspection 2.4.2 Fan Belt Tension 2.4.3 Connecting Hoses 2.4.4
Coolant 2.4.5 Radiator Cap CHAPTER 3 ELECTRIC SYSTEM 3.1 Chassis
Electrical Devices Wiring Outline 3.1.1 Harnesses Layout 3.1.2 Components
Layout 3.2 Structure 3.2.1 Console Box 3.2.2 Major Electrical Components 3.2.3
Table of Lamps 3.3 Console Box 3.3.1 Disassembly 3.4 Battery Maintenance 3.4.1
State of Charge and Electrolyte Specific Gravity (S.G.) Adjustment 3.4.2 Specific
Gravity Reading and State of Charge 3.4.3 Charging Precautions 3.5 Instrument
Panel 3.5.1 Instrument Panel Screen Element 3.5.2 Basic Screen Display 3.5.3
Basic Operation 3.5.4 When An Error Occurs 3.5.5 Warning Lamps 3.5.6 Optional
Functions 3.5.7 Hour Meters 3.5.8 Troubleshooting 3.6 Wire Color 3.6.2 List of
Wire Colors 3.7 Troubleshooting 3.7.1 Starter System 3.7.2 Gauges 3.7.3 Lighting
System 3.8 Electrical Schematic CHAPTER 4 CONTROLLERS 4.1 Outline 4.2
Main Functions 4.2.2 Instrument Panel 4.2.3 VCM (Vehicle Control Module)1-M
4.2.4 ECM (Gasoline Engine Control Module) 4.2.5 Remote Input/Output Units
4.2.6 GSE Connector 4.3 Service Tool Functions 4.3.1 Service Tool Menus 4.3.2
Service Tool Box 4.4 Mast Interlock System 4.4.1 Function 4.4.2 VCM1-M
Controller, Mast Interlock System Checking Procedure 4.4.3 Active Test Inspection
Procedure 4.5 Driving Interlock System 4.5.1 Function 4.5.2 Driving Interlock
System Checking Procedure for Powershift T/M Lift Trucks 4.5.3 Active Test
Inspection Procedure 4.6 Seat Belt Warning Lamp 4.6.1 Function 4.6.2 Seat Belt
Warning Lamp Checking Procedure 4.7 Parking Brake Warning Buzzer and Lamp
4.7.1 Function 4.7.2 Parking Brake Warning Buzzer/Lamp Checking Procedure
4.7.3 Parking Brake Warning Buzzer/Lamp Checking Procedure with Key in OFF
Position 4.8 Harness Codes 4.9 Controller Details 4.9.1 VCM1-M Controller 4.9.2
Seat Switch/Seat Belt Switch 4.9.3 Parking Brake Switch 4.9.4 Direction Lever
4.9.5 Speed Sensor 4.9.6 T/M Solenoid 4.9.7 Unload Solenoid 4.9.8 Lift Lock
Solenoid 4.9.9 Warning Buzzer 4.9.10 Warning Buzzer Relay 4.9.11 Warning
Buzzer Circuit 4.9.12 Instrument Panel 4.10 Error Codes and Troubleshootings
4.10.1 Error Code Display 4.10.2 Diagnosis Table (F Code) 4.10.3 Error Codes
and Troubleshooting 4.11 Locations of Sensors and Switches CHAPTER 5
POWER TRAIN 5.1 Removal and Installation (MC Models) 5.1.1 Removal of
Engine and Transmission Assembly 5.1.2 Removal of Engine and Transmission
Assembly (for Gasoline-Engine Lift Trucks) 5.2 Removal and Installation (FC
Models) 5.2.1 Removal of Engine and Transmission Assembly CHAPTER 6
POWERSHIFT TRANSMISSION 6.1 Structure and Functions 6.1.1 Transmission
6.1.2 Torque Converter 6.1.3 Control Valve 6.1.4 Hydraulic System Schematic of
Powershift Transmission 6.2 Removal and Installation 6.2.1 Removal 6.2.2
Installation 6.3 Control Valve 6.3.1 Disassembly 6.3.2 Reassembly 6.4 Input Shaft
Assembly 6.4.1 Disassembly 6.5 Oil Pump Assembly 6.5.1 Disassembly 6.5.2
Reassembly 6.6 Inspection and Adjustment 6.6.1 Oil Pressure Measurement 6.6.2
Clutch (Inching) Pedal Adjustment 6.6.3 Inching Cable, Adjustment 6.7
Troubleshooting 6.8 Tightening Torque 6.9 Service Data CHAPTER 7 FRONT
AXLE AND REDUCTION DIFFERENTIAL 7.1 Structure 7.1.1 Front Axle 7.1.2
Reduction Differential 7.2 Removal and Installation 7.2.1 Front Wheels 7.3 Front
Axle 7.3.2 Reduction Differential 7.4 Disassembly and Reassembly 7.4.1 Front
Axle 7.4.2 Reduction Differential 7.5 Troubleshooting 7.6 Service Data CHAPTER
8 REAR AXLE 8.1 Structure and Functions 8.1.1 Rear Axle in General 8.1.2
Structure of Each Component 8.1.3 Steering Cylinder 8.2 Removal and Installation
8.2.1 Rear Wheel and Rear Axle Assembly 8.3 Disassembly and Reassembly
8.3.1 Wheel Hub, Disassembly and Reassembly 8.3.2 Knuckle (King Pin),
Disassembly and Reassembly 8.3.3 Steering Cylinder, Disassembly and
Reassembly 8.3.4 Tie Rod, Disassembly and Reassembly CHAPTER 9 BRAKE
SYSTEM 9.1 Structure 9.1.1 Brake System 9.2 Disassembly and Reassembly
9.2.1 Master Cylinder 9.2.2 Wheel Brakes 9.2.3 Wheel Cylinder 9.3 Inspection and
Adjustment 9.3.1 Automatic Adjuster Test 9.3.2 Manual Adjustment 9.3.3 Parking
Brake Cable Adjustment 9.3.4 Brake Pedal Adjustment 9.3.5 Brake Lines Bleeding
9.3.6 Braking Performance Test 9.3.7 Parking Brake Lever 9.4 Troubleshooting 9.5
Service Data CHAPTER 10 STEERING SYSTEM 10.1 Structure and Functions
10.1.1 Steering System 10.1.2 Steering Valve 10.1.3 Steering Column 10.2
Disassembly and Reassembly 10.2.2 Steering Wheel and Steering Valve,
Removal and Installation 10.2.3 Steering Wheel 10.2.4 Steering Valve 10.2.5 Tilt
Lock Lever 10.3 Steering Valve 10.3.1 Disassembly 10.3.2 Reassembly 10.4
Troubleshooting 10.5 Service Data CHAPTER 11 HYDRAULIC SYSTEM 11.1
Structure and Functions 11.1.1 Outline 11.2 Hydraulic Circuit Diagram (For Models
With MC Control Valve) 11.3 Hydraulic Circuit Diagram (For Models With FC
Control Valve) 11.4 Hydraulic Tank 11.5 Hydraulic Pump (Gear Pump) 11.6
Control Valve 11.7 Flow Regulator Valve (for Models with FC Control Valve Only)
11.8 Down Safety Valve 11.9 Lift Cylinder 11.10 Tilt Cylinder 11.11 Disassembly
and Reassembly 11.11.1 Hydraulic Pump 11.11.2 Lift Cylinder 11.11.3 Tilt Cylinder
11.11.4 Flow Regulator Valve 11.11.5 Piping 11.11.6 Suction Strainer and Return
Filter 11.12 Inspection and Adjustment 11.12.1 Hydraulic Tank 11.12.2 Control
Valve 11.12.3 Descent Test 11.12.4 Forward Tilt Test 11.13 Troubleshooting
11.13.2 Hydraulic System Cleaning After a Component Failure 11.14 Service Data
11.15 MC Control Valve 11.15.1 Structure and Operation 11.15.2 Control Valve,
Removal and Installation 11.15.3 Disassembly and Assembly 11.16 FC Control
Valve 11.16.1 Structure and Operation 11.16.2 Disassembly and Assembly
CHAPTER 12 MAST AND FORKS 12.1 Simplex Mast 12.1.1 Mast System 12.2
Structure and Functions 12.2.1 Simplex Mast (5A15C to 5A33C) 12.2.2 Mast
Operation 12.3 Removal and Installation 12.3.1 Mast and Lift Bracket Assembly
12.4 Disassembly and Reassembly 12.4.1 Simplex Mast Disassembly 12.4.2
Simplex Mast Reassembly 12.5 Removal and Installation of Mast Rollers and
Strips without Removing 12.5.1 Simplex Mast 12.6 Inspection and Adjustment
(Simplex Mast) 12.6.2 Forks 12.6.3 Chain Tension Inspection and Adjustment
12.6.4 Checking Chain Elongation 12.6.5 Adjusting Clearance Between Lift
Bracket Roller and Inner Mast 12.6.6 Mast Roller Clearance Adjustment 12.6.7
Mast Strip Clearance Inspection and Adjustment 12.6.8 Tilt Angle Adjustment
12.6.9 Right and Left Lift Cylinder Stroke Inspection and Adjustment 12.7
Troubleshooting (Simplex Mast) 12.8 Service Data (Simplex Mast) 12.9 Duplex
Mast 12.9.1 Mast System 12.10 Structure and Functions 12.10.1 Duplex (Dual
Full-Free Panoramic) Mast (5B15C to 5B33C) 12.10.2 Mast Operation 12.11
Removal and Installation 12.11.1 Mast and Lift Bracket Assembly 12.12
Disassembly and Reassembly 12.12.1 Duplex Mast Disassembly 12.12.2 Duplex
Mast Reassembly 12.13 Removal and Installation of Mast Rollers and Strips
without Removing 12.13.1 Duplex Mast 12.14 Inspection and Adjustment (Duplex
Mast) 12.14.1 Inspection and Adjustment (Duplex Mast) 12.14.2 Forks 12.14.3
Chain Tension Inspection and Adjustment 12.14.4 Checking Chain Elongation
12.14.5 Adjusting Clearance Between Lift Bracket Roller and Inner Mast 12.14.6
Mast Roller Clearance Adjustment 12.14.7 Mast Strip Clearance Inspection and
Adjustment 12.14.8 Tilt Angle Adjustment 12.14.9 Right and Left Lift Cylinder
Stroke Inspection and Adjustment 12.15 Troubleshooting (Duplex Mast) 12.16
Service Data (Duplex Mast) 12.17 Triplex Mast 12.17.1 Mast System 12.18
Structure and Functions 12.18.1 Triplex (Triple Full-Free Panoramic) Mast (5C15C
to 5C33C) 12.18.2 Mast Operation 12.19 Removal and Installation 12.19.1 Mast
and Lift Bracket Assembly 12.20 Disassembly and Reassembly 12.20.1 Triplex
Mast Disassembly 12.20.2 Triplex Mast Reassembly 12.21 Removal and
Installation of Mast Rollers and Strips without Removing 12.21.1 Triplex Mast
12.22 Inspection and Adjustment (Triplex Mast) 12.22.2 Forks 12.22.3 Chain
Tension Inspection and Adjustment 12.22.4 Checking Chain Elongation 12.22.5
Adjusting Clearance between Lift Bracket Roller and Inner Mast 12.22.6 Mast
Roller Clearance Adjustment 12.22.7 Mast Strip Clearance Inspection and
Adjustment 12.22.8 Tilt Angle Adjustment 12.22.9 Right and Left Lift Cylinder
Stroke Inspection and Adjustment 12.23 Troubleshooting (Triplex Mast) 12.23.1
Troubleshooting (Triplex Mast) 12.24 Service Data (Triplex Mast) 12.24.1 Triplex
Mast CHAPTER 13 SERVICE DATA 13.1 Maintenance Schedule 13.2
Maintenance Note 13.2.1 Brake System 13.2.2 Cooling System 13.2.3 Electric
System 13.2.4 Engine System 13.2.5 Frame and Chassis 13.2.6 Fuel System
13.2.7 Hydraulic System 13.2.8 Ignition System 13.2.9 Intake System 13.2.10
Front End Section 13.2.11 Steering and Axle System 13.2.12 T/M and Drive
System 13.2.13 Wheels and Tires 13.2.14 General 13.3 Tightening Torque for
Standard Bolts and Nuts 13.4 Periodic Replacement Parts 13.4.2 Location of
Periodic Replacement Parts 13.5 Lubrication Instructions 13.5.1 Lubrication Chart
13.5.2 Fuel and Lubricant Specifications 13.5.3 Adjustment Value and Oil
Quantities 13.6 Special Service Tools 13.6.1 Special Service Tools (Standard
Tools for Both MC and FC LiftTrucks) 13.6.2 Special Service Tools (for FC Lift
Truck Only) 13.6.3 Special Service Tools (for Powershift Transmission)
OPERRATION MANUAL CHAPTER 1 SAFETY RULES AND PRACTICES 1.1
SAFETY SIGNS AND SAFETY MESSAGES 1.2 WARNING SYMBOLS AND
LEVELS 1.3 OPERATOR QUALIFICATIONS 1.4 SAFETY GUARDS 1.5
PERSONAL PROTECTIVE EQUIPMENT FOR OPERATING LIFT TRUCK 1.6
DAILY INSPECTION 1.7 OPERATOR RESPONSIBILITY 1.8 GENERAL 1.9 NO
RIDERS 1.10 TRAVELING 1.11 LOADING 1.12 DOCKBOARDS (BRIDGE
PLATES), TRUCKS AND RAILROAD CARS 1.13 SURFACE AND CAPACITY
1.14 FUEL HANDLING 1.15 INSTALLATION OF ATTACHMENTS 1.16 IN CASE
OF TIP-OVER 1.17 TRANSPORTING LIFT TRUCK 1.17.2 APPROACH ANGLE,
DEPARTURE ANGLE AND GANGWAY 1.17.3 HOISTING (LIFTING) UP THE
TRUCK 1.18 FUNCTION TESTS 1.19 TRACTION BAR 1.20 POSITION OF DATA
AND CAPACITY PLATES AND DECALS 1.21 DATA AND CAPACITY PLATES
AND DECALS 1.21.2 DATA PLATE 1.21.3 IDENTIFICATION NUMBERS 1.21.4
CAUTION DRIVE DECAL (IN CASE OF TIP-OVER DECAL) 1.21.5 WARNING
DRIVE DECAL (TRAINED AND AUTHORIZED) 1.21.6 PINCH POINT DECAL
1.21.7 CAUTION FORK DECAL 1.21.8 MAST WARNING DECAL 1.21.9
CAUTION DRIVE DECAL (OPERATION) 1.21.10 RADIATOR WARNING DECAL
1.21.11 COOLING FAN WARNING DECAL 1.21.12 ADJ LPG WARNING DECAL
1.21.13 LPG LATCH WARNING DECAL 1.21.14 LPG FUEL WARNING DECAL
CHAPTER 2 OPERATING CONTROLS AND FUNCTIONS 2.1 APPLICATIONS
2.2 APPLICATION FOR CAT LIFT TRUCKS 2.3 PROHIBITED APPLICATIONS
FOR CAT LIFT TRUCKS 2.4 MAIN COMPONENTS 2.5 METERS, INDICATORS
AND WARNING LIGHTS 2.5.2 LCD 2.5.3 OPERATION BUTTONS 2.5.4 !
MULTIPURPOSE WARNING LIGHT 2.5.5 MALFUNCTION INDICATOR
LIGHT-ENGINE CHECK WARNING 2.5.6 OIL PRESSURE WARNING LIGHT
2.5.7 CHARGE WARNING LIGHT 2.5.8 PARKING BRAKE WARNING LIGHT
2.5.9 SEAT BELT WARNING LIGHT 2.5.10 METER DISPLAY 2.5.11 WATER
TEMPERATURE GAUGE 2.5.12 FUEL GAUGE 2.5.13 TRANSMISSION
POSITION 2.6 MALFUNCTION AND WARNING INDICATIONS 2.6.2 MAST
INTERLOCK WARNING 2.6.3 LPG LEVEL WARNING/LPG RACK LOCK
WARNING 2.6.4 TORQUE CONVERTER FLUID TEMP WARNING 2.6.5
RADIATOR LEVEL WARNING 2.6.6 AIR CLEANER WARNING 2.6.7 SERVICE
REMINDER DISPLAY 2.6.8 DISPLAYS WHEN MALFUNCTION OCCURS 2.7
DRIVER RECOGNITION MODE 2.8 LPG REMAINING TIME MANAGEMENT 2.9
SWITCHES 2.9.2 HORN BUTTON 2.9.3 REAR RIGHT GRIP WITH HORN
BUTTON 2.9.4 IGNITION SWITCH 2.9.5 LIGHTING AND TURN SIGNAL
SWITCHES 2.9.6 MAXIMUM SPEED CHANGE SWITCH (OPTION) 2.9.7
THROTTLE SENSITIVITY ADJUST SWITCH (OPTION) 2.9.8 BACK-UP
OPERATION LIGHT SWITCH (OPTION) 2.10 OPERATING CONTROLS 2.10.2
SELECTOR LEVER 2.10.3 PARKING BRAKE LEVER 2.10.4 INCHING BRAKE
PEDAL 2.10.5 BRAKE PEDAL 2.10.6 ACCELERATOR PEDAL 2.10.7
CARGO-HANDLING CONTROL LEVERS 2.10.8 ANSI/ITSDF STANDARDS FOR
LIFT TRUCK CLAMP ATTACHMENTS 2.10.9 STEERING CHARACTERISTICS
CHAPTER 3 OPERATING THE LIFT TRUCK 3.1 OPERATION 3.2 INSPECTION
BEFORE OPERATING 3.3 LIFT TRUCK OPERATING PRECAUTIONS 3.4
PRECAUTIONS FOR COLD AND HOT WEATHER 3.5 OPERATIONAL
PROCEDURES 3.6 LPG LIFT TRUCK STARTING 3.7 PROCEDURE FOR JUMP
STARTING EFI ENGINES 3.8 AUTOMATIC TRANSMISSION 3.9 LOADING 3.10
TRANSPORTING LOADS 3.11 UNLOADING 3.12 CLIMBING 3.13 STOPPING
AND PARKING THE LIFT TRUCK 3.14 FORKS 3.15 SEAT ADJUSTMENT 3.15.1
SUSPENSION SEAT OPERATOR'S WEIGHT ADJUSTMENT 3.15.2 FORWARD
AND BACKWARD CONTROL LEVER 3.15.3 BACKREST INCLINATION
ADJUSTMENT 3.15.4 LUMBAR ADJUSTMENT 3.15.5 SWIVEL SEAT 3.16 SEAT
BELT 3.17 TOP PANEL 3.18 TILT STEERING WHEEL 3.19 SERVICE RELEASE
LATCH 3.20 RADIATOR COVER 3.21 REARVIEW MIRROR (OPTION) 3.22 LPG
CYLINDER (TANK) HOLDER CHAPTER 4 GENERAL CARE AND
MAINTENANCE 4.1 WET CELL BATTERY CARE AND MAINTENANCE 4.2
BATTERY SPECIFIC GRAVITY 4.3 DAILY INSPECTION 4.4 OPERATOR'S
DAILY CHECKLIST (SAMPLE) 4.5 MAINTENANCE AND INSPECTION 4.5.1
ENGINE OIL LEVEL 4.5.2 REFILLING ENGINE OIL 4.5.3 ENGINE COOLANT
LEVEL 4.5.4 REFILLING ENGINE COOLANT 4.5.5 COOLING SYSTEM
BLEEDING INSTRUCTIONS 4.5.6 BRAKE FLUID LEVEL 4.5.7 REFILLING
BRAKE FLUID 4.5.8 AUTOMATIC TRANSMISSION FLUID LEVEL 4.5.9
CAT Forklift NSV16N NSV16NI Service, Operation & Maintenance Manual

REFILLING AUTOMATIC TRANSMISSION FLUID 4.5.10 HYDRAULIC OIL

LEVEL 4.5.11 REFILLING HYDRAULIC OIL 4.5.12 STEERING WHEEL PLAY
4.5.13 WHEEL AND TIRE 4.5.14 TIRE REPLACEMENT 4.5.15 CHECKING MAST
4.5.16 CHECKING LIFT CHAIN 4.5.17 FORK INSPECTION 4.5.18 FORK REPAIR
4.5.19 CHECKING HORN 4.5.20 CHECKING LIGHTS 4.5.21 CHECKING
CARGO-HANDLING CONTROL LEVER(S) 4.5.22 CHECKING BRAKE PEDAL
4.5.23 PEDAL FREE PLAY 4.5.24 CHECKING PARKING BRAKE LEVER 4.5.25
CHECKING TOP PANEL LOCK 4.5.26 FUSES 4.5.27 CHECKING AIR CLEANER
4.5.28 CHECKING FAN BELT 4.5.29 DRAINING OF TAR FROM THE
VAPORIZER 4.5.30 PRECAUTIONS FOR USING LPG 4.5.31 RECOMMENDED
LPG FUEL TYPE 4.5.32 CYLINDER (TANK) SIZE 4.5.33 LPG CYLINDER (TANK)
REPLACEMENT 4.5.34 REFILLING LPG CYLINDERS (TANKS) 4.5.35
PERIODIC MAINTENANCE AND LUBRICATION SCHEDULE 4.5.36 PERIODIC
MAINTENANCE AND LUBRICATION SCHEDULE FOR EMISSION CONTROL
SYSTEM 4.5.37 LUBRICATION CHART 4.5.38 RECOMMENDED LUBRICANTS
4.5.39 RECOMMENDED SAE VISCOSITY CHART 4.5.40 PUTTING LIFT TRUCK
IN STORAGE 4.6 SIDE SHIFT 4.6.1 OVERVIEW OF SIDE SHIFT 4.6.2 MAIN
TERMS USED IN THIS SECTION 4.6.3 SAFETY RULES AND PRACTICES 4.6.4
SIDE SHIFT CONTROL LEVER OPERATION 4.6.5 SIDE SHIFT OPERATION
4.6.6 DAILY CHECKS AND SIMPLE MAINTENANCE CHAPTER 5
SPECIFICATIONS 5.1 MODEL IDENTIFICATION 5.1.1 MODEL VARIATION
(LONG MODEL CODE) BREAKDOWN 5.2 MAIN TRUCK 5.2.1 MAIN TRUCK -
2C7000 AND 2C8000/2C8000-SWB 5.3 MAST 5.3.1 2C7000 AND
2C8000/2C8000-SWB 5.4 FUEL AND OIL CAPACITY 5.5 ENGINE 5.6 ENGINE
OIL CAPACITY 5.7 NOISE LEVEL
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