Powerscreen Premiertrak 300

Jaw Crusher
SPECIFICATION - Rev 0. 01/02/2017
 Powerscreen Premiertrak 300
SPECIFICATION Rev 0. 01/02/2017

Specification Premiertrak 300

Total weight 35,000kg (77,161lbs) *including magnet & dirt conveyor.
Transport Length 14.1m (46 3)
Width 2.58m (8 6)
Height 3.4m (11 2)
Working Length 14.1m (46 3)
Width 6.28m (20 7) with dirt conveyor
Height 3.4m (11 2)

Crusher type: Single toggle jaw, feed opening 1000mm x 600mm (40x24)
Tier 3: Caterpillar C7.1 182kW (250hp) or Tier 4F: Caterpillar C7.1 205kW (280hp) Direct
Powerunit: Drive
Paint colour: Blue RAL 5021, Grey RAL 7024, Black RAL 9005

Features & Benefits

The Powerscreen Premiertrak 300 range of high performance primary jaw crushing plants are designed
for medium scale operators in quarrying, demolition, recycling & mining applications.

The range includes the Premiertrak 300 with hydraulic adjust & the Premiertrak R300 with hydraulic
release. User benefits include track mobility for a quick set-up time, hydraulic crusher setting adjustment
for total control of product size & crusher overload protection to prevent damage by un-crushable
objects.

Output potential up to 280tph (308 US tph) (Depending on application & CSS)

Heavy duty wear resistant feed hopper
Stepped self-cleaning grizzly feeder with under feeder screen
Wide bypass chute to optimise material flow
Aggressive crushing action with high swing jaw encouraging material entry into crushing chamber
Fully hydraulic crusher setting adjustment
Chamber Un-Blocking System (Optional)
Improved manganese liner retention, protects jaw supports on both swing & fixed jaws
Excellent under crusher access for removal of wire with hydraulic raise lower product conveyor
(Optional)
Angle adjustable product conveyor, lowers for access & transport (Optional)
Low fuel consumption due to highly efficient direct drive system and low engine RPM
Easily accessed power unit canopy
PLC control system with auto start facility
Remote control via umbilical
Dust suppression system

Aggregate Recycling Mining

Sand & gravel C&D waste Processed ores
Blasted rock Overburden Processed minerals
River rock Foundry waste

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 Powerscreen Premiertrak 300
SPECIFICATION Rev 0. 01/02/2017

HA Jaw Crusher
Crusher type: Single toggle Jaw with hydraulic
setting adjustment

Feed opening: 1000mm x 600mm (39 x 23.6)

Bearings: Self aligning spherical roller

Lubrication: Grease

Drive: V belts with screw adjust tensioner

Pre-set: 75mm (3) closed side setting (CSS)

Minimum setting: 40mm (1.5) CSS recycling

HA Jaw Chamber
50 mm (2) CSS quarry

All setting measured from root to tip &

subject to suitability of feed material.
This plant has been designed for both
quarry & recycling applications where
appropriate.
For maximum material strength of
390kN 10% Fines, 240MPa
compressive strength.
If in doubt please contact your dealer
or Powerscreen.

Maximum setting: 145mm (5) CSS standard jaws

Hydraulic adjustment: Hydraulically adjusted C.S.S using

wedge system.

Chamber Features
Quick & easy setting adjustment
Drawback rod hydraulic adjustments not required
during setting changes
Cartridge type bearings
Overlap jaw protects tip of jawstock
One piece fixed jaw support
Proven manganese liner retention
Optional Un-blocking system

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 Powerscreen Premiertrak 300
SPECIFICATION Rev 0. 01/02/2017
Hopper
Hopper type: Fixed Hopper as standard

Hopper length: 4.3m (14 1)

Hopper width: 2.05m (6 8) standard
2.8m (9 2) with extensions
Hopper capacity: 5m3 (6.5 cu. yd.) / 8m3 (10.5 cu. yd.)

Hopper body: Abrasion resistant feed hopper

Vibrating Grizzly Feeder

Type: Spring mounted vibrating pan &
grizzly feeder

Vibrating Unit: Twin heavy-duty cast eccentric

shafts running in spherical roller
bearings, gear coupled at drive end

Drive: Flange mounted hydraulic motor

Pan length: 1.73m (5 8)

Pan width: 0.9m (3)

Grizzly: 2 replaceable stepped cartridge type

grizzlies 50mm nominal aperture, self
cleaning
Grizzly length: 1.9m (6 3)
Grizzly width: 0.9m (3)

Under-screen: 30mm mesh fitted as standard

Mesh deck: 1.35m(4 5)long x 0.9m(3) wide

Plant Chute-work
Crusher feed chute: Single piece weldment. 10mm mild
steel side walls.

Grizzly fines/ bypass Lined with abrasion resistant

wearplate. Adjustable
deflector plate to direct material to
dirt conveyor or product conveyor

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 Powerscreen Premiertrak 300
SPECIFICATION Rev 0. 01/02/2017
Product Conveyor

Conveyor type: Troughed belt conveyor

Design: Fixed frame at horns to allow for

transport. Fully removable modular
unit to aid access & maintenance

Belt type: EP500/3 with 8mm top & 2mm

bottom cover, vulcanised

Belt width: 900mm (35)

Discharge height: 3.2m (10 6)

Stockpile volume: 58m3 (76 cu. yd.)

Max. clearance: 450mm (18) (jaw to belt-lowered)

650mm (26) (engine to belt-lowered)

Drive: Direct drive hydraulic motor

Tunnel: Conveyor fitted with tunnel & side

covers to minimise rebar snagging

Feedboot: Mild steel plate with abrasion

resistant steel liners at feed point

Belt adjustment: Screw adjusters at head drum

Belt scraper: SCS style

Lubrication: Remote head drum grease points

located on conveyor tail section

Skirting: Wear resistant rubber skirts fitted up

to magnet

Dust Suppression System

Sprays bars with atomiser nozzles mounted over crusher
mouth. Piped to an inlet manifold for clients pressured wa-
ter supply

Type: Clean water multi atomising nozzles

Inlet: Single filtered inlet point on chassis
Pressure: 2.8 bar (42 psi)
Frost protection: Via system drain valves
Pump: Optional extra

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 Powerscreen Premiertrak 300
SPECIFICATION Rev 0. 01/02/2017
Power unit
EU Stage IIIA / US Tier 3: Caterpillar C7.1, 186kW (250hp) at 1800rpm *

Operating conditions: Ambient temp. +30C & 5C (86F & 23F)

altitudes up to 1000m (3281ft) above sea level
#

Operating rpm range: 1900 rpm

Plant drive: Direct drive

Fuel tank capacity: 520 L (137 US G) - sufficient for a 12 hour shift

Hydraulic tank capacity: 500 L (132 US G)

EU Stage IV / US Tier 4F : Caterpillar C7.1, 205kW (280hp) at 1800rpm

Operating conditions: Ambient temperature +30C & 5C (86F

& 23F) at altitudes up to 1000m (3281ft)
above sea level #

Operating rpm range: 1900 rpm

Emission control technique: Selective Catalytic Reduction (SCR)

Plant drive: Direct drive

Fuel tank capacity: 520 L (137 US G) - sufficient for a 12 hour shift

Hydraulic tank capacity: 500 L (132 US G)

EU Stage IIIB / US Tier 4i

.

Clutch type: Highly efficient, self-adjusting HPTO 12 dry plate

clutch with electro hydraulic operation

Crusher drive: Direct drive via wedge belts

Drive tensioning: Manual via tensioner wheel

# For applications outside this range please consult with Powerscreen as

the plant performance / reliability may be affected

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 Powerscreen Premiertrak 300
SPECIFICATION Rev 0. 01/02/2017
Crawler Tracks
Type: Heavy-duty tracks
Pitch: 190mm
Longitudinal centers: 3715mm

Track width: 400 mm (15.7)

Climbing grade: 25 maximum
Speed: 2 speed
1.1kph (0.68mph)
Drive: Hydraulic motors
Tensioning: Hydraulic adjuster, grease

Guarding

Wire mesh or sheet metal guards are provided for all

drives, flywheels, pulleys & couplings.

The guards provided are designed & manufactured to

meet CE & ANSI standards.

Hinged access guards are provided on the top, side &

both ends of the engine.

Platforms

A folding access ladder is provided to gain access to

each side of the power unit.

A maintenance platform is provided on one side of the

feeder with double row handrails & access ladders.
A platform is also included to gain access between the
crusher & the power unit.

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 Powerscreen Premiertrak 300
SPECIFICATION Rev 0. 01/02/2017
Plant Controls

Full PLC control panel

Full system diagnostics

Controls fitted to the plant include:

Sequential start up
Engine (start/stop/speed)
Crusher (start/stop)
Optional dirt conveyor (start/stop)
Product conveyor (start/stop & raise/lower)
Feeder (start/stop/speed) controls, located on
the side of the plant

Umbilical Control

An umbilical control unit is also supplied as stand-

ard with the plant

Controls tracking function & has a stop button for

the plant

Chassis

Heavy duty I-section welded construction, provides

maximum strength & accessibility

Optional Extras Twin pole overband magnetic separator

Belt weigher
Hydraulic Folding Hopper
Electric refuelling pump
Pre-screen system
Electric urea pump
Quarry tooth, multi tooth or shallow tooth jaw
Hydraulic water pump
plates
Radio remote control
Deflector plate under crusher
Stockpiler drive
Dirt conveyor
Powerscreen Pulse
Single pole overband magnetic separator
Hydraulic Raise/Lower Product Conveyor

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Powerscreen Premiertrak 300 Options
SPECIFICATION - Rev 0. 01/02/2017

Hydraulic Release Jaw Crusher

Crusher type: Single toggle Jaw with hydraulic
setting adjustment

Feed opening: 1000mm x 600mm (40 x 24)

Bearings: Self aligning spherical roller

Lubrication: Grease

Drive: V belts with screw adjust tensioner

Pre-set: 75mm (3) closed side setting (CSS)

Minimum setting: 40mm (1.5) CSS recycling

50 mm (2) CSS quarry HR Jaw Chamber

All setting measured from root to tip &

subject to suitability of feed material.
This plant has been designed for both
quarry & recycling applications where
appropriate. For maximum material
strength of 390kN 10% Fines, 240MPa
compressive strength.
If in doubt please contact your dealer
or Powerscreen.

Maximum setting: 145mm (5) CSS standard jaws

(Requires an additional shim)

Hydraulic adjustment: Hydraulically adjusted C.S.S using

wedge system.
Electric push button control

Hydraulic overload: System designed to prevent damage

caused by tramp metal . Any down
stream plant must be capable of
accepting oversize from dumped
condition.

Chamber Features
Hydraulic release feature can be manually locked-out
patent pending
Wedge adjust HR system
Quick & easy setting adjustment
Drawback rod hydraulic adjustments not required
during setting changes
Jawstock supported on both sides, even stress distri-
bution due to patented HR system
Cylinders mounted in line with side plates
Cartridge type bearings
Overlap jaw protects tip of jawstock

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Powerscreen Premiertrak 300 Options
SPECIFICATION - Rev 0. 01/02/2017

Hydraulic Folding Hopper

Hopper type: Hydraulic locking from ground level

Hopper length: 4.3m (14 1)
Hopper width: 2.05m (6 8) standard

Hopper capacity: 5m3 (6.5 cu. yd.) / 8m3 (10.5 cu. yd.)

Hopper body: Abrasion resistant feed hopper with

hydraulic struts and pins

Hopper Extensions
Hopper type: Bolt-on extensions

Hopper length: 4915mm (16 1)

Hopper width: 3815mm (12 6)

Hopper body: 10mm wear resistant plate, steel ribs

Weight: 355kgs (782lbs)

Chamber Un-Blocking System

Uses a motor mounted on the flywheel to cycle the chamber

back/forward to crush blocked material. Note: Machine can-
not be run in reverse continually.

Hydraulic Raise/Lower Product Conveyor

Design: Hydraulic raise & lower facility to aid

rebar removal & transportation. Can be
raised or lowered whilst crushing. Fully
removable modular unit to aid access
& maintenance

Belt width: 900mm (35)

Discharge height: 3.2m (10 6)

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Powerscreen Premiertrak 300 Options
SPECIFICATION - Rev 0. 01/02/2017

Pan Feeder & Live Pre-screen

Vibrating pan feeder with double deck live pre-screen

Pan type: Sprung vibrating pan

Vibrating unit: Twin heavy duty cast eccentric shafts

running in spherical roller bearings, gear
coupled at drive end, flange mounted
hydraulic motor

Dimensions: Length: 1.85m (6 1) Width: 0.9m (3)

Pan: 10mm thick fully welded base plate with

10mm thick abrasion resistant liners

Pan: Variable speed control though control

panel & (radio remote optional)

Pre-screen: Sprung vibrating unit

8mm throw, 1000rpm screen speed

Vibrating unit: Single shaft, out of balance weights,

flange mounted hydraulic motor

Top deck: 2 piece cartridge with 2m (6 7) long self

cleaning fingers50mm (2)
nominal spacing
Length: 2m (6 7) Width: 0.9m (3)

Bottom deck: 16 Incline with 30mm (1.2) mesh

Length: 1.35m (4 5) Width: 0.9m (3)

Chute: Bypass chute with internal 2 way flap door

fitted, to control direction of fines, either
forward onto the product belt or onto the
optional side conveyor

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Powerscreen Premiertrak 300 Options
SPECIFICATION - Rev 0. 01/02/2017

Feeder Under Screen Mesh

Position: Optional aperture meshes fitted in lieu of the

standard 30mm mesh.

Width: 910mm (3)

Length: 1280mm (4 2)

Jaw Profiles

All jaw profiles supplied in 18% manganese as standard.

This is the proven material for quarry & recycling applica-
tions with an initial hardness of around 230BHN (Brinell
Hardness)

Super Tooth Jaws (Standard offering)

For extended life across most quarrying applications.
Super tooth has a significantly increased wear life using a
deeper profile without comprising strength or product
shape.

Quarry Tooth Jaws

Quarry jaws are suitable for use in medium rock, hard rock
and high abrasion applications. Will provide a longer wear
life due to the additional material on the teeth of the jaw.
(Minimum CSS is 50mm)

Multi Tooth Jaws

The industry choice for many recycling applications. The
sharper profile makes the Multi Tooth ideal for recycling
applications, particularly those involving concrete & as-
phalt. Wear life will be reduced on abrasive applications.

Shallow Tooth Jaws

Designed for recycling in applications with large amounts
of rebar and soft rock applications.

Under Crusher Deflector Plate

A hydraulic adjustable deflector plate, increases belt

protection on recycling applications. Situated immediately
below the crusher outlet point & is fitted with a 15mm thick
wear resistant plate. Deflector plate working angle can be
adjusted from the PLC control system.

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Powerscreen Premiertrak 300 Options
SPECIFICATION - Rev 0. 01/02/2017
Bypass / Dirt Conveyor
Conveyor type: Troughed, modular with
hydraulic raise & lower (std)
Folds hydraulically for
transport
Hydraulic folding with
Optional extension.

Width: 650mm (2 2)

Discharge height: 2.10m (6 11) (std)

2.75m (9) (option)

Weight: 1168kgs (2574lbs)

Position: Discharge on RHS of plant

Magnet
Options: CP020 single pole (S.P.)
TP020 twin pole (T.P.)

Belt width: 750mm (30)

Centres: 1700mm (67)

Drive / Control: Direct drive hydraulic motor,

pre-set variable speed

Discharge: RHS via stainless shedder plate

Weight: S.P. 1000kg (2204lbs)

T.P. 1500kg (3306lbs)

Radio Remote Control

Complete with integrated tracking functions & plant
stop button. NB - Only available in certain countries
where type approval has been obtained

Belt Weigher
Type: Modular scale with stainless load cells,
single idler speed wheel & display unit

Accuracy: + 1.0 + 0.5%

Rolescale design

Display: Separate read out near control panel

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Powerscreen Premiertrak 300 Options
SPECIFICATION - Rev 0. 01/02/2017
Electric Refuelling Pump

A 24 volt refuelling pump, allows fuel to be drawn

from a remote source. Fuel transfer rate is 50 L/min
(13 G/min). Includes refuelling hose and end filter

Hydraulic Water Pump

A hydraulically powered water pump is available to

power the dust suppression system

Hot/Cold Climate Oils

Cold climate oils - (Recommended for ambient tem-

peratures between -20 to +30C

Hot climate oils - (Recommended for ambient temper-

atures between +15 to +50C

Control Panel Positive Pressurisation

An additional unit designed to reduce dust particles

within the Control Panel.

A continuous flow of clean air is passed through the

cabinet whilst the unit simultaneously filters out any
particulate laden air.

Powerscreen Pulse

Powerscreen Pulse is a system which allows the ma-

chine to relay performance and production data via
phone networks, or by satellite when theres no cellu-
lar signal, to any device with a web browser, such as a
PC, tablet or Smartphone.

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 Powerscreen Premiertrak 300
SPECIFICATION Rev 0. 01/02/2017

Transport Dimensions (Optional Hydraulic Folding Hopper)

Transport length: 14.6m (47 11)

Transport width: 2.55m (8 4)
Transport height: 3.2m (10 6)

Premiertrak 300
Transport Dimensions

14.6m (47 11)

2.55m (8 4)
3.2m (10 6)

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 Powerscreen Premiertrak 300
SPECIFICATION Rev 0. 01/02/2017

Working Dimensions (Optional Hydraulic Folding Hopper)

Working length: 14.7m (48 3)

Working width: 6.28m (20 7) with extended dirt conveyor
Working height: 3.85m (12 8)

Premiertrak 300
Working Dimensions

6.28m (20 7)
14.7m (48 3)
3.85m (12 8)

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 Powerscreen Premiertrak 300
SPECIFICATION Rev 0. 01/02/2017

Powerscreen equipment complies with CE requirements.

Please consult Powerscreen if you have any other specific requirements in respect of guarding, noise or vibration levels, dust
emissions, or any other factors relevant to health and safety measures or environmental protection needs. On receipt of specific
requests, we will endeavour to ascertain the need for additional equipment and, if appropriate, quote extra to contract prices.

All reasonable steps have been taken to ensure the accuracy of this publication, however due to a policy of continual product devel-
opment we reserve the right to change specifications without notice.

It is the importers responsibility to check that all equipment supplied complies with local
legislation regulatory requirements. Terex GB Ltd.
200 Coalisland Road
Plant performance figures given in this brochure are for illustration purposes only and will Dungannon
vary depending upon various factors, including feed material gradings and Co. Tyrone
characteristics. Information relating to capacity or performance contained within this Northern Ireland
BT71 4DR
publication is not intended to be, nor will be, legally binding.
Tel: +44(0) 28 8774 0701
Fax: +44(0) 28 8774 6569

E-Mail: sales@powerscreen.com
Web: www.powerscreen.com

Terex is a registered trademark of Terex Corporation in the United States of America and many other countries.
Powerscreen is a registered trademark of Terex GB Ltd in the United States of America and many other countries.

Copyright Terex Corporation 2017

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