SANDVIK MOBILES

DOUBLE SCREEN PRINCIPLES & KEY SALES

POINTS
1
SAFETY FIRST

Sandvik’s objective is zero

harm to our people, the environment
we work in, our customers and
our suppliers.

PROTECTIVE EMERGENCY
ALARM
EQUIPMENT NUMBER

EMERGENCY ASSEMBLY
EXIT POINT
DOUBLE BOX SCREEN
RANGE 1St Double Screen on
the market QA335
13 x 5 Double Screen

10
5 x 5’ QA441
20 x 5 Double Screen

10
8 x 5’ QA451
20 x 5 Double Screen

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DOUBLE BOX SCREEN
LAYOUT
Main Conveyor Mid/Fine Conveyor
Screen Boxes Oversize Conveyor

Fine Conveyor

Mid Over Size

Conveyor

Tipping Grid

Power Pack
Feed Conveyor
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DOUBLE BOX SCREEN QA Sizing Machines

Double screen capable of accepting and processing up

APPLICATION to 200mm feed size material producing up to
4 products.

Typical Applications

• Aggregate Production (Single Size).

• Demolition & Recycling
• Quarry & Surface Mining
• Road Construction
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DOUBLE BOX SCREEN
2012 CONTROL SYSTEM

1 1
3 2
4
3
1

2
1 Fines, & Mids Conveyors
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2 Overs Conveyor & Tipping Grid
3 Screen Boxes
4 Main Conveyor
5 Feed Conveyor
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DOUBLE BOX SCREEN 3-sided Hydraulic
Variable Angle
EQUIPMENT POINTS Folding walkway
Doublescreen
DOUBLE BOX SCREEN
WHAT IS SCREENING

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DOUBLE BOX SCREEN Feed Material

SCREEN BOX ELEMENTS

Top Deck
Screen Media
Oversize Product
Lower Deck
Mid Size Product Screen Media

Fine Product
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DOUBLE BOX SCREEN
SCREEN MOTION

Circular motion

Downhill

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DOUBLE BOX SCREEN
SCREEN DIMENSIONS

Size & Performance

Width = Tonnage

Length = Screen area

Efficiency
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DOUBLE BOX SCREEN
SCREEN ANGLE Steeper = Faster

Lower = Remain
Longer

Cleaner the
separation of material
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DOUBLE BOX SCREEN
TYPES OF SCREENING PRINCIPLE

“Stratification”
&
“Free Fall”
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 DOUBLE BOX SCREEN
STRATIFICATION
2. Stones with the same size are
1. Material is fed vibrated down to the same layer =
to the screen stratification
4. Coarse material
passes over the
screen

Material moves along the

screen due to gravity and
screen motion 3. Fine material passes
through the screen
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DOUBLE BOX SCREEN
FREE FALL SCREENING

Coarse material
Fine material

Stratification of material
on deck NOT required

>70% passing through

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 DOUBLE BOX SCREEN
SCREENING

Half way Half way

Point Point

Stratification Free-Fall
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Screening Screening
 0 – 50 mm
DOUBLE BOX SCREEN
PERFECT SCREENING

“Easy?”– Might be if the

material was perfectly
round

20 – 50 mm

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10 – 20 mm 0 – 10 mm
 0 – 50 mm
DOUBLE BOX SCREEN
MATERIAL CARRY OVER

Reality you have too much

fine material in the coarse
fractions

20 – 50 mm

10 – 20 mm 0 – 10 mm
 0 – 50 mm
DOUBLE BOX SCREEN
OVER SIZE PASSING

Hole size bigger

Less Fines in Coarse

Some Overs in Fine

20 – 50 mm

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10 – 20 mm 0 – 10 mm
DOUBLE BOX SCREEN
MISPLACED PARTIALS

• Oversize: 10 % by volume
• Undersize: 15 % by volume

10 20

Undersize Oversize
DOUBLE BOX SCREEN
First screen box is used
PRINCIPLES as a fines extractor

1
Second box operates
as a grader
3

4
The majority of the undersize is
Clean grading's, at very high output, are removed during initial impact
produced as material is exposed to a very
large screening area
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DOUBLE BOX SCREEN
WHO ARE WE UP AGAINST

2 Deck 2 Deck 3 Deck

QA335 QA441 QA451
Sandvik
13 x 5' 20 x 5' 20 x 5'
683 693 694
Finlay
12 x 5' 20 x 5' 20 x 5'
S130 S190 S190
McCloskey
14 x 5' 20 x 5' 20 x 5'
1400 2100 2100
Powerscreen
11 x 5' 20 x 5' 20 x 5'
ST 3.5 ST 3.8 ST 4.8
Metso
12 x 5' 18 x 5' 18 x 5'
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 Application = Sand & Gravel
DOUBLE BOX SCREEN Top deck 22mm Wire Mesh
HEAD TO HEAD Bottom Deck 5mm Harp/Piano Wire

Left Corner: Right Corner:

23 QA331 14 x 5’ V’s QA335 13 x 5’

 QA331 Single Screen – 300tph
DOUBLE BOX SCREEN QA335 Double Screen – 400tph
HEAD TO HEAD 6-22

0-6
28tph
40tph
+120
22-120
120tph
152tph

14tph
20tph
138tph
188tph 11.5 l/h
9.8 l/h
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DOUBLE BOX SCREEN
HEAD TO HEAD

QA331 Single QA335 Double

+30%
Screen – 300tph Screen – 400tph

11.5 l/h 9.8 l/h -15%

“Doublescreen…..the single screen KILLER!”

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DOUBLE BOX SCREEN
WHO ARE WE UP AGAINST

2 Deck 2 Deck 3 Deck

QA335 QA441 QA451
Sandvik
13 x 5' 20 x 5' 20 x 5'
683 693 694 ROUND
Finlay 1
12 x 5' 20 x 5' 20 x 5'

Smaller Surface Area single Same Area Single Box =

box = QA335 More Area More Sandvik Double Box More
TPH of Clean Fractions TPH of Clean Fractions
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 DOUBLE BOX SCREEN
WHO ARE WE UP AGAINST

2 Deck 2 Deck 3 Deck

QA335 QA441 QA451
Sandvik
13 x 5' 20 x 5' 20 x 5'
S130 S190 S190 ROUND
McCloskey 2
14 x 5' 20 x 5' 20 x 5'

Bigger Area, Single Box Single Same Area Single Box =

= Sandvik Double Box More Sandvik Double Box More
TPH of Clean Fractions TPH of Clean Fractions
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DOUBLE BOX SCREEN
WHO ARE WE UP AGAINST

2 Deck 2 Deck 3 Deck

QA335 QA441 QA451
Sandvik
13 x 5' 20 x 5' 20 x 5'
1400 2100 2100 ROUND
Powerscreen 3
11 x 5' 20 x 5' 20 x 5'

Smaller Area, 4 Bearing Same Area Single Box =

single box = Sandvik More Sandvik Double Box More
TPH of Clean Fractions TPH of Clean Fractions
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DOUBLE BOX SCREEN
UNDERSTANDING 2 & 4 BEARING SCREENS

2 Bearing 4 Bearing
Design Design

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DOUBLE BOX SCREEN
UNDERSTANDING 2 & 4 BEARING SCREENS
DOUBLE BOX SCREEN
UNDERSTANDING 2 & 4 BEARING SCREENS
DOUBLE BOX SCREEN 4
2 bearing Screen Box
UNDERSTANDING 2 & 4 BEARING SCREENS

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DOUBLE BOX SCREEN
WHO ARE WE UP AGAINST

2 Deck 2 Deck 3 Deck

QA335 QA441 QA451
Sandvik
13 x 5' 20 x 5' 20 x 5'
ST 3.5 ST 3.8 ST 4.8 ROUND
Metso 4
12 x 5' 18 x 5' 18 x 5'

Smaller Area, Single box = Smaller Area Single box =

Sandvik More TPH of Clean Sandvik Double Box More
Fractions TPH of Clean Fractions
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 QA335 & QA441
DOUBLE BOX SCREEN
IN SUMMARY

QA451

Double Deck

34 Triple Deck
DOUBLE BOX SCREEN
IN SUMMARY
Patented innovative design

Massive advantage over our flat / single box

screen competitors

Doublescreen outperforms most

traditional screens by 30% +

Ability to adjust to over 40 different

screening angles (on the QA441)

Two boxes = Double the Efficiency!

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DOUBLE BOX SCREEN
IN SUMMARY

Smaller screen boxes are lighter in weight.

Higher Speed

Higher Amplitude

Double screen more productive

Cleaner product separation.

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DOUBLE BOX SCREEN
5 KEY TAKE AWAY POINTS
1. Screen box – First Double Screen on the Market – History

2. Efficiency – Double Design Extracts Fines first and then Classifies

3. Flexibility – Variable Screen Box Angles – Fine Tuning

4. Capacity - 30% increase in TPH with no compromise in efficiency

5. 2 Are Better than 1

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