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Quick Take

NTPC - SELL Utilities 28 Aug 2008

NTPC Dadri plant visit


CMP Rs171 Price performance (%)
NTPC hosted a plant visit to the NTPC Dadri plant over the last
weekend. We came back impressed by the operational efficiency of the 1M 3M 1Y
12-mth Target price (Rs) 140 (-18%)
NTPC -8.7 -3.5 2.0
existing plants and progress achieved on the proposed expansion. Here Rel. to Sensex -8.9 8.7 5.6
are the key takeaways from our visit. Market cap (US$ m) 32,344
Reliance Infra -1.8 -23.4 26.6
Bloomberg NATP IN Tata Power 0.2 -25.4 46.6
• NTPC’s Dadri plant is the only one in India to house gas-based as well as
coal-based generating units. The plant’s combined capacity is 1,669MW CESC -9.5 -29.1 -27.0
(840MW on coal and 829MW on gas). 52Wk High/Low (Rs) 291/148 Stock movement
• The coal-based station’s boiler can be fired using 100% furnace oil as well. Diluted o/s shares (m) 8245
Volume Price (Rs)
The gas station has two modules, each consisting of four 130.2MW gas Daily volume (US$ m) 33.5 40 300
Shares (m)
turbines, with a waste-heat recovery boiler and two 154.5MW steam Dividend yield FY09ii (%) 2.2 35 250
30
turbines. Free float (%) 10.5 25 200


20 150
The station has the largest switchyard in India, with power-handling Shareholding pattern (%) 15 100
10
capacity of 4,500MW. Promoters 89.5 5 50
• As a part of the infrastructure for the Commonwealth Games, the station is FIIs 4.1 0 0

Aug-07

Oct-07

Nov-07

Feb-08

Apr-08

May-08

Jul-08

Aug-08
Domestic MFs/Insurance cos 2.5

Jan-08
adding coal-based capacity of 980MW (Stage II expansion) consisting of Others 3.8
two units of 490MW each.
• The plant is spread over 2,665 acres, making it one of the largest sites in
Figure 2: Summary of operations
India. The station has ~1,130 employees, who have been given
Existing operations
accommodation in an integrated township adjacent to the plant. Proposed expansion

Coal Based Gas based
The Dadri plant is 50km away from Delhi, in the state of Uttar Pradesh.
840MW 829MW 980MW
Road connectivity to the plant has improved of late, thanks in large part to Capacity (MW) (4x210) (4x130.19 GT (2x490)
NTPC’s efforts. 2x154.51 ST)
Figure 1: NTPC’s Dadri plant – land usage for current and proposed capacity Fuel Source North Karanpura HBJ pipeline North Karanpura
100% = 2,665 acres Water Source Mat Branch Canal Mat Branch Canal Mat Branch Canal
Plant Area 980MW Ash Mount area
Capex/ investment
Stage II 21% 16.7 9.6 51.4
(Rs bn)
13%
UP, Uttaranchal, HP,
Railw ay siding Chhattisgarh, J&K, Delhi (900MW),
Tow nship Beneficiaries Delhi, UP
6% Rajasthan, Punjab, Delhi, UP (80MW)
15% Railways
Reservoir Stage II GT I: 02/92
Approach road 8% Unit I: 10/91 GT 2: 03/92
1% Unit 2: 12/92 GT 3: 06/92 Unit 5: 09/09
Plant Area 829MW CoD
Unit 3: 03/93 GT 4: 10/92 Unit 6: 01/10
Plant Area 840MW gas Unit 4: 03/94 ST 1: 11/93
34% 2% ST 2: 02/94
GT: Gas turbine, ST: Steam turbine. Source: Company, IIFL Research
Source: IIFL Research

h a rsh .dole@iif lcap.com


NTPC - SELL

Dadri coal plant has the highest PLFs among all of NTPC’s units Environment-friendly unit

• The coal unit receives coal from North Karanpura mines located in • The plant operates the country’s largest fly-ash disposal facility, with
Jharkhand, almost 1,400km from Dadri. The coal (grade E, calorific 53m m3 storage capacity.
value ~4,324-5,089 Kcal/kg) is fed through a rail link. NTPC has a
dedicated railway siding that connects Dadri station and the plant. • Additionally, Ambuja and Grasim have announced plans to set up
Gas for the plant is supplied by GAIL and is sourced through the HBJ cement units near the plant, to use the fly-ash generated from the
pipeline. plant. As an incentive, NTPC will supply fly-ash to these plants free
of cost for the first few months.
• The plant consumes 4.7m tonnes of coal annually, and requires
4.0mmsmd gas. However, owing to the shortage of gas in India, • The thermal station currently produces 1.5m tonnes of fly-ash daily
actual supplies are only 2.5-2.6mmsmcd. Hence, although the coal and some of this is sold in auctions by NTPC’s subsidiary NTPC
plant’s PLF has been well over 90% since FY05, the gas station’s PLF Vidyut Vyapar Nigam. This generates an additional ~Rs350m income
has been much lower, at ~74% for the same period. for NTPC annually.

• The unsold ash has been used to create a flourishing nature park
Figure 3: Coal-based units have recorded higher PLFs than gas-based units, thanks around the plant. The 550-acre ash mound acts as an ecosystem for
to firm fuel linkages both flora and fauna.
Coal based units Gas based units
100% 95.7% 96.1% Figure 4: Ash utilisation to develop a nature park in the power plant complex
95% 92.8% 92.0%
90%
85%
80% 77.0%
75.1% 74.2%
75% 72.0%
70%
65%
60%
FY05 FY06 FY07 FY08

Source: IIFL Research


Source: IIFL Research

h a rsh .dole@iif lcap.com 2


NTPC - SELL

Brownfield expansion: on track for completion ahead of schedule Other observations


• The brownfield expansion is on track to be completed before the Employee morale at Dadri plant running high
standard 48 months usually needed to set up a new capacity.
• Employees seem highly motivated. Key reasons could be:
Figure 5: Construction for Stage II expansion in full swing { Lower salary differential: Implementation of Sixth Pay
Commission recommendations has reduced salary gap between
private and public sector companies.
{ Access to amenities: Dadri campus provides all its employees
access to amenities such as school, hospital, recreation/
entertainment centres and accommodations. Few private-sector
power generation companies’ employees enjoy such facilities.

• However, churn is evident at the corporate level, where such


amenities are not provided and the operating structure is more
bureaucratic.

Dadri is a benchmark for the best operation practices

• Dadri has adopted the best practices for safety, environment


Source: IIFL Research
protection and maintenance. This is evident from its ISO 9001-2000,
ISO 14001 and OSAS 18001 certifications.
• BHEL is looking to complete the plant in record time. • Additionally, to improve infrastructure around the plant, the
Figure 6: BHEL is going for a record at Dadri company is laying a cement access road. 35% of material used
would be fly-ash generated by the plant. The Rs250m-300m
expenditure incurred would be capitalised by NTPC.

• As a part of supply-chain management, the station also assists coals


mines in their operations and maintenance.

Dadri can add a further 500MW capacity through brownfield


expansion
“ We are going to create” • The existing campus has enough land available to allow an additional
a record at Dadri
brownfield expansion by 500MW. Even for the Stage II expansion,
only 200 acres additional land for the reservoir was required.

Source: IIFL Research

h a rsh .dole@iif lcap.com 3


NTPC - SELL

Figure 7: Dadri station has 15 days’ coal inventory

Coal Inventory

Source: Google Maps, IIFL Research

Figure 8: NTPC Dadri

Coa l
G as u nits
inve nto ry

4 ,5 00 MW
Die sel Si te for
switch yar d
sto ra ge exp a nsio n

Exi sti ng co al
un its

Coo lin g
to we rs
Harshavardhan Dole Avi Mehta
harsh.dole@iiflcap.com avi.mehta@iiflcap.com
(91 22) 6620 6660 (91 22) 6620 6650
Source: Google Maps, IIFL Research

h a rsh .dole@iif lcap.com 4


NTPC - SELL

We have moved to a new recommendation structure. The key objective of the change is to provide an unequivocal view on each stock, either positive or negative.

BUY - Absolute - Stock expected to give a positive return of over 20% over a 1-year horizon.
SELL - Absolute - Stock expected to fall by more than 10% over a 1-year horizon.

In addition, we introduce Add and Reduce recommendations based on expected returns relative to a hurdle rate. Investment horizon for Add and Reduce recommendations is up to a
year. We assume the current hurdle rate at 10%, this being the average return on a debt instrument available for investment.

Add - Stock expected to give a return of 0-10% over the hurdle rate, ie a positive return of 10%+.
Reduce - Stock expected to return less than the hurdle rate, ie return of less than 10%.

Published in 2008. © India Infoline Ltd 2008


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