Professional Documents
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TECHNICAL MANUAL
Contents
CONTENTS
SECTION 1: GENERAL INFORMATION
1.1 MANUFACTURERS STATEMENT
-1-
1.2 INTRODUCTION
-2-
-3-
-4-
-5-
-6-
-7-
-9-
- 10 -
- 11 -
- 13 -
Copyright Strickland Tracks Ltd Nov-2004, Cropthorne, Pershore, Worcs. WR10 3NE.
-8-
E-mail: tracksystems@stricklanduk.com
TECHNICAL MANUAL
Contents
- 14 -
- 17 -
- 18 -
- 19 -
- 20 -
- 21 -
- 23 -
- 24 -
- 25 -
- 26 -
Copyright Strickland Tracks Ltd Nov-2004, Cropthorne, Pershore, Worcs. WR10 3NE.
E-mail: tracksystems@stricklanduk.com
TECHNICAL MANUAL
Contents
- 27 -
- 27 -
- 28 -
- 29 -
- 30 -
- 30 -
- 31 -
- 33 -
- 34 -
- 35 -
- 35 -
- 36 -
- 36 -
- 37 -
- 37 -
- 38 -
- 38 -
- 39 -
SECTION 6: TROUBLESHOOTING
6.1 TRACK TENSION
- 40 -
- 41 -
- 42 -
SECTION 7: APPENDIX
7.1 BOLT TORQUE TABLE
Copyright Strickland Tracks Ltd Nov-2004, Cropthorne, Pershore, Worcs. WR10 3NE.
- 43 -
E-mail: tracksystems@stricklanduk.com
SECTION 1:
GENERAL INFORMATION
TECHNICAL MANUAL
General Information
Copyright Strickland Tracks Ltd Nov-2004, Cropthorne, Pershore, Worcs. WR10 3NE.
E-mail: tracksystems@stricklanduk.com
TECHNICAL MANUAL
General Information
1.2 INTRODUCTION
The purpose of this spare parts, operating and service manual is to permit
customers to properly employ the crawler track system undercarriage on the
machines they intend to install it to.
Read this manual with care before conducting any maintenance work on
undercarriage supplied by Strickland Tracks Ltd.
Continuous improvements to undercarriages produced by Strickland Tracks
Ltd, may result in some of the illustrations in this manual being slightly different
from the actual parts used.
It is necessary when requesting any spare parts, that all serial numbers relating
to the undercarriage are quoted.
For full technical support contact our Head Office at:
Strickland Tracks Limited
Bay 2 / Unit 5
The Heath Works
Main Road
Cropthorne, Pershore
Worcestershire
WR10 3NE
ENGLAND
Tel No: +44 (0)1386 862800
Fax No: +44 (0)1386 862801
E-mail: tracksystems@stricklanduk.com
Website: www.stricklandtracks.com
- Page 2-
Copyright Strickland Tracks Ltd Nov-2004, Cropthorne, Pershore, Worcs. WR10 3NE.
E-mail: tracksystems@stricklanduk.com
TECHNICAL MANUAL
General Information
This identification plate is located on the outside face of each left and right hand track
frame fabrications, forward from the drive end of the tracks. The serial number is also
stamped into the skid plate of each track frame in case the Identification Plate is lost or
damaged. On older track systems where there is no Identification Plate fitted, the serial
number can still be found stamped in the skid plate.
Serial Number Stamped Here
- Page 3-
Copyright Strickland Tracks Ltd Nov-2004, Cropthorne, Pershore, Worcs. WR10 3NE.
E-mail: tracksystems@stricklanduk.com
TECHNICAL MANUAL
General Information
- Page 4-
Copyright Strickland Tracks Ltd Nov-2004, Cropthorne, Pershore, Worcs. WR10 3NE.
E-mail: tracksystems@stricklanduk.com
TECHNICAL MANUAL
General Information
- Page 5-
Copyright Strickland Tracks Ltd Nov-2004, Cropthorne, Pershore, Worcs. WR10 3NE.
E-mail: tracksystems@stricklanduk.com
TECHNICAL MANUAL
General Information
ALWAYS: Park the machine on flat, level ground. If it is necessary to park the machine on
a gradient, the tracks should be solidly blocked.
Ensure the terrain the machine is working on is firm enough to adequately
support the machine.
Make certain the machine is tracked at least 10m in either direction on a daily
basis, to minimise risk of track chain seizure.
Ensure the track systems are free from debris before moving the machine.
Make certain the tracks are not frozen to the ground before moving the machine.
NEVER: Attempt to track the machine if there is any build up of material around the tracks
and drive sprockets.
Attempt to track the machine if the tracks are frozen to the ground.
Push or tow the machine when unable to free itself.
Copyright Strickland Tracks Ltd Nov-2004, Cropthorne, Pershore, Worcs. WR10 3NE.
E-mail: tracksystems@stricklanduk.com
SECTION 2:
HYDRAULIC INSTALLATION
TECHNICAL MANUAL
Hydraulic Installation
2.1
Brake Release Port, F - With a pressure of between 12 and 50 bar applied to this
port, multi disc parking brake is released, allowing rotation of
the track drive. When no pressure is applied, the parking
brake is locked on.
WARNING
Copyright Strickland Tracks Ltd Nov-2004, Cropthorne, Pershore, Worcs. WR10 3NE.
E-mail: tracksystems@stricklanduk.com
TECHNICAL MANUAL
Hydraulic Installation
Motor
Displacement
28 / 32cc
45 / 56 / 63cc
80 / 90cc
107 / 125cc
160 / 180cc
A,B
Drain, T
SAE
SAE
1 SAE
1 SAE
1 SAE
The brake release port size is dependant on the type of gearbox fitted:
- Bosch Rexroth / Lohmann + Stolterfoht Drives - Brake release port, F
- Bonfiglioli Trasmital Drives
- Brake release port, F
- M12
- G
The diagram above shows the direction of rotation of the track drive in relation to the
input flow to the motor.
- Page 8 -
Copyright Strickland Tracks Ltd Nov-2004, Cropthorne, Pershore, Worcs. WR10 3NE.
E-mail: tracksystems@stricklanduk.com
TECHNICAL MANUAL
2.2
Hydraulic Installation
Below is a general hydraulic circuit for the track drive gearbox and fixed displacement
motor combination, with no motion control and brake release valve fitted.
- Page 9 -
Copyright Strickland Tracks Ltd Nov-2004, Cropthorne, Pershore, Worcs. WR10 3NE.
E-mail: tracksystems@stricklanduk.com
TECHNICAL MANUAL
2.3
Hydraulic Installation
= 350 bar
= 400 bar
= 5 bar
= 175 l/min
= -25C
= 115C
- Page 10 -
Copyright Strickland Tracks Ltd Nov-2004, Cropthorne, Pershore, Worcs. WR10 3NE.
E-mail: tracksystems@stricklanduk.com
TECHNICAL MANUAL
2.4
Hydraulic Installation
2.4.1 Function
This valve is supplied fitted and hosed to the hydraulic motor flange as shown in the
illustrations below.
To take a feed from the main pressure line to pressurize the brake release port
with a controlled pressure, releasing the multi disc parking brake whenever any
flow/pressure is applied to the hydraulic motors, prior to driving the gearbox.
2.4.2 Connections to the Track Drives when Fitted with Motion Control / Brake
Release Valves
Three connections are necessary to operate the track drives when supplied fitted and
hosed with the motion control and brake release valve for normal operation. These
are the main flow ports (A and B) and the case drain port (T):
Main Flow Ports, A,B
- Page 11 -
Copyright Strickland Tracks Ltd Nov-2004, Cropthorne, Pershore, Worcs. WR10 3NE.
E-mail: tracksystems@stricklanduk.com
TECHNICAL MANUAL
Hydraulic Installation
Motor
Displacement
28 / 32cc
45 / 56 / 63cc
80 / 90cc
107 / 125 / 160cc
A,B
Drain, T
BSPP
BSPP
BSPP
1 BSPP
5/8 BSPP
5/8 BSPP
5/8 BSPP
5/8 BSPP
The diagram above shows the direction of rotation of the track drive in relation to the
input flow to the motor / valve.
- Page 12 -
Copyright Strickland Tracks Ltd Nov-2004, Cropthorne, Pershore, Worcs. WR10 3NE.
E-mail: tracksystems@stricklanduk.com
TECHNICAL MANUAL
Hydraulic Installation
Below is a general hydraulic circuit for the track drive gearbox and fixed displacement
motor combination, with a motion control and brake release valve fitted.
T
V2
V1
- Page 13 -
Copyright Strickland Tracks Ltd Nov-2004, Cropthorne, Pershore, Worcs. WR10 3NE.
E-mail: tracksystems@stricklanduk.com
TECHNICAL MANUAL
Hydraulic Installation
DISPLACEMENT MOTORS
Important Note; The A10VT track drive motors are designed for use on an
open loop hydraulic circuit only.
2.6.1 Basic Connections to the Track Motors
There are 4 connections to the standard track drives fitted with A10VT type hydraulic
motors, required for normal operation. These are the 2 main flow ports (A and B), the
case drain port (T) and the motor displacement change port (X), the positions of which
are shown below. The 2 measuring ports are not required for normal operation.
Measuring Ports, MA, MB
- Page 14 -
Copyright Strickland Tracks Ltd Nov-2004, Cropthorne, Pershore, Worcs. WR10 3NE.
E-mail: tracksystems@stricklanduk.com
TECHNICAL MANUAL
Hydraulic Installation
Displ. Change Port, X - Pilot pressure port for controlling the displacement change of
the motor between maximum and minimum, with a relative
affect on the output speed of the final drive.
Measuring Ports,
MA, MB
9/16
9/16
7/16
A10VT45
22.9 / 45cc
M27 x 2
M14 x 1.5 M12 x 1.5 M12 x 1.5
Please note; All fittings into the above Motors, also require relevant size orings.
Motor Type
Motor Displ.
A, B
Drain, T
Switch, X
Copyright Strickland Tracks Ltd Nov-2004, Cropthorne, Pershore, Worcs. WR10 3NE.
E-mail: tracksystems@stricklanduk.com
TECHNICAL MANUAL
Hydraulic Installation
The diagram above shows the direction of rotation of the track drive in relation to the
input flow to the motor.
- Page 16 -
Copyright Strickland Tracks Ltd Nov-2004, Cropthorne, Pershore, Worcs. WR10 3NE.
E-mail: tracksystems@stricklanduk.com
TECHNICAL MANUAL
Hydraulic Installation
Copyright Strickland Tracks Ltd Nov-2004, Cropthorne, Pershore, Worcs. WR10 3NE.
E-mail: tracksystems@stricklanduk.com
TECHNICAL MANUAL
Hydraulic Installation
= 330 bar
= 350 bar
= 2 bar
= 10 bar
= 100 bar
= 140 l/min
= -25C
= 90C
- Page 18 -
E-mail: tracksystems@stricklanduk.com
SECTION 3:
BASIC MAINTENANCE
TECHNICAL MANUAL
Basic Maintenance
- Page 19-
E-mail: tracksystems@stricklanduk.com
TECHNICAL MANUAL
Basic Maintenance
Carrier Roller
or Skid Plate
(whichever is fitted)
- Page 20-
E-mail: tracksystems@stricklanduk.com
TECHNICAL MANUAL
Basic Maintenance
The grease contained in the track tensioner is pressurised so care must be taken
when loosening the grease fitting.
E-mail: tracksystems@stricklanduk.com
TECHNICAL MANUAL
Basic Maintenance
- Page 22-
E-mail: tracksystems@stricklanduk.com
TECHNICAL MANUAL
Basic Maintenance
4. Release the tension on the tracks as described in Section 3.3, this should only
be carried out by a qualified fitter.
5. The master pin can now be pressed out from the chain, separating the track.
6. The track can now be pulled from under the machine.
WARNING
Care must be taken when pulling the track chain from under the
machine to avoid dislodging the blocks or stands supporting
the machine.
IF IN DOUBT, PLEASE CONTACT HELPLINE +44 (0)1386 862800.
- Page 23-
E-mail: tracksystems@stricklanduk.com
TECHNICAL MANUAL
Basic Maintenance
WARNING
Sledge hammers must not be used to insert the master pin. This
may cause splintering of the metal with the possibility of
personal injury.
IF IN DOUBT, PLEASE CONTACT HELPLINE +44 (0)1386 862800.
- Page 24-
E-mail: tracksystems@stricklanduk.com
TECHNICAL MANUAL
Basic Maintenance
- the kit is supplied with the master bushing pressed into the left and right hand
links.
To fit a repair link to a track chain, the following procedure should be followed:
1. Position the pin collars into the counter bore of the open mating links.
2. Insert the bushing end of the repair link into the open end of the track chain.
3. Ensure the pin holes and the bushings are aligned and insert a dummy pin.
4. With the master pin in position, set up the track press.
5. Press the master pin fully into the chain links, pushing the dummy pin through
the link.
Repeat this procedure for the second join, inserting the dummy pin and pressing in the
second master pin, completing the chain.
WARNING
Sledge hammers must not be used to insert the master pin. This
may cause splintering of the metal with the possibility of
personal injury.
IF IN DOUBT, PLEASE CONTACT HELPLINE +44 (0)1386 862800.
- Page 25-
E-mail: tracksystems@stricklanduk.com
TECHNICAL MANUAL
Basic Maintenance
Maximum Level
Venting
Drain port
E-mail: tracksystems@stricklanduk.com
SECTION 4:
PARTS BREAKDOWN
TECHNICAL MANUAL
Parts Breakdown
Item No.
Description
010
020
030
040
050
055
060
070
080
090
E-mail: tracksystems@stricklanduk.com
TECHNICAL MANUAL
Parts Breakdown
Item No.
Description
100
110
120
130
140
150
160
170
180
Hose Extensions
181
182
x 45 x M/F Adaptor
183
x x M/F/M Tee
184
185
- Page 28 -
E-mail: tracksystems@stricklanduk.com
TECHNICAL MANUAL
Parts Breakdown
Item No.
Description
190
Drive Sprocket
200
210
- Page 29 -
E-mail: tracksystems@stricklanduk.com
TECHNICAL MANUAL
Parts Breakdown
Item No.
Description
220
230
240
Hardened Washer
Item No.
Description
250
Carrier Roller
260
270
Hardened Washer
- Page 30 -
E-mail: tracksystems@stricklanduk.com
TECHNICAL MANUAL
Parts Breakdown
ITEM 290
ITEM 280
ITEM 300
ITEM 320
ITEM 330
ITEM 310
ITEM 340
ITEM 350
ITEM 360
WARNING
- Page 31 -
E-mail: tracksystems@stricklanduk.com
TECHNICAL MANUAL
Parts Breakdown
Description
280
290
Idler Yoke
300
310
320
Grease Tensioner
322
324
Spring Washer
330
340
350
360
- Page 32 -
E-mail: tracksystems@stricklanduk.com
TECHNICAL MANUAL
Parts Breakdown
ITEM 380
ITEM 390
ITEM 370
Item No.
ITEM 400
Description
370
380
Track Shoe
390
400
410
Please note; Where lubricated chains are required, please contact Strickland
Tracks Ltd quoting the serial No. of your track system. We will
provide full parts list of required lubricated track group for the
relevant machine.
- Page 33 -
E-mail: tracksystems@stricklanduk.com
TECHNICAL MANUAL
Parts Breakdown
Item No.
420
Description
Track Repair Link Kit :- Consisting of:
430
440
450
460
470
480
- Page 34 -
E-mail: tracksystems@stricklanduk.com
6(&7,21
:($5/,0,76
TECHNICAL MANUAL
Wear Limits
- Page 35
TECHNICAL MANUAL
Wear Limits
Grouser Height
Wear Percentage
50%
75%
mm
New Shoe
mm
25%
42.5
41.5
40.5
39.5
38.5
22.0
21.2
20.4
19.6
18.8
25
24.2
23.4
22.6
21.8
25.3
25
24.7
24.4
24.1
26.5
25.9
25.3
24.7
24.1
28
27.3
26.6
25.9
25.2
100%
- Page 36
TECHNICAL MANUAL
Wear Limits
Link Height
New Link
mm
25%
Wear Percentage
50%
75%
mm
TLS 040LH/RH-5
70
69.75
69.5
69.25
69
TLS 045LH/RH-5
83
82.8
82.6
82.4
82.2
TLS 007LH/RH-58-1
TLS 007LH/RH-58-XHD
96
95.6
95.2
94.8
94.4
TLS 210LH/RH-8
103.2
103
102.8
102.6
102.4
TLS 013LH/RH-8
121.5
121.1
120.7
120.3
119.9
TLS 660LH/RH-0
116
115.6
115.2
114.8
114.4
100%
- Page 37
TECHNICAL MANUAL
Wear Limits
Wear Percentage
New
Chain
mm
25%
560.0
560.5
640.0
75%
100%
561.0
561.5
562.0
640.5
641.0
641.5
642.0
685.8
686.2
686.6
687.0
687.4
702.0
702.6
703.2
703.8
704.4
TCA 07152-0
811.6
812.4
813.2
814.0
814.8
TCA 66056-0
760.0
761.0
762.0
763.0
764.0
TCA 04036-2
TCA 04040-1
TCA 04046-9
TCA 04053-2
TCA 04545-1
TCA 04548-5
TCA 04552-0
TCA 07249-A
TCA 81149-A
TCA 81156-A
TCA 81156-XHD
TCA 64055-A
TCA 64058-A
50%
mm
- Page 38
TECHNICAL MANUAL
Wear Limits
REVERSE
Outside wear of the bushings can be of any of the 3 types shown above.
Measurements should be taken in each position and the area where wear is maximum
should be considered.
Wear Percentage
New
Chain
mm
25%
37.0
36.9
45
75%
100%
36.8
36.7
36.6
44.9
44.8
44.7
44.6
50.8
50.6
50.4
50.2
50.0
53.8
53.6
53.4
53.2
53.0
58.738
58.6
58.5
58.4
58.3
TCA 07152-0
66.675
66.6
66.5
66.4
66.3
TCA 66056-0
60.0
59.9
59.8
59.7
59.6
TCA 04036-2
TCA 04040-1
TCA 04046-9
TCA 04053-2
TCA 04545-1
TCA 04548-0
TCA 04552-0
TCA 07249-A
TCA 81149-A
TCA 81156-A
TCA 81156-XHD
TCA 64055-A
TCA 64058-A
50%
mm
- Page 39
TECHNICAL MANUAL
Wear Limits
Rail Diameter
The correct measurement is to measure the diameter of both tread surfaces of the
roller. Consider the tread with the smallest diameter.
25%
Wear Percentage
50%
75%
mm
100%
135.0
134.5
134.0
133.5
133.0
LRG 000SF60B-4
160.0
159.5
159.0
158.5
158.0
LRG 000SC40A-A
155.0
154.5
154.0
153.5
153.0
LRG 000SC60A-A
154.0
153.5
153.0
152.5
152.0
LRG 000VA774-0
172.0
171.5
171.0
170.5
170.0
New
Roller
mm
LRG 000SC003-A
- Page 40
TECHNICAL MANUAL
Wear Limits
Rail Diameter
The correct measurement is to measure the diameter of both tread surfaces of the
roller. Consider the tread with the smallest diameter.
New
Roller
mm
CRG 130-A
140.0
25%
Wear Percentage
50%
75%
mm
100%
139.5
139.0
138.0
138.5
- Page 41
TECHNICAL MANUAL
Wear Limits
Rail Height
Wear Percentage
50%
75%
mm
New Idler
mm
25%
IRT 140-2761-02
16.0
16.2
16.4
16.6
16.8
IDG 5061-5
17.0
17.2
17.4
17.6
17.8
IDG 600-A
17.0
17.25
17.5
17.75
18.0
IDG 502-A
26.0
26.25
26.5
26.75
27.0
IDG 660550-7
20.0
20.25
20.5
20.75
21.0
100%
- Page 42
TECHNICAL MANUAL
Wear Limits
Tooth Depth
As an approximate rule, the sprocket should be replaced when wear has reached the
limits shown in the above illustration.
As the wear is never uniform, it is necessary to consider the point at which the wear is
at a maximum.
- Page 43
TECHNICAL MANUAL
Wear Limits
New
Teeth
mm
25%
SPA 140-02GFT09-21
SPA 140-02BON707-21
SPA 140-02GFT17-21
26.0
26.2
26.4
26.6
26.8
SPA 160-06707-23
SPA 160-06GFT17-23
SPA 160-06GFT24-23
SPA 160-06GFT36-23
33.2
33.4
33.6
33.8
34.0
SPA 171-0709-21-7
SPA 171-07GFT36-21
34.1
34.4
34.7
35.0
35.3
SPA 171-07711-23
SPA 171-07GFT36-23
SPA 171-07GFT50-23/4
SPA 171-07GFT50-23-5
34.1
34.4
34.7
35.0
35.3
SPA 175-9113-23-7
SPA 175-91GFT50-23
SPA 175-91GFT60-23
34.8
34.1
34.4
34.7
35.0
SPA 190-09715-23
42.0
42.2
42.4
42.6
42.8
SPA 203-09715-22
SPA 203-09GFT60-22
SPA 203-09GFT80-22
41.5
41.7
41.9
42.1
42.3
100%
SPA 160-06706-20
- Page 44
SECTION 6:
TROUBLESHOOTING
TECHNICAL MANUAL
Troubleshooting
Possible Cause:
Check 2:
Possible Cause:
If the above checks are carried out with no signs of any faults, please ring the helpline
for further assistance.
E-mail: tracksystems@stricklanduk.com
TECHNICAL MANUAL
Troubleshooting
Possible Cause:
Check 2:
Possible Cause:
Check 3:
Possible Cause:
- If there are no visual faults with the valve, and all other
checks identify any faults, the valve block may need
replacing.
If the above checks are carried out with no signs of any faults, please ring the helpline
for further assistance.
E-mail: tracksystems@stricklanduk.com
TECHNICAL MANUAL
Troubleshooting
- Page 47-
E-mail: tracksystems@stricklanduk.com
6(&7,21
$33(1',;
TECHNICAL MANUAL
Appendix
7.0 APPENDIX
7.1 BOLT TORQUE TABLE
If not otherwise specified, use the following torque settings. Suggested torque for normal
applications (10%), using bolts/nuts without lubricant. Bolts and nuts with lubricant
reduce mean torque by 15%, depending on lubrication used.
Standard Metric Coarse and Fine Thread Bolts and Nuts
Thread
Coarse
Diameter
Thread
mm
M8
M10
M12
M14
M16
M18
M20
M22
M24
M27
Pitch
mm
1.25
1.50
1.75
2.00
2.00
2.50
2.50
2.50
3.00
3.00
Coarse
Ibs/ft
Nm
27
37
54
73
93
127
148
201
232
314
321
435
454
615
622
843
782
1060
1158
1570
Fine
Fine
Ibs/ft
29
57
102
162
248
362
507
687
855
1254
Nm
40
78
139
220
336
491
687
932
1160
1700
Diameter
Inches
5/16"
3/8"
7/16"
1/2"
9/16"
5/8"
3/4"
7/8"
1"
Ibs/ft
21
36
58
88
127
175
311
500
750
UNF
Nm
28
49
79
119
172
237
422
678
1017
Ibs/ft
23
41
64
99
141
195
345
550
820
Nm
31
56
87
134
191
264
468
746
1112