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Concrete Repair & Protection

Concrete Repair &


Protection
As distributors for the largest
manufacturers in the concrete repair
market SIG Construction Accessories can
offer the solution to all your repair
problems. From large scale renovations
and structures, to restoring kerbs and joint
arises, SIG Construction Accessories will
have a product or system to do the job. PRODUCTS PAGE

Our range includes:


• Primers & steel protection. Ardex 170
• Cementitious repair mortars. BASF 170
• Resin repair mortars. Flexcrete 171
• Crack injection and stitching materials.
• Fast setting pavement repairs. Fosroc 172
• Decorative coatings. Ronacrete 177
• Anti-carbonation coatings. Sika 177
• Concrete resurfacer.
Weber 180
CMS Pozament 183
170 Concrete Repair & Protection

Ardex
Concrete Repair &

Ardex A 45 - Internal Repair Mortar


Protection

Ardex A 45 is a rapid setting and drying repair mortar. Ideal for internal repair of stair treads,
risers and other screed repairs. Hard enough to walk on and receive floor coverings after just 90
minutes. Other applications are: forming ramps and falls, making good around fittings/pipework,
filling cracks and joints.

Ardex A 46 - External & Internal Repair Mortar


Ardex A 46 is a rapid setting and hardening, slump free mortar which is ideal for external or
internal repairs. The mortar sets and hardens rapidly to give a repair of exceptional strength and
hardness. The mixed mortar sets after 20 minutes at 20°C, and can be trafficked after only 2 - 3
hours when it is ready to receive floorcoverings. Ideal for repairing curbs, external concrete steps,
renders and concrete floors.

Ardex PSRS
Penetrating Screed Renovation System:
• Rapid installation reducing overall construction time.
• Overnight renovation of cement/sand screeds.
• Minimum disruption to occupants.
• Consolidated screeds can meet BS 8204 Soundness Category A requirement for floor screeds.
• Solvent free.
• Low odour.

Ardex K 301
Simple and effective solution for smoothing and re-surfacing paths, garage floors, drives, walkways,
parking areas and court yards. Ideal for levelling rain damaged or uneven concrete slabs.

Concrete Repair Mortar


Type Size Coverage

Ardex A 45 11kg bags 7 litres per bag


Ardex A 46 11kg 8 litres per bag
Ardex PSRS 10kg two Dependent on porosity
component tin and depth of the screed
Ardex K 301 25kg bag 1.6kg/m2/mm i.e. approx
7.8m2 @ 2mm thickness/25kg bag

Ardex A 35
A rapid setting and drying cement for floor screeds. Used in place of Portland Cement in
cement/sand screeds, Ardex A 35 produces a floor screed that can be worked on after just three
hours and is dry enough to receive floorcoverings after just 24 hours, regardless of screed
thickness. Ardex A 35 coverage is approximately 2.3m2 per 25kg bag for 30mm 1:4 screed.

BASF
Febset 45
Febset 45 is a specially formulated repair mortar, based on magnesia-phosphate cement pre-
mixed with selected aggregates, which gives controlled, extremely high early strengths in
temperatures ranging from -20°C (or lower) up to over 30°C, making it particularly useful in cold
store applications.

It provides a repair material for concrete slabs which reaches an adequate strength for trafficking,
or other use, at a very early age. It is also suitable for use as a repair medium at low ambient
temperatures. Used for thicknesses above 20mm only, for depths of 30mm and above up to
10kg of 10mm single sized coarse aggregate may be added.

Febset 45
Type Size (kg) Coverage

Febset 45 25 11.6 litres


15 litres with 10kg aggregate

Febond SBR
Bonding and waterproofing admixture to add to screeds, renders and repair mortar mixes.

Febond SBR
Type Size (kg)

Febond SBR 5, 25
www.sigscp.co.uk 171

Flexcrete

Concrete Repair &


Steel Reinforcement Protector 841

Protection
Polymer cement coating which is supplied with a convenient mixing kit for economical protection
of steel reinforcement. BBA certified.

Monolite
Low density, high yield, ultra-high build, shrinkage compensated, polymer modified mortar used
without a primer to repair and reprofile concrete, brick or stone substrates. Single component
cementitious formulation which is mixed with water to give rapid hardening and enhanced
polymeric properties with. Easy to apply in high build single applications up to 100mm and
particularly suitable for vertical and overhead situations. Finishes to a high quality polymer rich
surface. Certified to EN 1504-3 Class R2.

Monomix
Multi-purpose, structural grade, shrinkage compensated, polymer modified repair mortar for
reinstatement of vertical, horizontal and overhead surfaces. Incorporating the latest technology, the
low density, high strength, thixotropic nature enables high build application without a primer in
single thicknesses up to 80mm (including overhead). Totally resistant to water under a 100 metre
hydrostatic head, it is suitable for use as a waterproof render in tanks and basements and has DWI
Approval for use in contact with drinking water. Compliant with Highways Agency Standard
BD27/86, BBA certified and CE Marked in compliance with EN 1504-3 Class R3.

Monomix HD
This high performance mortar builds on the core technology to provide an extremely durable,
55N/mm² compressive strength repair compound which is suited both for heavily trafficked areas
and for high build applications, matching the 80mm single application thickness achieved by
standard Monomix even when used overhead. Like all Flexcrete mortars, Monomix HD does not
require a primer to promote adhesion. Compliant with Highways Agency Standard BD27/86, and
certified to EN 1504-3 Class R4.

Fastfill
Single component, polymer modified, fibre reinforced, Portland cement based compound, which
exhibits unique hydraulic properties to produce a rapid curing mortar with an ultimate
compressive strength of circa 66N/mm². Ideally suited for both in-situ and precast concrete,
including areas which are subjected to heavy wear. Applications include slabs in industrial floors,
runways, roadways and footpaths as well areas subject to early immersion. Suitable for thickness
between 5-300mm, Fastfill can be bulked out with aggregate to produce a cost effective mortar
for filling of large voids or for the bedding of street furniture, kerbs, drainage channels, pipes
etc. DWI Approved for use in contact with drinking water, compliant with Highways Agency
Standard BD27/86, BBA certified and CE Marked in compliance with EN 1504-3 Class R4.

Monolevel
A range of single component, polymer modified mortars for rendering and reprofiling of in-situ
and pre-cast concrete and brickwork to produce a high quality, decorative engineering finish.
Simply mixed with water on-site, application is by spray, trowel or bag rubbing techniques. Uses
include fairing coats to fill minor voids and defects on new and existing structures (Monolevel FC
EN 1504-3 R2), waterproofing of basements and water tanks including drinking water structures
(Monolevel 844SP EN 1504-3 R4) and waterproof external rendering of brick and blockwork
(Monolevel RM).

Monopour
Ultra high flow, waterproof micro-concrete or grout, Monopour is shrinkage compensated and
polymer modified to give rapid early strength development. Compliant with Highways Agency
Standard BD27/86.

Cementitous Coating 851


A two-component, polymer modified cementitious coating which cures to form a flexible, highly
alkaline film which has a variety of uses on new and existing structures. It provides total
waterproofing against positive and negative pressure and is tested under a 100 metre hydrostatic
head. It protects concrete against the effects of freeze thaw cycles, Chloride ions (including de-
icing salts), carbon dioxide, dilute acids & alkalies as well as being suitable for brickwork and
blockwork. Uses include potable water (DWI Approved) containment, basement waterproofing
and chloride protection for marine and highway structures. It is particularly effective at reinstating
concrete cover and a 2mm film is equivalent to100mm of good quality concrete cover. Used in
conjunction with Flexcrete Marine Mortar for repair and chloride protection in tidal zones. BBA
certified and CE Marked in compliance with EN 1504-2.

Bonding Bridge 842


A polymer cement impregnant for sealing and enhancing bond on high porosity substrates.
172 Concrete Repair & Protection

Flexcrete Concrete Repair and Protection


Concrete Repair &

Type Size (kg) Yield (litres) Coverage


Protection

Steel Reinforcement
Protector 841 5 2.8 45 linear metres of 10mm bar
Monolite 20 18.5 1.85m2 @10mm thickness
Monomix 25 16.5 1.65m2 @ 10mm thickness
Monomix HD 25 13.1 1.31m2 @ 10mm thickness
Fastfill 25 13.3 1.33m2 @ 10mm thickness
Monolevel FC 25 15 5m2 @ 3mm thickness
Monolevel 844SP 25 15 5m2 @ 3mm thickness
Monolevel RM 25 14 1.4m2 @ 10mm thickness
Monopour PC6 25 12.2 1.22m2 @10mm thickness
Monopour PG 25 12.5 1.25m2 @10mm thickness
Cementitious Coating 851 30 16.67 8.33m2/30kg @ 2mm thickness
Bonding Bridge 842 4 2.1 16m2 per pack

All products (except 851) are supplied as a single component system, ready for on-site
mixing and use, requiring only the addition of clean water. Packs can be split for economic
use (not 851).

Fosroc
Fosroc offers a comprehensive range of concrete repair products. The range includes
cementitious repair mortars, epoxy mortars, coatings and crack injection systems. From small
patch repairs to complete concrete rehabilitation, Fosroc has the solution to suit any job.

Renderoc
Cementitious Repair Mortars
Fosroc’s cementitious repair systems include the world-renowned Renderoc mortars. These are
pre-bagged, single component products available in various grades depending on the application.

Renderoc GP
General purpose concrete reinstatement mortar which can also be used as a render as well as all
types of patch repairs. It can be applied up to 20mm thick in overhead and 30mm in vertical
sections. In horizontal applications 100mm thickness can be obtained.

Renderoc HB
Single component lightweight fibre and polymer modified concrete reinstatement mortar for
high build applications. Renderoc HB can be applied up to 80mm thick in vertical and 50mm in
overhead work without the use of formwork. Thicker sections can be achieved by use of use of
formwork or built up in layers. Thickness range 10mm-50mm.

Renderoc S
Structural grade polymer modified concrete reinstatement mortar. Used for repairs of large areas
of concrete and for localised patch repairs. The application range is 5-10mm in vertical and
5-100mm in horizontal situations.

Renderoc LA
Single component free-flowing low alkali micro-concrete. The product is highly fluid and obviates
the need for compaction and vibration where access is restricted or reinforcement congested.
Renderoc LA is ideal for the reinstatement of large structural sections of concrete.

Renderoc LA55
Low alkali, high performance micro-concrete for the reinstatement of large, structural sections of
concrete. Renderoc LA55 is BBA accredited, cert no. 98/3461.

Renderoc DS
Polymer modified dry spray repair mortar. DS is designed for large area repairs such as bridges,
tunnels, retaining walls, dams etc. Complies with DTp specification series 1700.

Renderoc HB25
High performance lightweight concrete repair mortar designed for overhead/soffit repairs. It can
also be used for non-structural column repairs and where deep pocket repairs are required in one
application. Renderoc HB25 is BBA accredited, cert no. 98/3461. Thickness range up to 80mm
vertical and 60mm overhead.
www.sigscp.co.uk 173

Renderoc RP252

Concrete Repair &


Cementitious mortar for re-profiling concrete structures. It can be used either to produce a fair-

Protection
faced finish in preparation for a protective coating (see Dekguard range) or as a protective
mortar layer. Renderoc RP252 can also be used to render large sections of concrete. Renderoc
RP252 is BBA accredited, cert no. 98/3461.

Renderoc FC
Cementitious fairing coat for filling blowholes prior to coating. It is designed for vertical and
overhead use to infill honeycombing and voids up to 3mm deep in the surface of concrete.
Renderoc FC must be overcoated. Renderoc FC is BBA accreditied, cert no. 98/3461.

Renderoc
Type Size Coverage

Renderoc GP 25kg bag 1.6m @ 10mm thickness


2

Renderoc HB 18kg bag 1.5m2 @ 10mm thickness


Renderoc S 25kg bag 1.2m2 @ 10mm thickness
Renderoc LA 25kg bag Approximately 12 litres/25kg bag
Renderoc LA55 25kg bag Approximately 12 litres/25kg bag
Renderoc DS 25kg bag 2m2 @ 10mm thickness
Renderoc HB25 18kg bag Approximately 1.5m2 @ 10mm thickness
Renderoc HB40 25kg bag Approximately 1.5m2 @ 10mm thickness
Renderoc RP252 Kit 3.4 litre liquid Approximately 2.4m2 @ 5mm thickness
+ 20kg bag
Renderoc FC 25kg bags 5m2 @ 3mm thickness

Nitocote
Nitocote EP403
Nitocote EP403 is a damp-tolerant protective coating for concrete and mild steel. The cured film
is corrosion, chemical and abrasion resistant and is suitable for application to sewage works,
marine environments, basements and tunnels. It is particularly useful where concrete surfaces are
damp and cannot be dried out.

Nitocote EP405
Nitocote EP405 is a solvent-free epoxy resin coating used for lining and waterproofing potable
water retaining structures and surfaces subject to contact with foodstuffs. The cured film is
corrosion, chemical and abrasion resistant and is suitable for application to tanks, silos, reservoirs,
water treatment works, breweries, dairies and meat and food processing plants. Nitocote EP 405
is a WRAS approved product. Available in two colours, blue and white.

Nitocote EP410
Nitocote EP410 is a solvent-free epoxy resin coating with high chemical resistance. It is used to
protect to concrete and steel structures in aggressive chemical immersion conditions. The
material is particularly suitable for applications in process plants and sewage works.

Nitocote SN502
Nitocote SN502 is a high performance silane-siloxane treatment for concrete and masonry. It is
used to protect concrete structures from attack by chloride ions and water. SN502 is suitable for
all types of structures, including those in coastal areas.

Nitocote SN511
Nitocote SN511 is a high performance water repellant treatment specifically used for protecting
reinforced concrete roads and bridges. SN511 is DTp specified and protects concrete from water
and chloride ingress whilst still allowing it to breathe.

Nitocote
Type Size Coverage
Nitocote EP403 2.5kg packs (1.5 litres) 3m2 per kg per coat (5m2 per litre)
Nitocote EP405 2.5kg packs (1.5 litres) 3m2 per kg per coat (5m2 per litre)
Nitocote EP410 5.6kg packs 15.68m2
Nitocote SN502 25, 200 litre containers 5m per litre per coat
2

Nitocote SN511 25 litre container 0.3 litres/m2 per coat (minimum)


174 Concrete Repair & Protection

Galvafroid
Concrete Repair &

Galvafroid is an anti-rust coating for iron and steel. It is cold-applied by brush or roller and is
Protection

used for the protection of structural steelwork, agricultural and construction plant, gates, railings,
iron pipework and in-situ weldings. Galvafroid is grey in colour and can be used as a self-finish or
as a durable anti-rust coating beneath selected top coats.

Galvafroid
Type Size Coverage

Galvafroid 400ml tins 16m /litre when used as a primer


2

800ml tins 8m2/litre when used as a self-finish


1.9 litre tin

Paveroc
Reinstatement mortar for large area repairs of concrete pavements and floors to avoid the total
replacement of bays. Can be used internally or externally in thicknesses between 12mm and
100mm in a single application. Primer for Paveroc is Nitobond EP.

Paveroc
Type Size (kg) Coverage

Paveroc 25 0.9m @ 12mm thickness


2

Nitobond EP 2.5, 4.5 2m2 per kg

Patchroc GP
Emergency Fast Setting repair mortar for concrete pavements and floors can accept traffic in
2hrs. For use at depths from 12mm to 100mm in a single application and a maximum bay size of
4m2. Primed with Nitobond AR for pedestrian traffic and Nitobond EP for vehicular.

Patchroc GP
Type Size Coverage

Patchroc GP 25kg bag 1m @ 12mm thickness


2

Nitobond AR 5, 25 litre 6-8m2 per litre


Nitobond EP 2.5, 4.5kg 2m2 per kg

Nitomortar
Resin Repair Mortars
Fosroc has a range of epoxy and polyester reinstatement mortars for jobs where high strength is
required quickly. These include:

Nitomortar HB
Lightweight chemical resistant epoxy mortar for vertical and overhead applications, thickness
range 10mm–50mm.

Nitomortar S
High strength, chemical resistant epoxy mortar, ideal for industrial floors, tanks and sea walls,
thickness range 5mm–50mm.

Nitomortar FC
Epoxy fairing coat for filling blowholes and surface preparation. Chemical resistant.

Nitomortar PE and PE Concrete


Multi-purpose, rapid setting polyester mortar for precast units and universal repair, particularly
kerbs. Nitomortar PE is the standard material for general purpose use and Nitomortar PE
Concrete is a special grade allowing users to add suitable aggregate, thereby substantially
reducing the cost of infilling larger voids. Both grades are chemical resistant.

Expocrete UA
Epoxy repair mortar for underwater applications and reinstating structures exposed to heavy
battering from the sea. Minimum thickness 3mm.
www.sigscp.co.uk 175

Epoxy Repair Mortars

Concrete Repair &


Type Size Coverage

Protection
Nitomortar HB 2.9, 9.3kg 2.5, 8 litres
Nitomortar S 5, 16kg 2.5, 8 litres
Nitomortar FC 1kg 0.6 litres
Nitomortar PE 14kg 7.5 litres
Nitomortar PE Concrete 11kg 15 to 27.5 litres
Expocrete UA 1.5 litre packs 1 litre/m2 per mm thickness
Yield: Typically 10 litres of product will yield 1m2 @ 10mm thickness.

Nitokit
Crack Injection
Fosroc supplies crack injection systems for minor concrete repairs, ideal for in-situ or precast
concrete. These are available as pre-packaged kits for fast and easy application or as standalone
injection grouts for bespoke repair.

Nitokit LV
Pre-packaged, low viscosity epoxy crack injection resin, suitable for cracks down to 0.2mm at
surface or tapering down to 0.01mm.

Nitokit TH
Pre-packaged, thixotropic epoxy crack injection resin, suitable for open-ended cracks where
depth and quantity needs to be controlled.

The Nitokit systems are ideal for small scale repairs on and are also suitable for the insitu or
precast concrete elements.

Nitokit LV / TH Accessory pack


Type Size Contents

Nitokit LV / TH 12 cartridges - 0.25 litre of mixed resin 1 injection gun


30 injection nipples 1 plastic bucket
6 hoses 10 pairs disposable gloves
4 air release pins 2 pairs goggles
6 mixing rods 1 x 5.5 litre pack Nitokit Surface Sealant

Nitofil
Nitofil LV
Low viscosity epoxy resin injection grout for cracks between 0.25mm and 9mm where both sides
of the crack can be sealed against resin drainage.

Nitofil TH
Thixotropic epoxy resin injection grout for cracks between 0.5mm and 9mm where both sides of
the crack cannot be completely sealed.

Nitokit LV / TH
Type Size (litre)

Nitofil LV 1.5
Nitofil TH 1
176 Concrete Repair & Protection

Fosroc Primers and Bonding Agents


Concrete Repair &

Nitobond AR
Protection

Curing membrane for Renderoc system and primer for Renderoc S and Patchroc GP.
Nitobond HAR
Concrete bonding agent, used as primer for Renderoc HB, HB25, HB40 and GP.
Nitobond SBR
Additive for improving mortars for waterproofing repairs. Also used as a bonding agent for
slip bricks, ceramic tiles etc.
Nitobond EP Standard / Slowset
Used for bonding old to new concrete. Also primer for Patchroc / Paveroc and Renderoc
cementitious systems.
Nitoprime Zincrich Plus
Epoxy zinc primer used as anti-corrosion coating for exposed steel reinforcement in concrete
repairs.

Primers and bonding agents


Type Size Coverage

Nitobond AR 5, 25 litre drums 4-6m2/litre*


Nitobond HAR 5, 25 litre drums 4-6m2/litre*
Nitobond SBR 5, 25, 210 litre drums Refer to mix
designs table page 188
Nitobond EP Standard 2.5, 4.5kg packs 5m2, 10m2
Nitobond EP Slowset 4.5kg packs 10m2
Nitoprime Zincrich Plus 800ml, 1.9 litre 7.4m2 per litre
* HAR/AR as primers, usage varies in other applications.

Fosroc Coatings
Fosroc's durable and attractive coatings are designed to perform in harsh environments and are
chemical, abrasion and carbonation resistant.
Dekguard W
Dekguard W water-based coloured coating protects exposed reinforced concrete structures,
cementitious substrates and masonry from aggressive elements, weathering and rain. It is
suitable for use on all types of structures, including those in coastal environments. Available in a
wide range of colours. Dekguard W is BBA accredited, cert no. 98/3461.
Dekguard S
Dekguard S is a high performance coating for exposed concrete and masonry that provides
outstanding resistance to aggressive elements, UV light and rain. Available in a wide range of
colours. Dekguard S is BBA accredited, cert no. 98/3461.
Dekguard Elastic
Dekguard Elastic is a water-based coloured elastomeric coating for exposed concrete and
masonry. It provides excellent elongation and recovery, low dirt pickup, resistance to aggressive
elements, UV light and rain. Available in a wide range of colours. Dekguard Elastic is BBA
accredited, cert no, 98/3461.

Dekguard Clear
Dekguard Clear Topcoat is a Topcoat colourless protective coating system for exposed concrete
and masonry. It provides resistance to aggressive elements, weathering and rain.
A major feature of the system is its ability to allow water vapour to escape from the structure.
Dekguard Textured
Dekguard Textured is a textured weather-resistant coating for exposed concrete and masonry. It
provides low dirt pick-up, resistance to aggressive elements, UV light and rain. Available in a
wide range of colours.
Dekguard Primer
A reactive silane-siloxane treatment for use with Dekguard products.
Nitoprime DG
Primer specifically for use with Dekguard Elastic.
www.sigscp.co.uk 177

Fosroc Coatings

Concrete Repair &


Type Size (litres) Coverage (m2/litre)

Protection
Dekguard W 10 2.75
Dekguard S 10 3
Dekguard Elastic 10 1.25
Dekguard Clear 25 7.5
Dekguard Textured 10 2
Dekguard Primer 25 2.5
Nitoprime DG 25 2.5

Ronacrete
Ronabond HB40
Prepacked high build high strength concrete repair mortar for repairing concrete and protecting
reinforcing steel. Designed to repair concrete on vertical surfaces and suited to the repair of
overhead concrete where ease of application is important.

Ronabond
Type Size (kg) Yield (litres) Coverage (m2)
Ronabond HB40 18 13 1 @ 13mm2
Ronabond HB40 Primer 2 N/A 3-4

Monoset
Monoset is a range of Ultra rapid strength gain mortars and fine concrete.
Monoset Mortar
A bedding mortar for raising manhole frames and ironwork. Traffic after one hour at 20ºC.
Monoset Concrete
A rapid set concrete for application depths between 50mm to 150mm.
Traffic after one hour at 20ºC.
Monoset RX
For repairs to floors, roads and carriageways for applications 2mm to 6mm.
Traffic after one hour at 20ºC.

Ronafix
Ronafix is a high performance agrement board certified water based SBR polymer for repairing
concrete and protecting reinforcing steel. The product has and BBA certificate and is suitable for
structural repairs. Supplied in 5 and 25 litre containers. Mix designs for the use of Ronafix are
found on page 188.

Sika
Sika MonoTop
Sika Monotop 610
A single component polymer modified cementitious bonding bridge and steel reinforcement
primer.
Sika Monotop 612
A cement-based, one component low permeability repair microconcrete, containing silica fume
and polymer, thickness range 5mm–30mm.
Sika Monotop 615
A one component cement based polymer modified high build repair and re-profiling mortar,
thickness range 3mm–30mm.
Sika Monotop 620
A one component cementitious polymer modified mortar, thickness range 1.5mm–5mm.

Sika Monotop
Type Size (kg) Coverage

Sika Monotop 610 25 1.5 - 2kg/m2/coat


Sika Monotop 612 25 2.11kg/m2/mm
Sika Monotop 615 25 1.65kg/m2/mm
Sika Monotop 620 25 2kg/m2/mm
178 Concrete Repair & Protection

Sika FerroGard 903


Concrete Repair &

Sika FerroGard 903 is a surface applied migratory corrosion inhibitor, designed for use as an
Protection

impregnation of steel reinforced concrete.

Sika FerroGard 903


Type Size (kg) Coverage (kg/m2)
Sika FerroGard 903 25 0.5

SikaGard
Sikagard 62
Sikagard 62 is a two-component solvent free, high build coloured epoxy resin coating with high
chemical resistance and approved for use in contact with potable (drinking) water.
SikaGard 63N
A solvent free, two-part epoxy resin coating ideal for bund areas.

SikaGard
Type Size (kg) Coverage

SikaGard 62 5 Approximately 0.2 - 0.4kg/m2


SikaGard 63N 10 0.3 - 1kg/m2 per coat, dependent on substrate
condition and required coating thickness

Sika Adhesives
Sikadur 31
Two pack epoxy thixotropic adhesive for bonding building materials. Fast setting and non
shrinking. For sticking brick slips, bedding tiles, wood etc. NWC/WRC certified for contact with
potable water. Normal grade (N): for 5-30°C application, Rapid grade (R): for 0-15°C application.

Sikadur 32
Two pack solvent free liquid epoxy bonding agent in 1 and 5 kilo packs. For bonding similar and
dissimilar materials, e.g. concrete, metal, stone, glass, wood and asbestos.

Sikadur 33
Sikadur 33 is a two-component epoxy resin adhesive in a cartridge to fit normal skeleton gun.

Sikadur
Type Size Coverage

Sikadur 31 1.2kg N, 6kg N 1.65kg/m2/mm


1.2kg R, 6kg R
Sikadur 32 5kg 0.7kg/m2 @ 0.5mm thickness
Sikadur 33 250ml 250ml

Sikatop
Sikatop Armatec 110
Anti-corrosive coating for steel reinforcement prior to concrete repair. For protection against
corrosion.

Sikatop 121
Pre-packed ready for use. Adhesive mortar, two part cement-polymer base used for cosmetic
repairs i.e. blow holes etc. and also as a bonding bridge for Sikatop 122 or 122HB.

Sikatop 122
High strength repair mortar, two part component cement-polymer base used for waterproof
patching repairs to concrete, stone, mortars etc. Thickness range 4mm – 20mm vertical
applications and up to 75mm in horizontal if bulked out with 3-6mm granite chippings.

Sikatop 122HB
Pre batched lightweight polymer modified cementitious mortar for repairs to concrete. Adhesive
mortar, two part cement-polymer base used for non structural overhead and vertical repairs, very
easy to-use. Thickness range 5mm-40mm.
www.sigscp.co.uk 179

Sikatop

Concrete Repair &


Type Size (kg) Coverage

Protection
Sikatop Armatec 110 20 2kg/m2/coat
Sikatop 121 10, 25 2kg/m2 per mm thickness
Sikatop 122 10, 25 2.1kg/m2 per mm thickness
Sikatop 122HB 10, 25 1.4kg/m2 per mm thickness

Sika Epoxy Mortars and Crack Repair


Sikadur 41CF
Trowel applied epoxy patching mortar in concrete grey colour. For heavy duty repairs in damaged
and defective areas in concrete, mortar, screeds, bridge bearings etc.

Sikadur 52
Very low viscosity crack injection non shrink, solvent free epoxy, for repair by pouring or injection
into cracks in concrete, also for stabilising lifted screeds. Colour: clear.

Sika Epoxy Mortars and Crack Repair


Type Size Coverage

Sikadur 41CF 10kg N, 10kg R 2kg/m2 per mm thickness


Sikadur 52 1kg 1.1kg/m2 per mm thickness

Sika Coatings
SikaColor 671 W
A one-part coating based on water dispersed acrylic resin designed for protection, decoration
and waterproofing of facades, with a smooth coloured finish.

Sikagard 550 W Elastic


A one-part, elastomeric coating based on UV-curing acrylic dispersion with excellent crack-
bridging properties even at temperatures below 0°C.

Sikagard 680 S Clear Glaze


Colourless material drying to a glossy coat, suitable as refresher and protective coating for
exposed aggregate concrete.

Sikagard ElastoColor 675 W


A one-part, plasto-elastic water dispersed coating based on a styrene acrylate dispersion for the
protection and enhancement of fair faced concrete.

Sikagard 680 S Cosmetic


A one-part solvent containing coating, based on methacrylic resins resistant to weathering, alkalis
and ageing. Sikagard 680 S protects concrete against aggressive atmospheric influences and
promotes a self-cleaning effect on the treated surfaces. It does not adversely influence the
characteristic texture of the concrete.

Sikagard 700 S
A one-part water repellent impregnation for absorbent cementitious substrates. It penetrates well
into the open pores of the substrate, providing a durable water repellency, while still allowing
water vapour diffusion in both directions.

Sika Coatings
Type Size Coverage

Sikagard 550 W 15 litre 0.25 - 0.35kg/m2 per coat


SikaColor 671 W 25kg 0.2kg/m2 per coat
Sikagard ElastoColor 675 W 15 litres 0.2 - 0.25kg/m2 per coat
Sikagard 680 S Clear Glaze 20kg pail 0.15kg/m2
Sikagard 680 S Cosmetic 30kg pail 0.2kg/m2
Sikagard 700 S 20 litre pail 0.25 litre/m2
180 Concrete Repair & Protection

Weber
Concrete Repair &

weber.cem
Protection

The weber.cem concrete repair system is a pre-bagged, multi component system based on
polymer-modified Portland Cement mortars and coatings based on acrylic resins.

weber.cem keycoat
A single-component, polymer-modified, corrosion-inhibiting bonding primer for substrate
concrete and steel reinforcement.

weber.cem mortar
weber.cem mortar is a general purpose mortar for the repair of concrete, to both horizontal and
vertical surfaces.

weber.cem lightweight
A polymer modified cementitious mortar mix, with specially selected lightweight fillers. It is
preblended, contains a polymer powder and simply requires the addition of clean water to
produce a mortar suitable for both soffit and vertical repairs in situations where high build
replacement with conventional concrete is impractical. High-build up to 75 mm in soffit patch
repairs, without formwork.

weber.cem HB30 and HB40


Single-component, polymer modified high build mortars for replacing defective concrete with
30N/mm2 and 40N/mm2 compressive strength, thickness range up to 100mm vertically and
75mm on soffits.

weber.cem fairing coat


A single-component, polymer-modified levelling mortar used to prevent ghosting of concrete
repairs through decorative finishes.

weber.cem spray DS
A ready-to-use, polymer-modified, cement-based concrete mix. It contains inert limestone
aggregates and dust suppressants. The formulation has been designed specially for dry process
spray application to give high early strength, reduced rebound and maximise application
thickness.

weber.cem pyrapatch
Is a prepacked product based on hydraulic cements with specially graded non-reactive
aggregates. The product is polymer modified which when mixed with clean water produces a
fast setting repair concrete, suitable for patch or full depth repairs up to 2m2.

weber.cem pyratop
A rapid strength gain repair concrete for thin bond pavement repairs, which is a prepacked
hydraulic cement-based product with specially graded aggregates. It exhibits high early strength,
is dimensionally stable and has excellent abrasion resistance.

Five Star Repair Concrete


A preblended cementitious repair concrete which fully complies with the Highways Agency
Specification for Highway Works and Department of Transport specification BD 27/86 for a high
strength flowing concrete.

weber.tec EP bonding aid


A high-build epoxy resin for priming epoxy repair mortars for bonding to concrete and masonry
structures. Exceptional bond to vertical and soffit applications for priming lightweight repair
mortars.
www.sigscp.co.uk 181

Weber Concrete Repair Materials

Concrete Repair &


Type Size (kg) Coverage

Protection
weber.cem keycoat 25 1kg per m2
weber.cem mortar 25 1m2 @ 12mm thick - 12 litres
weber.cem lightweight 20 1m2 @ 16mm thick - 16 litres
weber.cem HB30 and HB40 20 16 litres per 20kg bag
or 0.5m2 at 30mm thickness
weber.cem fairing coat 25 13 litres per 25kg bag
or 6.5m2 per bag at 2mm thickness
weber.cem spray DS 25 Approximately 11.5 litres per 25kg bag,
allowance must be made
for rebound and profiling
weber.cem pyrapatch 25 approximately 12 litres
weber.cem pyratop 25 approximately 12 litres
Five Star repair concrete 25 12.75 litres
weber.tec EP bonding aid 5.6 1.2m2 - 2.5m2/kg

Epoxy Plus Bonding Aid


An epoxy primer for protection to reinforcement steel prior to application of weber.cem Concrete
Repair System and Five Star Repair Concrete.

Bonding Aid
Type Size (kg) Yield (litre)

Bonding Aid 0.56 0.5


5.6 5.0

weber.tec guard MCI


Is a clear surface-applied corrosion inhibitor designed to migrate through reinforced concrete and
preserve steel reinforcing bars embedded in concrete. It forms a mono-molecular protective layer
around the steel within a week of treatment depending on the permeability and moisture
content of the concrete.

weber.tec guard MCI


Type Size Coverage (litres/m2)
weber.tec guard MCI 20 litre plastic containers 0.25

weber.cem brushcoat
Is a two-component, SBR Latex modified, flexible cementitious coating for brush, spray or roller
application. It is formulated as a protective, levelling coating to cover non-structural surface
defects in new and old concrete.

weber.tec Brushcoat
Type Size Coverage
weber.cem brushcoat 20kg plastic bucket; A + B produces a yield of 10.8 litres,
15kg bag of powder (Component A) sufficient to cover 10m2 per 1mm coat.
5 litre bottle of SBR Latex (Component B)

Weber Resin Repair Mortars


weber.tec EP mortar
Is a three-component bulk pack or as a two-component handy pack, consisting of epoxy resin,
hardener and selected graded aggregates (filler) which when mixed produce a high strength,
impermeable and chemically resistant mortar.

weber.tec EP highbuild
Consists of epoxy resin, hardener and special lightweight aggregates which, when mixed,
produces an epoxy mortar of a lightweight thixotropic nature. The mortar has low slump
characteristics suitable for the repair of damaged concrete on vertical and overhead applications.

weber.tec EP IK
Contains all materials, application gun, and the ancillary items that will normally be required to
carry out an efficient on-site repair of cracked concrete at widths down to approximately 0.5mm.
182 Concrete Repair & Protection

weber.tec EP injection resin


Concrete Repair &

A two-component low viscocity resin for crack injection systems. The resin will structurally bond
Protection

the fractured sections and seal fine cracks against ingress of water and/or aggressive agents.

weber.tec EP injection resin T


Is a moisture-tolerant gel thixotropic epoxy resin for structural repairs to cracked concrete and
masonry. The resin will repel dampness in the cracks and bond the broken sections.

weber.tec bedding mortar


A two-component, polyester-based mortar for the bedding and fixing of manhole frames, airport
landing lights, duct frames and precast concrete units. It has been formulated for easy mixing
and placement, even at low temperatures and, when cured, provides a durable, chemically
resistant bedding and fixing material with good bond strength.

weber.tec mortar
Is a three-component bulk pack or as a two-component handy pack, consisting of polyester
resin, hardener and selected graded aggregates (filler) which when mixed produce a high
strength, impermeable and chemically resistant mortar.

Weber Repair Mortars


Type Size Coverage

weber.tec EP mortar 26kg pack Yield approx 12.5 litres


weber.tec EP highbuild 16kg pack approx. 12 litres
weber.tec EP IK 0.6 litre weber.tec EP IK filler
4 x 0.25 litre weber.tec injection resin
10 x Injection nipples
4 x 320cc plastic cartridges, plungers and nozzles
1 x tube clamp
Applicator gun
300mm x 6.5mm dia. plastic tube
Disposable plastic gloves
mall jubilee clip to hold tubing on nipples
Detailed instruction sheet
weber.tec EP 5 litre packs 1 litre of mixed resin will fill 10 metres
injection resins of crack at 1mm wide and 100mm
depth
weber.tec EP bonding aid 5.6kg packs 1.2m2 - 2.5m2/kg
weber.tec bedding mortar 25kg 12 litres
weber.tec mortar 25kg 12.5 litres

weber.tec Sealers
weber.tec aquapel WR
A solvent-based, hydrophobic impregnating agent based on a solution of silane resin. It
penetrates into the pores of the surface being treated, forming a silicone resin in situ and as a
consequence imparts water repellent properties to most external building surfaces.

weber.tec acrylic sealer


A low viscosity, colourless, penetrating sealer. The product is based on a pure acrylic resin in
aromatic solvents. The concept is to achieve an in-surface seal with no material build-up.

weber.tec mulsibond
A low viscosity, specially blended acrylic copolymer emulsion-based product with exceptional
penetrating properties. It has been used successfully for sealing hairline cracks in reinforced
concrete, granolithic, mosaic and terrazzo floors and for consolidating hollow floor screeds.

weber.tec Sealers
Type Size (litres) Coverage

weber.tec aquapel WR 5, 25, 200* Approx 3 - 6m2 per litre


weber.tec acrylic sealer 5, 25, 200* 8 - 16m2 per litre per coat
weber.tec mulsibond 5, 25
*non-returnable.
www.sigscp.co.uk 183

weber.cote coatings (was mulsicoat coatings)

Concrete Repair &


Single-component, acrylic anti-carbonation coatings for the long term protection of existing

Protection
concrete and new repairs. Available in clear, pigmented smooth, flexible and elastomeric versions.
weber.cote coatings are applied by brush, roller or airless spray in two coats. If stabilisation of the
concrete is required prior to application, the surface should be treated using weber.cote primer
(was sealercoat).

The coverage of weber.cote coatings will vary depending on the type of substrate and the
surface porosity. The following is a guide for brush or roller application two coats on to smooth
surfaces.

weber.cote clear
External decorative anti-carbonation coating in a clear finish.

weber.cote smooth
External decorative anti-carbonation coating in a smooth finish.

weber.cote EC
Elastomeric flexible anti-carbonation coating for concrete.

weber.cote primer
Stabilises and seals substrate prior to the application of Weber.cote smooth or Elastomeric.

weber.cote Coatings
Type Size (litres) Coverage

weber.cote clear 15 2 - 2.5m2/litre in 2 coats


weber.cote smooth 15 3 - 6m2/litre in 2 coats
weber.cote EC 15 1 - 2m2/litre in 2 coats
weber.cote primer 5 10 - 12m2/litre

CMS Pozament
CMS - Repair Mortars
Cemrok HB
A low density, high build, shrinkage compensated patch repair mortar incorporating 3mm fibres
and designed for the rapid reinstatement of both vertical and overhead repairs to concrete. Any
saw-cut edges should be roughened and reinforcement cleaned to bright steel and treated with
Cemrok Steel Primer prior to application of Cemrok HB.
Cemrok AM
A pre-blended rapid setting hand applied mortar with an extremely high bond in wet conditions.
Used for highway structures, bridge columns, beams, abutments, marine structures, viaducts and
RC frames. Any saw-cut edges should be roughened and reinforcement cleaned to bright steel
and treated with Cemrok Steel Primer prior to application of Cemrok AM. Permeable concretes
should be treated with a suitable concrete primer such as Concrete Primer A.
Cemrok Easi-Patch (Grey & White)
A blend of ordinary and specialist cements, high quality graded aggregates and a unique
combination of polymers and admixtures for use in caulking of precast tunnel segments and
pointing of tunnel bolt holes, brick and blockwork.
Cemrok Plug Excel
A rapid setting putty for below waterline repair work to concrete and brick structures.

CMS - Repair Mortars


Type Size Yield

Cemrok HB 16kg 14.25 litres/25kg


Cemrok AM 25kg 14.7 litres/25kg
Cemrok Steel Primer 25kg 0.15 litres/m2
Concrete Primer A 5ltr 0.15 litres/m2
Concrete Primer A 10ltr 0.15 litres/m2
Concrete Primer A 25ltr 0.15 litres/m2
Cemrok Easi-Patch - Grey 25kg 13.5 litres/m2
Cemrok Easi-Patch - White 25kg 13.5 litres/m2
Cemrok Plug ExCel 25kg 16.75 litres/25kg
184 Concrete Repair & Protection
Concrete Repair &

CMS - Repair Concretes


Cemrok Standard Repair Concrete
Protection

A high strength, rapid setting, flowing, shrinkage compensated concrete for repair of
carriageways, runways and bridge decks.
Cemrok FST Concrete
A very high strength, rapid setting, flowing shrinkage compensated concrete for structural repair
of concrete carriageways, runways and rail track beds, etc.
Cemrok Easi-Flow Concrete
Used for structural repairs to beams, columns and bridge decks. DTP compliant.
Cemrok FS/A Concrete
For rapid reinstatement of concrete on car park decks, columns and beams, etc., grouting posts
and street furniture.
Cemrok FS/CR Concrete
Stainless steel fibre reinforced for rapid reinstatement of crane rail foundations.

CMS - Repair Concretes


Type Size (kg) Yield (litres / kg)

Cemrok Standard Repair 25 11.75 / 25


Cemrok FST 25 12.2 / 25
Cemrok Easi-Flow 25 13 / 25
Cemrok FS/A 25 12.9 / 25
Cemrok FS/CR 25 12.9 / 25

CMS - Primers, Fairing and Curing


Concrete Primer A
Designed to give maximum penetration into the substrate in order to enhance the adhesion of
Cemrok Repair Materials and flooring products.
Concrete Steel Primer
Designed as a bond enhancing coating for priming corroded steel reinforcement prior to the
application of a Cemrok concrete repair material.
Cemrok SBR/BA
A Styrene-Butadiene Copolymer designed to benefit bonding of repair mortar or other cement
based materials to a variety of substrates.
Cemrok FC
A single component polymer modified levelling material specially formulated to improve the
aesthetic appearance of concrete surfaces. Fills honeycombing and blow holes.

The following CMS Pozament products


are available on request:
• Cemgrout grouting products. • Heritage mortars and grouts and St. Pauls
• Specialised grouts for the tunnelling and grout mix.
civil engineering sector. • Pointmaster.
• Cemcaulk caulking products. • Pressure pointing mortars.
• Limelight plasters. • Renders.
• Comprehensive plaster range. • High performance renders - available in
• Limelight cement-free mortars and grouts. 10 colours.

CMS - Primers, Fairing and Curing


Type Size Yield

Concrete Primer A 5, 10, 25 litres 0.15 litres/m2


Cemrok Steel Primer 25kg 0.15 litres/m2
Cemrok SBR/BA 25kg Not Applicable because
yield is dependent upon the
mix of the other items
Cemrok FC 25kg 15.75 litres/25kg
www.sigscp.co.uk 185

CMS Bituminous Repair Materials

Concrete Repair &


Roadmaster SMA

Protection
The HAPAS and BBA approved Permanent Cold-Lay Surfacing Material (PCSMs) and is ideal for
first time permanent reinstatements of utilities excavations; Water, Gas, Electricity and
Telecommunications.
Pathmaster
A HAPAS and BBA approved permanent cold lay reinstatement material for use on footways and
cycle tracks. Available in plastic sacks.
RepairMaster
High performance bituminous repair is a permanent first time reinstatement wearing course to
repair potholes, cracks and broken areas of any shape, depth or size in macadams/asphalt
without the need for cutting out.
Edgemaster
An emulsion based bituminous aerosol can. Easy to use, adhering to ironwork and concrete
enabling the smallest repairs to be completed effectively.
Top-Pac Cold Lay Macadam
Formulated to provide a readily available means of carrying out quick repairs to car parks or
footpaths or to create access ramps. Also as a base for reinstating trench excavations.
Top-Pac Pre-Coated Chippings
The choice of professionals for patching and repairs to hot rolled asphalt surfaces. To suit
pathways, main roads, high speed carriageways, trunk roads and motorways.
Available in black or red.

CMS Bitumous Repair


Type Size Yield

Roadmaster SMA PSV60 25kg 100kg/m2/1 layer


Roadmaster SMA PSV65 25kg 100kg/m2/1 layer
Pathmaster 25kg 1m2/10mm thick/25kg
RepairMaster 6mm Tub 25kg 1m2/10mm thick/25kg
Edgemaster Can 600ml N/A*
Top-Pac Macadam 25kg N/A*
Top-Pac Chippings - Black 25kg N/A*
Top-Pac Chippings - Red 25kg N/A*
*Not Applicable because yield is dependent upon the thickness applied - call 01252
527000 for more information

CMS Mortars - High Early Strength


Roadmaster Rapid Mortar
Intended for bedding applications that require high early strength to help reduce construction
and road closure time when bedding in inspection chamber frames and covers, gully grates,
stanchion posts and street furniture.

Roadmaster Ultra Mortar


A rapid setting general purpose bedding mortar. Typical uses include bedding in manhole covers
and frames, gully grates and frames, fixing in fence posts, signposts and street furniture.

Roadmaster Mortar ExCeL


A rapid hardening, shrinkage compensated, easy to apply mortar. Uses include sealing of sight
holes, telecommunication hatches, surface boxes, bedding in traffic signs, manhole covers, gully
frames and similar urban equipment.

Roadmaster Polar Mortar


Intended for bedding applications that require high early strength. Compatible for use with
concrete, brick and stone substrates in below ambient temperatures.

CMS Mortars - High Early Strength


Type Size (kg) Yield (litres/kg)

Roadmaster Rapid Mortar 25 12.5/25


Roadmaster Ultra Mortar 25 11.9/25
Roadmaster Mortar ExCel 25 11.18/25
Roadmaster Polar Mortar 25 11.7/25
186 Concrete Repair & Protection

CMS Cements
Concrete Repair &

Roadmaster PQ-X Cement


Protection

A quick setting ultra rapid hardening cement for use in the repair of airfield and highways,
concrete pavements, car park decks, the replacement of industrial floor slab, and marine
structures where working time is limited.

Roadmaster LTBCB
A quick setting, ultra rapid hardening, anti-shrinkage cement allowing quick reinstatement and
accurate alignment of signs, posts, poles and shelters.

Portland 6588 Cement


Can be used on all concreting applications and provides enhanced strength and durability, easy
of placing and finishing, used instead of SRPC to offer sulphate resistance with real economy.

80/20 OP
Can be used on all concreting applications. 80/20 OP is a blend of selected and quality controlled
pulverised fuel ash and ordinary Portland cement for general concreting, rendering, floor
screeding, paths, drives and bricklaying mortars.

NG Cement
A general purpose Portland cement. Main benefits include improved surface finish, greater long
term strength, improved durability and reduced shrinkage. Used by both casual DIY and
professional builder for general concreting, rendering, floor screeding, paths, drives and
bricklaying mortars. 32N/mm2 @ 28 days.

CMS Cements
Type Size (kg) Yield

Roadmaster PQ-X Cement 25 N/A*


Roadmaster LTBCB 25 N/A*
Portland 6588 Cement 25 N/A*
80/20 OP 25 13 litres/25kg
NG Cement 25 N/A*
* Not Applicable because yield is dependent upon the thickness applied - call 01252
527000 for more information.

CMS Concretes - High Early Strength


Cemrok 40
General dry spraying applications where a moderate to high strength is required.
Roadmaster Concrete ExCeL
A pre-blended, pourable, high strength, rapid setting, flowing, shrinkage compensated concrete
designed as a permanent emergency patching material when bedded in street furniture,
ironwork and lamp posts. Also for structural repairs of concrete runways, carriageways and
bridge decks.
Roadmaster Concrete 2000
A pre-blended, rapid setting concrete for applications that include reinstatements in paths and
concrete drives. To compliment the Roadmaster range of bedding mortars.
Roadmaster Concrete PF
A rapid hardening concrete containing special cements and graded aggregates. Used for fixing of
posts, lighting columns and road signs to significantly reduce damage when posts are newly
fixed.
Roadmaster Concrete GP
A pre-blended one-part rapid setting concrete used for the backfill of carriageway ironwork, post
and barrier erection or bridge deck repair.
Top-Pac Universal Concrete
Ready formulated for a perfect blend to produce a good quality concrete. For general building
and DIY projects such as light foundation work, footings, ramping, steps and paths etc.
www.sigscp.co.uk 187

CMS Concretes - High Early Strength

Concrete Repair &


Type Size (kg) Yield

Protection
Cemrok 40 25 80kg/m (@ 40mm thickness)
2

Roadmaster Concrete ExCel 25 11.75 litres/25kg


Roadmaster Concrete 2000 25 11.75 litres/25kg
Roadmaster Concrete PF 25 12.35 litres/25kg
Roadmaster Concrete GP 25 12 litres/25kg
Top-Pac Universal Concrete 25 11 litres/25kg

CMS Grouts - Repair


Roadmaster AG 'RoMAG' (Summer grade)
A free flowing, non-shrink, high strength grout for use with open textured macadam to provide
a composite topping that gives the combined advantages of a concrete slab and asphalt surface.
Roadmaster AG 'RoMAG' (Winter grade)
A free flowing, non-shrink, high strength grout for use with open textured macadam to provide
a composite topping that gives the combined advantages of a concrete slab and asphalt surface.
Roadmaster Supapoint
A high strength, shrinkage compensated, easy to apply, flowing grout, designed for use where
time is at a premium. Applications include the pointing of granite sets.
CMS Pozament Cemrok Dry & Wet Spray Mortars & Concretes are available on request.

CMS Grouts - Repair


Type Size (kg) Yield (litres/kg)

AG ‘RoMAG’ Summer 25 15/25


AG ‘RoMAG’ Winter 25 16/25
Supapoint 25 17/25

Tarmac Patchfill
A protein free, single component quick setting screed which is obtained by mixing a factory
preblended formulation of high quality raw materials with water. Tarmac Patchfill will infill
damaged or worn floors or substrates prior to application of an underlayment such as Tarmac
Leveller. Absorbent sub-floors may require sealing with Concrete Primer A.

Tarmac Tuf Top


A free flowing, protein free, self-smoothing industrial grade flooring system. Suitable for
application thicknesses from 7mm to 20mm. Substrate priming should be carried out by two
coats of Concrete Primer A.

Tarmac Tuf Base


A free flowing, protein free, self-smoothing industrial flooring underlayment system. Suitable for
application thicknesses from 7mm to 60mm. Substrate priming should be carried out by two
coats of Concrete Primer A.

Tarmac
Type Size Yield

Tarmac Patchfill 25kg 3.3m /25kg (@ 5mm thick)


2

Tarmac Leveller 25kg 14.50m2/1mm/1 Coat


Concrete Primer A 5, 10, 25 litres 0.15 litres/m2
Tuf Top 25kg 1.7kg/m2/mm
Tuf Base 25kg 1.7kg/m2/mm

For our range of CMS Pozament flooring


screeds, see the Flooring & Tiling section
page 163
188 Concrete Repair & Protection

Ronafix Mix Design


Concrete Repair &
Protection

Application Mix Thickness/notes

Floor screeds and screed repairs A 6mm - 50mm


Floor screeds and screed repairs A1 26mm+
Floor toppings and topping repairs B 15mm – 25mm
Floor toppings and topping repairs B1 26mm+
Floating floor screeds F 35mm+
Concrete repair D over reinforcing steel
Concrete repair A no reinforcing steel
Renders E watertight and tanking
Renders A waterproof
Bedding brick slips, copings C 6mm - 12mm typical
Fine concretes G 25mm+ typical
Slurry coats SC 1mm - 3mm typical

Mix Designs Cement Medium 6-3mm 10-5mm 10-5mm Ronafix Water Yield m3 Coverage
sharp granite pea granite (approx) (approx) (approx)
sand chips shingle chips

A By weight 50kg 125kg - - - 9 litres 9 litres 0.1 10m2 @10mm


By volume 1 2 - - - 1:1 with water - - -
A1 By weight 50kg 150kg - - - 4.5 litres 14 litres 0.1 10m2 @10mm
By volume 1 2.5 - - - 1:3 with water - - -
B By weight 50kg 75kg 75kg - - 9 litres 9 litres 0.1 10m @10mm
2

By volume 1 1.25 1.25 - - 1:1 with water - - -


B1 By weight 50kg 75kg - - 75kg 4.5 litres 14 litres 0.1 7m2 @15mm
By volume 1 1.25 - - 1.25 1:3 with water - - -
C, D By weight 50kg 125kg - - - 14 litres 4 litres 0.1 10m @10mm
2

&E
By volume 1 2 - - - 3:1 with water - - -
F By weight 50kg 150kg - - - 4.5 litres 13.5 litres 0.1 10m2 @10mm
By volume 1 2.5 - - - 1:3 with water - - -
G By weight 50kg 100kg - 100kg - 4.5 litres 14 litres 0.14 5.6m2 @25mm
By volume 1 1.5 - 1.5 - 1:3 with water - - -
Slurry By weight 50kg 50kg - - - 35 litres - 0.1 105 - 122m2
Coat
By volume 1 1 - - - - - - -

Nitobond SBR Mix Design


For a technical data sheet with further information, please contact your branch.

Application Cement (kg) C/M Sharp Sand (kg) 3-6mm Granite Chips (kg) Nitobond SBR (litres) Water (litres) approx Recommended Thickness (mm)

Patching & repair mortar 50 150 - 10 8 6 - 40


Heavy duty floor screed* 50 75 75 10 6 10 - 40
Render* 50 150 - 10 6 6-9
Bonding mortar** for slip 50 125 - 10 7 6 - 40
bricks/tiles etc.

*Should be of a semi-dry cohesive consistency.


**Water is adjusted to give a firm mortar. For fine joints, use grade M/F sand. Support where necessary until the mortar is set.
Note that these mix designs are based on the use of dry sand and aggregate. Adjustments must be made to the water demand relative to the
moisture content of the sand and aggregate used. Due to inconsistencies of site-stored materials and variable conditions, actual results may differ
from those published above.

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